US20230406622A1 - Transport vehicle system - Google Patents
Transport vehicle system Download PDFInfo
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- US20230406622A1 US20230406622A1 US18/036,701 US202118036701A US2023406622A1 US 20230406622 A1 US20230406622 A1 US 20230406622A1 US 202118036701 A US202118036701 A US 202118036701A US 2023406622 A1 US2023406622 A1 US 2023406622A1
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- United States
- Prior art keywords
- transport vehicle
- placement table
- unit
- overhead transport
- lifter
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- 238000005259 measurement Methods 0.000 claims abstract description 42
- 238000012423 maintenance Methods 0.000 claims description 45
- 238000004804 winding Methods 0.000 claims description 23
- 230000003213 activating effect Effects 0.000 claims description 21
- 230000007246 mechanism Effects 0.000 description 59
- 230000003139 buffering effect Effects 0.000 description 26
- 238000012986 modification Methods 0.000 description 14
- 230000004048 modification Effects 0.000 description 14
- 238000004891 communication Methods 0.000 description 11
- 238000012546 transfer Methods 0.000 description 10
- 238000010586 diagram Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 6
- 239000004065 semiconductor Substances 0.000 description 3
- 230000006870 function Effects 0.000 description 2
- 230000000737 periodic effect Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 235000012431 wafers Nutrition 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/68—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for positioning, orientation or alignment
- H01L21/681—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for positioning, orientation or alignment using optical controlling means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
- H01L21/67703—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations between different workstations
- H01L21/6773—Conveying cassettes, containers or carriers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0457—Storage devices mechanical with suspended load carriers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67242—Apparatus for monitoring, sorting or marking
- H01L21/67259—Position monitoring, e.g. misposition detection or presence detection
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
- H01L21/67703—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations between different workstations
- H01L21/67733—Overhead conveying
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
- H01L21/67703—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations between different workstations
- H01L21/67736—Loading to or unloading from a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/02—Control or detection
- B65G2203/0208—Control or detection relating to the transported articles
- B65G2203/0233—Position of the article
Definitions
- One aspect of the present invention relates to a transport vehicle system.
- an overhead transport vehicle in which a traveling part configured to travel on a track installed on a ceiling and the like and a lifting part including a gripping part configured to transfer an article to a transfer part such as a shelf or a load port are provided.
- the lifting part is suspended and held by a plurality of suspending members such as belts, and configured to be lifted and lowered by winding or paying out the suspending members.
- the lifting part is required to be maintained in parallel with the transfer part (in a case in which the transfer part is horizontal, the lifting part is required to be horizontal) during lifting or lowering.
- Japanese Unexamined Patent Publication No. H10-194410 discloses an overhead transport vehicle in which fixed end positions of suspending members with respect to a drum and an unwinding angle of both suspending members extending from a winding surface of the drum are set so that accumulation of winding differences per rotation of the drum caused by deviation of timing when the two suspending members (lifting belts) that are double wound shift to winding of the next layer is smaller than a predetermined value with which the lifting part (placement table) can be held at a required horizontal degree.
- the winding difference between the two suspending members can be suppressed to fall within a permissible range, and the article can be horizontally gripped irrespective of a lifting position.
- preferred embodiments of the present invention provide transport vehicle systems in each of which a state of a lifter can be appropriately adjusted for each overhead transport vehicle without human intervention.
- a transport vehicle system is a transport vehicle system including an overhead transport vehicle including a lifter including a gripper to grip an article and operable to be lifted and lowered by a plurality of suspenders, a measurer to measure a measurement target portion, a measured portion including the measurement target portion thereon, and a controller configured or programmed to cause the lifter to be lifted and lowered according to a predetermined set value, and the controller is configured or programmed to control lifting and lowering of the lifter so that the measurer is able to measure the measured portion by one of the measurer and the measured portion gripped by the gripper and by the other of the measurer at a predetermined position and the measured portion at a predetermined position, and correct the set value based on a result of measurement of the measured portion made by the measurer.
- the lifter In the overhead transport vehicle, the lifter is controlled based on a predetermined set value when lifted or lowered, but in the transport vehicle system of a preferred embodiment of the present invention, the set value is appropriately corrected based on the measurement result acquired by the measured portion and the measurer (that is, information considered to be indicative of the current state of the lifter when the lifting part is lifted and lowered to a transfer portion). This makes it possible to appropriately adjust the state of the lifter for each overhead transport vehicle without human intervention.
- one of the measurer and the measured portion may be a first unit grippable by the gripper, the other of the measurer and the measured portion may be a second unit placeable at the predetermined position, and one of the first unit and the second unit may be placed at the predetermined position in a state of being supported by the other of the first unit and the second unit.
- a transport vehicle system may further include a communicator to transmit the result of measurement of the measured portion made by the measurer to the controller, and the measured portion may be used in a state of being gripped by the gripper and the measurer may be used in a state of being placed at the predetermined position.
- a transport vehicle system may further include a maintenance trestle that is provided in a traveling area of the overhead transport vehicle and on which a placement table to be the predetermined position is provided.
- the overhead transport vehicle may include a body arranged such that the lifter is able to be lifted and lowered with respect to the body by the suspenders being wound and unwound, and a slider to move the lifter in a direction perpendicular or substantially perpendicular to both a transport direction of the overhead transport vehicle and the vertical direction
- the maintenance trestle may include a first placement table provided at a position where the article is placeable by lowering the lifter without activating the slider, a second placement table provided above the first placement table in the vertical direction and provided to be retractable in a horizontal direction from an area above the first placement table in the vertical direction, and a third placement table provided at a position where the article is placeable by activating at least the slider.
- the controller may cause the overhead transport vehicle to periodically move to the maintenance trestle and cause the measurer to measure the measured portion. With this configuration, periodic adjustments to the set value can be made.
- the set value may be set for each placement portion for the article, one of the measurer and the measured portion may be used in a state of being gripped by the gripper, and the other of the measurer and the measured portion may be used in a state of being formed or placed on the placement portion to be a measurement target.
- the overhead transport vehicle may include a winding drum to lift and lower the lifter by winding and unwinding the suspenders, at least one guide roller around which the suspenders unwound from the winding drum are wound, a body supporting the winding drum and the guide roller, at least one position adjuster to move a connection portion of the suspenders with the lifter in a lifting-and-lowering direction by moving a relative position of the guide roller with respect to the body, and a controller configured or programmed to control a movement of the guide roller by the at least one position adjuster based on information about inclination of the lifter, and the set value may include the information about inclination.
- the inclination of the lifter can be adjusted with a simple configuration.
- FIG. 1 is a side view of an overhead transport vehicle according to a preferred embodiment of the present invention.
- FIG. 2 is a front view of a holding unit.
- FIG. 3 is a perspective view of a first buffering mechanism and a second buffering mechanism.
- FIG. 4 is a front view of a lifting drive unit.
- FIG. 5 is a side view of the lifting drive unit.
- FIGS. 6 A and 6 B are front views illustrating the operation of the lifting drive unit.
- FIGS. 7 A and 7 B are side views illustrating the operation of the lifting drive unit.
- FIG. 8 is a perspective view of a measuring unit and a measured unit.
- FIG. 9 is a schematic diagram illustrating measurement targets of each distance sensor when the measuring unit measures the measured unit.
- FIGS. 10 A to 10 C are schematic diagrams illustrating a method in which a unit controller calculates the state of the overhead transport vehicle.
- FIG. 11 is a block diagram illustrating a functional configuration of a transport vehicle system.
- FIG. 12 A is a side view illustrating a maintenance trestle and FIG. 12 B is a plan view illustrating the maintenance trestle viewed from direction B in FIG. 12 A .
- FIGS. 13 A and 13 B are diagrams for explaining the procedure for acquiring the state of the overhead transport vehicle using the maintenance trestle.
- FIGS. 14 A and 14 B are diagrams for explaining the procedure for acquiring the state of the overhead transport vehicle using the maintenance trestle.
- FIG. 15 is a diagram for explaining the procedure for acquiring the state of the overhead transport vehicle using the maintenance trestle.
- a transport vehicle system 100 includes a plurality of overhead transport vehicles 1 (see FIG. 1 ), a track 20 (see FIG. 1 ) defining a travel path for the overhead transport vehicles 1 , an area controller 110 (see FIG. 11 ), a measuring unit (measurer) 80 (see FIG. 11 ), and a measured unit (measured portion) 90 (see FIG. 8 ).
- At least one of the overhead transport vehicles 1 includes a linear motion mechanism (position adjuster) 67 (see FIG. 4 ) configured to adjust the inclination of a holding unit (lifter) 7 with respect to the horizontal plane.
- an overhead transport vehicle 1 travels along the track 20 installed in the vicinity of a ceiling of a clean room in which semiconductor devices are manufactured.
- the overhead transport vehicle 1 according to the present preferred embodiment carries a front opening unified pod (FOUP) (article) 200 housing a plurality of semiconductor wafers, and transfers the FOUP 200 to a load port (transfer portion) 300 and the like provided on a processor device configured to perform various kinds of processing on the semiconductor wafers.
- FOUP front opening unified pod
- the overhead transport vehicle 1 includes a frame unit 2 , a traveling unit 3 , a lateral unit 4 , a theta unit 5 , a lifting drive unit 6 , a holding unit 7 , a transport vehicle controller 8 , a storage unit 8 A, and a communication unit 9 .
- the frame unit 2 includes a center frame 15 , a front frame 16 , and a rear frame 17 .
- the front frame 16 extends downward from an end portion on a front side of the center frame 15 (front side in a traveling direction of the overhead transport vehicle 1 ).
- the rear frame 17 extends downward from an end portion on a rear side of the center frame 15 (rear side in the traveling direction of the overhead transport vehicle 1 ).
- the traveling unit 3 is disposed on an upper side of the center frame 15 .
- the traveling unit 3 travels along the track 20 by receiving electric power supplied from a high-frequency current line installed along the track 20 in a non-contact manner.
- the lateral unit 4 is disposed on a lower side of the center frame 15 .
- the lateral unit 4 causes the theta unit 5 , the lifting drive unit 6 , and the holding unit 7 to move in a lateral direction (a lateral side in the traveling direction of the overhead transport vehicle 1 ).
- the theta unit 5 is disposed on a lower side of the lateral unit 4 .
- the theta unit 5 turns the lifting drive unit 6 and the holding unit 7 in a horizontal plane.
- the lifting drive unit 6 is disposed on a lower side of the theta unit 5 .
- the lifting drive unit 6 causes the holding unit 7 to be lifted and lowered.
- the holding unit 7 is disposed on a lower side of the lifting drive unit 6 .
- the holding unit 7 holds a flange 201 of the FOUP 200 .
- the transport vehicle controller 8 is disposed in the center frame 15 .
- the transport vehicle controller 8 is an electronic control unit including a central processing unit (CPU), read-only memory (ROM), random access memory (RAM), and the like.
- the transport vehicle controller 8 is configured or programmed to control respective parts of the overhead transport vehicle 1 .
- the overhead transport vehicle 1 configured as described above operates as follows. In a case of transferring the FOUP 200 to the overhead transport vehicle 1 from the load port 300 , the overhead transport vehicle 1 not holding the FOUP 200 stops at a predetermined position above the load port 300 . If the position of the holding unit 7 that lowers at the stop position deviates from a predetermined position with respect to the load port 300 (FOUP 200 placed on the load port 300 ), the horizontal position and the horizontal angle of the holding unit 7 are adjusted by driving the lateral unit 4 and the theta unit 5 . If the holding unit 7 lowered by paying out the belts (suspending members) B is inclined with respect to the horizontal plane, the inclination of the holding unit 7 is adjusted by activating the linear motion mechanism 67 (see FIG. 4 ).
- the transport vehicle controller 8 performs, based on the set values stored in the storage unit 8 A, adjustments of the horizontal position and horizontal angle of the holding unit 7 and the inclination of the holding unit 7 . Subsequently, the lifting drive unit 6 lowers the holding unit 7 , and the holding unit 7 holds the flange 201 of the FOUP 200 placed on the load port 300 . Then, the lifting drive unit 6 lifts the holding unit 7 up to a lifting end, and disposes the FOUP 200 between the front frame 16 and the rear frame 17 . Subsequently, the overhead transport vehicle 1 holding the FOUP 200 starts to travel.
- the overhead transport vehicle 1 holding the FOUP 200 stops at a predetermined position above the load port 300 . If the position of the holding unit 7 (FOUP 200 ) to be lowered at the stop position deviates from the predetermined position with respect to the load port 300 , the horizontal position and horizontal angle of the holding unit are adjusted by driving the lateral unit 4 and the theta unit 5 . If the holding unit 7 lowered by paying out the belts B is inclined with respect to the horizontal plane, the inclination of the holding unit 7 is adjusted by activating the linear motion mechanism 67 (see FIG. 4 ).
