US2278879A - Yarn structure and method and apparatus for producing same - Google Patents

Yarn structure and method and apparatus for producing same Download PDF

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Publication number
US2278879A
US2278879A US299170A US29917039A US2278879A US 2278879 A US2278879 A US 2278879A US 299170 A US299170 A US 299170A US 29917039 A US29917039 A US 29917039A US 2278879 A US2278879 A US 2278879A
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yarn
filaments
severed
nubs
abrading
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US299170A
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Hunter Archibald Stuart
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EIDP Inc
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EI Du Pont de Nemours and Co
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01HSPINNING OR TWISTING
    • D01H5/00Drafting machines or arrangements ; Threading of roving into drafting machine
    • D01H5/18Drafting machines or arrangements without fallers or like pinned bars
    • D01H5/32Regulating or varying draft
    • D01H5/36Regulating or varying draft according to a pre-arranged pattern, e.g. to produce slubs
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02JFINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
    • D02J3/00Modifying the surface
    • D02J3/02Modifying the surface by abrading, scraping, scuffing, cutting, or nicking
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02JFINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
    • D02J3/00Modifying the surface
    • D02J3/04Modifying the surface by brushing

Definitions

  • the present invention relates to a new yarn structure, and to a new process and apparatusfor the production of said new yarn structure. More particularly, the invention relates to the production of a yarn composed of artificial filaments and comprising compact bunches or nubs of entangled filaments intermittently severed in the yarn and anchored to unsevered filaments of invention to produce a yarn composed of relatively long artificial filaments, which yarn will contain compactly gathered bunches or nubs of entangled filaments which have been severed from a continuous filament yarn, the bunches or nubs being anchored and entwined to unsevered filaments of the yarn.
  • novel yarn structure can be produced from yarns composed of .continuous artificial filaments by a process comprising, in general, the following two essential steps:
  • Figure 1 is a diagrammatic, perspective view of one form of apparatus suitable for use in accordance with this invention.
  • FIG. 2 is a diagrammatic, perspective view of a modified form of apparatus shown in Figure 1,
  • Figure 3 is aperspective view of one form of periodic yarn abrading mechanism.
  • Figure 4 is a diagrammatic top plan view of the apparatus shown in Figure 3.
  • Figure 5 is a side elevational view of a portion of the apparatus shown in Figure 3.
  • Figures 6 and 7 are various modified forms of yarn guiding means for use in an abrading device of the type shown in Figure 3.
  • Figure 8 is a side elevational view of another modified form of periodic yarn abrading mechanism.
  • Figure 9 is a top plan view of the abrading 5 mechanism shown in Figure 8.
  • Figure 10 is 'a diagrammatic side elevational view of still another form of periodic yarn abrading mechanism together with a severed filament gathering or collecting mechanism.
  • Figure 11 is a modified form of severed filament gathering mechanism.
  • Figure 12 is a diagrammatic side elevational view of a periodic yarn abrading mechanism with means for guiding the yarn along a suitable path during the periodic abrasion or severing of some of the yarn filaments.
  • Figure 13 is a diagrammatic front elevational view of a portion of the apparatus shown in Figure 12.
  • Figure 14 is an enlarged side elevational detailed view of the abrading cutter shown in Figure 12. Y I
  • Figure 15 is a front elevational view of Figure 14.
  • Figures 16 and 17 are, respectively, side and front elevational views of a modified form of the cutter shown in Figures 14 and 15.
  • ref erence numeral 3i designates a cone orbobbin of yarn composed of continuous artificial filaments.
  • the yarn 33 is drawn from the cone (it, through yarn guides 35 and Si, and between spring-pressed tension plates 39 and it.
  • the yarn is then passed through yarn guides Q3, Q5 and ii.
  • a rotating abrading or filament severing mechanism $9 is positioned adjacent the traveling yarn between guides it audit).
  • the abrading or severing element 56 of the abrad ing mechanism it rotates about the shaft 53. Upon rotation of the element til, the latter is forced into periodic contact with the yarn and breaks, tears or cuts a number of the continuous filaments of the yarn at intervals along the' yarn.
  • the abraded yarn is guided through a filament gathering or collecting mechanism bymeans of guides ii and 55.
  • the filament gathering mech anisin comprises a plurality of sets of rollers iii, 5'5; 58, as; 6
  • Each of these rollers is provided with a covering of a resilient, yieldable material such as plush, pile carpet material, soft felt or the like on them:- ternal periphery thereof.
  • Each set of rollers is mounted for rotation on parallel shafts with the external peripheral faces in alignment with each other.
  • a suitable yarn guide such as shown at ll and 55 may be positioned between each set of rollers.
  • a yarn abrading wheel 18 is positioned between yarn guides 14 and 16.
  • the abrading wheel rotates on shaft 80, the direction of rotation being either in the direction of travel of the yarn or in the opposite direc tion.
  • the wheel I8 is provided with an abrading element 32 on the external periphery of the wheel.
  • the element 82 may consist of any device or material, for example, sandpaper or emery cloth, which will sever only a limited number of the filaments of the yarn when passed into contact with the latter.
  • the element 82 is positioned on the wheel 18 to project from the wheel axis a greater distance than the other external peripheral portions of the wheel.
  • the abraded yarn is then passed over guide rollers (it and 86 and thence through yarn guides 88 and 9t.
  • the filament gathering or collecting mechanism comprises two reciprocating members 92 and 94.
  • Member 92 is provided with a yieldable, resilient brushing material 96 on the side which faces member 94:
  • 'member 94 is provided with a brushing material 98 on the side facing member at.
  • The. abraded yarn is passed between the members 92 and 96; these members are then rapidly reciprocated in unison, first V in one direction and then in the opposite direc-
  • the two rollersv of each set are so the resilient covering thereon to rubalong the yarn in a direction counter to. the movement of The severed filament ends, are thereway alternate sets of rollers cause rubbing on the yarn in opposite directions along the moving yarn.
  • the yarn after passing through guide 55, is passed through guide 65 and is then wound on a bobbin or spool 61.
  • the yarn winding mechanism will, of course, be provided with a yarn traversing mechanism (not shown) to wind the yarn in even and uniform layers on to the bobbin.
  • the continuous filament yarn 33 is drawn from the cake or cone 3
  • the severed ends of the filaments are accumulated and entangled in a compact bunch or nub and are securely anchored to the unsevered filaments by the action of the members 92 and M on the abraded yarn;
  • the yarn is then wound on a filaments of the yarn'atspaced intervals along the length thereof.
  • a cylindrical member M5 is preferably positioned within the normal ballooning path of the yarn, as illustrated.
  • cylindrical member I05 a frusto-conical member III! or a semi-spherical member )9 such as shown respectively in Figures 6 and 7 may be used.
  • the normal ballooning path of the yarn and the way in which the abrading members I03 deflect the yarn from this normal path are illustrated in Figure 4.
  • This type of device has particular utility where the abrading of the yarn filaments and the gathering and collecting of the yarn filaments are combined with a yarn twisting operation.
  • FIGs 8 and 9 illustrate a modified form of the apparatus shown in Figures 3, 4, and 5.
  • the yarn is periodically abraded by abrading members I l I attached to the top edge of a cylindrical member Ill, which in turn is attached to the flange of the spool H3.
  • the spool H3 is rotated by ..means of spindle H5 which causes the thread to balloon against the abrading members I l I.
  • This modification causes an abrasion of the yarn from the inside of the yarn balloon in a device which combines a twisting of the yarn with the abrading and compacting of the filaments.
