US20220020710A1 - Sintering press for sintering electronic components on a substrate - Google Patents

Sintering press for sintering electronic components on a substrate Download PDF

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Publication number
US20220020710A1
US20220020710A1 US17/295,299 US201917295299A US2022020710A1 US 20220020710 A1 US20220020710 A1 US 20220020710A1 US 201917295299 A US201917295299 A US 201917295299A US 2022020710 A1 US2022020710 A1 US 2022020710A1
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sintering
reaction
plate
substrate
sintering press
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US17/295,299
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Nicola Schivalocchi
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AMX Automatrix SRL
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AMX Automatrix SRL
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Assigned to AMX - AUTOMATRIX S.R.L. reassignment AMX - AUTOMATRIX S.R.L. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: SCHIVALOCCHI, Nicola
Publication of US20220020710A1 publication Critical patent/US20220020710A1/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L24/00Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
    • H01L24/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L24/02Bonding areas ; Manufacturing methods related thereto
    • H01L24/04Structure, shape, material or disposition of the bonding areas prior to the connecting process
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L24/00Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
    • H01L24/74Apparatus for manufacturing arrangements for connecting or disconnecting semiconductor or solid-state bodies
    • H01L24/75Apparatus for connecting with bump connectors or layer connectors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/0094Press load monitoring means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/06Platens or press rams
    • B30B15/062Press plates
    • B30B15/064Press plates with heating or cooling means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/06Platens or press rams
    • B30B15/065Press rams
    • B30B15/067Press rams with means for equalizing the pressure exerted by a plurality of press rams
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/34Heating or cooling presses or parts thereof
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L24/00Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
    • H01L24/93Batch processes
    • H01L24/95Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/30Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
    • H01L21/324Thermal treatment for modifying the properties of semiconductor bodies, e.g. annealing, sintering
    • HELECTRICITY
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    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/26Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
    • H01L2224/31Structure, shape, material or disposition of the layer connectors after the connecting process
    • H01L2224/32Structure, shape, material or disposition of the layer connectors after the connecting process of an individual layer connector
    • H01L2224/321Disposition
    • H01L2224/32151Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/32221Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/32225Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
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    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/74Apparatus for manufacturing arrangements for connecting or disconnecting semiconductor or solid-state bodies and for methods related thereto
    • H01L2224/75Apparatus for connecting with bump connectors or layer connectors
    • H01L2224/7525Means for applying energy, e.g. heating means
    • H01L2224/75251Means for applying energy, e.g. heating means in the lower part of the bonding apparatus, e.g. in the apparatus chuck
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/74Apparatus for manufacturing arrangements for connecting or disconnecting semiconductor or solid-state bodies and for methods related thereto
    • H01L2224/75Apparatus for connecting with bump connectors or layer connectors
    • H01L2224/755Cooling means
    • H01L2224/75501Cooling means in the lower part of the bonding apparatus, e.g. in the apparatus chuck
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/74Apparatus for manufacturing arrangements for connecting or disconnecting semiconductor or solid-state bodies and for methods related thereto
    • H01L2224/75Apparatus for connecting with bump connectors or layer connectors
    • H01L2224/759Means for monitoring the connection process
    • H01L2224/75901Means for monitoring the connection process using a computer, e.g. fully- or semi-automatic bonding
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
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    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/74Apparatus for manufacturing arrangements for connecting or disconnecting semiconductor or solid-state bodies and for methods related thereto
    • H01L2224/75Apparatus for connecting with bump connectors or layer connectors
    • H01L2224/7598Apparatus for connecting with bump connectors or layer connectors specially adapted for batch processes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/74Apparatus for manufacturing arrangements for connecting or disconnecting semiconductor or solid-state bodies and for methods related thereto
    • H01L2224/75Apparatus for connecting with bump connectors or layer connectors
    • H01L2224/75981Apparatus chuck
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
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    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/74Apparatus for manufacturing arrangements for connecting or disconnecting semiconductor or solid-state bodies and for methods related thereto
    • H01L2224/75Apparatus for connecting with bump connectors or layer connectors
    • H01L2224/75981Apparatus chuck
    • H01L2224/75982Shape
    • H01L2224/75984Shape of other portions
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
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    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/74Apparatus for manufacturing arrangements for connecting or disconnecting semiconductor or solid-state bodies and for methods related thereto
    • H01L2224/75Apparatus for connecting with bump connectors or layer connectors
    • H01L2224/75981Apparatus chuck
    • H01L2224/75986Auxiliary members on the pressing surface
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/80Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
    • H01L2224/83Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a layer connector
    • H01L2224/832Applying energy for connecting
    • H01L2224/83201Compression bonding
    • H01L2224/83203Thermocompression bonding, e.g. diffusion bonding, pressure joining, thermocompression welding or solid-state welding
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/80Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
    • H01L2224/83Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a layer connector
    • H01L2224/838Bonding techniques
    • H01L2224/8384Sintering
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/93Batch processes
    • H01L2224/95Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L24/00Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
    • H01L24/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L24/26Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
    • H01L24/31Structure, shape, material or disposition of the layer connectors after the connecting process
    • H01L24/32Structure, shape, material or disposition of the layer connectors after the connecting process of an individual layer connector
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L24/00Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
    • H01L24/80Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
    • H01L24/83Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a layer connector

