US2211384A - Steel structure - Google Patents

Steel structure Download PDF

Info

Publication number
US2211384A
US2211384A US85897A US8589736A US2211384A US 2211384 A US2211384 A US 2211384A US 85897 A US85897 A US 85897A US 8589736 A US8589736 A US 8589736A US 2211384 A US2211384 A US 2211384A
Authority
US
United States
Prior art keywords
members
portions
stud
pair
web
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US85897A
Inventor
John V Patterson
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to US85897A priority Critical patent/US2211384A/en
Application granted granted Critical
Publication of US2211384A publication Critical patent/US2211384A/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Images

Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/18Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
    • E04B1/24Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons the supporting parts consisting of metal
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/18Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
    • E04B1/24Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons the supporting parts consisting of metal
    • E04B1/2403Connection details of the elongated load-supporting parts
    • E04B2001/2409Hooks, dovetails or other interlocking connections
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/18Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
    • E04B1/24Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons the supporting parts consisting of metal
    • E04B1/2403Connection details of the elongated load-supporting parts
    • E04B2001/2433Connection details of the elongated load-supporting parts using a removable key
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/18Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
    • E04B1/24Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons the supporting parts consisting of metal
    • E04B1/2403Connection details of the elongated load-supporting parts
    • E04B2001/2448Connections between open section profiles
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/18Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
    • E04B1/24Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons the supporting parts consisting of metal
    • E04B2001/2481Details of wall panels
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/18Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
    • E04B1/24Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons the supporting parts consisting of metal
    • E04B2001/2484Details of floor panels or slabs
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/18Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
    • E04B1/24Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons the supporting parts consisting of metal
    • E04B2001/249Structures with a sloping roof