- the transport vehicle controller 8 performs, based on the set values stored in the storage unit 8 A, adjustments of the horizontal position and horizontal angle of the holding unit 7 and the inclination of the holding unit 7 . Subsequently, the lifting drive unit 6 lowers the holding unit 7 , the FOUP 200 is placed on the load port 300 , and the holding unit 7 releases the flange 201 of the FOUP 200 . Then, the lifting drive unit 6 lifts the holding unit 7 up to the lifting end. Subsequently, the overhead transport vehicle 1 not holding the FOUP 200 starts to travel.
- the holding unit 7 includes a base 11 , a pair of grippers (gripping parts) 12 and 12 , and a housing 13 .
- the pair of grippers 12 , 12 is supported by the base 11 so as to be openable and closeable along the horizontal direction.
- the pair of grippers 12 , 12 is opened or closed by a driving motor (not illustrated) and a link mechanism (not illustrated).
- the height position of the holding unit 7 is adjusted so that the holding surfaces of the grippers 12 are lower than the height of the lower surface of the flange 201 when the pair of grippers 12 , 12 is in an opened state.
- the holding surfaces of the grippers 12 advance toward the lower surface of the flange 201 , and as the lifting drive unit 6 is lifted in this state, the flange 201 is held (gripped) by the pair of grippers 12 , 12 and the FOUP 200 is supported.
- the base 11 constitutes a bottom wall of the housing 13 , and the position thereof with respect to the housing 13 is fixed.
- first buffering mechanism 50 and the second buffering mechanism 40 are mechanisms configured to couple the belts B to the holding unit 7 (see FIG. 1 ), and are mechanisms configured to prevent vibration, which is caused when the traveling unit 3 travels or the holding unit 7 is lifted or lowered, from being transmitted to the FOUP 200 .
- the first buffering mechanism 50 includes elastic members 58 that support the base 11 to be movable vertically from below in the vertical direction, and is disposed on one side in the width direction orthogonal to the traveling direction of the overhead transport vehicle 1 in a plan view seen from the vertical direction.
- the first buffering mechanism is provided on the right side of the holding unit 7 in the left-and-right direction.
- the first buffering mechanism 50 includes connection members 51 , swing members 53 , first body members 54 , a second body member 56 , and a pair of the elastic members 58 , 58 .
- the left-and-right direction in the present preferred embodiment means the left-and-right direction when the overhead transport vehicle 1 is viewed from the front in the traveling direction.
- the connection member 51 is a member attached to the belt B.
- the swing member 53 is a member coupled to the connection member 51 .
- the swing member 53 is coupled to the connection member 51 to be rotatable bidirectionally via a pin member 52 .
- the first body member 54 is a substantially L-shaped member, and the bottom portion thereof is formed to be flat.
- the upper end of the first body member 54 is connected to the swing member 53 .
- the bottom portion of the first body member 54 is connected to the second body member 56 by a bolt and the like.
- the second body member 56 supports the elastic members 58 from below and also supports the bottom portions of the first body members 54 .
- the pair of elastic members 58 , 58 are coil springs each having a predetermined spring constant.
- the pair of elastic members 58 , 58 are supported by the second body member 56 and support the base 11 from below.
- the lower end of the elastic member 58 is fixed to the second body member 56 .
- the upper end of the elastic member 58 is not fixed to the base 11 , but supports the base 11 in contact. That is, each of the pair of elastic members 58 , 58 urges the second body member 56 and the base 11 in a direction to be away from each other, when in a contracted state being in contact with both the second body member 56 and the base 11 .
- the elastic member 58 has the role of reducing vibration transmitted between the members being in contact with each other. It may be fixed to the base 11 and provided to be separable from and contactable to the second body member 56 .
- the second buffering mechanism 40 includes elastic members 48 that support the base 11 to be movable vertically from below in the vertical direction, and is disposed on the other side in the width direction (opposite side to the first buffering mechanism 50 in the width direction) that is orthogonal to the traveling direction of the overhead transport vehicle 1 in a plan view seen from the vertical direction.
- the second buffering mechanism 40 is provided on the left side of the holding unit 7 in the left-and-right direction.
- the second buffering mechanism 40 includes connection members 41 , 41 , swing members 43 , a third body member 45 , a fourth body member 46 , a restriction member 47 , and a pair of elastic members 48 , 48 .
- connection members 41 , 41 are members to which belts B, B are respectively attached.
- the swing member 43 is a member configured to couple the pair of connection members 41 , 41 to the third body member 45 .
- the pair of connection members 41 , 41 and the swing members 43 are coupled to be bidirectionally rotatable and are coupled via a pair of pin members 42 , 42 .
- the swing members 43 and the third body member 45 are coupled to be bidirectionally rotatable via a pin member 44 .
- the fourth body member 46 supports the elastic members 48 , 48 from below.
- the pair of elastic members 48 , 48 are coil springs each having a predetermined spring constant.
- the pair of elastic members 48 , 48 are supported by the fourth body member 46 and also support the base 11 from below.
- the lower end of the elastic member 48 is fixed to the fourth body member 46 .
- the restriction member 47 restricts the base 11 from being separated from the fourth body member 46 by more than a predetermined distance.
- the restriction member 47 locks the top surface of the base 11 that tries to move away from the fourth body member 46 by more than the predetermined distance.
- the upper end of the elastic member 48 is not fixed to the base 11 , but supports the base 11 in contact.
- each of the pair of elastic members 48 , 48 urges the fourth body member 46 and the base 11 in the direction to be away from each other, when in a contracted state being in contact with both the fourth body member 46 and the base 11 .
- the elastic member 48 has the role of reducing vibration transmitted between the members being in contact with each other.
- the elastic member 48 may be fixed to the base 11 and provided to be separable from and contactable to the fourth body member 46 .
- the holding unit 7 may be provided with a link mechanism that couples the first buffering mechanism 50 and the second buffering mechanism 40 and operates to make each of the distance between the first buffering mechanism 50 and the base 11 in the vertical direction and the distance between the second buffering mechanism 40 and the base 11 in the vertical direction closer together.
- the lifting drive unit 6 includes a base (body) 61 , a supporting part 62 , four (a plurality of) winding drums 63 , a driving motor (winding drive part) 63 A, first idler rollers (guide rollers) 65 A, second idler rollers (guide rollers) 65 B, third idler rollers (guide rollers) 64 , linear motion mechanisms (position adjusters) 67 , swing members 68 , and four (a plurality of) belts B.
- a base (body) 61 a supporting part 62 , four (a plurality of) winding drums 63 , a driving motor (winding drive part) 63 A, first idler rollers (guide rollers) 65 A, second idler rollers (guide rollers) 65 B, third idler rollers (guide rollers) 64 , linear motion mechanisms (position adjusters) 67 , swing members 68 , and four (a plurality of) belts B.
- the base 61 supports the winding drums 63 , the first idler rollers 65 A, and the third idler rollers 64 via the supporting part 62 .
- the supporting part 62 supports the four winding drums 63 in a rotatable manner.
- the four winding drums 63 are arranged in the front and rear direction, and winds or pays out each of the four belts B by being driven by the driving motor 63 A.
- the supporting part 62 supports the first idler roller 65 A and one end part 68 A of the swing member 68 in a swingable manner.
- Each of the winding drums 63 is attached to the base 61 via the supporting part 62 in a rotatable manner.
- the driving motor 63 A is a driving source to rotate each of the winding drums 63 , and fixed to the base 61 .
- the four winding drums 63 are driven by the one driving motor 63 A by being attached to a common rotating shaft (not illustrated), or by being coupled to each other via an interlocking mechanism (not illustrated).
- each belt B is connected to the holding unit 7 , and the other end of each belt B is connected to each winding drum 63 .
- the four belts B are provided to suspend three points of the holding unit 7 . More specifically, the holding unit 7 is suspended by the four belts B.
- Two of the four belts B are connected to the one swing member 43 (refer to FIG. 3 ) that is provided in a swingable manner with respect to the holding unit 7 via the connection members 41 , and the remaining two of the four belts are respectively connected to swing members 53 that are provided in a swingable manner with respect to the holding unit 7 via connection members 51 .
- the first idler roller 65 A and the second idler roller guide movement of the belt B connected to the first buffering mechanism 50 .
- the two belts B are connected to the first buffering mechanism 50 , and the first idler roller 65 A and the second idler roller 65 B are provided corresponding to each of the belts B.
- the first idler roller 65 A is provided on the supporting part 62 , and does not move relatively to the base 61 .
- the second idler roller is provided on the swing member 68 (described later), and moves relatively to the base 61 .
- the configuration in which the second idler roller 65 B moves relatively to the base 61 will be described at a latter stage.
- the third idler roller 64 guides movement of the belt B connected to the second buffering mechanism 40 .
- the two belts B are connected to the second buffering mechanism 40 , and the third idler roller 64 is provided corresponding to each of the belts B.
- the linear motion mechanism 67 is a known mechanism mainly including a driving motor 67 A, a screw shaft 67 B, and a ball nut 67 C, and configured to convert a rotational motion of the driving motor 67 A into a linear motion.
- the linear motion mechanism 67 is fixed to the base 61 via a bracket 66 .
- Another end part 68 B of the swing member 68 is connected to the ball nut 67 C in a swingable manner, the ball nut 67 C configured to move along the screw shaft 67 B by being driven by the driving motor 67 A.
- the swing member 68 swings when the ball nut 67 C moves along the screw shaft 67 B, and the second idler roller 65 B moves relatively to the base 61 along with the swing of the swing member 68 .
- the linear motion mechanism 67 moves the position of the second idler roller 65 B so that a connection portion of the belt B (one end of the belt B) to the holding unit 7 (first buffering mechanism 50 ) moves in the lifting-and-lowering direction.
- the swing member 68 may be changed to a vertically movable member that is cantilevered by the linear motion mechanism 67 , and by moving this member vertically, the position of the second idler roller 65 B may be moved linearly.
- the right side of the holding unit 7 can be inclined upward.
- the right side of the holding unit 7 can be inclined downward.
- the front side of the holding unit 7 can be inclined upward.
- the other linear motion mechanism 67 (on the rear side) of the two linear motion mechanisms 67 may be activated, and the second idler roller may be moved downward (to be away from the base 61 ).
- the rear side of the holding unit 7 can be inclined upward.
- one linear motion mechanism 67 (on the front side) of the two linear motion mechanisms 67 may be activated, and the second idler roller may be moved downward (to be away from the base 61 ).
- the overhead transport vehicle 1 of the present preferred embodiment can adjust, by activating both or one of the two linear motion mechanisms 67 , the inclination of the holding unit 7 with respect to the horizontal plane. Furthermore, in the overhead transport vehicle 1 of the present preferred embodiment, the operation of the linear motion mechanism 67 is controlled based on the state of the overhead transport vehicle 1 (information on inclination of the lifting part).
- the state of the overhead transport vehicle 1 is stored, for example, in the storage unit 8 A provided in the center frame 15 .
- the state of the overhead transport vehicle 1 includes the state of the overhead transport vehicle 1 acquired during teaching and the state of the overhead transport vehicle 1 acquired by the measuring unit 80 and the measured unit 90 .
- teaching is performed before the transport vehicle system 100 is put into operation.
- the teaching causes the overhead transport vehicle 1 store the operation to be performed such that, in order for the overhead transport vehicle 1 to transfer the FOUP 200 at the load port 300 , the state of the overhead transport vehicle 1 is acquired in a state in which the overhead transfer transport 1 is stopped at a predetermined position on the track 20 and the holding unit 7 is lowered by a predetermined distance to know an amount of deviation of the position of the holding unit 7 (more precisely, the position of the grippers 12 ) from a target position, and based on the state of the relevant overhead transport vehicle 1 , the deviation from the target position falls within an allowable range when the transport vehicle system 100 is in operation.
- Examples of the state of the overhead transport vehicle 1 include information such as the actual position (X coordinate, Y coordinate, Z coordinate) of the grippers 12 with the reference position of the load port 300 as the origin, the angle ⁇ , the angle ⁇ x, the angle ⁇ y, and the like.
- FIG. 8 is a perspective view of the measuring unit 80 and the measured unit 90
- FIG. 9 is a schematic diagram illustrating the measurement target of each distance sensor 83 X 1 , 83 Y 1 , 83 Y 2 , 83 Z 1 , 83 Z 2 , 83 Z 3 when the measuring unit 80 measures the measured unit 90
- the solid line arrows and broken line arrows illustrated in FIG. 8 and FIG. 9 indicate the output directions of the laser at each distance sensor 83 X 1 , 83 Y 1 , 83 Y 2 , 83 Z 1 , 83 Z 2 , and 83 Z 3 .
- the unit measured unit 90 is mounted on the overhead transport vehicle 1 and the measuring unit 80 is mounted on the load port 300 . That is, the measured unit (first unit member) 90 is used by being gripped by the pair of grippers 12 , 12 and the measuring unit (second unit member) 80 is used by being placed on the load port 300 .
