US20200029591A1 - Meat alternative comprising aqueous gelling composition - Google Patents

Meat alternative comprising aqueous gelling composition Download PDF

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Publication number
US20200029591A1
US20200029591A1 US16/497,850 US201816497850A US2020029591A1 US 20200029591 A1 US20200029591 A1 US 20200029591A1 US 201816497850 A US201816497850 A US 201816497850A US 2020029591 A1 US2020029591 A1 US 2020029591A1
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Prior art keywords
protein
aqueous
weight
gelling composition
composition
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US16/497,850
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Michel Mellema
Robert Jan Hamer
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Conopco Inc
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Conopco Inc
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Assigned to CONOPCO, INC, D/B/A UNILEVER reassignment CONOPCO, INC, D/B/A UNILEVER ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: HAMER, ROBERT JAN, MELLEMA, MICHEL
Publication of US20200029591A1 publication Critical patent/US20200029591A1/en
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L29/00Foods or foodstuffs containing additives; Preparation or treatment thereof
    • A23L29/20Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents
    • A23L29/269Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents of microbial origin, e.g. xanthan or dextran
    • A23L29/27Xanthan not combined with other microbial gums
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23JPROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
    • A23J3/00Working-up of proteins for foodstuffs
    • A23J3/14Vegetable proteins
    • A23J3/16Vegetable proteins from soybean
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23JPROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
    • A23J3/00Working-up of proteins for foodstuffs
    • A23J3/14Vegetable proteins
    • A23J3/18Vegetable proteins from wheat
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23JPROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
    • A23J3/00Working-up of proteins for foodstuffs
    • A23J3/22Working-up of proteins for foodstuffs by texturising
    • A23J3/225Texturised simulated foods with high protein content
    • A23J3/227Meat-like textured foods
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K10/00Animal feeding-stuffs
    • A23K10/30Animal feeding-stuffs from material of plant origin, e.g. roots, seeds or hay; from material of fungal origin, e.g. mushrooms
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L29/00Foods or foodstuffs containing additives; Preparation or treatment thereof
    • A23L29/20Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents
    • A23L29/206Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents of vegetable origin
    • A23L29/212Starch; Modified starch; Starch derivatives, e.g. esters or ethers
    • A23L29/225Farinaceous thickening agents other than isolated starch or derivatives
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs

Definitions

  • the present invention relates to a method of preparing a meat analogue comprising proteinaceous fibres and an aqueous gelling composition comprising xanthan gum and galactomannan.
  • the invention further relates to a meat analogue comprising an aqueous gelling composition and to the use of an aqueous gelling composition comprising xanthan gum and galactomannan for enhancing the juiciness of meat analogues.
  • Meat is considered the highest quality protein source, not only due to its nutritional characteristics, but also for its appreciated taste. Meat is nutritious, because meat protein contains all essential amino acids for humans. In addition, meat comprises essential vitamins, such as vitamin B12, and is rich in minerals. Meat proteins also greatly contribute to food characteristics by imparting specific functionalities, such as, appearance, texture, and mouthfeel.
  • non-meat proteins are found in a widespread variety of sources, such as legumes, oilseeds, cereals, algae protein, dairy protein, egg protein and fungal protein.
  • Meat analogues are prepared such that they resemble meat as much as possible in appearance, taste and texture, when hydrated.
  • Meat analogues are typically prepared from proteinaceous fibres of non-meat origin. Proteinaceous fibres, or texturized vegetable protein, are characterized by having an identifiable structure and a structural integrity, such that each unit will withstand hydration, cooking and other procedures used in preparing the fibres for consumption (Asgar et al., 2010).
  • Juiciness is defined as the in-mouth perception of liquid during mastication (i.e. chewing) prior to swallowing. Said liquid encompasses water, oil, juices and saliva. Juiciness of cooked meat analogues is influenced by product characteristics such as the moisture content, pH, water-holding capacity of the meat analogue, firmness of the raw product and the residual fluid (moisture and/or fat) remaining in the final cooked product, which is dependent upon the cooking methods applied.
  • WO 2012/158023 describes an extrusion process for turning vegetable protein compositions such as soy protein into a fibrous, meat-like structure.
  • the process involves the application of relatively high moisture contents.
  • An open structure is produced that can be infused with water so as to influence the product's tenderness.
  • Tenderness is a texture attribute which indicates how easily the texture is chewed or cut.
  • US 2007/0269571 describes a composition for preparing a soybean protein-processed food, which comprises 5-10% of soybean protein, 5-8% of gelling agent, 0.1-0.3% of coagulating agent and 70-90% of water on the basis of the total weight of the composition.
  • glucomannan in combination with calcium hydroxide is applied as gelling agent and coagulating agent respectively. This leads to a gel that is gelled irreversible.
  • composition of the marinade solution is such that said method provides the piece of textured vegetable protein with a texture and flavor similar to the texture and flavor of a piece of cooked meat or seafood.
  • a drawback of irreversible gelling compositions meaning such compositions which lead to gel irreversibly, in meat analogues is that even though the water-holding capacity of the meat analogues is increased, the juiciness remains unsatisfactory.
  • JP 2010/200627 describes the preparation of simulated meat food, which involves extruding granular vegetable protein using extruder, hydrating dried granular vegetable protein, disentangling the hydrated vegetable protein to obtain vegetable protein in fibrous form, and heating the fibrous vegetable protein with binder to obtain mixture with coagulated protein.
  • a gelling composition comprising carrageenan and glucomannan is described.
  • a drawback of a gelling composition comprising carrageenan is that essential gel properties, such as the gelling temperature and the melting temperature, are strongly influenced by salts present in the aqueous phase. This severely limits the practical applicability of carrageenan based gels. In addition, known meat alternatives lack a glossy appearance.
  • the inventors have found a way to produce a meat analogue that behaves, at least in part, like real meat during cooking and that, when cooked, has a very pleasant succulent texture and glossy appearance. More particularly, the inventors have found that such a meat analogue can be prepared by combining proteinaceous fibres of non-meat origin with an aqueous gelling composition that contains xanthan gum and galactomannan.
  • the present invention relates to a method of preparing a meat analogue, comprising the steps of:
  • the meat analogues according to the invention have a glossy, juicy appearance like real meat, and, like real meat, these meat analogues produce a ‘sizzling’ sound during shallow frying.
  • the cooked meat analogue not only has a juicy appearance, but it actually releases juice during cutting and chewing.
  • the combining of the proteinaceous fibres with the aqueous gelling composition in accordance with the present invention results in the formation of interstitial gel deposits between the proteinaceous fibres. These interstitial gel deposits release liquid during cooking and when pressure is applied during e.g. cutting or chewing.
