US2152437A - Helical fin wrapping machine - Google Patents

Helical fin wrapping machine Download PDF

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Publication number
US2152437A
US2152437A US173212A US17321237A US2152437A US 2152437 A US2152437 A US 2152437A US 173212 A US173212 A US 173212A US 17321237 A US17321237 A US 17321237A US 2152437 A US2152437 A US 2152437A
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tube
bed
carriage
machine
fin
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US173212A
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Joseph D Lear
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Fedders Manufacturing Co Inc
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Fedders Manufacturing Co Inc
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C37/00Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
    • B21C37/06Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
    • B21C37/15Making tubes of special shape; Making tube fittings
    • B21C37/22Making finned or ribbed tubes by fixing strip or like material to tubes
    • B21C37/26Making finned or ribbed tubes by fixing strip or like material to tubes helically-ribbed tubes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/51Plural diverse manufacturing apparatus including means for metal shaping or assembling
    • Y10T29/5188Radiator making
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/53Means to assemble or disassemble
    • Y10T29/53113Heat exchanger
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T82/00Turning
    • Y10T82/25Lathe
    • Y10T82/2564Tailstock

Definitions

  • This invention relates to the manufacture of spiral or helical finned tubing, and it has particular reference to an improved lathe type of machine for applying a winding of fin stock to the tubes.
  • the lathe type of machine has, however, several advantages over other types of spiral winding machines, including facility of operation by comparatively inexperienced or unskilled labor, lower initial cost per machine, and lower service expense and loss during shut-down and repair periods.
  • the present invention proposes to retain these desirable features of the lathe type machine, and to make such improvements in the machine itself as to overcome, to a practical degree, the troubles heretofore experienced.
  • the machine consists of a bed having either a relatively fixed or longitudinally movable tailstock or support for a rotatably mounted tube of limited length, and a relatively longitudinally movable or fixed carriage which is so constructed as to correspond at once to both the lathe headstock and toolholder.
  • the toolholder and one of the supports for the tube are moved in unison along the frame, and, of course, in'timed relation with respect to the rotary movement, so as to effect the formation of a true helical fin.
  • the support for one end of the tube is made to move along the machine bed, while the other support, and the tools for applying the fin to the tube, are relatively stationary.
  • the present invention makes provision to counteract this progressively developed secondary whipping or torsional strain, however, by applying a rotative force to the relatively movable tube support, or tailstock, and by interposing, as may be required, movable supports at intermediate points along the tube.
  • Fig. 1 is a side elevation of one form of the I improved machine, showing-a movable carriage some preliminary deformation of the fin stock,
  • Fig. 5 is a fragmentary view from the left of Fig. 4, showing further the construction of the headstock element or tube supporting and rotating means;
  • Fig. 6 is a more inclusive View from the right .of Fig. 4, showing further the fin tool elements and the mode of driving the carriage along the machine frame;
  • Fig. '7 is a fragmentary section showing in reater detail the connections between the cooperating parts of the carriage and machine frame;
  • Fig. 8 is a view, partly in side elevation and partly in longitudinal section, of the second tube support or tail stock, showing the means for connecting the tube end thereto and applyingdriv- -ing force;
  • Such tubes are useful for heat exchange equipment, wherein the heat transfer through the tube wall is increased by the provision of the outstanding radiating fin. Since the fin is disposed edgewise, and is made from astrip of flat material, it will be apparent that the winding operation necessarily causes the formation of wrinkles or corrugations transversely of the fin, due to the shortening of the inner edge of the strip. In machines of this type,-it is customary to effect just prior to itsactual application to the tube, in order to minimize the stresses developed by the winding operation.
  • the general organization of parts is such that the tube T is rotatably mounted between a tailstock or support S, fixed at one end of the machine, and a movable headstock mounted on a longitudinally movable earriage C, which also may support a reel R of fin ribbon and suitable tools for applying the ribbon to the tube.
  • the fin material F is drawn from the reel R. and is wound around the tube.
  • Connected to the carriage C may be a solder pot P, so designed as to pour molten solder on the assembled fin and tube as soon as the assembly is effected.
  • the carriage C reaches the end of its travel, or the left hand end of the machine of Fig. 1, the length of tubing disposed therein is completed, and may then be removed, replaced with a new section, the carriage returned to the right hand end of the machine, and the operations'repeated.
  • the machine comprises it her-- izontal bed 2i, mounted on a suitablenumber of pedestals 22. and formed with spaced side rails 23.
  • a cctrally. disposed pad 24 formed, on the upper portion of the bed receives a rack 25 providing a driving connection between the bed and the carriage C.
  • the carriage C which is best illustrated in Figs. 4, 5, and 6, includes a base portion 21 formed with guides 23 and attached retaining strips 29 which engage the rails 23 of the bed 2i.
  • a vertical bracket portion 3i extends upward from the plate 21, and is so formed as to receive and support the various movable. elements of the carriage.
  • is formed with a longitudinally extending bearing 32 which rotatably receives a hollow tube-receiving spindle 33, positioned in the bearing by a thrust washer 34 and a collar 35 engaging the opposite ends of the bearing.
  • the left hand end of the spindle 33 (as viewed in Fig. 4) merges into a rotary collet member 36, so constructed as to engage the tube T to effect the rotation thereof, while permitting relative longitudinal movement.
  • This mechanism consists of three similar rollers 38 having concave peripheries 39 to fit the tube, which. are equally spaced around the collet, as bestshown in Fig. 5.
  • Each roller is mounted on a pin 4! disposed between the tines 42 of a forked arm of a bell crank lever 43, which in turn is pivoted, by a pin 44, to a boss 45 formed on the collet face.
  • the opposite arm of each lever 43 is formed with a pocket 46 adapted to receive a spring 41, one end of which bears against the face of the collet 36,'and the other end of which bears against an adjustable plug 48 threaded into the outer end of the pocket.
  • rollers 38 may thus be forced against th tube T to whatever extent is necessary to insure rotation of the tube, but, since rollers are free to revolve on their pins 4!, relative longitudinal movement is attainable.
  • collet has been employed to denominate the member which grips the tube to effect the rotary movement thereof, but which also moves lineally of the tube, and the term as used herein will, therefore, be understood with this definition in mind.
  • Therollers 38 are rotated about the axis of the tube T by gearing motivated by an electric motor 5
  • the motor shaft has keyed thereto a pinion 54 meshing with a gear 55 mounted on the vertical bracket 3i, which meshes in turn with an idler gear 56 in mesh with a gear 51 keyed to the spindle 33.
  • Operation of the motor 5! there- 7 fore causes the rotation of the several gears to revolve the collet 36 and attached rollers 38.
  • the idler gear 56 is mounted on a stud 58 which extends through an arcuate slot 59, formed in the bracket 3i, and secured in adjusted position by a nut 6
  • the gear 55 is replaced by another gear of appropriate size, the slot 59 permitting the proper meshing of the idler 56 with the gears 55 and 51. It is thus possible to apply windings of various pitches.
  • the gear 55 is mounted on a stub shaft journaled in a bearing 62 formed on the bracket 3
  • is provided with a pair of aligned bearing bosses 54 and 55, thrpugh' which extends a transversely disposed hollow shaft 66, receiving further support from end bearings 61 and 68, the latter of which is removably secured to the bracket 3
  • a pinion 'II keyed to the shaft '66 between the bearings 64 and 65, meshes with the rack 25, and a worm. wheel I2 mounted on the shaft 66 between the bearings 65 and 68 engages constantly with the worm 63.
  • the worm wheel is releasably engageable with the shaft 06 by means of a clutch connection.
  • the face of the worm wheel 12 is provided with a clutch disc I3, adapted to cooperate with a movable clutch disc Id, which is splined to the shaft 66, and is constantly urged into engagement with the disc I3 by a spring it interposed between the disc I4 and the bearing 68.