- the holding unit 7 is lowered by a predetermined distance, and the measured unit 90 is separated from the measuring unit 80 above the load port 300 , the state of the overhead transport vehicle 1 is acquired.
- the measuring unit 80 includes a body part 81 , a unit controller 82 (see FIG. 11 ), a plurality of distance sensors 83 X 1 , 83 Y 1 , 83 Y 2 , 83 Z 1 , 83 Z 2 , and 83 Z 3 , mounting parts 84 , support parts 85 , and guide parts 86 .
- the body part 81 is a flat plate-like member that supports the unit controller 82 , the mounting parts 84 , and the guide parts 86 .
- the unit controller 82 is provided in a state of being supported by the body part 81 and performs various electrical processes in the measuring unit 80 .
- Each of the distance sensors 83 X 1 , 83 Y 1 , 83 Y 2 , 83 Z 1 , 83 Z 2 , and 83 Z 3 is a laser-type distance sensor, for example, and is attached to the mounting parts 84 .
- the distance sensor 83 X 1 measures the distance to an object by emitting a laser beam toward the inside of the body part 81 along the X-axis direction.
- the distance sensors 83 Y 1 and 83 Y 2 measure the distances to an object by emitting laser beams toward the inside of the body part 81 along the Y-axis direction.
- the distance sensors 83 Z 1 , 83 Z 2 , and 83 Z 3 measure the distances to an object by emitting laser beams upward along the Z-axis direction.
- the mounting parts 84 are the portions on which each of the distance sensors 83 X 1 , 83 Y 1 , 83 Y 2 , 83 Z 1 , 83 Z 2 , and 83 Z 3 is mounted, and are provided to stand on the body part 81 .
- the support parts 85 are the portions that support the measured unit 90 and are provided to stand on the body part 81 .
- the guide parts 86 are the portions that guide so that the measured unit 90 is positioned in a predetermined position when the measured unit 90 is supported on the support parts 85 .
- the guide parts 86 are provided to stand on the body part 81 .
- the measured unit 90 has a flange 91 , a base plate 92 , a plurality of target plates 93 , 94 , and 95 , and legs 97 .
- the flange 91 is the portion provided grippable by the gripper 12 .
- the base plate 92 is connected to the flange 91 , and the target plates 93 , 94 , and 95 are provided to stand thereon.
- the base plate 92 and the target plates 93 , 94 , and 95 are the portions forming the target surfaces to be measured by the respective distance sensors 83 X 1 , 83 Y 1 , 83 Y 2 , 83 Z 1 , 83 Z 2 , and 83 Z 3 .
- Each target plate 93 , 94 , and 95 is fixed in a predetermined place on the base plate 92 .
- a surface 93 a facing the distance sensor 83 X 1 in the target plate 93 is a plane perpendicular to the X-axis direction and has a predetermined positional relation with the reference position of the load port 300 (center position of the placement surface of the load port 300 ).
- a surface 94 a facing the distance sensor 83 Y 1 in the target plate 94 and a surface facing the distance sensor 83 Y 2 in the target plate 95 are planes perpendicular to the Y-axis direction and have a predetermined positional relation with the reference position of the load port 300 .
- the legs 97 are provided at the bottom of each of the target plates 93 , 94 , and 95 , and come into contact with the body part 81 of the measuring unit 80 when the measured unit is supported by the measuring unit 80 .
- the unit controller 82 of the measuring unit 80 can acquire the measurement distance X 1 by the distance sensor 83 X 1 , the measurement distance Y 1 by the distance sensor 83 Y 1 , the measurement distance Y 2 by the distance sensor 83 Y 2 , the measurement distance Z 1 by the distance sensor 83 Z 1 , the measurement distance Z 2 by the distance sensor 83 Z 2 , and the measurement distance Z 3 by the distance sensor 83 Z 3 .
- the unit controller 82 can, based on a plurality of measurement distances X 1 , Y 1 , Y 2 , Z 1 , Z 2 , and Z 3 , calculate the actual position (X coordinate, Y coordinate, Z coordinate) of the grippers 12 with the reference position of the load port 300 as the origin, and the angle ⁇ , the angle ⁇ x, and the angle ⁇ y.
- the angle ⁇ is the rotation angle of the measuring unit 80 rotating about the Z-axis with respect to the measured unit 90 (that is, the rotation angle of the gripper 12 rotating about the Z-axis with respect to the load port 300 ).
- depiction of the distance sensors 83 X 1 , 83 Z 1 , 83 Z 2 , 83 Z 3 , and the like is omitted.
- the angle ⁇ x is the tilt angle of the measuring unit 80 inclined about the Y-axis with respect to a surface 92 a of the base plate 92 of the measured unit (that is, the tilt angle of the gripper 12 inclined about the Y-axis with respect to the reference plane of the load port 300 ).
- depiction of the distance sensors 83 X 1 , 83 Y 1 , and 83 Y 2 and the target plates 93 , 94 , 95 , and the like is omitted.
- the angle ⁇ y is the tilt angle of the measuring unit 80 inclined about the X-axis with respect to the surface 92 a of the base plate 92 of the measured unit 90 (that is, the tilt angle of the gripper 12 inclined about the X-axis with respect to the reference plane of the load port 300 ).
- FIG. 10 C depiction of the distance sensors 83 X 1 , 83 Y 1 , and 83 Y 2 and the target plates 93 , 94 , 95 , and the like is omitted.
- the state of the overhead transport vehicle 1 is acquired using the measuring units 80 placed on a first placement table 151 , a second placement table 152 , and a pair of third placement tables 153 , 153 provided on a maintenance trestle 150 illustrated in FIGS. 12 A and 12 B and using at least one measured unit 90 .
- the maintenance trestle 150 is described in detail. As illustrated in FIG. 12 A , the maintenance trestle 150 is provided at a predetermined position along the track 20 .
- the first placement table 151 , the second placement table 152 , and the pair of third placement tables 153 , 153 are supported by a frame 154 .
- the first placement table 151 is provided below the track 20 and at a relatively low position with respect to the second placement table 152 (in other words, at a position where the unwound amount of belts B for placing the FOUP 200 is relatively large).
- the second placement table 152 is provided below the track 20 and at a relatively high position with respect to the first placement table 151 (in other words, at a position where the unwound amount of belts B for placing the FOUP 200 is relatively small).
- the second placement table 152 is provided at a position displaced from the first placement table 151 (in the present preferred embodiment, at a position displaced toward the rear) in a plan view seen from above in the vertical direction.
- the second placement table 152 is provided to be slidable in the front-and-rear direction and is provided to be movable between an advanced position at which it is located in the area above the first placement table 151 and a retracted position at which it is not located in the area above the first placement table 151 .
- the second placement table 152 is moved to the advanced position.
- the pair of third placement tables 153 , 153 are disposed so as to sandwich the track 20 in a plan view seen from above.
- the pair of third placement tables 153 , 153 are provided at a position where the FOUP 200 cannot be transferred without activating the lateral unit 4 .
- the pair of third placement tables 153 , 153 are fixed immovably, unlike the second placement table 152 .
- the state of the overhead transport vehicle 1 can be acquired for each of the first placement table 151 , the second placement table 152 , and the pair of third placement tables 153 , 153 .
- the state of the overhead transport vehicle 1 when the unwound amount of belts B is relatively large can be acquired using the first placement table 151
- the state of the overhead transport vehicle 1 when the unwound amount of belts B is relatively small can be acquired using the second placement table 152
- the state of the overhead transport vehicle 1 when the belts B are unwound by activating the lateral unit 4 can be acquired using the pair of third placement tables 153 , 153 .
- the area controller 110 causes the overhead transport vehicle 1 to move to the maintenance trestle 150 with predetermined timing.
- the area controller 110 (see FIG. 11 ) causes the overhead transport vehicle 1 to move to the maintenance trestle 150 according to a predetermined schedule (periodically).
- the measured unit 90 is placed in a state of being supported by the measuring unit 80 (see FIG. 8 ).
- the overhead transport vehicle 1 unwinds the belts B in a state of stopping above the first placement table 151 and lowers the holding unit 7 . After unwinding the belts B by a predetermined amount, the overhead transport vehicle 1 activates the grippers 12 to grip the flange 91 of the measured unit 90 . Thereafter, a predetermined amount of belts B is rewound and the measured unit 90 supported by the measuring unit 80 is separated from the measuring unit 80 .
- the measuring unit 80 placed on the first placement table 151 measures, in this state, the distances X 1 , Y 1 , Y 2 , Z 1 , Z 2 , and Z 3 to the base plate 92 and the target plates 93 , 94 , and 95 of the measured unit 90 .
- the overhead transport vehicle 1 After the measurement by the measuring unit 80 placed on the first placement table 151 , the overhead transport vehicle 1 winds the belts B in a state of gripping the measured unit 90 , and moves the holding unit 7 to a height position higher than the second placement table 152 .
- the second placement table 152 is slid and moved to the advanced position above the first placement table 151 .
- the overhead transport vehicle 1 unwinds the belts B and lowers the holding unit 7 holding the measured unit 90 .
- the overhead transport vehicle 1 unwinds the belts B by a predetermined amount and positions the measured unit 90 so as to be in a state of being separated by a predetermined amount from the measuring unit 80 placed on the second placement table 152 .
- the measuring unit 80 placed on the second placement table 152 measures, in this state, the distances X 1 , Y 1 , Y 2 , Z 1 , Z 2 , and Z 3 to the base plate 92 and the target plates 93 , 94 , and of the measured unit 90 .
- the overhead transport vehicle 1 After the measurement by the measuring unit 80 placed on the second placement table 152 , the overhead transport vehicle 1 winds the belts B in a state of gripping the measured unit 90 , and then, activates the lateral unit 4 to move the holding unit 7 above one of the pair of third placement tables 153 .
- the overhead transport vehicle 1 unwinds the belts B and lowers the holding unit 7 holding the measured unit 90 .
- the overhead transport vehicle 1 unwinds the belt B by a predetermined amount and positions the measured unit 90 so as to be in a state of being separated by a predetermined amount from the measuring unit 80 placed on the one of the pair of third placement tables 153 .
- the measuring unit 80 placed on the one of the pair of third placement tables 153 measures, in this state, the distances X 1 , Y 1 , Y 2 , Z 1 , Z 2 , and Z 3 to the base plate 92 and the target plates 93 , 94 , and 95 of the measured unit 90 .
- the overhead transport vehicle 1 After the measurement by the measuring unit 80 placed on the one of the pair of third placement tables 153 , the overhead transport vehicle 1 winds the belts B in a state of gripping the measured unit 90 , activates the lateral unit 4 , and this time, moves the holding unit 7 above the other of the pair of third placement tables 153 .
- the overhead transport vehicle 1 unwinds the belts B and lowers the holding unit 7 holding the measured unit 90 .
- the overhead transport vehicle 1 unwinds the belts B by a predetermined amount and positions the measured unit 90 so as to be in a state of being separated by a predetermined amount from the measuring unit 80 placed on the other of the pair of third placement tables 153 .
- the measuring unit 80 placed on the other of the pair of third placement tables 153 measures, in this state, the distances X 1 , Y 1 , Y 2 , Z 1 , Z 2 , and Z 3 to the base plate 92 and the target plates 93 , 94 , and 95 of the measured unit 90 .
- the overhead transport vehicle 1 After the measurement by the measuring unit 80 placed on the other of the pair of third placement tables 153 , the overhead transport vehicle 1 winds the belts B in a state of gripping the measured unit 90 , activates the lateral unit 4 , and this time, moves the holding unit 7 above the first placement table 151 .
- the second placement table 152 moves to the retracted position retracted from above the first placement table 151 .
- the move to the retracted position of the second placement table 152 may be performed at an appropriate timing after the measurement by the measuring unit 80 placed on the second placement table 152 .
- the overhead transport vehicle 1 unwinds the belts B in a state of stopping above the first placement table 151 and lowers the holding unit 7 holding the measured unit 90 . As illustrated in FIG. 15 , the overhead transport vehicle 1 unwinds the belts B until the measured unit 90 is in a state of being supported by the measuring unit 80 placed on the first placement table 151 , then activates the grippers 12 to release the gripping of the flange 91 of the measured unit 90 . The measured unit 90 is in a state of being supported by the measuring unit 80 placed on the first placement table 151 . Thereafter, the overhead transport vehicle 1 winds the belts B until the holding unit 7 is ready to travel. The area controller 110 causes the overhead transport vehicle 1 to leave from the maintenance trestle 150 .
- the communication unit 88 of the maintenance trestle 150 and the communication unit 9 of the overhead transport vehicle 1 can perform communication by various methods and devices such as optical communication, wireless communication, and the like.