  • xanthan gum and galactomannan as employed in the aqueous gelling composition offers the advantage that it retains water as long as the meat analogue is kept at ambient or lower temperatures and as long as it is not subjected to strong forces, like cutting.
  • this gelling composition when this gelling composition is heated, the gel matrix formed by xanthan gum and galactomannan will disappear (‘melt’) and liquid will be released from the meat analogue. Liquid will also be released by the gelling composition when the meat analogue is subjected to shear.
  • the interstitial gel deposits not only impart a glossy, juicy appearance to the meat analogue, they also cause the meat analogue to release liquid during cooking, preparation and consumption in a way that is very similar to the way juice is released from real meat during these actions.
  • aqueous gelling composition employed in accordance with the present invention offers the additional advantage that its advantageous properties are not strongly affected by the presence of inorganic salts or acidulants.
  • the invention further relates to an uncooked meat analogue comprising, by weight of the meat analogue, the following separate components:
  • interstitial aqueous gelling composition comprises by weight of the gelling composition:
  • the invention also relates to the use of an aqueous gelling composition for enhancing juiciness in meat analogues, wherein the aqueous gelling composition comprises by weight of the gelling composition:
  • a first aspect of the invention relates to a method of preparing a meat analogue, comprising the steps of:
  • meal analogue refers to hydrated proteinaceous food products that comprise non-meat protein as protein source, and are similar, at least in part, to real meat in appearance, colour, flavour and texture.
  • uncooked meat analogue refers to a meat analogue, which upon instruction to the consumer, may receive a heat treatment before consumption.
  • xanthan gum refers to a polysaccharide secreted by Xanthomonas sp. This polysaccharide is believed to have a main chain consisting of a linear backbone of 1,4-linked ⁇ -D-glucose and side chains of two mannose and one glucuronic acid (Garcia-Ochoa et al., Xanthan gum: production, recovery, and properties, Biotechnology Advances, Vol. 18, p.549-579.).
  • galactomannan refers to a high-molecular-weight polysaccharide that is composed of galactose and mannose units combined through glycosidic linkages.
  • galactomannans are fenugreek gum, guar gum, tara gum and locust bean gum.
  • locust bean gum refers to a gum extracted from the seeds of the carob tree.
  • Locust bean gum consists mainly of high-molecular-weight galactomannan polysaccharide that is composed of galactose and mannose units combined through glycosidic linkages.
  • Locust bean gum typically contains mannose and galactose in a ratio of approximately 4:1.
  • gelling composition refers to a composition that is capable of forming a gel at ambient temperature and ambient pressure.
  • gel refers to a solid or semi-solid aqueous composition that is largely composed of an aqueous liquid that is rendered non-liquid by the presence of a three-dimensional network structure within said liquid.
  • a gel typically has a ratio of elastic modulus G′ to viscous modulus G′′ of at least 1, preferably at least 3, more preferably at least 5.
  • G′ and G′′ are measured under the following circumstances: the composition is kept for at least 12 hours at 20° C.
  • G′ and G′′ are measured at 20° C., using an oscillatory frequency of 1 rad/s and at a strain of 1% (tested to be within the linear viscoelastic regime).
  • This set of parameters refers to a standard oscillatory test, also known as a dynamic mechanical analysis, conducted with a standard state of the art low deformation rheometer as commercially available from e.g. Bohlin, Anton Paar or TA Instruments. See also chapter 8.5 of ‘The Rheology Handbook’ by T. G. Mezger (2006).
  • reversible gel refers to a gel that becomes liquid when heated to a temperature above its gel melting temperature and that becomes a gel again when cooled down to below its gelling temperature.
  • gel-melting temperature refers to the temperature at which a gel becomes a liquid. More specifically, the gel-melting temperature is defined as the temperature at which the value for the loss modulus (G′′) becomes bigger than the value for the storage modulus (G′), while heating up the gel sample. This temperature can be measured according to the method described above, with the addition that the temperature of the sample is increased from 20° C. to 90° C., with a rate of 1° C./min, while oscillating with a frequency of 1 rad/s and at a strain of 1%.
  • gelling temperature refers to the temperature at which a liquid becomes a gel. More specifically, the gelling temperature is defined as the temperature at which the value for the storage modulus (G′) becomes bigger than the value for the loss modulus (G′′), while cooling the sample down. This temperature can be measured according to the method described above, with the addition that the temperature of the sample is decreased from 90° C. to 20° C., with a rate of 1° C./min, while oscillating with a frequency of 1 rad/s and at a strain of 1%.
  • fat refers to glycerides selected from triglycerides, diglycerides, monoglycerides, phosphoglycerides and combinations thereof.
  • fat encompasses fats that are liquid at ambient temperature as well as fats that are solid or semi-solid at ambient temperature.
  • the solid fat content at 20° C. (N 20 ) can suitably be determined using ISO 8292-1 (2012).
  • the proteinaceous fibres preferably comprise, by weight of the proteinaceous fibres, 7-30 wt. % protein selected from dairy protein, egg protein, plant protein, fungal protein and combinations thereof. More preferably the proteinaceous fibres comprise, by weight of the proteinaceous fibres, 10-26 wt. % of said protein and most preferably the proteinaceous fibres comprise, by weight of the proteinaceous fibres, 12-22 wt. % of said protein.
  • dairy protein examples include casein, whey protein and combinations thereof.
  • egg protein proteins that are present in a chicken egg, such as egg yolk protein of egg white protein.
  • egg protein is egg white protein.
  • plant proteins are soy protein, cereal protein, rapeseed protein, cottonseed protein, sunflower protein, sesame protein, legume protein, lupin protein, potato protein and algae protein.
  • Preferred plant proteins are soy protein, wheat protein, oat protein, bran protein and combinations thereof. More preferred plant proteins are soy protein, wheat protein and combinations thereof.
  • fungal protein examples include mushroom proteins or the proteins obtained from the fungi Fusarium .
  • the fungal protein is obtained from the fungi Fusarium , more preferably the fungal protein is obtained from the fungal species Fusarium venenatum .
  • These Fusarium venenatum proteins are typically applied in Quorn® products.
  • the protein in the proteinaceous fibres is selected from dairy protein, plant protein, fungal protein and combinations thereof. More preferably, the protein in the proteinaceous fibres is selected from plant protein, fungal protein and combinations thereof. Most preferably, the protein in the proteinaceous fibres is plant protein.
  • the protein in the proteinaceous fibrous is preferably a combination of egg protein and plant protein.
  • the proteinaceous fibres preferably comprise, by weight of the proteinaceous fibres, 50-76 wt. % of water, more preferably comprise, by weight of the proteinaceous fibres, 55-73 wt. % of water and most preferably comprise, by weight of the proteinaceous fibres, 60-70 wt. % of water.
  • the proteinaceous fibres of the invention are prepared by extrusion or other shearing technologies for creating proteinaceous fibres. More preferably the proteinaceous fibres are prepared by extrusion, most preferably high moisture extrusion.