  • a rod ll Disposed within the hollow shaft 66 is a rod ll, one end of which abuts a pin l5 passing through the hub of the-disc "I4, while the other'end protrudes slightly beyond the end of the shaft '66 adjacent the bearing 61.
  • This end of the shaft is split to receive an operating lever '68, formed with an eccentric boss I9 which receives a pivot pin 3
  • the lever I8 When the lever I8 is swung to the position shown in Fig. '7, the cam face of the boss it forces the rod inwardly, thereby disengaging the clutch discs l3 and "id.
  • Manual operation of the hand wheel 82 which is secured to the end of the shaft, will then cause the shaft his to rotate with the pinion ii in mesh with the rack 25, to permit reversal of the carriage C, but the worm wheel 72, and hence the collet 38, under such conditions do not revolve.
  • the lever 10 When the lever 10 is thrown to its other position, as shown in Figs.
  • a reel R containing flat metallic ribbon which is to be worked up into the fin F.
  • This mounting is effected by providing a bracket 85 which is secured to the top of the bracket 3
  • the upper end of the bracket 85 receives a trunnion 81 on which thereel R is detachably mounted. It will be observed from Figs. 4 and' 6 that the formation of the bracket 85 is such that the reel R is disposed at an angle, to clear other parts of the apparatus during operation.
  • the fin material is guided to the tube by an idler roller 88, mounted on a bracket 89 extending from the vertical bracket 3
  • a pair of corrugating rolls, SI and 92, are mounted on the bracket 89, just below the idler roll 88, on stub shafts 93 and 94.
  • and 92 are in the general form of partially meshing helical gears, so relieved or tapered that they will form a deeper corrugation at the inner, or
  • and 92 is so chosen that the wrinkles or corrugations W also conform in general to the pitch of the helix which is to be formed by the ribbon on the tube, these expediencies being resorted to to minimize, as much as possible, the strains which are developed by wrapping the ribbon oh edge around the tubing. That'is to say, by using a spiral corrugation of varying depth, the ribbon is partially preformed into a curved shape as it approaches the tube T, and thus may be wrapped more readily.
  • the ribbon F is further guided to the tubing by pairs of angularly disposed rollers 95 and 95,
  • rollers 95 and 96 are slightly spaced to permit the passage of the outer edge of the fin F between the circumferential portions thereof, and are so inclined and located with respect to the tube T, and the pitch of the fin, as to prevent the fin from falling over on its side as it is applied to the tubing.
  • the free end of the ribbon is first drawn through the corrugating rollers 9
  • a fixed pedestal IOI mounted at the end ofthe bed 2
  • a tube arbor- I 05 Rotatably mounted in the bearings is a tube arbor- I 05, one end of which projects over the end of the rack 25, to receive the end, of the tube T, and the other end of which projects beyond the bed 2
  • An internal collet I06 isisecured to the tube end of the arbor I 05, and is of such size that it may form a plug for the end of the I tube T.
  • This end of the collet I06 is formed with a number of longitudinal'slits, so as to be flexible, and it is also formed with a conical bore adapted to receive a conical wedge I01 whose apex is con- I nocted to a rod I08 extending through and projecting beyond the arbor I05.
  • This projecting end I09 is threaded for engagement by a handwheel III, mounted on the arbor I05 by means of a groove 2 formed therein and a detent I I3.
  • the hand wheel may therefore revolve freely around the arbor, but in so doing, it moves the rod I08 and wedge I0'I in onedirection or the other, thereby expanding or collapsing the end of the collet I06.
  • operation of the handy wheel causes the wedge to expand the collet within the tube, thereby locking the tube to the arbor, and preventing any movement of the tube along the bed 2I as the carriage C is operated.
  • a pulley H9 formed with a clutch face I2 I, is rotatably mounted on the shaft I I8, but is made to revolve therewith by a clutch plate I22,-keyed to the shaft I I8. and urged into engagement with the pulley H9 by a spring I23, whose force may be adjusted by the nut I24.
  • Motive power is transmitted from the motor H to the arbor I05 by a driving belt I25 encircling the pulley H9 and a pulley I26 secured to the arbor.
  • the motor H5 may be of low power output, and the clutch spring I23 need not be very strong, the purpose of these parts being simply to insure the overcoming of the torsional stress without developing a similar stress by attempting to drive the arbor faster than the tube itself.
  • carriage C is greatly spaced from the tailstock, there is an intermediate span of tubing which will alsotend to sag. Rotation of such sagging portions tends to develop a whip in the tubing, which interferes with satisfactory operation on It will be apparent, of
  • a second tailstock similar to that just described, can be placed at the extreme left end of the machine, to provide support at the outset of the operation.
  • the present invention proposes the use of overhead rests, which are suspended from channel shaped rails I3I and I 22 (see Fig. 6) secured above the machine frame by arms I33 connected to uprights I34. Mounted between the rails I 3
  • a tube having a length less, than that of the bed is selected, and a floating mandrel or arbor I, of the same dimeter, is coupled to the free end, by means such as are employed in connection with the arbor I05. riage to overrun the end of the tube, so as to This extension member permits the car-' apply the fin wrapping to the entire length thereof. Similarly, the arbor I05 overhangs the rack 25, so that the carriage and tools can move over every portion of the entire tube length.
  • the fin F may be soldered .to the tube T while the work is on the machine, by providing the solder pot P which follows the wrapping. As shown inFigs. 1 and-9, the pot P is secured'to atruck' I40, on which are mounted rollers I42, I43, and I44, engaging the rails 23. The pot P is not power driven, however, through the rack 25, but may be pushed by hand along after the carriage C, or it may be connected to the carpermit the trailer pot P to be moved entirely clear of the rack 25, while the extension mandrel move over the extreme end of the tube T, with the rollers 38 still engaging the mandrel. If soldering is effected on a separate machine, then oi course these parts may be made shorter.
  • the pot P is actually composed of two pots, one of which, nearer the carriage C, contains flux, while the other contains molten solder to be poured on the tube and fin.
  • the flux pot I41 MI is long enough to permit the solder pot to (Fig. 10) is formed with a cover I48 having a hinged portion I 49, and the solder crucible I50 (Fig. 9). is formed with acover 15I having a hinged portion I52, which is aligned with the hinged portion I49.
  • Both pot and crucible have aligned apertures I 53 and I54, respectively, through which the tube T and attached fln F may pass, the cover members preventing splashin of the fluids over the machine or on the workmen.
  • the flux pot I41 which is simply bolted'to' the crucible I50, is provided with a clamp I55 within the cavity,thereof, which holds a sleeve I56 containing a screw pump I51, the spindle I58 of which extends beyond the cover I48 through a gland I59. Liquid flux forced out of the upper 4 end of the sleeve I56 by rotation of the screw spills into a trough I6I, mounted within the pot, for delivery to the tube T, thus wetting the entire tube assembly.
  • the pump I58 is driven by a motor I62, mounted on the casing I48, through a chain I63 extending between the motor shaft and a sprocket I64 secured to the spindle I58.
  • the solder crucible I is shielded by a refractory housing I 65, which supports a gas burner I80 serving to keep the solder in a. molten condition during the period of operation.
  • the pot I50 is also provided with an internal clamp I61,
  • Both troughs I-6I and I13 are pivotally mounted on pins I14 and I15 respectively, which project through the pots to receive operating 'handles I16 and I11.
  • Each trough is also formed, at its inlet end, with a semicircular slot to encircle the upper end of the pump cylinder with which it is associated.
  • the carriage C does not move along the bed 2
  • the tailstock S of Fig. 2 is made movable, by the provision of slides, and is moved lineally by having the screw I pass through a nut formed in the bodv of the tailstock.
  • the tailstock S moves, pulling the tubing T through the stationary carriage or headstock C.