Definitions

  • the present invention concerns a sintering press for sintering electronic components on a substrate.
  • integrated electronic components e.g. diodes, IGBTs, thermistors, MOSFETs
  • a sintering paste In order for each component to be sintered correctly, it must be pressed onto the substrate while it is at a sintering temperature, for example greater than 200° C.
  • a sintering press usually comprises a base that forms a pressing plane on which one or more substrates are positioned.
  • the press is equipped with a pressing unit provided, for each substrate, with one or more presser members controlled for example by a hydraulic circuit to exert a predetermined pressure on the electronic components to be sintered.
  • the base is further equipped with one or more load cells suitable to detect the sum of the forces exerted by the presser members on the electronic components for each substrate in order to monitor the correct operation of the press.
  • the load cells are electronic components that have to operate at temperatures much lower than the sintering temperature.
  • the object of the present invention is to propose a press capable of solving such a problem.
  • FIG. 1 is an axial section of the press according to the invention.
  • FIG. 2 is a perspective view of a reaction element.
  • the press is suitable for sintering electronic components 10 on a substrate 12 .
  • the press 1 is designed to perform the simultaneous sintering of electronic components on a plurality of substrates 12 .
  • the substrates 12 hold the electronic components 10 to be sintered (e.g. IGBTs, diodes, thermistors, MOSFETs) placed on a layer of sintering paste.
  • the components 10 must be processed with a predefined surface pressure, for example 30 MPa, at a predefined temperature, for example 260° C., for 180 to 300 seconds.
  • the electronic components 10 must be pressed with a force directly proportional to their projection surface, taking into account that the components are of thicknesses varied by families.
  • the sintering press 1 comprises a framework 8 , for example that extends vertically along a press axis X, which extends vertically and supports a pressing unit 14 at the top and a reaction base 60 at the bottom that supports at least one substrate 12 , preferably a plurality of substrates 12 .
  • One or both of the pressing unit 14 and the base 60 is movable with respect to the other along a press axis X to bring the electronic components to be sintered 10 substantially in contact with the pressing unit 14 to then carry out the pressing.
  • the pressing unit 14 comprises, for each substrate 12 , one or more presser members suitable to apply the necessary sintering pressure on the electronic components 10 .
  • the pressing unit 14 comprises a multi-rod cylinder 20 equipped with parallel and independent presser rods 28 .
  • Each presser rod 28 is coaxial and barycentric to a respective electronic component 10 to be sintered and has a thrust section proportional to the force to be exerted on the respective electronic component 10 , the area of each electronic component to be sintered being known.
  • the term “barycentric” means that each presser rod 28 has a rod axis that coincides with the barycenter of the respective electronic component 10 .
  • the presser rods 28 are driven by a pressurized control fluid.
  • the presser rods 28 communicate with a compression chamber 30 wherein the control fluid is introduced and wherein a suitable control element is housed to transfer the pressure exerted by the control fluid to the presser rods.
  • this control element is in the form of a membrane 32 .
  • the membrane 32 deforms by pressing against the rear ends 28 ′ of the presser rods 28 for a transfer of the sintering pressure to each presser rod 28 .
  • the press comprises at least one reaction element 40 , that extends along an element axis parallel to the press axis X between a first element end 40 ′ and a second element end 40 ′′.
  • the first element end 40 ′ forms a support plane for a respective substrate 12 .
  • a load cell 50 is operatively connected to the second element end 40 ′′.
