US20240215636A1 - An Aerosol Generating Article and Method of Manufacturing the Same, and an Aerosol Generating System - Google Patents
An Aerosol Generating Article and Method of Manufacturing the Same, and an Aerosol Generating System Download PDFInfo
- Publication number
- US20240215636A1 US20240215636A1 US18/285,612 US202218285612A US2024215636A1 US 20240215636 A1 US20240215636 A1 US 20240215636A1 US 202218285612 A US202218285612 A US 202218285612A US 2024215636 A1 US2024215636 A1 US 2024215636A1
- Authority
- US
- United States
- Prior art keywords
- aerosol generating
- channel
- aerosol
- substrate
- generating article
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000443 aerosol Substances 0.000 title claims abstract description 340
- 238000004519 manufacturing process Methods 0.000 title claims description 10
- 239000000758 substrate Substances 0.000 claims abstract description 93
- 239000000463 material Substances 0.000 claims abstract description 53
- 239000013543 active substance Substances 0.000 claims abstract description 7
- 238000010438 heat treatment Methods 0.000 claims description 24
- 239000011248 coating agent Substances 0.000 claims description 3
- 238000000576 coating method Methods 0.000 claims description 3
- 230000005494 condensation Effects 0.000 claims description 3
- 238000009833 condensation Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 claims description 2
- 231100000252 nontoxic Toxicity 0.000 abstract description 3
- 230000003000 nontoxic effect Effects 0.000 abstract description 3
- 241000208125 Nicotiana Species 0.000 description 9
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 9
- 238000002844 melting Methods 0.000 description 6
- 230000008018 melting Effects 0.000 description 6
- 230000006698 induction Effects 0.000 description 5
- SNICXCGAKADSCV-JTQLQIEISA-N (-)-Nicotine Chemical compound CN1CCC[C@H]1C1=CC=CN=C1 SNICXCGAKADSCV-JTQLQIEISA-N 0.000 description 4
- 229960002715 nicotine Drugs 0.000 description 4
- SNICXCGAKADSCV-UHFFFAOYSA-N nicotine Natural products CN1CCCC1C1=CC=CN=C1 SNICXCGAKADSCV-UHFFFAOYSA-N 0.000 description 4
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 239000000796 flavoring agent Substances 0.000 description 3
- 239000000123 paper Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- 238000013459 approach Methods 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 230000005672 electromagnetic field Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 235000019505 tobacco product Nutrition 0.000 description 2
- 229920003043 Cellulose fiber Polymers 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 235000010216 calcium carbonate Nutrition 0.000 description 1
- 235000019504 cigarettes Nutrition 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000005493 condensed matter Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 239000006261 foam material Substances 0.000 description 1
- 235000011187 glycerol Nutrition 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000011256 inorganic filler Substances 0.000 description 1
- 229910003475 inorganic filler Inorganic materials 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 239000008263 liquid aerosol Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000012056 semi-solid material Substances 0.000 description 1
- 239000011343 solid material Substances 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D1/00—Cigars; Cigarettes
- A24D1/20—Cigarettes specially adapted for simulated smoking devices
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/01—Making cigarettes for simulated smoking devices
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D1/00—Cigars; Cigarettes
- A24D1/02—Cigars; Cigarettes with special covers
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/20—Devices using solid inhalable precursors
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
- A24F40/42—Cartridges or containers for inhalable precursors
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/50—Control or monitoring
- A24F40/57—Temperature control
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D1/00—Cigars; Cigarettes
- A24D1/04—Cigars; Cigarettes with mouthpieces or filter-tips
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
- A24F40/46—Shape or structure of electric heating means
Definitions
- reduced-risk or modified-risk devices also known as aerosol generating devices or vapour generating devices
- vapour generating devices Various devices and systems are available that heat or warm aerosol generating substances to generate an aerosol for inhalation by a user.
- the aerosol generating article is for use with an aerosol generating device for heating the aerosol generating substrate, without burning the aerosol generating substrate, to volatise at least one component of the aerosol generating substrate and thereby generate a heated vapour which cools and condenses to form an aerosol for inhalation by a user of the aerosol generating device.
- the aerosol generating device is a hand-held, portable, device.
- a method of manufacturing an aerosol generating article for use with an aerosol generating device comprising:
- the aerosol generating article may include a distal end, a mouth end and a longitudinal axis which may extend between the mouth end and the distal end.
- the mouth end is located at an opposite end of the aerosol generating article to the distal end. More particularly, the mouth end is located downstream of the distal end with respect to an airflow direction through the aerosol generating article, e.g., during use of the aerosol generating article in an aerosol generating device.