Definitions

  • This invention pertains to building constructions, and more particularly to prefabricated metal constructions and to improvements therein.
  • a substantially all-metal construction is ⁇ ver-- min-proof, and has characteristics of strength, rigidity, and long life.
  • the material and the labor costs of metal building constructions have been high. i believe that these costs are, to a great extent at least, due to the problems that arise in connec@ tion with the securing of the various parts and members in position.
  • nails are required in fastening timber constructions
  • bolts, rivets and/or welds are required in metal constructions.
  • My invention also eliminates the problems tha arise in connection with constructions that employ heavy sections assembled at the shop because of their bulkiness and weight they are difcult and costly tp handle and to erect.
  • Another object has been to provide an improved metal building construction that will meet the requirements of persons of ordinary (Cl. 18S-1l) tical form of metal building construction that may be inexpensively fabricated and/or erected.
  • a still further object has been to provide a metal building construction that is electively and simply fastened together at the job.
  • Figure 1 is a vertical view in sectional perspective of a building constructed in accordance with my invention
  • Figure 2 is an elevational view partly in section, the section being taken along the line II-II of Figure 1 and showing vertical columns, horizontal tie channels, and a portion of lthe roof construction;
  • Figure 3 is a horizontal section showing the wall construction and taken along the line III- III of Figure l;
  • Figure 4 is a vertical section taken along the line EV-IV of Figure 3 and showing a detail of a corner construction
  • Figure 5 is an elevational detail of the iraming and showing a portion ci a partition wall, vertical plate support channels and tie rods or channels;
  • Figure 6 is a vertical perspective oi a verticai plate support channel
  • Figure 7 is an enlarged vertical section of a corner of a three-story building constructed in accordance with my invention.
  • Figure 8 is a vertical perspective of a channel employed in the corner construction of Figure 7
  • a Figure 9 is a vertical sectional detail taken along the line IX-IX of Figure 7, and shownig a method of attaching an upright member to a roof beam;
  • FIG 10 is a detail perspective showing one portion of the roof beam oi Figure 9;
  • Figure l1 is a vertical section taken along the line XI-XI of Figure 7, and showing ldoor and ceiling details;
  • Figure l2 is a sectional plan'view of a portion of the flooring of Figure l;
  • Figure 12a is a section on line a--Ia of Figure l2;
  • Figure 13 is a vertical sectional detail taken along the line MII-XIII of Figure l2, and showing how the inner wall plates rest upon floor sheet members;
  • Figure 14 is a verticalsection taken along the line XIV-XIV of Figure 12, and showing a sup- POrt channel for outer ends of a corner oor sheet member;
  • Figure 15. is a vertical sectional perspective detail of a portion of upright or stud channels and a iioor beam in an associated relationship;
  • Figure 16 is a view similar to Figure 15 showing tie channel members in place
  • Figure 17 is a vertical perspective showing how the stud channels are cut out for assembly
  • Figure 18 is a vertical perspective showing how the floor beams are cut out for assembly
  • Figures 19 and 20 are vertical perspectives showing modified forms of floor beams
  • Figure 21 is a sectional detail in perspective showing how inner and outer wall plate members are secured in place against a pair of stud channels;
  • Figure 22 is a horizontal section of the structure of Figure 21, but showing the corrugated type of wall plate construction of Figure l;
  • FIGS 23,24 and 25 are vertical sectional perspectives showing modified forms of roof channel beam and roof plate cap constructions
  • Figure 26 is a vertical section through the roof of Figure 1, and showing a modied form' of construction
  • Figure 27 is a section taken along the line XXVII-XXVII of Figure 26, and showing a detail of the channel construction employed;
  • Figure 28 is a horizontal section taken through a pair of adjacent stud channels and showing a modied method of mounting inner and outer wall plates;
  • Figure 29 is a fragmental vertical perspective showing a plate clip element of Figure 28;
  • Figure 30 is a perspective view of a horizontal channel tie member cut out adjacent one end. for corner mounting, see Figure 3;
  • Figure 31 is a vertical end sectional view
  • Figure 32 is a vertical side sectional view of a modified form of wall construction
  • Figure 33 is a vertical section of a corner of a building employing a sheeting or metal clapboard constructed in accordance with my invention
  • Figure 34 is a view similar to Figure 33, but showing the corner construction in full;
  • Figure 35 is a horizontal. section taken along the line XXXV-XM of Figure 33;
  • Figure 36 is a vertical section takenalong the line XXXVI-XXXVI of Figure 1, and showing the roof gable construction in detail.
  • I have provided suitable foundation portions, floor beam members, and floor sheet members extending between the beams.
  • a plurality of spaced studs or stanchions extend upwardly from the beams and support a roof at the eave and gable portions thereof.
  • the stud uprights and the floor beams are interlocked by means of tie members extending horizontally therebetween; wall plates are mounted on the inner and outer faces of these stud uprights by means of suitable tongues or flaps extending therefrom.
  • inner and outer plate members may have any suitable form and are preferably of smooth outline if the surfaces are to be directly coated with paint or with wall paper, and are preferably corrugated if the surfaces are to be covered with plaster on the inside and with a stucco brick or stone veneer or cement finish on the outside.
  • a metal sheeting structure in place of the outer plate structure that has the appearance of clapboard of a timber construction, see Figures 33 and 34.
  • the roof portions proper are mounted to extend between roof beams or channels and may comprise corrugated portions similar to the corrugated portions of the floors,I or may comprise smooth plate portions such as indicated in connection with the walls, or may comprise clapboard-like plate portions secured directly to the channels and having a cement, or bituminous, or
  • FIG. 1 a perspective of a two story building having a gabled roof.
  • a suitable foundation l is provided and a plurality of transversely spaced longitudinally extending floor beams 2 are mounted upon the foundation walls i and extend thereacross.
  • the form of connection between the trans verse floor beams 2a and the longitudinal fioor beams 2 is shown particularly in Figures 12 and 12a.
  • the transverse beam 2a has its flange portions cut away at one end, in order that its web portion may rest upon the adjacent side flange of a longitudinal beam 2.
  • Each of the opposite flanges of the transverse beam 2a is connected to the adjacent flange of the longitudinal beam 2 by U-shaped keys or connecting elements .3.
  • the keys 3 are removably positioned in slots in the flanges mentioned.
  • the floor beams 2 have U-shaped fiange portions which terminate on opposite sides thereof in at least a pair of U-shaped flange portions which thus have an arch-like appearance and are double load supporting.
  • fioor plates or members Il that comprise a series of connected Us having a zig-zag or offset outline.
  • Each main fioor plate l is adapted to rest upon opposite flanges of the longitudinal floor beams, and each side floor plate lia, upon the transverse beams 2a. It will appear that the ribs, corrugations, or zig-zag portions of the fioor plate members l extend transversely of the longitudinal floor beams 2 in the same manner as joists normally would do.
  • the same type of construction is suitable for the ceiling, roof, and/or second oor story of a building.
  • plaster 7 may be mounted upon the metal lath G in the usual manner.
  • the plaster or other form of wall material may be mounted directly upon the bottom portion of the floor members i by reason of the corrugated or V-shaped form, but this is somewhat wasteful of material.
  • the upper surfaces of the floor members l are preferably covered with concrete il and suitable rubber, glass, ceramic, wood, .or metal tile may be mounted upon the cement surface.
  • FIG. 1l I have shown a modified structure for supporting a ceiling.
  • Ceiling plates 2! are supported adjacent each fioor beam 2a or 2 by means of U-shaped clips 22 that abut contiguous edges of the plates and extend from an outer surface of each plate inwardly of the joint therebetween into slots or openings formed by the pair of double flanges of the floor beam.
  • Plaster or plaster-board 1 may be mounted upon the plate structure or the plate structure may,
  • I provide auxiliary support members such as a channel I0 anchored to the foundation I.
  • the channel I 0 supports an outer longitudinal edge of a corner floor member IIb, while the flange of a transverse floor beam 2a supports the inner longitudinal edge of this oor member.
  • stud uprights or stanchion members II that are cooperatively associated at their ends with the oor, ceiling, and/or roof beam members 2 and 2a.
  • the stud or stanchion members include a pair of similar channels placed back to back in a spaced relationship with respect to each other.
  • a side flange of each channel II terminates short of the end of the channel and the beam-members 2 and 2a have slotted out portions connecting their spaced double webs.
  • the channel II as well as the beam members 2 and 2a are provided with rectangular shaped and hor.- izontally extending cutout portions for receiving a pair of notched tie members l2.