  • the fin is wrapped on the tubing in the manner previously described, and therefore further description of structure is deemed unnecessary.
  • This embodiment has the advantage of eliminating flexible conduits which are required with the movable carriage of Fig. 1 to supply electric current to the motors and gas burner.
  • the collet 36 is not shown in detail, but is illustrated as being shielded by a safety housing I82, which reduces the risk of injury to the operator.
  • Fig. 3 illustrates an arrangement in which the carriageC is again made movable. and the tailstock S is again fixed, but the driving connection is taken through a screw, as in the case of Fig. 2, and the carriage moves'toward, instead of away from, the tailstock,.,as the work progresses.
  • This arrangement has certain advantages when tubes of large diameter are employed.
  • the tubing is placed under compression. instead of tension. as in the case of Fig. 1. and pieces oi. the finished tubing may becut off as'the wrapping progresses. thus reducing whipping. and permitting higher speeds of rotation during actual operation. with no greater number of shut down periods to in? sert 'new lengths of tubing.
  • a machine for wrapping a helical winding on a tube comprising a machine bed, a pair of supports on said bed for rotatabiy' mounting a tube, means for moving one of said supports longitudinally. of the bed with respect to the other of said supports, means for applying power to one of said supports to rotate the tube mounted therein, and means disposed on said power applying support to deliver winding material to the tube.
  • a machine for wrapping a helical winding on a tube comprising a machine bed, a fixed support and a lineally movable support disposed on said bed, means on said supports for rotatably mounting a tube therebetween, means on one of said supports for applying power to the rotatable mounting means thereof to effect the rotation of said tube, means on said last named support for supplying and guiding winding material to said tube, and means operating in timed relation to said tube rotating means to progressively vary the lineal spacing between said supports.
  • a machine for wrapping a helical winding on a tube comprising a machine bed, a tailstock mounted on the bed, said tailstock comprising a rotatable member adapted to engage a tube against relative lineal movement, a headstock mounted on the bed, said headstock comprising rollers adapted to engage the exterior of said tube for relative lineal movement with respect thereto, means for rotating said rollers about the axis of the tube to effect rotation of the tube on its own axis therewith, means on said headstock for guiding wrapping material to the tube, and means operating in timed relation to the rotation of the tailstock, headstock, and tube mounted therebetween to effect a progressive change in the lineal spacing of the headstock and tailstock along the machine bed.
  • a machine for wrapping a helical winding on a tube comprising a machine bed, a headstock and a tailstock mounted on said bed.
  • one of said stocks being relatively fixed and the other of said stocks being relatively movable with respect to each other in a lineal direction alon the bed, means on each of said stocks for rotatably mounting-a tube for rotation about its own axis.
  • mounting means of said tailstock securing one end of the tube against relative lineal movement with respect thereto.
  • the mounting means of said headstock being lineally movable with respect to .the tube.
  • a helical winding machine comprising a bed, a pair of tube supporting members on said bed, each of said members being formed with means for rotatably mounting a tube, one of said memhere being lineally movable with respect to said tube, one of said members being provided with means for applying power to its said rotatable mounting means to effect the rotation of said tube, means on said last named member to apply wrapping material to the tube, and auxiliary power means connected to the other ofsaid rotatable mounting members to prevent thedevelopment of torsional strains in the length of tube disposed between said mountings.
  • a helical winding machine including relatively lineal movable supports for rotatably mounting a length of tubing tov be wrapped and means for applying a helical wrapping to the tube, means for supporting portions of the tubing between said supports, said last named means comprising an overhead suspension member, lineally movable means on said suspension member, and loops depending from said lineal movable means adapted to engage the wrapping applied to the tube and to be moved therealong as said tube is rotated by contact with the helix formed by said wrapping.
  • a fin and tube machine comprising a bed, a carriage mounted on said bed for lineal movement with respect thereto, said carriage including an upright bracket member, said bracket being formed with an aperture adapted to permit the movement of a tube therethrough, means disposed on said bracket adapted to engage the exterior of the tube for rotation in unison therewith and for longitudinal movement with respect thereto, gearing on the bracket to effect the rotation of said last named means, and a kinematic connection between said gearing and said bed to move the carriage bodily along the bed in timed relation to the rotation of said tube engaging means.
  • a fin and tube machine comprising a bed, a carriage mounted on the bed for lineal movement with respect thereto, said carriage comprising a base formed with bed-engaging guides, a vertical bracket on said base, a longitudinally disposed apertured boss formed on said bracket, a hollow spindle rotatably mounted on the boss, an external tube engaging member formed on one end of the spindle, gearing adapted to supply fin stock to the bracket Ior rotating the spindle, gearing interposed between the bed and the bracket for moving the carriage bodily along the bed, a fin stock reel mounted on the carriage, and fin work- "ing tools mounted'eccentrically to said spindle at the'other end thereof to direct the fin stock to the tube.
  • a fin and tube machine comprising a bed, a carriage movable lineally along the bed, said carriage including a bracket, a bearing boss formed in said bracket, a hollow spindle rotatably mounted on the boss, one end of said spindle terminating in a plate, a plurality of rollers mounted on said plate, said rollers having their axes disposed transversely of the bed, means for urging said rollers toward the axis of the spindle, gearing for rotating said spindle and rollers about the axis of the spindle, gearing for moving the carriage lineally of the bed in timed relation to the speed of rotation of the plate, means for mounting a reel of fin stock, means on the carriage for directing said fin stock from the reel to a tube adapted to be disposed through the hollow spindle, and means fixed to the bed adapted to engage one end of said tube and hold said tube from longitudinal movement.
  • a fin and tube machine including a bed and a pair of tube supports longitudinally mov able with respect to each other along the bed, means on one of said supports for rotatably engaging -a tube against lineal movement with respect thereto, and means on the other of said supports for rotatably engaging a tube with longitudinal movement with respect thereto
  • said last named means comprising a vertical bracket member formed with a longitudinally disposed boss, a hollow spindle journaled in said boss, a rotary plate formed with an aligned aperture at one end of the spindle, a plurality of equally spaced clevises disposed about the face of the plate, bell crank levers pivoted in said clevises, said levers having one arm disposed substantially parallel to the axis of the spindle, tube engaging rollers mounted on said arms, said levers having a sec ond arm disposed substantially parallel to the face of the plate, and springs interposed between the plate and said arms to force said rollers into gripping engagement with a tube disposed through said hollow
  • a fin and tube machine comprising a bed, a rack secured to the bed, a carriage mounted for lineal movement on the bed above the rack, a vertical bracket on the carriage, a rotary tube gripping member mounted on the bracket, a countershaft mounted on the bracket, gearing ex tending from the countershaft to said member to eifect the rotation thereof, a transverse shaft mounted on the carriage, said transverse shaft carrying a pinion in mesh with said rack, gearing extending from said countershaft to said transverse shaft, whereby rotation of the countershaft causes the lineal movement of the carriage, said last named gearing including a clutch whereby said transverse shaft and pinion may be rotated in a reverse direction without causing the con current rotation of the said member.
  • a fin and tube machine comprising a bed, a carria e mounted on said bed for lineal movement with respect thereto, a vertical bracket on the carriage, said bracket being formed with a longitudinal bore receiving a rotatable spindle, a rotaryexternal member secured to the spindle, a countershaft mounted in the bracket, gearing extending between the countershaft and the member, said gearing including an idler gear, said idler being adjustably mounted in a slot formed in said bracket, a transverse shaft mounted on the carriage, a pinion keyed to the transverse shaft, a rack secured to the bed beneath said carriage and in meshing engagement with said pinion, a worm on the countershaft, a worm wheel on the transverse shaft in mesh with the worm, and clutch means on the transverse shaft for engaging and disengagingthe driving connection between the worm wheel and said transverse shaft.
