CN107520272B - Pipe coiling machine - Google Patents

Pipe coiling machine Download PDF

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Publication number
CN107520272B
CN107520272B CN201710852408.5A CN201710852408A CN107520272B CN 107520272 B CN107520272 B CN 107520272B CN 201710852408 A CN201710852408 A CN 201710852408A CN 107520272 B CN107520272 B CN 107520272B
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CN
China
Prior art keywords
adjusting
plate
steel
cutting
guide plate
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CN201710852408.5A
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Chinese (zh)
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CN107520272A (en
Inventor
张希雷
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Shanghai Shimizu Housewares Manufacturing Co ltd
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Shanghai Shimizu Housewares Manufacturing Co ltd
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Priority to CN201710852408.5A priority Critical patent/CN107520272B/en
Publication of CN107520272A publication Critical patent/CN107520272A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C37/00Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
    • B21C37/06Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
    • B21C37/08Making tubes with welded or soldered seams
    • B21C37/0807Tube treating or manipulating combined with, or specially adapted for use in connection with tube making machines, e.g. drawing-off devices, cutting-off
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C37/00Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
    • B21C37/06Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
    • B21C37/08Making tubes with welded or soldered seams
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D5/00Bending sheet metal along straight lines, e.g. to form simple curves
    • B21D5/14Bending sheet metal along straight lines, e.g. to form simple curves by passing between rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K31/00Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
    • B23K31/02Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Abstract

The invention relates to a pipe coiling machine, which comprises an unreeling device, a pre-reeling device for bending steel belts, a welding device for further curling the bent steel belts into a round shape and welding gaps between the steel belts to form steel pipes, and a cutting device for cutting the steel pipes, wherein the cutting device comprises a cutting track, a sliding plate sliding along the cutting track and a cutting machine mounted on the sliding plate for cutting the steel pipes. Unreeling device lets out the steel band, bends through the device of unreeling, lets its preforming, then welds its shaping through welding set and form the steel pipe, cuts through cutting device at last, through setting up cutting track and sliding plate, lets its in-process of cutting, welding set need not shut down to it is more even to let welding set's welding seam, high quality.

Description

Pipe coiling machine
Technical Field
The invention relates to steel pipe production equipment, in particular to a pipe coiling machine.
Background
The welded steel pipe is formed by butt-seam or spiral seam welding of rolled steel plates, and is classified into welded steel pipes for low-pressure fluid transportation, spiral seam welded steel pipes, direct coil welded steel pipes, welded pipes, and the like in terms of manufacturing methods. The seamless steel pipe can be used for liquid pneumatic pipelines, gas pipelines and the like in various industries. The welded pipeline may be used in water pipeline, gas pipeline, heating pipeline, electric pipeline, etc.
In the welding process of straight seam steel pipes, a pipe coiling machine is required to be used for machining, a traditional pipe coiling machine comprises a frame, three rollers which are parallel to each other and are rotationally connected to the frame, and a driving device for driving at least one roller to rotate.
Disclosure of Invention
The invention aims to provide a pipe coiling machine which can produce high-quality and is simple to adjust.
The technical aim of the invention is realized by the following technical scheme:
the pipe coiling machine comprises an unreeling device, a pre-reeling device for bending steel belts, a welding device for further curling the bent steel belts into a round shape and welding gaps between the steel belts to form steel pipes, and a cutting device for cutting the steel pipes, wherein the cutting device comprises a cutting track, a sliding plate sliding along the cutting track and a cutting machine mounted on the sliding plate for cutting the steel pipes; the welding device comprises a crimping mechanism, wherein the steel plate of the pre-rolling device is connected and led and crimped into a tube; a welding mechanism for welding the gaps between the curled pipes to form steel pipes; shaping mechanism, which round the steel pipe; the pre-rolling device comprises a mounting frame, a first guide plate and a second guide plate, wherein the first guide plate and the second guide plate are respectively arranged on two sides of the mounting frame, the plate surface of the first guide plate and the plate surface of the second guide plate are oppositely arranged, a first adjusting mechanism is arranged at the position where the first guide plate is connected with the mounting plate and the position where the second guide plate is connected with the mounting plate, first adjusting mechanisms are respectively arranged at two ends of the first guide plate and two ends of the second guide plate, each first adjusting mechanism comprises a connecting rod arranged on the first guide plate and the second guide plate and an adjusting frame arranged on the mounting frame, each adjusting frame comprises an adjusting plate and a sliding block arranged on the adjusting plate, each adjusting plate is fixed with the mounting frame, and each adjusting plate is provided with a sliding groove along which each sliding block slides; the crimping mechanism comprises a first crimping roller and a second crimping roller, a circular channel is formed between the first crimping roller and the second crimping roller, the welding mechanism comprises a welding gun, the shaping mechanism comprises a first shaping roller and a second shaping roller, and the structures of the first shaping roller and the second shaping roller are respectively identical to those of the first crimping roller and the second crimping roller.