- the transport vehicle controller 8 causes the storage unit 8 A (see FIG. 11 ) to store the information received via the communication unit 9 such as the actual position (X coordinate, Y coordinate, Z coordinate) of the grippers 12 with the reference position of each placement table as the origin, the angle ⁇ , the angle ⁇ x, and the angle ⁇ y. That is, the transport vehicle controller 8 causes the storage unit 8 A to store (update) the latest state of the overhead transport vehicle 1 acquired by the measuring unit 80 and the measured unit 90 .
- the transport vehicle controller 8 controls the operation of the linear motion mechanisms 67 based on the state of the overhead transport vehicle 1 stored in this storage unit 8 A.
- the holding unit 7 is controlled based on predetermined set values when lifted or lowered, but in the transport vehicle system 100 of the above-described preferred embodiment, the set values are appropriately corrected based on the measurement result acquired by the measuring unit 80 and the measured unit 90 , that is, the information that is considered to be indicative of the current state of the holding unit 7 when the holding unit 7 is lifted or lowered to the transfer part, for example, the load port 300 .
- the measured unit 90 is formed as a unit member grippable by the grippers 12 , and the measuring unit is formed as a unit member placeable on each of the placement tables of the maintenance trestle 150 .
- the measured unit 90 is placed on the first placement table 151 in a state of being supported by the measuring unit 80 . This makes it possible to rapidly execute automatic measurement by the measuring unit 80 and the measured unit 90 .
- the measured unit 90 is used in a state of being gripped by the grippers 12 , and the measuring unit is used in a state of being placed on each of the placement tables of the maintenance trestle 150 . This makes it possible to perform automatic measurement by the measuring unit 80 and the measured unit 90 without significantly changing the configuration of the overhead transport vehicle 1 .
- the maintenance trestle 150 is provided in the traveling area of the overhead transport vehicle 1 separately from the load port 300 , so that the overhead transport vehicle 1 can be measured efficiently without stopping the operation by the transport vehicle system 100 .
- the maintenance trestle 150 including the first placement table 151 , the second placement table 152 , and the third placement tables 153 is provided, so that, on each of the load port 300 provided at a relatively low position with respect to the traveling position of the overhead transport vehicle 1 , the load port 300 provided at a relatively high position, and the load port 300 on which placing is performed by operating the sliding part, it is possible to appropriately adjust the inclination of the holding unit 7 for each overhead transport vehicle 1 .
- the overhead transport vehicle 1 is periodically moved to the maintenance trestle 150 and the measuring unit 80 is made to measure the measured unit 90 , so that periodic adjustment of the set values can be made.
- the inclination of the holding unit 7 with respect to the horizontal plane can be adjusted.
- the amount of operation of the linear motion mechanisms 67 is automatically adjusted based on the information about the inclination on the holding unit 7 (information such as the angle ⁇ x and the angle ⁇ y) that is the state of the overhead transport vehicle 1 , so that the holding unit 7 can be adjusted to the desired tilt. That is, the overhead transport vehicle 1 of the present preferred embodiment can appropriately adjust the inclination of the holding unit 7 without human intervention.
- the holding unit 7 can be adjusted to the optimum inclination for each load port 300 on which the FOUP 200 is actually placed.
- the state of the overhead transport vehicle 1 may be acquired by moving the holding unit 7 , which is gripping the measuring unit (first unit member) 80 , away from or closer to the measured unit (second unit member) 90 placed on each of the placement tables.
- the measured unit 90 which is inexpensive relative to the measuring unit 80 , is placed on each of the placement tables of the maintenance trestle 150 , so that the maintenance trestle 150 can be constructed at a low cost.
- the state of the overhead transport vehicle 1 to be stored in the storage unit 8 A with an example of the information such as the actual position (X coordinate, Y coordinate, Z coordinate) of the grippers 12 with a predetermined reference position as the origin, the angle ⁇ , the angle ⁇ x, the angle ⁇ y, and the like, but it may be set values of the amount of operation of the linear motion mechanisms 67 (amount of movement of the guide rollers) determined based on such information on the actual position (X coordinate, Y coordinate, Z coordinate), the angle ⁇ , the angle ⁇ x, the angle ⁇ y, and the like.
- the information such as the actual position (X coordinate, Y coordinate, Z coordinate) of the grippers 12 with a predetermined reference position as the origin, the angle ⁇ , the angle ⁇ x, the angle ⁇ y, and the like, but it may be set values of the amount of operation of the linear motion mechanisms 67 (amount of movement of the guide rollers) determined based on such information on the actual position (X coordinate, Y coordinate, Z coordinate),
- the measured unit 90 having the target plates 93 , 94 , and 95 which are measurement targets by the measuring unit 80
- the load port 300 for example, positioning pins or the like formed on a portion where the FOUP 200 is placed may be used, in place of the measured unit 90 , as the measurement target of the measuring unit 80 , or targets to be the measurement targets may be formed directly on each of the placement tables of the maintenance trestle 150 .
- a cam mechanism position adjuster having a similar function may be provided.
- the holding unit 7 of the above-described preferred embodiments and the modifications has been described with an example in which one ends of the belts B are connected via the first buffering mechanism 50 and the second buffering mechanism 40 , but it may be directly connected to the holding unit 7 .
- the four belts B may be directly connected to the holding unit 7 as is. Alternatively, the three belts B may be connected to the holding unit 7 .
- a measuring unit including a battery and a communication unit, which are integrally configured may be used.
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Abstract
A transport vehicle system includes a measurer to measure a measurement target portion, a measured portion including the measurement target portion thereon, and a control controller to cause a lifter to be lifted and lowered according to a set value and to control the lifting and lowering of the lifter so that the measurer can measure the measured portion by one of the measurer and the measured portion being gripped by a gripper and by the other of the measurer at a predetermined position and the measured portion at a predetermined position, and to correct the set value based on a result of measurement of the measured portion by the measurer.
Description
- One aspect of the present invention relates to a transport vehicle system.
- There is known an overhead transport vehicle in which a traveling part configured to travel on a track installed on a ceiling and the like and a lifting part including a gripping part configured to transfer an article to a transfer part such as a shelf or a load port are provided. The lifting part is suspended and held by a plurality of suspending members such as belts, and configured to be lifted and lowered by winding or paying out the suspending members. In such an overhead transport vehicle, the lifting part is required to be maintained in parallel with the transfer part (in a case in which the transfer part is horizontal, the lifting part is required to be horizontal) during lifting or lowering.
- For example, Japanese Unexamined Patent Publication No. H10-194410 discloses an overhead transport vehicle in which fixed end positions of suspending members with respect to a drum and an unwinding angle of both suspending members extending from a winding surface of the drum are set so that accumulation of winding differences per rotation of the drum caused by deviation of timing when the two suspending members (lifting belts) that are double wound shift to winding of the next layer is smaller than a predetermined value with which the lifting part (placement table) can be held at a required horizontal degree. With this overhead transport vehicle, the winding difference between the two suspending members can be suppressed to fall within a permissible range, and the article can be horizontally gripped irrespective of a lifting position.
- However, even if the winding difference between the two suspension members is kept within the permissible range by the above-described conventional method, the characteristics of each overhead transport vehicle (that is, machine differences) may possibly prevent the state of the lifting part from being appropriately adjusted during lifting and lowering.
- Accordingly, preferred embodiments of the present invention provide transport vehicle systems in each of which a state of a lifter can be appropriately adjusted for each overhead transport vehicle without human intervention.
- A transport vehicle system according to one aspect of a preferred embodiment of the present invention is a transport vehicle system including an overhead transport vehicle including a lifter including a gripper to grip an article and operable to be lifted and lowered by a plurality of suspenders, a measurer to measure a measurement target portion, a measured portion including the measurement target portion thereon, and a controller configured or programmed to cause the lifter to be lifted and lowered according to a predetermined set value, and the controller is configured or programmed to control lifting and lowering of the lifter so that the measurer is able to measure the measured portion by one of the measurer and the measured portion gripped by the gripper and by the other of the measurer at a predetermined position and the measured portion at a predetermined position, and correct the set value based on a result of measurement of the measured portion made by the measurer.
- In the overhead transport vehicle, the lifter is controlled based on a predetermined set value when lifted or lowered, but in the transport vehicle system of a preferred embodiment of the present invention, the set value is appropriately corrected based on the measurement result acquired by the measured portion and the measurer (that is, information considered to be indicative of the current state of the lifter when the lifting part is lifted and lowered to a transfer portion). This makes it possible to appropriately adjust the state of the lifter for each overhead transport vehicle without human intervention.
- In a transport vehicle system according to one aspect of a preferred embodiment of the present invention, one of the measurer and the measured portion may be a first unit grippable by the gripper, the other of the measurer and the measured portion may be a second unit placeable at the predetermined position, and one of the first unit and the second unit may be placed at the predetermined position in a state of being supported by the other of the first unit and the second unit. With this configuration, automatic measurement by the measurer and the measured portion can be executed rapidly.
- A transport vehicle system according to one aspect of a preferred embodiment of the present invention may further include a communicator to transmit the result of measurement of the measured portion made by the measurer to the controller, and the measured portion may be used in a state of being gripped by the gripper and the measurer may be used in a state of being placed at the predetermined position. With this configuration, automatic measurement by the measurer and the measured portion is feasible without significantly changing the configuration of the overhead transport vehicle.
- A transport vehicle system according to one aspect of a preferred embodiment of the present invention may further include a maintenance trestle that is provided in a traveling area of the overhead transport vehicle and on which a placement table to be the predetermined position is provided. With this configuration, separately from a placement portion, a position where automatic measurement by the measurer and the measured portion is enabled is provided, so that the overhead transport vehicle can be measured efficiently.
- In an overhead transport vehicle system according to one aspect of a preferred embodiment of the present invention, the overhead transport vehicle may include a body arranged such that the lifter is able to be lifted and lowered with respect to the body by the suspenders being wound and unwound, and a slider to move the lifter in a direction perpendicular or substantially perpendicular to both a transport direction of the overhead transport vehicle and the vertical direction, and the maintenance trestle may include a first placement table provided at a position where the article is placeable by lowering the lifter without activating the slider, a second placement table provided above the first placement table in the vertical direction and provided to be retractable in a horizontal direction from an area above the first placement table in the vertical direction, and a third placement table provided at a position where the article is placeable by activating at least the slider. With this configuration, in each of the placement portion provided at a relatively low position with respect to the traveling position of the overhead transport vehicle, the placement portion provided at a relatively high position, and the placement portion on which placing is performed by activating the slider, the inclination of the lifter for each overhead transport vehicle can be appropriately adjusted.
- In a transport vehicle system according to one aspect of a preferred embodiment of the present invention, the controller may cause the overhead transport vehicle to periodically move to the maintenance trestle and cause the measurer to measure the measured portion. With this configuration, periodic adjustments to the set value can be made.
- In a transport vehicle system according to one aspect of a preferred embodiment of the present invention, the set value may be set for each placement portion for the article, one of the measurer and the measured portion may be used in a state of being gripped by the gripper, and the other of the measurer and the measured portion may be used in a state of being formed or placed on the placement portion to be a measurement target. With this configuration, an adjustment of the optimal set value for each placement portion can be made.
- In a transport vehicle system according to one aspect of a preferred embodiment of the present invention, the overhead transport vehicle may include a winding drum to lift and lower the lifter by winding and unwinding the suspenders, at least one guide roller around which the suspenders unwound from the winding drum are wound, a body supporting the winding drum and the guide roller, at least one position adjuster to move a connection portion of the suspenders with the lifter in a lifting-and-lowering direction by moving a relative position of the guide roller with respect to the body, and a controller configured or programmed to control a movement of the guide roller by the at least one position adjuster based on information about inclination of the lifter, and the set value may include the information about inclination. With this configuration, the inclination of the lifter can be adjusted with a simple configuration.
- According to preferred embodiments of the present invention, it is possible to appropriately adjust the state of the lifter for each overhead transport vehicle without human intervention.
- The above and other elements, features, steps, characteristics and advantages of the present invention will become more apparent from the following detailed description of the preferred embodiments with reference to the attached drawings.
-
FIG. 1 is a side view of an overhead transport vehicle according to a preferred embodiment of the present invention. -
FIG. 2 is a front view of a holding unit. -
FIG. 3 is a perspective view of a first buffering mechanism and a second buffering mechanism. -
FIG. 4 is a front view of a lifting drive unit. -
FIG. 5 is a side view of the lifting drive unit. -
FIGS. 6A and 6B are front views illustrating the operation of the lifting drive unit. -
FIGS. 7A and 7B are side views illustrating the operation of the lifting drive unit. -
FIG. 8 is a perspective view of a measuring unit and a measured unit. -
FIG. 9 is a schematic diagram illustrating measurement targets of each distance sensor when the measuring unit measures the measured unit. -
FIGS. 10A to 10C are schematic diagrams illustrating a method in which a unit controller calculates the state of the overhead transport vehicle. -
FIG. 11 is a block diagram illustrating a functional configuration of a transport vehicle system. -
FIG. 12A is a side view illustrating a maintenance trestle andFIG. 12B is a plan view illustrating the maintenance trestle viewed from direction B inFIG. 12A . -
FIGS. 13A and 13B are diagrams for explaining the procedure for acquiring the state of the overhead transport vehicle using the maintenance trestle. -
FIGS. 14A and 14B are diagrams for explaining the procedure for acquiring the state of the overhead transport vehicle using the maintenance trestle. -
FIG. 15 is a diagram for explaining the procedure for acquiring the state of the overhead transport vehicle using the maintenance trestle. - Preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings. In the description of the drawings, the same elements are denoted by the same reference signs, and redundant descriptions are omitted.
