US20210095408A1 - Laundry treating apparatus and control method thereof - Google Patents

Laundry treating apparatus and control method thereof Download PDF

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Publication number
US20210095408A1
US20210095408A1 US16/984,606 US202016984606A US2021095408A1 US 20210095408 A1 US20210095408 A1 US 20210095408A1 US 202016984606 A US202016984606 A US 202016984606A US 2021095408 A1 US2021095408 A1 US 2021095408A1
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washing
sensor
water
data
washing tub
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US16/984,606
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Phaljin Lee
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LG Electronics Inc
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LG Electronics Inc
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F33/00Control of operations performed in washing machines or washer-dryers 
    • D06F33/50Control of washer-dryers characterised by the purpose or target of the control
    • D06F33/52Control of the operational steps, e.g. optimisation or improvement of operational steps depending on the condition of the laundry
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F33/00Control of operations performed in washing machines or washer-dryers 
    • D06F33/30Control of washing machines characterised by the purpose or target of the control 
    • D06F33/44Control of the operating time, e.g. reduction of overall operating time
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F33/00Control of operations performed in washing machines or washer-dryers 
    • D06F33/30Control of washing machines characterised by the purpose or target of the control 
    • D06F33/32Control of operational steps, e.g. optimisation or improvement of operational steps depending on the condition of the laundry
    • D06F33/36Control of operational steps, e.g. optimisation or improvement of operational steps depending on the condition of the laundry of washing
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F34/00Details of control systems for washing machines, washer-dryers or laundry dryers
    • D06F34/14Arrangements for detecting or measuring specific parameters
    • D06F34/18Condition of the laundry, e.g. nature or weight
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F34/00Details of control systems for washing machines, washer-dryers or laundry dryers
    • D06F34/14Arrangements for detecting or measuring specific parameters
    • D06F34/22Condition of the washing liquid, e.g. turbidity
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F39/00Details of washing machines not specific to a single type of machines covered by groups D06F9/00 - D06F27/00 
    • D06F39/08Liquid supply or discharge arrangements
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2103/00Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers
    • D06F2103/02Characteristics of laundry or load
    • D06F2103/04Quantity, e.g. weight or variation of weight
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2103/00Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers
    • D06F2103/14Supply, recirculation or draining of washing liquid
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2103/00Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers
    • D06F2103/20Washing liquid condition, e.g. turbidity
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2103/00Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers
    • D06F2103/28Air properties
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2105/00Systems or parameters controlled or affected by the control systems of washing machines, washer-dryers or laundry dryers
    • D06F2105/02Water supply
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2105/00Systems or parameters controlled or affected by the control systems of washing machines, washer-dryers or laundry dryers
    • D06F2105/56Remaining operation time; Remaining operational cycles
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F23/00Washing machines with receptacles, e.g. perforated, having a rotary movement, e.g. oscillatory movement, the receptacle serving both for washing and for centrifugally separating water from the laundry 
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F34/00Details of control systems for washing machines, washer-dryers or laundry dryers
    • D06F34/14Arrangements for detecting or measuring specific parameters
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F34/00Details of control systems for washing machines, washer-dryers or laundry dryers
    • D06F34/14Arrangements for detecting or measuring specific parameters
    • D06F34/26Condition of the drying air, e.g. air humidity or temperature

Definitions

  • the present disclosure relates to a laundry treating apparatus and a control method thereof, and more specifically, to a laundry treating apparatus and a control method thereof capable of preventing a washing time from being set too long or too short, by performing washing by calculating the washing time according to a contamination level of laundry.
  • Clothing may require several forms of care, such as washing, drying, storing, and ironing.
  • Laundry treating apparatuses capable of performing washing, drying, storing, and ironing, respectively, have been implemented.
  • laundry treating apparatuses capable of performing washing, drying, storing, and ironing together have also been implemented.
  • Laundry treating apparatuses for performing washing are largely classified into two types according to a washing method.
  • the types of the laundry treating apparatuses may be classified according to whether a rotating cylindrical washing tub is vertically or horizontally disposed.
  • the laundry treating apparatus in which the washing tub is horizontally disposed is called a drum-type, and the laundry treating apparatus in which the washing tub is vertically disposed is called a vortex-type (pulsator-type) or an agitator-type.
  • a pulsator provided in a disk shape on the bottom surface of the washing tub rotates to generate a change in water flow, and washing is performed through change in the water flow.
  • a rod-shaped agitator is provided inside the washing tub, and a water flow is generated by rotation of the agitator.
  • the time for washing, rinsing, and spin-drying in both the vortex-type and the agitator-type is based on weight of the laundry.
  • the time for performing the washing, rinsing, and spin-drying process may be set to be longer or shorter according to the user's manipulation, but the user's manipulation is also based on the amount of the laundry (i.e., laundry amount) detected in the laundry treating apparatus.
  • the operating time is set based on the weight of the laundry
  • a difference may occur between the washing time required for the laundry and the actual washing time. Even with a small amount of laundry, contamination may be so severe that a long washing time is required. Alternatively, even for a large amount of laundry, when the contamination thereof is not severe, sufficient washing may be performed even with a short washing time.
  • washing time may be performed for an unnecessarily long time, or washing may be performed shorter than necessary such that the laundry is not sufficiently washed.
  • Korean Patent Registration No. 10-1724165 (hereinafter referred to as ‘Related Art 1’), the subject matter of which is incorporated herein by reference, discloses a ‘Turbidity sensor’.
  • Related Art 1 a light whose radiation intensity changes is emitted from a light source, and a photosensitive element for receiving the emitted light is further included.
  • Related Art 1 discloses the technical feature of measuring the water quality of the washing water in the washing machine and performing a series of operations of the washing machine according to the measured water quality.
  • the process in which the washing is performed and the washing water is contaminated shows various aspects depending on the condition of the laundry. Therefore, the reliability of determining whether the laundry is sufficiently washed by simply inspecting the water quality of the washing water is low.
  • Korean Patent Registration No. 10-1462178 (hereinafter referred to as ‘Related Art 2’), the subject matter of which is incorporated herein by reference, discloses a ‘Washing machine and method of controlling the same.’
  • Related Art 2 is directed to increasing washing efficiency by adjusting a soaking cycle time and an amount of detergent according to a contamination level of laundry detected by a contamination detector.
  • Related Art 2 measures the turbidity of water in which the laundry is immersed, by a contamination level detector including a light emitting element and a light receiving element.
  • the above-described related technology is technical information that the inventors hold for the derivation of the present disclosure or that the inventors acquired in the process of deriving the present disclosure. Thus, the above-described related technology cannot be regarded as known technology disclosed to the general public prior to the filing of the present application.
  • FIG. 1 is a perspective view illustrating a vortex-type laundry treating apparatus
  • FIG. 2 is a perspective view illustrating a drum-type laundry treating apparatus
  • FIG. 3 is a block diagram illustrating a laundry treating apparatus according to one embodiment of the present disclosure
  • FIG. 4 is a diagram illustrating a control panel of the laundry treating apparatus according to one embodiment of the present disclosure
  • FIGS. 5 and 6 are flowcharts illustrating control methods of the laundry treating apparatus according to embodiments of the present disclosure
  • FIGS. 7 to 9 are diagrams illustrating a display of the laundry treating apparatus according to one embodiment of the present disclosure.
  • FIG. 10 is a graph illustrating a state in which dirt is desorbed from laundry as washing is performed in the laundry treating apparatus according to one embodiment of the present disclosure.
  • FIG. 11 is a block diagram illustrating the operation of a controller in the laundry treating apparatus according to one embodiment of the present disclosure.
  • FIG. 1 is a perspective view illustrating a vortex-type laundry treating apparatus 10 .
  • FIG. 2 is a perspective view illustrating a drum-type laundry treating apparatus 10 .
  • the laundry treating apparatus 10 may be a vortex-type laundry treating apparatus 10 in which a washing tub is installed to be vertically disposed and rotates, as shown in FIG. 1 .