  • FIG. 1 Figure illustrates a slightly modified form of yarn abrading and filament gathering, entangling and compacting mechanism.
  • the yarn- 33 under tension, is passed against yarn guides I2! and I23.
  • a leaf spring member I25 tipped with anabrading element I21, intermittently contacts the yarn as it passes between guides IZIand I23.
  • the leaf spring member I25 is forced out of contact with the yarn by means of a striker bar I19 fastened to reciprocating member MI.
  • the abraded yarn then passes between members I3I and I33 which are reciprocated in unison with each other.
  • the members I3I and I33 are provided with spaced nubs which are securely anchored to the remaining unsevered filaments.
  • I Regenerated cellulose yarn produced by the viscose process having '3 turns per inch twist, and composed of 100 filaments of one denier each, is passed through suitable tensioning and guiding devices to impose a constant tension of about 45 grams on the yarn between guides 43 and 45 as shown in Figure 1 of the drawings. Theyarn under tension, traveling at a rate of 6000 inches per minute, is passed adjacent a yieldable, resilient brushing pads I35 which push or shirr and entangle the severed ends of the filaments into a compact bunch which is anchored to the unsevered filaments. provided on both sides of members I3I and I33, so that these members may be turned when one side becomes worn.
  • Figure 11 illustrates another modified form of filament gathering or collecting mechanism.
  • a plurality of spaced yieldable, resilient pads I35 is attached to the links of a pair of chains I3'I.v
  • the chains I3I travel about rotating sprocket wheels I39.
  • One chain is positioned on each side of the traveling yarn 33, and the sections of the two chains adjacent to the yarn are preferably made to travel in opposite directions.
  • the chain traveling in the direction of movement of the yarn may have a greater or lesser speed than the chain moving counter to the direction of travel of the yarn.v
  • Pads I35 are The latter chain may, in fact, be substantially stationary or even move very slowly in the same direction as the former.
  • Figures 12 to 15 show an intermittent yarn abrading mechanism in which the abrading element MI is fastened to rotating supporting member I43.
  • the supporting member I43 is mounted on a rotating shaft I45.
  • the element MI is fastened to member I43 between clamping elements in any desired manner.
  • the element I4I when the supporting member is rotated, intermittently passes into contact with the yarn and, as a consequence, tears or cuts a number of filaments of the yarn.
  • the yarn be made to travel along a line which makes a substantial angle, for example, 20 to 50, with the face of the cutter so as to prevent the slipping of the filaments from the abrading element without sever ing the same.
  • Figures 16 and 17 show a modified form of .device in which the abrading element comprises passed against the yarn, pick out a number of filaments and sever the same upon continued rotation of element I41-
  • the photolithographic drawing, Figure 18, illustrates a yarn in which a few filaments of the yarn have been intermittently severed but in which the severed filaments have not been gathered into bunches or nubs.
  • Thisfigure also shows .thenovel appearance-of a yarn in which a few filaments have been periodically severed and the'severedfilament ends gathered or collected, and entangled compact bunches or suitable abrading mechanism which is rotated at a speed of 2000 to 3000 R. P..M.
  • each abrading contact of the abrading element with the yarn is adapted to sever a portion of the filaments, for example, from 10 to 40 or more.
  • the abraded yarn is then passed between a plurality of pairs of pile carpet covered gathering or collecting rolls, each pair of rolls being positioned on opposite sides of the traveling yarn as shown in Figure 1 of the drawings. All of the rolls are rotated at a linear peripheral speed of approximately 21,000 inches per minute. The direction of rotation of both of the first*pair. of rolls is such as to brush the yarn in the direction of travel of the latter. Both of the second pair of rolls are rotated in a direction to brush the thread counter to the direction of travel thereof.
  • the third and fourth pairs of rolls are, respectively, duplicates, as to direction of rotation, of the first andsecond pairs of rolls.
  • the abraded and brushed yarn, produced as a result of this treatment contains, at spaced in-- tervals of 2 to 3 inches, nubs or bunches of compact, severed, entangled filament ends which are securely anchored to and entwined with unsevered filaments.
  • the appearance is similar to that of the abraded and collected filament yarn shown in the photolithographic figure of the drawings.
  • abrading devices can be utilized in accordance with the present invention.
  • the contact of the yarn with the abrading surface should, however, be intermittent.
  • the abrading surface may be brought into contact with the yarn by any'suitable reciprocating, oscillating, rotating or similarly functioning mechanism which Will operate to bring the two into contact with each other intermittently.
  • the most satisfactory severing means comprises certain types of abrading devices embodying the idea of periodically forcing relatively sharp abrading surfaces into the tensioned yarn which is traveling relative to the abrading surface.
  • Surfaces having projecting points such asv carborundum stone, diamond dust or a garnet impregnated surface, sandpaper, a plurality of no-set teeth is meant that the teeth all lie in substantially the same plane and the faces of the teeth approaching the yarn have no hooks and are substantially straight.
  • abrasive or projecting surfaces are preferred, other severing means may be used. For instance, more or less sharp continuous cutting edges may be used, providing the number of filaments severed are a fractional number of the filaments at any one point along the yarn.
  • the speed of the yarn, the tension on the yarn, the frequency with which the yarn contacts the severing member, and the character and time of contact of the contacting surface of the severing member will determine the extent and distribution of the severed filaments and the spacing and size of the nubs subsequently collected. It is desired that the yarn .be but periodically abraded, quite unlike the artificial woolly yarn produced heretofore, for only then will it be possible to collect and entangle the loose filament ends as discrete, well-anchored nubs. many as 10 or more points of severance per inch of yarn may be made, but generally not more,
  • the points of abrasion are comparatively far apart, for example, 5 or more inches, it is important that the time of contact between the abrasion means and the yarn be comparatively short to prevent the formation of a plurality of nubs between points of abrasion.
  • the time of contact of the abrading element can be shortened in any desired manner such as by decreasing the diameter of the abrading roll, increasing the speed, etc.
  • abrading on an uptwister is preferred if a high degree of uniformity is desired, or a stabilizing device may be employed to make the diameter of the balloon more constant than is characteristic of some standard ring twisting equipment.
  • the broken, torn or otherwise severed filament ends may be brushed, rolled, shirred or otherwise gathered or collected, and entangled, to form a compact bunch or nub which is securely anchored to the unsevered filaments by innumerable types and designs of apparatus. It is only necessary that the yarn contacting surfaces of the gathering or collecting device have sufficient resiliency and yieldability to permit their forcing of the filament ends into a compact bunch without materially damaging the unsevered filaments. It is preferred, in order to obtain a yarn having firm, compact, and securely anchored nubs or bunches, to employ apparatus in which the .gathering or collecting surfaces move along the yarn in both directions along its length. The gathering or collecting surfaces may, however, be moved in such a way as to brush across the path of yarn travel. The nubs or bunches thus formed along the yarn will generally be located intermediate the points at which the filaments 'are severed.
  • the speed of movement of the gathering or collecting surfaces should be relatively fast, dependent of course on the speed of yarn traveliand the degree of compactness and anchorage desired.
  • the pressure between the gathering or collecting surfaces by increasing the number of the gathering or collecting devices, by increasing the length of the contacting surface of the collecting device, or by using a twisted pile fabric such as a chenille construction, rather than a straight pile as in mohair, for collecting device surfaces, the ease of collection, together with the formation of tight, well-anchored nubs is improved.