- A
transport vehicle system 100 according to a preferred embodiment includes a plurality of overhead transport vehicles 1 (seeFIG. 1 ), a track 20 (seeFIG. 1 ) defining a travel path for theoverhead transport vehicles 1, an area controller 110 (seeFIG. 11 ), a measuring unit (measurer) 80 (seeFIG. 11 ), and a measured unit (measured portion) 90 (seeFIG. 8 ). At least one of theoverhead transport vehicles 1 includes a linear motion mechanism (position adjuster) 67 (seeFIG. 4 ) configured to adjust the inclination of a holding unit (lifter) 7 with respect to the horizontal plane. - As illustrated in
FIG. 1 , anoverhead transport vehicle 1 according to the present preferred embodiment travels along thetrack 20 installed in the vicinity of a ceiling of a clean room in which semiconductor devices are manufactured. Theoverhead transport vehicle 1 according to the present preferred embodiment carries a front opening unified pod (FOUP) (article) 200 housing a plurality of semiconductor wafers, and transfers the FOUP 200 to a load port (transfer portion) 300 and the like provided on a processor device configured to perform various kinds of processing on the semiconductor wafers. - As illustrated in
FIG. 1 andFIG. 11 , theoverhead transport vehicle 1 includes aframe unit 2, atraveling unit 3, a lateral unit 4, atheta unit 5, alifting drive unit 6, aholding unit 7, atransport vehicle controller 8, astorage unit 8A, and acommunication unit 9. Theframe unit 2 includes acenter frame 15, afront frame 16, and arear frame 17. Thefront frame 16 extends downward from an end portion on a front side of the center frame 15 (front side in a traveling direction of the overhead transport vehicle 1). Therear frame 17 extends downward from an end portion on a rear side of the center frame 15 (rear side in the traveling direction of the overhead transport vehicle 1). - The traveling
unit 3 is disposed on an upper side of thecenter frame 15. For example, the travelingunit 3 travels along thetrack 20 by receiving electric power supplied from a high-frequency current line installed along thetrack 20 in a non-contact manner. The lateral unit 4 is disposed on a lower side of thecenter frame 15. The lateral unit 4 causes thetheta unit 5, the liftingdrive unit 6, and the holdingunit 7 to move in a lateral direction (a lateral side in the traveling direction of the overhead transport vehicle 1). Thetheta unit 5 is disposed on a lower side of the lateral unit 4. Thetheta unit 5 turns the liftingdrive unit 6 and the holdingunit 7 in a horizontal plane. - The lifting
drive unit 6 is disposed on a lower side of thetheta unit 5. The liftingdrive unit 6 causes the holdingunit 7 to be lifted and lowered. The holdingunit 7 is disposed on a lower side of the liftingdrive unit 6. The holdingunit 7 holds aflange 201 of theFOUP 200. - The
transport vehicle controller 8 is disposed in thecenter frame 15. Thetransport vehicle controller 8 is an electronic control unit including a central processing unit (CPU), read-only memory (ROM), random access memory (RAM), and the like. Thetransport vehicle controller 8 is configured or programmed to control respective parts of theoverhead transport vehicle 1. - By way of example, the
overhead transport vehicle 1 configured as described above operates as follows. In a case of transferring theFOUP 200 to theoverhead transport vehicle 1 from theload port 300, theoverhead transport vehicle 1 not holding theFOUP 200 stops at a predetermined position above theload port 300. If the position of the holdingunit 7 that lowers at the stop position deviates from a predetermined position with respect to the load port 300 (FOUP 200 placed on the load port 300), the horizontal position and the horizontal angle of the holdingunit 7 are adjusted by driving the lateral unit 4 and thetheta unit 5. If the holdingunit 7 lowered by paying out the belts (suspending members) B is inclined with respect to the horizontal plane, the inclination of the holdingunit 7 is adjusted by activating the linear motion mechanism 67 (seeFIG. 4 ). - The
transport vehicle controller 8 performs, based on the set values stored in thestorage unit 8A, adjustments of the horizontal position and horizontal angle of the holdingunit 7 and the inclination of the holdingunit 7. Subsequently, the liftingdrive unit 6 lowers the holdingunit 7, and the holdingunit 7 holds theflange 201 of theFOUP 200 placed on theload port 300. Then, the liftingdrive unit 6 lifts theholding unit 7 up to a lifting end, and disposes theFOUP 200 between thefront frame 16 and therear frame 17. Subsequently, theoverhead transport vehicle 1 holding theFOUP 200 starts to travel. - Meanwhile, in a case of transferring the
FOUP 200 from theoverhead transport vehicle 1 to theload port 300, theoverhead transport vehicle 1 holding theFOUP 200 stops at a predetermined position above theload port 300. If the position of the holding unit 7 (FOUP 200) to be lowered at the stop position deviates from the predetermined position with respect to theload port 300, the horizontal position and horizontal angle of the holding unit are adjusted by driving the lateral unit 4 and thetheta unit 5. If the holdingunit 7 lowered by paying out the belts B is inclined with respect to the horizontal plane, the inclination of the holdingunit 7 is adjusted by activating the linear motion mechanism 67 (seeFIG. 4 ). - The
transport vehicle controller 8 performs, based on the set values stored in thestorage unit 8A, adjustments of the horizontal position and horizontal angle of the holdingunit 7 and the inclination of the holdingunit 7. Subsequently, the liftingdrive unit 6 lowers the holdingunit 7, theFOUP 200 is placed on theload port 300, and the holdingunit 7 releases theflange 201 of theFOUP 200. Then, the liftingdrive unit 6 lifts theholding unit 7 up to the lifting end. Subsequently, theoverhead transport vehicle 1 not holding theFOUP 200 starts to travel. - Next, the following describes a configuration of the holding
unit 7 in detail. As illustrated inFIG. 1 andFIG. 2 , the holdingunit 7 includes abase 11, a pair of grippers (gripping parts) 12 and 12, and ahousing 13. The pair ofgrippers grippers unit 7 is adjusted so that the holding surfaces of thegrippers 12 are lower than the height of the lower surface of theflange 201 when the pair ofgrippers grippers grippers 12 advance toward the lower surface of theflange 201, and as the liftingdrive unit 6 is lifted in this state, theflange 201 is held (gripped) by the pair ofgrippers FOUP 200 is supported. In the holdingunit 7, thebase 11 constitutes a bottom wall of thehousing 13, and the position thereof with respect to thehousing 13 is fixed. - As illustrated in
FIG. 3 , in the holdingunit 7 of the present preferred embodiment, one ends of the belts B are connected via afirst buffering mechanism 50 and asecond buffering mechanism 40. The following describes thefirst buffering mechanism 50 and thesecond buffering mechanism 40 in detail. Thefirst buffering mechanism 50 and thesecond buffering mechanism 40 are mechanisms configured to couple the belts B to the holding unit 7 (seeFIG. 1 ), and are mechanisms configured to prevent vibration, which is caused when the travelingunit 3 travels or the holdingunit 7 is lifted or lowered, from being transmitted to theFOUP 200. - The
first buffering mechanism 50 includeselastic members 58 that support the base 11 to be movable vertically from below in the vertical direction, and is disposed on one side in the width direction orthogonal to the traveling direction of theoverhead transport vehicle 1 in a plan view seen from the vertical direction. In the present preferred embodiment, the first buffering mechanism is provided on the right side of the holdingunit 7 in the left-and-right direction. Thefirst buffering mechanism 50 includesconnection members 51,swing members 53,first body members 54, asecond body member 56, and a pair of theelastic members overhead transport vehicle 1 is viewed from the front in the traveling direction. - The
connection member 51 is a member attached to the belt B. Theswing member 53 is a member coupled to theconnection member 51. Theswing member 53 is coupled to theconnection member 51 to be rotatable bidirectionally via apin member 52. Thefirst body member 54 is a substantially L-shaped member, and the bottom portion thereof is formed to be flat. The upper end of thefirst body member 54 is connected to theswing member 53. The bottom portion of thefirst body member 54 is connected to thesecond body member 56 by a bolt and the like. Thesecond body member 56 supports theelastic members 58 from below and also supports the bottom portions of thefirst body members 54. - The pair of
elastic members elastic members second body member 56 and support the base 11 from below. The lower end of theelastic member 58 is fixed to thesecond body member 56. The upper end of theelastic member 58 is not fixed to thebase 11, but supports the base 11 in contact. That is, each of the pair ofelastic members second body member 56 and the base 11 in a direction to be away from each other, when in a contracted state being in contact with both thesecond body member 56 and thebase 11. Theelastic member 58 has the role of reducing vibration transmitted between the members being in contact with each other. It may be fixed to thebase 11 and provided to be separable from and contactable to thesecond body member 56. - The
second buffering mechanism 40 includeselastic members 48 that support the base 11 to be movable vertically from below in the vertical direction, and is disposed on the other side in the width direction (opposite side to thefirst buffering mechanism 50 in the width direction) that is orthogonal to the traveling direction of theoverhead transport vehicle 1 in a plan view seen from the vertical direction. In the present preferred embodiment, thesecond buffering mechanism 40 is provided on the left side of the holdingunit 7 in the left-and-right direction. Thesecond buffering mechanism 40 includesconnection members swing members 43, athird body member 45, afourth body member 46, arestriction member 47, and a pair ofelastic members - The
connection members swing member 43 is a member configured to couple the pair ofconnection members third body member 45. The pair ofconnection members swing members 43 are coupled to be bidirectionally rotatable and are coupled via a pair ofpin members swing members 43 and thethird body member 45 are coupled to be bidirectionally rotatable via apin member 44. Thefourth body member 46 supports theelastic members - The pair of
elastic members elastic members fourth body member 46 and also support the base 11 from below. The lower end of theelastic member 48 is fixed to thefourth body member 46. Therestriction member 47 restricts the base 11 from being separated from thefourth body member 46 by more than a predetermined distance. In more detail, therestriction member 47 locks the top surface of the base 11 that tries to move away from thefourth body member 46 by more than the predetermined distance. The upper end of theelastic member 48 is not fixed to thebase 11, but supports the base 11 in contact. That is, each of the pair ofelastic members fourth body member 46 and the base 11 in the direction to be away from each other, when in a contracted state being in contact with both thefourth body member 46 and thebase 11. Theelastic member 48 has the role of reducing vibration transmitted between the members being in contact with each other. Theelastic member 48 may be fixed to thebase 11 and provided to be separable from and contactable to thefourth body member 46. - Although not illustrated, the holding
unit 7 may be provided with a link mechanism that couples thefirst buffering mechanism 50 and thesecond buffering mechanism 40 and operates to make each of the distance between thefirst buffering mechanism 50 and the base 11 in the vertical direction and the distance between thesecond buffering mechanism 40 and the base 11 in the vertical direction closer together. - Next, the following describes a configuration of the lifting
drive unit 6 in detail. As illustrated inFIG. 4 andFIG. 5 , the liftingdrive unit 6 includes a base (body) 61, a supportingpart 62, four (a plurality of) windingdrums 63, a driving motor (winding drive part) 63A, first idler rollers (guide rollers) 65A, second idler rollers (guide rollers) 65B, third idler rollers (guide rollers) 64, linear motion mechanisms (position adjusters) 67,swing members 68, and four (a plurality of) belts B. - The
base 61 supports the windingdrums 63, thefirst idler rollers 65A, and the thirdidler rollers 64 via the supportingpart 62. The supportingpart 62 supports the four windingdrums 63 in a rotatable manner. The four windingdrums 63 are arranged in the front and rear direction, and winds or pays out each of the four belts B by being driven by the drivingmotor 63A. The supportingpart 62 supports thefirst idler roller 65A and oneend part 68A of theswing member 68 in a swingable manner. - Each of the winding
drums 63 is attached to thebase 61 via the supportingpart 62 in a rotatable manner. The drivingmotor 63A is a driving source to rotate each of the windingdrums 63, and fixed to thebase 61. The four windingdrums 63 are driven by the one drivingmotor 63A by being attached to a common rotating shaft (not illustrated), or by being coupled to each other via an interlocking mechanism (not illustrated). - One end of each belt B is connected to the holding
