US20210265558A9 - Assembly of piezoelectric material substrate and supporting substrate, and method for manufacturing same - Google Patents
Assembly of piezoelectric material substrate and supporting substrate, and method for manufacturing same Download PDFInfo
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- 239000000463 material Substances 0.000 title claims abstract description 96
- 238000000034 method Methods 0.000 title claims description 19
- 238000004519 manufacturing process Methods 0.000 title 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 97
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- WSMQKESQZFQMFW-UHFFFAOYSA-N 5-methyl-pyrazole-3-carboxylic acid Chemical compound CC1=CC(C(O)=O)=NN1 WSMQKESQZFQMFW-UHFFFAOYSA-N 0.000 claims abstract description 17
- GQYHUHYESMUTHG-UHFFFAOYSA-N lithium niobate Chemical compound [Li+].[O-][Nb](=O)=O GQYHUHYESMUTHG-UHFFFAOYSA-N 0.000 claims abstract description 17
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- KZHJGOXRZJKJNY-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Si]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O KZHJGOXRZJKJNY-UHFFFAOYSA-N 0.000 claims description 3
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- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
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Images
Classifications
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N—ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N30/00—Piezoelectric or electrostrictive devices
- H10N30/704—Piezoelectric or electrostrictive devices based on piezoelectric or electrostrictive films or coatings
- H10N30/706—Piezoelectric or electrostrictive devices based on piezoelectric or electrostrictive films or coatings characterised by the underlying bases, e.g. substrates
- H10N30/708—Intermediate layers, e.g. barrier, adhesion or growth control buffer layers
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N—ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N30/00—Piezoelectric or electrostrictive devices
- H10N30/01—Manufacture or treatment
- H10N30/07—Forming of piezoelectric or electrostrictive parts or bodies on an electrical element or another base
- H10N30/072—Forming of piezoelectric or electrostrictive parts or bodies on an electrical element or another base by laminating or bonding of piezoelectric or electrostrictive bodies
-
- H01L41/312—
-
- H01L41/1873—
-
- H01L41/337—
-
- H—ELECTRICITY
- H03—ELECTRONIC CIRCUITRY
- H03H—IMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS
- H03H3/00—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators
- H03H3/007—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators for the manufacture of electromechanical resonators or networks
- H03H3/08—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators for the manufacture of electromechanical resonators or networks for the manufacture of resonators or networks using surface acoustic waves
-
- H—ELECTRICITY
- H03—ELECTRONIC CIRCUITRY
- H03H—IMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS
- H03H9/00—Networks comprising electromechanical or electro-acoustic devices; Electromechanical resonators
- H03H9/02—Details
- H03H9/02535—Details of surface acoustic wave devices
- H03H9/02543—Characteristics of substrate, e.g. cutting angles
- H03H9/02574—Characteristics of substrate, e.g. cutting angles of combined substrates, multilayered substrates, piezoelectrical layers on not-piezoelectrical substrate
-
- H—ELECTRICITY
- H03—ELECTRONIC CIRCUITRY
- H03H—IMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS
- H03H9/00—Networks comprising electromechanical or electro-acoustic devices; Electromechanical resonators
- H03H9/15—Constructional features of resonators consisting of piezoelectric or electrostrictive material
- H03H9/17—Constructional features of resonators consisting of piezoelectric or electrostrictive material having a single resonator
- H03H9/171—Constructional features of resonators consisting of piezoelectric or electrostrictive material having a single resonator implemented with thin-film techniques, i.e. of the film bulk acoustic resonator [FBAR] type
-
- H—ELECTRICITY
- H03—ELECTRONIC CIRCUITRY
- H03H—IMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS
- H03H9/00—Networks comprising electromechanical or electro-acoustic devices; Electromechanical resonators
- H03H9/25—Constructional features of resonators using surface acoustic waves
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N—ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N30/00—Piezoelectric or electrostrictive devices
- H10N30/01—Manufacture or treatment
- H10N30/08—Shaping or machining of piezoelectric or electrostrictive bodies
- H10N30/085—Shaping or machining of piezoelectric or electrostrictive bodies by machining
- H10N30/086—Shaping or machining of piezoelectric or electrostrictive bodies by machining by polishing or grinding
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N—ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N30/00—Piezoelectric or electrostrictive devices
- H10N30/80—Constructional details
- H10N30/85—Piezoelectric or electrostrictive active materials
- H10N30/853—Ceramic compositions
- H10N30/8542—Alkali metal based oxides, e.g. lithium, sodium or potassium niobates
Definitions
- the present invention relates to a bonded body of a piezoelectric material substrate and supporting substrate, and a method of producing the same.
- a piezoelectric material substrate composed of lithium niobate or lithium tantalate and silicon substrate with a silicon oxide layer formed thereon are activated by ion activation method, followed by the bonding.
- lithium tantalate and sapphire or a ceramic material containing, as a main component, aluminum oxide, aluminum nitride or silicon nitride are bonded through a silicon oxide layer by plasma activation method.
- lithium tantalate substrate and a silicon substrate with a silicon oxide layer provided thereon are bonded with each other by irradiating O 2 plasma of RIE (13.56 MHz) and microwave (2.45 GHz) of N 2 in series.
- Non-patent document 2 When Si and SiO 2 /Si are bonded with each other by plasma activation, a sufficiently high bonding strength is obtained by the formation of Si—O—Si bond at the bonding interface. Further, at the same time, Si is oxidized to SiO 2 so that the flatness is improved and the bonding as described above is facilitated at the uppermost surface (Non-patent document 2).