Through adopting above-mentioned technical scheme, unreeling device emits the steel band, bends through the device of unreeling, lets its preforming, then welds its shaping through welding set and form the steel pipe, cuts through cutting device at last, through setting up cutting track and sliding plate, lets its in-process of cutting, welding set need not shut down to it is more even to let welding fashioned welding seam, high quality, and it is simple to adjust.
The invention is further provided with: install the clamping assembly who is used for the centre gripping steel pipe on the sliding plate, the clamping assembly includes first clamping piece and second clamping piece, first clamping piece is installed on the sliding plate, the second clamping piece is installed on the cutting machine, first clamping piece and second clamping piece cooperation carry out the centre gripping to the steel pipe.
Through adopting above-mentioned technical scheme, the setting of clamping assembly lets its cutting machine cutting's in-process, and it does not need to provide the gliding power of promotion sliding plate through the contact of blade and steel pipe, can transmit the power that the steel pipe was promoted to the sliding plate through clamping assembly, lets the cutting more steady.
The invention is further provided with: and limiting rods arranged in pairs are arranged on the sliding plate, and the steel pipes pass through the limiting rods.
Through adopting above-mentioned technical scheme, adopt the setting of gag lever post, let the steel pipe more stable when the cutting.
The invention is further provided with: the first clamping piece is fixed on the limiting rod.
The invention is further provided with: the cutting machine is provided with a cutting arm, and the second clamping piece is mounted on the cutting arm.
Through adopting above-mentioned technical scheme, when the cutting machine compresses tightly the cutting to the steel pipe, the second holder can be with first holder cooperation, fixes the steel pipe, accomplishes and presss from both sides tightly.
The invention is further provided with: the steel pipe cutting device is characterized in that a traction device is arranged between the cutting device and the welding device and comprises an upper traction belt and a lower traction belt, and a traction channel for conveying the steel pipe is formed between the upper traction belt and the lower traction belt.
Through adopting above-mentioned technical scheme, draw gear can provide traction force for whole equipment, places the steel pipe in traction channel, carries out the centre gripping through last traction belt and lower traction belt, pulls the steel pipe.
The invention is further provided with: the cooling device comprises a cooling water pipe and a water pool, wherein the cooling water pipe is used for introducing water into the steel pipe, and the water pool is used for storing the water cooled by the steel pipe.
Through adopting above-mentioned technical scheme, leading-in water through condenser tube lets it cool off the steel pipe to collect the water after cooling through the pond, prevent that it from causing the influence to the environment.
The invention is further provided with: the adjusting plate is provided with an adjusting rod, the adjusting rod is rotationally connected with the adjusting plate and is in threaded connection with the sliding block, and two ends of the adjusting plate are respectively provided with a fixing block.
The invention is further provided with: the first guide plate and the second guide plate are provided with a second adjusting mechanism at one side away from the mounting frame, and the first guide plate and the second guide plate are provided with a second adjusting mechanism at one end for entering the steel belt and one end for guiding out the steel belt; the second adjusting mechanism comprises fixing pieces which are respectively arranged on the first guide plate and the second guide plate, a threaded rod is arranged between the two fixing pieces in a penetrating way, a plurality of locking nuts are sleeved on the threaded rod, and the locking nuts are respectively positioned on two sides of the fixing pieces; the one end that first deflector and second deflector are used for deriving the steel band is provided with the guiding mechanism who is used for adjusting the steel band and derives the position, guiding mechanism is including installing the alignment jig on first deflector and second deflector respectively, all be provided with the adjustment board in the alignment jig, install the restriction arch on the adjustment board, the restriction arch sets up to cylindrical structure, and it rotates with the adjustment board to be connected.
The invention is further provided with: guide rings are arranged between the crimping mechanism and the pre-winding device, between the welding mechanism and the crimping mechanism and between the shaping mechanism and the cutting device.
Through adopting above-mentioned technical scheme, the setting of guide ring can let the steel pipe get into welding set and go out the whole in-process of welding set, and is more stable in its inside.