  • the proteinaceous fibres are prepared by a process comprising the steps of:
  • the proteinaceous fibres are prepared by a process comprising the steps of:
  • the proteinaceous fibres are prepared by a process comprising the steps of:
  • the protein in the aqueous composition in this embodiment is more preferably selected from whey protein, soy protein, wheat protein, oat protein, pea protein, chickpea protein, lupin protein, potato protein and combinations thereof. Most preferably the protein in the aqueous composition in this embodiment is selected from soy protein, wheat protein, oat protein, pea protein, chickpea protein and combinations thereof.
  • the proteinaceous fibres according to the invention preferably have a mean length to diameter ratio of at least 10:1.
  • the length to diameter ratio is also known as the ‘aspect ratio’.
  • the mean length to diameter ratio is more preferably at least 25:1 and most preferably in the range of 50:1 to 200:1.
  • 100 parts by weight of the proteinaceous fibres are mixed before or during step c) of the method according to the invention, with 1-80 parts by weight of edible particulate ingredients. More preferably, 100 parts by weight of the proteinaceous fibres are mixed before or during step c), with 5-70 parts by weight, most preferably 10-60 parts by weight, of edible particulate ingredients.
  • the edible particulate ingredients are preferably selected from herbs, spices, vegetables, fruit, nuts, pulses and combinations thereof.
  • starch components selected from starch, flour, maltodextrin and combinations thereof, are combined in an amount of less than 10 parts by weight, with 100 parts by weight of the proteinaceous fibres. More preferably, said starch components are combined in an amount of less than 5 parts by weight with 100 parts by weight of the proteinaceous fibres.
  • the combination of xanthan gum and galactomannan in the aqueous gelling composition preferably constitutes 0.1-1 wt. %, more preferably 0.15-0.8 wt. %, most preferably 0.2-0.6 wt. %, by weight of the aqueous gelling composition.
  • the weight ratio of xanthan gum to galactomannan is preferably between 5:95 and 95:5. More preferably, the weight ratio of xanthan gum to galactomannan is between 10:90 and 90:10, even more preferably between 20:80 and 80:20 and most preferably between 30:70 and 70:30.
  • the aqueous gelling composition preferably comprises 0.05-1 wt. %, more preferably 0.1-0.5 wt. %, most preferably 0.15-0.3 wt. %, of xanthan gum, by weight of the aqueous gelling composition.
  • the aqueous gelling composition preferably comprises 0.05-1 wt. %, more preferably 0.1-0.5 wt. %, most preferably 0.15-0.3 wt. % of galactomannan, by weight of the aqueous gelling composition.
  • the galactomannan is preferably selected from guar gum, locust bean gum and combinations thereof. More preferably, the galactomannan is locust bean gum.
  • the aqueous gelling composition preferably comprises 82-98 wt. %, more preferably 85-96 wt. %, most preferably 88-94 wt. % of water, by weight of the aqueous gelling composition.
  • the aqueous gelling composition preferably comprises 0.4-10 wt. % of inorganic salt, by weight of the aqueous gelling composition. More preferably, the aqueous gelling composition comprises 0.5-5 wt. %, most preferably 0.75-2.5 wt. % of inorganic salt, by weight of the aqueous gelling composition.
  • the inorganic salt is preferably selected from sodium chloride, potassium chloride and combinations thereof. More preferably the inorganic salt is sodium chloride.
  • the aqueous gelling composition preferably comprises 0.2-5 wt. % of flavouring ingredients selected from glutamic acid, food-grade acidulant, combinations and salts thereof, by weight of the aqueous gelling composition. More preferably, the aqueous gelling composition comprises 0.4-3.5 wt. %, most preferably 0.6-2.5 wt. % of said flavouring ingredients, by weight of the aqueous gelling composition.
  • Suitable sources of glutamic acid and salts thereof are yeast extracts, hydrolysed vegetable proteins and natural sources of glutamic acid, such as tomatoes.
  • Examples of food-grade acidulants are citric acid, lactic acid, tartaric acid, malic acid and hydrochloric acid.
  • Preferred food-grade acidulants are citric acid, lactic acid and combinations thereof.
  • the aqueous gelling composition preferably comprises 0.2-5 wt. % of fat, by weight of the aqueous gelling composition. More preferably, the aqueous gelling composition comprises 0.35-3.5 wt. %, most preferably 0.5-2.5 wt. % of fat, by weight of the aqueous gelling composition.
  • the gel-melting temperature of the aqueous gelling composition preferably lies within the range of 30-97° C. More preferably, the gel-melting temperature of the aqueous gelling composition lies within the range of 35-90° C., most preferably in the range of 40-80° C.
  • 100 parts by weight of the proteinaceous fibres are combined with 4-25 parts by weight of the aqueous gelling composition, more preferably are combined with 5-20 parts by weight of the aqueous gelling composition and most preferably are combined with 7-15 parts by weight of the aqueous gelling composition.
  • the combining of the proteinaceous fibres with the aqueous gelling composition in step c) is performed by:
  • the combining of the proteinaceous fibres and the aqueous gelling composition in step c) is performed by injecting the aqueous gelling composition into a mass of proteinaceous fibres.
  • the injecting is performed by injecting the aqueous gelling composition in discrete volumes in the range of 50-500 ⁇ l into the mass of proteinaceous fibres. More preferably in discrete volumes in the range of 100-400 ⁇ l and most preferably in discrete volumes in the range of 200-300 ⁇ l.
  • the aqueous gelling composition is in liquid form to facilitate injection thereof.
  • the liquid form of the aqueous gelling composition is either obtained by injecting the aqueous gelling composition before it solidifies or by heating the aqueous gelling composition to a temperature of at least 60° C. before it is injected.
  • the combining of the proteinaceous fibres and the aqueous gelling composition in step c) is performed by infusing a mass of proteinaceous fibres with the aqueous gelling composition.
  • the aqueous gelling composition is in liquid form to enable the composition to penetrate the mass of proteinaceous fibres.
  • the liquid form of the aqueous gelling composition is either obtained by infusing the aqueous gelling composition before it solidifies or by heating the aqueous gelling composition to a temperature of at least 60° C. before or during the infusion.
  • the combining of the proteinaceous fibres and the aqueous gelling composition in step c) is performed by blending the proteinaceous fibres with the aqueous gelling composition.
  • the temperature of the aqueous gelling composition is below the gel-melting temperature during the blending of the proteinaceous fibres with the aqueous gelling composition.
  • the temperature of the aqueous gelling composition during the blending lies preferably between ⁇ 30° C. and 30° C. More preferably, the temperature of the aqueous gelling composition during the blending lies between ⁇ 25° C. and 25° C., most preferably between ⁇ 20° C. and 20° C.