- Patent document 1 Japanese Patent Publication No. 2016-225537A
- Patent document 2 Japanese Patent No. 3774782B
- a piezoelectric material substrate such as lithium niobate or lithium tantalate is bonded to a silicon oxide layer on a silicon substrate and that the piezoelectric material substrate is then polished to make the substrate thinner
- a processing denatured layer can be removed by CMP so that the device performance is not deteriorated.
- CMP chemical vapor deposition
- a large shearing stress is exerted onto the piezoelectric material substrate.
- the piezoelectric material substrate is separated from the silicon substrate during the polishing, which is problematic.
- the performance of the thus obtained bonded body was deteriorated.
- the performance as the acoustic wave device for example, electromechanical coupling factor k2
- An object of the present invention is, in bonding a piezoelectric material substrate, composed of a material selected from the group consisting of lithium niobate, lithium tantalate and lithium niobate-lithium tantalate, and a supporting substrate with a silicon oxide layer provided thereon, to suppress the deterioration of the performance of a bonded body while maintaining the bonding strength.
- the present invention provides a bonded body comprising:
- a piezoelectric material substrate provided on the silicon oxide layer and comprising a material selected from the group consisting of lithium niobate, lithium tantalate and lithium niobate-lithium tantalate,
- the piezoelectric material substrate on a side of the silicon oxide layer has a surface resistivity of 1.7 ⁇ 10 15 ⁇ / ⁇ or higher.
- the present invention further provides a method of bonding a piezoelectric material substrate and a supporting substrate with a silicon oxide layer provided thereon, the piezoelectric material substrate comprising a material selected from the group consisting of lithium niobate, lithium tantalate and lithium niobate-lithium tantalate, the method comprising the steps of:
- the inventors studied in detail the reason that it is difficult to suppress the deterioration of the performance (for example, electromechanical coupling factor k2) of the bonded body while maintaining the bonding strength at a some degree and reached the following findings.
- Si—O—Si bond is formed along the bonding interface, resulting in a sufficiently high bonding strength. Further, Si is oxidized into SiO 2 at the same time, so that the flatness is improved and the bonding as described above is facilitated at the uppermost surface (non-patent document 2: J. Applied Physics 113, 094905 (2013)).
- the inventors tried to irradiate oxygen plasma onto the bonding surfaces of the piezoelectric material substrate and of the silicon oxide layer at a temperature of 150° C. or lower for 30 minutes or longer to activate the bonding surfaces, and then to directly bond the activated surfaces of the piezoelectric material substrate and of the silicon oxide layer.
- the surface resistivity of the piezoelectric material substrate on the side of the silicon oxide layer is thereby made 1.7 ⁇ 10 1 5 ⁇ / ⁇ or higher.
- the deterioration of the performance (electromechanical coupling factor k2) of the bonded body can be suppressed while actually maintaining the bonding strength of the piezoelectric material substrate and supporting substrate. The present invention is thus made.
- FIG. 1( a ) shows a piezoelectric material substrate 1
- FIG. 1( b ) shows the state that a bonding surface la of the piezoelectric material substrate 1 is activated to generate an activated surface 1 c.
- FIG. 2( a ) shows the state that a silicon oxide layer 5 is formed on a surface of a supporting substrate 4
- FIG. 2( b ) shows the state that a silicon oxide layer 5 is subjected to surface activation.
- FIG. 3( a ) shows a bonded body 7 obtained by directly bonding the piezoelectric material substrate 1 and the silicon oxide layer 5 on the supporting substrate 4
- FIG. 3( b ) shows the state that a piezoelectric material substrate 1 A of the bonded body 7 is polished and thinned
- FIG. 3( c ) shows an acoustic wave device 10 .
- FIG. 1( a ) it is prepared a piezoelectric material substrate 1 having a pair of main surfaces 1 a and 1 b .
- 1 a is made a bonding surface according to the present example.
- plasma is irradiated onto a bonding surface 1 a of the piezoelectric material substrate 1 as an arrow A to obtain a surface-activated bonding surface 1 c.
- a silicon oxide layer 5 is formed on a surface 4 a of a supporting substrate 4 . Then, as shown in FIG. 2( b ) , plasma is irradiated onto a surface 5 a of the silicon oxide layer 5 as an arrow A to perform the surface activation to form an activated bonding surface 6 .
- the activated bonding surface 1 c of the piezoelectric material substrate 1 is contacted with and directly bonded with the activated bonding surface 6 of the silicon oxide layer 5 on the supporting substrate 4 to obtain a bonded body 7 .
- an electrode may be provided on the piezoelectric material substrate 1 .
- the main surface 1 b of the piezoelectric material substrate 1 is processed to thin the substrate 1 to obtain a thinned piezoelectric material substrate 1 A.
- 1 d represents a processed surface.
- predetermined electrodes 8 are formed on the processed surface 1 d of the piezoelectric material substrate 1 of the bonded body 7 A to obtain an acoustic wave device 10 .
- the material of the supporting substrate 4 is not particularly limited, preferably, the material is selected from the group consisting of silicon, quartz, sialon, mullite, sapphire and translucent alumina. It is thus possible to further improve the frequency characteristics of the acoustic wave device 10 .
- the silicon oxide layer 5 is formed on the supporting substrate 4 .
- the method of film-forming the silicon oxide layer 5 is not particularly limited, sputtering, chemical vapor deposition (CVD) and vapor deposition may be listed.
- the supporting substrate 4 is a silicon substrate, and in this case, the silicon oxide layer 5 can be formed by sputtering or ion injection of oxygen onto the surface of the silicon substrate, or by heating under oxidizing atmosphere.
