US2121574A - Art of coating zinc - Google Patents

Art of coating zinc Download PDF

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Publication number
US2121574A
US2121574A US113363A US11336336A US2121574A US 2121574 A US2121574 A US 2121574A US 113363 A US113363 A US 113363A US 11336336 A US11336336 A US 11336336A US 2121574 A US2121574 A US 2121574A
Authority
US
United States
Prior art keywords
zinc
coating
solution
nickel
cobalt
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US113363A
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English (en)
Inventor
Gerald C Romig
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Henkel Corp
Original Assignee
Amchem Products Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Amchem Products Inc filed Critical Amchem Products Inc
Priority to US113363A priority Critical patent/US2121574A/en
Priority to GB9730/37A priority patent/GB493365A/en
Priority to DEA1573D priority patent/DE862700C/de
Priority to FR830150D priority patent/FR830150A/fr
Priority to BE424906D priority patent/BE424906A/fr
Application granted granted Critical
Publication of US2121574A publication Critical patent/US2121574A/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/05Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
    • C23C22/06Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
    • C23C22/07Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing phosphates
    • C23C22/08Orthophosphates
    • C23C22/12Orthophosphates containing zinc cations
    • C23C22/13Orthophosphates containing zinc cations containing also nitrate or nitrite anions
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S428/00Stock material or miscellaneous articles
    • Y10S428/922Static electricity metal bleed-off metallic stock
    • Y10S428/9335Product by special process
    • Y10S428/936Chemical deposition, e.g. electroless plating
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12493Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
    • Y10T428/12771Transition metal-base component
    • Y10T428/12785Group IIB metal-base component
    • Y10T428/12792Zn-base component
    • Y10T428/12799Next to Fe-base component [e.g., galvanized]

Definitions

  • This invention relates to the art of treating 7 surfaces of zinc or its alloys in order to provide them with an adherent substantially insoluble coating of phosphates.
  • the principal objects of the invention are, first, to provide an article having a surface of zinc or its alloys with an improved phosphatic coating of greater uniformity in thickness and color and of greater suitability for the reception and retention of a final finish of paint, varnish, lacquer, japanor other similar organic protective material; second, to provide an improved method for the production of such articles, and, third, to provide improved materials for use in 15 producing such articles.
  • the invention also contemplates the production of a coating of the character described on articles of zinc' or its alloys which will prevent certain deleterious effects which zinc normally thereto.
  • a further ob'iect of the invention is to produce a coating of more pleasing character and color.
  • Stiiianother object is to produce coatings of the character described at a minimum expense and in a minimum of time.
  • balan in this art should be'kept in mind and is ex- 55 piained as follows. If the solution is to produce has upon organic protectivemateriais applied suit in a coating better adapted to receive and 1 "asused or its bier,
  • the present invention overcomes all of the diiliculties in prior practice referred to above and, 5 briefly stated, it,involves the discovery that far more satisfactory coatings of the character described can be produced by adding to the treating solutiomin addition to the ingredients already certain compounds; soluble in the solution, which will yield therein the cations of nickel and/or cobalt, the process of the invention consisting in subjecting the zinc surface to the action of a solution containing the negative ions of phosphoric acid as its major anion constituent, zinc ions as its major cation constituent, the cations of nickel and/or cobalt as a minor ionic constituent, and also the nitrate anion as a minor constituent.
  • Lead also has been proposed, but insofar as I am aware, this is the only metal which has been above hydrogen in the electromotive series.
  • the metals below hydrogen are deposited at least partially in the metallic state and when present in the coating such metals, of which copper and silver are probably the most typical, all tend to pro-, cute smudgy and non-adherent coatings or else to impair corrosion resistance or paint liie.
  • Lead is a metal which is so slowly. attachable by weak acids that it also is deposited largely in the metallic state when present in a phosphatic coating bath for zinc, and it is admitted by all those familiar with the art that lead cannot serve as a satisfactory coloring or accelerating agent.
  • a concentrated stock solution is prepared accordance with the following iormula:
  • Cobalt as a constituent of solutions of this kind acts very similarly to nickel. ening effect of cobalt is slightly less pronounced It may be substituted practically weight for weight for the nickel, as the two metals have nearly identical equivalent weights. The maximum darkening efl'ect oi the cobalt on the coating is reached atsomewhat less than one equivalent of cobalt to one equivalent oi zinc. However, no advantage seems to be ch- However, the darktained by using either nickel or cobalt in a pro- 1 portion greater than one equivalent of nickel or cobalt to two equivalents of zinc.
  • This solution can be prepared by suspending the zinc oxide in the water, stirring in the phosphoric acid until clear, and then dissolving therein the cobalt sulphate and sodium nitrate.
  • This solution may be diluted with water to a 5 to strength by volume'and used hot, like the diluted Formula No. l, to produce coatings on zinc base die castings, galvanized iron, etc.
  • replenishment of the coating solution as it becomes depleted in strength may not be accomplished indefinitely with Formula No. 2. If this is attempted there will ultimately accumulate in the solution too great a quantity of sodium and sulphate ions.
  • solutions of the character described maybe used to coat surfaces of zinc or to at least 0.40 equivalent temperature, nature of the metal, etc.
  • solu-' tions such as the concentrate of Formula No. 1 diluted with water to, say, 20% strength, by volume. However, it may be found more convenient. to use a solution especially prepared for the purpose.
  • a solution especially well adapted for use in coating such surfaces in the cold, especially when the'solution, is to be applied in a thin film as by brushing, spraying, flowing, etc., has the follow- "ing composition:
  • the solution is simply appliedto the surface to be coated and allowed to remain until visible action has ceased, which may take from five minutes to half an hour, depending on the prevailing face, after thorough rinsing with clean water, is allowed to dry, when it is ready for painting, etc.
  • a solution for coating zinc or its alloys comprising the anions of phosphoric and nitric acids and the cations of zinc and of a metal from the group consisting of nickel and cobalt.
  • a solution for coating zinc or its alloys comprising zinc ions as its major cation constituent, the negative ions of phosphoric acid as its major anion constituent, the cations of a metal of the group consisting of nickel and cobalt as a minor cation constituent, and nitrate anions as a minor anion constituent.
  • the sur- 4. The method of coating zinc or its alloys '7 tion constituent, ions of a metal from the group which consists of nickel and cobalt as a minor cation constituent, and nitrate anions as a minor anion constituent.