  • the laundry treating apparatus 10 may also be an agitator-type laundry treating apparatus 10 in which a washing tub is installed to be vertically disposed and an agitator provided inside the washing tub rotates.
  • the laundry treating apparatus 10 may also be a drum-type laundry treating apparatus in which the washing tub is horizontally disposed and an inlet through which the laundry is loaded faces the side, as illustrated in FIG. 2 .
  • the laundry treating apparatus 10 includes a main body 20 , a door 30 , and a control panel 40 .
  • the main body 20 is provided with an accommodation space therein.
  • a washing tub is installed in the accommodation space inside the main body 20 .
  • the door 30 is coupled to the main body 20 , and is formed on one side or on the top surface of the main body 20 .
  • the door 30 opens or closes the inlet of the washing tub accommodated inside the main body 20 .
  • the inlet of the washing tub is an opening provided such that the laundry can be loaded into and withdrawn from the interior space of the washing tub.
  • the control panel 40 is installed on the outer surface of the main body 20 or the door 30 .
  • the control panel 40 includes a manipulation interface 44 capable of receiving a predetermined signal from a user.
  • the manipulation interface 44 may be formed of buttons that can be pressed by the user, and may be implemented in various forms such as a touch-type or a dial-type, or the like.
  • the control panel 40 includes a display 42 . Information related to the laundry treating apparatus 10 is displayed on the display 42 .
  • FIG. 3 is a block diagram illustrating a laundry treating apparatus according to one embodiment of the present disclosure.
  • the laundry treating apparatus 10 further includes a water supplier 50 , a drain port 60 , a driver 70 (or driver device), a sensor 100 (or plurality of sensors), and a controller 200 .
  • the water supplier 50 is connected to an external water supply, and supplies washing water flowing from the water supply to the inside of the washing tub.
  • the water supplier 50 performs or stops water supply under the control of the controller 200 .
  • the drain port 60 discharges the washing water inside the washing tub to the outside.
  • the drain port 60 is connected to the lower portion of the washing tub, and moves the washing water to the outside of the main body 20 .
  • the drain port 60 may include a drain pump to facilitate drainage.
  • the drain port 60 performs or stops drainage under the control of the controller 200 .
  • the driver 70 is installed inside the main body 20 .
  • the driver 70 may be disposed at the lower portion of the washing tub or on one side of the washing tub, and receives electric power to convert electrical energy into kinetic energy.
  • the converted kinetic energy may be a rotational force which may rotate the washing tub in at least one direction.
  • the driver 70 generates a rotational force and rotates or stops the washing tub under the control of the controller 200 .
  • the sensor 100 (or sensor device) includes a dust sensor 110 , a gas sensor 120 , a spectroscopic sensor 130 , a conductivity sensor 140 , and/or a turbidity sensor 150 , for example.
  • the gas sensor 120 , the spectroscopic sensor 130 , the conductivity sensor 140 , and the turbidity sensor 150 may be installed at the washing tub or a location adjacent to the washing tub, respectively. Alternatively, these sensors may be installed in a vent provided to allow the interior space of the washing tub to communicate with the outside.
  • the sensor 100 is installed in the washing tub, wherein the dust sensor 110 and the gas sensor 120 may be installed on an upper portion of the washing tub that the washing water does not reach when washing is performed.
  • the spectroscopic sensor 130 , the conductivity sensor 140 , and the turbidity sensor 150 may be installed at a position lower than a minimum height at which the washing water is contained in the washing tub when washing is performed.
  • the spectroscopic sensor 130 , the conductivity sensor 140 , and the turbidity sensor 150 may be installed at a lower portion of the interior space of the washing tub.
  • the dust sensor 110 detects the dust concentration in the washing tub.
  • the dust sensor 110 may measure the dust concentration inside the washing tub by irradiating light into the washing tub and detecting light reflected from the dust.
  • the irradiated light may be infrared LED light, and the infrared LED light reflected from the dust may be detected through an infrared receiver. Data detected through the infrared receiver is transmitted to the controller 200 .
  • the controller 200 calculates the dust concentration inside the washing tub through the data received from the dust sensor 110 .
  • the gas sensor 120 detects gas components inside the washing tub.
  • the gas sensor 120 may be provided to detect the concentration of a gas of a predetermined component, and measure the concentration of the gas remaining inside the washing tub and transmit the same to the controller 200 .
  • the controller 200 may calculate the concentration of a specific gas component remaining inside the washing tub through the data received from the gas sensor 120 .
  • the gas sensor 120 may detect whether oil is included in a contaminant in the laundry, or whether there is a specific contaminant impacting the washing speed, or the like, by detecting at least one predetermined gas component.
  • the spectroscopic sensor 130 may detect the component and concentration of a composition (e.g., dirt or contaminant) desorbed (separated) from the laundry and remaining in the washing water.
  • the spectroscopic sensor 130 may include an output device, a spectrometer, and a detector, wherein the spectrum of a washing water sample collected by the detector is measured through the spectrometer to detect the type or concentration of the composition contained in the washing water.
  • a plurality of detectors may be provided according to types of predetermined compositions, and each detector may detect a predetermined composition and the spectrometer may measure the concentration thereof.
  • this is merely exemplary, and the type and concentration of contaminant remaining in the washing water may be measured in various ways according to embodiments of the present disclosure.
  • the conductivity sensor 140 measures the conductivity of the washing water contained in the washing tub.
  • the conductivity sensor 140 detects the conductivity due to a conductive material (e.g., dirt or contaminant) included in the washing water to detect a contamination level of the washing water, and may be implemented using the ‘Conductivity sensor of washer’ disclosed in Korean Patent Registration No. 10-0457578, the subject matter of which is incorporated herein by reference.
  • a conductive material e.g., dirt or contaminant
  • the turbidity sensor 150 detects the turbidity of the washing water. Light emitted from a light emitting element passes through the washing water and is received by a light receiving element, and the turbidity of the washing water is measured by comparing the emitted light amount with the received light amount. Accordingly, the higher the measured turbidity of the washing water, the higher the contamination level of the washing water may be determined to be, and the lower the measured turbidity of the washing water, the lower the contamination level of the washing water may be determined to be.
  • the above-described dust sensor 110 , the gas sensor 120 , the spectroscopic sensor 130 , the conductivity sensor 140 , and the turbidity sensor 150 all detect the contamination level of air or washing water contained in the washing tub.
  • the respective pieces of contamination data detected by the sensors are transmitted to the controller 200 .
  • the controller 200 is a central processing unit, and downloads data or programs from a storage 210 (or memory) included in the controller 200 (or at the controller) to operate the laundry treating apparatus.
  • the controller 200 may include any types of devices which are capable of processing data, such as a processor.
  • ‘Processor’ may, for example, refer to a data processing device embedded in hardware, which has physically structured circuitry in order to perform a function represented by codes or instructions contained in a program. Examples of the data processing device embedded in hardware include, a microprocessor, a central processing unit (CPU), a processor core, a multiprocessor, an application-specific integrated circuit (ASIC), and a field programmable gate array (FPGA), but the scope of the present disclosure is not limited thereto.
  • the controller 200 controls the operation of the water supplier 50 , the drain port 60 , and the driver 70 , as described above.
  • the controller 200 may be involved in opening and closing the door 30 .
  • the storage 210 (or memory) is included in the controller 200 (or at the controller), and stores programs and data for operating the laundry treating apparatus 10 . Programs and data stored in the storage 210 may be executed or used for calculation through the controller 200 .
  • the storage 210 may store a reference data table for calculating the dust concentration, gas component and concentration, turbidity of washing water, and contamination level based on data measured from each of the dust sensor 110 , the gas sensor 120 , the spectroscopic sensor 130 , the conductivity sensor 140 , and the turbidity sensor 150 .
  • the reference data table may serve as reference data for calculating an expected washing time through the respective pieces of data measured through the sensor 100 .
  • the reference data table may also serve as a threshold contamination level, which is a value at which washing water is contaminated and thus further washing may cause re-contamination of the laundry.
  • the contamination level and the contamination type may be calculated from the air quality data inside the washing tub measured through the dust sensor 110 and the gas sensor 120 , and an expected washing time may be calculated by comparing the data with the reference data table stored in advance in the storage 210 .
