US20230294245A1 - Cooling structure of high-speed cup-shaped wheel - Google Patents

Cooling structure of high-speed cup-shaped wheel Download PDF

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Publication number
US20230294245A1
US20230294245A1 US18/017,089 US202118017089A US2023294245A1 US 20230294245 A1 US20230294245 A1 US 20230294245A1 US 202118017089 A US202118017089 A US 202118017089A US 2023294245 A1 US2023294245 A1 US 2023294245A1
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United States
Prior art keywords
water channel
blade ring
inner water
radial direction
water
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Pending
Application number
US18/017,089
Inventor
Jingxin SONG
Anning LIANG
Yong Ye
Huiling LONG
Xinling GUO
Liang Zhao
Zhiyong Wang
Renjie LIU
Fengming Qin
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Guilin Champion Union Diamond Co Ltd
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Guilin Champion Union Diamond Co Ltd
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Publication date
Priority claimed from CN202010796438.0A external-priority patent/CN111958508A/en
Priority claimed from CN202021645795.9U external-priority patent/CN212218225U/en
Application filed by Guilin Champion Union Diamond Co Ltd filed Critical Guilin Champion Union Diamond Co Ltd
Publication of US20230294245A1 publication Critical patent/US20230294245A1/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D5/00Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting only by their periphery; Bushings or mountings therefor
    • B24D5/10Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting only by their periphery; Bushings or mountings therefor with cooling provisions, e.g. with radial slots
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D7/00Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting otherwise than only by their periphery, e.g. by the front face; Bushings or mountings therefor
    • B24D7/10Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting otherwise than only by their periphery, e.g. by the front face; Bushings or mountings therefor with cooling provisions

Definitions

  • the present invention relates to the field of cup-shaped wheel technologies, and in particular to a cooling structure of a high-speed cup-shaped wheel.
  • a cup-shaped wheel mainly works in three major modes.
  • a front ring works, and this mode is characterized in that an axial height at an outer circle of a working surface of a blade ring is lower than an axial height at an inner circle of the working surface of the blade ring, and the inner circle of the working surface of the blade ring is finally in contact with a workpiece.
  • the second mode as shown in FIG. 3 and FIG.
  • a back ring works, and this mode is characterized in that the axial height at the outer circle of the working surface of the blade ring is higher than the axial height at the inner circle of the working surface of the blade ring, and the outer circle of the working surface of the blade ring is finally in contact with the workpiece.
  • a third mode as shown in FIG. 5 , both the front ring and the back ring work, and this mode is characterized in that the axial height at the outer circle of the working surface of the blade ring is lower than the axial height at the inner circle of the working surface of the blade ring, and the inner circle of the working surface of the blade ring is finally in contact with the workpiece.
  • an axial height difference between an outer diameter and an inner diameter of the grinding surface shows a curved surface form associated with the depth-of-cut.
  • a through-blade ring-type cup-shaped grinding wheel of the prior art two adjacent blades are spaced apart to form a water passage channel capable of delivering cooling water to a working surface, and the water passage channel has a through structure in a radial direction of a blade ring.
  • the cup-shaped grinding wheel rotates at a high speed, most of the cooling water entering the blade ring via an inner radial cavity will be thrown out toward the outer circle side of the blade ring via the water passage channel under a centrifugal force since the water passage channel has a through structure in the radial direction of the blade ring, such that the cooling effect on the working surface is extremely poor.
  • the amount of cooling water flowing along the inner circle sidewall of the blade ring to the working surface of the blade ring is very small, and the water in a bundle state is easily atomized into small water droplets by an “airflow barrier”, which attenuates the cooling effect. Therefore, a region of the working surface close to the inner circle of the blade ring has no cooling water or insufficient cooling water, failing to achieve sufficient cooling.
  • an inner blade ring-type cup-shaped grinding wheel of the prior art the outer side of a blade ring is blocked, that is, an end of a water passage channel close to an outer circle of the blade ring is blocked.
  • the cup-shaped grinding wheel rotates at a high speed, most of the cooling water entering an inner circle of the blade ring via an inner radial cavity will tend to gather at the end of the water passage channel close to the outer circle of the blade ring under a centrifugal force, and be thrown out from a region of the working surface close to the outer circle of the blade ring, and the region of the working surface close to the outer circle of the blade ring can be sufficiently cooled at this time.
  • the region of the working surface close to the inner circle of the blade ring has no cooling water or insufficient cooling water, failing to achieve sufficient cooling.
  • an object of the present invention is to provide a cooling structure of a high-speed cup-shaped wheel, in order to improve the cooling efficiency and the utilization efficiency of cooling water and advantageously improve the grinding stability and grinding quality.
  • a cooling structure of a high-speed cup-shaped wheel includes a base and a blade ring, wherein the blade ring is arranged on the base and is fixedly connected to the base; the blade ring is provided with a plurality of water channel groups, which is sequentially arranged at intervals in a circumferential direction of the blade ring; and
  • the present invention has the following beneficial effects: the cooling water flowing out of the two or more inner water channels different in width can cover the entire working surface, thereby improving the cooling efficiency for the working surface and avoiding the failure of sufficient cooling on some regions of the working surface; the cooling water covers the entire working surface, such that the utilization efficiency of the cooling water can be effectively improved; the influences from machining parameters can also be reduced to advantageously improve the grinding stability and grinding quality; and the cooling water covering the entire working surface can also allow the cup-shaped wheel to adapt to high-speed grinding.
  • the present invention can implement further improvements as described below.
  • a number of the inner water channels in each of the water channel groups has a directly proportional relationship with a depth-of-cut of the blade ring.
  • the beneficial effect of adopting the above-mentioned further solution is that, with more inner water channels in each water channel group, the outflow uniformity of the cooling water is improved to ensure that the cooling water completely covers the entire working surface, thereby meeting the requirement of the cup-shaped wheel for high-speed machining and improving the cooling efficiency and cooling completeness.
  • a width difference between two adjacent inner water channels in each of the water channel groups in the radial direction of the blade ring has an inversely proportional relationship with the number of the inner water channels.
  • the beneficial effect of adopting the above-mentioned further solution is that when the cooling water is allowed to flow through the two or more inner water channels, the outer or inner circle edge of the blade ring can be covered with the cooling water to ensure that the cooling water completely covers the entire working surface, thereby meeting the requirement of the cup-shaped wheel for high-speed machining and improving the cooling efficiency and cooling completeness.
  • each of the inner water channels in each of the water channel groups in the radial direction of the blade ring the larger a circumferential spacing between the inner water channel and the adjacent inner water channel thereof.
  • the beneficial effect of adopting the above-mentioned further solution is that with larger circumferential spacing between adjacent inner water channels, the strength of the working surface corresponding to a region between two adjacent inner water channels is ensured, such that the cup-shaped wheel can adapt to high-speed grinding.
