CN209272164U - The vertical cold winding apparatus of the band steel of helical water-through steel core - Google Patents
The vertical cold winding apparatus of the band steel of helical water-through steel core Download PDFInfo
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- CN209272164U CN209272164U CN201821974077.9U CN201821974077U CN209272164U CN 209272164 U CN209272164 U CN 209272164U CN 201821974077 U CN201821974077 U CN 201821974077U CN 209272164 U CN209272164 U CN 209272164U
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- driving device
- rack
- band steel
- coaster
- workpiece
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 81
- 239000010959 steel Substances 0.000 title claims abstract description 81
- 238000004804 winding Methods 0.000 title claims abstract description 31
- 230000000694 effects Effects 0.000 claims description 7
- 239000003638 chemical reducing agent Substances 0.000 claims 1
- 238000009434 installation Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 7
- 238000010438 heat treatment Methods 0.000 abstract description 6
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 abstract description 4
- 235000021168 barbecue Nutrition 0.000 abstract description 4
- 238000003912 environmental pollution Methods 0.000 abstract description 4
- 239000001301 oxygen Substances 0.000 abstract description 4
- 229910052760 oxygen Inorganic materials 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000003466 welding Methods 0.000 description 4
- 208000027418 Wounds and injury Diseases 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 230000007115 recruitment Effects 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000000567 combustion gas Substances 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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- Winding, Rewinding, Material Storage Devices (AREA)
Abstract
The utility model discloses a kind of vertical cold winding apparatus of the band steel of helical water-through steel core, including rack, crossbeam, coaster, pinch roller, Working piece positioning device, first driving device, second driving device and control system, what the Working piece positioning device can rotate is installed in rack, workpiece can be coaxially fixedly installed on Working piece positioning device, crossbeam is installed in rack, coaster can be installed on crossbeam in axial sliding along workpiece, what pinch roller can rotate is installed on coaster, the indent that be able to accommodate the indent of band steel is formed on pinch roller periphery wall, first driving device drives Working piece positioning device rotation, second driving device drives coaster sliding, control system controls first driving device and the movement of the second driving device respectively, the utility model whole process is without carrying out oxygen heating barbecue, it is energy saving, reduce environmental pollution , curved shape consistency is good in band steel winding process, and dynamic balance running is not in weightlessness, and production cost is low, and product quality is high.
Description
Technical field
The utility model relates to a kind of industrial equipment, in particular to a kind of band steel of helical water-through steel core is vertical cold to be installed around
It sets.
Background technique
Currently, industrial helical water-through equipment is all the band steel vertical winding method using steel core factory, oxygen is used for a long time
Gas heating barbecue can just make the vertical bending of band steel, and firstly there are energy consumption height, environmental pollution weight, and production environment is indecency to ask
Topic；It is even that secondly there are uneven heatings, and curved shape is inconsistent, dynamic balance running weightlessness is serious, directly affects product matter
Amount；Third employment recruitment is more, time-consuming and laborious, and labor efficiency is extremely low.
Utility model content
In order to overcome drawbacks described above, the utility model provides a kind of vertical cold winding apparatus of band steel of helical water-through steel core,
It is neat cold around saving the energy, avoid flat on steel core that the vertical cold winding apparatus of the band steel of the helical water-through steel core is able to achieve band steel
The problem of steel heating barbecue bring low quality and dynamic balance running excess weightlessness.
The utility model is to solve technical solution used by its technical problem: a kind of band steel of helical water-through steel core
Vertical cold winding apparatus, including rack, crossbeam, coaster, pinch roller, Working piece positioning device, first driving device, the second driving device and
Control system, what the Working piece positioning device can rotate is installed in rack, and it is fixed that workpiece can coaxially be fixedly installed in workpiece
On the device of position, crossbeam is installed in rack, and coaster can be installed on crossbeam in axial sliding along workpiece, what pinch roller can rotate
It is installed on coaster, the indent that be able to accommodate the indent of band steel is formed on pinch roller periphery wall, first driving device is driven
Dynamic Working piece positioning device rotation, the second driving device drive coaster sliding, and control system controls first driving device and the respectively
The movement of two driving devices.