- the thickness of the silicon oxide layer 5 may preferably be 0.05 ⁇ m or larger, more preferably be 0.1 ⁇ m or larger and particularly preferably be 0.2 ⁇ m or larger, on the viewpoint of the present invention. Further, the thickness of the silicon oxide layer 5 may preferably be 3 ⁇ m or smaller, preferably be 2.5 ⁇ m or smaller and more preferably be 2.0 ⁇ m or smaller.
- the piezoelectric material substrate 1 used in the present invention is made single crystals of lithium tantalate (LT), lithium niobate (LN) or lithium niobate-lithium tantalate solid solution.
- LT lithium tantalate
- LN lithium niobate
- LN lithium niobate-lithium tantalate solid solution.
- the materials have high propagation speeds of a surface acoustic wave and large electro-mechanical coupling factors, it is preferred for use in a piezoelectric surface wave device for high frequency and wide-band frequency applications.
- the normal direction of the main surfaces 1 a and 1 b of the piezoelectric single crystal substrate 1 is not limited.
- the piezoelectric material substrate 1 is made of LT
- the piezoelectric single crystal substrate 1 is made of LN, (i) it is preferred to use the substrate rotated from Z-axis toward ⁇ Y-axis by 37.8° (0°, 37.8°, 0° on Eulerian angle representation) around X-axis, which is a direction of propagation of a surface acoustic wave, because of a large electro-mechanical coupling factor.
- the substrate rotated from Y-axis toward Z-axis by 40 to 65° (180°, 50 to 25°, 180° on Eulerian angle representation) around X-axis, which is a direction of propagation of a surface acoustic wave, because a high acoustic speed can be obtained.
- the size of the piezoelectric material substrate is not particularly limited, for example, the diameter may be 100 to 200 mm and thickness may be 0.15 to 1 ⁇ m.
- Oxygen plasma is then irradiated onto the bonding surface la of the piezoelectric material substrate 1 at a temperature of 150° C. or lower to activate the bonding surface 1 a.
- the pressure during the surface activation may preferably be 100 Pa or lower and more preferably be 80 Pa or lower. Further, the atmosphere may be composed of oxygen only, or may contain nitrogen in addition to oxygen.
- the temperature during the irradiation of the oxygen plasma is made 150° C. or lower. It is thereby possible to obtain the bonded body 7 having a high bonding strength and no deterioration of the piezoelectric material substrate. On the viewpoint, the temperature during the oxygen plasma irradiation is made 150° C. or lower and may more preferably be 100° C. or lower.
- the energy of the irradiated oxygen plasma may preferably be 100 to 150 W.
- a product of the energy of the irradiated oxygen plasma and irradiation time duration may preferably be 20 to 50 Wh.
- the time duration of the irradiation of the oxygen plasma may preferably be 30 minutes or longer.
- the bonding surface la of the piezoelectric material substrate 1 and the bonding surface 5 a of the silicon oxide layer 5 are subjected to flattening process before the plasma treatment.
- the method of flattening the respective bonding surfaces 1 a and 5 a includes lapping, chemical mechanical polishing (CMP) and the like.
- the flattened surface may preferably have Ra of 1 nm or lower and more preferably have Ra of 0.3 nm or lower.
- the surface resistivity of the piezoelectric material substrate 1 after the oxygen plasma treatment is made 1.7 ⁇ 10 1 5 ⁇ / ⁇ or higher and preferably made 2.8 ⁇ 10 1 5 ⁇ / ⁇ or higher.
- the surface resistivity measured at the bonding surface la becomes higher.
- the surface resistivity can be thus used as an indication of the incorporation of oxygen.
- the surface resistivity of the piezoelectric material substrate 1 after the oxygen plasma treatment is made 2.0 ⁇ 10 1 6 ⁇ / ⁇ or lower so that the bonding strength of the bonded body can be maintained.
- the surface resistivity of the piezoelectric material substrate 1 may more preferably be 1.6 ⁇ 10 1 6 ⁇ / ⁇ or lower. By this, it is easily possible to polish the piezoelectric material substrate 1 .
- the bonding surface 5 a of the silicon oxide layer 5 is also subjected to plasma treatment. At this time, it may be used plasma of oxygen, nitrogen or the like. Further, the temperature during the plasma treatment may preferably be 150° C. or lower and more preferably be 100° C. or lower.
- the pressure during the plasma irradiation onto the bonding surface 5 a of the silicon oxide layer 5 may preferably be 100 Pa or lower and more preferably be 80 Pa or lower.
- the energy during the irradiation may preferably 30 to 120 W.
- a product of the energy during the plasma irradiation and time duration of the irradiation may preferably be 1 Wh or less.
- the bonding surface 1 c of the piezoelectric material substrate 1 and bonding surface 6 of the silicon oxide layer 5 are contacted and bonded with each other. Thereafter, annealing treatment may preferably be performed to improve the bonding strength.
- the temperature during the annealing may preferably be 100° C. or higher and 300° C. or lower.
- the bonded bodies 7 and 7 A of the present invention may preferably be applied for an acoustic wave device 10 .
- a surface acoustic wave device 10 a surface acoustic wave device, Lamb wave-type device, thin film resonator (FBAR) or the like is known.
- the surface acoustic wave device is produced by providing an input side IDT (Interdigital transducer) electrodes (also referred to as comb electrodes or interdigitated electrodes) for oscillating surface acoustic wave and IDT electrode on the output side for receiving the surface acoustic wave on the surface of the piezoelectric material substrate.