  • a spacing between the inner water channel, having a maximum width in the radial direction of the blade ring, in each of the water channel groups and the adjacent inner water channel thereof is W1; a spacing between the inner water channel, having a minimum width in the radial direction of the blade ring, in the water channel group and the adjacent inner water channel thereof is W2; a spacing between the inner water channel, having the minimum width in the radial direction of the blade ring, in the water channel group and the inner water channel, having the maximum width in the radial direction of the blade ring, in the adjacent water channel group thereof is W3; and W1>W3>W2.
  • the beneficial effect of adopting the above-mentioned further solution is that ensuring the strength of the working surface corresponding to the region between two adjacent inner water channels can further ensure the strength of the working surface corresponding to a region between two adjacent water channel groups, such that the cup-shaped wheel can adapt to high-speed grinding.
  • a cooling coverage area between the inner water channel, having the maximum width in the radial direction of the blade ring, in each of the water channel groups and the adjacent inner water channel thereof is S1; a cooling coverage area between the inner water channel, having the minimum width in the radial direction of the blade ring, in the water channel group and the adjacent inner water channel thereof is S2; a cooling coverage area between the inner water channel, having the minimum width in the radial direction of the blade ring, in the water channel group and the inner water channel, having the maximum width in the radial direction of the blade ring, in the adjacent water channel group thereof is S3; and S1>S3>S2.
  • the beneficial effect of adopting the above-mentioned further solution is that ensuring the strength of the working surface corresponding to the region between two adjacent inner water channels can further ensure the strength of the working surface corresponding to a region between two adjacent water channel groups, such that the cup-shaped wheel can adapt to high-speed grinding.
  • the inner water channel, having the maximum width in the radial direction of the blade ring, in each of the water channel groups is close to an outer circle edge of the blade ring.
  • the beneficial effect of adopting the above-mentioned further solution is that the cooling water flowing out of the inner water channel having the maximum width in the radial direction of the blade ring can cover the outer circle edge of the blade ring to improve the cooling efficiency.
  • the two or more inner water channels each have a roundabout structure, and an axis of each of the two or more inner water channels deviates from a circle center of the blade ring.
  • each of the water channel groups includes a water passage channel, which is arranged at a side of the inner water channel, having the largest length in the radial direction of the blade ring, in the water channel group.
  • the beneficial effect of adopting the above-mentioned further solution is that the cooling water is thrown out via the water passage channels towards the outer circle of the blade ring, in order to cover the outer circle region of the blade ring, thereby improving the cooling efficiency of the blade ring.
  • the water passage channel has a roundabout structure, and has an axis deviating from the circle center of the blade ring.
  • FIG. 1 is a first schematic implementation diagram of a cup-shaped wheel in the prior art in a mode where a front ring works;
  • FIG. 2 is a second schematic implementation diagram of the cup-shaped wheel in the prior art in a mode where the front ring works;
  • FIG. 3 is a first schematic implementation diagram of the cup-shaped wheel in the prior art in a mode where a back ring works;
  • FIG. 4 is a second schematic implementation diagram of the cup-shaped wheel in the prior art in a mode where the back ring works;
  • FIG. 5 is a schematic implementation diagram of the cup-shaped wheel of the prior art in a mode where both the front ring and the back ring work;
  • FIG. 6 is a front view of a cup-shaped wheel with respect to Embodiment 1 according to the present invention.
  • FIG. 7 is a schematic enlarged view of Part A in FIG. 6 ;
  • FIG. 8 is a front view of a cup-shaped wheel with respect to Embodiment 2 according to the present invention.
  • FIG. 9 is a schematic enlarged view of Part B in FIG. 8 .
  • a cooling structure of a high-speed cup-shaped wheel includes a base 1 and a blade ring 2 .
  • the blade ring 2 is arranged on the base 1 and fixedly connected to the base 1 .
  • the blade ring 2 is provided with a plurality of water channel groups 3 , which is sequentially arranged at intervals in a circumferential direction of the blade ring 2 .
  • Each of the water channel groups 3 includes two or more inner water channels 3 . 1 , which are sequentially arranged at intervals in the circumferential direction of the blade ring 2 .
  • the width of each of the two or more inner water channels 3 . 1 in a radial direction of the blade ring 2 is gradually increased.
  • Cooling water is introduced at the center of the base 1 and enters the inner water channels 3 . 1 . Under the action of a centrifugal force, the cooling water flows from the end of each inner water channel 3 . 1 close to the inner circle of the blade ring 2 to the end of the inner water channel 3 . 1 close to the outer circle of the blade ring 2 . Because the end of the inner water channel 3 . 1 close to the outer circle of the blade ring 2 is blocked, the cooling water flows out to a working surface 2 . 1 of the blade ring 2 , and flows on the working surface 2 . 1 along a tangential direction of the inner water channel 3 . 1 , such that the cooling water cools a partial region of the working surface 2 . 1 .
  • each of the two or more inner water channels 3 . 1 in the radial direction of the blade ring 2 increases gradually, and the cooling water flowing out of the inner water channels 3 . 1 different in width can cover the entire working surface 2 . 1 , thereby improving the cooling efficiency for the working surface 2 . 1 and avoiding the failure of sufficient cooling on some regions of the working surface 2 . 1 ; the cooling water covers the entire working surface 2 . 1 , such that the utilization efficiency of the cooling water can be effectively improved; the influences from machining parameters can also be reduced to advantageously improve the grinding stability and grinding quality; and the cooling water covering the entire working surface 2 . 1 can also allow the cup-shaped wheel to adapt to high-speed grinding.
  • One end of the inner water channel 3 . 1 is communicated to the inner circle of the blade ring 2 , and the other end of the inner water channel 3 . 1 is close to the outer circle of the blade ring 2 and is blocked.
  • the cooling structure is simple and is convenient to machine, and the cost can be effectively reduced.
  • the number of the inner water channels 3 . 1 in each of the water channel groups 3 has a directly proportional relationship with a depth-of-cut of the blade ring 2 .
  • a width difference between two adjacent inner water channels 3 . 1 in each of the water channel groups 3 in the radial direction of the blade ring 2 has an inversely proportional relationship with the number of the inner water channels 3 . 1 .
  • the more the inner water channels 3 . 1 in each of the water channel groups 3 the smaller the width difference, in the radial direction of the blade ring 2 , between two adjacent inner water channels 3 . 1 .
  • the inner water channel 3 . 1 having the minimum width in the radial direction of the blade ring 2 , in each of the water channel groups 3 is smaller. That is, the width of each inner water channel 3 . 1 in the radial direction of the blade ring 2 decreases with the increase of the depth-of-cut of the blade ring 2 .
  • the outer or inner circle edge of the blade ring 2 can be covered with the cooling water to ensure that the cooling water completely covers the entire working surface 2 . 1 , thereby meeting the requirement of the cup-shaped wheel for high-speed machining and improving the cooling efficiency and cooling completeness.
  • the strength of the working surface 2 . 1 corresponding to the region between the two adjacent inner water channels 3 . 1 is ensured, such that the cup-shaped wheel can adapt to high-speed grinding.