  • a fin and tube machine comprising a machine bed, a rack secured to the bed, a carriage mounted on the bed above the rack, a vertical bracket on the carriage, a rotary spindle mounted in said bracket longitudinally of the bed, a plate disposed at one end of the spindle, said splate and spindle being formed with a longitudinal bore to permit the passage of a tube therethrough, tube gripping rollers mounted on said plate 'for rotation about their own axes, a gear train mounted on the carriage to revolve the spindle and plate, one of said gears being detachable, a second gear train driven by one of said gears in said first named train mounted on said carriage and engaging said rack, said second named gear train including clutch means for interrupting the driving connection between both of said trains, a mounting on said bracket adapted to receive a supply of fin stock, forming rolls mounted on the bracket adapted to crimp the fin stock during passage thereof therethrough, guide rolls mounted on the bracket for directing crimped fin stockto a tube disposed through said spindle
  • a tube wrapped with a helical fin is adapted to be rotated on its own axis during the application of solder to said tube, a pot mounted adjacent said tube, a pump for forcing liquid from said pot, and a. trough for directing the liquid from the pump to the tube, said trough being pivotally mounted for rotation into a plane between said pump and tube whereby pump efliuent may be diverted from the tube without stopping the pump and said tube maybe shielded from said eiliuent.

Description

March Z8, 1939 J. D. LEAR HELICAL FIN WRAPPING MACHINE 5 Sheets-Sheet 1 3 nventor jo sep Zea? Filed Nov. 6, 1937 Qttom'eg March 28, 1939. in R 2,152,437
HELICAL F IN WRAPPING MACHINE Fi'led NOV. 6, 1937 5 Sheets-Sheet 2 Zhmentor March 28, 1939. J LEAR 2,152,437
HELICAL FIN WRAPPING MACHINE Filed Nov. 6, 1937 5 Sheets-Sheet 3 (Ittorneg March 28, 1939.
J. D. LEAR HELICAL FIN WRAPPING MACHINE Filed Nov. 6, 1957 5 Sheets-Sheet 4 3nventor kfosepiip-zear Gttorneg 'March 28, 1939. J. D. LEAR 2,152,437
HELICAL FIN WRAPPING MACHINE Filed NOV. 6, 1937 5 Sheets-Sheet 5 Jase 0% Bliem QkZQ/%@ (Ittorneg Patented Mar. 28, 1939 UNITED STATES HELICAL FIN WRAPPING moat:
Joseph D. Lear, Buffalo, N. Y., assignor to Fedders Manufacturing Company, Inc., Bufialo,
, Application November 6, 1937, Serial No. 173,212
Claims.
This invention relates to the manufacture of spiral or helical finned tubing, and it has particular reference to an improved lathe type of machine for applying a winding of fin stock to the tubes.
In the manufacture of spiral fin tubing by winding machines operating on the lathe principle, it has heretofore been proposed to mount a length of tubing for rotation between two spaced bearing members disposed on the machine frame (thus corresponding to the headstock and tailstock) and traverse the tubing, during its rotation, with fin applying instrumentalities placed on a traveling tool holder. It has also been proposed to fix the toolholder with respect to the machine frame and to move a rotatable headchuck, in which one end of the tubing is secured, along the bed, the tailstock in this case being a support through which the tubing may move. It has also been customary to apply fiux and solder to the assembly, so that, upon removal from the machine, the length of tubing undergoing treatment is substantially completed.
Experience with machines oi this nature has shown, however, that they are not entirely satisfactory, particularly when long lengths of tubing or comparatively high speeds are desired. For example, if the span of tubing is only three or four feet, a much higher rotative speed can be tolerated than if the span is twenty feet. In the latter case, speeds in excess of two to three hundred R. P. M. tend to set up so much vibration, or whipping, or torsional stress, that the fin stock either breaks or does not fit uniformly. Shorter tubing lengths, of course, permit of higher rotative speeds, since the displacement of the tubing is proportionately less, but operations at low speed, or on short lengths, in the lathe or intermittent type of machine, both indicate low capacity.
The lathe type of machine has, however, several advantages over other types of spiral winding machines, including facility of operation by comparatively inexperienced or unskilled labor, lower initial cost per machine, and lower service expense and loss during shut-down and repair periods. The present invention proposes to retain these desirable features of the lathe type machine, and to make such improvements in the machine itself as to overcome, to a practical degree, the troubles heretofore experienced.
According to the present invention, the machine consists of a bed having either a relatively fixed or longitudinally movable tailstock or support for a rotatably mounted tube of limited length, and a relatively longitudinally movable or fixed carriage which is so constructed as to correspond at once to both the lathe headstock and toolholder. Thus, if the arrangement is such that the tube is rotated, but is not moved longitudinally with respect to the machine frame, thenthe toolholder and one of the supports for the tube are moved in unison along the frame, and, of course, in'timed relation with respect to the rotary movement, so as to effect the formation of a true helical fin. Or, if the alternative arrangement of lathe operation is employed, then the support for one end of the tube is made to move along the machine bed, while the other support, and the tools for applying the fin to the tube, are relatively stationary.
In either case (generally speaking), the effect obtained is as if the more common type of lathe were setup to. operate on a short length of tubing only, and thus higher speeds of operation may be resorted to. or course, there are still limits upon the length of tubing which can be treated in any given operation,limits which are imposed by the length of the bed, and by the secondary whipping which tends to develop over long lengths of finned tubing as the movable support and tool holder spread away from each other.
The present invention makes provision to counteract this progressively developed secondary whipping or torsional strain, however, by applying a rotative force to the relatively movable tube support, or tailstock, and by interposing, as may be required, movable supports at intermediate points along the tube.
Other features for increasing the capacity of a lathe type winding machine, and the means now best known to me for practicing the principles of the invention, will be fully understood from a perusal of the following description of various embodiments, illustrated in the accompanying drawings, wherein: I
Fig. 1 is a side elevation of one form of the I improved machine, showing-a movable carriage some preliminary deformation of the fin stock,
4 is an enlarged'side elevation of the carriage particularly referred to in connection with I the machine of Fig. 1;
Fig. 5 is a fragmentary view from the left of Fig. 4, showing further the construction of the headstock element or tube supporting and rotating means;
Fig. 6 is a more inclusive View from the right .of Fig. 4, showing further the fin tool elements and the mode of driving the carriage along the machine frame;
Fig. '7 is a fragmentary section showing in reater detail the connections between the cooperating parts of the carriage and machine frame;
Fig. 8 is a view, partly in side elevation and partly in longitudinal section, of the second tube support or tail stock, showing the means for connecting the tube end thereto and applyingdriv- -ing force;
encircled with a helically disposed fin F. Such tubes are useful for heat exchange equipment, wherein the heat transfer through the tube wall is increased by the provision of the outstanding radiating fin. Since the fin is disposed edgewise, and is made from astrip of flat material, it will be apparent that the winding operation necessarily causes the formation of wrinkles or corrugations transversely of the fin, due to the shortening of the inner edge of the strip. In machines of this type,-it is customary to effect just prior to itsactual application to the tube, in order to minimize the stresses developed by the winding operation.
In the machine of Fig. 1, the general organization of parts is such that the tube T is rotatably mounted between a tailstock or support S, fixed at one end of the machine, and a movable headstock mounted on a longitudinally movable earriage C, which also may support a reel R of fin ribbon and suitable tools for applying the ribbon to the tube. As the tube revolves, without longitudinal movement, and the carriage travels along the frame, the fin material F is drawn from the reel R. and is wound around the tube. Connected to the carriage C may be a solder pot P, so designed as to pour molten solder on the assembled fin and tube as soon as the assembly is effected. As the carriage C reaches the end of its travel, or the left hand end of the machine of Fig. 1, the length of tubing disposed therein is completed, and may then be removed, replaced with a new section, the carriage returned to the right hand end of the machine, and the operations'repeated.