Drawings
Fig. 1 is a structural view of the whole of the present embodiment;
FIG. 2 is a block diagram of an unwind apparatus;
FIG. 3 is a cross-sectional view of the unwind apparatus;
FIG. 4 is a block diagram of a pre-roll device;
FIG. 5 is a cross-sectional block diagram of the pre-roll apparatus;
FIG. 6 is a block diagram of a welding apparatus;
FIG. 7 is a cross-sectional view of a welding apparatus;
FIG. 8 is a structural view of the crimping mechanism;
FIG. 9 is a block diagram of a cooling device;
FIG. 10 is a block diagram of the connection between the traction devices and the cutting device;
fig. 11 is a structural view between the rounding mechanism and the cutting device.
In the figure: 01. a steel strip; 02. a steel pipe;
1. an unreeling device; 11. a fixing frame; 111. a fixing plate; 112. a rotating shaft; 113. adjusting a screw; 114. a collision plate; 115. a limiting block; 12. a rotating drum; 121. a rotary tube; 122. a supporting plate; 13. a connecting rod; 14. an adjusting mechanism; 141. a drive gear; 142. a driven gear; 143. a driving motor; 15. a mounting table; 151. a through hole; 152. a limiting groove;
2. a pre-rolling device; 21. a mounting frame; 22. a first guide plate; 23. a second guide plate; 24. a first adjustment mechanism; 241. a connecting rod; 242. an adjusting frame; 243. an adjusting plate; 244. a sliding block; 245. a chute; 246. an adjusting rod; 247. a fixed block; 25. a second adjustment mechanism; 251. a fixing member; 252. a threaded rod; 253. a lock nut; 26. an adjusting mechanism; 261. an adjusting frame; 262. an adjustment plate; 263. limiting the protrusion; 264. rotating the screw;
3. a welding device; 31. a crimping mechanism; 311. a first crimping roller; 312. a second crimping roller; 313. a circular channel; 32. a welding mechanism; 321. a welding gun; 322. a vertical frame; 323. a vertical adjustment block; 324. a vertical screw; 325. a horizontal frame; 326. a horizontal adjustment block; 327. a horizontal screw; 33. shaping mechanism; 331. a first sizing roller; 332. a second sizing roller; 34. a frame plate; 341. an adjustment tank; 342. an adjusting slide block; 343. adjusting a screw rod; 35. a guide ring;
4. a cooling device; 41. a cooling water pipe; 42. a water tap; 43. a pool;
5. a traction device; 51. an upper traction belt; 52. a lower traction belt; 53. a traction channel;
6. a cutting device; 61. cutting the rail; 62. a cutting machine; 621. a cutting arm; 63. a sliding plate; 631. a limit rod; 64. a clamping assembly; 65. a first clamping member; 66. a second clamping member;
7. a rounding mechanism; 71. rounding rollers; 72. a rounding frame; 73. a pull-up structure; 74. a pull-down structure; 75. adjusting the sliding block; 76. and (5) a pull rod.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
As shown in fig. 1, a pipe coiling machine for coiling a steel strip 01 (or a steel plate) to form a steel pipe 02 includes an unreeling device 1 for placing the steel strip 01, a pre-reeling device 2 for coiling the steel strip 01, a welding device 3 for welding the coiled steel pipe 02, and a cutting device 6 for cutting the whole steel pipe 02.
As shown in fig. 2 and 3, the unreeling device 1 includes a fixing frame 11 and a rotary drum 12 which is rotatably mounted on the fixing frame 11. The rotary drum 12 comprises a rotary tube 121 and supporting plates 122 arranged on the periphery of the rotary tube 121, a connecting rod 13 is arranged between the supporting plates 122 and the rotary tube 121, and two ends of the connecting rod 13 are respectively hinged with the rotary tube 121 and the supporting plates 122. The fixing frame 11 includes a fixing plate 111 and a rotation shaft 112 mounted on the fixing plate 111, the rotation shaft 112 is hollow, and a rotation tube 121 is sleeved on the rotation shaft 112 so as to be rotatable on the rotation shaft 112. An adjusting screw 113 is inserted into the rotating shaft 112, one end of the adjusting screw 113 is provided with an adjusting mechanism 14 for controlling the length of the adjusting screw 113 extending to one end of the rotating tube 121, and the other end of the adjusting screw 113 is provided with an abutting disc 114, wherein the abutting disc 114 abuts against the rotating tube 121. In order to allow the adjusting screw 113 to open the supporting plate 122 after the length of the rotating shaft 112 and one end of the abutting plate 114 is shortened, the angle formed between the connecting rod 13 and the rotating pipe 121 is made acute, and when the adjusting screw 113 is retracted, the angle is increased, and then the supporting plate 122 is opened to support the steel coil.