  • the controller 200 may calculate the expected washing time by comparing the data with first comparison data, which is predetermined reference data according to the dust concentration and gas component.
  • the first comparison data may be stored in the storage 210 , and the first comparison data may include values predetermined by experiment or by calculation.
  • the calculation of the remaining washing time through the controller 200 may use second comparison data, which is reference data to which a predetermined expected washing time is assigned according to the water quality of the washing water.
  • the second comparison data may be stored in advance in the storage 210 , and may include values predetermined by experiment or by calculation.
  • the air quality data inside the washing tub measured through the dust sensor 110 and the gas sensor 120 is referred to as first contamination data.
  • the degree of washing progress of the laundry may be calculated from the contamination level data of the washing water measured through the spectroscopic sensor 130 , the conductivity sensor 140 , and the turbidity sensor 150 , and the remaining washing time may be calculated by comparing the data with the reference data table stored in advance in the storage 210 .
  • the contamination level data of the washing water measured through the spectroscopic sensor 130 , the conductivity sensor 140 , and the turbidity sensor 150 is referred to as second contamination data, and may be detected at predetermined time intervals during washing.
  • FIG. 4 is a diagram illustrating a control panel 40 of the laundry treating apparatus 10 according to one embodiment of the present disclosure.
  • the display 42 is provided outside the main body 20 , and may be disposed on the control panel 40 together with the manipulation interface 44 .
  • the display 42 displays washing information of the laundry treating apparatus 10 to the user through visual information and/or auditory information that can be recognized by the user.
  • the display 42 may display the type of contamination detected by the sensor 100 , a washing course, and an expected washing time, for example.
  • a control method of the laundry treating apparatus 10 may be implemented as a process in which a first expected washing time is calculated after laundry is loaded in a washing tub, and washing is performed according to the calculated expected washing time.
  • FIGS. 5 and 6 are flowcharts illustrating control methods of the laundry treating apparatus according to embodiments of the present disclosure.
  • a step (a) (S 10 ) an amount of laundry contained in a washing tub is detected.
  • the amount of laundry may be detected through a weight sensor connected to the washing tub.
  • the amount of laundry may be detected by driving the driver 70 and measuring torque applied to the driver 70 .
  • the water supply amount is determined based on the amount of laundry measured in the step (a) (S 10 ).
  • the water supply amount may vary depending on the washing course selected by the user, but the water supply amount may be determined in advance according to the amount of laundry for each washing course selectable by the user.
  • step (c) first contamination data is collected by detecting a dust concentration and gas components inside the washing tub.
  • step (d) an expected washing time is calculated based on the amount of laundry measured in the step (a) (S 10 ) and the first contamination data collected in the step (c) (S 30 ).
  • the step (d) (S 40 ) may include a step (d- 1 ).
  • washing is continued or stopped based on the first contamination data measured at predetermined times (at a predetermined cycle) during the washing process. That is, the first contamination data is measured at predetermined time intervals through the dust sensor 110 and the gas sensor 120 while washing is in progress, and the controller 200 may determine whether to further continue washing or whether to stop washing by comparing the measured first contamination data with data stored in advance in the storage 210 .
  • a step (e) (S 50 ) washing is performed by driving the driver 70 according to the water supply amount and the expected washing time.
  • the step (e) (S 50 ) may include a water supplying step (S 52 ) in which the washing water is supplied to the washing tub according to the water supply amount, and a driver driving step (S 54 ) in which the washing tub is operated by driving the driver 70 through the controller 200 .
  • step (f) (S 60 ) second contamination data is collected, indicating the contamination level of the washing water based on the conductivity, the turbidity, and the spectroscopy information of the washing water measured at predetermined times during the washing process.
  • the step (f) (S 60 ) may include a step (f- 1 ) and a step (f- 2 ).
  • a step (f- 1 ) a preliminary operation is performed by supplying the washing water corresponding to the water supply amount determined through the step (b) (S 20 ) to the washing tub and operating the driver 70 for a predetermined time.
  • the step (f- 1 ) is a preliminary step in which the laundry is immersed in the washing water and the second contamination data may be collected through the contamination level of the washing water contaminated by the laundry.
  • the step (f- 2 ) calculates an expected washing time based on the second contamination data.
  • a remaining washing time may be calculated based on the second contamination data collected through the step (f) (S 60 ), and the expected washing time calculated through the step (d) (S 40 ) may be corrected by reflecting the calculated remaining wash time.
  • the step (g) (S 70 ) may further include a step (g- 1 ) and a step (g- 2 ).
  • the step (g- 1 ) in response to the contamination level in the second contamination data exceeding the threshold contamination level, the washing water contained in the washing tub is drained by performing a drainage step (S 80 ), and the water supplying step (S 52 ) is then performed.
  • the step (g- 2 ) in response to the performed time of the driver driving step (S 54 ) exceeding the expected washing time, drainage is performed and washing is stopped.
  • the step (g- 2 ) may be performed in response to the contamination level in the second contamination data being less than or equal to the threshold contamination level in the step (g- 1 ).
  • FIGS. 7 to 9 are diagrams illustrating the display 42 of the laundry treating apparatus 10 according to one embodiment of the present disclosure.
  • a state of the dust concentration and gas components inside the washing tub detected in the step (c) (S 30 ) may be displayed to the user through the display 42 .
  • the display 42 may display information indicating second washing or third washing, according to the number of times of performance of the water supplying step (S 52 ) and the driver driving step (S 54 ) through the step (g- 1 ).
  • the display 42 may display the expected washing time to the user. In addition, the display 42 may display the remaining washing time in which the expected washing time has been corrected based on the second contamination data in the step (g) (S 70 ).
  • a control method may include, as described above, steps of: (a) (S 10 ) detecting the amount of laundry contained in a washing tub; (c) (S 30 ) collecting first contamination data by detecting the dust concentration and gas components inside the washing tub; (c- 1 ) determining the water supply amount based on the amount of laundry and the first contamination data; (d) (S 40 ) calculating an expected washing time based on at least one of the amount of laundry, the water supply amount, or the first contamination data; (e) (S 50 ) performing washing according to the water supply amount and the expected washing time; (f) (S 60 ) collecting second contamination data indicating the contamination level of the washing water, based on conductivity, turbidity, and spectroscopy information of the washing water measured at predetermined times during the washing process; and (g) (S 70 ) continuing or stopping the washing based on a comparison of the second contamination data with a threshold contamination level, which is a predetermined set value of contamination level.
  • FIG. 10 is a graph illustrating a state in which dirt is desorbed from laundry as washing is performed in the laundry treating apparatus 10 .
  • the horizontal axis represents the elapse of the washing time, and the vertical axis represents the amount of contaminant (dirt) in the laundry.
  • the desorption phenomenon of contaminants occurs at a gradual slope while the washing water penetrates into the fibers of the laundry (0 to t 1 ).
  • the threshold contamination level in the step (g) (S 70 ) may be formed at a point adjacent to t 2 .
  • FIG. 11 is a block diagram illustrating the operation of the controller 200 in the laundry treating apparatus 10 .
  • the controller 200 receives first contamination data and second contamination data to calculate an expected washing time and a remaining washing time.
  • the controller 200 compares the second contamination data with the threshold contamination level and compares the elapsed washing time with the expected washing time and the remaining washing time, and according to the results thereof, controls the water supplier 50 , the driver 70 , and drainage.
  • the present disclosure is directed to addressing the limitations associated with some related art described above in which it is not possible to accurately measure a contamination level of laundry.
  • the present disclosure is further directed to addressing the limitations associated with some related art described above in which washing is performed for a longer time than an appropriate washing time or washing is performed for a shorter time than the appropriate washing time, by determining the washing time based on an amount of the laundry.
  • the present disclosure is still further directed to addressing the limitations associated with some related art described above in which it is not possible to accurately predict a washing completion time.
  • the present disclosure is still further directed to addressing the limitations associated with some related art described above in which it is not possible to determine the type of contamination contaminating the laundry, and thus proper washing cannot be performed.