  • the tie members I2 are placed back to back and are inserted in the rectangular cut-out portions by a lever-like movement and are located in place by one or more complementary wedge members I3.
  • the stud channels II, the beams 2 or 2a, and the tie members I2 are simultaneously locked together without the employment of nails, bolts, rivets or a welding operation.
  • the tie, members I2 extend through the stud uprights Il and lock them in place with respect to each other.
  • each stud AuprightA has a pair of outwardly-extending and oppositely-positioned flange portions.
  • the flange portions thereof are interrupted or cut out to permit the slotted beam members to fit :ver the back-to-back web portions and against the opposite flange portions of the stud upright pair.
  • the beam and stud upright members can be very securely locked in position without employing permanent means such as a weld or rivets, etc.
  • the construction is the same for one or more stories andv repetition is unnecessary.
  • the stud uprights II are, as shown particularly in Figures 2, '7, 8 and 9, provided with inwardly bent web portions I4 that are preformed at the shop and are angularly inserted in slots cut in suitable roof channel beam members I5.
  • flange portions Ida may be hammered over inside the beams I5 after they have been inserted in the slots.
  • the roof ⁇ channel members I5 may be of any suitable construction, and I have shown a number of constructions in Figures 2, 9, 10, 23, 24, 25, 26 and 27.
  • the roof channel or beam I5 is of a two-part construction comprising a pair of suitably shaped channels that are held in position by a roof joint cap I6 and'by the inwardly turned flanges III of the stud members II. comprise inner and outer-plate members I'I and I8, respectively; the inner plate members I1 rest upon lower or opposite side anges of the beam members I5 and the outer plate members I8 rest upon upper side flanges of the same beams yThe roof, itself, may
  • cap members I6 are closed off or sealed at their contiguous portions or joints by the cap members I6.
  • the inner roof plate members I'I are preferably of the corrugated or V-shapedor zig-zag outline of the floor plate members 4.
  • the inner roof plate members see Figures 1 and 2 may be replicas in miniature of the floor members 4.
  • the outer roof plates I8 are preferably laid in place and locked in position by the cap members I6 and the ridge caps hereinafter described, but if desired, they may be spot welded to the ribs'or transverse portions of the inner plates II.
  • the channel members Iia are of one-piece construction suitably slotted to receive the locking flanges Ida.
  • the channel member I5b is provided with double flanges and a central, upwardly extending flange of double form, in order to provide additional strength for the construction.
  • the roof cap member IGI is of hollow V-shape, and extends downwardly between the contiguous edges of the plate members IIb and abuts against opposite, lapped-under, contiguous edges ofthe roof plates I'Ib, pressing the latter against or in abutment with upper iianges of the beam member 15b' to lock the plates Ilb to the beam.
  • the beam member I5c is provided with double side flanges, with no central flange, and with suitable top and inwardly projecting side anges.
  • a pan ISC extends longitudinally of the member and receives a double U-shaped form of cap member IIic, as well as the flanges of the contiguous plate members I9c.
  • the edges of the plates I8c are of a double L-shape, in that they rst lap upwardly, then extend downwardly, and finally extend outwardly to abut the upper side anges of channel I'c.
  • the cap IBc has a rectangular appearance.
  • the beam member ld is provided with especially constructed side flanges of U-shaped outline, as well as a center ange of U-shaped outline.
  • This construction is similar to that of Figure 24 with the exception that the pan I9c has been eliminated and the cap member Id has a substantially double V-shaped form.
  • the edges of the roof plates I9d are of double L-shape and the inner anges of cap IId hold the roof plates in position.
  • the roof beams or channels I5e are of a two-part construction and overlap at their bottom anges.
  • a slot is out therein in the usual manner for receiving the bent-over or lock portion I4 of a stud upright member II, see particularly Figure 26.
  • the upper portions of the channel are attened to provide supporting surfaces for a clapboard-like roof surface I'Ie.
  • This structure is secured to the lupper flange of the channels by means of small clip pins or elements that extend through holes in the plate structure and in the upper side flanges of the channel.
  • This structure also includes a roof rain-spout portion 2
  • the center or gable stud uprlghts II are provided with web portions that extend beyond their side flanges and enter the roof channel members I5.
  • a gable cap member 23 is lapped over the face of the outer roof plates Il and extends inwardly and downwardly between the stud uprights II and the roof channel members I5, and is pressed into position against the lower surface of these channel members.
  • a suitable U-shaped key is mounted to extend through slots in legsof the cap member 23 and in the web portions of the stud uprights I I.
  • any suitable form of wall plate structure may be provided, depending upon the type of surface desired.
  • I secure the wall plates in position by means of tabs or tongues 30, which, as shown particularly in Figures 1, 21 and 22 extend inwardly from the web portions of each stud upright I I, are bent over inside of each stud upright, and extend outwardly along the spacing between the opposite stud uprights of a pair.
  • the tabs 30 are hammered or pressed into abutment with the plate surfaces to hold them rigidly in position.
  • Rockwood or other suitable insulation 33 may be inserted between the plates 3l and 32.
  • Suitable insulation 34 is also preferably provided between the inturned contiguous edges of the plates 3
  • tabs 3D are preferably staggered on each stud upright, and are also staggered with reference to the tabs of the other stud upright of a given pair, see the slots of Figure 8 and the tabs of Figure 21; on each side of the walls the tabs 30 alternately extend in opposite directions from the joints.
  • FIGs 28 and 29 I have shown a modified form of tab structure.
  • the channel members IIa have their webs bent slightly inwardly adjacent their flange portions to form sockets and to hold a longitudinally extending duo or looped form of clip member 30a in position therebetween.
  • the tabs of the clip member 30a extend longitudinally along each side thereof and one group is bent over the ⁇ wall plates on one side and the other group is bent over the wall plates on the other side.
  • the tabs 30a are transversely separated at intervals along each longitudinal length, in order that they may be more easily bent over.
  • the beam 2d is preferably provided with upwardly turned and extending side edge flange portions for supporting metal lath 6 thereon.
  • these additional support flanges need not be provided if some other ceiling construction is desired.
  • the structure 2d shown in Figure 18, is in general, however, the preferable structure, in that I have found that its weight supporting capacity is s uch that a relatively smaller beam may be provided for the same load.
  • the weight carrying capacity of this type of beam is substantially two to three times that of an ordinary I beam; the cost of material is less and the cost of fabricating it is the same.
  • the triple U- shape, and particularly the downwardly open U shape of the flange portions of this member 2 greatly increases the load carrying capacity of the side flanges,
  • the floor beam members 2 or 2a are substantially half an I-beam in shape and have at least two and preferably three pairs of doubled or spaced-apart portions. That is, for example, as shown in Figure 18, the web comprises a pair of spaced-apart'portions which are connected adjacent their longitudinal top edges and which extend outwardly adjacent their longitudinal bottom edges to connect to flange members.
  • the flange members are also provided with longitudinally extending spaced-apart portions whose side edges are connected together as shown.
  • the fastening of the corner stud upright members IIb is practically the same as the fastening of the intermediate stud members.
  • the tie channels I2a are provided at one end with staggered locking slots, as shown in Figure 30. and the side flanges of the stud channels IIb are bent to present parallel surfaces to the wall plates 3l and 32.
  • the tab members 30e unlike the tab members previously described, extend the full length of the transverse width of the web portions of the channel members IIa, and lap over both the inner and outer wall plates.
  • the tab structure of Figure 2l may be employed in place of the tab structure of Figure 3, and vice versa.
  • Suitable insulation 34e may be mounted upon the outer faces of the side flanges of the channel members IIb.
  • FIGs 33, 34 and 35 I have illustrated a clapboard construction that is mounted in such a manner as to provide an outer weatherproof surface or sheathing for a building.
  • This structure is made up of a plate or sheet member 45 bent to provide a plurality of inclined portions 46, a plurality of step portions 41, and a plurality of inner-lapping portions 48, see particularly Figure 33.
  • of the stud uprights II and the corner stud uprights IIb are provided with a plurality of spaced holes, and clip members 49 are mounted to extend through the lapped-over portions 48 into the holes of the channel members Il or IIb; they are then twisted until the sheathing 45 is locked n position.
  • the corner structure is very similar with the exception that a longitudinally