As a further improvement of the utility model, the rack be equipped with can along the upper vertical plate that workpiece radially slides,
Crossbeam is fixedly installed on upper vertical plate, is additionally provided with third driving device, and third driving device can drive upper vertical plate to slide.
The Working piece positioning device axial direction horizontal extension as a further improvement of the utility model, upper vertical plate is along longitudinal direction
Sliding is installed in rack, and crossbeam is located at right above Working piece positioning device, the adjusting spiral shell that third driving device is vertically arranged
Bolt adjusts bolt and is spirally connected with rack activity, and the stud end for adjusting bolt is closely against upper vertical plate lower end.
The rack two sides are respectively equipped with a connection ear as a further improvement of the utility model, and two upper vertical
Plate interval is set to rack two sides, and two upper vertical plate lower ends are respectively equipped with backstop ear, and two adjusting bolts are respectively corresponded to be spirally connected and be set
In in each connection ear, the stud end of two adjusting bolts is closely against respectively on corresponding backstop ear downside.
The adjusting bolt head is equipped with handwheel as a further improvement of the utility model,.
The rack two sides are additionally provided with the gib block longitudinally extended as a further improvement of the utility model, on two
The guide groove longitudinally extended is respectively equipped on vertical plate side wall, what the guide groove on upper vertical plate side wall can slide is sheathed on frame side
On the outside of gib block on wall.
It is additionally provided with pinch roller frame as a further improvement of the utility model, pinch roller frame is formed in work spindle and coaster
It is installed on coaster in plane around what the axis of vertical workpiece major axes orientation rotated, is additionally provided with stop device, the stop device
It is able to maintain pinch roller frame at any angle and coaster stationary positioned, what pinch roller can rotate is installed on pinch roller frame.
The Working piece positioning device includes main shaft, tailstock and tailstock driving dress as a further improvement of the utility model,
It sets, what the main shaft can rotate is installed in rack, and the rotation of first driving device driving spindle, tailstock can be along the axis of main shaft
It is installed in rack to mobile, tailstock driving device drives tailstock mobile and positioning, and the main shaft, which is equipped with, can clamp work
The chuck of part, tailstock are equipped with and coaxial top of chuck.
As a further improvement of the utility model, the first driving device include first motor, the first retarder and
First clutch, the first motor power output give the first retarder, and the first retarder is fixed by first clutch and workpiece
Position device is coaxially connected, and the second driving device includes the second motor, the second retarder, second clutch, screw rod and supporting plate screw,
Second motor power is exported to the second retarder, and the second retarder is connect by second clutch with screw rod, screw rod and support
Plate screw activity is spirally connected.
Leading block is additionally provided on the coaster as a further improvement of the utility model, crossbeam is equipped with guiding and slides
Slot, leading block can be rolled along guide chute.
The beneficial effects of the utility model are: the utility model by coaster on crossbeam slip band dynamic pressure wheel along workpiece spindle
Working piece positioning device rotation is driven to movement, while by first driving device, band steel is by pinch roller while realizing steel core rotation
It travels forward with along workpiece surface, and then band steel is accurately wrapped on steel core, only need every turn of steel core during the winding process
One spacing, band steel and steel core, which need to make a spot welding, to be fixed, and whole process is energy saving without carrying out oxygen heating barbecue, subtracts
Environmental pollution is lacked, working condition is made to be improved, band steel carries out cold winding under the state of cooling, and it is heated not to avoid band steel
Uniformly, curved shape consistency is good in band steel winding process, and dynamic balance running is not in weightlessness, and the device can be real
Existing band steel automatic winding manually reduces 50%, and effect improves 60%, reduces production cost, and the cold band steel being wound on steel core
Marshalling, surface smooth and beautiful appearance, improve product quality.
Detailed description of the invention
Fig. 1 is the principle schematic diagram of the utility model；
Fig. 2 is sectional view along A-A in Fig. 1.