As shown in fig. 2 and 3, the adjustment mechanism 14 includes a driving gear 141, a driven gear 142, and a driving motor 143 that drives the driving gear 141 to rotate. A mounting table 15 is arranged on one side of the fixed plate 111 away from the rotating shaft 112, a through hole 151 is arranged on the mounting table 15, the through hole 151 is communicated with the rotating shaft 112, and the adjusting screw 113 is arranged in the through hole 151 of the mounting table 15 in a penetrating mode. A notch is formed in the mounting table 15, the driven gear 142 is arranged in the notch, the adjusting screw 113 is arranged at the center of the driven gear 142 in a penetrating manner, the driven gear 142 is in threaded connection with the adjusting screw 113, and the purpose of enabling the adjusting screw 113 to move back and forth is achieved through rotation of the driven gear 142. In this process, in order to prevent the adjustment screw 113 from rotating, a restriction block 115 is provided on the adjustment screw 113. The regulating groove 152 is provided in the through hole 151, and the rotation of the adjusting screw 113 is regulated by the provision of the regulating groove 152 and the regulating block 115, so that the adjusting screw 113 can be moved in the axial direction when the driven gear 142 rotates. In addition, the driving motor 143 is fixed to the mounting table 15, the driving gear 141 is directly mounted to the driving motor 143, and the driving motor 143 drives rotation thereof, and the driving gear 141 is engaged with the driven gear 142. A gearbox may also be provided between the drive gear 141 and the drive motor 143.
As shown in fig. 4 and 5, the pre-winding device 2 includes a mounting frame 21, and a first guide plate 22 and a second guide plate 23 respectively mounted on two sides of the mounting frame 21, wherein the plate surface of the first guide plate 22 and the plate surface of the second guide plate 23 are oppositely arranged, the mounting frame 21 is disposed below the first guide plate 22 and the second guide plate 23, and the steel strip 01 released from the unreeling device 1 is bent and curled through the first guide plate 22 and the second guide plate 23. A first adjusting mechanism 24 is arranged at the position where the first guide plate 22 is connected with the mounting plate and the position where the second guide plate 23 is connected with the mounting plate, and the positions of the first guide plate 22 and the second guide plate 23 on the mounting frame 21 are respectively adjusted by the first adjusting mechanism 24. In order to enable the positions of the two ends of the first guide plate 22 and the second guide plate 23 to be adjusted, the first guide plate 22 and the second guide plate 23 can be used for primarily curling the steel belt 01, and the first adjusting mechanisms 24 are arranged at the two ends of the first guide plate 22 and the two ends of the second guide plate 23, so that the steel belt 01 can be relatively wide when entering, and the purpose of primarily curling is achieved by reducing the gap between the first guide plate 22 and the second guide plate 23.
As shown in fig. 4 and 5, the first adjusting mechanism 24 includes a connecting rod 241 mounted on the first guide plate 22 or the second guide plate 23 and an adjusting bracket 242 disposed on the mounting frame 21, and the position of the connecting rod 241 is adjusted by the adjusting bracket 242, thereby achieving the purpose of adjusting the position of the first guide plate 22. The adjusting bracket 242 includes an adjusting plate 243 and a sliding block 244 mounted on the adjusting plate 243, and the adjusting plate 243 is fixed to the mounting bracket 21 by bolts. The adjusting plate 243 is provided with a sliding groove 245, and the sliding block 244 slides along the sliding groove 245. An adjustment lever 246 is mounted on the adjustment plate 243, the adjustment lever 246 is rotatably connected to the adjustment plate 243, the adjustment lever 246 is screw-connected to the slider 244, and the connection lever 241 is mounted on the slider 244. Two fixing blocks 247 are respectively arranged at two ends of the adjusting plate 243 (two ends of the sliding groove 245 in the opening direction), the adjusting rod 246 is fixed through the two fixing blocks 247, and the adjusting rod 246 is mounted on the adjusting plate 243 through a bearing, so that the adjusting rod 246 can conveniently rotate.