- IDT Interdigital transducer
- IDT electrodes also referred to as comb electrodes or interdigitated electrodes
- a material forming the electrodes (electrode pattern) 8 of the piezoelectric material substrate may preferably be aluminum, an aluminum alloy, copper or gold, and more preferably be aluminum or the aluminum alloy.
- the aluminum alloy may preferably be Al with 0.3 to 5 weight % of Cu mixed therein. In this case, Ti, Mg, Ni, Mo or Ta may be used instead of Cu.
- a silicon oxide layer 5 was film-formed by sputtering in a thickness of 0.5 ⁇ m on the supporting substrate 4 .
- the bonding surface 1 a of the piezoelectric material substrate 1 and the bonding surface 5 a of the silicon oxide layer 5 on the supporting substrate 4 were subjected to cleaning and surface activation, respectively. Specifically, ultrasonic cleaning using pure water was performed, and the substrate surfaces were dried by spin dry. The supporting substrate 4 after the cleaning was then introduced into a plasma activation chamber, and the bonding surface 5 a was activated by oxygen gas plasma at 30° C. Further, the piezoelectric material substrate 1 was similarly introduced into the plasma activation chamber, and the bonding surface la was subjected to surface activation by oxygen gas plasma at 30° C. The ultrasonic cleaning and spin dry as described above were performed again for removing particles adhered during the surface activation.
- the time duration of the activation was changed as shown in table 1.
- the energy of the plasma irradiation during the activation treatment was made 150 W.
- the surface resistivity of the piezoelectric material substrate 1 after the activation was measured, and the measurement results were shown in table 1.
- the surface resistivity of the piezoelectric material substrate 1 on the side of the silicon oxide layer 5 was measured by using “Hiresta UX MCP-HT800” supplied by NittoSeiko Analytic Co. Ltd. and a probe equipped with a guarded-electrode and by applying a voltage of 1000 V.
- the positioning of the respective substrates 1 and 4 were performed, and the activated bonding surface 1 c of the piezoelectric material substrate 1 and the activated bonding surface 6 of the silicon oxide layer 5 were contacted with each other at room temperature.
- the substrates were contacted with the piezoelectric material substrate 1 positioned upper side.
- the state sin called-bonding wave
- the adhesion of the substrates 1 and 4 was spreading, indicating that good preliminary bonding was completed.
- the bonded body was charged into an oven filled with nitrogen atmosphere and held at 120° C. for 10 hours, for improving the bonding strength.
- the substrates were divided into eight equal parts along radiation lines radiated from the center for preventing the fracture of the substrates due to thermal stress.
- the annealing temperature in the oven was 250° C.
- the bonding strength was evaluated by blade test (Semiconductor Wafer Bonding, Q.-Y. Tong & U. Gösele, p25) for eight bonded bodies drawn from the heating oven.
- Electrodes 8 made of aluminum metal were provided on the surface 1 d of the polished piezoelectric material substrate 1 A by photolithography process.
- the period ⁇ of the electrodes was made 5 ⁇ m so that the oscillation frequency was 850 MHz.
- the thickness of the electrodes 8 was made 200 nm, and reflectors of 80 pairs were provided on both sides of the 200 pairs of the electrodes 8 to produce an acoustic wave device 10 (SAW resonator) of 1 port.
- SAW resonator acoustic wave device 10
- the impedance characteristics of the thus produced acoustic wave device 10 was measured by a network analyzer “E5071C” supplied by Agilent Co. Ltd.. As a result, it was observed a resonance peak (fs) around 820 MHz and an anti-resonance peak (fr) around 850 to 860 MHz. It was measured a difference of ⁇ f the resonance frequency fs and anti-resonance frequency fr. It is generally known that the difference ⁇ f is proportional to an electromechanical coupling factor k2 of an acoustic device. The results were shown in table 1.
- the surface resistivity of the piezoelectric material substrate 1 A on the side of the silicon oxide 5 was proved to be about 1.2 ⁇ 10 1 3 ⁇ / ⁇ to 8.8 ⁇ 10 1 4 ⁇ / ⁇ and ⁇ f (MHz) was as low as 31.8 to 34.3.
- the surface resistivity of the piezoelectric material substrate 1 A on the side of the silicon oxide layer 5 was proved to be about 1.73 ⁇ 10 1 5 ⁇ / ⁇ to 1.51 ⁇ 10 1 6 ⁇ / ⁇ and ⁇ f (MHz) was proved to be 38.8 to 39.6.
- the bonding surface 1 a of the piezoelectric material substrate 1 was subjected to surface activation with oxygen plasma so that the surface resistivity was made 1.7 ⁇ 10 1 5 ⁇ / ⁇ or higher and 1.6 ⁇ 10 1 6 ⁇ / ⁇ or lower according to the present invention, the bonding strength was maintained so that the thickness of the piezoelectric material substrate 1 can be made smaller and the deterioration of performance (for example, electromechanical coupling factor k2) of the bonded body can be suppressed.
- the material of the piezoelectric material substrate 1 was changed to lithium niobate. As a result, it was obtained similar results as those of the experiment A.
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Abstract
Description
- This is a continuation of PCT/JP2018/042630, filed Nov. 19, 2018, which claims priority from Japanese Application No. 2018-007912, filed Jan. 22, 2018, the entire contents of which are hereby incorporated by reference.
- The present invention relates to a bonded body of a piezoelectric material substrate and supporting substrate, and a method of producing the same.