  • the proteinaceous fibres are blended with the aqueous gelling composition in the form of discrete shapes.
  • the volume of these discrete shapes of aqueous gelling composition during the blending preferably lies in the range of 50-5000 ⁇ l, more preferably in the range of 100-3000 ⁇ l and most preferably in the range of 200-1000 ⁇ l.
  • the meat analogue according to the invention preferably comprises 5-50 wt. % of protein by weight of the meat analogue. More preferably the meat analogue comprises 10-40 wt. %, most preferably 12-30 wt. % of protein by weight of the meat analogue.
  • the meat analogue preferably comprises 20-70 wt. % of water by weight of the meat analogue. More preferably the meat analogue comprises 30-65 wt. %, most preferably 35-60 wt. % of water by weight of the meat analogue.
  • the meat analogue preferably contains water and protein in a weight ratio of at least 1.5:1. More preferably the weight ratio of the water and protein in the meat analogue is in the range of 1.75:1 and 7:1, most preferably in the range of 2:1 and 5:1.
  • the meat analogue preferably comprises 1-20 wt. % of fat, by weight of the meat analogue. More preferably the meat analogue comprises 2-15 wt. %, most preferably 5-12 wt. % of fat, by weight of the meat analogue.
  • the meat analogue preferably comprises less than 10 wt. % of meat protein, by weight of the meat analogue. More preferably the meat analogue comprises less than 5 wt. % of meat protein, by weight of the meat analogue. Most preferably the meat analogue does not comprise meat protein.
  • the meat analogue preferably comprises less than 10 wt. % of animal protein, by weight of the meat analogue. More preferably the meat analogue comprises less than 5 wt. % of animal protein, by weight of the meat analogue. Most preferably the meat analogue does not comprise animal protein.
  • a second aspect of the invention relates to an uncooked meat analogue comprising, by weight of the meat analogue, the following separate components:
  • the meat analogue preferably comprises, by weight of the meat analogue, 55-95 wt. % of proteinaceous fibres, more preferably 60-80 wt. % of proteinaceous fibres.
  • the meat analogue preferably comprises, by weight of the meat analogue, 2-35 wt. % of edible particulate ingredients, more preferably 5-25 wt. % of edible particulate ingredients.
  • the meat analogue preferably comprises, by weight of the meat analogue, 3-15 wt. % of interstitial aqueous gelling composition, more preferably 5-10 wt. % of interstitial aqueous gelling composition.
  • the meat analogue preferably comprises, by weight of the meat analogue, at most 10 wt. % of starch components selected from starch, flour, maltodextrin and combinations thereof. More preferably, the meat analogue comprises, by weight of the meat analogue, at most 5 wt. % of starch components selected from starch, flour, maltodextrin and combinations thereof.
  • the meat analogue according to the invention is preferably obtained by the method as described herein before.
  • a third aspect of the invention relates to the use of an aqueous gelling composition for enhancing juiciness in meat analogues, wherein the aqueous gelling composition comprises by weight of the gelling composition:
  • Sample 1 received the following pre-treatment, the sample was immersed in a warm aqueous solution of 0.5 wt. % xanthan gum and 0.5 wt. % locust bean gum for 10 minutes (temperature of solution was 98 ⁇ 2° C.).
  • the second sample (Sample A) was immersed in tap water of similar temperature for 10 minutes.
  • the third sample did not receive a pre-treatment (Sample B).
  • the fourth sample received the following pre-treatment, the sample was immersed in warm aqueous solution of 0.5 wt. % kappa-carrageenan and 0.5 wt. % of konjac glucomannan (Konjac Propol RS, Shimizu Chemical Group) for 10 minutes (temperature of solution was 98 ⁇ 2° C.).
  • the samples were removed from the aqueous liquid using a skimmer and held above a pan for 20 seconds to let the excess liquid run off.
  • the pre-treated samples were put on a blue kitchen paper to assess the loss of juice during cooling down to room temperature. The loss of juice was visually assessed.
  • the samples were cut into two halves and the appearance of the cut surface was assessed. Finally, the texture of the three samples was evaluated by a panel.
  • the vegetarian burger comprised about 72 wt. % proteinaceous fibres comprising water, soy protein and wheat protein. Each sample had a weight of 100 grams.
  • the first burger (Burger 2) received the following pre-treatment, the sample was injected with a warm aqueous solution comprising 0.25 wt. % xanthan gum and 0.25 wt. % locust bean gum (temperature of solution was 47 ⁇ 2° C.). In total 10 ml of aqueous solution was injected into Burger 2, by injecting multiple discrete volumes of about 250 ⁇ l.
  • the second burger (Burger D), received a similar treatment as Burger 2, except that only warm water was injected into the burger.
  • the third burger did not receive a pre-treatment (Burger E).
  • the three burgers were prepared by shallow frying and the appearance of the burgers during heating was assessed. After frying the burgers were cut in half, and the cut surface of each burger was assessed. In addition, the texture of each burger was assessed by a panel.

Abstract

The invention relates to a method of preparing a meat analogue, said method comprising the steps of:
    • providing proteinaceous fibres comprising, by weight of the proteinaceous fibres, 40-80 wt. % of water and 5-50 wt. % protein selected from dairy protein, egg protein, plant protein, fungal protein and combinations thereof;
    • providing an aqueous gelling composition, comprising by weight of the gelling composition:
      • i. 0.01-2 wt. % xanthan gum;
      • ii. 0.01-2 wt. % galactomannan;
      • iii. at least 80 wt. % water;
    • combining 100 parts by weight of the proteinaceous fibres with 2-50 parts by weight of the aqueous gelling composition.
The invention further relates to a meat analogue comprising an aqueous gelling composition and to the use of the aqueous gelling composition for enhancing juiciness in meat analogues.

Description

    FIELD OF THE INVENTION
  • The present invention relates to a method of preparing a meat analogue comprising proteinaceous fibres and an aqueous gelling composition comprising xanthan gum and galactomannan. The invention further relates to a meat analogue comprising an aqueous gelling composition and to the use of an aqueous gelling composition comprising xanthan gum and galactomannan for enhancing the juiciness of meat analogues.
  • BACKGROUND OF THE INVENTION
  • Meat is considered the highest quality protein source, not only due to its nutritional characteristics, but also for its appreciated taste. Meat is nutritious, because meat protein contains all essential amino acids for humans. In addition, meat comprises essential vitamins, such as vitamin B12, and is rich in minerals. Meat proteins also greatly contribute to food characteristics by imparting specific functionalities, such as, appearance, texture, and mouthfeel.
  • However, from a health point of view, an excessive intake of meat products cannot be recommended, because meat contains cholesterol and a higher proportion of saturated fatty acids than polyunsaturated fatty acids (PUFAs).