  • a laundry treating apparatus includes a main body, a door, a driver, a water supplier, a drain port, a sensor, and a controller.
  • the main body includes a washing tub therein.
  • the door is coupled to the main body and opens or closes an inlet formed in the washing tub.
  • the driver is installed in the main body to operate the washing tub.
  • the water supplier is installed in the main body to supply washing water to the washing tub.
  • the drain port is installed in the main body to discharge the washing water contained in the washing tub.
  • the sensor includes a dust sensor for measuring a dust concentration inside the washing tub, a gas sensor for measuring gas components inside the washing tub, a turbidity sensor for detecting a water quality of the washing water contained in the washing tub, a conductivity sensor, and a spectroscopic sensor.
  • the controller controls the driver, the water supplier, the drain port, and the sensor, and calculates an expected washing time based on data measured through the sensor and the driver.
  • the controller includes a storage.
  • the storage stores first comparison data to which a predetermined expected washing time is assigned according to the dust concentration and gas components inside the washing tub.
  • the controller calculates the expected washing time based on the data stored in the storage.
  • the controller includes a storage.
  • the storage stores second comparison data to which a predetermined expected washing time is assigned according to the water quality of the washing water contained the washing tub.
  • the controller calculates the expected washing time based on the data stored in the storage.
  • the senor adjusts the operating interval of at least one of the dust sensor, the gas sensor, the spectroscopic sensor, the conductivity sensor, or the turbidity sensor based on a user's selection.
  • a control method includes steps of: (a) detecting an amount of laundry contained in a washing tub; (b) determining a water supply amount based on the amount of laundry; (c) collecting first contamination data by detecting a dust concentration and gas components inside the washing tub; (d) calculating an expected washing time based on the amount of laundry and the first contamination data; (e) performing washing according to the water supply amount and the expected washing time; (f) collecting second contamination data indicating a contamination level of the washing water, based on conductivity, turbidity, and spectroscopy information of the washing water measured at predetermined times during the washing process; and (g) continuing or stopping the washing based on a comparison of the second contamination data with a threshold contamination level, wherein the threshold contamination level is a predetermined set value of contamination level.
  • the step (e) includes a water supplying step and a driver driving step.
  • the water supplying step the washing water is supplied to the washing tub according to the water supply amount.
  • the driver driving step the washing tub is operated by driving the driver through the controller.
  • the step (g) includes steps of: (g- 1 ) draining the washing water contained in the washing tub and performing the water supplying step, in response to the contamination level in the second contamination data exceeding the threshold contamination level; and (g- 2 ) performing drainage and stopping washing, in response to the performed time of the driver driving step exceeding the expected washing time.
  • the step (g- 2 ) is performed in response to the contamination level in the second contamination data being less than or equal to the threshold contamination level in the step (g- 1 ).
  • a detected state of the dust concentration and gas inside the washing tub is displayed to the user through a display.
  • the expected washing time is displayed to the user through the display.
  • a remaining washing time in which the expected washing time has been corrected based on the second contamination data is displayed to the user through the display.
  • a control method includes steps of: (a) detecting an amount of laundry contained in a washing tub; (c) collecting first contamination data by detecting a dust concentration and gas components inside the washing tub; (c- 1 ) determining a water supply amount based on the amount of laundry and the first contamination data; (d) calculating an expected washing time based on at least one of the amount of laundry, the water supply amount, or the first contamination data; (e) performing washing according to the water supply amount and the expected washing time; (f) collecting second contamination data indicating a contamination level of washing water, based on conductivity, turbidity, and spectroscopy information of the washing water measured at predetermined times during the washing process; and (g) continuing or stopping the washing based on a comparison of the second contamination data with a threshold contamination level, wherein the threshold contamination level is a predetermined set value of contamination level.
  • the accuracy of determining the contamination level of the laundry can be improved by measuring the dust concentration and gas components inside the washing tub.
  • washing can be performed for an appropriate time by calculating the washing time based on the amount of the laundry and the contamination level of the laundry.
  • the user by measuring the amount of the laundry, the dust concentration and gas components inside the washing tub, and the like, and then calculating a washing time and displaying the washing time to the user, the user can predict an exact washing end time.
  • washing can be performed for a time optimized for the laundry.
  • first, second, third, etc. may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be limited by these terms. These terms are only used to distinguish one element, component, region, layer or section from another region, layer or section. Thus, a first element, component, region, layer or section could be termed a second element, component, region, layer or section without departing from the teachings of the present invention.
  • spatially relative terms such as “lower”, “upper” and the like, may be used herein for ease of description to describe the relationship of one element or feature to another element(s) or feature(s) as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation, in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as “lower” relative to other elements or features would then be oriented “upper” relative to the other elements or features. Thus, the exemplary term “lower” can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
  • Embodiments of the disclosure are described herein with reference to cross-section illustrations that are schematic illustrations of idealized embodiments (and intermediate structures) of the disclosure. As such, variations from the shapes of the illustrations as a result, for example, of manufacturing techniques and/or tolerances, are to be expected. Thus, embodiments of the disclosure should not be construed as limited to the particular shapes of regions illustrated herein but are to include deviations in shapes that result, for example, from manufacturing.
  • any reference in this specification to “one embodiment,” “an embodiment,” “example embodiment,” etc. means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the invention.
  • the appearances of such phrases in various places in the specification are not necessarily all referring to the same embodiment.

Abstract

A laundry treating apparatus may include a main body, a door, a driver, a water supplier, a drain port, a sensor, and a controller. The sensor includes a dust sensor for measuring a dust concentration inside a washing tub, a gas sensor for measuring gas components inside the washing tub, a turbidity sensor for detecting a water quality of the washing water contained in the washing tub, a conductivity sensor, and a spectroscopic sensor. The controller controls the driver, the water supplier, the drain port, and the sensor, and calculates an expected washing time based on data measured through the sensor and the driver.

Description

    CROSS-REFERENCE TO RELATED APPLICATION
  • This application claims priority under 35 U.S.C. § 119 to Korean Application No. 10-2019-0119785 filed on Sep. 27, 2019, whose entire disclosure is hereby incorporated by reference.
  • BACKGROUND 1. Field
  • The present disclosure relates to a laundry treating apparatus and a control method thereof, and more specifically, to a laundry treating apparatus and a control method thereof capable of preventing a washing time from being set too long or too short, by performing washing by calculating the washing time according to a contamination level of laundry.
  • 2. Background
  • Clothing may require several forms of care, such as washing, drying, storing, and ironing. Laundry treating apparatuses capable of performing washing, drying, storing, and ironing, respectively, have been implemented. Alternatively, laundry treating apparatuses capable of performing washing, drying, storing, and ironing together have also been implemented.
  • Laundry treating apparatuses for performing washing are largely classified into two types according to a washing method. The types of the laundry treating apparatuses may be classified according to whether a rotating cylindrical washing tub is vertically or horizontally disposed. The laundry treating apparatus in which the washing tub is horizontally disposed is called a drum-type, and the laundry treating apparatus in which the washing tub is vertically disposed is called a vortex-type (pulsator-type) or an agitator-type.
  • In an example of the vortex-type, a pulsator provided in a disk shape on the bottom surface of the washing tub rotates to generate a change in water flow, and washing is performed through change in the water flow. In an example of the agitator-type, a rod-shaped agitator is provided inside the washing tub, and a water flow is generated by rotation of the agitator.
  • The time for washing, rinsing, and spin-drying in both the vortex-type and the agitator-type is based on weight of the laundry. The time for performing the washing, rinsing, and spin-drying process may be set to be longer or shorter according to the user's manipulation, but the user's manipulation is also based on the amount of the laundry (i.e., laundry amount) detected in the laundry treating apparatus.
  • When the operating time is set based on the weight of the laundry, in the case of washing, a difference may occur between the washing time required for the laundry and the actual washing time. Even with a small amount of laundry, contamination may be so severe that a long washing time is required. Alternatively, even for a large amount of laundry, when the contamination thereof is not severe, sufficient washing may be performed even with a short washing time.