- It has been widely used an SOI substrate composed of a high resistance Si/SiO2 thin film/Si thin film, for realizing a high-performance semiconductor device. Plasma activation is used for realizing the SOI substrate. This is because the bonding can be realized at a relatively low temperature (400° C.). It is proposed a composite substrate composed of similar Si/SiO2 thin film/piezoelectric thin film for improving the characteristics of a piezoelectric device (patent document 1).
- According to
patent document 1, a piezoelectric material substrate composed of lithium niobate or lithium tantalate and silicon substrate with a silicon oxide layer formed thereon are activated by ion activation method, followed by the bonding. - According to patent document 2, it is described that lithium tantalate and sapphire or a ceramic material containing, as a main component, aluminum oxide, aluminum nitride or silicon nitride are bonded through a silicon oxide layer by plasma activation method.
- According to
non-patent document 1, it is described that lithium tantalate substrate and a silicon substrate with a silicon oxide layer provided thereon are bonded with each other by irradiating O2 plasma of RIE (13.56 MHz) and microwave (2.45 GHz) of N2 in series. - When Si and SiO2/Si are bonded with each other by plasma activation, a sufficiently high bonding strength is obtained by the formation of Si—O—Si bond at the bonding interface. Further, at the same time, Si is oxidized to SiO2 so that the flatness is improved and the bonding as described above is facilitated at the uppermost surface (Non-patent document 2).
- (Non-patent document 1)
- ECS Transactions, 3 (6) 91-98 (2006)
- (Non-patent document 2)
- J. Applied Physics 113, 094905 (2013)
- (Patent document 1) Japanese Patent Publication No. 2016-225537A
- (Patent document 2) Japanese Patent No. 3774782B
- As described in the prior documents, in the case that a piezoelectric device is produced by thinning a lithium niobate or lithium tantalate substrate by ion injection, the performance is poor which is problematic. This is because that the crystallinity is deteriorated due to the damage during the ion injection.
- On the other hand, in the case that a piezoelectric material substrate such as lithium niobate or lithium tantalate is bonded to a silicon oxide layer on a silicon substrate and that the piezoelectric material substrate is then polished to make the substrate thinner, a processing denatured layer can be removed by CMP so that the device performance is not deteriorated. However, during the polishing, a large shearing stress is exerted onto the piezoelectric material substrate. Thus, as it is tried to process the piezoelectric material substrate thinner by polishing, the piezoelectric material substrate is separated from the silicon substrate during the polishing, which is problematic. Further, as the thickness of the piezoelectric material substrate is reduced by polishing, there was the problem that the performance of the thus obtained bonded body was deteriorated. In particular, in the case that the bonded body is used for an acoustic wave device, the performance as the acoustic wave device (for example, electromechanical coupling factor k2) may be deteriorated.
- An object of the present invention is, in bonding a piezoelectric material substrate, composed of a material selected from the group consisting of lithium niobate, lithium tantalate and lithium niobate-lithium tantalate, and a supporting substrate with a silicon oxide layer provided thereon, to suppress the deterioration of the performance of a bonded body while maintaining the bonding strength.
- The present invention provides a bonded body comprising:
- a supporting substrate;
- a silicon oxide layer provided on the supporting substrate; and
- a piezoelectric material substrate provided on the silicon oxide layer and comprising a material selected from the group consisting of lithium niobate, lithium tantalate and lithium niobate-lithium tantalate,
- wherein the piezoelectric material substrate on a side of the silicon oxide layer has a surface resistivity of 1.7×1015Ω/□ or higher.
- The present invention further provides a method of bonding a piezoelectric material substrate and a supporting substrate with a silicon oxide layer provided thereon, the piezoelectric material substrate comprising a material selected from the group consisting of lithium niobate, lithium tantalate and lithium niobate-lithium tantalate, the method comprising the steps of:
- irradiating an oxygen plasma onto a bonding surface of the piezoelectric material substrate at a temperature of 150° C. or lower to make a surface resistivity of the bonding surface 1.7×1015/□ or higher; and
- then bonding said bonding surface of the piezoelectric material substrate to a bonding surface of the silicon oxide layer.
- As the piezoelectric material substrate composed of lithium niobate or the like and the supporting substrate with the silicon oxide layer provided thereon are directly bonded with each other, the inventors studied in detail the reason that it is difficult to suppress the deterioration of the performance (for example, electromechanical coupling factor k2) of the bonded body while maintaining the bonding strength at a some degree and reached the following findings.
- That is, in the case that Si and SiO2/Si are bonded by plasma activation, for example, Si—O—Si bond is formed along the bonding interface, resulting in a sufficiently high bonding strength. Further, Si is oxidized into SiO2 at the same time, so that the flatness is improved and the bonding as described above is facilitated at the uppermost surface (non-patent document 2: J. Applied Physics 113, 094905 (2013)).
- Contrary to this, in the case that lithium niobate or lithium tantalate is directly bonded to the supporting substrate with a silicon oxide layer formed thereon, Ta—(Nb)—O—Si bond is formed along the bonding interface to perform the bonding. However, the density of Si atoms at the uppermost surface of SiO2/Si is 6.8 counts/Å2. On the other hand, the density of Ta(Nb) atoms at the uppermost surface of the piezoelectric material substrate is 4.3 counts/Å2 or lower, for example, indicating that the atomic density at the uppermost surface is low, although the density is dependent on the cut angle as the crystal belongs to anisotropic crystal. Further, it is considered that lithium niobate or lithium tantalate does not have the mechanism of smoothening by oxidation, different from silicon, and that a sufficiently high bonding strength is thus not obtained.
- As a result, in the case that a piezoelectric material substrate composed of lithium niobate or lithium tantalate is processed after the piezoelectric material substrate is directly bonded to SiO2/Si, as the piezoelectric material substate becomes thinner, a shearing force is exerted on the piezoelectric material substrate, resulting in the deterioration of the piezoelectric material substrate.