Landscapes

  • Chemical & Material Sciences (AREA)
  • General Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Chemical Treatment Of Metals (AREA)
  • Paints Or Removers (AREA)
US113363A 1936-11-30 1936-11-30 Art of coating zinc Expired - Lifetime US2121574A (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
US113363A US2121574A (en) 1936-11-30 1936-11-30 Art of coating zinc
GB9730/37A GB493365A (en) 1936-11-30 1937-04-06 Improvements in or relating to the coating of surfaces of zinc or zinc alloys
DEA1573D DE862700C (de) 1936-11-30 1937-04-13 Mittel zum Behandeln von Zink und Zinklegierungen
FR830150D FR830150A (fr) 1936-11-30 1937-11-29 Moyen pour le traitement du zinc et des alliages de zinc
BE424906D BE424906A (fr) 1936-11-30 1937-11-29 Moyen pour le traitement de zinc et d'alliages de zinc

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US493365XA 1936-11-30 1936-11-30
US830150XA 1936-11-30 1936-11-30
US862700XA 1936-11-30 1936-11-30
US113363A US2121574A (en) 1936-11-30 1936-11-30 Art of coating zinc

Publications (1)

Publication Number Publication Date
US2121574A true US2121574A (en) 1938-06-21

Family

ID=61187846

Family Applications (1)

Application Number Title Priority Date Filing Date
US113363A Expired - Lifetime US2121574A (en) 1936-11-30 1936-11-30 Art of coating zinc

Country Status (5)

Country Link
US (1) US2121574A (fr)
BE (1) BE424906A (fr)
DE (1) DE862700C (fr)
FR (1) FR830150A (fr)
GB (1) GB493365A (fr)

Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2554139A (en) * 1947-04-25 1951-05-22 Walterisation Company Ltd Production of phosphate coatings on metal surfaces
US2591479A (en) * 1947-05-12 1952-04-01 Parker Rust Proof Co Method of and solution for coating surfaces chiefly of zinc
US2607983A (en) * 1946-06-08 1952-08-26 Westinghouse Electric Corp Sprayed metal coating
US2835617A (en) * 1955-01-26 1958-05-20 Parker Rust Proof Co Composition and method for coating metallic surfaces
US2975082A (en) * 1957-01-22 1961-03-14 John A Henricks Method of providing ferrous articles with phosphate coatings and compositions therefor
US3090709A (en) * 1953-08-10 1963-05-21 Lubrizol Corp Phosphate coating of metals
US3269876A (en) * 1962-12-13 1966-08-30 Rheem Mfg Co Glass-coated steel article
US3269877A (en) * 1964-04-03 1966-08-30 Detrex Chem Ind Phosphate coating composition
US3367753A (en) * 1965-06-22 1968-02-06 Inland Steel Co Mineral-coated, galvanized steel article
US3767478A (en) * 1971-09-14 1973-10-23 Ball Corp Method for producing patina on a zinc surface and article so formed
US4110128A (en) * 1975-12-17 1978-08-29 International Lead Zinc Research Organization, Inc. Solution and procedure for depositing a protective coating on galvanized steel parts, and solution regeneration procedure
US4110127A (en) * 1974-01-23 1978-08-29 International Lead Zinc Research Organization, Inc. Procedure for depositing a protective precoating on surfaces of zinc-coated ferrous metal parts against corrosion in presence of water
US4330345A (en) * 1980-12-08 1982-05-18 Chemfil Corporation Phosphate coating process and composition
WO1984000386A1 (fr) * 1982-07-12 1984-02-02 Ford Motor Canada Revetements de conversion de phosphate de resistance alcaline et procede de fabrication
WO1985003089A1 (fr) * 1984-01-06 1985-07-18 Ford Motor Company Revetement de conversion de phosphate a resistance alcaline
US4717431A (en) * 1987-02-25 1988-01-05 Amchem Products, Inc. Nickel-free metal phosphating composition and method for use

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
NL271405A (fr) * 1960-11-16

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2045499A (en) * 1934-06-04 1936-06-23 Metal Finishing Res Corp Method of and material for coating metal surfaces
DE746470C (de) * 1935-02-18 1944-07-21 Metallgesellschaft Ag Verfahren zur Auffrischung zinkphosphathaltiger Rostschutzbaeder

Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2607983A (en) * 1946-06-08 1952-08-26 Westinghouse Electric Corp Sprayed metal coating
US2554139A (en) * 1947-04-25 1951-05-22 Walterisation Company Ltd Production of phosphate coatings on metal surfaces
US2591479A (en) * 1947-05-12 1952-04-01 Parker Rust Proof Co Method of and solution for coating surfaces chiefly of zinc
US3090709A (en) * 1953-08-10 1963-05-21 Lubrizol Corp Phosphate coating of metals
US2835617A (en) * 1955-01-26 1958-05-20 Parker Rust Proof Co Composition and method for coating metallic surfaces
US2975082A (en) * 1957-01-22 1961-03-14 John A Henricks Method of providing ferrous articles with phosphate coatings and compositions therefor
US3269876A (en) * 1962-12-13 1966-08-30 Rheem Mfg Co Glass-coated steel article
US3269877A (en) * 1964-04-03 1966-08-30 Detrex Chem Ind Phosphate coating composition
US3367753A (en) * 1965-06-22 1968-02-06 Inland Steel Co Mineral-coated, galvanized steel article
US3767478A (en) * 1971-09-14 1973-10-23 Ball Corp Method for producing patina on a zinc surface and article so formed
US4110127A (en) * 1974-01-23 1978-08-29 International Lead Zinc Research Organization, Inc. Procedure for depositing a protective precoating on surfaces of zinc-coated ferrous metal parts against corrosion in presence of water
US4126469A (en) * 1974-01-23 1978-11-21 International Lead Zinc Research Organization, Inc. Solution and procedure for depositing a protective precoating on surfaces of zinc-coated ferrous metal parts against corrosion in presence of water
US4110128A (en) * 1975-12-17 1978-08-29 International Lead Zinc Research Organization, Inc. Solution and procedure for depositing a protective coating on galvanized steel parts, and solution regeneration procedure
US4330345A (en) * 1980-12-08 1982-05-18 Chemfil Corporation Phosphate coating process and composition
WO1984000386A1 (fr) * 1982-07-12 1984-02-02 Ford Motor Canada Revetements de conversion de phosphate de resistance alcaline et procede de fabrication
WO1985003089A1 (fr) * 1984-01-06 1985-07-18 Ford Motor Company Revetement de conversion de phosphate a resistance alcaline
US4717431A (en) * 1987-02-25 1988-01-05 Amchem Products, Inc. Nickel-free metal phosphating composition and method for use

Also Published As

Publication number Publication date
FR830150A (fr) 1938-07-21
DE862700C (de) 1953-01-12
GB493365A (en) 1938-10-06
BE424906A (fr) 1937-12-31

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