  • the side flanges extending mullion or box member 5i is placed between contiguous corner edges of the wall sheets 45, and is provided with a pair of flanges 50 which extend between the webs of the channel members l ib and are lapped over in the usual manner.
  • FIGs 31 and 32 I have shown a modified form of wall structure.
  • An outer plate portion 5G preferably of thin sheet material, is spotwelded to the corrugated structure 55. Plaster, cement, or some other suitable material may be mounted in the usual manner upon the rib-like outer side of the plate 55 and the outer side of the plate 55 may be painted or coated asl desired. This is a relatively simple surface structure and may be substituted in place of the iinner and outer wall structures 3i and 32 of the embodiment of Figure 1.
  • FIG. l2 shows how the transverse ribs of the floor plates il extend cross-wise to the longitudinally extending floor beams 2. At the corners, however, the ribs of the members d extend at right angles to the ribs of adjacent floor members.
  • a channel length iii see particularly Figures 12 and 14, that may be suitably anchored to the foundation i.
  • the inner wall plate members 3i as shown in Figure 13, rest upon an end bracket portion il of each floor member and are thus interconnected in this manner.
  • battensor partition studs 6U which at one end, as shown in Figure 6 are slotted out in theirweb portions to t over the webportion of a oor beam and at the other end are provided with a tab or tongue li that extends upwardly between double walls of the web portion of a floor beam, such as shown in Figures 18, 19 and 20.
  • battens Ml are mounted adjacent a stud member il, they are positioned back to back with the stud member, and when mounted centrally of a partition wall structure, they are placed back to back with respect to each other to form a pair in a manner similar to that disclosed in connection with the stud uprights li, see Figure 5.
  • the main frame members are rigidly and securely fastened together and interlocked by a simple wedge and lock mechanism and the various parts are subject to alteration in accordance with the desires of the owner. That is, one or more rooms, porches, additional floors, etc. may be added without difficulty.
  • the frame structure is one of the most important features of the present invention and any type cf wall, ceiling, and roof structures may be einployed in connection therewith, but, of course, the structure illustrated is preferable.
  • the roof structure is believed to be an important advance in the particular art in question, since previous tothe present invention, there has been a tendency for sheet or metal roofing struc-4 tures to leak adjacent their contiguous edges.
  • My type of cap and roof channel structure is such that moisture cannot possibly enter and leak into the inner portions of the house, or seep in and rust the metal parts. Further, this structure is such that it may be securely mounted in position without the employment of bolts, nails, welds, etc.
  • a plurality of stud uprights, floor and ceiling members slotted to receive said stud uprights, interlocking tie members, said tie members locking said stud uprights to said :door and ceiling members and locking adjacent stud uprights together.
  • a beam having at least three U-shaped portions and upturned side edge portions, floor plates resting upon at least two of the U-shaped portions, and ceiling members resting on said side edge por-I tions.
  • a beam having a plurality of doubled portions, a stud upright cooperatively associated with one of the doubled portions, sheet members cooperatively associated with other doubled portions, and ceiling members cooperatively associated with still other doubled portions.
  • a plurality of stud uprights, floor and ceiling members slotted to receive said stud uprights, interlocking tie members, said tie members locking said stud uprights to said floor and ceiling members.
  • said floor and ceiling members having at least two pairs of connected spaced-apart offset portions. oor plates resting upon one pair of offset portions and ceiling members resting on another pair of said offset portions.
  • a web having a pairv of longitudinally extending spaced-apart vportions connected together adjacent their side edges, and a longitudinally extending ange extending from said web and having a pair of spaced-apart portions in a parallel relationship with respect thereto.
  • a web member in a fabricated beam of substantially inverted T-shape, a web member, at least one flange connected to a side edge of said web member and extending therefrom in a substantially parallel relationship with respect thereto, said flange having a pair of spaced-apart portions connected together adjacent longitudinal edges thereof, said spaced-apart portions being substantially par- (allel with respect to each other and with respect to said web member.
  • a fabricated beam of substantially inverted T-shape a web member, and a pair of flange members connected to and extending from said web member, each of said flanges having a pair of spaced-apart portions connected in a continuous and parallel relationship with respect to each'other and with respect to said web member.
  • a longitudinally extending web member longitudinally extending flange members connected adjacent longitudinal edges to said web member and extending therefrom, said web member having a double load-supporting portion, each of said anges having a pair of arch-like load-supporting portions extending in substantially parallel planes with respect to said web member.
  • Vstud upright Vstud upright, a floor beam, said beam being slotted out to receive saidv stud upright, said beam and said stud upright having slotted portions that align when said beam is received by said stud upright, and a member having a notch therein of a length substantially equal to the distance between side walls of said beam and said stud through said aligned slotted portions and being constructed and arranged to latch over said aligned slotted portions and to lock said stud upright in position with respect to said beam.
  • spaced -pairs of structural frame members adapted to be locked in position with respect to each other, a pair of tie elements interlocking with one of said spaced pairs of structural frame members and extending across to and interlocking with adjacent pairs of structural frame members, and means engaging said tie elements and holding them in a locked position with respect to cach other.
  • a fabricated beam having a continuous web portion, a continuous flange portion connected to and extending from said web portion, said web portion having a pair of substantially oppositely-, positioned wall portions and a connecting portion therefor, Wall portions of said flange extending along and in substantially the same direction as the Wall portions of said web, the connecting portion of said flange being on a plane substantially parallel to a plane along the connecting portion of said web.
  • a fabricated beam having a substantially continuous web portion, continuous flange portions connected to and extending from opposite sides of said web portion, said web portion having a pair of substantially oppositely-positioned wall portions and a connecting lportion therefor, each of said flange portions having a pair of substantially oppositely-positioned Wall portions and a connecting portion therefor, the Wall and connecting portions of said flanges extending along and in substantially the same direction as the wall and connecting portions of said web in such a manner as to, in effect, provide three adjacently-positioned and connectedweb portions.
  • stud uprights, floor and ceiling members having spaced-apart portions to receive said stud uprights, tie members locking said stud uprights to said oor and ceiling members, said floor and ceiling members having a web portion and a pair of connected portions oiset with respect to said web portion and with respect to each other, floor parts resting on one of said connected portions, and ceiling parts resting on the other connected portion of the pair.
  • spaced pairs of structural frame members adapted to be secured in position with respect to each other, one of said structural frame members of each pair having spaced-apart web portions, the other of said structural frame members of each pair being of angular shape and having a portion adapted to fit between and interengage with the spaced-apart portions of said first-mentioned member, an opening extending through interengagecl portions of said pair of structural members, a pair of tie elements extending into the opening and locking a pair of said structural members in position with respect to each other and extending across to and interlocking with adjacent pairs, and means confined by a portion of one of said structural frame members and interlocking with said tie elements for holding said tie elements in an interlocking position with respect to said structural frame members.
  • each pair comprising a pair of channel-like stud uprights placed with their web portions in a back-to-back relationship, each of said stud uprights having a pair of oppositelypositioned and outwardly-extending flange portions, a flange portion of each of said stud uprights being interrupted along a portion of a side of the back-to-back combination, a beam member having a slotted end portion adapted to t over back-to-back web portions of said Kpair of stud uprights adjacent the above-mentioned interrupted flange portions of said pair of stud uprights, said beam member being constructed and arranged to abut against inside portions of the other flanges of the spaced-apart pair of stud uprights, an opening extending through said beam member and web portions of said stud upright upon which said beam member is adapted to be positioned; and, a tie element extending through said opening and inter