- Based on such speculation, the inventors tried to irradiate oxygen plasma onto the bonding surfaces of the piezoelectric material substrate and of the silicon oxide layer at a temperature of 150° C. or lower for 30 minutes or longer to activate the bonding surfaces, and then to directly bond the activated surfaces of the piezoelectric material substrate and of the silicon oxide layer. The surface resistivity of the piezoelectric material substrate on the side of the silicon oxide layer is thereby made 1.7×101 5Ω/□ or higher. As a result, it is found that the deterioration of the performance (electromechanical coupling factor k2) of the bonded body can be suppressed while actually maintaining the bonding strength of the piezoelectric material substrate and supporting substrate. The present invention is thus made.
-
FIG. 1(a) shows apiezoelectric material substrate 1, andFIG. 1(b) shows the state that a bonding surface la of thepiezoelectric material substrate 1 is activated to generate an activatedsurface 1 c. -
FIG. 2(a) shows the state that asilicon oxide layer 5 is formed on a surface of a supportingsubstrate 4, andFIG. 2(b) shows the state that asilicon oxide layer 5 is subjected to surface activation. -
FIG. 3(a) shows abonded body 7 obtained by directly bonding thepiezoelectric material substrate 1 and thesilicon oxide layer 5 on the supportingsubstrate 4,FIG. 3(b) shows the state that apiezoelectric material substrate 1A of thebonded body 7 is polished and thinned, andFIG. 3(c) shows anacoustic wave device 10. - The present invention will be described in detail, appropriately referring to drawings.
- First, as shown
FIG. 1(a) , it is prepared apiezoelectric material substrate 1 having a pair ofmain surfaces FIG. 1(b) , plasma is irradiated onto abonding surface 1 a of thepiezoelectric material substrate 1 as an arrow A to obtain a surface-activatedbonding surface 1 c. - On the other hand, as shown in
FIG. 2(a) , asilicon oxide layer 5 is formed on asurface 4 a of a supportingsubstrate 4. Then, as shown inFIG. 2(b) , plasma is irradiated onto asurface 5 a of thesilicon oxide layer 5 as an arrow A to perform the surface activation to form an activatedbonding surface 6. - Then, as shown in
FIG. 3(a) , the activatedbonding surface 1 c of thepiezoelectric material substrate 1 is contacted with and directly bonded with the activatedbonding surface 6 of thesilicon oxide layer 5 on the supportingsubstrate 4 to obtain a bondedbody 7. At this stage, an electrode may be provided on thepiezoelectric material substrate 1. However, preferably, as shown inFIG. 3(b) , themain surface 1 b of thepiezoelectric material substrate 1 is processed to thin thesubstrate 1 to obtain a thinned piezoelectric material substrate 1A. 1 d represents a processed surface. Then, as shown inFIG. 3(c) ,predetermined electrodes 8 are formed on the processedsurface 1 d of thepiezoelectric material substrate 1 of the bondedbody 7A to obtain anacoustic wave device 10. - The respective constituents of the present invention will be described further in detail below.
- Although the material of the supporting
substrate 4 is not particularly limited, preferably, the material is selected from the group consisting of silicon, quartz, sialon, mullite, sapphire and translucent alumina. It is thus possible to further improve the frequency characteristics of theacoustic wave device 10. - The
silicon oxide layer 5 is formed on the supportingsubstrate 4. Although the method of film-forming thesilicon oxide layer 5 is not particularly limited, sputtering, chemical vapor deposition (CVD) and vapor deposition may be listed. Preferably, the supportingsubstrate 4 is a silicon substrate, and in this case, thesilicon oxide layer 5 can be formed by sputtering or ion injection of oxygen onto the surface of the silicon substrate, or by heating under oxidizing atmosphere. - The thickness of the
silicon oxide layer 5 may preferably be 0.05 μm or larger, more preferably be 0.1 μm or larger and particularly preferably be 0.2 μm or larger, on the viewpoint of the present invention. Further, the thickness of thesilicon oxide layer 5 may preferably be 3 μm or smaller, preferably be 2.5 μm or smaller and more preferably be 2.0 μm or smaller. - The
piezoelectric material substrate 1 used in the present invention is made single crystals of lithium tantalate (LT), lithium niobate (LN) or lithium niobate-lithium tantalate solid solution. As the materials have high propagation speeds of a surface acoustic wave and large electro-mechanical coupling factors, it is preferred for use in a piezoelectric surface wave device for high frequency and wide-band frequency applications. - Further, the normal direction of the
main surfaces single crystal substrate 1 is not limited. For example, in the case that thepiezoelectric material substrate 1 is made of LT, it is preferred to use the substrate rotated from Y-axis toward Z-axis by 32 to 55° (180°, 58° to 35°, 180° on Eulerian angle representation) around X-axis, which is a direction of propagation of a surface acoustic wave, because of a low propagation loss. In the case that the piezoelectricsingle crystal substrate 1 is made of LN, (i) it is preferred to use the substrate rotated from Z-axis toward −Y-axis by 37.8° (0°, 37.8°, 0° on Eulerian angle representation) around X-axis, which is a direction of propagation of a surface acoustic wave, because of a large electro-mechanical coupling factor. Alternatively, (ii) it is preferred to use the substrate rotated from Y-axis toward Z-axis by 40 to 65° (180°, 50 to 25°, 180° on Eulerian angle representation) around X-axis, which is a direction of propagation of a surface acoustic wave, because a high acoustic speed can be obtained. Further, although the size of the piezoelectric material substrate is not particularly limited, for example, the diameter may be 100 to 200 mm and thickness may be 0.15 to 1 μm. - Oxygen plasma is then irradiated onto the bonding surface la of the
piezoelectric material substrate 1 at a temperature of 150° C. or lower to activate thebonding surface 1 a. - The pressure during the surface activation may preferably be 100 Pa or lower and more preferably be 80 Pa or lower. Further, the atmosphere may be composed of oxygen only, or may contain nitrogen in addition to oxygen.