  • Further, due to animal diseases, such as mad cow disease, global shortage of animal protein, a growing consumer demand for religious (halal or kosher) food and for economic reasons, there is an increased interest in the consumption of non-meat proteins by consuming meat analogues instead of actual meat products.
  • Examples of non-meat proteins are found in a widespread variety of sources, such as legumes, oilseeds, cereals, algae protein, dairy protein, egg protein and fungal protein.
  • Meat analogues are prepared such that they resemble meat as much as possible in appearance, taste and texture, when hydrated. Meat analogues are typically prepared from proteinaceous fibres of non-meat origin. Proteinaceous fibres, or texturized vegetable protein, are characterized by having an identifiable structure and a structural integrity, such that each unit will withstand hydration, cooking and other procedures used in preparing the fibres for consumption (Asgar et al., 2010).
  • One of the major challenges in the field of meat analogues production, is that if the firmness of a meat analogue is increased to mimic the texture of meat, this generally leads to a decrease in the perceived juiciness of the meat analogue. A lot of consumers therefore associate meat analogues with being too dry and consider meat analogues to be less tasty than real meat.
  • Juiciness is defined as the in-mouth perception of liquid during mastication (i.e. chewing) prior to swallowing. Said liquid encompasses water, oil, juices and saliva. Juiciness of cooked meat analogues is influenced by product characteristics such as the moisture content, pH, water-holding capacity of the meat analogue, firmness of the raw product and the residual fluid (moisture and/or fat) remaining in the final cooked product, which is dependent upon the cooking methods applied.
  • In the prior art methods of preparation of meat analogues are described wherein attempts are made to improve the texture of meat analogues.
  • WO 2012/158023 describes an extrusion process for turning vegetable protein compositions such as soy protein into a fibrous, meat-like structure. The process involves the application of relatively high moisture contents. An open structure is produced that can be infused with water so as to influence the product's tenderness. Tenderness is a texture attribute which indicates how easily the texture is chewed or cut.
  • US 2007/0269571 describes a composition for preparing a soybean protein-processed food, which comprises 5-10% of soybean protein, 5-8% of gelling agent, 0.1-0.3% of coagulating agent and 70-90% of water on the basis of the total weight of the composition. In the examples glucomannan in combination with calcium hydroxide is applied as gelling agent and coagulating agent respectively. This leads to a gel that is gelled irreversible.
  • US 2014/272094 describes a method of preparing a piece of textured vegetable protein having pores therein, comprising the steps of:
      • preparing a marinade solution having at least one substance that gelatinizes upon heating;
      • marinating a piece of texturized vegetable protein in the marinade solution such that the marinating solution hydrates the textured vegetable protein and the at least one substance infiltrates at least some of the pores of the textured vegetable protein; and
      • cooking the marinated piece of texturized vegetable protein,
      • thereby gelatinizing the at least one substance,
  • wherein the composition of the marinade solution is such that said method provides the piece of textured vegetable protein with a texture and flavor similar to the texture and flavor of a piece of cooked meat or seafood.
  • A drawback of irreversible gelling compositions, meaning such compositions which lead to gel irreversibly, in meat analogues is that even though the water-holding capacity of the meat analogues is increased, the juiciness remains unsatisfactory.
  • JP 2010/200627 describes the preparation of simulated meat food, which involves extruding granular vegetable protein using extruder, hydrating dried granular vegetable protein, disentangling the hydrated vegetable protein to obtain vegetable protein in fibrous form, and heating the fibrous vegetable protein with binder to obtain mixture with coagulated protein. In the examples the combining of vegetable protein in fibrous form with a gelling composition comprising carrageenan and glucomannan is described.
  • A drawback of a gelling composition comprising carrageenan is that essential gel properties, such as the gelling temperature and the melting temperature, are strongly influenced by salts present in the aqueous phase. This severely limits the practical applicability of carrageenan based gels. In addition, known meat alternatives lack a glossy appearance.
  • SUMMARY OF THE INVENTION
  • The inventors have found a way to produce a meat analogue that behaves, at least in part, like real meat during cooking and that, when cooked, has a very pleasant succulent texture and glossy appearance. More particularly, the inventors have found that such a meat analogue can be prepared by combining proteinaceous fibres of non-meat origin with an aqueous gelling composition that contains xanthan gum and galactomannan.
  • Thus, the present invention relates to a method of preparing a meat analogue, comprising the steps of:
      • a. providing proteinaceous fibres comprising, by weight of the proteinaceous fibres, 40-80 wt. % of water and 5-50 wt. % protein selected from dairy protein, egg protein, plant protein, fungal protein and combinations thereof;
      • b. providing an aqueous gelling composition, comprising by weight of the gelling composition:
        • i. 0.01-2 wt. % xanthan gum;
        • ii. 0.01-2 wt. % galactomannan;
        • iii. at least 80 wt. % water;
      • c. combining 100 parts by weight of the proteinaceous fibres with 2-50 parts by weight of the aqueous gelling composition.
  • The meat analogues according to the invention have a glossy, juicy appearance like real meat, and, like real meat, these meat analogues produce a ‘sizzling’ sound during shallow frying. The cooked meat analogue not only has a juicy appearance, but it actually releases juice during cutting and chewing.
  • The combining of the proteinaceous fibres with the aqueous gelling composition in accordance with the present invention results in the formation of interstitial gel deposits between the proteinaceous fibres. These interstitial gel deposits release liquid during cooking and when pressure is applied during e.g. cutting or chewing.
  • The combination of xanthan gum and galactomannan as employed in the aqueous gelling composition offers the advantage that it retains water as long as the meat analogue is kept at ambient or lower temperatures and as long as it is not subjected to strong forces, like cutting. However, when this gelling composition is heated, the gel matrix formed by xanthan gum and galactomannan will disappear (‘melt’) and liquid will be released from the meat analogue. Liquid will also be released by the gelling composition when the meat analogue is subjected to shear. Thus, the interstitial gel deposits not only impart a glossy, juicy appearance to the meat analogue, they also cause the meat analogue to release liquid during cooking, preparation and consumption in a way that is very similar to the way juice is released from real meat during these actions.
  • The aqueous gelling composition employed in accordance with the present invention offers the additional advantage that its advantageous properties are not strongly affected by the presence of inorganic salts or acidulants.
  • The invention further relates to an uncooked meat analogue comprising, by weight of the meat analogue, the following separate components:
      • at least 50 wt. % of proteinaceous fibres comprising, by weight of the proteinaceous fibres, 40-80 wt. % of water and 5-50 wt. % protein selected from dairy protein, egg protein, plant protein, fungal protein and combinations thereof;
      • 0-40 wt. % of edible particulate ingredients;
      • 2-20 wt. % of interstitial aqueous gelling composition;
  • wherein the interstitial aqueous gelling composition comprises by weight of the gelling composition:
      • i. 0.01-2 wt. % xanthan gum;
      • ii. 0.01-2 wt. % galactomannan;
      • iii. at least 80 wt. % water.