As shown in fig. 4 and 5, after the bottom positions of the two guide plates are adjusted, a second adjusting mechanism 25 is provided at the upper horizontal position to adjust the upper horizontal position, so that the upper horizontal distance between the two guide plates (the first guide plate 22 and the second guide plate 23) is smaller than the lower horizontal distance, and the distance between the entry ends of the steel strip 01 is larger than the distance between the entry ends of the steel strip 01, so that the steel strip 01 can bend in a slow step and perform preforming. The second adjusting mechanism 25 includes fixing members 251 respectively mounted on the first guide plate 22 and the second guide plate 23, a threaded rod 252 is inserted between the two fixing members 251, a plurality of locking nuts 253 are sleeved on the threaded rod 252, the locking nuts 253 are respectively located at two ends of the fixing members 251, the fixing members 251 are locked, the fixing members 251 are fixed through locking of the positions of the locking nuts 253 and the threaded rod 252, the fixing members 251 can be stabilized, and the distance between the two guide plates is adjusted.
After the steel strip 01 is bent, it enters the welding device 3, and as shown in fig. 5, an adjustment mechanism 26 for adjusting the entry position of the steel strip 01 is provided before the steel strip 01 enters the welding device 3. The adjusting mechanism 26 comprises adjusting frames 261 respectively installed on the first guide plate 22 and the second guide plate 23, adjusting plates 262 are arranged in the adjusting frames 261, limiting protrusions 263 are installed on the adjusting plates 262, the limiting protrusions 263 are arranged in a cylindrical structure and are installed on the adjusting plates 262 through shafts, and the limiting protrusions 263 are rotatably arranged, so that the edges of the steel plates can be contacted with external assistance of the steel plates, and the purpose of limiting the positions of the steel plates is achieved. The adjusting plate 262 is provided with a rotating screw rod 264, and the rotating screw rod 264 is in threaded connection with the adjusting frame 261, so that the adjusting plate 262 can be pulled to slide, and the purpose of adjusting the position of the steel belt 01 is achieved.
As shown in fig. 6 and 7, the welding apparatus 3 includes a curling mechanism 31, a welding mechanism 32, and a shaping mechanism 33, and after the steel strip 01 enters the welding apparatus 3, the steel strip 01 is formed into a steel pipe 02 by passing through the curling mechanism 31, the welding mechanism 32, and the shaping mechanism 33 in this order. The rolling mechanism 31 rolls the bent steel strip 01 into a cylindrical structure in a part, the welding mechanism 32 welds the straight slits to form a circular tube structure, and the shaping mechanism 33 smoothes the steel tube 02.
As shown in fig. 8, the crimping mechanism 31 includes a first crimping roller 311 and a second crimping roller 312, the first crimping roller 311 and the second crimping roller 312 are each provided in a structure in which diameters thereof gradually increase from the middle toward both ends, and the first crimping roller 311 and the second crimping roller 312 are fitted to each other so that a circular passage 313 is formed between the first crimping roller 311 and the second crimping roller 312, thereby crimping a curved semi-finished product of the steel pipe 02 into a cylindrical structure when passing therethrough, and pressing a joint position so as to butt-joint it. As shown in fig. 6 and 7, the two sides of the curling mechanism 31 are provided with the shelf 34, the shelf 34 is provided with the adjusting groove 341, the adjusting groove 341 is provided with the adjusting slide block 342, the adjusting slide block 342 slides along the adjusting groove 341, the adjusting screw 343 is penetrated in the adjusting groove 341, and the adjusting slide block 342 slides along the adjusting groove 341 by rotating the adjusting screw 343. The adjusting screw 343 can be screwed onto the carrier plate 34 and is in turn connected to the adjusting slide 342. The same adjusting screw 343 can also be screwed to the adjusting slide 342, in which case it is rotatably connected to the frame plate 34, typically by means of bearings. The first crimping roller 311 is mounted on the adjustment slider 342, and the adjustment groove 341, the adjustment screw 343, and the adjustment slider 342 are all provided in pairs.
As shown in fig. 6 and 7, the welding mechanism 32 includes a welding gun 321 fixed above the level of the weld line of the steel pipe 02, and welds the steel pipe 02 when passing through. After the welding gun 321 is welded, the welded structure of the weld position of the steel pipe 02 is rough, and the roundness of the steel pipe 02 is affected during the welding process, so that the shaping mechanism 33 is required for shaping. The truing mechanism 33 includes a first truing roller 331 and a second truing roller 332, the first truing roller 331 and the second truing roller 332 are configured identically to the first crimping roller 311 and the second crimping roller 312, and the first truing roller 331 and the second truing roller 332 of the truing mechanism 33 are mounted identically to the crimping mechanism 31.