- The temperature during the irradiation of the oxygen plasma is made 150° C. or lower. It is thereby possible to obtain the bonded
body 7 having a high bonding strength and no deterioration of the piezoelectric material substrate. On the viewpoint, the temperature during the oxygen plasma irradiation is made 150° C. or lower and may more preferably be 100° C. or lower. - Further, the energy of the irradiated oxygen plasma may preferably be 100 to 150 W. Further, a product of the energy of the irradiated oxygen plasma and irradiation time duration may preferably be 20 to 50 Wh. Further, the time duration of the irradiation of the oxygen plasma may preferably be 30 minutes or longer.
- According to a preferred embodiment, the bonding surface la of the
piezoelectric material substrate 1 and thebonding surface 5 a of thesilicon oxide layer 5 are subjected to flattening process before the plasma treatment. The method of flattening therespective bonding surfaces - According to a preferred embodiment, the surface resistivity of the
piezoelectric material substrate 1 after the oxygen plasma treatment is made 1.7×101 5Ω/□ or higher and preferably made 2.8×101 5Ω/□ or higher. As oxygen is incorporated into thepiezoelectric material substrate 1, the surface resistivity measured at the bonding surface la becomes higher. The surface resistivity can be thus used as an indication of the incorporation of oxygen. Further, the surface resistivity of thepiezoelectric material substrate 1 after the oxygen plasma treatment is made 2.0×101 6 Ω/□ or lower so that the bonding strength of the bonded body can be maintained. On such viewpoint, the surface resistivity of thepiezoelectric material substrate 1 may more preferably be 1.6×101 6 Ω/□ or lower. By this, it is easily possible to polish thepiezoelectric material substrate 1. - The
bonding surface 5 a of thesilicon oxide layer 5 is also subjected to plasma treatment. At this time, it may be used plasma of oxygen, nitrogen or the like. Further, the temperature during the plasma treatment may preferably be 150° C. or lower and more preferably be 100° C. or lower. - Further, the pressure during the plasma irradiation onto the
bonding surface 5 a of thesilicon oxide layer 5 may preferably be 100 Pa or lower and more preferably be 80 Pa or lower. The energy during the irradiation may preferably 30 to 120 W. Further, a product of the energy during the plasma irradiation and time duration of the irradiation may preferably be 1 Wh or less. - The
bonding surface 1 c of thepiezoelectric material substrate 1 andbonding surface 6 of thesilicon oxide layer 5 are contacted and bonded with each other. Thereafter, annealing treatment may preferably be performed to improve the bonding strength. The temperature during the annealing may preferably be 100° C. or higher and 300° C. or lower. - The bonded
bodies acoustic wave device 10. - As an
acoustic wave device 10, a surface acoustic wave device, Lamb wave-type device, thin film resonator (FBAR) or the like is known. For example, the surface acoustic wave device is produced by providing an input side IDT (Interdigital transducer) electrodes (also referred to as comb electrodes or interdigitated electrodes) for oscillating surface acoustic wave and IDT electrode on the output side for receiving the surface acoustic wave on the surface of the piezoelectric material substrate. By applying high frequency signal on the IDT electrode on the input side, electric field is generated between the electrodes, so that the surface acoustic wave is oscillated and propagated on the piezoelectric material substrate. Then, the propagated surface acoustic wave is drawn as an electrical signal from the IDT electrodes on the output side provided in the direction of the propagation. - A material forming the electrodes (electrode pattern) 8 of the piezoelectric material substrate may preferably be aluminum, an aluminum alloy, copper or gold, and more preferably be aluminum or the aluminum alloy. The aluminum alloy may preferably be Al with 0.3 to 5 weight % of Cu mixed therein. In this case, Ti, Mg, Ni, Mo or Ta may be used instead of Cu.