  • The invention also relates to the use of an aqueous gelling composition for enhancing juiciness in meat analogues, wherein the aqueous gelling composition comprises by weight of the gelling composition:
      • i. 0.01-2 wt. % xanthan gum;
      • ii. 0.01-2 wt. % galactomannan;
      • iii. at least 80 wt. % water.
    DETAILED DESCRIPTION OF THE INVENTION
  • A first aspect of the invention relates to a method of preparing a meat analogue, comprising the steps of:
      • a. providing proteinaceous fibres comprising, by weight of the proteinaceous fibres, 40-80 wt. % of water and 5-50 wt. % protein selected from dairy protein, egg protein, plant protein, fungal protein and combinations thereof;
      • b. providing an aqueous gelling composition, comprising by weight of the gelling composition:
        • i. 0.01-2 wt. % xanthan gum;
        • ii. 0.01-2 wt. % galactomannan;
        • iii. at least 80 wt. % water;
      • c. combining 100 parts by weight of the proteinaceous fibres with 2-50 parts by weight of the aqueous gelling composition.
  • The term “meat analogue” as used herein refers to hydrated proteinaceous food products that comprise non-meat protein as protein source, and are similar, at least in part, to real meat in appearance, colour, flavour and texture.
  • The term “uncooked meat analogue” as used herein refers to a meat analogue, which upon instruction to the consumer, may receive a heat treatment before consumption.
  • The term “xanthan gum” as used herein refers to a polysaccharide secreted by Xanthomonas sp. This polysaccharide is believed to have a main chain consisting of a linear backbone of 1,4-linked β-D-glucose and side chains of two mannose and one glucuronic acid (Garcia-Ochoa et al., Xanthan gum: production, recovery, and properties, Biotechnology Advances, Vol. 18, p.549-579.).
  • The term “galactomannan” as used herein refers to a high-molecular-weight polysaccharide that is composed of galactose and mannose units combined through glycosidic linkages. Examples of galactomannans are fenugreek gum, guar gum, tara gum and locust bean gum.
  • The term “locust bean gum” as used herein refers to a gum extracted from the seeds of the carob tree. Locust bean gum consists mainly of high-molecular-weight galactomannan polysaccharide that is composed of galactose and mannose units combined through glycosidic linkages. Locust bean gum typically contains mannose and galactose in a ratio of approximately 4:1.
  • The term “gelling composition” as used herein refers to a composition that is capable of forming a gel at ambient temperature and ambient pressure.
  • The term “gel” as used herein refers to a solid or semi-solid aqueous composition that is largely composed of an aqueous liquid that is rendered non-liquid by the presence of a three-dimensional network structure within said liquid. A gel typically has a ratio of elastic modulus G′ to viscous modulus G″ of at least 1, preferably at least 3, more preferably at least 5.
  • G′ and G″ are measured under the following circumstances: the composition is kept for at least 12 hours at 20° C. G′ and G″ are measured at 20° C., using an oscillatory frequency of 1 rad/s and at a strain of 1% (tested to be within the linear viscoelastic regime). This set of parameters refers to a standard oscillatory test, also known as a dynamic mechanical analysis, conducted with a standard state of the art low deformation rheometer as commercially available from e.g. Bohlin, Anton Paar or TA Instruments. See also chapter 8.5 of ‘The Rheology Handbook’ by T. G. Mezger (2006).
  • The term “reversible gel” as used herein refers to a gel that becomes liquid when heated to a temperature above its gel melting temperature and that becomes a gel again when cooled down to below its gelling temperature.
  • The term “gel-melting temperature” as used herein refers to the temperature at which a gel becomes a liquid. More specifically, the gel-melting temperature is defined as the temperature at which the value for the loss modulus (G″) becomes bigger than the value for the storage modulus (G′), while heating up the gel sample. This temperature can be measured according to the method described above, with the addition that the temperature of the sample is increased from 20° C. to 90° C., with a rate of 1° C./min, while oscillating with a frequency of 1 rad/s and at a strain of 1%.
  • The term “gelling temperature” as used herein refers to the temperature at which a liquid becomes a gel. More specifically, the gelling temperature is defined as the temperature at which the value for the storage modulus (G′) becomes bigger than the value for the loss modulus (G″), while cooling the sample down. This temperature can be measured according to the method described above, with the addition that the temperature of the sample is decreased from 90° C. to 20° C., with a rate of 1° C./min, while oscillating with a frequency of 1 rad/s and at a strain of 1%.
  • The term “fat” as used herein refers to glycerides selected from triglycerides, diglycerides, monoglycerides, phosphoglycerides and combinations thereof. The term “fat” encompasses fats that are liquid at ambient temperature as well as fats that are solid or semi-solid at ambient temperature.
  • The solid fat content at 20° C. (N20) can suitably be determined using ISO 8292-1 (2012).
  • Proteinaceous Fibres
  • The proteinaceous fibres preferably comprise, by weight of the proteinaceous fibres, 7-30 wt. % protein selected from dairy protein, egg protein, plant protein, fungal protein and combinations thereof. More preferably the proteinaceous fibres comprise, by weight of the proteinaceous fibres, 10-26 wt. % of said protein and most preferably the proteinaceous fibres comprise, by weight of the proteinaceous fibres, 12-22 wt. % of said protein.
  • Examples of dairy protein are casein, whey protein and combinations thereof.
  • Examples of egg protein are proteins that are present in a chicken egg, such as egg yolk protein of egg white protein. Preferably the egg protein is egg white protein.
  • Examples of plant proteins are soy protein, cereal protein, rapeseed protein, cottonseed protein, sunflower protein, sesame protein, legume protein, lupin protein, potato protein and algae protein. Preferred plant proteins are soy protein, wheat protein, oat protein, bran protein and combinations thereof. More preferred plant proteins are soy protein, wheat protein and combinations thereof.
  • Examples of fungal protein are mushroom proteins or the proteins obtained from the fungi Fusarium. Preferably, the fungal protein is obtained from the fungi Fusarium, more preferably the fungal protein is obtained from the fungal species Fusarium venenatum. These Fusarium venenatum proteins are typically applied in Quorn® products.
  • In a preferred embodiment, the protein in the proteinaceous fibres is selected from dairy protein, plant protein, fungal protein and combinations thereof. More preferably, the protein in the proteinaceous fibres is selected from plant protein, fungal protein and combinations thereof. Most preferably, the protein in the proteinaceous fibres is plant protein.
  • In another preferred embodiment, the protein in the proteinaceous fibrous is preferably a combination of egg protein and plant protein.