Specific embodiment
Embodiment: a kind of vertical cold winding apparatus of the band steel of helical water-through steel core, including rack 1, crossbeam 202, coaster 3, pressure
Wheel 307,4 positioning device of workpiece, first driving device, the second driving device and control system 505,4 positioning device of workpiece
What can be rotated is installed in rack 1, and workpiece 4 can be coaxially fixedly installed in 4 positioning device of workpiece, and crossbeam 202 is installed on
In rack 1, coaster 3 can be installed in axial sliding on crossbeam 202 along workpiece 4, and what pinch roller 307 can rotate is installed on coaster
On 3, the indent that be able to accommodate the indent of band steel is formed on 307 periphery wall of pinch roller, first driving device drives workpiece 4
Positioning device rotation, the second driving device drive coaster 3 to slide, and control system 505 controls first driving device and second respectively
Driving device movement.
In use, workpiece 4 is positioned in 4 positioning device of workpiece, and by 308 end of band steel and 4 one end of workpiece by required
Thread pitch electric welding is fixed, and then movable block 3 makes in the corresponding indent for entering pinch roller 307 of band steel, the driving of control system 505 the
One, two driving devices act, and coaster 3 slides the rotation of driving workpiece 4 simultaneously.Workpiece 4 carries out rotation with band steel by setup program and twines
Around every turn of spacing, band steel and workpiece 4 are made a spot welding and fixed, and wind spot welding always to the end by this program, control system
System 505 waits second band steel cold around the arrangement achieves band steels to be in the state of cooling on steel core automatically by 3 return of coaster
Under automatic winding, band steel without long term oxygen heat roast, exempt from combustion gas it is energy saving, reduce environmental pollution, produce
Condition is improved, and it is even to avoid band steel uneven heating, and dynamic balance running weightlessness caused by curved shape is inconsistent is serious
The problem of, 50% is manually reduced, effect improves 60%, solves the problems, such as recruitment difficulty, and band steel is in steel core surface marshalling, table
Face smooth and beautiful appearance, improves product quality.
The rack 1, which is equipped with, to be fixedly installed in upper vertical plate 2 along the upper vertical plate 2 that workpiece 4 radially slides, crossbeam 202
On, it is additionally provided with third driving device, third driving device can drive upper vertical plate 2 to slide.Before carrying out band steel winding, according to drawing
It is required that adjusting 202 position of crossbeam by third driving device according to 4 diameter of workpiece, and then with the separate and close workpiece of fly block 3
4, enter in the indent on 307 surface of pinch roller convenient for band steel, and be conducive to improve the versatility of band steel winding, various rule can be applicable in
The steel core of lattice is wound.
The 4 positioning device axial direction horizontal extension of workpiece, what upper vertical plate 2 slided along longitudinal direction is installed in rack 1, crossbeam
202 are located at right above 4 positioning device of workpiece, the adjusting bolt that third driving device is vertically arranged, and adjust bolt and rack 1 is living
Dynamic to be spirally connected, the stud end for adjusting bolt is closely against 2 lower end of upper vertical plate.The sliding of upper vertical plate 2, structure are realized by adjusting bolt
Simply, easy to operate.
1 two sides of rack are respectively equipped with a connection ear, and two intervals of upper vertical plate 2 are on 1 two sides of rack, two
2 lower end of vertical plate is respectively equipped with backstop ear, and two adjusting bolts, which respectively correspond, to be spirally connected in each connection ear, two adjustings
The stud end of bolt is closely against respectively on corresponding backstop ear downside.The structure is able to maintain stable driving, may be used also
To be driven two adjusting bolt synchronous by transmission device, the synchronism that two sides are adjusted is improved.
The adjusting bolt head is equipped with handwheel 203.The convenient operation to bolt is adjusted.
1 two sides of rack are additionally provided with the gib block 103 longitudinally extended, are respectively equipped with longitudinal direction on two 2 side walls of upper vertical plate
The guide groove of extension, 103 outside of gib block that the guide groove on 2 side wall of upper vertical plate can slide be sheathed on 1 side wall of rack.
2 slide-and-guide of upper vertical plate is realized by gib block 103, it is ensured that 307 position of pinch roller is accurate.