  • However, existing methods for calculating the washing time are faced with limitations in that they are unable to distinguish these differences. Therefore, washing may be performed for an unnecessarily long time, or washing may be performed shorter than necessary such that the laundry is not sufficiently washed.
  • As related art, Korean Patent Registration No. 10-1724165 (hereinafter referred to as ‘Related Art 1’), the subject matter of which is incorporated herein by reference, discloses a ‘Turbidity sensor’. According to Related Art 1, a light whose radiation intensity changes is emitted from a light source, and a photosensitive element for receiving the emitted light is further included. Related Art 1 discloses the technical feature of measuring the water quality of the washing water in the washing machine and performing a series of operations of the washing machine according to the measured water quality. However, the process in which the washing is performed and the washing water is contaminated shows various aspects depending on the condition of the laundry. Therefore, the reliability of determining whether the laundry is sufficiently washed by simply inspecting the water quality of the washing water is low.
  • Korean Patent Registration No. 10-1462178 (hereinafter referred to as ‘Related Art 2’), the subject matter of which is incorporated herein by reference, discloses a ‘Washing machine and method of controlling the same.’ Related Art 2 is directed to increasing washing efficiency by adjusting a soaking cycle time and an amount of detergent according to a contamination level of laundry detected by a contamination detector. Related Art 2 measures the turbidity of water in which the laundry is immersed, by a contamination level detector including a light emitting element and a light receiving element. However, in Related Art 2, because the data collected to measure the turbidity of the washing water is limited and there is a structural limitation in that it is difficult to detect the exact turbidity of the washing water, it is often case that the washing is performed longer than necessary or shorter than necessary.
  • The above-described related technology is technical information that the inventors hold for the derivation of the present disclosure or that the inventors acquired in the process of deriving the present disclosure. Thus, the above-described related technology cannot be regarded as known technology disclosed to the general public prior to the filing of the present application.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • The embodiments will be described in detail with reference to the following drawings in which like reference numerals refer to like elements, and wherein:
  • FIG. 1 is a perspective view illustrating a vortex-type laundry treating apparatus;
  • FIG. 2 is a perspective view illustrating a drum-type laundry treating apparatus;
  • FIG. 3 is a block diagram illustrating a laundry treating apparatus according to one embodiment of the present disclosure;
  • FIG. 4 is a diagram illustrating a control panel of the laundry treating apparatus according to one embodiment of the present disclosure;
  • FIGS. 5 and 6 are flowcharts illustrating control methods of the laundry treating apparatus according to embodiments of the present disclosure;
  • FIGS. 7 to 9 are diagrams illustrating a display of the laundry treating apparatus according to one embodiment of the present disclosure;
  • FIG. 10 is a graph illustrating a state in which dirt is desorbed from laundry as washing is performed in the laundry treating apparatus according to one embodiment of the present disclosure; and
  • FIG. 11 is a block diagram illustrating the operation of a controller in the laundry treating apparatus according to one embodiment of the present disclosure.
  • DETAILED DESCRIPTION
  • Embodiments of the present disclosure may be described in more detail with reference to the accompanying drawings. Like reference numerals will be given to like parts throughout the detailed description of the embodiments.
  • FIG. 1 is a perspective view illustrating a vortex-type laundry treating apparatus 10. FIG. 2 is a perspective view illustrating a drum-type laundry treating apparatus 10. The laundry treating apparatus 10 may be a vortex-type laundry treating apparatus 10 in which a washing tub is installed to be vertically disposed and rotates, as shown in FIG. 1. Alternatively, the laundry treating apparatus 10 may also be an agitator-type laundry treating apparatus 10 in which a washing tub is installed to be vertically disposed and an agitator provided inside the washing tub rotates. Alternatively, the laundry treating apparatus 10 may also be a drum-type laundry treating apparatus in which the washing tub is horizontally disposed and an inlet through which the laundry is loaded faces the side, as illustrated in FIG. 2.
  • As shown in FIGS. 1 and 2, the laundry treating apparatus 10 according to one embodiment of the present disclosure includes a main body 20, a door 30, and a control panel 40. The main body 20 is provided with an accommodation space therein. A washing tub is installed in the accommodation space inside the main body 20. The door 30 is coupled to the main body 20, and is formed on one side or on the top surface of the main body 20.
  • The door 30 opens or closes the inlet of the washing tub accommodated inside the main body 20. The inlet of the washing tub is an opening provided such that the laundry can be loaded into and withdrawn from the interior space of the washing tub.
  • The control panel 40 is installed on the outer surface of the main body 20 or the door 30. The control panel 40 includes a manipulation interface 44 capable of receiving a predetermined signal from a user. The manipulation interface 44 may be formed of buttons that can be pressed by the user, and may be implemented in various forms such as a touch-type or a dial-type, or the like. The control panel 40 includes a display 42. Information related to the laundry treating apparatus 10 is displayed on the display 42.
  • FIG. 3 is a block diagram illustrating a laundry treating apparatus according to one embodiment of the present disclosure. The laundry treating apparatus 10 further includes a water supplier 50, a drain port 60, a driver 70 (or driver device), a sensor 100 (or plurality of sensors), and a controller 200.
  • The water supplier 50 is connected to an external water supply, and supplies washing water flowing from the water supply to the inside of the washing tub. The water supplier 50 performs or stops water supply under the control of the controller 200.
  • The drain port 60 discharges the washing water inside the washing tub to the outside. The drain port 60 is connected to the lower portion of the washing tub, and moves the washing water to the outside of the main body 20. The drain port 60 may include a drain pump to facilitate drainage. The drain port 60 performs or stops drainage under the control of the controller 200.
  • The driver 70 is installed inside the main body 20. The driver 70 may be disposed at the lower portion of the washing tub or on one side of the washing tub, and receives electric power to convert electrical energy into kinetic energy. The converted kinetic energy may be a rotational force which may rotate the washing tub in at least one direction. The driver 70 generates a rotational force and rotates or stops the washing tub under the control of the controller 200.
  • The sensor 100 (or sensor device) includes a dust sensor 110, a gas sensor 120, a spectroscopic sensor 130, a conductivity sensor 140, and/or a turbidity sensor 150, for example. The gas sensor 120, the spectroscopic sensor 130, the conductivity sensor 140, and the turbidity sensor 150 may be installed at the washing tub or a location adjacent to the washing tub, respectively. Alternatively, these sensors may be installed in a vent provided to allow the interior space of the washing tub to communicate with the outside.
  • In the laundry treating apparatus 10 according to one embodiment of the present disclosure, the sensor 100 is installed in the washing tub, wherein the dust sensor 110 and the gas sensor 120 may be installed on an upper portion of the washing tub that the washing water does not reach when washing is performed. The spectroscopic sensor 130, the conductivity sensor 140, and the turbidity sensor 150 may be installed at a position lower than a minimum height at which the washing water is contained in the washing tub when washing is performed. The spectroscopic sensor 130, the conductivity sensor 140, and the turbidity sensor 150 may be installed at a lower portion of the interior space of the washing tub.
  • The dust sensor 110 detects the dust concentration in the washing tub. The dust sensor 110 may measure the dust concentration inside the washing tub by irradiating light into the washing tub and detecting light reflected from the dust. The irradiated light may be infrared LED light, and the infrared LED light reflected from the dust may be detected through an infrared receiver. Data detected through the infrared receiver is transmitted to the controller 200. The controller 200 calculates the dust concentration inside the washing tub through the data received from the dust sensor 110.
  • The gas sensor 120 detects gas components inside the washing tub. The gas sensor 120 may be provided to detect the concentration of a gas of a predetermined component, and measure the concentration of the gas remaining inside the washing tub and transmit the same to the controller 200. The controller 200 may calculate the concentration of a specific gas component remaining inside the washing tub through the data received from the gas sensor 120. The gas sensor 120 may detect whether oil is included in a contaminant in the laundry, or whether there is a specific contaminant impacting the washing speed, or the like, by detecting at least one predetermined gas component.