  • The proteinaceous fibres preferably comprise, by weight of the proteinaceous fibres, 50-76 wt. % of water, more preferably comprise, by weight of the proteinaceous fibres, 55-73 wt. % of water and most preferably comprise, by weight of the proteinaceous fibres, 60-70 wt. % of water.
  • The combination of protein and water preferably constitutes at least 80 wt. % of the proteinaceous fibres. More preferably, the combination of protein and water constitutes at least 85 wt. %, most preferably at least 90 wt. % of the proteinaceous fibres.
  • In a preferred embodiment, the proteinaceous fibres of the invention are prepared by extrusion or other shearing technologies for creating proteinaceous fibres. More preferably the proteinaceous fibres are prepared by extrusion, most preferably high moisture extrusion.
  • In another preferred embodiment, the proteinaceous fibres are prepared by a process comprising the steps of:
      • providing an aqueous composition comprising protein selected from dairy protein, egg protein, plant protein, fungal protein and combinations thereof; and
      • cross-linking the protein in the aqueous composition to produce a proteinaceous gel.
  • In yet another preferred embodiment, the proteinaceous fibres are prepared by a process comprising the steps of:
      • providing an aqueous composition comprising protein selected from dairy protein, egg protein, plant protein, fungal protein and combinations thereof, said aqueous composition further comprising a gelling agent; and
      • gelling the aqueous composition by cooling the aqueous composition or by adding a gelation inducing agent.
  • In yet another preferred embodiment, the proteinaceous fibres are prepared by a process comprising the steps of:
      • providing an aqueous composition comprising protein selected from whey protein, egg protein, soy protein, wheat protein, oat protein, pea protein, chickpea protein, lupin protein, potato protein and combinations thereof; and
      • gelling the aqueous composition by heating the aqueous composition.
  • The protein in the aqueous composition in this embodiment is more preferably selected from whey protein, soy protein, wheat protein, oat protein, pea protein, chickpea protein, lupin protein, potato protein and combinations thereof. Most preferably the protein in the aqueous composition in this embodiment is selected from soy protein, wheat protein, oat protein, pea protein, chickpea protein and combinations thereof.
  • The proteinaceous fibres according to the invention preferably have a mean length to diameter ratio of at least 10:1. The length to diameter ratio is also known as the ‘aspect ratio’. The mean length to diameter ratio is more preferably at least 25:1 and most preferably in the range of 50:1 to 200:1.
  • In a preferred embodiment, 100 parts by weight of the proteinaceous fibres are mixed before or during step c) of the method according to the invention, with 1-80 parts by weight of edible particulate ingredients. More preferably, 100 parts by weight of the proteinaceous fibres are mixed before or during step c), with 5-70 parts by weight, most preferably 10-60 parts by weight, of edible particulate ingredients.
  • The edible particulate ingredients are preferably selected from herbs, spices, vegetables, fruit, nuts, pulses and combinations thereof.
  • Preferably, starch components, selected from starch, flour, maltodextrin and combinations thereof, are combined in an amount of less than 10 parts by weight, with 100 parts by weight of the proteinaceous fibres. More preferably, said starch components are combined in an amount of less than 5 parts by weight with 100 parts by weight of the proteinaceous fibres.
  • Aqueous Gelling Composition
  • The combination of xanthan gum and galactomannan in the aqueous gelling composition preferably constitutes 0.1-1 wt. %, more preferably 0.15-0.8 wt. %, most preferably 0.2-0.6 wt. %, by weight of the aqueous gelling composition.
  • The weight ratio of xanthan gum to galactomannan is preferably between 5:95 and 95:5. More preferably, the weight ratio of xanthan gum to galactomannan is between 10:90 and 90:10, even more preferably between 20:80 and 80:20 and most preferably between 30:70 and 70:30.
  • The aqueous gelling composition preferably comprises 0.05-1 wt. %, more preferably 0.1-0.5 wt. %, most preferably 0.15-0.3 wt. %, of xanthan gum, by weight of the aqueous gelling composition.
  • The aqueous gelling composition preferably comprises 0.05-1 wt. %, more preferably 0.1-0.5 wt. %, most preferably 0.15-0.3 wt. % of galactomannan, by weight of the aqueous gelling composition.
  • The galactomannan is preferably selected from guar gum, locust bean gum and combinations thereof. More preferably, the galactomannan is locust bean gum.
  • The aqueous gelling composition preferably comprises 82-98 wt. %, more preferably 85-96 wt. %, most preferably 88-94 wt. % of water, by weight of the aqueous gelling composition.
  • The aqueous gelling composition preferably comprises 0.4-10 wt. % of inorganic salt, by weight of the aqueous gelling composition. More preferably, the aqueous gelling composition comprises 0.5-5 wt. %, most preferably 0.75-2.5 wt. % of inorganic salt, by weight of the aqueous gelling composition.
  • The inorganic salt is preferably selected from sodium chloride, potassium chloride and combinations thereof. More preferably the inorganic salt is sodium chloride.
  • The aqueous gelling composition preferably comprises 0.2-5 wt. % of flavouring ingredients selected from glutamic acid, food-grade acidulant, combinations and salts thereof, by weight of the aqueous gelling composition. More preferably, the aqueous gelling composition comprises 0.4-3.5 wt. %, most preferably 0.6-2.5 wt. % of said flavouring ingredients, by weight of the aqueous gelling composition.
  • Suitable sources of glutamic acid and salts thereof are yeast extracts, hydrolysed vegetable proteins and natural sources of glutamic acid, such as tomatoes.
  • Examples of food-grade acidulants are citric acid, lactic acid, tartaric acid, malic acid and hydrochloric acid. Preferred food-grade acidulants are citric acid, lactic acid and combinations thereof.
  • The aqueous gelling composition preferably comprises 0.2-5 wt. % of fat, by weight of the aqueous gelling composition. More preferably, the aqueous gelling composition comprises 0.35-3.5 wt. %, most preferably 0.5-2.5 wt. % of fat, by weight of the aqueous gelling composition.
  • The gel-melting temperature of the aqueous gelling composition preferably lies within the range of 30-97° C. More preferably, the gel-melting temperature of the aqueous gelling composition lies within the range of 35-90° C., most preferably in the range of 40-80° C.
  • Step C
  • Preferably, 100 parts by weight of the proteinaceous fibres are combined with 4-25 parts by weight of the aqueous gelling composition, more preferably are combined with 5-20 parts by weight of the aqueous gelling composition and most preferably are combined with 7-15 parts by weight of the aqueous gelling composition.
  • Preferably, the combining of the proteinaceous fibres with the aqueous gelling composition in step c) is performed by:
      • injecting the aqueous gelling composition into a mass of proteinaceous fibres;
      • infusing a mass of proteinaceous fibres with the aqueous gelling composition;
      • blending the proteinaceous fibres with the aqueous gelling composition; and
      • combinations thereof.