With this general explanation of the mode of operation, reference will now be made in greater detail to the construction shown in Fig. 1 and the related views. The machine comprises it her-- izontal bed 2i, mounted on a suitablenumber of pedestals 22. and formed with spaced side rails 23. A cctrally. disposed pad 24 formed, on the upper portion of the bed receives a rack 25 providing a driving connection between the bed and the carriage C.
The carriage C, which is best illustrated in Figs. 4, 5, and 6, includes a base portion 21 formed with guides 23 and attached retaining strips 29 which engage the rails 23 of the bed 2i. A vertical bracket portion 3i extends upward from the plate 21, and is so formed as to receive and support the various movable. elements of the carriage. The upper portion of the bracket 3| is formed with a longitudinally extending bearing 32 which rotatably receives a hollow tube-receiving spindle 33, positioned in the bearing by a thrust washer 34 and a collar 35 engaging the opposite ends of the bearing. The left hand end of the spindle 33 (as viewed in Fig. 4) merges into a rotary collet member 36, so constructed as to engage the tube T to effect the rotation thereof, while permitting relative longitudinal movement.
This mechanism consists of three similar rollers 38 having concave peripheries 39 to fit the tube, which. are equally spaced around the collet, as bestshown in Fig. 5. Each roller is mounted on a pin 4! disposed between the tines 42 of a forked arm of a bell crank lever 43, which in turn is pivoted, by a pin 44, to a boss 45 formed on the collet face. The opposite arm of each lever 43 is formed with a pocket 46 adapted to receive a spring 41, one end of which bears against the face of the collet 36,'and the other end of which bears against an adjustable plug 48 threaded into the outer end of the pocket.
The rollers 38 may thus be forced against th tube T to whatever extent is necessary to insure rotation of the tube, but, since rollers are free to revolve on their pins 4!, relative longitudinal movement is attainable. In this specification, the term collet has been employed to denominate the member which grips the tube to effect the rotary movement thereof, but which also moves lineally of the tube, and the term as used herein will, therefore, be understood with this definition in mind.
Therollers 38 are rotated about the axis of the tube T by gearing motivated by an electric motor 5| which is adjustably secured, by bolts 52, to a table 53 extending from one side of the carriage C. The motor shaft has keyed thereto a pinion 54 meshing with a gear 55 mounted on the vertical bracket 3i, which meshes in turn with an idler gear 56 in mesh with a gear 51 keyed to the spindle 33. Operation of the motor 5! there- 7 fore causes the rotation of the several gears to revolve the collet 36 and attached rollers 38. The idler gear 56 is mounted on a stud 58 which extends through an arcuate slot 59, formed in the bracket 3i, and secured in adjusted position by a nut 6| (see Fig. 6). When it is desired to change the ratio between the speed of rotation of the tube and the lineal speed of the carriage as a whole, the gear 55 is replaced by another gear of appropriate size, the slot 59 permitting the proper meshing of the idler 56 with the gears 55 and 51. It is thus possible to apply windings of various pitches.
The gear 55 is mounted on a stub shaft journaled in a bearing 62 formed on the bracket 3|, and projecting through the bracket to receive a worm 63, which serves to transmit motive power from the motor 5| to-the carriage C as a whole.
Referring particularly to Figs. 6 and '7, it will be observed that the bracket 3| is provided with a pair of aligned bearing bosses 54 and 55, thrpugh' which extends a transversely disposed hollow shaft 66, receiving further support from end bearings 61 and 68, the latter of which is removably secured to the bracket 3|, as indicated by the numeral 69, to facilitate assembly. A pinion 'II, keyed to the shaft '66 between the bearings 64 and 65, meshes with the rack 25, and a worm. wheel I2 mounted on the shaft 66 between the bearings 65 and 68 engages constantly with the worm 63.
Inasmuch as the carriage C must be able to move either way along the bed 2|, and since a permanently fixed connection between the worm wheel I2 and the shaft 66 would prevent such action (due to the, irreversibility of standard worm gearing), the worm wheel is releasably engageable with the shaft 06 by means of a clutch connection. To this end, the face of the worm wheel 12 is provided with a clutch disc I3, adapted to cooperate with a movable clutch disc Id, which is splined to the shaft 66, and is constantly urged into engagement with the disc I3 by a spring it interposed between the disc I4 and the bearing 68. Disposed within the hollow shaft 66 is a rod ll, one end of which abuts a pin l5 passing through the hub of the-disc "I4, while the other'end protrudes slightly beyond the end of the shaft '66 adjacent the bearing 61.
This end of the shaft is split to receive an operating lever '68, formed with an eccentric boss I9 which receives a pivot pin 3| connecting the lever to the shaft end. When the lever I8 is swung to the position shown in Fig. '7, the cam face of the boss it forces the rod inwardly, thereby disengaging the clutch discs l3 and "id. Manual operation of the hand wheel 82, which is secured to the end of the shaft, will then cause the shaft his to rotate with the pinion ii in mesh with the rack 25, to permit reversal of the carriage C, but the worm wheel 72, and hence the collet 38, under such conditions do not revolve. When the lever 10 is thrown to its other position, as shown in Figs. 4 and 6, the spring it forces the clutch discs into engagement, and under this condition, power applied through the worm 63 will cause simultaneous movement of the worm wheel E2, the pinion Ii, movement of the carriage C along the bed of the machine frame, and rotation of the collet 36.
As thus far described, it will be understood that, when the clutch is engaged, operation of the motor 5| causes a lineal movement of the carriage 0 along the bed 2|, and therefore along the tube T which is restrained from longitudinal movement by its anchorage in the tailstock S. As the carriage moves along the tube, the collet 36 revolves, and the engagement of the rollers 38 causes the tube T to revolve therewith about its own axis. There are thus established the two concurrent and related motions of translation and rotation which are required to produce helical winding.
As previously noted, there is mounted on the carriage C a reel R containing flat metallic ribbon which is to be worked up into the fin F. This mounting is effected by providing a bracket 85 which is secured to the top of the bracket 3| by a flange 86. The upper end of the bracket 85 receives a trunnion 81 on which thereel R is detachably mounted. It will be observed from Figs. 4 and' 6 that the formation of the bracket 85 is such that the reel R is disposed at an angle, to clear other parts of the apparatus during operation. ,The fin material is guided to the tube by an idler roller 88, mounted on a bracket 89 extending from the vertical bracket 3|.
A pair of corrugating rolls, SI and 92, are mounted on the bracket 89, just below the idler roll 88, on stub shafts 93 and 94. The rolls 9| and 92 are in the general form of partially meshing helical gears, so relieved or tapered that they will form a deeper corrugation at the inner, or
tube-contacting portion of the ribbon, than on the outer margin thereof. The helix angle of the teeth of the rolls 9| and 92is so chosen that the wrinkles or corrugations W also conform in general to the pitch of the helix which is to be formed by the ribbon on the tube, these expediencies being resorted to to minimize, as much as possible, the strains which are developed by wrapping the ribbon oh edge around the tubing. That'is to say, by using a spiral corrugation of varying depth, the ribbon is partially preformed into a curved shape as it approaches the tube T, and thus may be wrapped more readily.
The ribbon F is further guided to the tubing by pairs of angularly disposed rollers 95 and 95,
which are rotatably mounted on the ends of I brackets 99 secured to the vertical plate 3|. As best shown in Fig. 4, the rollers 95 and 96 are slightly spaced to permit the passage of the outer edge of the fin F between the circumferential portions thereof, and are so inclined and located with respect to the tube T, and the pitch of the fin, as to prevent the fin from falling over on its side as it is applied to the tubing.
In the application of the fin ribbon to the tube, the free end of the ribbon is first drawn through the corrugating rollers 9| and 92, and is tacked with solder or otherwise secured to the tubing. Then, as the carriage C .is made to move along the tube, and the tube is concurrently rotated, the fin stock is pulled by therotative force of the tubing from the reel R, and is wrapped therearound in the form of an outstanding helix, whose lead angle is of course determined by the relative speeds of the carriage and the tubing.