  • W1 is also a circumferential distance between the inner water channel 3 . 1 having the maximum width in the radial direction of the blade ring 2 and the adjacent inner water channel 3 . 1 thereof;
  • W2 is also a circumferential distance between the inner water channel 3 . 1 having the minimum width in the radial direction of the blade ring 2 and the adjacent inner water channel 3 . 1 ;
  • W3 is also a circumferential distance between the inner water channel 3 . 1 having the minimum width in the radial direction of the blade ring 2 and the inner water channel 3 . 1 , having the maximum width in the radial direction of the blade ring 2 , in the adjacent water channel group 3 .
  • the strength of the working surface 2 . 1 corresponding to a region between the two adjacent inner water channels 3 . 1 is ensured, and the strength of the working surface 2 . 1 corresponding to a region between the two adjacent channel groups 3 is also ensured, such that the cup-shaped wheel can adapt to high-speed grinding.
  • a cooling coverage area between the inner water channel 3 . 1 , having the maximum width in the radial direction of the blade ring 2 , in each of the water channel groups 3 and the adjacent inner water channel 3 . 1 thereof is S1;
  • a cooling coverage area between the inner water channel 3 . 1 , having the minimum width in the radial direction of the blade ring 2 , in the water channel group 3 and the adjacent inner water channel 3 . 1 thereof is S2;
  • a cooling coverage area between the inner water channel 3 . 1 , having the minimum width in the radial direction of the blade ring 2 , in the water channel group 3 and the inner water channel 3 . 1 , having the maximum width in the radial direction of the blade ring 2 , in the adjacent water channel group 3 thereof is S3; and S1>S3>S2.
  • the inner water channel 3 . 1 having the maximum width in the radial direction of the blade ring 2 , in each of the water channel groups 3 is close to an outer circle edge of the blade ring 2 .
  • the end of the inner water channel 3 . 1 , having the maximum width in the radial direction of the blade ring 2 , close to the outer circle edge of the blade ring 2 is infinitely close to the outer circle edge of the blade ring 2 to allow that a spacing between the inner water channel 3 . 1 and the outer circle edge of the blade ring 2 is infinitely close to zero, such that the cooling water flowing out from the inner water channel 3 . 1 , having the maximum width in the radial direction of the blade ring 2 , can cover the outer circle edge of the blade ring 2 , thereby improving the cooling efficiency.
  • the two or more inner water channels 3 . 1 each have a roundabout structure, and an axis of each of the two or more inner water channels 3 . 1 deviates from a circle center of the blade ring 2 .
  • a cooling structure of a high-speed cup-shaped wheel includes a base 1 and a blade ring 2 .
  • the blade ring 2 is arranged on the base 1 and fixedly connected to the base 1 .
  • the blade ring 2 is provided with a plurality of water channel groups 3 , which is sequentially arranged at intervals in a circumferential direction of the blade ring 2 .
  • Each of the water channel groups 3 includes two or more inner water channels 3 . 1 , which are sequentially arranged at intervals in the circumferential direction of the blade ring 2 .
  • the width of each of the two or more inner water channels 3 . 1 in a radial direction of the blade ring 2 is gradually increased.
  • Cooling water is introduced at the center of the base 1 and enters the inner water channels 3 . 1 . Under the action of a centrifugal force, the cooling water flows from the end of each inner water channel 3 . 1 close to the inner circle of the blade ring 2 to the end of the inner water channel 3 . 1 close to the outer circle of the blade ring 2 . Because the end of the inner water channel 3 . 1 close to the outer circle of the blade ring 2 is blocked, the cooling water flows out to a working surface 2 . 1 of the blade ring 2 , and flows on the working surface 2 . 1 along a tangential direction of the inner water channel 3 . 1 , such that the cooling water cools a partial region on the working surface 2 . 1 .
  • each of the two or more inner water channels 3 . 1 in the radial direction of the blade ring 2 increases gradually, and the cooling water flowing out of the inner water channels 3 . 1 different in width can cover the entire working surface 2 . 1 , thereby improving the cooling efficiency for the working surface 2 . 1 and avoiding the failure of sufficient cooling on some regions of the working surface 2 . 1 ; the cooling water covers the entire working surface 2 . 1 , such that the utilization efficiency of the cooling water can be effectively improved; the influences from machining parameters can also be reduced to advantageously improve the grinding stability and grinding quality; and the cooling water covering the entire working surface 2 . 1 can also allow the cup-shaped wheel to adapt to high-speed grinding.
  • One end of the inner water channel 3 . 1 is communicated to the inner circle of the blade ring 2 , and the other end of the inner water channel 3 . 1 is close to the outer circle of the blade ring 2 and is blocked.
  • the cooling structure is simple and is convenient to machine, and the cost can be effectively reduced.
  • the number of the inner water channels 3 . 1 in each of the water channel groups 3 has a directly proportional relationship with a depth-of-cut of the blade ring 2 .
  • a width difference between two adjacent inner water channels 3 . 1 in each of the water channel groups 3 in the radial direction of the blade ring 2 has an inversely proportional relationship with the number of the inner water channels 3 . 1 .
  • the width of the inner water channel 3 . 1 having the minimum width in the radial direction of the blade ring 2 , in each of the water channel groups 3 is smaller. That is, the width of each inner water channel 3 . 1 in the radial direction of the blade ring 2 decreases with the increase of the depth-of-cut of the blade ring 2 .
  • the outer or inner circle edge of the blade ring 2 can be covered with the cooling water to ensure that the cooling water completely covers the entire working surface 2 . 1 , thereby meeting the requirement of the cup-shaped wheel for high-speed machining and improving the cooling efficiency and cooling completeness.
  • the strength of the working surface 2 . 1 corresponding to a region between the two adjacent inner water channels 3 . 1 is ensured, such that the cup-shaped wheel can adapt to high-speed grinding.
  • the strength of the working surface 2 . 1 corresponding to the region between the two adjacent inner water channels 3 . 1 is ensured, and the strength of the working surface 2 . 1 corresponding to the region between the two adjacent channel groups 3 is also ensured, such that the cup-shaped wheel can adapt to high-speed grinding.
  • a cooling coverage area between the inner water channel 3 . 1 , having the maximum width in the radial direction of the blade ring 2 , in each of the water channel groups 3 and the adjacent inner water channel 3 . 1 thereof is S1;
  • a cooling coverage area between the inner water channel 3 . 1 , having the minimum width in the radial direction of the blade ring 2 , in the water channel group 3 and the adjacent inner water channel 3 . 1 thereof is S2;
  • a cooling coverage area between the inner water channel 3 . 1 , having the minimum width in the radial direction of the blade ring 2 , in the water channel group 3 and the inner water channel 3 . 1 , having the maximum width in the radial direction of the blade ring 2 , in the adjacent water channel group 3 thereof is S3; and S1>S3>S2.
  • the inner water channel 3 . 1 having the maximum width in the radial direction of the blade ring 2 , in each of the water channel groups 3 is close to an outer circle edge of the blade ring 2 .