  • the load cell 50 is suitable to detect, by means of the reaction element 40 , the force exerted by one or more presser rods 28 of the pressing unit 14 on the electronic components 10 to be sintered located on the substrate 12 .
  • the load cell 50 may be used, according to the specific requirements, simply to detect that a pressure has been applied to the respective substrate, thus in ON/OFF operation mode, or to detect the value of the pressure applied, for example by a feedback pressure control.
  • the load cell 50 is housed in a cell holder plate 52 operatively connected to a cooling circuit 54 .
  • Each reaction element 40 is supported slidably in an element plate 70 .
  • the term “supported slidably” does not mean that the element must necessarily slide in the element plate 70 , but that this element is inserted in a guided way in a respective guide seat made in the element plate without being bound thereto.
  • the element plate 70 must ensure heat transmission therefrom to the reaction element 40 , keeping the latter in the correct position parallel to the press axis X, but at the same time without affecting the force detected by the respective load cell 50 .
  • the second end 40 ′′ of the reaction element is always in contact with the load cell 50 whereby, during the pressing step, the reaction element 40 undergoes a substantially null or negligible axial displacement.
  • the reaction element 40 provides a real contrast to the force exerted by the presser member, which is then completely absorbed by the electronic components to be sintered.
  • the element plate 70 is heated by a heating circuit 72 suitable to bring the element plate 70 and, by conduction, the reaction elements 40 to the required sintering temperature.
  • the heating circuit 72 is embedded in a heater body 74 placed around the element plate 70 .
  • Each reaction element 40 has a heating portion 40 a that passes through the element plate 70 and that is suitable to transmit by conduction the heat of the element plate 70 to the respective substrate 12 .
  • the reaction element 40 has moreover a cooling portion 40 b ending with the second end 40 ′′ and shaped in such a way as to dissipate the heat transmitted from the element plate 70 to the heating portion 40 a.
  • the heating portion 40 a and the cooling portion 40 b are arranged consecutively.
  • the heating portion 40 a has an axial extension substantially equal to or slightly greater than the thickness of the element plate 70 .
  • the heating portion 40 a ends with the first end 40 ′ of the reaction element 40 , which protrudes axially from the element plate 70 .
  • the element plate 70 and the cell holder plate 52 are separated axially from each other by a separation fluid suitable to dissipate the heat of the reaction element, for example air.
  • the cooling portion 40 b has an extension substantially equal to the distance between the element plate 70 and the cell holder plate 52 .
  • the heating portion 40 a is prism-shaped.
  • the heating portion 40 a has an axial extension greater than the diameter of the support plane of the substrate.
  • the cooling portion 40 b comprises an axial succession of dissipating disks 44 that extend coaxially to the element axis.
  • the second end 40 ′′ of the reaction element 40 is equipped with an infrared screen 46 facing the load cell 50 .
  • the heating circuit 72 is suitable to heat the element plate to a working temperature between 240° C. and 290° C.
  • the element plate is made of a metallic material with high thermal conductivity.
  • the heating circuit 72 comprises electrical resistors controlled by resistance thermometers.
  • the cooling circuit 54 is suitable to keep the cell holder plate 52 at a temperature of about 25° C.
  • the cooling system is based on the circulation of a coolant conditioned by a chiller.
  • reaction element combined with the heatable element plate and the coolable cell holder plate, therefore allows to:
  • the cooling circuit may therefore keep the load cell at an acceptable working temperature, for example 60° C. without excessive energy expenditure.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Press Drives And Press Lines (AREA)
  • Die Bonding (AREA)
  • Manufacturing Of Printed Wiring (AREA)
  • Ceramic Products (AREA)