It is of course quite apparent that, unless the tube T were held from longitudinal movement,
lineal movement of the carriage C would carry the tubing with it. 'It is therefore necessary to provide the tailstock S, the construction of which is best shown in Fig. 8. A fixed pedestal IOI, mounted at the end ofthe bed 2|, is formed at its upper end with a head I02 in which are disposed combined radial and thrust bearings I03 and I04.
Rotatably mounted in the bearings is a tube arbor- I 05, one end of which projects over the end of the rack 25, to receive the end, of the tube T, and the other end of which projects beyond the bed 2|, to provide for the application of power to the arbor when desired. An internal collet I06 isisecured to the tube end of the arbor I 05, and is of such size that it may form a plug for the end of the I tube T.
This end of the collet I06 is formed with a number of longitudinal'slits, so as to be flexible, and it is also formed with a conical bore adapted to receive a conical wedge I01 whose apex is con- I nocted to a rod I08 extending through and projecting beyond the arbor I05. This projecting end I09 is threaded for engagement by a handwheel III, mounted on the arbor I05 by means of a groove 2 formed therein and a detent I I3. The hand wheel may therefore revolve freely around the arbor, but in so doing, it moves the rod I08 and wedge I0'I in onedirection or the other, thereby expanding or collapsing the end of the collet I06. When the tube end is fitted over the collapsed collet, operation of the handy wheel causes the wedge to expand the collet within the tube, thereby locking the tube to the arbor, and preventing any movement of the tube along the bed 2I as the carriage C is operated.
With long lengths of tubing, and when the carriage C is remote from the tailstock S; there maynected, through a standard gear reducing mechanism H1, to a drive shaft H0. A pulley H9, formed with a clutch face I2 I, is rotatably mounted on the shaft I I8, but is made to revolve therewith by a clutch plate I22,-keyed to the shaft I I8. and urged into engagement with the pulley H9 by a spring I23, whose force may be adjusted by the nut I24. Motive power is transmitted from the motor H to the arbor I05 by a driving belt I25 encircling the pulley H9 and a pulley I26 secured to the arbor.
Inasmuch as the torsional stress imposed on the arbor is not very great, the motor H5 may be of low power output, and the clutch spring I23 need not be very strong, the purpose of these parts being simply to insure the overcoming of the torsional stress without developing a similar stress by attempting to drive the arbor faster than the tube itself.
Referring now to Fig. 1, it will be apparent that, when the carriage C is close to the tailstock S, as it will 'be at the beginning of the winding operation, there is a relatively long length of tubing extending along the bed, for
- which no support has been provided. When the relatively long lengths.
carriage C is greatly spaced from the tailstock, there is an intermediate span of tubing which will alsotend to sag. Rotation of such sagging portions tends to develop a whip in the tubing, which interferes with satisfactory operation on It will be apparent, of
. course, that a second tailstock, similar to that just described, can be placed at the extreme left end of the machine, to provide support at the outset of the operation.
However, it is more advantageous to provide traveling supports, or steady rests, which can be spaced along any section of the tubeas desired. The present invention proposes the use of overhead rests, which are suspended from channel shaped rails I3I and I 22 (see Fig. 6) secured above the machine frame by arms I33 connected to uprights I34. Mounted between the rails I 3| and I22 are a number of trolleys I35, consisting 'of pairs of wheels and downwardly extending tabs I36, from which extend supporting loops of wire I31.
When the tube T is first inserted in the machine, its free end may be supported by as many loops as are necessary, and, as the carriage C moves along the bed 2|, these loops are simply removed. As the carriage recedes from the tailstock S, otherloops I31 may be engaged around the wrapped tube, the fin of which thereupon acts asa thread to move the trolley along its tracks.
In order to wrap the complete length of tube which is inserted in the machine, a tube having a length less, than that of the bed is selected, and a floating mandrel or arbor I, of the same dimeter, is coupled to the free end, by means such as are employed in connection with the arbor I05. riage to overrun the end of the tube, so as to This extension member permits the car-' apply the fin wrapping to the entire length thereof. Similarly, the arbor I05 overhangs the rack 25, so that the carriage and tools can move over every portion of the entire tube length.
The fin F may be soldered .to the tube T while the work is on the machine, by providing the solder pot P which follows the wrapping. As shown inFigs. 1 and-9, the pot P is secured'to atruck' I40, on which are mounted rollers I42, I43, and I44, engaging the rails 23. The pot P is not power driven, however, through the rack 25, but may be pushed by hand along after the carriage C, or it may be connected to the carpermit the trailer pot P to be moved entirely clear of the rack 25, while the extension mandrel move over the extreme end of the tube T, with the rollers 38 still engaging the mandrel. If soldering is effected on a separate machine, then oi course these parts may be made shorter.
The pot P is actually composed of two pots, one of which, nearer the carriage C, contains flux, while the other contains molten solder to be poured on the tube and fin. The flux pot I41 MI is long enough to permit the solder pot to (Fig. 10) is formed with a cover I48 having a hinged portion I 49, and the solder crucible I50 (Fig. 9). is formed with acover 15I having a hinged portion I52, which is aligned with the hinged portion I49. Both pot and crucible have aligned apertures I 53 and I54, respectively, through which the tube T and attached fln F may pass, the cover members preventing splashin of the fluids over the machine or on the workmen.
The flux pot I41, which is simply bolted'to' the crucible I50, is provided with a clamp I55 within the cavity,thereof, which holds a sleeve I56 containing a screw pump I51, the spindle I58 of which extends beyond the cover I48 through a gland I59. Liquid flux forced out of the upper 4 end of the sleeve I56 by rotation of the screw spills into a trough I6I, mounted within the pot, for delivery to the tube T, thus wetting the entire tube assembly. The pump I58 is driven by a motor I62, mounted on the casing I48, through a chain I63 extending between the motor shaft and a sprocket I64 secured to the spindle I58.
The solder crucible I is shielded by a refractory housing I 65, which supports a gas burner I80 serving to keep the solder in a. molten condition during the period of operation. The pot I50 is also provided with an internal clamp I61,
is driven by a chain I1I extending between the sprocket I64 of the flux pump and a sprocket I12 mounted on the spindle I59. Efliuent from the solder pump I68 is delivered'to the rotating tube T by a trough I13, to wet the-fin and tube and form a bond therebetween. Excess solder, and flux, flow back to the respective baths for recirculation, and the pots may be -replenished'from time to time as conditions require.
- Both troughs I-6I and I13 are pivotally mounted on pins I14 and I15 respectively, which project through the pots to receive operating 'handles I16 and I11. Each trough is also formed, at its inlet end, with a semicircular slot to encircle the upper end of the pump cylinder with which it is associated. When eflluent from the.
and a screw pump I68, the spindle I69 of which the discharge ends of the troughs, thus swinging the slotted ends down toward the baths. Themay be operated continuously, thus preventingany probability of solder freezing in the pump I68. It will also be observed that the pump glands which fit into the casings I48 and-l5! are of greater diameter than the pump screws, and therefore the screws can'be withdrawn from the baths during periods of non-use, to prevent corrosion, freezing, or like troubles.
In the form of machine shown in Fig. 2, the carriage C does not move along the bed 2|, but the worm and rack gearing of Fig. 1 is replaced, by standard mechanism, with means for rotating a feed screw l8l, one end of which is journaled in the headstock C. The tailstock S of Fig. 2 is made movable, by the provision of slides, and is moved lineally by having the screw I pass through a nut formed in the bodv of the tailstock. Thus, in the embodiment of Fig. 2, the tailstock S moves, pulling the tubing T through the stationary carriage or headstock C. The fin is wrapped on the tubing in the manner previously described, and therefore further description of structure is deemed unnecessary. This embodiment has the advantage of eliminating flexible conduits which are required with the movable carriage of Fig. 1 to supply electric current to the motors and gas burner.