- the at least one channel-forming strip may extend in a first direction which may be substantially parallel to the longitudinal axis. Thus, the airflow channel formed by melting the meltable material also extends in the first direction.
- a single channel-forming strip may be positioned internally within the aerosol generating substrate, for example in a substantially central position within the cross-section of the aerosol generating substrate.
- a plurality of channel-forming strips may be positioned internally within the aerosol generating substrate, and the channel-forming strips may be arranged side by side, e.g., in a second direction perpendicular to the first direction (longitudinal direction).
- the aerosol generating substrate may comprise a plurality of aerosol generating strips which may extend in a first direction, e.g., parallel to the longitudinal axis, and may be arranged intermittently in a second direction which may be substantially perpendicular to the first direction.
- the aerosol generating article may comprise a plurality of said channel-forming strips and one of said channel-forming strips may be positioned between each pair of intermittently arranged aerosol generating strips. With this arrangement, the channel-forming strips can be easily positioned in the aerosol generating substrate during manufacture of the aerosol generating article, for example by spacing apart the aerosol generating strips in the second direction to form spaces for positioning the channel-forming strips.
- the aerosol generating article can also be manufactured efficiently and mass produced with relative ease.
- the aerosol generating substrate may comprise an aerosol generating material for generating an aerosol when heated by an aerosol generating device, and more particularly when heated by a heating element of an aerosol generating device.
- the aerosol generating substrate may comprise a non-liquid aerosol generating material, for example any type of solid or semi-solid material.
- Example types of aerosol generating solids include powder, granules, pellets, shreds, strands, particles, gel, strips, loose leaves, cut leaves, cut filler, porous material, foam material or sheets.
- the aerosol generating substrate may comprise plant derived material and in particular, may comprise a tobacco. It may advantageously comprise reconstituted tobacco, for example including tobacco and any one or more of cellulose fibres, tobacco stalk fibres and inorganic fillers such as CaCO3.
- the aerosol generating device with which the aerosol generating articles are intended for use may be referred to as a “heated tobacco device”, a “heat-not-burn tobacco device”, a “device for vaporising tobacco products”, and the like, with this being interpreted as a device suitable for achieving these effects.
- the features disclosed herein are equally applicable to devices which are designed to vaporise any aerosol generating substrate.
- the heating element of the aerosol generating device may comprise a resistive heating element.
- the heating element may alternatively comprise an inductively heatable susceptor, and the aerosol generating device may further comprise an electromagnetic field generator, e.g., comprising an induction coil, for inductively heating the susceptor.
- the aerosol generating substrate may release volatile compounds.
- the volatile compounds may include nicotine or flavour compounds such as tobacco flavouring.
- FIG. 1 is a diagrammatic longitudinal cross-sectional view of a first example of an aerosol generating article having a plurality of channel-forming strips:
- FIG. 3 is a diagrammatic cross-sectional view similar to FIG. 2 , after the channel-forming strips have melted:
- FIG. 4 is a diagrammatic cross-sectional view similar to FIG. 2 of a second example of an aerosol generating article having a plurality of channel-forming strips:
- FIG. 9 is a diagrammatic cross-sectional view of an aerosol generating system comprising an aerosol generating device and an aerosol generating article according to the present disclosure.
- FIGS. 1 to 3 there is shown a first example of an aerosol generating article 1 for use with an electrically-operated aerosol generating device 102 , an example of which will be described later in this specification with reference to FIG. 9 .
- the aerosol generating article 1 is substantially planar and has a distal end 10 and a mouth end 12 (or proximal end) at the opposite end of the aerosol generating article 1 .
- the mouth end 12 is downstream of the distal end 10 with respect to an airflow direction through the aerosol generating article 1 as represented in FIG. 1 by the three arrows.
- airflow through the aerosol generating article 1 shown in FIG. 1 is initially substantially prevented by channel-forming strips 40 , as will be described in more detail below.
- a longitudinal axis extends between the distal end 10 and the mouth end 12 to define a longitudinal direction of the aerosol generating article 1 .
- the aerosol generating article 1 comprises a substantially planar aerosol generating substrate 14 .
- the aerosol generating substrate 14 comprises a bulk or mass of aerosol generating material and has a flat rectangular shape with a pair of oppositely disposed main surfaces 14 a , 14 b .
- the aerosol generating article 1 is a consumable, or disposable, article in which the aerosol generating substrate 14 may comprise tobacco or a tobacco material.