unit 7, and the other end of each belt B is connected to each windingdrum 63. In the present preferred embodiment, the four belts B are provided to suspend three points of the holdingunit 7. More specifically, the holdingunit 7 is suspended by the four belts B. Two of the four belts B are connected to the one swing member 43 (refer toFIG. 3 ) that is provided in a swingable manner with respect to the holdingunit 7 via theconnection members 41, and the remaining two of the four belts are respectively connected to swingmembers 53 that are provided in a swingable manner with respect to the holdingunit 7 viaconnection members 51. - The
first idler roller 65A and the second idler roller guide movement of the belt B connected to thefirst buffering mechanism 50. The two belts B are connected to thefirst buffering mechanism 50, and thefirst idler roller 65A and thesecond idler roller 65B are provided corresponding to each of the belts B. Thefirst idler roller 65A is provided on the supportingpart 62, and does not move relatively to thebase 61. The second idler roller is provided on the swing member 68 (described later), and moves relatively to thebase 61. The configuration in which thesecond idler roller 65B moves relatively to the base 61 will be described at a latter stage. Thethird idler roller 64 guides movement of the belt B connected to thesecond buffering mechanism 40. The two belts B are connected to thesecond buffering mechanism 40, and thethird idler roller 64 is provided corresponding to each of the belts B. - The
linear motion mechanism 67 is a known mechanism mainly including a drivingmotor 67A, ascrew shaft 67B, and aball nut 67C, and configured to convert a rotational motion of the drivingmotor 67A into a linear motion. Thelinear motion mechanism 67 is fixed to thebase 61 via abracket 66. Anotherend part 68B of theswing member 68 is connected to theball nut 67C in a swingable manner, theball nut 67C configured to move along thescrew shaft 67B by being driven by the drivingmotor 67A. In the present preferred embodiment, theswing member 68 swings when theball nut 67C moves along thescrew shaft 67B, and thesecond idler roller 65B moves relatively to thebase 61 along with the swing of theswing member 68. In this way, thelinear motion mechanism 67 moves the position of thesecond idler roller 65B so that a connection portion of the belt B (one end of the belt B) to the holding unit 7 (first buffering mechanism 50) moves in the lifting-and-lowering direction. Theswing member 68 may be changed to a vertically movable member that is cantilevered by thelinear motion mechanism 67, and by moving this member vertically, the position of thesecond idler roller 65B may be moved linearly. - For example, as illustrated in
FIG. 6A , when both thelinear motion mechanisms 67 are activated and the secondidler rollers 65B are moved upward (to be closer to the base 61), the right side of the holdingunit 7 can be inclined upward. For example, as illustrated inFIG. 6B , when both thelinear motion mechanisms 67 are activated and the secondidler rollers 65B are moved downward (to be away from the base 61), the right side of the holdingunit 7 can be inclined downward. - For example, as illustrated in
FIG. 7A , when one linear motion mechanism 67 (on the front side) of the twolinear motion mechanisms 67 is activated and thesecond idler roller 65B is moved upward (to be closer to the base 61), the front side of the holdingunit 7 can be inclined upward. In a case in which the front side of the holdingunit 7 is desired to be inclined upward, the other linear motion mechanism 67 (on the rear side) of the twolinear motion mechanisms 67 may be activated, and the second idler roller may be moved downward (to be away from the base 61). - For example, as illustrated in
FIG. 7B , when the other linear motion mechanism 67 (on the rear side) of the twolinear motion mechanisms 67 is activated and thesecond idler roller 65B is moved upward (to be closer to the base 61), the rear side of the holdingunit 7 can be inclined upward. In a case in which the rear side of the holdingunit 7 is desired to be inclined upward, one linear motion mechanism 67 (on the front side) of the twolinear motion mechanisms 67 may be activated, and the second idler roller may be moved downward (to be away from the base 61). - As in the foregoing, the
overhead transport vehicle 1 of the present preferred embodiment can adjust, by activating both or one of the twolinear motion mechanisms 67, the inclination of the holdingunit 7 with respect to the horizontal plane. Furthermore, in theoverhead transport vehicle 1 of the present preferred embodiment, the operation of thelinear motion mechanism 67 is controlled based on the state of the overhead transport vehicle 1 (information on inclination of the lifting part). The state of theoverhead transport vehicle 1 is stored, for example, in thestorage unit 8A provided in thecenter frame 15. The state of theoverhead transport vehicle 1 includes the state of theoverhead transport vehicle 1 acquired during teaching and the state of theoverhead transport vehicle 1 acquired by the measuringunit 80 and the measuredunit 90. - On each of the
overhead transport vehicles 1, teaching is performed before thetransport vehicle system 100 is put into operation. The teaching causes theoverhead transport vehicle 1 store the operation to be performed such that, in order for theoverhead transport vehicle 1 to transfer theFOUP 200 at theload port 300, the state of theoverhead transport vehicle 1 is acquired in a state in which theoverhead transfer transport 1 is stopped at a predetermined position on thetrack 20 and the holdingunit 7 is lowered by a predetermined distance to know an amount of deviation of the position of the holding unit 7 (more precisely, the position of the grippers 12) from a target position, and based on the state of the relevantoverhead transport vehicle 1, the deviation from the target position falls within an allowable range when thetransport vehicle system 100 is in operation. Examples of the state of theoverhead transport vehicle 1 include information such as the actual position (X coordinate, Y coordinate, Z coordinate) of thegrippers 12 with the reference position of theload port 300 as the origin, the angle θ, the angle αx, the angle αy, and the like. - The measuring
unit 80 and the measuredunit 90 are described in detail. As illustrated inFIG. 8 andFIG. 9 , the measuringunit 80 and the measuredunit 90 are units to acquire the state of theoverhead transport vehicle 1 without human intervention.FIG. 8 is a perspective view of the measuringunit 80 and the measuredunit 90, andFIG. 9 is a schematic diagram illustrating the measurement target of each distance sensor 83X1, 83Y1, 83Y2, 83Z1, 83Z2, 83Z3 when the measuringunit 80 measures the measuredunit 90. The solid line arrows and broken line arrows illustrated inFIG. 8 andFIG. 9 indicate the output directions of the laser at each distance sensor 83X1, 83Y1, 83Y2, 83Z1, 83Z2, and 83Z3. - In the
transport vehicle system 100 of the present preferred embodiment, when acquiring the state of theoverhead transport vehicle 1, the unit measuredunit 90 is mounted on theoverhead transport vehicle 1 and the measuringunit 80 is mounted on theload port 300. That is, the measured unit (first unit member) 90 is used by being gripped by the pair ofgrippers load port 300. In a state in which theoverhead transport vehicle 1 is stopped at a predetermined position on thetrack 20, the holdingunit 7 is lowered by a predetermined distance, and the measuredunit 90 is separated from the measuringunit 80 above theload port 300, the state of theoverhead transport vehicle 1 is acquired. - The measuring
unit 80 includes abody part 81, a unit controller 82 (seeFIG. 11 ), a plurality of distance sensors 83X1, 83Y1, 83Y2, 83Z1, 83Z2, and 83Z3, mountingparts 84,support parts 85, and guideparts 86. Thebody part 81 is a flat plate-like member that supports theunit controller 82, the mountingparts 84, and theguide parts 86. Theunit controller 82 is provided in a state of being supported by thebody part 81 and performs various electrical processes in the measuringunit 80. - Each of the distance sensors 83X1, 83Y1, 83Y2, 83Z1, 83Z2, and 83Z3 is a laser-type distance sensor, for example, and is attached to the mounting
parts 84. The distance sensor 83X1 measures the distance to an object by emitting a laser beam toward the inside of thebody part 81 along the X-axis direction. The distance sensors 83Y1 and 83Y2 measure the distances to an object by emitting laser beams toward the inside of thebody part 81 along the Y-axis direction. The distance sensors 83Z1, 83Z2, and 83Z3 measure the distances to an object by emitting laser beams upward along the Z-axis direction. - The mounting
parts 84 are the portions on which each of the distance sensors 83X1, 83Y1, 83Y2, 83Z1, 83Z2, and 83Z3 is mounted, and are provided to stand on thebody part 81. Thesupport parts 85 are the portions that support the measuredunit 90 and are provided to stand on thebody part 81. Theguide parts 86 are the portions that guide so that the measuredunit 90 is positioned in a predetermined position when the measuredunit 90 is supported on thesupport parts 85. Theguide parts 86 are provided to stand on thebody part 81. - The measured
unit 90 has aflange 91, abase plate 92, a plurality oftarget plates legs 97. Theflange 91 is the portion provided grippable by thegripper 12. Thebase plate 92 is connected to theflange 91, and thetarget plates base plate 92 and thetarget plates - Each
target plate base plate 92. Asurface 93 a facing the distance sensor 83X1 in thetarget plate 93 is a plane perpendicular to the X-axis direction and has a predetermined positional relation with the reference position of the load port 300 (center position of the placement surface of the load port 300). Asurface 94 a facing the distance sensor 83Y1 in thetarget plate 94 and a surface facing the distance sensor 83Y2 in thetarget plate 95 are planes perpendicular to the Y-axis direction and have a predetermined positional relation with the reference position of theload port 300. Thelegs 97 are provided at the bottom of each of thetarget plates body part 81 of the measuringunit 80 when the measured unit is supported by the measuringunit 80. - As in the foregoing, the
unit controller 82 of the measuringunit 80 can acquire the measurement distance X1 by the distance sensor 83X1, the measurement distance Y1 by the distance sensor 83Y1, the measurement distance Y2 by the distance sensor 83Y2, the measurement distance Z1 by the distance sensor 83Z1, the measurement distance Z2 by the distance sensor 83Z2, and the measurement distance Z3 by the distance sensor 83Z3. Then, theunit controller 82 can, based on a plurality of measurement distances X1, Y1, Y2, Z1, Z2, and Z3, calculate the actual position (X coordinate, Y coordinate, Z coordinate) of thegrippers 12 with the reference position of theload port 300 as the origin, and the angle θ, the angle αx, and the angle αy. - In this case, as illustrated in
FIG. 10A , the angle θ is the rotation angle of the measuringunit 80 rotating about the Z-axis with respect to the measured unit 90 (that is, the rotation angle of thegripper 12 rotating about the Z-axis with respect to the load port 300). Assuming that the distance between the distance sensor 83Y1 and the distance sensor 83Y2 is L1, the angle θ is expressed as θ=tan−1[(Y1−Y2)/L1]. InFIG. 10A , depiction of the distance sensors 83X1, 83Z1, 83Z2, 83Z3, and the like is omitted. - The angle αx, as illustrated in
FIG. 10B , is the tilt angle of the measuringunit 80 inclined about the Y-axis with respect to asurface 92 a of thebase plate 92 of the measured unit (that is, the tilt angle of thegripper 12 inclined about the Y-axis with respect to the reference plane of the load port 300). Assuming that the distance between the distance sensor 8321 and the distance sensor 83Z3 is L2, the angle αx is expressed as αx=tan−1[(Z3−Z1)/L2]. InFIG. 10B , depiction of the distance sensors 83X1, 83Y1, and 83Y2 and thetarget plates - The angle αy, as illustrated in
FIG. 10C , is the tilt angle of the measuringunit 80 inclined about the X-axis with respect to thesurface 92 a of thebase plate 92 of the measured unit 90 (that is, the tilt angle of thegripper 12 inclined about the X-axis with respect to the reference plane of the load port 300). Assuming that the average value of the distance Z1 measured by the distance sensor 83Z1 and the distance Z3 measured by the distance sensor 83Z3 (that is, (Z1+Z3)/2) is Z13 and that the distance between the line connecting the distance sensor 83Z1 and the distance sensor 83Z3 and the distance sensor 83Z2 is L3, the angle αy is expressed as αy=tan−1[(Z2−Z13)/L3]. InFIG. 10C , depiction of the distance sensors 83X1, 83Y1, and 83Y2 and thetarget plates - In the
transport vehicle system 100 of the present preferred embodiment, at apredetermined load port 300, in place of acquiring the actual position (X coordinate, Y coordinate, Z coordinate) of thegrippers 12 with the reference position of theload port 300 as the origin, the angle θ, the angle αx, and the angle αy (hereinafter, also referred to simply as the “state of theoverhead transport vehicle 1”), the state of theoverhead transport vehicle 1 is acquired using the measuringunits 80 placed on a first placement table 151, a second placement table 152, and a pair of third placement tables 153, 153 provided on amaintenance trestle 150 illustrated inFIGS. 12A and 12B and using at least one measuredunit 90. - Next, the