It is additionally provided with pinch roller frame 306, pinch roller frame 306 is in the plane that 4 main shaft 404 of workpiece and coaster 3 are formed around vertical workpiece 4
Being installed on coaster 3 for the axis rotation in 404 direction of main shaft, is additionally provided with stop device, the stop device is able to maintain arbitrarily
The pinch roller frame 306 and 3 stationary positioned of coaster of angle, what pinch roller 307 can rotate is installed on pinch roller frame 306.Before winding, according to
Helical angle requires the angle of adjustment pinch roller frame 306, then makes pinch roller frame 306 and 3 stationary positioned of coaster by stop device, then
It is wound again, realizes the winding of different helical angles.
4 positioning device of workpiece includes 402 driving device of main shaft 404, tailstock 402 and tailstock, and the main shaft 404 can
Rotation is installed in rack 1, and first driving device driving spindle 404 rotates, and tailstock 402 can be moved along the axial direction of main shaft 404
Dynamic is installed in rack 1, and 402 driving device of tailstock drives tailstock 402 mobile and positioning, and the main shaft 404 is equipped with can
The chuck 403 of workpiece 4 is clamped, tailstock is equipped with and coaxial top of chuck 403.Work is clamped by the chuck 403 on main shaft 404
4 one end of part by 4 other end of top top tight workpiece on tailstock 402, and then realizes the rotational positioning of workpiece 4, passes through tailstock
402 axial positions are adjusted, and adapt to the steel core winding of different length, other than this kind of positioning device realizes 4 rotational positioning of workpiece, also
Can be the mode of both ends clamping, the mode etc. of two end connections connection, this for those skilled in the art according to this patent very
The equivalent replacement being readily apparent that.
The first driving device includes first motor, the first retarder 502 and first clutch 503, first electricity
Mechanomotive force is exported to the first retarder 502, and the first retarder 502 passes through first clutch 503 and the coaxial phase of 4 positioning device of workpiece
Even, the second driving device includes the second motor, the second retarder 5, second clutch 504, screw rod 304 and supporting plate screw 302, institute
It states the second motor power to export to the second retarder 5, the second retarder 5 is connect by second clutch 504 with screw rod 304, silk
Bar 304 is spirally connected with 302 activity of supporting plate screw.The start and stop that slide plate and 4 positioning device of workpiece are realized by the first and second clutch, twine
When around band steel, first first clutch 503 and second clutch 504 are arranged in discrete state, by band steel end and 4 one end of workpiece
In after required thread pitch be welded fix, movable block 3, by pinch roller 307 it is corresponding with band steel enter slot.By 503 He of first clutch
Second clutch 504 restores meshing state, starts control system 505, and first motor and the second motor are started to work, the driving system
System, which can be avoided maloperation, to be caused to wind failure or causes personal injury, and use is safe and reliable, and wherein screw rod 304 and workpiece 4 are fixed
Position device most preferably passes through bearing 305 and is installed, and improves the smoothness of rotation.
Leading block 303 is additionally provided on the coaster 3, crossbeam 202 is equipped with guide chute, and leading block 303 being capable of edge
Guide chute rolls.Directive wheel can be realized coaster 3 along linear slide, avoid that band steel winding is caused to miss because of glide direction error
Difference, it is ensured that band steel winding precision.
Claims (10)
1. a kind of vertical cold winding apparatus of the band steel of helical water-through steel core, it is characterised in that: including rack (1), crossbeam (202), slide
Vehicle (3), pinch roller (307), Working piece positioning device, first driving device, the second driving device and control system (505), the work
What part positioning device can rotate is installed in rack, and workpiece (4) can be coaxially fixedly installed on Working piece positioning device, crossbeam
It being installed in rack, coaster can be installed on crossbeam in axial sliding along workpiece, and what pinch roller can rotate is installed on coaster,
The indent that be able to accommodate the indent of band steel is formed on pinch roller periphery wall, first driving device drives Working piece positioning device
Rotation, the second driving device drive coaster sliding, and control system controls first driving device and the movement of the second driving device respectively.
2. the vertical cold winding apparatus of the band steel of helical water-through steel core according to claim 1, it is characterised in that: in the rack
Equipped with can be along the upper vertical plate (2) that workpiece radially slides, crossbeam be fixedly installed on upper vertical plate, is additionally provided with third driving device,
Third driving device can drive upper vertical plate to slide.