  • the resilient, yieldable surfaces of the gathering or collecting devices may be continuous or discontinuous.
  • the yarn contacting surfaces when used in the collection of the severed filament ends may be any suitable material which will cause the filament ends to be pushed and entangled backward or forward into nubs.
  • a resilient, non-packing surface is preferred, such ascertain types of pile fabrics, for instance, broadloom carpet, wool pelt, flannel, felt, etc., although short bristle brushes, providing the bristles are not too hard and stiff, roughened soft rubber or sponge rubber, or other spongy or opened surface materials'can be used satisfactorily.
  • the yarn produced in accordance with this invention is illustrated pictorially on the photolithographlc figure of the drawings. It is to be noted that the severed filament ends have been entangled and collected and the yarn has retained the general appearance of a continuous filament yarn except-for the nubs themselves. This is entirely different from the Woolly yarns produced heretofore.
  • the average length of the filaments in the yarn is at least one yard, and in general several yards in length.
  • the strength retained in the nubby yarn of the present invention is generally about 60% to its original strength.
  • the nub portions are just as fine and soft as the rest of the y rn.
  • the invention permits the use of fine denier, fine filament yarn, such as 100 denier100 filament yarn, with the attendant advantages of softness, Sheerness, and excellent draping qualities. Even though the filaments comprising the body and nub portions of the yarn are all substantially constant in denier, the variation between the denier or diameter of the base yarn and the nub portions is practically unlimited, the nubs being, for example, only 50% or 100% larger in diameter, or as much as 3, 5, 10 or even 20 times larger in diameter.
  • the nubs in the yarn are spaced from /g inch to 5 or 6 inches apart.
  • the nubs may, however, be spaced very far apart, for example, 10, 15, 20 inches or more, if desired.
  • the length of the nub may vary widely, but generally, from 5 inch to inch or more.
  • the nubs may be spaced a uniform distance from each other or they may be spaced at greatly varying distances from each other.
  • the invention may additionally be applied to continuous filament yarns wherein the filaments are non-uniform in denier to further increase the variety of novelty yarns. If the severing and collecting steps are so regulated, still greater variations in denier may be produced on yarns already varying as much as 1000% or moie, or by means of this invention filamentous nubs may be interspaced between the nodes or blobs already contained in the yarn,
  • the invention is applicable to all types of continuous filament yarns, such as cellulosic yarns made from viscose, cuprammonium cellulose, cellulose esters, for instance, cellulose acetate, cellulose propionate, cellulose butyrate, mixed esters such as cellulose aceto-propionate or cellulose aceto-butyrate, cellulose ethers such as methyl cellulose, ethyl cellulose, benzyl cellulose, or glycol cellulose or celluose ether-esters; or continuous filament yarns produced from casein or other proteins, or from synthetic polymers or resins such as polyvinyl acetals, thermoplastic filaments such as vinyl acetate, vinyl chloride or polymers of vinyl acetate and vinyl chloride, ethyl methacrylate, styrene, polythene, polyvinyl formal, synthetic linear polymers such as nylon, and the like, and natural silk,
  • the yarn may be of any size and composed of very fine filaments such 'a
  • viscose rayon yarns of the following sizes and filament count 75 denier40 filament, 100 denier-100 filament, 100 denier-60 filament, 150 denier-450 filament, and 250 denier-150 filavment, lend themselves admirably to the process of this invention.
  • This invention can be applied simply and cheaply to modify any uniform denier continuous filament yarn, whether wound in the form of cones, spools or other finished package, or in the form of bucket or bobbin cakes or twister spools, or other preliminarily wound packages.
  • the variability of this process to produce any desired pattern of nubby yarn adds greatly to its utility and since the invention is applicable to all sorts of continuous filamentary y this affords additional manipulation of fabric construction to produce, for example, unusual coloring or cross dyeing effects.
  • the yarn produced in accordance with this invention is admirably suited for the fabrication of high quality, fine'weight, novelty fabrics possessing an excellent hand, very attractive appearance, and good draping qualities. Such fabrics have a very pleasing, refined appearance, and a desired Sheerness, which has heretofore been impossible without sacrificing the novelty effect.
  • the yarn of this invention may be used 'eitherfin the filling or warp, or in both, in the production of woven goods, or as a knitting yarn. As a filling yarn for crepe fabrics, this yarn serves admirably and noticeably enriches the fabric.
  • the nubby yarn produced by means of this invention may be plied, as by twisting the same together with one or more continuous filaments or spun yarns of the same type, for example, viscose rayon nubby yarn plied with uniform denier continuous filament viscose 'rayon yarn.
  • the nubby yarn of this invention may-be combined in any suitable way with one or more yarns of another type, for instance, by combining the nubby viscose rayon yarn with a continuous filament cellulose acetate yarn, or by combining two or more of these nubby yarns, one of which may be viscose rayon andthe other cellulose acetate.
  • the mixed yarns may be used in the preparation of woven or knitted fabrics or in conjunction with other yarns in woven fabrics; e. g., in either warp or filling. Additional novel effects may be obtained by using this nubby yarn and other types of yarn intermittently in either the warp or filling, or both, or by feeding different yarns in alternation into the knitting machine.
  • a process for the production of yarn containing filamentous nubs which comprises severing some of the filaments of a continuous filament yarn at intervals along the length thereof, and gathering and entangling the end portions of said severed, filaments into spaced compact bunches along the length of other of the filaments of the yarn remaining unsevered at said intervals.
  • a process for the production of yarn containing filamentous nubs which comprises severing some of the filaments of a continuous filament yarn at intervals along the length thereof, and gathering and entangling the end portions of said severed filaments into spaced compact bunches thereby anchoring the same to other of the filaments of the yarn unsevered at said intervals;
  • a process for the production of yarn containing filamentous nubs which comprises severing some of the filaments of a yarn at spaced points along the length thereof, rubbing the resilient yieldable material in bothdirections along the length of a yarn containing severed filaments with a sufiiciently drastic rubbing action to gather and entangle the end portions of said severed filaments into spaced compact bunches and anchor the same to other of the filaments of the yarn remaining unsevered at said points.
  • a process for the production of yarn containing filamentous nubs which comprises severing some of the filaments of a yarn at spaced points along the length thereof, moving the yarn containing severed filaments along a predetermined path, rubbing a resilient yieldable material 'along saidyarn counter to the direction of travel of said yarn with a sufiiciently drastic rubbing action to gather and entangle the end portions of said severed filaments into spaced compact bunches and anchor the same to other of the filaments of the yarn remaining unsevered at said points.
  • abrading means for intermittently severing some of the filaments of said yarn, and resilient, yieldable yarn contacting means for gathering and entangling the severed ends of said filaments into compact bunches.
  • a saw blade having more than 10 straight-faced no-set teeth per inch for severing some of the filaments of said yarn, and resilient, yieldable yarn contacting means for gathering and entangling the severedends of said filaments into compact bunches.
  • a saw blade having 10 to 50 teeth per inch for severing some of the filaments of said yarn, and resilient, yieldable yarn contacting means for gathering and entangling the severed ends of said filaments into compact bunches.
  • means for intermittently severing some of the filaments of said yarn, and pile fabric mean for gathering and entangling the severed ends of said filaments into compact bunches.
  • means for moving said yarn along a predetermined path means for placing said yarn under tension, means for intermittently severing some of the filaments 01' said yarn, resilient, yieldable yarn contacting means, and means for moving said yarn contacting means along said yarn with a sufficiently drastic rubbing action to gather and entangle the end portions of said severed filaments into spaced compact bunches and anchor the sameto other of the filaments of the yarn remaining unsevered at said points.