  • the end of the inner water channel 3 . 1 , having the maximum width in the radial direction of the blade ring 2 , close to the outer circle edge of the blade ring 2 is infinitely close to the outer circle edge of the blade ring 2 to allow that a spacing between the inner water channel 3 . 1 and the outer circle edge of the blade ring 2 is infinitely close to zero, such that the cooling water flowing out from the inner water channel 3 . 1 , having the maximum width in the radial direction of the blade ring 2 , can cover the outer circle edge of the blade ring 2 , thereby improving the cooling efficiency.
  • each of the water channel groups 3 includes a water passage channel 3 . 2 , which is arranged at a side of the inner water channel 3 . 1 , having the largest length in the radial direction of the blade ring 2 , in the water channel group 3 .
  • the cooling water is introduced at the center of the base 1 and enters the water passage channels 3 . 2 . Under the action of a centrifugal force, the cooling water is thrown out towards the outer circle side of the blade ring 2 to cover the outer circle region of the blade ring 2 , thereby improving the cooling efficiency of the blade ring 2 .
  • the two or more inner water channels 3 . 1 each have a roundabout structure, and an axis of each of the two or more inner water channels 3 . 1 deviates from a circle center of the blade ring 2 ; and the water passage channel 3 . 2 has a roundabout structure, and has an axis deviating from the circle center of the blade ring 2 .
  • the two or more inner water channels 3 . 1 and the water passage channels 3 . 2 each have a roundabout structure, and an axis of each of the two or more inner water channels 3 . 1 and the water passage channels 3 . 2 deviates from the circle center of the blade ring 2 .

Abstract

A cooling structure of a high-speed cup-shaped wheel includes a base and a blade ring. The blade ring is arranged on the base and is fixedly connected to the base. The blade ring is provided with a plurality of water channel groups, which is sequentially arranged at intervals in a circumferential direction of the blade ring. Each of the water channel groups includes two or more inner water channels, which are sequentially arranged at intervals in the circumferential direction of the blade ring, and the width of each of the two or more inner water channels in a radial direction of the blade ring is gradually increased. The cooling structure allows cooling water to cover the entire working surface to improve the cooling efficiency for the working surface and also to effectively improve the utilization efficiency of the cooling water.

Description

    CROSS REFERENCE TO THE RELATED APPLICATIONS
  • This application is the national phase entry of International Application No. PCT/CN2021/110855, filed on Aug. 5, 2021, which is based upon and claims priority to Chinese Patent Applications No. 202010796438.0 and No. 202021645795.9, both filed on Aug. 10, 2020, the entire contents of which are incorporated herein by reference.
  • TECHNICAL FIELD
  • The present invention relates to the field of cup-shaped wheel technologies, and in particular to a cooling structure of a high-speed cup-shaped wheel.
  • BACKGROUND
  • A cup-shaped wheel mainly works in three major modes. In the first mode, as shown in FIG. 1 and FIG. 2 , a front ring works, and this mode is characterized in that an axial height at an outer circle of a working surface of a blade ring is lower than an axial height at an inner circle of the working surface of the blade ring, and the inner circle of the working surface of the blade ring is finally in contact with a workpiece. In the second mode, as shown in FIG. 3 and FIG. 4 , a back ring works, and this mode is characterized in that the axial height at the outer circle of the working surface of the blade ring is higher than the axial height at the inner circle of the working surface of the blade ring, and the outer circle of the working surface of the blade ring is finally in contact with the workpiece. In a third mode, as shown in FIG. 5 , both the front ring and the back ring work, and this mode is characterized in that the axial height at the outer circle of the working surface of the blade ring is lower than the axial height at the inner circle of the working surface of the blade ring, and the inner circle of the working surface of the blade ring is finally in contact with the workpiece. After the running-in of the grinding surface of the blade ring in the three modes, with small variation in depth-of-cut and normal abrasion, an axial height difference between an outer diameter and an inner diameter of the grinding surface shows a curved surface form associated with the depth-of-cut.
  • In a through-blade ring-type cup-shaped grinding wheel of the prior art, two adjacent blades are spaced apart to form a water passage channel capable of delivering cooling water to a working surface, and the water passage channel has a through structure in a radial direction of a blade ring. When the cup-shaped grinding wheel rotates at a high speed, most of the cooling water entering the blade ring via an inner radial cavity will be thrown out toward the outer circle side of the blade ring via the water passage channel under a centrifugal force since the water passage channel has a through structure in the radial direction of the blade ring, such that the cooling effect on the working surface is extremely poor. Moreover, the amount of cooling water flowing along the inner circle sidewall of the blade ring to the working surface of the blade ring is very small, and the water in a bundle state is easily atomized into small water droplets by an “airflow barrier”, which attenuates the cooling effect. Therefore, a region of the working surface close to the inner circle of the blade ring has no cooling water or insufficient cooling water, failing to achieve sufficient cooling.
  • In an inner blade ring-type cup-shaped grinding wheel of the prior art, the outer side of a blade ring is blocked, that is, an end of a water passage channel close to an outer circle of the blade ring is blocked. When the cup-shaped grinding wheel rotates at a high speed, most of the cooling water entering an inner circle of the blade ring via an inner radial cavity will tend to gather at the end of the water passage channel close to the outer circle of the blade ring under a centrifugal force, and be thrown out from a region of the working surface close to the outer circle of the blade ring, and the region of the working surface close to the outer circle of the blade ring can be sufficiently cooled at this time. However, the region of the working surface close to the inner circle of the blade ring has no cooling water or insufficient cooling water, failing to achieve sufficient cooling.
  • SUMMARY
  • The present invention is intended to solve one of the above-mentioned technical problems in the prior art to some extent. To this end, an object of the present invention is to provide a cooling structure of a high-speed cup-shaped wheel, in order to improve the cooling efficiency and the utilization efficiency of cooling water and advantageously improve the grinding stability and grinding quality.
  • The technical solution for the present invention to solve the above-mentioned technical problems is as follows. A cooling structure of a high-speed cup-shaped wheel includes a base and a blade ring, wherein the blade ring is arranged on the base and is fixedly connected to the base; the blade ring is provided with a plurality of water channel groups, which is sequentially arranged at intervals in a circumferential direction of the blade ring; and
      • each of the water channel groups includes two or more inner water channels, which are sequentially arranged at intervals in the circumferential direction of the blade ring, the width of each of the two or more inner water channels in a radial direction of the blade ring being gradually increased.
  • The present invention has the following beneficial effects: the cooling water flowing out of the two or more inner water channels different in width can cover the entire working surface, thereby improving the cooling efficiency for the working surface and avoiding the failure of sufficient cooling on some regions of the working surface; the cooling water covers the entire working surface, such that the utilization efficiency of the cooling water can be effectively improved; the influences from machining parameters can also be reduced to advantageously improve the grinding stability and grinding quality; and the cooling water covering the entire working surface can also allow the cup-shaped wheel to adapt to high-speed grinding.
  • On the basis of the above-mentioned technical solution, the present invention can implement further improvements as described below.
  • Further, a number of the inner water channels in each of the water channel groups has a directly proportional relationship with a depth-of-cut of the blade ring.