3. the vertical cold winding apparatus of the band steel of helical water-through steel core according to claim 2, it is characterised in that: the workpiece is fixed
Position device axial direction horizontal extension, what upper vertical plate slided along longitudinal direction is installed in rack, and crossbeam is located at right above Working piece positioning device,
The adjusting bolt that third driving device is vertically arranged adjusts bolt and is spirally connected with rack activity, and the stud end for adjusting bolt is tight
It is butted on upper vertical plate lower end.
4. the vertical cold winding apparatus of the band steel of helical water-through steel core according to claim 3, it is characterised in that: the rack two
Side is respectively equipped with a connection ear, and two upper vertical plate intervals are set to rack two sides, and two upper vertical plate lower ends are respectively equipped with backstop
Ear, two adjusting bolts, which respectively correspond, to be spirally connected in each connection ear, and the stud end difference of two adjusting bolts is tight
It is butted on corresponding backstop ear downside.
5. the vertical cold winding apparatus of the band steel of helical water-through steel core according to claim 3, it is characterised in that: the adjusting spiral shell
Bolt head is equipped with handwheel (203).
6. the vertical cold winding apparatus of the band steel of helical water-through steel core according to claim 3, it is characterised in that: the rack two
Side is additionally provided with the gib block (103) longitudinally extended, is respectively equipped with the guide groove longitudinally extended, upper vertical plate on two upper vertical plate side walls
On the outside of the gib block that the guide groove on side wall can slide be sheathed on frame side wall.
7. the vertical cold winding apparatus of the band steel of helical water-through steel core according to claim 1, it is characterised in that: be additionally provided with pinch roller
Frame (306), the installation that axis of the pinch roller frame in the plane that work spindle and coaster are formed around vertical workpiece major axes orientation rotates
In on coaster, being additionally provided with stop device, the stop device is able to maintain pinch roller frame at any angle and coaster stationary positioned, pressure
What wheel can rotate is installed on pinch roller frame.
8. the vertical cold winding apparatus of the band steel of helical water-through steel core according to claim 1, it is characterised in that: the workpiece is fixed
Position device includes main shaft (404), tailstock (402) and tailstock driving device, and what the main shaft can rotate is installed in rack, the
One driving device driving spindle rotation, tailstock being installed in rack along the axial movement of main shaft, tailstock driving device drive
Dynamic tailstock is mobile and positioning, the main shaft are equipped with the chuck (403) that can clamp workpiece, and tailstock is equipped with coaxial with chuck
It is top.
9. the vertical cold winding apparatus of the band steel of helical water-through steel core according to claim 1, it is characterised in that: described first drives
Dynamic device includes first motor, the first retarder (502) and first clutch (503), and the first motor power output is to the
One speed reducer, the first retarder are coaxially connected by first clutch with Working piece positioning device, and the second driving device includes second
Motor, the second retarder (5), second clutch (504), screw rod (304) and supporting plate screw (302), second motor power
It exports to the second retarder, the second retarder is connect by second clutch with screw rod, and screw rod is spirally connected with supporting plate screw activity.
10. the vertical cold winding apparatus of the band steel of helical water-through steel core according to claim 1, it is characterised in that: the coaster
On be additionally provided with leading block (303), crossbeam is equipped with guide chute, and leading block can roll along guide chute.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821974077.9U CN209272164U (en) | 2018-11-28 | 2018-11-28 | The vertical cold winding apparatus of the band steel of helical water-through steel core |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821974077.9U CN209272164U (en) | 2018-11-28 | 2018-11-28 | The vertical cold winding apparatus of the band steel of helical water-through steel core |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209272164U true CN209272164U (en) | 2019-08-20 |
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ID=67608844
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821974077.9U Active CN209272164U (en) | 2018-11-28 | 2018-11-28 | The vertical cold winding apparatus of the band steel of helical water-through steel core |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209272164U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109365565A (en) * | 2018-11-28 | 2019-02-22 | 昆山诺丹舜蒲胶辊有限公司 | Flat steel vertical cold-winding device with spiral water-passing steel core |
-
2018
- 2018-11-28 CN CN201821974077.9U patent/CN209272164U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109365565A (en) * | 2018-11-28 | 2019-02-22 | 昆山诺丹舜蒲胶辊有限公司 | Flat steel vertical cold-winding device with spiral water-passing steel core |
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