maintenance trestle 150 is described in detail. As illustrated inFIG. 12A , themaintenance trestle 150 is provided at a predetermined position along thetrack 20. The first placement table 151, the second placement table 152, and the pair of third placement tables 153, 153 are supported by aframe 154. The first placement table 151 is provided below thetrack 20 and at a relatively low position with respect to the second placement table 152 (in other words, at a position where the unwound amount of belts B for placing theFOUP 200 is relatively large). - The second placement table 152 is provided below the
track 20 and at a relatively high position with respect to the first placement table 151 (in other words, at a position where the unwound amount of belts B for placing theFOUP 200 is relatively small). The second placement table 152 is provided at a position displaced from the first placement table 151 (in the present preferred embodiment, at a position displaced toward the rear) in a plan view seen from above in the vertical direction. The second placement table 152 is provided to be slidable in the front-and-rear direction and is provided to be movable between an advanced position at which it is located in the area above the first placement table 151 and a retracted position at which it is not located in the area above the first placement table 151. When the state of theoverhead transport vehicle 1 is acquired using the second placement table 152, the second placement table 152 is moved to the advanced position. - The pair of third placement tables 153, 153 are disposed so as to sandwich the
track 20 in a plan view seen from above. The pair of third placement tables 153, 153 are provided at a position where theFOUP 200 cannot be transferred without activating the lateral unit 4. The pair of third placement tables 153, 153 are fixed immovably, unlike the second placement table 152. - As in the foregoing, with the
maintenance trestle 150 including the first placement table 151, the second placement table 152, and the pair of third placement tables 153, 153, the state of theoverhead transport vehicle 1 can be acquired for each of the first placement table 151, the second placement table 152, and the pair of third placement tables 153, 153. That is, on themaintenance trestle 150, the state of theoverhead transport vehicle 1 when the unwound amount of belts B is relatively large can be acquired using the first placement table 151, the state of theoverhead transport vehicle 1 when the unwound amount of belts B is relatively small can be acquired using the second placement table 152, and the state of theoverhead transport vehicle 1 when the belts B are unwound by activating the lateral unit 4 can be acquired using the pair of third placement tables 153, 153. - Next, using the
maintenance trestle 150, a flow of acquiring the state of theoverhead transport vehicle 1 is described. As illustrated inFIG. 13A , thearea controller 110 causes theoverhead transport vehicle 1 to move to themaintenance trestle 150 with predetermined timing. The area controller 110 (seeFIG. 11 ) causes theoverhead transport vehicle 1 to move to themaintenance trestle 150 according to a predetermined schedule (periodically). On the first placement table 151 of themaintenance trestle 150, the measuredunit 90 is placed in a state of being supported by the measuring unit 80 (seeFIG. 8 ). - As illustrated in
FIG. 13B , theoverhead transport vehicle 1 unwinds the belts B in a state of stopping above the first placement table 151 and lowers the holdingunit 7. After unwinding the belts B by a predetermined amount, theoverhead transport vehicle 1 activates thegrippers 12 to grip theflange 91 of the measuredunit 90. Thereafter, a predetermined amount of belts B is rewound and the measuredunit 90 supported by the measuringunit 80 is separated from the measuringunit 80. The measuringunit 80 placed on the first placement table 151 measures, in this state, the distances X1, Y1, Y2, Z1, Z2, and Z3 to thebase plate 92 and thetarget plates unit 90. - After the measurement by the measuring
unit 80 placed on the first placement table 151, theoverhead transport vehicle 1 winds the belts B in a state of gripping the measuredunit 90, and moves the holdingunit 7 to a height position higher than the second placement table 152. Next, as illustrated inFIG. 14A , the second placement table 152 is slid and moved to the advanced position above the first placement table 151. Theoverhead transport vehicle 1 unwinds the belts B and lowers the holdingunit 7 holding the measuredunit 90. Theoverhead transport vehicle 1 unwinds the belts B by a predetermined amount and positions the measuredunit 90 so as to be in a state of being separated by a predetermined amount from the measuringunit 80 placed on the second placement table 152. The measuringunit 80 placed on the second placement table 152 measures, in this state, the distances X1, Y1, Y2, Z1, Z2, and Z3 to thebase plate 92 and thetarget plates unit 90. - After the measurement by the measuring
unit 80 placed on the second placement table 152, theoverhead transport vehicle 1 winds the belts B in a state of gripping the measuredunit 90, and then, activates the lateral unit 4 to move the holdingunit 7 above one of the pair of third placement tables 153. Theoverhead transport vehicle 1 unwinds the belts B and lowers the holdingunit 7 holding the measuredunit 90. Theoverhead transport vehicle 1 unwinds the belt B by a predetermined amount and positions the measuredunit 90 so as to be in a state of being separated by a predetermined amount from the measuringunit 80 placed on the one of the pair of third placement tables 153. The measuringunit 80 placed on the one of the pair of third placement tables 153 measures, in this state, the distances X1, Y1, Y2, Z1, Z2, and Z3 to thebase plate 92 and thetarget plates unit 90. - After the measurement by the measuring
unit 80 placed on the one of the pair of third placement tables 153, theoverhead transport vehicle 1 winds the belts B in a state of gripping the measuredunit 90, activates the lateral unit 4, and this time, moves the holdingunit 7 above the other of the pair of third placement tables 153. Theoverhead transport vehicle 1 unwinds the belts B and lowers the holdingunit 7 holding the measuredunit 90. Theoverhead transport vehicle 1 unwinds the belts B by a predetermined amount and positions the measuredunit 90 so as to be in a state of being separated by a predetermined amount from the measuringunit 80 placed on the other of the pair of third placement tables 153. The measuringunit 80 placed on the other of the pair of third placement tables 153 measures, in this state, the distances X1, Y1, Y2, Z1, Z2, and Z3 to thebase plate 92 and thetarget plates unit 90. - After the measurement by the measuring
unit 80 placed on the other of the pair of third placement tables 153, theoverhead transport vehicle 1 winds the belts B in a state of gripping the measuredunit 90, activates the lateral unit 4, and this time, moves the holdingunit 7 above the first placement table 151. Next, as illustrated inFIG. 14B , the second placement table 152 moves to the retracted position retracted from above the first placement table 151. The move to the retracted position of the second placement table 152 may be performed at an appropriate timing after the measurement by the measuringunit 80 placed on the second placement table 152. - The
overhead transport vehicle 1 unwinds the belts B in a state of stopping above the first placement table 151 and lowers the holdingunit 7 holding the measuredunit 90. As illustrated inFIG. 15 , theoverhead transport vehicle 1 unwinds the belts B until the measuredunit 90 is in a state of being supported by the measuringunit 80 placed on the first placement table 151, then activates thegrippers 12 to release the gripping of theflange 91 of the measuredunit 90. The measuredunit 90 is in a state of being supported by the measuringunit 80 placed on the first placement table 151. Thereafter, theoverhead transport vehicle 1 winds the belts B until the holdingunit 7 is ready to travel. Thearea controller 110 causes theoverhead transport vehicle 1 to leave from themaintenance trestle 150. - By the foregoing flow, on each of the measured
unit 90 placed on each of the first placement table 151, the second placement table 152, and the pair of third placement tables 153, 153 at which the distances X1, Y1, Y2, Z1, Z2, and Z3 to thebase plate 92 and thetarget plates grippers 12 with the reference position of each of the placement tables as the origin, the angle θ, the angle αx, and the angle αy is calculated based on the distances X1, Y1, Y2, Z1, Z2, and Z3. These pieces of information are transmitted to thecommunication unit 9 of theoverhead transport vehicle 1 via acommunication unit 88 provided in themaintenance trestle 150. Thecommunication unit 88 of themaintenance trestle 150 and thecommunication unit 9 of theoverhead transport vehicle 1 can perform communication by various methods and devices such as optical communication, wireless communication, and the like. - The
transport vehicle controller 8 causes thestorage unit 8A (seeFIG. 11 ) to store the information received via thecommunication unit 9 such as the actual position (X coordinate, Y coordinate, Z coordinate) of thegrippers 12 with the reference position of each placement table as the origin, the angle θ, the angle αx, and the angle αy. That is, thetransport vehicle controller 8 causes thestorage unit 8A to store (update) the latest state of theoverhead transport vehicle 1 acquired by the measuringunit 80 and the measuredunit 90. Thetransport vehicle controller 8 controls the operation of thelinear motion mechanisms 67 based on the state of theoverhead transport vehicle 1 stored in thisstorage unit 8A. - The action and effect in the
transport vehicle system 100 of the above-described preferred embodiment are described. In such atransport vehicle system 100, the holdingunit 7 is controlled based on predetermined set values when lifted or lowered, but in thetransport vehicle system 100 of the above-described preferred embodiment, the set values are appropriately corrected based on the measurement result acquired by the measuringunit 80 and the measuredunit 90, that is, the information that is considered to be indicative of the current state of the holdingunit 7 when the holdingunit 7 is lifted or lowered to the transfer part, for example, theload port 300. This makes it possible to appropriately adjust the inclination of the holdingunit 7 for eachoverhead transport vehicle 1 without human intervention - In the
transport vehicle system 100 of the above-described preferred embodiment, the measuredunit 90 is formed as a unit member grippable by thegrippers 12, and the measuring unit is formed as a unit member placeable on each of the placement tables of themaintenance trestle 150. When theoverhead transport vehicle 1 is about to start acquiring the state of theoverhead transport vehicle 1, the measuredunit 90 is placed on the first placement table 151 in a state of being supported by the measuringunit 80. This makes it possible to rapidly execute automatic measurement by the measuringunit 80 and the measuredunit 90. - In the
transport vehicle system 100 of the above-described preferred embodiment, the measuredunit 90 is used in a state of being gripped by thegrippers 12, and the measuring unit is used in a state of being placed on each of the placement tables of themaintenance trestle 150. This makes it possible to perform automatic measurement by the measuringunit 80 and the measuredunit 90 without significantly changing the configuration of theoverhead transport vehicle 1. - In the
transport vehicle system 100 of the above-described preferred embodiment, themaintenance trestle 150 is provided in the traveling area of theoverhead transport vehicle 1 separately from theload port 300, so that theoverhead transport vehicle 1 can be measured efficiently without stopping the operation by thetransport vehicle system 100. - In the
transport vehicle system 100 of the above-described preferred embodiment, themaintenance trestle 150 including the first placement table 151, the second placement table 152, and the third placement tables 153 is provided, so that, on each of theload port 300 provided at a relatively low position with respect to the traveling position of theoverhead transport vehicle 1, theload port 300 provided at a relatively high position, and theload port 300 on which placing is performed by operating the sliding part, it is possible to appropriately adjust the inclination of the holdingunit 7 for eachoverhead transport vehicle 1. - In the
transport vehicle system 100 of the above-described preferred embodiment, theoverhead transport vehicle 1 is periodically moved to themaintenance trestle 150 and the measuringunit 80 is made to measure the measuredunit 90, so that periodic adjustment of the set values can be made. - In the
overhead transport vehicle 1 of the above-described preferred embodiment, by activating thelinear motion mechanisms 67, the inclination of the holdingunit 7 with respect to the horizontal plane can be adjusted. The amount of operation of the linear motion mechanisms 67 (amount of movement of the guide rollers) is automatically adjusted based on the information about the inclination on the holding unit 7 (information such as the angle αx and the angle αy) that is the state of theoverhead transport vehicle 1, so that the holdingunit 7 can be adjusted to the desired tilt. That is, theoverhead transport vehicle 1 of the present preferred embodiment can appropriately adjust the inclination of the holdingunit 7 without human intervention. - The preferred embodiments have been described above, but the present invention is not limited to the preferred embodiments described above. Various modifications can be made without departing from the gist of the present invention.