  • means for moving said yarn alon a predetermined path means for placing said yarn under tension, means for intermittently severing some of the filaments of said yarn, resilient, yieldable yarn contacting means, and means for moving said yarn contacting means along said yarn in the direction of movement of said yarn with a sufliciently drastic rubbing action to gather and entangle the end portions of said severed filaments into spaced compact bunches and anchor the same to other of the filaments of the yarn remaining unsevered at said points.
  • a process for the production of yarn containing filamentous nubs which comprises severing some of the filaments of a yarn at spaced points along the length thereof, passing the yarn containing severed filaments into contact with a resilient yieldable surface with a sufficiently drastic rubbing action to gather and entangle the end portionslof said severed filaments into 1 spaced compact bunches and anchor the same to other of the filaments of the yarn remaining unsevered at said points.
  • a process for the production of yarn containing filamentous nubs which comprises severing some of the filaments of a yarn at spaced points along the length thereof, passing the yarn containing severed filaments into contact with a resilient fibrous material with a sufficiently drastic rubbing action to gather and entangle the end portions of said severed filaments into spaced compact bunches and anchor the same to other of the filaments of theyarn remaining unsevered at said points.
  • a process forthe production of yarn containing filamentous nubs which comprises severing some of the filaments of a yarn at spaced points along the length thereof, passing the yarn containing severed filaments into contact with a pile fabric with a sufliciently drastic rubbing action to gather and entangle the end portions of said severed filaments into spaced compact bunches and anchor,the same to other of the filaments of the yarn remaining unsevered at said points.

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  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Description

7, 1942. 5 NTER YARN STRUCTURE AND METHOD AND APPARATUS FOR PRODUCING SAME Filed Oct. 12, 1939 4 Sheets-Sheet 1 INVENTOR Archibald Jlz%% ATTORNEY p 1942. A. s. HUNTER 2,278,379
YARN STRUCTURE AND METHODAND APPARATUS FOR PRODUCING SAME Filed Oct. 12, 19:59 4 Sheets-Sheet 2 Q I IIIIWENT Archibald JIz/arz finial ATToRNEir April 7. 19 2- A. s. HUNTER 2,278,879
' YARN STRUCTURE AND METHOD AND APPARATUS FOR PRODUCING SAME] Filed Oct. 12, 1939 4 Sheets-Sheet 3 F1912 Ziig i ATTORNEY A ril 7, 1942. A. s. HUNTER I 2,278,379
YARN STRUCTURE AND METHOD AND APPARATUS FOR PRODUCING SAME Filed Oct. 12, 1939 4 Sheets-Sheet4 W MMW IN VE H To Arr/ 1 2Z M6711 arll/wzz er ATTORNEY Patented Apr. 7, 1942 UNITED STATES PATENT ()FFlCE YARN STRUCTURE AND METHOD AND APPARATUS FOR PRODUCING SAME Wilmington, Del.,
a corporation of Delaware Application October 12, 1939, Serial No. 299,170
1': Claims The present invention relates to a new yarn structure, and to a new process and apparatusfor the production of said new yarn structure. More particularly, the invention relates to the production of a yarn composed of artificial filaments and comprising compact bunches or nubs of entangled filaments intermittently severed in the yarn and anchored to unsevered filaments of invention to produce a yarn composed of relatively long artificial filaments, which yarn will contain compactly gathered bunches or nubs of entangled filaments which have been severed from a continuous filament yarn, the bunches or nubs being anchored and entwined to unsevered filaments of the yarn.
It is another object of this invention to produce a yarn composed of relatively long artificial filamentsof substantially uniform denier, which yarn will contain compactly gathered bunches or nubs of entangled filaments, which have been severed from a continuous filament yarn, the bunches or nubs being anchored and entwined 3 to unsevered filaments of the yarn; and in which the severed filaments at one section of the yarn will be the unsevered filaments at another section of the yarn.
It is furthermore an object of the present invention to provide a suitable process and apparatus for the production of yarn structures of the type referred to above.
In accordance with the present invention the novel yarn structure, above described, can be produced from yarns composed of .continuous artificial filaments by a process comprising, in general, the following two essential steps:
1. Periodically abrading the yarn, that is, cutting, tearing or otherwise severing (herein cornprehended by the term abrading) at intervals along the yarn, a small number of the continuous filaments of which the yarn is composed.
2. Gathering or collecting, and entangling, the severed ends of the filaments into compact It is the further purpose and object of this t bunches or nubs which are securely anchored to the remaining unsevered filaments of thev yarn.
Several modifications of apparatus suitable for use in accordance with the principles of the pres- 5 ent inventionare shown in the accompanying illustrations. The following detailed description, when taken in connection with the accompanying illustrations, will serve to disclose, in detail, the various features of the present invention. The specifically described and illustrated forms and modifications of apparatus and process are not, however, to be considered as limiting the invention thereto.
In the drawings:
Figure 1 is a diagrammatic, perspective view of one form of apparatus suitable for use in accordance with this invention.
Figure 2 is a diagrammatic, perspective view of a modified form of apparatus shown in Figure 1,
Figure 3 is aperspective view of one form of periodic yarn abrading mechanism.
Figure 4 is a diagrammatic top plan view of the apparatus shown in Figure 3.
Figure 5 is a side elevational view of a portion of the apparatus shown in Figure 3.
Figures 6 and 7 are various modified forms of yarn guiding means for use in an abrading device of the type shown in Figure 3.
Figure 8 is a side elevational view of another modified form of periodic yarn abrading mechanism.
Figure 9 is a top plan view of the abrading 5 mechanism shown in Figure 8.
Figure 10 is 'a diagrammatic side elevational view of still another form of periodic yarn abrading mechanism together with a severed filament gathering or collecting mechanism.
Figure 11 is a modified form of severed filament gathering mechanism.
Figure 12 is a diagrammatic side elevational view of a periodic yarn abrading mechanism with means for guiding the yarn along a suitable path during the periodic abrasion or severing of some of the yarn filaments.
Figure 13 is a diagrammatic front elevational view of a portion of the apparatus shown in Figure 12.
Figure 14 is an enlarged side elevational detailed view of the abrading cutter shown in Figure 12. Y I
Figure 15 is a front elevational view of Figure 14.
Figures 16 and 17 are, respectively, side and front elevational views of a modified form of the cutter shown in Figures 14 and 15.
Figure 18 is a photolithographic drawing and shows the contrasting appearance of a yarn in' which a few filaments are severed from the-yarn at intervals along the length thereof, and a similar yarn in which the severed filaments have been entangled and gathered into bunches se= curely anchored to the remaining unsevered fila= ments;
Referring to Figure l of' the drawings, ref erence numeral 3i designates a cone orbobbin of yarn composed of continuous artificial filaments. The yarn 33 is drawn from the cone (it, through yarn guides 35 and Si, and between spring-pressed tension plates 39 and it. The yarn is then passed through yarn guides Q3, Q5 and ii. A rotating abrading or filament severing mechanism $9 is positioned adjacent the traveling yarn between guides it audit). The abrading or severing element 56 of the abrad ing mechanism it rotates about the shaft 53. Upon rotation of the element til, the latter is forced into periodic contact with the yarn and breaks, tears or cuts a number of the continuous filaments of the yarn at intervals along the' yarn.