- grooves 18 are shown in the example of FIGS. 1 to 3 , but it will be understood that any suitable number of grooves 18 can be provided, for example depending on the desired resistance-to-draw of the aerosol generating article 1 . It should also be noted that the grooves 18 may have any suitable cross-sectional shape including, but not limited to, square as illustrated in FIGS. 2 and 3 , rectangular, trapezoidal, or semi-circular.
- the aerosol generating substrate 14 is heated without burning to release one or more volatile components.
- the volatile components are entrained in the air flowing through the grooves 18 thereby forming a vapour.
- the vapour cools and condenses as it flows through the grooves 18 to form an aerosol which is inhaled by a user through the mouthpiece 118 of the aerosol generating device 102 .
- the meltable material does not itself comprise any active agents, e.g., nicotine, aerosol former, flavourants, or the like, that are capable of releasing volatile components into the generated aerosol when the meltable material is heated by the heater 104 .
Landscapes
- Nozzles (AREA)
- Medicinal Preparation (AREA)
- Manufacturing Of Cigar And Cigarette Tobacco (AREA)
- Cigarettes, Filters, And Manufacturing Of Filters (AREA)
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP21170085.1 | 2021-04-23 | ||
EP21170085 | 2021-04-23 | ||
PCT/EP2022/060583 WO2022223707A1 (en) | 2021-04-23 | 2022-04-21 | An aerosol generating article and method of manufacturing the same, and an aerosol generating system |
Publications (1)
Publication Number | Publication Date |
---|---|
US20240215636A1 true US20240215636A1 (en) | 2024-07-04 |
Family
ID=75659873
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US18/285,612 Pending US20240215636A1 (en) | 2021-04-23 | 2022-04-21 | An Aerosol Generating Article and Method of Manufacturing the Same, and an Aerosol Generating System |
Country Status (5)
Country | Link |
---|---|
US (1) | US20240215636A1 (ja) |
EP (1) | EP4326099A1 (ja) |
JP (1) | JP2024514282A (ja) |
KR (1) | KR20240000514A (ja) |
WO (1) | WO2022223707A1 (ja) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2024126797A1 (en) * | 2022-12-15 | 2024-06-20 | Philip Morris Products S.A. | Improved aerosol-generating article with surface holes |
CN118680327A (zh) * | 2023-03-24 | 2024-09-24 | 思摩尔国际控股有限公司 | 一种气溶胶生成制品 |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10226073B2 (en) * | 2015-06-09 | 2019-03-12 | Rai Strategic Holdings, Inc. | Electronic smoking article including a heating apparatus implementing a solid aerosol generating source, and associated apparatus and method |
JP7339958B2 (ja) * | 2018-04-09 | 2023-09-06 | フィリップ・モーリス・プロダクツ・ソシエテ・アノニム | 溶融可能な要素を有するエアロゾル発生物品 |
KR20210101222A (ko) * | 2018-12-17 | 2021-08-18 | 필립모리스 프로덕츠 에스.에이. | 에어로졸 발생 장치와 함께 사용하기 위한 에어로졸 발생 물품 |
GB201903228D0 (en) * | 2019-03-11 | 2019-04-24 | Nicoventures Trading Ltd | Aerosol generation device heater element manufacture |
EP3975764A1 (en) * | 2019-05-29 | 2022-04-06 | JT International SA | Cartridge for an aerosol generating device |
-
2022
- 2022-04-21 JP JP2023552355A patent/JP2024514282A/ja active Pending
- 2022-04-21 KR KR1020237037811A patent/KR20240000514A/ko unknown
- 2022-04-21 EP EP22725176.6A patent/EP4326099A1/en active Pending
- 2022-04-21 WO PCT/EP2022/060583 patent/WO2022223707A1/en active Application Filing
- 2022-04-21 US US18/285,612 patent/US20240215636A1/en active Pending
Also Published As
Publication number | Publication date |
---|---|
JP2024514282A (ja) | 2024-04-01 |
WO2022223707A1 (en) | 2022-10-27 |
KR20240000514A (ko) | 2024-01-02 |
EP4326099A1 (en) | 2024-02-28 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: JT INTERNATIONAL S.A., SWITZERLAND Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:MIYATANI, YASUHIRO;SPIELES, SANDRA;KULKARNI, PRANAV;SIGNING DATES FROM 20220425 TO 20230823;REEL/FRAME:065279/0681 |
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STPP | Information on status: patent application and granting procedure in general |
Free format text: DOCKETED NEW CASE - READY FOR EXAMINATION |