In the welding process, there is sometimes a problem that the welding seam is deviated, therefore, as shown in fig. 6 and 7, an adjusting structure is arranged, the adjusting structure comprises a vertical frame 322 fixedly arranged (fixed on a frame plate 34), a vertical adjusting block 323 is arranged inside the adjusting structure, the adjusting structure is vertically moved by arranging a vertical screw 324 and the vertical adjusting block 323 in threaded connection, the height of a welding gun 321 is adjusted, a horizontal frame 325 is arranged on the vertical adjusting block 323, a horizontal adjusting block 326 is arranged in the horizontal frame 325, the adjusting structure is arranged on the horizontal frame 325 in a penetrating manner through a horizontal screw 327, the adjusting structure is in threaded connection with the horizontal block, the horizontal position of the adjusting structure is adjusted, and the integral position of the welding gun 321 is adjusted.
As shown in fig. 7, the guide ring 35 is provided at the position where the steel pipe 02 enters the curling mechanism 31 and exits from the curling mechanism 31, so that the steel pipe 02 is relatively stable during the transportation, and the guide ring 35 is similarly provided at the position where the shaping mechanism 33 exits.
In order to facilitate the pulling out of the steel tube 02 from the welding device 3, a pulling device 5 is provided after the welding device 3, as shown in fig. 1 and 10. The traction device 5 comprises an upper traction belt 51 and a lower traction belt 52, the upper traction belt 51 and the lower traction belt 52 are matched to form a traction channel 53, the steel pipe 02 passes through the traction channel 53, and the upper traction belt 51 and the lower traction belt 52 squeeze the steel pipe 02, so that the traction of the steel pipe 02 is realized.
When the traction device 5 is in traction, the steel pipe 02 just pulled out from the welding device 3 is welded, and the surface of the steel pipe is relatively hot, so that the steel pipe can be pulled out without scalding workers, as shown in fig. 9, a cooling device 4 is arranged behind the welding device 3, the cooling device 4 comprises a cooling water pipe 41 and a water tap 42, the water tap 42 is aligned with the steel pipe 02, and water is discharged and cooled when the steel pipe passes through the steel pipe. In order to prevent water from flowing out when cooling, a water tank 43 is provided below the level of the steel pipe 02, and the cooled water is collected so as not to soil the ground.
As shown in fig. 10 and 11, after the steel pipe 02 is pulled out by the pulling device 5, the steel pipe 02 needs to be cut out in order to facilitate the final stacking. However, during the traction of the tractor, the steel pipe 02 is partially squeezed due to the clamping of the steel pipe 02, and the uneven condition is likely to occur, and therefore, the rounding mechanism 7 for shaping is provided at the position where the steel pipe 02 exits the tractor. The rounding mechanism 7 includes two rounding rollers 71, a rounding frame 72, and a pull-up structure 73 and a pull-down structure 74 for adjusting the interval between the two rounding rollers 71, respectively. The rounding roller 71 has the same structure as the shaping rollers (the first shaping roller 331 and the second shaping roller 332). The upper drawknot structure is the same as the lower drawknot structure 74, and is provided with an adjusting slide block 75 and a pull rod 76, the rounding rollers 71 are respectively arranged on the adjusting slide block 75, the adjusting slide block 75 pulls the adjusting slide block to slide along the rounding frame 72 through the pull rod 76, and the pull rod 76 is provided with a screw rod and is in threaded connection with the rounding frame 72 and is in rotary connection with the rounding slide block through a bearing.
As shown in fig. 10 and 11, a cutting device 6 for cutting the steel pipe 02 is provided after the drawing device 5. The cutting device 6 includes a cutting rail 61 and a cutter 62 mounted on the cutting rail 61, and cuts the steel pipe 02 by the cutter 62. In the process of cutting, since the steel pipe 02 moves forward in a straight direction, if the pipe is cut directly, the cut of the pipe is difficult to coincide with the start and the end, and thus the cutting is difficult to complete, and therefore, the tractor needs to be stopped during normal cutting, and after the tractor is stopped, the welding at the welding position is affected, so that the quality of the whole steel pipe 02 is affected. Therefore, in order to solve the above technical problem, the sliding plate 63 is disposed on the cutting rail 61, so that the sliding plate 63 slides along the cutting rail 61, and the cutter 62 is mounted on the sliding plate 63, at this time, the cutter 62 will move along with the sliding plate 63 during cutting, so that the sliding plate 63 and the steel tube 02 adopt the same sliding speed, and the starting and end positions of the cutting of the steel tube 02 overlap, so that the cutting is smoother, and the cutting is convenient.