The abraded yarn is guided through a filament gathering or collecting mechanism bymeans of guides ii and 55. The filament gathering mech anisin comprises a plurality of sets of rollers iii, 5'5; 58, as; 6|, iii; and 63, 63. Each of these rollers is provided with a covering of a resilient, yieldable material such as plush, pile carpet material, soft felt or the like on them:- ternal periphery thereof. Each set of rollers is mounted for rotation on parallel shafts with the external peripheral faces in alignment with each other. spaced from each other that the'resilient covering material on the external surfaces of the two rollers will be in definite contact with each other and, therefore, in contact with the yarn which is made to pass between-themL If desired, a suitable yarn guide such as shown at ll and 55 may be positioned between each set of rollers.
Some of the rollers will be rotatedto cause the resilient covering thereon to rub along the and other of the rollers will be-rotated to cause guides M and IS. A yarn abrading wheel 18 is positioned between yarn guides 14 and 16. The abrading wheel rotates on shaft 80, the direction of rotation being either in the direction of travel of the yarn or in the opposite direc tion. The wheel I8 is provided with an abrading element 32 on the external periphery of the wheel. The element 82 may consist of any device or material, for example, sandpaper or emery cloth, which will sever only a limited number of the filaments of the yarn when passed into contact with the latter. The element 82 is positioned on the wheel 18 to project from the wheel axis a greater distance than the other external peripheral portions of the wheel. The abraded yarn is then passed over guide rollers (it and 86 and thence through yarn guides 88 and 9t.
Between guides 88 and 90, the yarn is subjected to a brushing or rubbing action by" a filament gathering or collecting mechanism. The filament gathering or collecting mechanism comprises two reciprocating members 92 and 94. Member 92 is provided with a yieldable, resilient brushing material 96 on the side which faces member 94: Similarly,'member 94 is provided with a brushing material 98 on the side facing member at. The. abraded yarn is passed between the members 92 and 96; these members are then rapidly reciprocated in unison, first V in one direction and then in the opposite direc- The two rollersv of each set are so the resilient covering thereon to rubalong the yarn in a direction counter to. the movement of The severed filament ends, are thereway alternate sets of rollers cause rubbing on the yarn in opposite directions along the moving yarn.
The yarn, after passing through guide 55, is passed through guide 65 and is then wound on a bobbin or spool 61. The yarn winding mechanism will, of course, be provided with a yarn traversing mechanism (not shown) to wind the yarn in even and uniform layers on to the bobbin.
In the modified form of abrading and collecting apparatus shown in Figure 2 of the drawings the continuous filament yarn 33 is drawn from the cake or cone 3|; passed through yarn guide 10, and thence through a conventional washboard tensioning device 12 and yarn tion with the yieldable, resilient brushing material ofboth members in contact with the yarn. The severed ends of the filaments are accumulated and entangled in a compact bunch or nub and are securely anchored to the unsevered filaments by the action of the members 92 and M on the abraded yarn; The yarn is then wound on a filaments of the yarn'atspaced intervals along the length thereof. To prevent the yarn 33 from whipping and-becoming entangled, a cylindrical member M5 is preferably positioned within the normal ballooning path of the yarn, as illustrated. Insteadof the cylindrical member I05 a frusto-conical member III! or a semi-spherical member )9 such as shown respectively in Figures 6 and 7 may be used. The normal ballooning path of the yarn and the way in which the abrading members I03 deflect the yarn from this normal path are illustrated in Figure 4. This type of device has particular utility where the abrading of the yarn filaments and the gathering and collecting of the yarn filaments are combined with a yarn twisting operation.
Figures 8 and 9 illustrate a modified form of the apparatus shown in Figures 3, 4, and 5. In this modification the yarn is periodically abraded by abrading members I l I attached to the top edge of a cylindrical member Ill, which in turn is attached to the flange of the spool H3. The spool H3 is rotated by ..means of spindle H5 which causes the thread to balloon against the abrading members I l I. This modification causes an abrasion of the yarn from the inside of the yarn balloon in a device which combines a twisting of the yarn with the abrading and compacting of the filaments. I
Figure illustrates a slightly modified form of yarn abrading and filament gathering, entangling and compacting mechanism. In this device the yarn- 33, under tension, is passed against yarn guides I2! and I23. A leaf spring member I25, tipped with anabrading element I21, intermittently contacts the yarn as it passes between guides IZIand I23. The leaf spring member I25 is forced out of contact with the yarn by means of a striker bar I19 fastened to reciprocating member MI. The abraded yarn then passes between members I3I and I33 which are reciprocated in unison with each other. The members I3I and I33 are provided with spaced nubs which are securely anchored to the remaining unsevered filaments. I
The following specific example is given to illustrate the procedural steps of the process of this invention as applied to a particular yarn: I Regenerated cellulose yarn produced by the viscose process, having '3 turns per inch twist, and composed of 100 filaments of one denier each, is passed through suitable tensioning and guiding devices to impose a constant tension of about 45 grams on the yarn between guides 43 and 45 as shown in Figure 1 of the drawings. Theyarn under tension, traveling at a rate of 6000 inches per minute, is passed adjacent a yieldable, resilient brushing pads I35 which push or shirr and entangle the severed ends of the filaments into a compact bunch which is anchored to the unsevered filaments. provided on both sides of members I3I and I33, so that these members may be turned when one side becomes worn.
Figure 11 illustrates another modified form of filament gathering or collecting mechanism. In this form of device a plurality of spaced yieldable, resilient pads I35 is attached to the links of a pair of chains I3'I.v The chains I3I travel about rotating sprocket wheels I39. One chain is positioned on each side of the traveling yarn 33, and the sections of the two chains adjacent to the yarn are preferably made to travel in opposite directions. The chain traveling in the direction of movement of the yarn may have a greater or lesser speed than the chain moving counter to the direction of travel of the yarn.v
Pads I35 are The latter chain may, in fact, be substantially stationary or even move very slowly in the same direction as the former.
Figures 12 to 15 show an intermittent yarn abrading mechanism in which the abrading element MI is fastened to rotating supporting member I43. The supporting member I43 is mounted on a rotating shaft I45. The element MI is fastened to member I43 between clamping elements in any desired manner. The element I4I, when the supporting member is rotated, intermittently passes into contact with the yarn and, as a consequence, tears or cuts a number of filaments of the yarn. In this modification it is preferred that the yarn be made to travel along a line which makes a substantial angle, for example, 20 to 50, with the face of the cutter so as to prevent the slipping of the filaments from the abrading element without sever ing the same.
Figures 16 and 17 show a modified form of .device in which the abrading element comprises passed against the yarn, pick out a number of filaments and sever the same upon continued rotation of element I41- The photolithographic drawing, Figure 18, illustrates a yarn in which a few filaments of the yarn have been intermittently severed but in which the severed filaments have not been gathered into bunches or nubs. Thisfigure also shows .thenovel appearance-of a yarn in which a few filaments have been periodically severed and the'severedfilament ends gathered or collected, and entangled compact bunches or suitable abrading mechanism which is rotated at a speed of 2000 to 3000 R. P..M. and, therefore, is adapted to make an abrading contact with the yarn at spaced intervals of 2 to 3 inches. Each abrading contact of the abrading element with the yarn is adapted to sever a portion of the filaments, for example, from 10 to 40 or more. The abraded yarn is then passed between a plurality of pairs of pile carpet covered gathering or collecting rolls, each pair of rolls being positioned on opposite sides of the traveling yarn as shown in Figure 1 of the drawings. All of the rolls are rotated at a linear peripheral speed of approximately 21,000 inches per minute. The direction of rotation of both of the first*pair. of rolls is such as to brush the yarn in the direction of travel of the latter. Both of the second pair of rolls are rotated in a direction to brush the thread counter to the direction of travel thereof. The third and fourth pairs of rolls are, respectively, duplicates, as to direction of rotation, of the first andsecond pairs of rolls.