  • The beneficial effect of adopting the above-mentioned further solution is that, with more inner water channels in each water channel group, the outflow uniformity of the cooling water is improved to ensure that the cooling water completely covers the entire working surface, thereby meeting the requirement of the cup-shaped wheel for high-speed machining and improving the cooling efficiency and cooling completeness.
  • Further, a width difference between two adjacent inner water channels in each of the water channel groups in the radial direction of the blade ring has an inversely proportional relationship with the number of the inner water channels.
  • The beneficial effect of adopting the above-mentioned further solution is that when the cooling water is allowed to flow through the two or more inner water channels, the outer or inner circle edge of the blade ring can be covered with the cooling water to ensure that the cooling water completely covers the entire working surface, thereby meeting the requirement of the cup-shaped wheel for high-speed machining and improving the cooling efficiency and cooling completeness.
  • Further, the larger the width of each of the inner water channels in each of the water channel groups in the radial direction of the blade ring, the larger a circumferential spacing between the inner water channel and the adjacent inner water channel thereof.
  • The beneficial effect of adopting the above-mentioned further solution is that with larger circumferential spacing between adjacent inner water channels, the strength of the working surface corresponding to a region between two adjacent inner water channels is ensured, such that the cup-shaped wheel can adapt to high-speed grinding.
  • Further, a spacing between the inner water channel, having a maximum width in the radial direction of the blade ring, in each of the water channel groups and the adjacent inner water channel thereof is W1; a spacing between the inner water channel, having a minimum width in the radial direction of the blade ring, in the water channel group and the adjacent inner water channel thereof is W2; a spacing between the inner water channel, having the minimum width in the radial direction of the blade ring, in the water channel group and the inner water channel, having the maximum width in the radial direction of the blade ring, in the adjacent water channel group thereof is W3; and W1>W3>W2.
  • The beneficial effect of adopting the above-mentioned further solution is that ensuring the strength of the working surface corresponding to the region between two adjacent inner water channels can further ensure the strength of the working surface corresponding to a region between two adjacent water channel groups, such that the cup-shaped wheel can adapt to high-speed grinding.
  • Further, a cooling coverage area between the inner water channel, having the maximum width in the radial direction of the blade ring, in each of the water channel groups and the adjacent inner water channel thereof is S1; a cooling coverage area between the inner water channel, having the minimum width in the radial direction of the blade ring, in the water channel group and the adjacent inner water channel thereof is S2; a cooling coverage area between the inner water channel, having the minimum width in the radial direction of the blade ring, in the water channel group and the inner water channel, having the maximum width in the radial direction of the blade ring, in the adjacent water channel group thereof is S3; and S1>S3>S2.
  • The beneficial effect of adopting the above-mentioned further solution is that ensuring the strength of the working surface corresponding to the region between two adjacent inner water channels can further ensure the strength of the working surface corresponding to a region between two adjacent water channel groups, such that the cup-shaped wheel can adapt to high-speed grinding.
  • Further, the inner water channel, having the maximum width in the radial direction of the blade ring, in each of the water channel groups is close to an outer circle edge of the blade ring.
  • The beneficial effect of adopting the above-mentioned further solution is that the cooling water flowing out of the inner water channel having the maximum width in the radial direction of the blade ring can cover the outer circle edge of the blade ring to improve the cooling efficiency.
  • Further, the two or more inner water channels each have a roundabout structure, and an axis of each of the two or more inner water channels deviates from a circle center of the blade ring.
  • Further, each of the water channel groups includes a water passage channel, which is arranged at a side of the inner water channel, having the largest length in the radial direction of the blade ring, in the water channel group.
  • The beneficial effect of adopting the above-mentioned further solution is that the cooling water is thrown out via the water passage channels towards the outer circle of the blade ring, in order to cover the outer circle region of the blade ring, thereby improving the cooling efficiency of the blade ring.
  • Further, the water passage channel has a roundabout structure, and has an axis deviating from the circle center of the blade ring.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • FIG. 1 is a first schematic implementation diagram of a cup-shaped wheel in the prior art in a mode where a front ring works;
  • FIG. 2 is a second schematic implementation diagram of the cup-shaped wheel in the prior art in a mode where the front ring works;
  • FIG. 3 is a first schematic implementation diagram of the cup-shaped wheel in the prior art in a mode where a back ring works;
  • FIG. 4 is a second schematic implementation diagram of the cup-shaped wheel in the prior art in a mode where the back ring works;
  • FIG. 5 is a schematic implementation diagram of the cup-shaped wheel of the prior art in a mode where both the front ring and the back ring work;
  • FIG. 6 is a front view of a cup-shaped wheel with respect to Embodiment 1 according to the present invention;
  • FIG. 7 is a schematic enlarged view of Part A in FIG. 6 ;
  • FIG. 8 is a front view of a cup-shaped wheel with respect to Embodiment 2 according to the present invention; and
  • FIG. 9 is a schematic enlarged view of Part B in FIG. 8 .
  • In the accompanying drawings, components represented by respective reference numerals are listed below:
      • 1, base;
      • 2, blade ring; 2.1, working surface;
      • 3, water channel group; 3.1, inner water channel; 3.2, water passage channel; and
      • 4, workpiece.
    DETAILED DESCRIPTION OF THE EMBODIMENTS
  • The principles and features of the present invention will be described below in conjunction with the accompanying drawings. The examples are only used to explain the present invention only, and are not intended to limit the scope of the present invention.
  • Embodiment 1
  • As shown in FIG. 6 and FIG. 7 , a cooling structure of a high-speed cup-shaped wheel includes a base 1 and a blade ring 2. The blade ring 2 is arranged on the base 1 and fixedly connected to the base 1. The blade ring 2 is provided with a plurality of water channel groups 3, which is sequentially arranged at intervals in a circumferential direction of the blade ring 2.
  • Each of the water channel groups 3 includes two or more inner water channels 3.1, which are sequentially arranged at intervals in the circumferential direction of the blade ring 2. The width of each of the two or more inner water channels 3.1 in a radial direction of the blade ring 2 is gradually increased.
  • Cooling water is introduced at the center of the base 1 and enters the inner water channels 3.1. Under the action of a centrifugal force, the cooling water flows from the end of each inner water channel 3.1 close to the inner circle of the blade ring 2 to the end of the inner water channel 3.1 close to the outer circle of the blade ring 2. Because the end of the inner water channel 3.1 close to the outer circle of the blade ring 2 is blocked, the cooling water flows out to a working surface 2.1 of the blade ring 2, and flows on the working surface 2.1 along a tangential direction of the inner water channel 3.1, such that the cooling water cools a partial region of the working surface 2.1.
  • The width of each of the two or more inner water channels 3.1 in the radial direction of the blade ring 2 increases gradually, and the cooling water flowing out of the inner water channels 3.1 different in width can cover the entire working surface 2.1, thereby improving the cooling efficiency for the working surface 2.1 and avoiding the failure of sufficient cooling on some regions of the working surface 2.1; the cooling water covers the entire working surface 2.1, such that the utilization efficiency of the cooling water can be effectively improved; the influences from machining parameters can also be reduced to advantageously improve the grinding stability and grinding quality; and the cooling water covering the entire working surface 2.1 can also allow the cup-shaped wheel to adapt to high-speed grinding.