As shown in fig. 10 and 11, two stopper rods 631 are provided on the slide plate 63, and the steel pipe 02 passes through the gap between the two stopper rods 631, and the stopper rods 631 allow the steel pipe 02 to be relatively stable at the time of cutting. In order to make the cutting more stable, the clamp assembly 64 is attached to the slide plate 63, and the steel pipe 02 is clamped by the clamp assembly 64, so that the cutting is more stable. The clamping assembly 64 includes a first clamping piece 65 mounted on a limit lever 631 and a second clamping piece 66 mounted on the cutter 62, the cutter 62 includes a cutting arm 621, the second clamping piece 66 is mounted on the cutting arm 621, and when the cutter 62 cuts the steel pipe 02, the second clamping piece 66 is fastened to the first clamping piece 65 to clamp the steel pipe 02, and the slide plate 63 is pushed to slide.
The present embodiment is only for explanation of the present invention and is not to be construed as limiting the present invention, and modifications to the present embodiment, which may not creatively contribute to the present invention as required by those skilled in the art after reading the present specification, are all protected by patent laws within the scope of claims of the present invention.

Claims (10)

1. A pipe coiling machine is characterized in that: comprises an unreeling device (1), a pre-reeling device (2) for bending the steel strips (01), a welding device (3) for further curling the bent steel strips (01) into a round shape and welding gaps between the steel strips (01) to form a steel tube (02), and a cutting device (6) for cutting the steel tube (02), wherein the cutting device (6) comprises a cutting track (61), a sliding plate (63) sliding along the cutting track (61) and a cutting machine (62) arranged on the sliding plate (63) for cutting the steel tube (02); the welding device (3) comprises a crimping mechanism (31) for splicing and crimping the steel plate of the pre-reeling device (2) into a tube; a welding mechanism (32) for welding the gaps between the curled pipes to form a steel pipe (02); a shaping mechanism (33) for rounding the steel pipe (02);
the pre-rolling device (2) comprises a mounting frame (21) and a first guide plate (22) and a second guide plate (23) which are respectively arranged on two sides of the mounting frame (21), the plate surface of the first guide plate (22) and the panel of the second guide plate (23) are oppositely arranged, a first adjusting mechanism (24) is arranged at the position where the first guide plate (22) is connected with the mounting plate and the position where the second guide plate (23) is connected with the mounting plate, first adjusting mechanisms (24) are respectively arranged at two ends of the first guide plate (22) and two ends of the second guide plate (23), the first adjusting mechanism (24) comprises a connecting rod (241) arranged on the first guide plate (22) and the second guide plate (23) and an adjusting frame (242) arranged on the mounting frame (21), the adjusting frame (242) comprises an adjusting plate (243) and a sliding block (244) arranged on the adjusting plate (243), the adjusting plate (243) is fixed with the mounting frame (21), sliding blocks (245) are arranged on the adjusting plate (243), and sliding blocks (245) are arranged along sliding blocks (245);
the crimping mechanism (31) comprises a first crimping roller (311) and a second crimping roller (312), a circular channel (313) is formed between the first crimping roller (311) and the second crimping roller (312), the welding mechanism (32) comprises a welding gun (321), the shaping mechanism (33) comprises a first shaping roller (331) and a second shaping roller (332), and the structures of the first shaping roller (331) and the second shaping roller (332) are identical to those of the first crimping roller (311) and the second crimping roller (312) respectively.
2. A tube coiling machine as in claim 1, wherein: install on the sliding plate (63) and be used for centre gripping steel pipe (02) clamp assembly (64), clamp assembly (64) are including first holder (65) and second holder (66), first holder (65) are installed on sliding plate (63), second holder (66) are installed on cutting machine (62), first holder (65) cooperate with second holder (66) to carry out the centre gripping to steel pipe (02).
3. A tube coiling machine as in claim 2, wherein: and limiting rods (631) arranged in pairs are arranged on the sliding plate (63), and the steel pipes (02) pass through the limiting rods (631).
4. A tube coiling machine as in claim 3, wherein: the first clamping piece (65) is fixed on the limiting rod (631).
5. A tube coiling machine as in claim 2, wherein: the cutter (62) is provided with a cutting arm (621), and the second clamp (66) is mounted on the cutting arm (621).