The abraded and brushed yarn, produced as a result of this treatment, contains, at spaced in-- tervals of 2 to 3 inches, nubs or bunches of compact, severed, entangled filament ends which are securely anchored to and entwined with unsevered filaments. The appearance is similar to that of the abraded and collected filament yarn shown in the photolithographic figure of the drawings.
As will clearly appear from the various specific embodiments of the invention illustrated, many types and'kinds of abrading devices can be utilized in accordance with the present invention. The contact of the yarn with the abrading surface should, however, be intermittent. The abrading surface may be brought into contact with the yarn by any'suitable reciprocating, oscillating, rotating or similarly functioning mechanism which Will operate to bring the two into contact with each other intermittently.
The most satisfactory severing means comprises certain types of abrading devices embodying the idea of periodically forcing relatively sharp abrading surfaces into the tensioned yarn which is traveling relative to the abrading surface. Surfaces having projecting points, such asv carborundum stone, diamond dust or a garnet impregnated surface, sandpaper, a plurality of no-set teeth is meant that the teeth all lie in substantially the same plane and the faces of the teeth approaching the yarn have no hooks and are substantially straight. It is to be understood, however, that while certain types of abrasive or projecting surfaces are preferred, other severing means may be used. For instance, more or less sharp continuous cutting edges may be used, providing the number of filaments severed are a fractional number of the filaments at any one point along the yarn.
The speed of the yarn, the tension on the yarn, the frequency with which the yarn contacts the severing member, and the character and time of contact of the contacting surface of the severing member will determine the extent and distribution of the severed filaments and the spacing and size of the nubs subsequently collected. It is desired that the yarn .be but periodically abraded, quite unlike the artificial woolly yarn produced heretofore, for only then will it be possible to collect and entangle the loose filament ends as discrete, well-anchored nubs. many as 10 or more points of severance per inch of yarn may be made, but generally not more,
than 2 or 3 outs per inch are desired. One out every 2 or 3 inches along the yarn is preferred; however, one out every 5 or inches of yarn has been found to be satisfactory for many purposes, depending on the character of the fabric to be made. When the points of abrasion are comparatively far apart, for example, 5 or more inches, it is important that the time of contact between the abrasion means and the yarn be comparatively short to prevent the formation of a plurality of nubs between points of abrasion. The time of contact of the abrading element can be shortened in any desired manner such as by decreasing the diameter of the abrading roll, increasing the speed, etc.
An intermittent roughening of the yarn by abrading during the ballooning of the yarn on both uptwisters and downtwisters where the abrasive cutting is substantially at right angles to the movement of the yarn has been found to be quite satisfactory. The abrading elements positioned about the circular path of the balloon normally should be few, for example, not more than 3 or 4, depending on the circumference of the ballooning circle and the amount of twist bein inserted in the yarn, so that the yarn will not be very noticeably fuzzsd. Because of the fluctuating balloon size on a ring twister as the ring rail rises and falls, abrading on an uptwister is preferred if a high degree of uniformity is desired, or a stabilizing device may be employed to make the diameter of the balloon more constant than is characteristic of some standard ring twisting equipment.
Likewise, the broken, torn or otherwise severed filament ends may be brushed, rolled, shirred or otherwise gathered or collected, and entangled, to form a compact bunch or nub which is securely anchored to the unsevered filaments by innumerable types and designs of apparatus. It is only necessary that the yarn contacting surfaces of the gathering or collecting device have sufficient resiliency and yieldability to permit their forcing of the filament ends into a compact bunch without materially damaging the unsevered filaments. It is preferred, in order to obtain a yarn having firm, compact, and securely anchored nubs or bunches, to employ apparatus in which the .gathering or collecting surfaces move along the yarn in both directions along its length. The gathering or collecting surfaces may, however, be moved in such a way as to brush across the path of yarn travel. The nubs or bunches thus formed along the yarn will generally be located intermediate the points at which the filaments 'are severed.
By moistening the yarn with water or aqueous or non-aqueous finishes, textile dopes, etc., in the course of collection of the nubs, still'further improvement in the product can be obtained and the nubs are thus prevented from loosening during subsequent textile handling.
Preferably, the speed of movement of the gathering or collecting surfaces should be relatively fast, dependent of course on the speed of yarn traveliand the degree of compactness and anchorage desired. By increasing the pressure between the gathering or collecting surfaces, by increasing the number of the gathering or collecting devices, by increasing the length of the contacting surface of the collecting device, or by using a twisted pile fabric such as a chenille construction, rather than a straight pile as in mohair, for collecting device surfaces, the ease of collection, together with the formation of tight, well-anchored nubs is improved. The resilient, yieldable surfaces of the gathering or collecting devices may be continuous or discontinuous.
The yarn contacting surfaces when used in the collection of the severed filament ends may be any suitable material which will cause the filament ends to be pushed and entangled backward or forward into nubs. A resilient, non-packing surface is preferred, such ascertain types of pile fabrics, for instance, broadloom carpet, wool pelt, flannel, felt, etc., although short bristle brushes, providing the bristles are not too hard and stiff, roughened soft rubber or sponge rubber, or other spongy or opened surface materials'can be used satisfactorily.
The yarn produced in accordance with this invention is illustrated pictorially on the photolithographlc figure of the drawings. It is to be noted that the severed filament ends have been entangled and collected and the yarn has retained the general appearance of a continuous filament yarn except-for the nubs themselves. This is entirely different from the Woolly yarns produced heretofore. The average length of the filaments in the yarn is at least one yard, and in general several yards in length. As a result of the long filaments in the yafn, the strength retained in the nubby yarn of the present invention is generally about 60% to its original strength.
As previously pointed out, only relatively few filaments, that is, less than 50% and preferably from 10% to 30% of the filaments in the yarn,
are severed each time the yarn contacts the severing member, and of the severed filaments, at least a few filaments continue on several feet before they are severed again. It is, therefore, possible to gather and entangle by rolling, sliding or shirring, backward and/or forward along the yarn, the filament ends to form relatively compact filamentous bunches or nubs that are exceedingly well anchored, since the other ends of the filaments which are severed extend well along the yarn and serve as anchorage for the filamentous collection. Inasmuch as the nubs are formed by piling up the filament ends from both sides of the nub, it is anchored in two directions, and numerous textile tests have proved the anchorage sufficient to withstand the usual operations involved in making a fabric. These and other nubs purposely formed and spaced in accordance with this invention are in sharp contrast to fluff balls sometimes encountered in yarns due to the accidental accumulation of one or more broken filaments which easily slip along the yarn and are easily removed therefrom by cutting.
Because this yarn is preferably made from uniform denier yarn, the nub portions are just as fine and soft as the rest of the y rn. The invention permits the use of fine denier, fine filament yarn, such as 100 denier100 filament yarn, with the attendant advantages of softness, Sheerness, and excellent draping qualities. Even though the filaments comprising the body and nub portions of the yarn are all substantially constant in denier, the variation between the denier or diameter of the base yarn and the nub portions is practically unlimited, the nubs being, for example, only 50% or 100% larger in diameter, or as much as 3, 5, 10 or even 20 times larger in diameter.