Abstract

A sintering press for sintering electronic components on a substrate includes at least one reaction element extending along an element axis parallel to a pressing axis of the sintering press between a first element end and a second element end, the first element end forming a support plane for a respective substrate, at least one load cell operatively connected to the second element end, and an element plate slidably supporting the at least one reaction element and equipped with a heating circuit. The reaction element has a heating portion passing through the element plate and transmitting by conduction heat of the element plate to the substrate. The reaction element has a cooling portion ending with the second element end and shaped to dissipate the heat transmitted from the element plate to the heating portion.

Description

  • The present invention concerns a sintering press for sintering electronic components on a substrate.
  • As is well known, in some electronics applications, integrated electronic components, e.g. diodes, IGBTs, thermistors, MOSFETs, are fixed to a substrate by the interposition of a sintering paste. In order for each component to be sintered correctly, it must be pressed onto the substrate while it is at a sintering temperature, for example greater than 200° C.
  • A sintering press usually comprises a base that forms a pressing plane on which one or more substrates are positioned. The press is equipped with a pressing unit provided, for each substrate, with one or more presser members controlled for example by a hydraulic circuit to exert a predetermined pressure on the electronic components to be sintered.
  • In some embodiments of the press, the base is further equipped with one or more load cells suitable to detect the sum of the forces exerted by the presser members on the electronic components for each substrate in order to monitor the correct operation of the press. The load cells are electronic components that have to operate at temperatures much lower than the sintering temperature.
  • One of the problems that afflict sintering presses of the type described above is therefore keeping the load cells at a much lower working temperature than the sintering temperature, even though the load cells are operatively connected to the pressing plane, as they must detect the correct application of the force exerted by the pressing members on the substrates.
  • The object of the present invention is to propose a press capable of solving such a problem.
  • Said object is achieved with a press according to claim 1. The dependent claims describe preferred embodiments of the invention.
  • The features and advantages of the sintering press according to the invention will become evident from the description hereinafter of its preferred embodiments, provided by way of indicative and non-limiting examples, with reference to the accompanying figures, wherein:
  • FIG. 1 is an axial section of the press according to the invention; and
  • FIG. 2 is a perspective view of a reaction element.
  • In said drawings, a sintering press according to the invention has been indicated collectively at 1.
  • The press is suitable for sintering electronic components 10 on a substrate 12.
  • In one embodiment, the press 1 is designed to perform the simultaneous sintering of electronic components on a plurality of substrates 12.
  • The substrates 12 hold the electronic components 10 to be sintered (e.g. IGBTs, diodes, thermistors, MOSFETs) placed on a layer of sintering paste. The components 10 must be processed with a predefined surface pressure, for example 30 MPa, at a predefined temperature, for example 260° C., for 180 to 300 seconds.
  • The electronic components 10 must be pressed with a force directly proportional to their projection surface, taking into account that the components are of thicknesses varied by families.
  • The sintering press 1 comprises a framework 8, for example that extends vertically along a press axis X, which extends vertically and supports a pressing unit 14 at the top and a reaction base 60 at the bottom that supports at least one substrate 12, preferably a plurality of substrates 12.
  • One or both of the pressing unit 14 and the base 60 is movable with respect to the other along a press axis X to bring the electronic components to be sintered 10 substantially in contact with the pressing unit 14 to then carry out the pressing.
  • In one embodiment, the pressing unit 14 comprises, for each substrate 12, one or more presser members suitable to apply the necessary sintering pressure on the electronic components 10.
  • In one embodiment, the pressing unit 14 comprises a multi-rod cylinder 20 equipped with parallel and independent presser rods 28. Each presser rod 28 is coaxial and barycentric to a respective electronic component 10 to be sintered and has a thrust section proportional to the force to be exerted on the respective electronic component 10, the area of each electronic component to be sintered being known. The term “barycentric” means that each presser rod 28 has a rod axis that coincides with the barycenter of the respective electronic component 10.
  • In one embodiment, the presser rods 28 are driven by a pressurized control fluid. For example, the presser rods 28 communicate with a compression chamber 30 wherein the control fluid is introduced and wherein a suitable control element is housed to transfer the pressure exerted by the control fluid to the presser rods. For example, this control element is in the form of a membrane 32. When the compression chamber 30 is pressurized to the sintering pressure, the membrane 32 deforms by pressing against the rear ends 28′ of the presser rods 28 for a transfer of the sintering pressure to each presser rod 28.