6. A tube coiling machine as in claim 1, wherein: a traction device (5) is arranged between the cutting device (6) and the welding device (3), the traction device (5) comprises an upper traction belt (51) and a lower traction belt (52), and a traction channel (53) for conveying the steel pipe (02) is formed between the upper traction belt (51) and the lower traction belt (52).
7. The tube rolling machine as claimed in claim 6, wherein: the cooling device is characterized in that a cooling device (4) is arranged between the traction device (5) and the welding device (3), the cooling device (4) comprises a cooling water pipe (41) and a water tank (43), the cooling water pipe (41) is used for introducing water into the steel pipe (02), and the water tank (43) is used for storing the water cooled by the steel pipe (02).
8. A tube coiling machine as in claim 1, wherein: an adjusting rod (246) is arranged on the adjusting plate (243), the adjusting rod (246) is rotationally connected with the adjusting plate (243), the adjusting rod (246) is in threaded connection with the sliding block (244), and fixed blocks (247) are respectively arranged at two ends of the adjusting plate (243).
9. A tube coiling machine as in claim 1, wherein: a second adjusting mechanism (25) is arranged on one side, away from the mounting frame (21), of the first guide plate (22) and the second guide plate (23), and a second adjusting mechanism (25) is arranged at one end, used for entering the steel belt (01), of the first guide plate (22) and one end, used for guiding out the steel belt (01), of the second guide plate (23);
the second adjusting mechanism (25) comprises fixing pieces (251) which are respectively arranged on the first guide plate (22) and the second guide plate (23), a threaded rod (252) is arranged between the two fixing pieces (251) in a penetrating mode, a plurality of locking nuts (253) are sleeved on the threaded rod (252), and the locking nuts (253) are respectively arranged on two sides of the fixing pieces (251);
the utility model discloses a steel band (01) guiding device, including first deflector (22) and second deflector (23), first deflector (22) and second deflector (23) are used for deriving one end of steel band (01) and are provided with guiding mechanism (26) that are used for adjusting steel band (01) to derive the position, guiding mechanism (26) are including installing alignment jig (261) on first deflector (22) and second deflector (23) respectively, all be provided with adjusting plate (262) in alignment jig (261), install restriction arch (263) on adjusting plate (262), restriction arch (263) set up into cylindrical structure, and it is connected with adjusting plate (262) rotation.
10. A tube coiling machine as in claim 1, wherein: guide rings (35) are arranged between the crimping mechanism (31) and the pre-winding device (2), between the welding mechanism (32) and the crimping mechanism (31) and between the shaping mechanism (33) and the cutting device (6).
CN201710852408.5A 2017-09-19 2017-09-19 Pipe coiling machine Active CN107520272B (en)

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CN111993076B (en) * 2020-08-27 2021-11-23 吉林大学 Be used for bionical tail pipe integration processing equipment of tractor
CN113290096A (en) * 2021-05-21 2021-08-24 山西鼎荣冷弯型钢有限公司 Automatic crimping and unloading device for welding seam burr strip of cold-bent steel pipe and working method thereof
CN114346617A (en) * 2022-01-19 2022-04-15 云阳县国顺金属制品有限公司 Stainless steel pipe manufacturing device
CN114918472A (en) * 2022-05-12 2022-08-19 辛集冀时达机械制造有限公司 Ultrahigh-strength cold-rolled steel processing device and processing method thereof
CN115849247B (en) * 2023-01-19 2023-04-28 太原市奥特莱物流科技有限公司 Suspension type coil stock fork and coil stock fork get device
CN117161632B (en) * 2023-11-02 2023-12-29 天津市腾丰钢管有限公司 Automatic welding device and welding method for manufacturing welded pipe

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CN203751022U (en) * 2014-04-02 2014-08-06 宁波市雪银铝业有限公司 Steel tube welding and molding device

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FR1227616A (en) * 1958-06-13 1960-08-22 Benteler Werke Ag Improvements to processes and devices for continuously manufacturing welded steel tubes of small dimensions
KR20010067599A (en) * 2001-02-19 2001-07-13 송재상 method and manufacturing apparatus of steel pipe
CN101062590A (en) * 2006-04-27 2007-10-31 武汉金牛经济发展有限公司 Method and device for producing novel PSP steel-plastic multiple tubes
CN203751022U (en) * 2014-04-02 2014-08-06 宁波市雪银铝业有限公司 Steel tube welding and molding device

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