Preferably, the nubs in the yarn are spaced from /g inch to 5 or 6 inches apart. The nubs may, however, be spaced very far apart, for example, 10, 15, 20 inches or more, if desired. The length of the nub may vary widely, but generally, from 5 inch to inch or more. Furthermore, the nubs may be spaced a uniform distance from each other or they may be spaced at greatly varying distances from each other.
The invention may additionally be applied to continuous filament yarns wherein the filaments are non-uniform in denier to further increase the variety of novelty yarns. If the severing and collecting steps are so regulated, still greater variations in denier may be produced on yarns already varying as much as 1000% or moie, or by means of this invention filamentous nubs may be interspaced between the nodes or blobs already contained in the yarn,
The invention is applicable to all types of continuous filament yarns, such as cellulosic yarns made from viscose, cuprammonium cellulose, cellulose esters, for instance, cellulose acetate, cellulose propionate, cellulose butyrate, mixed esters such as cellulose aceto-propionate or cellulose aceto-butyrate, cellulose ethers such as methyl cellulose, ethyl cellulose, benzyl cellulose, or glycol cellulose or celluose ether-esters; or continuous filament yarns produced from casein or other proteins, or from synthetic polymers or resins such as polyvinyl acetals, thermoplastic filaments such as vinyl acetate, vinyl chloride or polymers of vinyl acetate and vinyl chloride, ethyl methacrylate, styrene, polythene, polyvinyl formal, synthetic linear polymers such as nylon, and the like, and natural silk, The yarn may be of any size and composed of very fine filaments such 'as one denier or less, or of larger filament sizes such as 2 to 4 denier or more. For instance, viscose rayon yarns of the following sizes and filament count: 75 denier40 filament, 100 denier-100 filament, 100 denier-60 filament, 150 denier-450 filament, and 250 denier-150 filavment, lend themselves admirably to the process of this invention.
This invention can be applied simply and cheaply to modify any uniform denier continuous filament yarn, whether wound in the form of cones, spools or other finished package, or in the form of bucket or bobbin cakes or twister spools, or other preliminarily wound packages. The variability of this process to produce any desired pattern of nubby yarn adds greatly to its utility and since the invention is applicable to all sorts of continuous filamentary y this affords additional manipulation of fabric construction to produce, for example, unusual coloring or cross dyeing effects.
The yarn produced in accordance with this invention is admirably suited for the fabrication of high quality, fine'weight, novelty fabrics possessing an excellent hand, very attractive appearance, and good draping qualities. Such fabrics have a very pleasing, refined appearance, and a desired Sheerness, which has heretofore been impossible without sacrificing the novelty effect. The yarn of this invention may be used 'eitherfin the filling or warp, or in both, in the production of woven goods, or as a knitting yarn. As a filling yarn for crepe fabrics, this yarn serves admirably and noticeably enriches the fabric.
The nubby yarn produced by means of this invention may be plied, as by twisting the same together with one or more continuous filaments or spun yarns of the same type, for example, viscose rayon nubby yarn plied with uniform denier continuous filament viscose 'rayon yarn. In addition, the nubby yarn of this invention may-be combined in any suitable way with one or more yarns of another type, for instance, by combining the nubby viscose rayon yarn with a continuous filament cellulose acetate yarn, or by combining two or more of these nubby yarns, one of which may be viscose rayon andthe other cellulose acetate. The mixed yarns may be used in the preparation of woven or knitted fabrics or in conjunction with other yarns in woven fabrics; e. g., in either warp or filling. Additional novel effects may be obtained by using this nubby yarn and other types of yarn intermittently in either the warp or filling, or both, or by feeding different yarns in alternation into the knitting machine.
Since many changes and modifications can be made in the above-described details without departing fromthe nature and spirit of themvention, it is to be understood that the invention is not to be limited except as set forth in the appended claims.
I claim:
1. A process for the production of yarn containing filamentous nubs which comprises severing some of the filaments of a continuous filament yarn at intervals along the length thereof, and gathering and entangling the end portions of said severed, filaments into spaced compact bunches along the length of other of the filaments of the yarn remaining unsevered at said intervals.
2. A process for the production of yarn containing filamentous nubs which comprises severing some of the filaments of a continuous filament yarn at intervals along the length thereof, and gathering and entangling the end portions of said severed filaments into spaced compact bunches thereby anchoring the same to other of the filaments of the yarn unsevered at said intervals;
3. A process for the production of yarn containing filamentous nubs which comprises severing some of the filaments of a yarn at spaced points along the length thereof, rubbing the resilient yieldable material in bothdirections along the length of a yarn containing severed filaments with a sufiiciently drastic rubbing action to gather and entangle the end portions of said severed filaments into spaced compact bunches and anchor the same to other of the filaments of the yarn remaining unsevered at said points.
' points.
5. A process for the production of yarn containing filamentous nubs which comprises severing some of the filaments of a yarn at spaced points along the length thereof, moving the yarn containing severed filaments along a predetermined path, rubbing a resilient yieldable material 'along saidyarn counter to the direction of travel of said yarn with a sufiiciently drastic rubbing action to gather and entangle the end portions of said severed filaments into spaced compact bunches and anchor the same to other of the filaments of the yarn remaining unsevered at said points.
6.. In an apparatus for the production of yarn containing filamentous nubs, means for intermittently severing some of the filaments of said yarn, and resilient, yieldable yarn contacting means for gathering and entangling the severed ends of said filaments into compact bunches.
7. In an apparatus for the production of yarn containing filamentous nubs, abrading means for intermittently severing some of the filaments of said yarn, and resilient, yieldable yarn contacting means for gathering and entangling the severed ends of said filaments into compact bunches.
8. In an apparatus for the production of yarn containing filamentous nubs, a saw blade having more than 10 straight-faced no-set teeth per inch for severing some of the filaments of said yarn, and resilient, yieldable yarn contacting means for gathering and entangling the severedends of said filaments into compact bunches.
9. In an apparatus for the production of yarn containing filamentous nubs, a saw blade having 10 to 50 teeth per inch for severing some of the filaments of said yarn, and resilient, yieldable yarn contacting means for gathering and entangling the severed ends of said filaments into compact bunches.
10. In an apparatus for the production of yarn containing filamentous nubs, means for intermittently severing some of the filaments of said yarn, and resilient, yieldable brushing means for gathering and entangling the severed ends of said filaments into compact bunches.
11. In an apparatus for the production of yarn containing filamentous nubs, means for intermittently severing some of the filaments of said yarn, and pile fabric mean for gathering and entangling the severed ends of said filaments into compact bunches.
12. In an apparatus for the production of yarn containing filamentous nubs, means for moving said yarn along a predetermined path, means for placing said yarn under tension, means for intermittently severing some of the filaments 01' said yarn, resilient, yieldable yarn contacting means, and means for moving said yarn contacting means along said yarn with a sufficiently drastic rubbing action to gather and entangle the end portions of said severed filaments into spaced compact bunches and anchor the sameto other of the filaments of the yarn remaining unsevered at said points.
13. In an apparatus for the production of yarn containing filamentous nubs, means for moving said yarn alon a predetermined path, means for placing said yarn under tension, means for intermittently severing some of the filaments of said yarn, resilient, yieldable yarn contacting means, and means for moving said yarn contacting means along said yarn in the direction of movement of said yarn with a sufliciently drastic rubbing action to gather and entangle the end portions of said severed filaments into spaced compact bunches and anchor the same to other of the filaments of the yarn remaining unsevered at said points.