In both Figs. 1 and 2-, as well as Fig. 3, the collet 36 is not shown in detail, but is illustrated as being shielded by a safety housing I82, which reduces the risk of injury to the operator.
Fig. 3 illustrates an arrangement in which the carriageC is again made movable. and the tailstock S is again fixed, but the driving connection is taken through a screw, as in the case of Fig. 2, and the carriage moves'toward, instead of away from, the tailstock,.,as the work progresses. This arrangement has certain advantages when tubes of large diameter are employed. The tubing is placed under compression. instead of tension. as in the case of Fig. 1. and pieces oi. the finished tubing may becut off as'the wrapping progresses. thus reducing whipping. and permitting higher speeds of rotation during actual operation. with no greater number of shut down periods to in? sert 'new lengths of tubing.
From the foregoing description. it is believed that the construction and mode of operation of the machine have been made sufficientlyapparent to require no further summation here. It will also be-apparent that the present invention, while following the lathe principle of operation heretofore proposed for'winding machines of this nature, nevertheless advances practical improvements in such machines, whereby the desired assembly may be efiected at higher operating speeds, and therefore lower costs, without resorting to expensive apparatus. The foregoing. description of typical embodiments is, of course, intended to be illustrative of, rather than limiting, the principles of the invention, and it is therefore intended to embrace all modifications and variations as may fall within the scope of thefollowing claims.
I claim;
1. A machine for wrapping a helical winding on a tube comprising a machine bed, a pair of supports on said bed for rotatabiy' mounting a tube, means for moving one of said supports longitudinally. of the bed with respect to the other of said supports, means for applying power to one of said supports to rotate the tube mounted therein, and means disposed on said power applying support to deliver winding material to the tube.
2. A machine for wrapping a helical winding on a tube comprising a machine bed, a fixed support and a lineally movable support disposed on said bed, means on said supports for rotatably mounting a tube therebetween, means on one of said supports for applying power to the rotatable mounting means thereof to effect the rotation of said tube, means on said last named support for supplying and guiding winding material to said tube, and means operating in timed relation to said tube rotating means to progressively vary the lineal spacing between said supports.
3. A machine for wrapping a helical winding on a tube comprising a machine bed, a tailstock mounted on the bed, said tailstock comprising a rotatable member adapted to engage a tube against relative lineal movement, a headstock mounted on the bed, said headstock comprising rollers adapted to engage the exterior of said tube for relative lineal movement with respect thereto, means for rotating said rollers about the axis of the tube to effect rotation of the tube on its own axis therewith, means on said headstock for guiding wrapping material to the tube, and means operating in timed relation to the rotation of the tailstock, headstock, and tube mounted therebetween to effect a progressive change in the lineal spacing of the headstock and tailstock along the machine bed.
4. A machine for wrapping a helical winding on a tube comprising a machine bed, a headstock and a tailstock mounted on said bed. one of said stocks being relatively fixed and the other of said stocks being relatively movable with respect to each other in a lineal direction alon the bed, means on each of said stocks for rotatably mounting-a tube for rotation about its own axis. the
mounting means of said tailstock securing one end of the tube against relative lineal movement with respect thereto. the mounting means of said headstock being lineally movable with respect to .the tube. means for progressively changing the lineal spacing between said headstock and said tailstock. power means acting in timed relation to the change in spacing between the headstock and tailstock for efiecting the rotation oi the tube supporting means on said headstock. means for supplying wrapping material mounted on the headstock. and guide means to direct such maand thereby the tube, fin ribbon applying means,
mounted on the headstock element, one of said elements being relatively fixed and the other of said elements being relatively movable with respect to the bed, and drive means operating in timed relation to said first named drive means for moving the movable element along the bed.
' 6. A helical winding machine comprising a bed, a pair of tube supporting members on said bed, each of said members being formed with means for rotatably mounting a tube, one of said memhere being lineally movable with respect to said tube, one of said members being provided with means for applying power to its said rotatable mounting means to effect the rotation of said tube, means on said last named member to apply wrapping material to the tube, and auxiliary power means connected to the other ofsaid rotatable mounting members to prevent thedevelopment of torsional strains in the length of tube disposed between said mountings.
'7. In combination with a helical winding machine including relatively lineal movable supports for rotatably mounting a length of tubing tov be wrapped and means for applying a helical wrapping to the tube, means for supporting portions of the tubing between said supports, said last named means comprising an overhead suspension member, lineally movable means on said suspension member, and loops depending from said lineal movable means adapted to engage the wrapping applied to the tube and to be moved therealong as said tube is rotated by contact with the helix formed by said wrapping.
8. A fin and tube machine comprising a bed, a carriage mounted on said bed for lineal movement with respect thereto, said carriage including an upright bracket member, said bracket being formed with an aperture adapted to permit the movement of a tube therethrough, means disposed on said bracket adapted to engage the exterior of the tube for rotation in unison therewith and for longitudinal movement with respect thereto, gearing on the bracket to effect the rotation of said last named means, and a kinematic connection between said gearing and said bed to move the carriage bodily along the bed in timed relation to the rotation of said tube engaging means. 9. A fin and tube machine comprising a bed, a carriage mounted on the bed for lineal movement with respect thereto, said carriage comprising a base formed with bed-engaging guides, a vertical bracket on said base, a longitudinally disposed apertured boss formed on said bracket, a hollow spindle rotatably mounted on the boss, an external tube engaging member formed on one end of the spindle, gearing adapted to supply fin stock to the bracket Ior rotating the spindle, gearing interposed between the bed and the bracket for moving the carriage bodily along the bed, a fin stock reel mounted on the carriage, and fin work- "ing tools mounted'eccentrically to said spindle at the'other end thereof to direct the fin stock to the tube.
10. A fin and tube machine comprising a bed, a carriage movable lineally along the bed, said carriage including a bracket, a bearing boss formed in said bracket, a hollow spindle rotatably mounted on the boss, one end of said spindle terminating in a plate, a plurality of rollers mounted on said plate, said rollers having their axes disposed transversely of the bed, means for urging said rollers toward the axis of the spindle, gearing for rotating said spindle and rollers about the axis of the spindle, gearing for moving the carriage lineally of the bed in timed relation to the speed of rotation of the plate, means for mounting a reel of fin stock, means on the carriage for directing said fin stock from the reel to a tube adapted to be disposed through the hollow spindle, and means fixed to the bed adapted to engage one end of said tube and hold said tube from longitudinal movement.
11. In a fin and tube machine including a bed and a pair of tube supports longitudinally mov able with respect to each other along the bed, means on one of said supports for rotatably engaging -a tube against lineal movement with respect thereto, and means on the other of said supports for rotatably engaging a tube with longitudinal movement with respect thereto, said last named means comprising a vertical bracket member formed with a longitudinally disposed boss, a hollow spindle journaled in said boss, a rotary plate formed with an aligned aperture at one end of the spindle, a plurality of equally spaced clevises disposed about the face of the plate, bell crank levers pivoted in said clevises, said levers having one arm disposed substantially parallel to the axis of the spindle, tube engaging rollers mounted on said arms, said levers having a sec ond arm disposed substantially parallel to the face of the plate, and springs interposed between the plate and said arms to force said rollers into gripping engagement with a tube disposed through said hollow spindle and the aperture in said plate.
12. A fin and tube machine comprising a bed, a rack secured to the bed, a carriage mounted for lineal movement on the bed above the rack, a vertical bracket on the carriage, a rotary tube gripping member mounted on the bracket, a countershaft mounted on the bracket, gearing ex tending from the countershaft to said member to eifect the rotation thereof, a transverse shaft mounted on the carriage, said transverse shaft carrying a pinion in mesh with said rack, gearing extending from said countershaft to said transverse shaft, whereby rotation of the countershaft causes the lineal movement of the carriage, said last named gearing including a clutch whereby said transverse shaft and pinion may be rotated in a reverse direction without causing the con current rotation of the said member.