  • Naturally, other presser rod actuation systems may also be used.
  • In accordance with one aspect of the invention, the press comprises at least one reaction element 40, that extends along an element axis parallel to the press axis X between a first element end 40′ and a second element end 40″. The first element end 40′ forms a support plane for a respective substrate 12.
  • A load cell 50 is operatively connected to the second element end 40″. The load cell 50 is suitable to detect, by means of the reaction element 40, the force exerted by one or more presser rods 28 of the pressing unit 14 on the electronic components 10 to be sintered located on the substrate 12.
  • One should note that the load cell 50 may be used, according to the specific requirements, simply to detect that a pressure has been applied to the respective substrate, thus in ON/OFF operation mode, or to detect the value of the pressure applied, for example by a feedback pressure control.
  • In one embodiment, the load cell 50 is housed in a cell holder plate 52 operatively connected to a cooling circuit 54.
  • Each reaction element 40 is supported slidably in an element plate 70. The term “supported slidably” does not mean that the element must necessarily slide in the element plate 70, but that this element is inserted in a guided way in a respective guide seat made in the element plate without being bound thereto. In effect, as will be described below, the element plate 70 must ensure heat transmission therefrom to the reaction element 40, keeping the latter in the correct position parallel to the press axis X, but at the same time without affecting the force detected by the respective load cell 50.
  • One should note that, in a preferred embodiment, the second end 40″ of the reaction element is always in contact with the load cell 50 whereby, during the pressing step, the reaction element 40 undergoes a substantially null or negligible axial displacement. In this case, the reaction element 40 provides a real contrast to the force exerted by the presser member, which is then completely absorbed by the electronic components to be sintered.
  • In one embodiment, the element plate 70 is heated by a heating circuit 72 suitable to bring the element plate 70 and, by conduction, the reaction elements 40 to the required sintering temperature. For example, the heating circuit 72 is embedded in a heater body 74 placed around the element plate 70.
  • Each reaction element 40 has a heating portion 40 a that passes through the element plate 70 and that is suitable to transmit by conduction the heat of the element plate 70 to the respective substrate 12.
  • The reaction element 40 has moreover a cooling portion 40 b ending with the second end 40″ and shaped in such a way as to dissipate the heat transmitted from the element plate 70 to the heating portion 40 a.
  • WU For example, the heating portion 40 a and the cooling portion 40 b are arranged consecutively.
  • In one embodiment, the heating portion 40 a has an axial extension substantially equal to or slightly greater than the thickness of the element plate 70. For example, the heating portion 40 a ends with the first end 40′ of the reaction element 40, which protrudes axially from the element plate 70.
  • In one embodiment, the element plate 70 and the cell holder plate 52 are separated axially from each other by a separation fluid suitable to dissipate the heat of the reaction element, for example air.
  • For example, the cooling portion 40 b has an extension substantially equal to the distance between the element plate 70 and the cell holder plate 52.
  • In one embodiment, the heating portion 40 a is prism-shaped. For example, the heating portion 40 a has an axial extension greater than the diameter of the support plane of the substrate.
  • In one embodiment, the cooling portion 40 b comprises an axial succession of dissipating disks 44 that extend coaxially to the element axis.
  • In one embodiment, the second end 40″ of the reaction element 40 is equipped with an infrared screen 46 facing the load cell 50.
  • In one embodiment, the heating circuit 72 is suitable to heat the element plate to a working temperature between 240° C. and 290° C.
  • For example, the element plate is made of a metallic material with high thermal conductivity.
  • For example, the heating circuit 72 comprises electrical resistors controlled by resistance thermometers.
  • In one embodiment, the cooling circuit 54 is suitable to keep the cell holder plate 52 at a temperature of about 25° C.
  • For example, the cooling system is based on the circulation of a coolant conditioned by a chiller.
  • The reaction element, combined with the heatable element plate and the coolable cell holder plate, therefore allows to:
      • provide for the heating of the sintered substrate through the transmission of heat by conduction from the element plate to the heating portion of the reaction element;
      • counteract the sintering pressure applied by the upper presser members;
      • transmit the counteracting force to the load cell;
      • reduce the heat transmission to the load cell.
  • The cooling circuit may therefore keep the load cell at an acceptable working temperature, for example 60° C. without excessive energy expenditure.
  • To the embodiments of the sintering press according to the invention, a person skilled in the art, to satisfy contingent needs, may make modifications, adaptations and replacements of elements with others that are functionally equivalent, without departing from the scope of the following claims. Each of the features described as belonging to a possible embodiment may be implemented independently from the other described embodiments.