  • The spectroscopic sensor 130 may detect the component and concentration of a composition (e.g., dirt or contaminant) desorbed (separated) from the laundry and remaining in the washing water. The spectroscopic sensor 130 may include an output device, a spectrometer, and a detector, wherein the spectrum of a washing water sample collected by the detector is measured through the spectrometer to detect the type or concentration of the composition contained in the washing water.
  • A plurality of detectors may be provided according to types of predetermined compositions, and each detector may detect a predetermined composition and the spectrometer may measure the concentration thereof. However, this is merely exemplary, and the type and concentration of contaminant remaining in the washing water may be measured in various ways according to embodiments of the present disclosure.
  • The conductivity sensor 140 measures the conductivity of the washing water contained in the washing tub. The conductivity sensor 140 detects the conductivity due to a conductive material (e.g., dirt or contaminant) included in the washing water to detect a contamination level of the washing water, and may be implemented using the ‘Conductivity sensor of washer’ disclosed in Korean Patent Registration No. 10-0457578, the subject matter of which is incorporated herein by reference.
  • The turbidity sensor 150 detects the turbidity of the washing water. Light emitted from a light emitting element passes through the washing water and is received by a light receiving element, and the turbidity of the washing water is measured by comparing the emitted light amount with the received light amount. Accordingly, the higher the measured turbidity of the washing water, the higher the contamination level of the washing water may be determined to be, and the lower the measured turbidity of the washing water, the lower the contamination level of the washing water may be determined to be.
  • The above-described dust sensor 110, the gas sensor 120, the spectroscopic sensor 130, the conductivity sensor 140, and the turbidity sensor 150 all detect the contamination level of air or washing water contained in the washing tub. The respective pieces of contamination data detected by the sensors are transmitted to the controller 200.
  • The controller 200 is a central processing unit, and downloads data or programs from a storage 210 (or memory) included in the controller 200 (or at the controller) to operate the laundry treating apparatus. The controller 200 may include any types of devices which are capable of processing data, such as a processor. ‘Processor’ may, for example, refer to a data processing device embedded in hardware, which has physically structured circuitry in order to perform a function represented by codes or instructions contained in a program. Examples of the data processing device embedded in hardware include, a microprocessor, a central processing unit (CPU), a processor core, a multiprocessor, an application-specific integrated circuit (ASIC), and a field programmable gate array (FPGA), but the scope of the present disclosure is not limited thereto.
  • In at least one embodiment, the controller 200 controls the operation of the water supplier 50, the drain port 60, and the driver 70, as described above. The controller 200 may be involved in opening and closing the door 30.
  • The storage 210 (or memory) is included in the controller 200 (or at the controller), and stores programs and data for operating the laundry treating apparatus 10. Programs and data stored in the storage 210 may be executed or used for calculation through the controller 200.
  • The storage 210 may store a reference data table for calculating the dust concentration, gas component and concentration, turbidity of washing water, and contamination level based on data measured from each of the dust sensor 110, the gas sensor 120, the spectroscopic sensor 130, the conductivity sensor 140, and the turbidity sensor 150. The reference data table may serve as reference data for calculating an expected washing time through the respective pieces of data measured through the sensor 100. The reference data table may also serve as a threshold contamination level, which is a value at which washing water is contaminated and thus further washing may cause re-contamination of the laundry. For example, the contamination level and the contamination type may be calculated from the air quality data inside the washing tub measured through the dust sensor 110 and the gas sensor 120, and an expected washing time may be calculated by comparing the data with the reference data table stored in advance in the storage 210.
  • The controller 200 may calculate the expected washing time by comparing the data with first comparison data, which is predetermined reference data according to the dust concentration and gas component. The first comparison data may be stored in the storage 210, and the first comparison data may include values predetermined by experiment or by calculation.
  • The calculation of the remaining washing time through the controller 200 may use second comparison data, which is reference data to which a predetermined expected washing time is assigned according to the water quality of the washing water. The second comparison data may be stored in advance in the storage 210, and may include values predetermined by experiment or by calculation.
  • The air quality data inside the washing tub measured through the dust sensor 110 and the gas sensor 120 is referred to as first contamination data. The degree of washing progress of the laundry may be calculated from the contamination level data of the washing water measured through the spectroscopic sensor 130, the conductivity sensor 140, and the turbidity sensor 150, and the remaining washing time may be calculated by comparing the data with the reference data table stored in advance in the storage 210. The contamination level data of the washing water measured through the spectroscopic sensor 130, the conductivity sensor 140, and the turbidity sensor 150 is referred to as second contamination data, and may be detected at predetermined time intervals during washing.
  • FIG. 4 is a diagram illustrating a control panel 40 of the laundry treating apparatus 10 according to one embodiment of the present disclosure. The display 42 is provided outside the main body 20, and may be disposed on the control panel 40 together with the manipulation interface 44. The display 42 displays washing information of the laundry treating apparatus 10 to the user through visual information and/or auditory information that can be recognized by the user. The display 42 may display the type of contamination detected by the sensor 100, a washing course, and an expected washing time, for example.
  • A control method of the laundry treating apparatus 10 may be implemented as a process in which a first expected washing time is calculated after laundry is loaded in a washing tub, and washing is performed according to the calculated expected washing time.
  • FIGS. 5 and 6 are flowcharts illustrating control methods of the laundry treating apparatus according to embodiments of the present disclosure. In a step (a) (S10), an amount of laundry contained in a washing tub is detected. The amount of laundry may be detected through a weight sensor connected to the washing tub. Alternatively, the amount of laundry may be detected by driving the driver 70 and measuring torque applied to the driver 70.
  • In a step (b) (S20), the water supply amount is determined based on the amount of laundry measured in the step (a) (S10). The water supply amount may vary depending on the washing course selected by the user, but the water supply amount may be determined in advance according to the amount of laundry for each washing course selectable by the user.
  • In a step (c) (S30), first contamination data is collected by detecting a dust concentration and gas components inside the washing tub. In a step (d) (S40), an expected washing time is calculated based on the amount of laundry measured in the step (a) (S10) and the first contamination data collected in the step (c) (S30).
  • In addition, the step (d) (S40) may include a step (d-1). In the step (d-1), washing is continued or stopped based on the first contamination data measured at predetermined times (at a predetermined cycle) during the washing process. That is, the first contamination data is measured at predetermined time intervals through the dust sensor 110 and the gas sensor 120 while washing is in progress, and the controller 200 may determine whether to further continue washing or whether to stop washing by comparing the measured first contamination data with data stored in advance in the storage 210.
  • In a step (e) (S50), washing is performed by driving the driver 70 according to the water supply amount and the expected washing time. In addition and as shown in FIG. 6, the step (e) (S50) may include a water supplying step (S52) in which the washing water is supplied to the washing tub according to the water supply amount, and a driver driving step (S54) in which the washing tub is operated by driving the driver 70 through the controller 200.
  • In a step (f) (S60), second contamination data is collected, indicating the contamination level of the washing water based on the conductivity, the turbidity, and the spectroscopy information of the washing water measured at predetermined times during the washing process. The step (f) (S60) may include a step (f-1) and a step (f-2). In a step (f-1), a preliminary operation is performed by supplying the washing water corresponding to the water supply amount determined through the step (b) (S20) to the washing tub and operating the driver 70 for a predetermined time. The step (f-1) is a preliminary step in which the laundry is immersed in the washing water and the second contamination data may be collected through the contamination level of the washing water contaminated by the laundry. The step (f-2) calculates an expected washing time based on the second contamination data.
  • In a step (g) (S70), a determination is made to continue washing or to stop washing based on a comparison of the second contamination data with a threshold contamination level in a reference data table stored in advance in the storage 210. That is, in response to the contamination level in the second contamination data exceeding the threshold contamination level, washing is stopped, and in response to the contamination level in the second contamination data being less than the threshold contamination level, washing is continued.
  • In addition, in the step (g) (S70), a remaining washing time may be calculated based on the second contamination data collected through the step (f) (S60), and the expected washing time calculated through the step (d) (S40) may be corrected by reflecting the calculated remaining wash time. By adding the calculated remaining washing time to the expected washing time minus the time for which washing has already been performed, the expected washing time from the time when the second contamination data is collected to the end of washing is calculated.