  • One end of the inner water channel 3.1 is communicated to the inner circle of the blade ring 2, and the other end of the inner water channel 3.1 is close to the outer circle of the blade ring 2 and is blocked. The cooling structure is simple and is convenient to machine, and the cost can be effectively reduced.
  • In the above-mentioned embodiment, the number of the inner water channels 3.1 in each of the water channel groups 3 has a directly proportional relationship with a depth-of-cut of the blade ring 2.
  • That is, the larger the depth-of-cut of the blade ring 2 of the cup-shaped wheel, the more the inner water channels 3.1 in each of the water channel groups 3, such that the outflow uniformity of the cooling water is improved to ensure that the cooling water completely covers the entire working surface 2.1, thereby meeting the requirement of the cup-shaped wheel for high-speed machining and improving the cooling efficiency and cooling completeness.
  • In the above-mentioned embodiment, a width difference between two adjacent inner water channels 3.1 in each of the water channel groups 3 in the radial direction of the blade ring 2 has an inversely proportional relationship with the number of the inner water channels 3.1.
  • That is, when the depth-of-cut of the blade ring 2 of the cup-shaped wheel becomes larger, the more the inner water channels 3.1 in each of the water channel groups 3, the smaller the width difference, in the radial direction of the blade ring 2, between two adjacent inner water channels 3.1. However, the inner water channel 3.1, having the minimum width in the radial direction of the blade ring 2, in each of the water channel groups 3 is smaller. That is, the width of each inner water channel 3.1 in the radial direction of the blade ring 2 decreases with the increase of the depth-of-cut of the blade ring 2.
  • When the cooling water is allowed to flow through two or more inner water channels 3.1, the outer or inner circle edge of the blade ring 2 can be covered with the cooling water to ensure that the cooling water completely covers the entire working surface 2.1, thereby meeting the requirement of the cup-shaped wheel for high-speed machining and improving the cooling efficiency and cooling completeness.
  • In the above-mentioned embodiment, the larger the width of each of the inner water channels 3.1 in each of the water channel groups 3 in the radial direction of the blade ring 2, the larger a circumferential spacing between the inner water channel and the adjacent inner water channel 3.1 thereof.
  • With a larger circumferential spacing between adjacent inner water channels 3.1, the strength of the working surface 2.1 corresponding to the region between the two adjacent inner water channels 3.1 is ensured, such that the cup-shaped wheel can adapt to high-speed grinding.
  • In the above-mentioned embodiment, a spacing between the inner water channel 3.1, having a maximum width in the radial direction of the blade ring 2, in each of the water channel groups 3 and the adjacent inner water channel 3.1 thereof is W1; a spacing between the inner water channel 3.1, having a minimum width in the radial direction of the blade ring 2, in the water channel group 3 and the adjacent inner water channel 3.1 thereof is W2; a spacing between the inner water channel 3.1, having the minimum width in the radial direction of the blade ring 2, in the water channel group 3 and the inner water channel 3.1, having the maximum width in the radial direction of the blade ring 2, in the adjacent water channel group 3 thereof is W3; and W1>W3>W2.
  • W1 is also a circumferential distance between the inner water channel 3.1 having the maximum width in the radial direction of the blade ring 2 and the adjacent inner water channel 3.1 thereof; W2 is also a circumferential distance between the inner water channel 3.1 having the minimum width in the radial direction of the blade ring 2 and the adjacent inner water channel 3.1; and W3 is also a circumferential distance between the inner water channel 3.1 having the minimum width in the radial direction of the blade ring 2 and the inner water channel 3.1, having the maximum width in the radial direction of the blade ring 2, in the adjacent water channel group 3.
  • By setting W1>W3>W2, the strength of the working surface 2.1 corresponding to a region between the two adjacent inner water channels 3.1 is ensured, and the strength of the working surface 2.1 corresponding to a region between the two adjacent channel groups 3 is also ensured, such that the cup-shaped wheel can adapt to high-speed grinding.
  • In the above-mentioned embodiment, a cooling coverage area between the inner water channel 3.1, having the maximum width in the radial direction of the blade ring 2, in each of the water channel groups 3 and the adjacent inner water channel 3.1 thereof is S1; a cooling coverage area between the inner water channel 3.1, having the minimum width in the radial direction of the blade ring 2, in the water channel group 3 and the adjacent inner water channel 3.1 thereof is S2; a cooling coverage area between the inner water channel 3.1, having the minimum width in the radial direction of the blade ring 2, in the water channel group 3 and the inner water channel 3.1, having the maximum width in the radial direction of the blade ring 2, in the adjacent water channel group 3 thereof is S3; and S1>S3>S2.
  • By setting S1>S3>S2, the strength of the working surface 2.1 corresponding to the region between the two adjacent inner water channels 3.1 is ensured, and the strength of the working surface 2.1 corresponding to the region between the two adjacent channel groups 3 is also ensured, such that the cup-shaped wheel can adapt to high-speed grinding.
  • In the above-mentioned embodiment, the inner water channel 3.1, having the maximum width in the radial direction of the blade ring 2, in each of the water channel groups 3 is close to an outer circle edge of the blade ring 2.
  • The end of the inner water channel 3.1, having the maximum width in the radial direction of the blade ring 2, close to the outer circle edge of the blade ring 2 is infinitely close to the outer circle edge of the blade ring 2 to allow that a spacing between the inner water channel 3.1 and the outer circle edge of the blade ring 2 is infinitely close to zero, such that the cooling water flowing out from the inner water channel 3.1, having the maximum width in the radial direction of the blade ring 2, can cover the outer circle edge of the blade ring 2, thereby improving the cooling efficiency.
  • In the above-mentioned embodiment, the two or more inner water channels 3.1 each have a roundabout structure, and an axis of each of the two or more inner water channels 3.1 deviates from a circle center of the blade ring 2.
  • As shown in FIG. 6 , when the cooling structure of the high-speed cup-shaped wheel in this embodiment rotates counterclockwise, the strength of the blade ring 2 can be improved favorably; and when the cooling structure of the high-speed cup-shaped wheel rotates clockwise, the utilization ratio of the cooling water can be increased favorably.
  • Embodiment 2
  • As shown in FIG. 8 and FIG. 9 , a cooling structure of a high-speed cup-shaped wheel includes a base 1 and a blade ring 2. The blade ring 2 is arranged on the base 1 and fixedly connected to the base 1. The blade ring 2 is provided with a plurality of water channel groups 3, which is sequentially arranged at intervals in a circumferential direction of the blade ring 2.
  • Each of the water channel groups 3 includes two or more inner water channels 3.1, which are sequentially arranged at intervals in the circumferential direction of the blade ring 2. The width of each of the two or more inner water channels 3.1 in a radial direction of the blade ring 2 is gradually increased.