Claims (7)

1. A sintering press for sintering electronic components on a substrate, the sintering press comprising:
at least one reaction element extending along an element axis parallel to a pressing axis of the sintering press between a first element end and a second element end, wherein the first element end forms a support plane for a respective substrate;
at least one load cell operatively connected to the second element end, so that said load cell detects, by the reaction element, a sum of forces exerted by one or more presser members of the sintering press on respective electronic components to be sintered placed on the substrate, the load cell being housed in a cell holder plate operatively connected to a cooling circuit;
an element plate suitable for slidably supporting the at least one reaction element, the element plate comprising a heating circuit, wherein:
the at least one reaction element comprises a heating portion passing through the element plate and suitable for transmitting by conduction heat of the element plate to the substrate;
the at least one reaction element further comprises a cooling portion ending with the second element end and shaped to dissipate the heat transmitted from the element plate to the heating portion.
2. The sintering press of claim 1, wherein the heating portion is prism-shaped.
3. The sintering press of claim 1, wherein the cooling portion comprises an axial succession of dissipating disks that extend coaxially to the element axis.
4. The sintering press of claim 1, wherein the second element end of the reaction element is equipped with an infrared screen facing the load cell.
5. The sintering press of claim 1, wherein the heating circuit heats the element plate to a working temperature between 240° C. and 290° C.
6. The sintering press of claim 1, wherein the cooling circuit keeps the cell holder plate at a temperature of about 60° C.
7. The sintering press of claim 1, comprising a plurality of reaction elements slidably supported by the element plate, a load cell being associated with each reaction element.
US17/295,299 2018-12-20 2019-12-17 Sintering press for sintering electronic components on a substrate Pending US20220020710A1 (en)

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IT102018000020272 2018-12-20
IT102018000020272A IT201800020272A1 (en) 2018-12-20 2018-12-20 SINTERING PRESS FOR SINTERING ELECTRONIC COMPONENTS ON A SUBSTRATE
PCT/IB2019/060927 WO2020128836A1 (en) 2018-12-20 2019-12-17 Sintering press for sintering electronic components on a substrate

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MA54524A (en) 2022-03-30
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WO2020128836A1 (en) 2020-06-25
IT201800020272A1 (en) 2020-06-20

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