Description

Aug. 13, 1940 J. v. yPATTERSON l2,211,384
STEEL STRUCTURE Filed .June 18, 1936 9 sheets-sheet 1 INVENTOR Aug. 13, 1940.`
\ J.V.PATTERSON STEEL STRUCTURE .Filed June 18. 1956 9 Sheets-Sheet 2 INVENTOR A119 13, '1940' J. v. PATTERSON 2,211,384
STEEL sTRUcTURE File'd June 18,v 1956 9 sheets-sheet s INVENTOR W @M AU8- 13'. 1940 J. v. PATTERSON STEEL STRUCTURE Filed June 1a', 193e 9 Sheets-Sheet 4 INVENTOR A118- 13, 1940 J. v. PATTERSON 2,211,384
` STEEL STRUCTURE Filed June 18. 1936 9 Sheets-Sheet 5 INVENTOR y Aug. 13, 1940v .1.v. PATTERSON STEEL STRUCTURE Filed June 18, 1936 9 Sheets-Sheet 6 Rig? 22 Aug. 13, 1940- J. v. PATTERSON STEEL STRUCTURE 9 vSheets-Sheet 7 Filed June 18, 1936 Aug. 13, 1940' J. v. PATTERSON STEEL STRUCTURE 9 Sheets-Sheet 8 Filed June 18; 1936 Aug. 13, 1940 J. v. PATTERSON STEEL STRUCTURE Filed June 18, 1936 9 Sheets-Sheet 9 lll 49 50 ,VINVQTpOR A v Patented Aug. 13, 1940 UNITEDv STATES PATENT OFFICE 17 Claims.
This invention pertains to building constructions, and more particularly to prefabricated metal constructions and to improvements therein.
There is a need for an inexpensive but practical type of metal building construction that is prefabricated at the mill, and/or shop and that may be quickly erected at the job by one or two laborers having a small amount of mechanical ability.
It is apparent that the expense is prohibitive when it is necessary to obtain and employ skilled metal Workers at the job, and this is especially true where a small building such as a home is to be erected. I believe that if metal dwellings are to become popular that they should becapable of being erected by ordinary labor under proper supervision, or given simple training.
It is well known at the present time that there is a need for an inexpensive and practical form of dwelling house for persons of ordinary income. There is a tremendous potential market for dwellings of this type, and it is my beliei'that a metal construction can be provided that will conform to all requirements and that can eventually be sold at a popular price that will open up markets in a manner similar to the automobile.
A substantially all-metal construction is `ver-- min-proof, and has characteristics of strength, rigidity, and long life. But, previous to the present invention, the material and the labor costs of metal building constructions have been high. i believe that these costs are, to a great extent at least, due to the problems that arise in connec@ tion with the securing of the various parts and members in position. Whereas nails are required in fastening timber constructions, bolts, rivets and/or welds are required in metal constructions. However, I have developed a metal construction such that bolt, rivet or weld fastenings are not required to be made at the job; any necessary amount of this work is done at the-fabricating shop. Only very simple operations are required to fasten the members and parts rigidly in place at the job.
My invention also eliminates the problems tha arise in connection with constructions that employ heavy sections assembled at the shop because of their bulkiness and weight they are difcult and costly tp handle and to erect.
It has been an object of my invention to provide an improved metal (building construction.
.Another object of my invention has been to devise new and improved procedure for erecting metal buildings.
Another object has been to provide an improved metal building construction that will meet the requirements of persons of ordinary (Cl. 18S-1l) tical form of metal building construction that may be inexpensively fabricated and/or erected.
A still further object has been to provide a metal building construction that is electively and simply fastened together at the job.
These and many other objects of my invention will appear to those skilled in the art from the following description taken in View of the claims and the drawings, in which:
Figure 1 is a vertical view in sectional perspective of a building constructed in accordance with my invention;
Figure 2 is an elevational view partly in section, the section being taken along the line II-II of Figure 1 and showing vertical columns, horizontal tie channels, and a portion of lthe roof construction;
Figure 3 is a horizontal section showing the wall construction and taken along the line III- III of Figure l;
Figure 4 is a vertical section taken along the line EV-IV of Figure 3 and showing a detail of a corner construction;
Figure 5 is an elevational detail of the iraming and showing a portion ci a partition wall, vertical plate support channels and tie rods or channels;
Figure 6 is a vertical perspective oi a verticai plate support channel;
Figure 7 is an enlarged vertical section of a corner of a three-story building constructed in accordance with my invention;
Figure 8 is a vertical perspective of a channel employed in the corner construction of Figure 7 AFigure 9 is a vertical sectional detail taken along the line IX-IX of Figure 7, and shownig a method of attaching an upright member to a roof beam;
Figure 10 is a detail perspective showing one portion of the roof beam oi Figure 9;
Figure l1 is a vertical section taken along the line XI-XI of Figure 7, and showing ldoor and ceiling details;
Figure l2 is a sectional plan'view of a portion of the flooring of Figure l;
Figure 12a is a section on line a--Ia of Figure l2;
Figure 13 is a vertical sectional detail taken along the line MII-XIII of Figure l2, and showing how the inner wall plates rest upon floor sheet members;
Figure 14 is a verticalsection taken along the line XIV-XIV of Figure 12, and showing a sup- POrt channel for outer ends of a corner oor sheet member;
Figure 15.is a vertical sectional perspective detail of a portion of upright or stud channels and a iioor beam in an associated relationship;
Figure 16 is a view similar to Figure 15 showing tie channel members in place;
Sli
Figure 17 is a vertical perspective showing how the stud channels are cut out for assembly;
Figure 18 is a vertical perspective showing how the floor beams are cut out for assembly;
Figures 19 and 20 are vertical perspectives showing modified forms of floor beams;
Figure 21 is a sectional detail in perspective showing how inner and outer wall plate members are secured in place against a pair of stud channels;
Figure 22 is a horizontal section of the structure of Figure 21, but showing the corrugated type of wall plate construction of Figure l;
Figures 23,24 and 25 are vertical sectional perspectives showing modified forms of roof channel beam and roof plate cap constructions;
Figure 26 is a vertical section through the roof of Figure 1, and showing a modied form' of construction;
Figure 27 is a section taken along the line XXVII-XXVII of Figure 26, and showing a detail of the channel construction employed;
Figure 28 is a horizontal section taken through a pair of adjacent stud channels and showing a modied method of mounting inner and outer wall plates;
Figure 29 is a fragmental vertical perspective showing a plate clip element of Figure 28;
Figure 30 is a perspective view of a horizontal channel tie member cut out adjacent one end. for corner mounting, see Figure 3;
Figure 31 is a vertical end sectional view, and Figure 32 is a vertical side sectional view of a modified form of wall construction;
Figure 33 is a vertical section of a corner of a building employing a sheeting or metal clapboard constructed in accordance with my invention;
Figure 34 is a view similar to Figure 33, but showing the corner construction in full;
Figure 35 is a horizontal. section taken along the line XXXV-XM of Figure 33; and
Figure 36 is a vertical section takenalong the line XXXVI-XXXVI of Figure 1, and showing the roof gable construction in detail.
In the building construction shown, I have provided suitable foundation portions, floor beam members, and floor sheet members extending between the beams. A plurality of spaced studs or stanchions extend upwardly from the beams and support a roof at the eave and gable portions thereof. The stud uprights and the floor beams are interlocked by means of tie members extending horizontally therebetween; wall plates are mounted on the inner and outer faces of these stud uprights by means of suitable tongues or flaps extending therefrom.
'Ihe inner and outer plate members may have any suitable form and are preferably of smooth outline if the surfaces are to be directly coated with paint or with wall paper, and are preferably corrugated if the surfaces are to be covered with plaster on the inside and with a stucco brick or stone veneer or cement finish on the outside. I have also contemplated employing a metal sheeting structure in place of the outer plate structure that has the appearance of clapboard of a timber construction, see Figures 33 and 34.
The roof portions proper are mounted to extend between roof beams or channels and may comprise corrugated portions similar to the corrugated portions of the floors,I or may comprise smooth plate portions such as indicated in connection with the walls, or may comprise clapboard-like plate portions secured directly to the channels and having a cement, or bituminous, or
some other suitable substance mounted on the outer surface thereof, see Figure 26.
For the purpose of illustrating a preferred form of my invention, I have shown in Figure 1 a perspective of a two story building having a gabled roof. A suitable foundation l is provided and a plurality of transversely spaced longitudinally extending floor beams 2 are mounted upon the foundation walls i and extend thereacross. On two opposite sides of the building, I have provided 'transversely-extending, spaced floor beams 2a which at one end rest upon the foundation Walls la and. at the other end rest upon a fiange of an adjacent longitudinal floor beam 2. The form of connection between the trans verse floor beams 2a and the longitudinal fioor beams 2 is shown particularly in Figures 12 and 12a. The transverse beam 2a has its flange portions cut away at one end, in order that its web portion may rest upon the adjacent side flange of a longitudinal beam 2. Each of the opposite flanges of the transverse beam 2a is connected to the adjacent flange of the longitudinal beam 2 by U-shaped keys or connecting elements .3. The keys 3 are removably positioned in slots in the flanges mentioned. In the embodiment of my invention shown particularly in Figures 15, 16, 17, and 18, the floor beams 2 have U-shaped fiange portions which terminate on opposite sides thereof in at least a pair of U-shaped flange portions which thus have an arch-like appearance and are double load supporting.
By employing the construction shown, I have been able to eliminate sills, sleepers and joists. In place of joists, I have provided fioor plates or members Il, that comprise a series of connected Us having a zig-zag or offset outline. Each main fioor plate l is adapted to rest upon opposite flanges of the longitudinal floor beams, and each side floor plate lia, upon the transverse beams 2a. It will appear that the ribs, corrugations, or zig-zag portions of the fioor plate members l extend transversely of the longitudinal floor beams 2 in the same manner as joists normally would do. The same type of construction is suitable for the ceiling, roof, and/or second oor story of a building.
It is advantageous to provide the connecting portions of the Vs of the floor members i with pressed-out lugs 5 upon which metal lath 6 may be secured. Plaster 7 may be mounted upon the metal lath G in the usual manner. The plaster or other form of wall material may be mounted directly upon the bottom portion of the floor members i by reason of the corrugated or V-shaped form, but this is somewhat wasteful of material. The upper surfaces of the floor members l are preferably covered with concrete il and suitable rubber, glass, ceramic, wood, .or metal tile may be mounted upon the cement surface.
In Figure 1l, I have shown a modified structure for supporting a ceiling. Ceiling plates 2! are supported adjacent each fioor beam 2a or 2 by means of U-shaped clips 22 that abut contiguous edges of the plates and extend from an outer surface of each plate inwardly of the joint therebetween into slots or openings formed by the pair of double flanges of the floor beam. Plaster or plaster-board 1 may be mounted upon the plate structure or the plate structure may,
itself, be painted or papered to form the interior finish of a room.
When, as shown in Figures 1, 12 and 14, fioor beams 2 or 2a are not employed at corner portions of the building, I provide auxiliary support members such as a channel I0 anchored to the foundation I. The channel I 0 supports an outer longitudinal edge of a corner floor member IIb, while the flange of a transverse floor beam 2a supports the inner longitudinal edge of this oor member.