  • Cooling water is introduced at the center of the base 1 and enters the inner water channels 3.1. Under the action of a centrifugal force, the cooling water flows from the end of each inner water channel 3.1 close to the inner circle of the blade ring 2 to the end of the inner water channel 3.1 close to the outer circle of the blade ring 2. Because the end of the inner water channel 3.1 close to the outer circle of the blade ring 2 is blocked, the cooling water flows out to a working surface 2.1 of the blade ring 2, and flows on the working surface 2.1 along a tangential direction of the inner water channel 3.1, such that the cooling water cools a partial region on the working surface 2.1.
  • The width of each of the two or more inner water channels 3.1 in the radial direction of the blade ring 2 increases gradually, and the cooling water flowing out of the inner water channels 3.1 different in width can cover the entire working surface 2.1, thereby improving the cooling efficiency for the working surface 2.1 and avoiding the failure of sufficient cooling on some regions of the working surface 2.1; the cooling water covers the entire working surface 2.1, such that the utilization efficiency of the cooling water can be effectively improved; the influences from machining parameters can also be reduced to advantageously improve the grinding stability and grinding quality; and the cooling water covering the entire working surface 2.1 can also allow the cup-shaped wheel to adapt to high-speed grinding.
  • One end of the inner water channel 3.1 is communicated to the inner circle of the blade ring 2, and the other end of the inner water channel 3.1 is close to the outer circle of the blade ring 2 and is blocked. The cooling structure is simple and is convenient to machine, and the cost can be effectively reduced.
  • In the above-mentioned embodiment, the number of the inner water channels 3.1 in each of the water channel groups 3 has a directly proportional relationship with a depth-of-cut of the blade ring 2.
  • That is, the larger the depth-of-cut of the blade ring 2 of the cup-shaped wheel, the more the inner water channels 3.1 in each of the water channel groups 3, such that the outflow uniformity of the cooling water is improved to ensure that the cooling water completely covers the entire working surface 2.1, thereby meeting the requirement of the cup-shaped wheel for high-speed machining and improving the cooling efficiency and cooling completeness.
  • In the above-mentioned embodiment, a width difference between two adjacent inner water channels 3.1 in each of the water channel groups 3 in the radial direction of the blade ring 2 has an inversely proportional relationship with the number of the inner water channels 3.1.
  • That is, when the depth-of-cut of the blade ring 2 of the cup-shaped wheel becomes larger, the more the inner water channels 3.1 in each of the water channel groups 3, the smaller the width difference, in the radial direction of the blade ring 2, between two adjacent inner water channels 3.1. However, the width of the inner water channel 3.1, having the minimum width in the radial direction of the blade ring 2, in each of the water channel groups 3 is smaller. That is, the width of each inner water channel 3.1 in the radial direction of the blade ring 2 decreases with the increase of the depth-of-cut of the blade ring 2.
  • When the cooling water is allowed to flow through two or more inner water channels 3.1, the outer or inner circle edge of the blade ring 2 can be covered with the cooling water to ensure that the cooling water completely covers the entire working surface 2.1, thereby meeting the requirement of the cup-shaped wheel for high-speed machining and improving the cooling efficiency and cooling completeness.
  • In the above-mentioned embodiment, the larger the width of each of the inner water channels 3.1 in each of the water channel groups 3 in the radial direction of the blade ring 2, the larger a circumferential spacing between the inner water channel and the adjacent inner water channel 3.1 thereof.
  • With a larger circumferential spacing between adjacent inner water channels 3.1, the strength of the working surface 2.1 corresponding to a region between the two adjacent inner water channels 3.1 is ensured, such that the cup-shaped wheel can adapt to high-speed grinding.
  • In the above-mentioned embodiment, a spacing between the inner water channel 3.1, having a maximum width in the radial direction of the blade ring 2, in each of the water channel groups 3 and the adjacent inner water channel 3.1 thereof is W1; a spacing between the inner water channel 3.1, having a minimum width in the radial direction of the blade ring 2, in the water channel group 3 and the adjacent inner water channel 3.1 thereof is W2; a spacing between the inner water channel 3.1, having the minimum width in the radial direction of the blade ring 2, in the water channel group 3 and the inner water channel 3.1, having the maximum width in the radial direction of the blade ring 2, in the adjacent water channel group 3 thereof is W3; and W1>W3>W2.
  • By setting W1>W3>W2, the strength of the working surface 2.1 corresponding to the region between the two adjacent inner water channels 3.1 is ensured, and the strength of the working surface 2.1 corresponding to the region between the two adjacent channel groups 3 is also ensured, such that the cup-shaped wheel can adapt to high-speed grinding.
  • In the above-mentioned embodiment, a cooling coverage area between the inner water channel 3.1, having the maximum width in the radial direction of the blade ring 2, in each of the water channel groups 3 and the adjacent inner water channel 3.1 thereof is S1; a cooling coverage area between the inner water channel 3.1, having the minimum width in the radial direction of the blade ring 2, in the water channel group 3 and the adjacent inner water channel 3.1 thereof is S2; a cooling coverage area between the inner water channel 3.1, having the minimum width in the radial direction of the blade ring 2, in the water channel group 3 and the inner water channel 3.1, having the maximum width in the radial direction of the blade ring 2, in the adjacent water channel group 3 thereof is S3; and S1>S3>S2.
  • By setting S1>S3>S2, the strength of the working surface 2.1 corresponding to the region between the two adjacent inner water channels 3.1 is ensured, and the strength of the working surface 2.1 corresponding to the region between the two adjacent channel groups 3 is also ensured, such that the cup-shaped wheel can adapt to high-speed grinding.
  • In the above-mentioned embodiment, the inner water channel 3.1, having the maximum width in the radial direction of the blade ring 2, in each of the water channel groups 3 is close to an outer circle edge of the blade ring 2.
  • The end of the inner water channel 3.1, having the maximum width in the radial direction of the blade ring 2, close to the outer circle edge of the blade ring 2 is infinitely close to the outer circle edge of the blade ring 2 to allow that a spacing between the inner water channel 3.1 and the outer circle edge of the blade ring 2 is infinitely close to zero, such that the cooling water flowing out from the inner water channel 3.1, having the maximum width in the radial direction of the blade ring 2, can cover the outer circle edge of the blade ring 2, thereby improving the cooling efficiency.
  • In the above-mentioned embodiment, each of the water channel groups 3 includes a water passage channel 3.2, which is arranged at a side of the inner water channel 3.1, having the largest length in the radial direction of the blade ring 2, in the water channel group 3.
  • The cooling water is introduced at the center of the base 1 and enters the water passage channels 3.2. Under the action of a centrifugal force, the cooling water is thrown out towards the outer circle side of the blade ring 2 to cover the outer circle region of the blade ring 2, thereby improving the cooling efficiency of the blade ring 2.
  • In the above-mentioned embodiment, the two or more inner water channels 3.1 each have a roundabout structure, and an axis of each of the two or more inner water channels 3.1 deviates from a circle center of the blade ring 2; and the water passage channel 3.2 has a roundabout structure, and has an axis deviating from the circle center of the blade ring 2.
  • The two or more inner water channels 3.1 and the water passage channels 3.2 each have a roundabout structure, and an axis of each of the two or more inner water channels 3.1 and the water passage channels 3.2 deviates from the circle center of the blade ring 2.