- In the
overhead transport vehicle 1 of the above-described preferred embodiments, it has been described with an example of acquiring the state of theoverhead transport vehicle 1 by causing theoverhead transport vehicle 1 to enter themaintenance trestle 150, but the state of theoverhead transport vehicle 1 may be acquired for eachload port 300 of thetransport vehicle system 100. With this configuration, the holdingunit 7 can be adjusted to the optimum inclination for eachload port 300 on which theFOUP 200 is actually placed. - In the
overhead transport vehicle 1 of the above-described preferred embodiments and the above-described modification, it has been described with an example of acquiring the state of theoverhead transport vehicle 1 from the measuringunit 80 and the measuredunit 90 when the holdingunit 7 grips the measuredunit 90, but the state of theoverhead transport vehicle 1 may be acquired by moving the holdingunit 7, which is gripping the measuring unit (first unit member) 80, away from or closer to the measured unit (second unit member) 90 placed on each of the placement tables. With this configuration, the measuredunit 90, which is inexpensive relative to the measuringunit 80, is placed on each of the placement tables of themaintenance trestle 150, so that themaintenance trestle 150 can be constructed at a low cost. - In the
overhead transport vehicle 1 of the above-described preferred embodiments and the above-described modifications, it has been described, as the state of theoverhead transport vehicle 1 to be stored in thestorage unit 8A, with an example of the information such as the actual position (X coordinate, Y coordinate, Z coordinate) of thegrippers 12 with a predetermined reference position as the origin, the angle θ, the angle αx, the angle αy, and the like, but it may be set values of the amount of operation of the linear motion mechanisms 67 (amount of movement of the guide rollers) determined based on such information on the actual position (X coordinate, Y coordinate, Z coordinate), the angle θ, the angle αx, the angle αy, and the like. - In the above-described preferred embodiments and some of the above-described modifications, it has been described with an example in which the measured
unit 90 having thetarget plates unit 80, is disposed on each of the placement tables of themaintenance trestle 150, but in a case of theload port 300, for example, positioning pins or the like formed on a portion where theFOUP 200 is placed may be used, in place of the measuredunit 90, as the measurement target of the measuringunit 80, or targets to be the measurement targets may be formed directly on each of the placement tables of themaintenance trestle 150. - In the
overhead transport vehicle 1 of the above-described preferred embodiments, in place of thelinear motion mechanism 67 having the function of moving the position of at least one of the secondidler rollers 65B in order to move one end of the belt B in the lifting-and-lowering direction, a cam mechanism (position adjuster) having a similar function may be provided. - In the
overhead transport vehicle 1 of the above-described preferred embodiments, it has been described with an example of moving one end of the belt B in the lifting-and-lowering direction by moving the position of at least one of the secondidler rollers 65B, but it may be configured such that one end of the belt B is moved in the lifting-and-lowering direction by moving the position of thefirst idler roller 65A in place of thesecond idler roller 65B. - In the above-described preferred embodiments and the modifications, it has been described with an example of using the ball screw as the
linear motion mechanisms 67, but a cylinder, a linear guide, and the like may be used. - The holding
unit 7 of the above-described preferred embodiments and the modifications has been described with an example in which one ends of the belts B are connected via thefirst buffering mechanism 50 and thesecond buffering mechanism 40, but it may be directly connected to the holdingunit 7. The four belts B may be directly connected to the holdingunit 7 as is. Alternatively, the three belts B may be connected to the holdingunit 7. - In the above-described preferred embodiments and the modifications, it has been described with an example of direct exchange between the
overhead transport vehicle 1 and the measuringunit 80 via the communication units, but various pieces of information may be exchanged via thearea controller 110. - In addition to the configuration of the measuring
unit 80 of the above-described preferred embodiments and the above-described modifications, a measuring unit including a battery and a communication unit, which are integrally configured, may be used. - While preferred embodiments of the present invention have been described above, it is to be understood that variations and modifications will be apparent to those skilled in the art without departing from the scope and spirit of the present invention. The scope of the present invention, therefore, is to be determined solely by the following claims.
Claims (19)
1-8. (canceled)
9. A transport vehicle system comprising:
an overhead transport vehicle including a lifter including a gripper to grip an article and operable to be lifted and lowered by a plurality of suspenders;
a measurer to measure a measurement target portion;
a measured portion including the measurement target portion thereon;
a controller configured or programmed to cause the lifter to be lifted and lowered according to a predetermined set value;
a maintenance trestle provided in a traveling area of the overhead transport vehicle and on which a placement table of the measurer is provided; and
a communicator to wirelessly transmit a result of measurement of the measured portion made by the measurer to the controller; wherein
the measured portion is a first unit grippable by the gripper;
the measurer is a second unit placeable on the placement table;
the first unit is placeable on the maintenance trestle in a state of being supported by the second unit placed on the placement table; and
the controller is configured or programmed to cause the gripper to grip the first unit in a state of being supported by the second unit at the placement table of the maintenance trestle and cause the lifter to lift so that the second unit in a state of being placed on the placement table is able to measure the first unit gripped by the gripper, and correct the set value based on a measurement result of the first unit transmitted via the communicator from the second unit in a state of being placed on the placement table.
10. The transport vehicle system according to claim 9 , wherein
the overhead transport vehicle includes a body arranged such that the lifter is able to be lifted and lowered with respect to the body by the suspenders being wound and unwound, and a slider to move the lifter in a direction perpendicular or substantially perpendicular to both a transport direction of the overhead transport vehicle and a vertical direction; and
the maintenance trestle includes a first placement table at a position where the article is placeable by lowering the lifter without the overhead transport vehicle activating the slider, a second placement table above the first placement table in the vertical direction and retractable in a horizontal direction from an area above the first placement table in the vertical direction, and a third placement table at a position where the article is placeable by at least the overhead transport vehicle activating the slider.
11. The transport vehicle system according to claim 9 , further comprising an area controller configured or programmed to cause the overhead transport vehicle to periodically move to the maintenance trestle.
12. A transport vehicle system comprising:
an overhead transport vehicle including a lifter including a gripper to grip an article and operable to be lifted and lowered by a plurality of suspenders;
a measurer to measure a measurement target portion;
a measured portion including the measurement target portion thereon;
a controller configured or programmed to cause the lifter to be lifted and lowered according to a predetermined set value; wherein
the overhead transport vehicle includes:
a winding drum to lift and lower the lifter by winding and unwinding the suspenders;
at least one guide roller around which the suspenders unwound from the winding drum are wound;
a body supporting the winding drum and the guide roller; and
at least one position adjuster to move a connection portion of the suspenders with the lifter in a lifting-and-lowering direction by moving a relative position of the guide roller with respect to the body; wherein
the controller is configured or programmed to control a movement of the guide roller by the at least one position adjuster based on information about inclination of the lifter;
the controller is configured or programmed to control lifting and lowering of the lifter so that the measurer is able to measure the measured portion by one of the measurer and the measured portion gripped by the gripper and by the other of the measurer at a predetermined position and the measured portion at a predetermined position, and correct the set value based on a result of measurement of the measured portion made by the measurer; and
the set value includes the information about inclination.
13. The transport vehicle system according to claim 12 , wherein
one of the measurer and the measured portion is a first unit grippable by the gripper;
the other of the measurer and the measured portion is a second unit placeable at the predetermined position; and
one of the first unit and the second unit is placeable at the predetermined position in a state of being supported by the other of the first unit and the second unit.
14. The transport vehicle system according to claim 12 , further comprising:
a communicator to transmit the result of measurement of the measured portion by the measurer to the controller; wherein
the measured portion is used in a state of being gripped by the gripper and the measurer is used in a state of being placed at the predetermined position.
15. The transport vehicle system according to claim 12 , further comprising a maintenance trestle that is provided in a traveling area of the overhead transport vehicle and on which a placement table to be the predetermined position is provided.
16. The transport vehicle system according to claim 15 , wherein
the overhead transport vehicle includes a body arranged such that the lifter is able to be lifted and lowered with respect to the body by the suspenders being wound and unwound, and a slider to move the lifter in a direction perpendicular or substantially perpendicular to both a transport direction of the overhead transport vehicle and a vertical direction; and
the maintenance trestle includes a first placement table provided at a position where the article is placeable by lowering the lifter without the overhead transport vehicle activating the slider, a second placement table provided above the first placement table in the vertical direction and provided to be retractable in a horizontal direction from an area above the first placement table in the vertical direction, and a third placement table provided at a position where the article is placeable by the overhead transport vehicle activating at least the slider.
17. The transport vehicle system according to claim 15 , further comprising an area controller configured or programmed to cause the overhead transport vehicle to periodically move to the maintenance trestle.
18. The transport vehicle system according to claim 12 , wherein
the set value is set for each placement portion for the article;
one of the measurer and the measured portion is used in a state of being gripped by the gripper; and
the other of the measurer and the measured portion is used in a state of being formed or placed on the placement portion to be a measurement target.
19. The transport vehicle system according to claim 13 , further comprising:
a communicator to transmit the result of measurement of the measured portion by the measurer to the controller; wherein
the measured portion is used in a state of being gripped by the gripper and the measurer is used in a state of being placed at the predetermined position.
20. The transport vehicle system according to claim 13 , further comprising a maintenance trestle that is provided in a traveling area of the overhead transport vehicle and on which a placement table to be the predetermined position is provided.
21. The transport vehicle system according to claim 14 , further comprising a maintenance trestle that is provided in a traveling area of the overhead transport vehicle and on which a placement table to be the predetermined position is provided.
22. The transport vehicle system according to claim 19 , further comprising a maintenance trestle that is provided in a traveling area of the overhead transport vehicle and on which a placement table to be the predetermined position is provided.
23. The transport vehicle system according to claim 19 , wherein
the overhead transport vehicle includes a body arranged such that the lifter is able to be lifted and lowered with respect to the body by the suspenders being wound and unwound, and a slider to move the lifter in a direction perpendicular or substantially perpendicular to both a transport direction of the overhead transport vehicle and a vertical direction; and
the maintenance trestle includes a first placement table provided at a position where the article is placeable by lowering the lifter without the overhead transport vehicle activating the slider, a second placement table provided above the first placement table in the vertical direction and provided to be retractable in a horizontal direction from an area above the first placement table in the vertical direction, and a third placement table provided at a position where the article is placeable by the overhead transport vehicle activating at least the slider.
24. The transport vehicle system according to claim 20 , wherein
the overhead transport vehicle includes a body arranged such that the lifter is able to be lifted and lowered with respect to the body by the suspenders being wound and unwound, and a slider to move the lifter in a direction perpendicular or substantially perpendicular to both a transport direction of the overhead transport vehicle and a vertical direction; and
the maintenance trestle includes a first placement table provided at a position where the article is placeable by lowering the lifter without the overhead transport vehicle activating the slider, a second placement table provided above the first placement table in the vertical direction and provided to be retractable in a horizontal direction from an area above the first placement table in the vertical direction, and a third placement table provided at a position where the article is placeable by the overhead transport vehicle activating at least the slider.
25. The transport vehicle system according to claim 21 , wherein
the overhead transport vehicle includes a body arranged such that the lifter is able to be lifted and lowered with respect to the body by the suspenders being wound and unwound, and a slider to move the lifter in a direction perpendicular or substantially perpendicular to both a transport direction of the overhead transport vehicle and a vertical direction; and
the maintenance trestle includes a first placement table provided at a position where the article is placeable by lowering the lifter without the overhead transport vehicle activating the slider, a second placement table provided above the first placement table in the vertical direction and provided to be retractable in a horizontal direction from an area above the first placement table in the vertical direction, and a third placement table provided at a position where the article is placeable by the overhead transport vehicle activating at least the slider.
26. The transport vehicle system according to claim 22 , wherein
the overhead transport vehicle includes a body arranged such that the lifter is able to be lifted and lowered with respect to the body by the suspenders being wound and unwound, and a slider to move the lifter in a direction perpendicular or substantially perpendicular to both a transport direction of the overhead transport vehicle and a vertical direction; and
the maintenance trestle includes a first placement table provided at a position where the article is placeable by lowering the lifter without the overhead transport vehicle activating the slider, a second placement table provided above the first placement table in the vertical direction and provided to be retractable in a horizontal direction from an area above the first placement table in the vertical direction, and a third placement table provided at a position where the article is placeable by the overhead transport vehicle activating at least the slider.
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JP2020-191794 | 2020-11-18 | ||
JP2020191794 | 2020-11-18 | ||
PCT/JP2021/035104 WO2022107448A1 (en) | 2020-11-18 | 2021-09-24 | Transport vehicle system |
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US20230406622A1 true US20230406622A1 (en) | 2023-12-21 |
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EP (1) | EP4249405A1 (en) |
JP (1) | JP7347692B2 (en) |
KR (1) | KR20230104707A (en) |
CN (1) | CN116547220A (en) |
IL (1) | IL302848A (en) |
TW (1) | TW202225061A (en) |
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KR100194410B1 (en) | 1996-03-19 | 1999-06-15 | 윤종용 | How to adjust the display lamp brightness of the phone |
JPH10194410A (en) | 1997-01-09 | 1998-07-28 | Toyota Autom Loom Works Ltd | Lifting belt winding structure in transport carriage and transport carriage |
JP6119699B2 (en) * | 2014-08-27 | 2017-04-26 | 村田機械株式会社 | Transfer position determination method |
JP2017154840A (en) * | 2016-02-29 | 2017-09-07 | 株式会社ダイフク | Article conveyance facility |
SG11202106155VA (en) * | 2018-12-14 | 2021-07-29 | Murata Machinery Ltd | Conveyance vehicle |
JP7248147B2 (en) * | 2019-11-20 | 2023-03-29 | 村田機械株式会社 | overhead carrier |
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- 2021-09-24 KR KR1020237019649A patent/KR20230104707A/en active Search and Examination
- 2021-09-24 US US18/036,701 patent/US20230406622A1/en active Pending
- 2021-09-24 WO PCT/JP2021/035104 patent/WO2022107448A1/en active Application Filing
- 2021-09-24 JP JP2022563602A patent/JP7347692B2/en active Active
- 2021-09-24 EP EP21894323.1A patent/EP4249405A1/en active Pending
- 2021-09-24 CN CN202180076467.2A patent/CN116547220A/en active Pending
- 2021-09-24 IL IL302848A patent/IL302848A/en unknown
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WO2022107448A1 (en) | 2022-05-27 |
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IL302848A (en) | 2023-07-01 |
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