- It was produced a bonded
body 7A shown inFIG. 3(b) , according to the method described referring toFIGS. 1 to 3 . - Specifically, it was prepared a 42Y-cut LiTaO3 substrate (piezoelectric material substrate) 1 having a thickness of 0.2 mm and both main surfaces polished into mirror surfaces and a high-resistance Si substrate (supporting substrate) 4 having a thickness of 0.5 mm. A
silicon oxide layer 5 was film-formed by sputtering in a thickness of 0.5 μm on the supportingsubstrate 4. - The
bonding surface 1 a of thepiezoelectric material substrate 1 and thebonding surface 5 a of thesilicon oxide layer 5 on the supportingsubstrate 4 were subjected to cleaning and surface activation, respectively. Specifically, ultrasonic cleaning using pure water was performed, and the substrate surfaces were dried by spin dry. The supportingsubstrate 4 after the cleaning was then introduced into a plasma activation chamber, and thebonding surface 5 a was activated by oxygen gas plasma at 30° C. Further, thepiezoelectric material substrate 1 was similarly introduced into the plasma activation chamber, and the bonding surface la was subjected to surface activation by oxygen gas plasma at 30° C. The ultrasonic cleaning and spin dry as described above were performed again for removing particles adhered during the surface activation. - Further, the time duration of the activation was changed as shown in table 1. The energy of the plasma irradiation during the activation treatment was made 150 W. Further, the surface resistivity of the
piezoelectric material substrate 1 after the activation was measured, and the measurement results were shown in table 1. Then, the surface resistivity of thepiezoelectric material substrate 1 on the side of thesilicon oxide layer 5 was measured by using “Hiresta UX MCP-HT800” supplied by NittoSeiko Analytic Co. Ltd. and a probe equipped with a guarded-electrode and by applying a voltage of 1000 V. - Then, the positioning of the
respective substrates bonding surface 1 c of thepiezoelectric material substrate 1 and the activatedbonding surface 6 of thesilicon oxide layer 5 were contacted with each other at room temperature. The substrates were contacted with thepiezoelectric material substrate 1 positioned upper side. As a result, it was observed the state (so called-bonding wave) that the adhesion of thesubstrates - Thereafter, the
surface 1 b of thepiezoelectric material substrate 1 of the bondedbody 7 after the heating was subjected to grinding, lapping and CMP processes to thin thepiezoelectric material substrate 1A.Electrodes 8 made of aluminum metal were provided on thesurface 1 d of the polishedpiezoelectric material substrate 1A by photolithography process. The period λ of the electrodes was made 5 μm so that the oscillation frequency was 850 MHz. The thickness of theelectrodes 8 was made 200 nm, and reflectors of 80 pairs were provided on both sides of the 200 pairs of theelectrodes 8 to produce an acoustic wave device 10 (SAW resonator) of 1 port. The impedance characteristics of the thus produced acoustic wave device 10 (SAW resonator) was measured by a network analyzer “E5071C” supplied by Agilent Co. Ltd.. As a result, it was observed a resonance peak (fs) around 820 MHz and an anti-resonance peak (fr) around 850 to 860 MHz. It was measured a difference of Δf the resonance frequency fs and anti-resonance frequency fr. It is generally known that the difference Δf is proportional to an electromechanical coupling factor k2 of an acoustic device. The results were shown in table 1. -
TABLE 1 Time duration for Surface resistivity of Bonding Activation treatment Piezoelectric material Strength (Minutes) substrate (Ω/ ) Δf (MHz) Δf (%) (J/m2) 0.1 1.24E+13 32.4 3.8% 0.1 0.5 1.80E+13 31.8 3.7% 2.4 1 3.10E+13 32.3 3.8% 2.3 2 5.50E+13 32.8 3.9% 2.7 5 1.40E+14 34.3 4.0% 3.1 10 4.80E+14 33.5 3.9% 2.9 15 8.80E+14 34.3 4.0% 2.5 30 1.73E+15 38.8 4.6% 2.6 60 6.80E+15 39.4 4.6% 2.6 120 7.80E+15 39.2 4.6% 2.5 150 1.51E+16 39.6 4.7% 2.2 - As shown in table 1, in the case that the time duration of activation is short (0.1 to 15 minutes), the surface resistivity of the
piezoelectric material substrate 1A on the side of thesilicon oxide 5 was proved to be about 1.2×101 3Ω/□ to 8.8×101 4Ω/□ and Δf (MHz) was as low as 31.8 to 34.3. As a result, Δf (%)=Δf (MHz)/850 (MHz) was proved to be 3.7% to 4.0%. - On the other hand, in the case that the time duration of the activation is long (30 minutes to 150 minutes), the surface resistivity of the
piezoelectric material substrate 1A on the side of thesilicon oxide layer 5 was proved to be about 1.73×101 5Ω/□ to 1.51×101 6Ω/□ and Δf (MHz) was proved to be 38.8 to 39.6. As a result, Δf (%)=Δf (MHz)/850 (MHz) was proved to be about 4.6% to 4.7%. - Further, in the case that the surface resistivity of the
piezoelectric material substrate 1A on the side of thesilicon oxide layer 5 exceeds 2×101 6Ω/□, the bonding strength was considerably reduced. Thus, the reduction of the thickness of the piezoelectric material substrate 2A resulted in the separation. - As a result, in the case that the
bonding surface 1 a of thepiezoelectric material substrate 1 was subjected to surface activation with oxygen plasma so that the surface resistivity was made 1.7×101 5Ω/□ or higher and 1.6×101 6Ω/□ or lower according to the present invention, the bonding strength was maintained so that the thickness of thepiezoelectric material substrate 1 can be made smaller and the deterioration of performance (for example, electromechanical coupling factor k2) of the bonded body can be suppressed. - In the experiment A, the material of the
piezoelectric material substrate 1 was changed to lithium niobate. As a result, it was obtained similar results as those of the experiment A.
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Xu et al., "Glass on LiNbO3 heterostructure formed via a two-step plasma activated low-temperature direct bonding method", 08-04-2018, Applied Surface Science, ed. 459, pp. 621-623 * |
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US11871671B2 (en) | 2024-01-09 |
TW201941532A (en) | 2019-10-16 |
DE112018006912T5 (en) | 2020-10-01 |
CN111819792A (en) | 2020-10-23 |
DE112018006912B4 (en) | 2024-02-08 |
WO2019142483A1 (en) | 2019-07-25 |
US20200350485A1 (en) | 2020-11-05 |
US20240074316A1 (en) | 2024-02-29 |
KR102434081B1 (en) | 2022-08-18 |
JPWO2019142483A1 (en) | 2020-01-23 |
TWI778204B (en) | 2022-09-21 |
KR20200100133A (en) | 2020-08-25 |
JP6599589B1 (en) | 2019-10-30 |
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