  • The step (g) (S70) may further include a step (g-1) and a step (g-2). In the step (g-1), in response to the contamination level in the second contamination data exceeding the threshold contamination level, the washing water contained in the washing tub is drained by performing a drainage step (S80), and the water supplying step (S52) is then performed. In the step (g-2), in response to the performed time of the driver driving step (S54) exceeding the expected washing time, drainage is performed and washing is stopped. The step (g-2) may be performed in response to the contamination level in the second contamination data being less than or equal to the threshold contamination level in the step (g-1).
  • FIGS. 7 to 9 are diagrams illustrating the display 42 of the laundry treating apparatus 10 according to one embodiment of the present disclosure. In the control method, a state of the dust concentration and gas components inside the washing tub detected in the step (c) (S30) may be displayed to the user through the display 42.
  • As shown in FIG. 8, when the water supplying step (S52) and the driver driving step (S54) are performed again through the step (g-1), the display 42 may display information indicating second washing or third washing, according to the number of times of performance of the water supplying step (S52) and the driver driving step (S54) through the step (g-1).
  • As shown in FIG. 9, in the step (d) (S40), the display 42 may display the expected washing time to the user. In addition, the display 42 may display the remaining washing time in which the expected washing time has been corrected based on the second contamination data in the step (g) (S70).
  • Alternatively, a control method according to another embodiment of the present disclosure may include, as described above, steps of: (a) (S10) detecting the amount of laundry contained in a washing tub; (c) (S30) collecting first contamination data by detecting the dust concentration and gas components inside the washing tub; (c-1) determining the water supply amount based on the amount of laundry and the first contamination data; (d) (S40) calculating an expected washing time based on at least one of the amount of laundry, the water supply amount, or the first contamination data; (e) (S50) performing washing according to the water supply amount and the expected washing time; (f) (S60) collecting second contamination data indicating the contamination level of the washing water, based on conductivity, turbidity, and spectroscopy information of the washing water measured at predetermined times during the washing process; and (g) (S70) continuing or stopping the washing based on a comparison of the second contamination data with a threshold contamination level, which is a predetermined set value of contamination level.
  • FIG. 10 is a graph illustrating a state in which dirt is desorbed from laundry as washing is performed in the laundry treating apparatus 10. The horizontal axis represents the elapse of the washing time, and the vertical axis represents the amount of contaminant (dirt) in the laundry. When washing is performed, the desorption phenomenon of contaminants occurs at a gradual slope while the washing water penetrates into the fibers of the laundry (0 to t1).
  • When the laundry is sufficiently immersed in the washing water, and the laundry receives a physical force by driving of the driver 70 (t1 to t2), the phenomenon of the contaminants being desorbed from the laundry becomes active. However, when the washing water becomes saturated with the contaminants (t2˜), the phenomenon of the contaminants being desorbed from the laundry stops, and recontamination of the laundry, in which the contaminants contained in the washing water are again bound to the laundry, occurs. Therefore, in order to prevent recontamination of the laundry, the threshold contamination level in the step (g) (S70) may be formed at a point adjacent to t2.
  • FIG. 11 is a block diagram illustrating the operation of the controller 200 in the laundry treating apparatus 10. In the laundry treating apparatus 10 and the control method thereof, the controller 200 receives first contamination data and second contamination data to calculate an expected washing time and a remaining washing time. The controller 200 compares the second contamination data with the threshold contamination level and compares the elapsed washing time with the expected washing time and the remaining washing time, and according to the results thereof, controls the water supplier 50, the driver 70, and drainage.
  • Embodiments of the present disclosure have been described with reference to the drawings, but this is illustrative and the present disclosure is not limited to the above-described embodiments and drawings. It is apparent that those skilled in the art can modify the embodiments of the present disclosure within the technical scope of the present disclosure. In addition, although an operation or effect according to the configuration is not explicitly described while describing one embodiment of the present disclosure, it is natural that the effects predictable by the configuration should be recognized.
  • The present disclosure is directed to addressing the limitations associated with some related art described above in which it is not possible to accurately measure a contamination level of laundry. The present disclosure is further directed to addressing the limitations associated with some related art described above in which washing is performed for a longer time than an appropriate washing time or washing is performed for a shorter time than the appropriate washing time, by determining the washing time based on an amount of the laundry.
  • The present disclosure is still further directed to addressing the limitations associated with some related art described above in which it is not possible to accurately predict a washing completion time. The present disclosure is still further directed to addressing the limitations associated with some related art described above in which it is not possible to determine the type of contamination contaminating the laundry, and thus proper washing cannot be performed.
  • Aspects of the present disclosure are not limited to those mentioned above, and other aspects not mentioned above may be clearly understood from the following description.
  • A laundry treating apparatus according to one embodiment of the present disclosure includes a main body, a door, a driver, a water supplier, a drain port, a sensor, and a controller. The main body includes a washing tub therein. The door is coupled to the main body and opens or closes an inlet formed in the washing tub. The driver is installed in the main body to operate the washing tub. The water supplier is installed in the main body to supply washing water to the washing tub. The drain port is installed in the main body to discharge the washing water contained in the washing tub. The sensor includes a dust sensor for measuring a dust concentration inside the washing tub, a gas sensor for measuring gas components inside the washing tub, a turbidity sensor for detecting a water quality of the washing water contained in the washing tub, a conductivity sensor, and a spectroscopic sensor.
  • The controller controls the driver, the water supplier, the drain port, and the sensor, and calculates an expected washing time based on data measured through the sensor and the driver.
  • In this embodiment of the present disclosure, the controller includes a storage. The storage stores first comparison data to which a predetermined expected washing time is assigned according to the dust concentration and gas components inside the washing tub. The controller calculates the expected washing time based on the data stored in the storage.
  • In this embodiment of the present disclosure, the controller includes a storage. The storage stores second comparison data to which a predetermined expected washing time is assigned according to the water quality of the washing water contained the washing tub. The controller calculates the expected washing time based on the data stored in the storage.
  • In this embodiment of the present disclosure, the sensor adjusts the operating interval of at least one of the dust sensor, the gas sensor, the spectroscopic sensor, the conductivity sensor, or the turbidity sensor based on a user's selection.
  • Further, a control method according to another embodiment of the present disclosure includes steps of: (a) detecting an amount of laundry contained in a washing tub; (b) determining a water supply amount based on the amount of laundry; (c) collecting first contamination data by detecting a dust concentration and gas components inside the washing tub; (d) calculating an expected washing time based on the amount of laundry and the first contamination data; (e) performing washing according to the water supply amount and the expected washing time; (f) collecting second contamination data indicating a contamination level of the washing water, based on conductivity, turbidity, and spectroscopy information of the washing water measured at predetermined times during the washing process; and (g) continuing or stopping the washing based on a comparison of the second contamination data with a threshold contamination level, wherein the threshold contamination level is a predetermined set value of contamination level.
  • In this embodiment of the present disclosure, the step (e) includes a water supplying step and a driver driving step. In the water supplying step, the washing water is supplied to the washing tub according to the water supply amount. In the driver driving step, the washing tub is operated by driving the driver through the controller.
  • In this embodiment of the present disclosure, the step (g) includes steps of: (g-1) draining the washing water contained in the washing tub and performing the water supplying step, in response to the contamination level in the second contamination data exceeding the threshold contamination level; and (g-2) performing drainage and stopping washing, in response to the performed time of the driver driving step exceeding the expected washing time.
  • In this embodiment of the present disclosure, in the step (g), the step (g-2) is performed in response to the contamination level in the second contamination data being less than or equal to the threshold contamination level in the step (g-1).
  • In this embodiment of the present disclosure, in the step (c), a detected state of the dust concentration and gas inside the washing tub is displayed to the user through a display.
  • In this embodiment of the present disclosure, in the step (d), the expected washing time is displayed to the user through the display.
  • In this embodiment of the present disclosure, in the step (g), a remaining washing time in which the expected washing time has been corrected based on the second contamination data is displayed to the user through the display.