13. A fin and tube machine comprising a bed, a carria e mounted on said bed for lineal movement with respect thereto, a vertical bracket on the carriage, said bracket being formed with a longitudinal bore receiving a rotatable spindle, a rotaryexternal member secured to the spindle, a countershaft mounted in the bracket, gearing extending between the countershaft and the member, said gearing including an idler gear, said idler being adjustably mounted in a slot formed in said bracket, a transverse shaft mounted on the carriage, a pinion keyed to the transverse shaft, a rack secured to the bed beneath said carriage and in meshing engagement with said pinion, a worm on the countershaft, a worm wheel on the transverse shaft in mesh with the worm, and clutch means on the transverse shaft for engaging and disengagingthe driving connection between the worm wheel and said transverse shaft.
14. A fin and tube machine comprising a machine bed, a rack secured to the bed, a carriage mounted on the bed above the rack, a vertical bracket on the carriage, a rotary spindle mounted in said bracket longitudinally of the bed, a plate disposed at one end of the spindle, said splate and spindle being formed with a longitudinal bore to permit the passage of a tube therethrough, tube gripping rollers mounted on said plate 'for rotation about their own axes, a gear train mounted on the carriage to revolve the spindle and plate, one of said gears being detachable, a second gear train driven by one of said gears in said first named train mounted on said carriage and engaging said rack, said second named gear train including clutch means for interrupting the driving connection between both of said trains, a mounting on said bracket adapted to receive a supply of fin stock, forming rolls mounted on the bracket adapted to crimp the fin stock during passage thereof therethrough, guide rolls mounted on the bracket for directing crimped fin stockto a tube disposed through said spindle, and a rotary arbor secured to said bed and adapted to engage one end of the tube to restrain said tube from longitudinal movement. I
15. In afin and tube machine wherein a tube wrapped with a helical fin is adapted to be rotated on its own axis during the application of solder to said tube, a pot mounted adjacent said tube, a pump for forcing liquid from said pot, and a. trough for directing the liquid from the pump to the tube, said trough being pivotally mounted for rotation into a plane between said pump and tube whereby pump efliuent may be diverted from the tube without stopping the pump and said tube maybe shielded from said eiliuent.
JOSEPH D. LEAR.
US173212A 1937-11-06 1937-11-06 Helical fin wrapping machine Expired - Lifetime US2152437A (en)

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Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2515097A (en) * 1946-04-10 1950-07-11 Extended Surface Division Of D Apparatus for feeding flux and solder
US2532239A (en) * 1948-07-23 1950-11-28 Merchant & Evans Company Finned tube winding machine
US2613066A (en) * 1948-07-23 1952-10-07 Merchant & Evans Company Finned tube construction
US2635571A (en) * 1948-03-30 1953-04-21 Ray C Edwards Apparatus for manufacturing helically finned tubes
US2653630A (en) * 1950-02-28 1953-09-29 Driver Co Wilbur B Apparatus for forming wire coils
US2661525A (en) * 1949-08-08 1953-12-08 Ray C Edwards Method and apparatus for making finned tubes
US2713375A (en) * 1950-10-12 1955-07-19 Aerofin Corp Fin straightening devices
US2763364A (en) * 1953-03-23 1956-09-18 William F Matheny Fin wrapping machine for heat exchanger tubes
US2865424A (en) * 1955-01-27 1958-12-23 Coynco Products Inc Machine for forming finned heat transfer tubes
US2869497A (en) * 1954-01-11 1959-01-20 Sylvania Electric Prod Soldering machine
US3195331A (en) * 1960-08-22 1965-07-20 United Aircraft Corp Tube drawing apparatus
US3201847A (en) * 1960-07-05 1965-08-24 Gustav Rasmussen Device for helical edgewise winding of a strip onto a rotating tube
US4634044A (en) * 1985-10-04 1987-01-06 Westinghouse Electric Corp. Process for restricted lead content soldering of copper fins to copper alloy tubing with controlled copper contamination of the molten solder reservoir
US4817857A (en) * 1987-06-15 1989-04-04 Westinghouse Electric Corp. Process for restricted lead content soldering of copper with controlled copper contamination of the molten solder reservoir
US5003690A (en) * 1988-09-09 1991-04-02 Anderson Ray C Finning and thread rolling machine
WO2005001367A2 (en) * 2003-06-17 2005-01-06 Bechtel Bwxt Idaho, Llc. Finned tube with vortex generators for a heat exchanger
US20090056131A1 (en) * 2007-08-31 2009-03-05 Retermia Oy Equipment and Method for Making a Needle-Fin Tube, and a Needle-Fin Tube

Cited By (21)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2515097A (en) * 1946-04-10 1950-07-11 Extended Surface Division Of D Apparatus for feeding flux and solder
US2635571A (en) * 1948-03-30 1953-04-21 Ray C Edwards Apparatus for manufacturing helically finned tubes
US2532239A (en) * 1948-07-23 1950-11-28 Merchant & Evans Company Finned tube winding machine
US2613066A (en) * 1948-07-23 1952-10-07 Merchant & Evans Company Finned tube construction
US2661525A (en) * 1949-08-08 1953-12-08 Ray C Edwards Method and apparatus for making finned tubes
US2653630A (en) * 1950-02-28 1953-09-29 Driver Co Wilbur B Apparatus for forming wire coils
US2713375A (en) * 1950-10-12 1955-07-19 Aerofin Corp Fin straightening devices
US2763364A (en) * 1953-03-23 1956-09-18 William F Matheny Fin wrapping machine for heat exchanger tubes
US2869497A (en) * 1954-01-11 1959-01-20 Sylvania Electric Prod Soldering machine
US2865424A (en) * 1955-01-27 1958-12-23 Coynco Products Inc Machine for forming finned heat transfer tubes
US3201847A (en) * 1960-07-05 1965-08-24 Gustav Rasmussen Device for helical edgewise winding of a strip onto a rotating tube
US3195331A (en) * 1960-08-22 1965-07-20 United Aircraft Corp Tube drawing apparatus
US4634044A (en) * 1985-10-04 1987-01-06 Westinghouse Electric Corp. Process for restricted lead content soldering of copper fins to copper alloy tubing with controlled copper contamination of the molten solder reservoir
US4817857A (en) * 1987-06-15 1989-04-04 Westinghouse Electric Corp. Process for restricted lead content soldering of copper with controlled copper contamination of the molten solder reservoir
US5003690A (en) * 1988-09-09 1991-04-02 Anderson Ray C Finning and thread rolling machine
WO2005001367A2 (en) * 2003-06-17 2005-01-06 Bechtel Bwxt Idaho, Llc. Finned tube with vortex generators for a heat exchanger
US20050005432A1 (en) * 2003-06-17 2005-01-13 Sohal Manohar S. Finned tube with vortex generators for a heat exchanger
WO2005001367A3 (en) * 2003-06-17 2005-07-28 Bechtel Bwxt Idaho Llc Finned tube with vortex generators for a heat exchanger
US6976301B2 (en) * 2003-06-17 2005-12-20 Battelle Energy Alliance, Llc Finned tube with vortex generators for a heat exchanger
US20090056131A1 (en) * 2007-08-31 2009-03-05 Retermia Oy Equipment and Method for Making a Needle-Fin Tube, and a Needle-Fin Tube
US8132326B2 (en) * 2007-08-31 2012-03-13 Retermia Oy Method and apparatus for forming a finned heat exchanger tube that includes an internal fin structure that is a spring formed from a spiral wire wound around a mandrel

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