I have provided stud uprights or stanchion members II that are cooperatively associated at their ends with the oor, ceiling, and/or roof beam members 2 and 2a. The stud or stanchion members include a pair of similar channels placed back to back in a spaced relationship with respect to each other. In order that the channels i I and the beams Z and 2a may be connected vtogether, as shown particularly in Figures 1, 15, 16, 17 and 18, a side flange of each channel II terminates short of the end of the channel and the beam- members 2 and 2a have slotted out portions connecting their spaced double webs. The channel II as well as the beam members 2 and 2a are provided with rectangular shaped and hor.- izontally extending cutout portions for receiving a pair of notched tie members l2. As seen, the tie members I2 are placed back to back and are inserted in the rectangular cut-out portions by a lever-like movement and are located in place by one or more complementary wedge members I3. In this manner, the stud channels II, the beams 2 or 2a, and the tie members I2 are simultaneously locked together without the employment of nails, bolts, rivets or a welding operation. At'l the cornersof the construction of Figure 1, the tie, members I2 extend through the stud uprights Il and lock them in place with respect to each other.
As above intimated, the stud uprights II are placed with their web portions in a back-.to-back relationship and each stud AuprightA has a pair of outwardly-extending and oppositely-positioned flange portions. Along sides of the stud upright combination, the flange portions thereof are interrupted or cut out to permit the slotted beam members to fit :ver the back-to-back web portions and against the opposite flange portions of the stud upright pair. In this manner, the beam and stud upright members can be very securely locked in position without employing permanent means such as a weld or rivets, etc.
The construction is the same for one or more stories andv repetition is unnecessary. The stud uprights II are, as shown particularly in Figures 2, '7, 8 and 9, provided with inwardly bent web portions I4 that are preformed at the shop and are angularly inserted in slots cut in suitable roof channel beam members I5. However, as shown in Figure 2, flange portions Ida may be hammered over inside the beams I5 after they have been inserted in the slots. For rigid beam members, the latter method is not as advantageous as the previously enumerated method. The roof` channel members I5 may be of any suitable construction, and I have shown a number of constructions in Figures 2, 9, 10, 23, 24, 25, 26 and 27.
In the construction of Figures 9 and 10, the roof channel or beam I5 is of a two-part construction comprising a pair of suitably shaped channels that are held in position by a roof joint cap I6 and'by the inwardly turned flanges III of the stud members II. comprise inner and outer-plate members I'I and I8, respectively; the inner plate members I1 rest upon lower or opposite side anges of the beam members I5 and the outer plate members I8 rest upon upper side flanges of the same beams yThe roof, itself, may
and are closed off or sealed at their contiguous portions or joints by the cap members I6. i
The inner roof plate members I'I are preferably of the corrugated or V-shapedor zig-zag outline of the floor plate members 4. In other words, the inner roof plate members, see Figures 1 and 2, may be replicas in miniature of the floor members 4. The outer roof plates I8 are preferably laid in place and locked in position by the cap members I6 and the ridge caps hereinafter described, but if desired, they may be spot welded to the ribs'or transverse portions of the inner plates II. In the construction of Figure 2, the channel members Iia are of one-piece construction suitably slotted to receive the locking flanges Ida. They are also adapted to receive longitudinally extending pan members I9 that are positioned longitudinally-centrally thereof and that Cooperate with a pair of anges or feet that extend from the roof plates Illa and that lock them in position adjacent their joints to the channel I5a; this plain type of joint requires no cap member. In the embodiment of Figure 23, the channel member I5b is provided with double flanges and a central, upwardly extending flange of double form, in order to provide additional strength for the construction. The roof cap member IGI) is of hollow V-shape, and extends downwardly between the contiguous edges of the plate members IIb and abuts against opposite, lapped-under, contiguous edges ofthe roof plates I'Ib, pressing the latter against or in abutment with upper iianges of the beam member 15b' to lock the plates Ilb to the beam.
In the embodiment of Figure 24, the beam member I5c is provided with double side flanges, with no central flange, and with suitable top and inwardly projecting side anges. A pan ISC extends longitudinally of the member and receives a double U-shaped form of cap member IIic, as well as the flanges of the contiguous plate members I9c. As shown, the edges of the plates I8c are of a double L-shape, in that they rst lap upwardly, then extend downwardly, and finally extend outwardly to abut the upper side anges of channel I'c. Outwardly, the cap IBc has a rectangular appearance.
In the embodiment of Figure 25, the beam member ld is provided with especially constructed side flanges of U-shaped outline, as well as a center ange of U-shaped outline. This construction is similar to that of Figure 24 with the exception that the pan I9c has been eliminated and the cap member Id has a substantially double V-shaped form. The edges of the roof plates I9d are of double L-shape and the inner anges of cap IId hold the roof plates in position. In the roof construction shown in Figures 26 and 27, the roof beams or channels I5e are of a two-part construction and overlap at their bottom anges. A slot is out therein in the usual manner for receiving the bent-over or lock portion I4 of a stud upright member II, see particularly Figure 26. In this construction, the upper portions of the channel are attened to provide supporting surfaces for a clapboard-like roof surface I'Ie. This structure is secured to the lupper flange of the channels by means of small clip pins or elements that extend through holes in the plate structure and in the upper side flanges of the channel. This structure also includes a roof rain-spout portion 2| extending therefrom. It is preferably coated with a suitable roong material 22 such as a Abituminous mixture, cement, etc.
The center or gable stud uprlghts II, see Figures 1 and 36, are provided with web portions that extend beyond their side flanges and enter the roof channel members I5. A gable cap member 23 is lapped over the face of the outer roof plates Il and extends inwardly and downwardly between the stud uprights II and the roof channel members I5, and is pressed into position against the lower surface of these channel members. A suitable U-shaped key is mounted to extend through slots in legsof the cap member 23 and in the web portions of the stud uprights I I.
As previously pointed out, any suitable form of wall plate structure may be provided, depending upon the type of surface desired. I secure the wall plates in position by means of tabs or tongues 30, which, as shown particularly in Figures 1, 21 and 22 extend inwardly from the web portions of each stud upright I I, are bent over inside of each stud upright, and extend outwardly along the spacing between the opposite stud uprights of a pair.
After the inner and outer wall plate members 3| and 32 are placed fiat against the inner and outer side flanges of the U-channels II, the tabs 30 are hammered or pressed into abutment with the plate surfaces to hold them rigidly in position. Rockwood or other suitable insulation 33 may be inserted between the plates 3l and 32. Suitable insulation 34 is also preferably provided between the inturned contiguous edges of the plates 3| and 32; it extends longitudinally of the stud members Il. As seen, each contiguous or inner edge of the plate members is bent inwardly to lap over a portion of the web of an adjacent channel member II for better securing the` wall plates in position. 'I'he tabs 3D are preferably staggered on each stud upright, and are also staggered with reference to the tabs of the other stud upright of a given pair, see the slots of Figure 8 and the tabs of Figure 21; on each side of the walls the tabs 30 alternately extend in opposite directions from the joints.
In Figures 28 and 29, I have shown a modified form of tab structure. Here the channel members IIa have their webs bent slightly inwardly adjacent their flange portions to form sockets and to hold a longitudinally extending duo or looped form of clip member 30a in position therebetween. The tabs of the clip member 30a extend longitudinally along each side thereof and one group is bent over the `wall plates on one side and the other group is bent over the wall plates on the other side. The tabs 30a are transversely separated at intervals along each longitudinal length, in order that they may be more easily bent over. It may be preferable in this structure, as well as in the structure of Figure 21, to slightly depress the inner portions of the wall plates 3Ia and 32a, in order that the clip portions may be positioned therein and thus lie within the plane of the major portion of the outer surface of the plates. This is particularly advantageous if the plate structure is to be painted or papered. Insulation 34a is mounted on the flange portions of the channel members Ila and abuts the wall vplates 3Ia.
inwardly-turned ange portions and is preferable for some installations, for example, when the ceiling structure is to be mounted in a manner i1- lustrated in Figure 11. This construction gives additional strength and holding capacity to the flange portions.
As shown in Figure 16, the beam 2d is preferably provided with upwardly turned and extending side edge flange portions for supporting metal lath 6 thereon. However, these additional support flanges need not be provided if some other ceiling construction is desired.
The structure 2d shown in Figure 18, is in general, however, the preferable structure, in that I have found that its weight supporting capacity is s uch that a relatively smaller beam may be provided for the same load. The weight carrying capacity of this type of beam is substantially two to three times that of an ordinary I beam; the cost of material is less and the cost of fabricating it is the same. The triple U- shape, and particularly the downwardly open U shape of the flange portions of this member 2 greatly increases the load carrying capacity of the side flanges,
As shown particularly in Figures l5, 16, 18, 19, 20, and 12a, the floor beam members 2 or 2a. are substantially half an I-beam in shape and have at least two and preferably three pairs of doubled or spaced-apart portions. That is, for example, as shown in Figure 18, the web comprises a pair of spaced-apart'portions which are connected adjacent their longitudinal top edges and which extend outwardly adjacent their longitudinal bottom edges to connect to flange members. In the embodiment shown in Figures 18, 19, and 12a, the flange members are also provided with longitudinally extending spaced-apart portions whose side edges are connected together as shown.
As seen particularly from Figures 1, 3, 4 and 30, the fastening of the corner stud upright members IIb is practically the same as the fastening of the intermediate stud members. However, the tie channels I2a are provided at one end with staggered locking slots, as shown in Figure 30. and the side flanges of the stud channels IIb are bent to present parallel surfaces to the wall plates 3l and 32. The tab members 30e, unlike the tab members previously described, extend the full length of the transverse width of the web portions of the channel members IIa, and lap over both the inner and outer wall plates. However, the tab structure of Figure 2l may be employed in place of the tab structure of Figure 3, and vice versa. Suitable insulation 34e may be mounted upon the outer faces of the side flanges of the channel members IIb.
In Figures 33, 34 and 35, I have illustrated a clapboard construction that is mounted in such a manner as to provide an outer weatherproof surface or sheathing for a building. This structure is made up of a plate or sheet member 45 bent to provide a plurality of inclined portions 46, a plurality of step portions 41, and a plurality of inner-lapping portions 48, see particularly Figure 33. of the stud uprights II and the corner stud uprights IIb are provided with a plurality of spaced holes, and clip members 49 are mounted to extend through the lapped-over portions 48 into the holes of the channel members Il or IIb; they are then twisted until the sheathing 45 is locked n position. The corner structure is very similar with the exception that a longitudinally In this case, the side flanges extending mullion or box member 5i is placed between contiguous corner edges of the wall sheets 45, and is provided with a pair of flanges 50 which extend between the webs of the channel members l ib and are lapped over in the usual manner.