  • A control method according to another embodiment of the present disclosure includes steps of: (a) detecting an amount of laundry contained in a washing tub; (c) collecting first contamination data by detecting a dust concentration and gas components inside the washing tub; (c-1) determining a water supply amount based on the amount of laundry and the first contamination data; (d) calculating an expected washing time based on at least one of the amount of laundry, the water supply amount, or the first contamination data; (e) performing washing according to the water supply amount and the expected washing time; (f) collecting second contamination data indicating a contamination level of washing water, based on conductivity, turbidity, and spectroscopy information of the washing water measured at predetermined times during the washing process; and (g) continuing or stopping the washing based on a comparison of the second contamination data with a threshold contamination level, wherein the threshold contamination level is a predetermined set value of contamination level.
  • According to embodiments of the present disclosure, the accuracy of determining the contamination level of the laundry can be improved by measuring the dust concentration and gas components inside the washing tub.
  • According to embodiments of the present disclosure, washing can be performed for an appropriate time by calculating the washing time based on the amount of the laundry and the contamination level of the laundry.
  • According to embodiments of the present disclosure, by measuring the amount of the laundry, the dust concentration and gas components inside the washing tub, and the like, and then calculating a washing time and displaying the washing time to the user, the user can predict an exact washing end time.
  • According to embodiments of the present disclosure, by measuring the conductivity, turbidity, and spectroscopy information of the washing water in real-time during washing in order to adjust the expected washing time, washing can be performed for a time optimized for the laundry.
  • It will be understood that when an element or layer is referred to as being “on” another element or layer, the element or layer can be directly on another element or layer or intervening elements or layers. In contrast, when an element is referred to as being “directly on” another element or layer, there are no intervening elements or layers present. As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items.
  • It will be understood that, although the terms first, second, third, etc., may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be limited by these terms. These terms are only used to distinguish one element, component, region, layer or section from another region, layer or section. Thus, a first element, component, region, layer or section could be termed a second element, component, region, layer or section without departing from the teachings of the present invention.
  • Spatially relative terms, such as “lower”, “upper” and the like, may be used herein for ease of description to describe the relationship of one element or feature to another element(s) or feature(s) as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation, in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as “lower” relative to other elements or features would then be oriented “upper” relative to the other elements or features. Thus, the exemplary term “lower” can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
  • The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises” and/or “comprising,” when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
  • Embodiments of the disclosure are described herein with reference to cross-section illustrations that are schematic illustrations of idealized embodiments (and intermediate structures) of the disclosure. As such, variations from the shapes of the illustrations as a result, for example, of manufacturing techniques and/or tolerances, are to be expected. Thus, embodiments of the disclosure should not be construed as limited to the particular shapes of regions illustrated herein but are to include deviations in shapes that result, for example, from manufacturing.
  • Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
  • Any reference in this specification to “one embodiment,” “an embodiment,” “example embodiment,” etc., means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the invention. The appearances of such phrases in various places in the specification are not necessarily all referring to the same embodiment. Further, when a particular feature, structure, or characteristic is described in connection with any embodiment, it is submitted that it is within the purview of one skilled in the art to effect such feature, structure, or characteristic in connection with other ones of the embodiments.
  • Although embodiments have been described with reference to a number of illustrative embodiments thereof, it should be understood that numerous other modifications and embodiments can be devised by those skilled in the art that will fall within the spirit and scope of the principles of this disclosure. More particularly, various variations and modifications are possible in the component parts and/or arrangements of the subject combination arrangement within the scope of the disclosure, the drawings and the appended claims. In addition to variations and modifications in the component parts and/or arrangements, alternative uses will also be apparent to those skilled in the art.

Claims (19)

What is claimed is:
1. A laundry treating apparatus, comprising:
a body to have a washing tub therein;
a door to couple to the body, and the door is configured to open or close an inlet of the washing tub;
a driver in the body, and the driver is configured to move the washing tub;
a sensor device that includes at least one of a dust sensor configured to measure a dust concentration in the washing tub, a gas sensor configured to measure gas concentration in the washing tub, a turbidity sensor configured to detect a turbidity of washing water in the washing tub, a conductivity sensor to measure conductivity of washing water, or a spectroscopic sensor to detect a composition in washing water; and
a controller configured to control the driver and the sensor, and to determine an expected washing time based on data from the sensor or the driver.
2. The laundry treating apparatus of claim 1, comprising a storage configured to store first comparison data to which a predetermined expected washing time is assigned according to the dust concentration and the gas concentration in the washing tub, and wherein the controller is configured to determine the expected washing time based on data in the storage.
3. The laundry treating apparatus of claim 2, wherein the storage is configured to store second comparison data to which a predetermined expected washing time is assigned according to the water quality of the washing water in the washing tub, and wherein the controller is configured to determine the expected washing time based on data in the storage.
4. The laundry treating apparatus of claim 1, wherein a measurement cycle of the dust sensor, the gas sensor, the spectroscopic sensor, the conductivity sensor, and the turbidity sensor is adjusted based on a user's selection.
5. The laundry treating apparatus of claim 1, wherein the dust sensor and the gas sensor are disposed at a vent communicating with an outside of the washing tub, and wherein the turbidity sensor, the conductivity sensor, and the spectroscopic sensor are disposed at an internal lower portion of the washing tub.
6. A control method of a laundry treating apparatus, comprising:
detecting an amount of laundry contained in a washing tub;
determining a water supply amount based on the amount of laundry;
collecting first contamination data by detecting a dust concentration or gas concentration in the washing tub;
determining an expected washing time based on the amount of laundry and the first contamination data;
performing washing in the washing tub according to the water supply amount and the expected washing time;
collecting second contamination data to indicate a contamination level of washing water, based on at least one of conductivity, turbidity, or spectroscopy information of the washing water measured during the performing of the washing; and
determining whether to continue the washing or stop the washing based on a comparison of the second contamination data and a threshold contamination level, wherein the threshold contamination level is a set value of contamination of washing water.
7. The control method of claim 6, wherein the performing of the washing comprises:
supplying washing water to the washing tub according to the water supply amount; and
operating the washing tub by controlling a driver.
8. The control method of claim 6, wherein the determination is to stop the washing when a result of the comparison is that the second contamination data exceeds the threshold contamination level.
9. The control method of claim 8, wherein when the determination is to stop the washing, the method comprises:
draining the washing water contained in the washing tub and performing the supplying of the washing water.
10. The control method of claim 6, wherein the determination is to continue the washing when a result of the comparison is that the second contamination data does not exceed the threshold contamination level.
11. The control method of claim 10, wherein when the determination is to continue the washing, the method comprises:
supplying washing water to the washing tub according to the water supply amount; and
operating the washing tub by controlling a driver.
12. The control method of claim 10, wherein when the determination is to continuing the washing, the method comprises determining whether the expected washing time is exceeded.
13. The control method of claim 12, wherein when the expected washing time is determined to be exceeded, the method comprises performing drainage of the washing water and stopping the washing.
14. The control method of claim 12, wherein when the expected washing time is determined to not be exceeded, the method comprises:
supplying washing water to the washing tub; and
operating the washing tub by controlling a driver.
15. The control method of claim 6, wherein the collecting of the first contamination data includes displaying, on a display, a detected state of the dust concentration or the gas concentration in the washing tub.
16. The control method of claim 6, wherein the determining of the expected washing time includes displaying, on a display, the expected washing time.
17. The control method of claim 6, wherein when the determination is to continue the stopping of the washing, the method comprises displaying, on a display, a remaining washing time in which the expected washing time has been corrected based on the second contamination data.
18. The control method of claim 6, comprising determining to continue the washing or stop the washing based on a comparison of the first contamination data measured at predetermined times or time intervals during the performing of the washing and stored data.
19. The control method of claim 6, wherein the information measured during the performing of the washing is measured at predetermined times or predetermined intervals.
US16/984,606 2019-09-27 2020-08-04 Laundry treating apparatus and control method thereof Abandoned US20210095408A1 (en)

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