14. In an apparatus for the production of yarn containing filamentous nubs, means for moving said yarn along a predetermined path.
means for placing said yarn under tension,
means for intermittently severing some of the filaments of said yarn, resilient, yieldable yarn contacting means, and means for moving said yarn contacting means along said yarn counter tothe direction of movement of said yarn with a sufiiciently drastic rubbing action to gather and entangle the end portions of said severed filaments into spaced compact bunches and anchor the same to other of the filaments of the yarn remaining unsevered at said points.
15. A process for the production of yarn containing filamentous nubs which comprises severing some of the filaments of a yarn at spaced points along the length thereof, passing the yarn containing severed filaments into contact with a resilient yieldable surface with a sufficiently drastic rubbing action to gather and entangle the end portionslof said severed filaments into 1 spaced compact bunches and anchor the same to other of the filaments of the yarn remaining unsevered at said points.
16. A process for the production of yarn containing filamentous nubs which comprises severing some of the filaments of a yarn at spaced points along the length thereof, passing the yarn containing severed filaments into contact with a resilient fibrous material with a sufficiently drastic rubbing action to gather and entangle the end portions of said severed filaments into spaced compact bunches and anchor the same to other of the filaments of theyarn remaining unsevered at said points.
17. A process forthe production of yarn containing filamentous nubs which comprises severing some of the filaments of a yarn at spaced points along the length thereof, passing the yarn containing severed filaments into contact with a pile fabric with a sufliciently drastic rubbing action to gather and entangle the end portions of said severed filaments into spaced compact bunches and anchor,the same to other of the filaments of the yarn remaining unsevered at said points.
ARCHIBALD STUART HUNTER.
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US2464897A (en) * 1949-03-22 Tkeatment of yarns
US2669001A (en) * 1949-09-29 1954-02-16 Collins & Sikman Corp Method and apparatus for treating yarns
US3831360A (en) * 1971-11-05 1974-08-27 Heberlein & Co Ag Texturized staple fiber structures
US3949041A (en) * 1974-01-17 1976-04-06 Schwarz Eckhard C A Method for texturing synthetic filament yarn
US4021520A (en) * 1973-03-17 1977-05-03 Hoechst Aktiengesellschaft Process for the manufacture of filament yarn having protruding filament ends
US4697317A (en) * 1985-12-04 1987-10-06 E. I. Du Pont De Nemours And Company Process for the production of twist-free novelty nub yarns
US4809412A (en) * 1985-12-04 1989-03-07 E. I. Du Pont De Nemours And Company Apparatus for producing a novelty nub yarn
US4870728A (en) * 1987-05-05 1989-10-03 E. I. Du Pont De Nemours And Company Apparatus for creating air turbulence
US5035110A (en) * 1985-12-04 1991-07-30 E. I. Du Pont De Nemours And Company Nub yarn
US5058329A (en) * 1990-01-08 1991-10-22 Milliken Research Corporation Machine and method to enhance fabric
US20040216278A1 (en) * 2003-04-24 2004-11-04 Pierluigi Marrani Process and apparatus for the transformation of yarns and a yarn thus produced
US6854167B2 (en) 2002-12-09 2005-02-15 Milliken & Company Treatment of filament yarns to provide spun-like characteristics and yarns and fabrics produced thereby
US20050244637A1 (en) * 2002-12-09 2005-11-03 Goineau Andre M Treatment of filament yarns to provide spun-like characteristics and yarns and fabrics produced thereby
US20100116001A1 (en) * 2005-11-21 2010-05-13 Michael Starbuck Sueded knitted fabrics
CN104452016A (en) * 2014-12-31 2015-03-25 湖州新创丝织品有限公司 Woolen yarn galling and shaping device
CN105239241A (en) * 2015-10-23 2016-01-13 安徽博邦超纤皮革有限公司 Polishing system for superfine-fiber leather rope
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Publication number Priority date Publication date Assignee Title
US2464897A (en) * 1949-03-22 Tkeatment of yarns
US2669001A (en) * 1949-09-29 1954-02-16 Collins & Sikman Corp Method and apparatus for treating yarns
US3831360A (en) * 1971-11-05 1974-08-27 Heberlein & Co Ag Texturized staple fiber structures
US4021520A (en) * 1973-03-17 1977-05-03 Hoechst Aktiengesellschaft Process for the manufacture of filament yarn having protruding filament ends
US3949041A (en) * 1974-01-17 1976-04-06 Schwarz Eckhard C A Method for texturing synthetic filament yarn
US4697317A (en) * 1985-12-04 1987-10-06 E. I. Du Pont De Nemours And Company Process for the production of twist-free novelty nub yarns
US4809412A (en) * 1985-12-04 1989-03-07 E. I. Du Pont De Nemours And Company Apparatus for producing a novelty nub yarn
US5035110A (en) * 1985-12-04 1991-07-30 E. I. Du Pont De Nemours And Company Nub yarn
US4870728A (en) * 1987-05-05 1989-10-03 E. I. Du Pont De Nemours And Company Apparatus for creating air turbulence
US5058329A (en) * 1990-01-08 1991-10-22 Milliken Research Corporation Machine and method to enhance fabric
US20050244637A1 (en) * 2002-12-09 2005-11-03 Goineau Andre M Treatment of filament yarns to provide spun-like characteristics and yarns and fabrics produced thereby
US7127784B2 (en) 2002-12-09 2006-10-31 Milliken & Company Treatment of filament yarns to provide spun-like characteristics and yarns and fabrics produced thereby
US6854167B2 (en) 2002-12-09 2005-02-15 Milliken & Company Treatment of filament yarns to provide spun-like characteristics and yarns and fabrics produced thereby
US20040216278A1 (en) * 2003-04-24 2004-11-04 Pierluigi Marrani Process and apparatus for the transformation of yarns and a yarn thus produced
US7013542B2 (en) * 2003-04-24 2006-03-21 Unitech Textile Machinery S.P.A. Process and apparatus for the transformation of yarns and a yarn thus produced
US20100116001A1 (en) * 2005-11-21 2010-05-13 Michael Starbuck Sueded knitted fabrics
US8006520B2 (en) * 2005-11-21 2011-08-30 Hbi Branded Apparel Enterprises, Llc Sueded knitted fabrics
US20170355550A1 (en) * 2014-12-26 2017-12-14 Toray Industries, Inc. Method of manufacturing and manufacturing device for partial split-fiber fiber bundle and partial split-fiber fiber bundle
US10676311B2 (en) * 2014-12-26 2020-06-09 Toray Industries, Inc. Method of manufacturing and manufacturing device for partial split-fiber fiber bundle and partial split-fiber fiber bundle
CN104452016A (en) * 2014-12-31 2015-03-25 湖州新创丝织品有限公司 Woolen yarn galling and shaping device
CN104452016B (en) * 2014-12-31 2017-06-16 海安华厚电子科技有限公司 Knitting wool plucking shaping equipment
CN105401294A (en) * 2015-10-23 2016-03-16 安徽博邦超纤皮革有限公司 Rope flexibility three-shaft polishing device
CN105239242A (en) * 2015-10-23 2016-01-13 安徽博邦超纤皮革有限公司 Flexible polishing machine for rope body
CN105239241A (en) * 2015-10-23 2016-01-13 安徽博邦超纤皮革有限公司 Polishing system for superfine-fiber leather rope

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