In Figures 31 and 32, I have shown a modified form of wall structure. I have provided an inner plate portion 55 having a plurality of inwardly projecting teeth portions. An outer plate portion 5G, preferably of thin sheet material, is spotwelded to the corrugated structure 55. Plaster, cement, or some other suitable material may be mounted in the usual manner upon the rib-like outer side of the plate 55 and the outer side of the plate 55 may be painted or coated asl desired. This is a relatively simple surface structure and may be substituted in place of the iinner and outer wall structures 3i and 32 of the embodiment of Figure 1.
'The section of Figure l2 shows how the transverse ribs of the floor plates il extend cross-wise to the longitudinally extending floor beams 2. At the corners, however, the ribs of the members d extend at right angles to the ribs of adjacent floor members. To support the outer edges of a corner plate db, I have provided a channel length iii, see particularly Figures 12 and 14, that may be suitably anchored to the foundation i. The inner wall plate members 3i, as shown in Figure 13, rest upon an end bracket portion il of each floor member and are thus interconnected in this manner.
For providing wallpartitions within a given portion of the building, I employ vertically extending battensor partition studs 6U which at one end, as shown in Figure 6 are slotted out in theirweb portions to t over the webportion of a oor beam and at the other end are provided with a tab or tongue li that extends upwardly between double walls of the web portion of a floor beam, such as shown in Figures 18, 19 and 20. When the battens Ml are mounted adjacent a stud member il, they are positioned back to back with the stud member, and when mounted centrally of a partition wall structure, they are placed back to back with respect to each other to form a pair in a manner similar to that disclosed in connection with the stud uprights li, see Figure 5. 'I'he battens 40 are slotted out and provided with tabs 30 similar to those described in connection with the stud uprights H and I6. Connection is also made between these batten members 40 by small tie channels 92e in the same manner that connection is made between the stud uprights by the larger channels l2 and 92a, see Figure 1. The tab, `stud and/or plate modified construction of Figures 28 and 29 is also applicable to the partition walls'as well as the outer walls.
It will appear to those skilled in the art that I have provided a structure which may be mounted in place without the employment of any special tools and without the need of mechanics of particular skill. That i's, the main frame members are rigidly and securely fastened together and interlocked by a simple wedge and lock mechanism and the various parts are subject to alteration in accordance with the desires of the owner. That is, one or more rooms, porches, additional floors, etc. may be added without difficulty. The frame structure is one of the most important features of the present invention and any type cf wall, ceiling, and roof structures may be einployed in connection therewith, but, of course, the structure illustrated is preferable.
The roof structure is believed to be an important advance in the particular art in question, since previous tothe present invention, there has been a tendency for sheet or metal roofing struc-4 tures to leak adjacent their contiguous edges. My type of cap and roof channel structure is such that moisture cannot possibly enter and leak into the inner portions of the house, or seep in and rust the metal parts. Further, this structure is such that it may be securely mounted in position without the employment of bolts, nails, welds, etc.
While I have herein illustrated and described preferred embodiments of my invention, it will be understood that various changes may be made therein and that various parts may be interchanged Without departing from the spirit of the inventionv or the scope of my broader claims.
I claim:
1. In a fabricated building construction, a plurality of stud uprights, floor and ceiling members slotted to receive said stud uprights, interlocking tie members, said tie members locking said stud uprights to said :door and ceiling members and locking adjacent stud uprights together.
2. In a fabricated building construction, a floor beam of inverted U shape, a channel-shaped stud upright, said beam having a pair of spaced web portions and a portion connecting said web portions adjacent the top of the beam, rectangular openings in the web portions'alined with respect to each other, a slot in the connecting portion at right angles to the rectangular openings and adjacent thereto, said stud upright having web and flange portions, a rectangular opening in the web of said stud upright at one portion thereof, one of the ange portions of said stud upright terminating 'short of said portion, so that said portion of said stud upright will enter the slot in the connecting portion of said beam and that its rectangular opening will aline with the open-4 ings in the web portions of said beam, and notched tie channel members adapted to enter the alined rectangular openings in said beam and stud upright for locking them in position with respect to each other.
3. In a fabricated building construction, a beam having at least three U-shaped portions and upturned side edge portions, floor plates resting upon at least two of the U-shaped portions, and ceiling members resting on said side edge por-I tions.
4. In a fabricated building construction, a beam having a plurality of doubled portions, a stud upright cooperatively associated with one of the doubled portions, sheet members cooperatively associated with other doubled portions, and ceiling members cooperatively associated with still other doubled portions.
5. In a fabricated building construction, a plurality of stud uprights, floor and ceiling members slotted to receive said stud uprights, interlocking tie members, said tie members locking said stud uprights to said floor and ceiling members. said floor and ceiling members having at least two pairs of connected spaced-apart offset portions. oor plates resting upon one pair of offset portions and ceiling members resting on another pair of said offset portions.
6. In a fabricated beam of substantially in-v verted T-shape, a web having a pairv of longitudinally extending spaced-apart vportions connected together adjacent their side edges, and a longitudinally extending ange extending from said web and having a pair of spaced-apart portions in a parallel relationship with respect thereto.
7. In a fabricated beam of substantially inverted T-shape, a web member, at least one flange connected to a side edge of said web member and extending therefrom in a substantially parallel relationship with respect thereto, said flange having a pair of spaced-apart portions connected together adjacent longitudinal edges thereof, said spaced-apart portions being substantially par- (allel with respect to each other and with respect to said web member.
8. In a fabricated beam of substantially inverted T-shape, a web member, and a pair of flange members connected to and extending from said web member, each of said flanges having a pair of spaced-apart portions connected in a continuous and parallel relationship with respect to each'other and with respect to said web member.
9. In a fabricated beam of substantially inverted T-shape, a longitudinally extending web member, longitudinally extending flange members connected adjacent longitudinal edges to said web member and extending therefrom, said web member having a double load-supporting portion, each of said anges having a pair of arch-like load-supporting portions extending in substantially parallel planes with respect to said web member.
l0. In a fabricated building construction, a
Vstud upright, a floor beam, said beam being slotted out to receive saidv stud upright, said beam and said stud upright having slotted portions that align when said beam is received by said stud upright, and a member having a notch therein of a length substantially equal to the distance between side walls of said beam and said stud through said aligned slotted portions and being constructed and arranged to latch over said aligned slotted portions and to lock said stud upright in position with respect to said beam.
11. In a fabricated building construction, spaced -pairs of structural frame members adapted to be locked in position with respect to each other, a pair of tie elements interlocking with one of said spaced pairs of structural frame members and extending across to and interlocking with adjacent pairs of structural frame members, and means engaging said tie elements and holding them in a locked position with respect to cach other.
l2. In a fabricated building construction, spaced pairs of stud uprights and beams, said stud uprights and said beams having portions interttingwith each other, a pair of tie members interlocking with one of said pairs and extending across and interlocking with adjacent pairs, and means interlocking with said pair of tie members and holding them in a locked position with respect to said stud and beam pairs.
13. A fabricated beam having a continuous web portion, a continuous flange portion connected to and extending from said web portion, said web portion having a pair of substantially oppositely-, positioned wall portions and a connecting portion therefor, Wall portions of said flange extending along and in substantially the same direction as the Wall portions of said web, the connecting portion of said flange being on a plane substantially parallel to a plane along the connecting portion of said web.
14. A fabricated beamhaving a substantially continuous web portion, continuous flange portions connected to and extending from opposite sides of said web portion, said web portion having a pair of substantially oppositely-positioned wall portions and a connecting lportion therefor, each of said flange portions having a pair of substantially oppositely-positioned Wall portions and a connecting portion therefor, the Wall and connecting portions of said flanges extending along and in substantially the same direction as the wall and connecting portions of said web in such a manner as to, in effect, provide three adjacently-positioned and connectedweb portions.
15. In a fabricated building construction, stud uprights, floor and ceiling members having spaced-apart portions to receive said stud uprights, tie members locking said stud uprights to said oor and ceiling members, said floor and ceiling members having a web portion and a pair of connected portions oiset with respect to said web portion and with respect to each other, floor parts resting on one of said connected portions, and ceiling parts resting on the other connected portion of the pair.
16. In a fabricated building construction, spaced pairs of structural frame members adapted to be secured in position with respect to each other, one of said structural frame members of each pair having spaced-apart web portions, the other of said structural frame members of each pair being of angular shape and having a portion adapted to fit between and interengage with the spaced-apart portions of said first-mentioned member, an opening extending through interengagecl portions of said pair of structural members, a pair of tie elements extending into the opening and locking a pair of said structural members in position with respect to each other and extending across to and interlocking with adjacent pairs, and means confined by a portion of one of said structural frame members and interlocking with said tie elements for holding said tie elements in an interlocking position with respect to said structural frame members.
17. In a fabricated building construction, spaced pairs of structural frame members adapted -to 4be locked in position with respect to each other; each pair comprising a pair of channel-like stud uprights placed with their web portions in a back-to-back relationship, each of said stud uprights having a pair of oppositelypositioned and outwardly-extending flange portions, a flange portion of each of said stud uprights being interrupted along a portion of a side of the back-to-back combination, a beam member having a slotted end portion adapted to t over back-to-back web portions of said Kpair of stud uprights adjacent the above-mentioned interrupted flange portions of said pair of stud uprights, said beam member being constructed and arranged to abut against inside portions of the other flanges of the spaced-apart pair of stud uprights, an opening extending through said beam member and web portions of said stud upright upon which said beam member is adapted to be positioned; and, a tie element extending through said opening and interlocking said pair of stud uprights with respect to said beam member of one of said spaced pairs of structural frame members a'ndcxtending across to and interlocking in the same manner with the other pair of said structural frame members.
JOHN V. PATTERSON.
US85897A 1936-06-18 1936-06-18 Steel structure Expired - Lifetime US2211384A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US85897A US2211384A (en) 1936-06-18 1936-06-18 Steel structure