  • Described above are merely preferred embodiments of the present invention, which are not intended to limit the present invention. Any modifications, equivalent replacements, improvements and the like made within the spirit and principle of the present invention shall be included within the scope of protection of the present invention.

Claims (17)

What is claimed is:
1. A cooling structure of a high-speed cup-shaped wheel, comprising a base and a blade ring, wherein the blade ring is arranged on the base and fixedly connected to the base, and the blade ring is provided with a plurality of water channel groups, wherein the plurality of water channel groups is sequentially arranged at first intervals in a circumferential direction of the blade ring; and
each of the plurality of water channel groups comprises two or more inner water channels, wherein the two or more inner water channels are sequentially arranged at second intervals in the circumferential direction of the blade ring, wherein a width of each of the two or more inner water channels in a radial direction of the blade ring is gradually increased.
2. The cooling structure of the high-speed cup-shaped wheel according to claim 1, wherein a number of the two or more inner water channels in each of the plurality of water channel groups has a directly proportional relationship with a depth-of-cut of the blade ring.
3. The cooling structure of the high-speed cup-shaped wheel according to claim 2, wherein a width difference between two adjacent inner water channels in each of the plurality of water channel groups in the radial direction of the blade ring has an inversely proportional relationship with the number of the two or more inner water channels.
4. The cooling structure of the high-speed cup-shaped wheel according to claim 3, wherein as the width of each of the two or more inner water channels (3.1) in each of the plurality of water channel groups (3) in the radial direction of the blade ring (2) increases, a circumferential spacing between the inner water channel and an adjacent inner water channel of the inner water channel increases.
5. The cooling structure of the high-speed cup-shaped wheel according to claim 4, wherein a first spacing between a first inner water channel, having a maximum width in the radial direction of the blade ring, in each of the plurality of water channel groups and an adjacent inner water channel of the first inner water channel is W1; a second spacing between a second inner water channel, having a minimum width in the radial direction of the blade ring, in the water channel group and an adjacent inner water channel of the second inner water channel is W2; a third spacing between the second inner water channel, having the minimum width in the radial direction of the blade ring, in the water channel group and a third inner water channel, having the maximum width in the radial direction of the blade ring, in an adjacent water channel group of the water channel group is W3; and W1>W3>W2.
6. The cooling structure of the high-speed cup-shaped wheel according to claim 4, wherein a first cooling coverage area between a first inner water channel, having a maximum width in the radial direction of the blade ring, in each of the plurality of water channel groups and an adjacent inner water channel of the first inner water channel is S1; a second cooling coverage area between a second inner water channel, having a minimum width in the radial direction of the blade ring, in the water channel group and an adjacent inner water channel of the second inner water channel is S2; a third cooling coverage area between the second inner water channel, having the minimum width in the radial direction of the blade ring, in the water channel group and a third inner water channel, having the maximum width in the radial direction of the blade ring, in an adjacent water channel group of the water channel group is S3; and S1>S3>S2.
7. The cooling structure of the high-speed cup-shaped wheel according to claim 1, wherein an inner water channel, having the a maximum width in the radial direction of the blade ring, in each of the plurality of water channel groups is adjacent to an outer circle edge of the blade ring.
8. The cooling structure of the high-speed cup-shaped wheel according to claim 1, wherein the two or more inner water channels each have a roundabout structure, and an axis of each of the two or more inner water channels deviates from a circle center of the blade ring.
9. The cooling structure of the high-speed cup-shaped wheel according to claim 1, wherein each of the plurality of water channel groups comprises a water passage channel, wherein the water passage channel is arranged at a side of the inner water channel, having a largest length in the radial direction of the blade ring, in the water channel group.
10. The cooling structure of the high-speed cup-shaped wheel according to claim 9, wherein the water passage channel has a roundabout structure, and the water passage channel has an axis deviating from a circle center of the blade ring.
11. The cooling structure of the high-speed cup-shaped wheel according to claim 2, wherein each of the plurality of water channel groups comprises a water passage channel, wherein the water passage channel is arranged at a side of the inner water channel, having a largest length in the radial direction of the blade ring, in the water channel group.
12. The cooling structure of the high-speed cup-shaped wheel according to claim 3, wherein each of the plurality of water channel groups comprises a water passage channel, wherein the water passage channel is arranged at a side of the inner water channel, having a largest length in the radial direction of the blade ring, in the water channel group.
13. The cooling structure of the high-speed cup-shaped wheel according to claim 4, wherein each of the plurality of water channel groups comprises a water passage channel, wherein the water passage channel is arranged at a side of the inner water channel, having a largest length in the radial direction of the blade ring, in the water channel group.
14. The cooling structure of the high-speed cup-shaped wheel according to claim 5, wherein each of the plurality of water channel groups comprises a water passage channel, wherein the water passage channel is arranged at a side of the inner water channel, having a largest length in the radial direction of the blade ring, in the water channel group.
15. The cooling structure of the high-speed cup-shaped wheel according to claim 6, wherein each of the plurality of water channel groups comprises a water passage channel, wherein the water passage channel is arranged at a side of the inner water channel, having a largest length in the radial direction of the blade ring, in the water channel group.
16. The cooling structure of the high-speed cup-shaped wheel according to claim 7, wherein each of the plurality of water channel groups comprises a water passage channel, wherein the water passage channel is arranged at a side of the inner water channel, having a largest length in the radial direction of the blade ring, in the water channel group.
17. The cooling structure of the high-speed cup-shaped wheel according to claim 8, wherein each of the plurality of water channel groups comprises a water passage channel, wherein the water passage channel is arranged at a side of the inner water channel, having a largest length in the radial direction of the blade ring, in the water channel group.
US18/017,089 2020-08-10 2021-08-05 Cooling structure of high-speed cup-shaped wheel Pending US20230294245A1 (en)

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Application Number Priority Date Filing Date Title
CN202010796438.0 2020-08-10
CN202010796438.0A CN111958508A (en) 2020-08-10 2020-08-10 High-speed cup-shaped wheel cooling structure
CN202021645795.9 2020-08-10
CN202021645795.9U CN212218225U (en) 2020-08-10 2020-08-10 High-speed cup-shaped wheel cooling structure
PCT/CN2021/110855 WO2022033386A1 (en) 2020-08-10 2021-08-05 High-speed cup-shaped wheel cooling structure

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KR20110060380A (en) * 2009-11-30 2011-06-08 오동석 Diamond tool
CN203738615U (en) * 2014-02-28 2014-07-30 自贡硬质合金有限责任公司 Grinding wheel for parallel surface grinding machine
CN205588162U (en) * 2016-05-10 2016-09-21 桂林创源金刚石有限公司 Lead to cup -shaped edging emery wheel of diamond that tooth and internal tooth combine
JP7227754B2 (en) * 2018-12-12 2023-02-22 株式会社ディスコ Grinding equipment
CN111958508A (en) * 2020-08-10 2020-11-20 桂林创源金刚石有限公司 High-speed cup-shaped wheel cooling structure
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