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US85897A US2211384A (en) 1936-06-18 1936-06-18 Steel structure

Publications (1)

Publication Number Publication Date
US2211384A true US2211384A (en) 1940-08-13

Family

ID=22194701

Family Applications (1)

Application Number Title Priority Date Filing Date
US85897A Expired - Lifetime US2211384A (en) 1936-06-18 1936-06-18 Steel structure

Country Status (1)

Country Link
US (1) US2211384A (en)

Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2543122A (en) * 1945-02-13 1951-02-27 Henry C Mortenson Building structure
US2641449A (en) * 1947-11-14 1953-06-09 John C Antony Building construction
US2739676A (en) * 1950-11-17 1956-03-27 Tomita Takashi Metal siding
US2754776A (en) * 1951-07-11 1956-07-17 John F Blaski Roof construction
US2969754A (en) * 1954-05-12 1961-01-31 Acme Steel Co Roof structure
US2981383A (en) * 1960-05-23 1961-04-25 Harold S Dunn Interlocking i-beam for roof and side wall structure
US3304675A (en) * 1963-09-20 1967-02-21 Lowton Construction Group Ltd Building constructions
US3352070A (en) * 1965-06-15 1967-11-14 Rohr Corp Truss type panel structures
US3415543A (en) * 1965-07-08 1968-12-10 Henry M. Keating Coupling frame
US4245447A (en) * 1978-02-09 1981-01-20 Societe Nouvelle De Constructions Industrialisees Multi-use metal building
US5359826A (en) * 1992-10-26 1994-11-01 Multuloc International Systems Corporation Structural framing member and prefabricated panel structure
US20050102948A1 (en) * 2003-11-19 2005-05-19 Zahner L. W.Iii Panel attachment system
US20060236628A1 (en) * 2005-04-25 2006-10-26 Siu Wilfred W New steel stud load-bearing and/or perimeter wall systems, a new composite steel beam system supporting concrete-topped floor on open web steel joists, a new vehicle-proof perimeter metal stud wall for buildings, and a new shear-connection-ready open web steel joist
US20080000177A1 (en) * 2005-04-25 2008-01-03 Siu Wilfred W Composite floor and composite steel stud wall construction systems
US7823357B2 (en) * 2003-05-09 2010-11-02 Fire Facilities, Inc. Live fire burn room and insulating system for a live fire burn room
US20150027071A1 (en) * 2008-01-24 2015-01-29 Nucor Corporation Composite wall system

Cited By (20)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2543122A (en) * 1945-02-13 1951-02-27 Henry C Mortenson Building structure
US2641449A (en) * 1947-11-14 1953-06-09 John C Antony Building construction
US2739676A (en) * 1950-11-17 1956-03-27 Tomita Takashi Metal siding
US2754776A (en) * 1951-07-11 1956-07-17 John F Blaski Roof construction
US2969754A (en) * 1954-05-12 1961-01-31 Acme Steel Co Roof structure
US2981383A (en) * 1960-05-23 1961-04-25 Harold S Dunn Interlocking i-beam for roof and side wall structure
US3304675A (en) * 1963-09-20 1967-02-21 Lowton Construction Group Ltd Building constructions
US3352070A (en) * 1965-06-15 1967-11-14 Rohr Corp Truss type panel structures
US3415543A (en) * 1965-07-08 1968-12-10 Henry M. Keating Coupling frame
US4245447A (en) * 1978-02-09 1981-01-20 Societe Nouvelle De Constructions Industrialisees Multi-use metal building
US5359826A (en) * 1992-10-26 1994-11-01 Multuloc International Systems Corporation Structural framing member and prefabricated panel structure
US7823357B2 (en) * 2003-05-09 2010-11-02 Fire Facilities, Inc. Live fire burn room and insulating system for a live fire burn room
US20050102948A1 (en) * 2003-11-19 2005-05-19 Zahner L. W.Iii Panel attachment system
US7210273B2 (en) * 2003-11-19 2007-05-01 A. Zahner Company Panel attachment system
US20060236628A1 (en) * 2005-04-25 2006-10-26 Siu Wilfred W New steel stud load-bearing and/or perimeter wall systems, a new composite steel beam system supporting concrete-topped floor on open web steel joists, a new vehicle-proof perimeter metal stud wall for buildings, and a new shear-connection-ready open web steel joist
US20080000177A1 (en) * 2005-04-25 2008-01-03 Siu Wilfred W Composite floor and composite steel stud wall construction systems
US7562500B2 (en) * 2005-04-25 2009-07-21 Wilfred Wing-Chow Siu Composite steel joist/composite beam floor system and steel stud wall systems
US20090272063A1 (en) * 2005-04-25 2009-11-05 Wilfred Wing-Chow Siu Composite steel joist/composite beam floor system and steel stud wall systems
US20150027071A1 (en) * 2008-01-24 2015-01-29 Nucor Corporation Composite wall system
US9611644B2 (en) * 2008-01-24 2017-04-04 Nucor Corporation Composite wall system

Similar Documents

Publication Publication Date Title
US2211384A (en) Steel structure
US2356309A (en) Construction unit
US2152189A (en) Steel construction
US3487598A (en) Modular building construction and method
US2365579A (en) Prefabricated building structure
US5337535A (en) Panel system and method for building construction
US2851873A (en) Building construction
US3360892A (en) Wall construction for buildings
US4809480A (en) Building metal support apparatus and method
US1959880A (en) Metal building structure
US2108065A (en) Building construction and structural element therefor
US5768849A (en) Composite structural post
US6047510A (en) Load-bearing structural panel and stucco substrate, and building wall containing the same
US2085472A (en) Metallic frame construction
US2175271A (en) Metallic building
US1124404A (en) Concrete building.
US1793188A (en) Building construction
US3744197A (en) Building structure
US1354753A (en) Portable building
US2131268A (en) Prefabricated unit wall structure
US2073781A (en) Building construction
US2348180A (en) Building structure
US2546290A (en) Wall structure
US2266599A (en) Prefabricated wall forming unit for building construction
US2181169A (en) Prefabricated house