  • In one preferred embodiment, the combining of the proteinaceous fibres and the aqueous gelling composition in step c) is performed by injecting the aqueous gelling composition into a mass of proteinaceous fibres.
  • Preferably, the injecting is performed by injecting the aqueous gelling composition in discrete volumes in the range of 50-500 μl into the mass of proteinaceous fibres. More preferably in discrete volumes in the range of 100-400 μl and most preferably in discrete volumes in the range of 200-300 μl.
  • Preferably, the aqueous gelling composition is in liquid form to facilitate injection thereof. The liquid form of the aqueous gelling composition is either obtained by injecting the aqueous gelling composition before it solidifies or by heating the aqueous gelling composition to a temperature of at least 60° C. before it is injected.
  • In another preferred embodiment, the combining of the proteinaceous fibres and the aqueous gelling composition in step c) is performed by infusing a mass of proteinaceous fibres with the aqueous gelling composition.
  • In accordance with this embodiment, the aqueous gelling composition is in liquid form to enable the composition to penetrate the mass of proteinaceous fibres. The liquid form of the aqueous gelling composition is either obtained by infusing the aqueous gelling composition before it solidifies or by heating the aqueous gelling composition to a temperature of at least 60° C. before or during the infusion.
  • In yet another preferred embodiment, the combining of the proteinaceous fibres and the aqueous gelling composition in step c) is performed by blending the proteinaceous fibres with the aqueous gelling composition.
  • Preferably, the temperature of the aqueous gelling composition is below the gel-melting temperature during the blending of the proteinaceous fibres with the aqueous gelling composition. The temperature of the aqueous gelling composition during the blending lies preferably between −30° C. and 30° C. More preferably, the temperature of the aqueous gelling composition during the blending lies between −25° C. and 25° C., most preferably between −20° C. and 20° C.
  • In a preferred embodiment the proteinaceous fibres are blended with the aqueous gelling composition in the form of discrete shapes. The volume of these discrete shapes of aqueous gelling composition during the blending preferably lies in the range of 50-5000 μl, more preferably in the range of 100-3000 μl and most preferably in the range of 200-1000 μl.
  • Meat Analogue Prepared With the Method According to the Invention
  • The meat analogue according to the invention preferably comprises 5-50 wt. % of protein by weight of the meat analogue. More preferably the meat analogue comprises 10-40 wt. %, most preferably 12-30 wt. % of protein by weight of the meat analogue.
  • The meat analogue preferably comprises 20-70 wt. % of water by weight of the meat analogue. More preferably the meat analogue comprises 30-65 wt. %, most preferably 35-60 wt. % of water by weight of the meat analogue.
  • The meat analogue preferably contains water and protein in a weight ratio of at least 1.5:1. More preferably the weight ratio of the water and protein in the meat analogue is in the range of 1.75:1 and 7:1, most preferably in the range of 2:1 and 5:1.
  • The meat analogue preferably comprises 1-20 wt. % of fat, by weight of the meat analogue. More preferably the meat analogue comprises 2-15 wt. %, most preferably 5-12 wt. % of fat, by weight of the meat analogue.
  • The meat analogue preferably comprises less than 10 wt. % of meat protein, by weight of the meat analogue. More preferably the meat analogue comprises less than 5 wt. % of meat protein, by weight of the meat analogue. Most preferably the meat analogue does not comprise meat protein.
  • The meat analogue preferably comprises less than 10 wt. % of animal protein, by weight of the meat analogue. More preferably the meat analogue comprises less than 5 wt. % of animal protein, by weight of the meat analogue. Most preferably the meat analogue does not comprise animal protein.
  • A second aspect of the invention relates to an uncooked meat analogue comprising, by weight of the meat analogue, the following separate components:
      • at least 50 wt. % of proteinaceous fibres comprising, by weight of the proteinaceous fibres, 40-80 wt. % of water and 5-50 wt. % protein selected from dairy protein, egg protein, plant protein, fungal protein and combinations thereof;
      • 0-40 wt. % of edible particulate ingredients;
      • 2-20 wt. % of interstitial aqueous gelling composition;
  • wherein the interstitial aqueous gelling composition comprises by weight of the gelling composition:
      • i. 0.01-2 wt. % xanthan gum;
      • ii. 0.01-2 wt. % galactomannan;
      • iii. at least 80 wt. % water.
  • The embodiments described herein before in the context of the method of preparing a meat analogue, correspondingly apply to the meat analogue of the invention.
  • The meat analogue preferably comprises, by weight of the meat analogue, 55-95 wt. % of proteinaceous fibres, more preferably 60-80 wt. % of proteinaceous fibres.
  • The meat analogue preferably comprises, by weight of the meat analogue, 2-35 wt. % of edible particulate ingredients, more preferably 5-25 wt. % of edible particulate ingredients.
  • The meat analogue preferably comprises, by weight of the meat analogue, 3-15 wt. % of interstitial aqueous gelling composition, more preferably 5-10 wt. % of interstitial aqueous gelling composition.
  • The meat analogue preferably comprises, by weight of the meat analogue, at most 10 wt. % of starch components selected from starch, flour, maltodextrin and combinations thereof. More preferably, the meat analogue comprises, by weight of the meat analogue, at most 5 wt. % of starch components selected from starch, flour, maltodextrin and combinations thereof.
  • The meat analogue according to the invention is preferably obtained by the method as described herein before.
  • A third aspect of the invention relates to the use of an aqueous gelling composition for enhancing juiciness in meat analogues, wherein the aqueous gelling composition comprises by weight of the gelling composition:
      • i. 0.01-2 wt. % xanthan gum;
      • ii. 0.01-2 wt. % galactomannan;
      • iii. at least 80 wt. % water.
  • The embodiments described herein before in the context of the method of preparing a meat analogue, which relate to the aqueous gelling composition, correspondingly apply to the aqueous gelling composition that is used for enhancing juiciness in meat analogues.
  • The invention is further illustrated by the following non-limiting examples.
  • EXAMPLES Example 1
  • Three ‘Gehacktbal’ (De Vegetarische Slager, the Netherlands) samples were sourced from a local supermarket. These samples comprised about 70 wt. % of proteinaceous fibres comprising water, soy protein and wheat protein.
  • Sample 1 received the following pre-treatment, the sample was immersed in a warm aqueous solution of 0.5 wt. % xanthan gum and 0.5 wt. % locust bean gum for 10 minutes (temperature of solution was 98±2° C.). The second sample (Sample A) was immersed in tap water of similar temperature for 10 minutes. The third sample did not receive a pre-treatment (Sample B). The fourth sample (Sample C) received the following pre-treatment, the sample was immersed in warm aqueous solution of 0.5 wt. % kappa-carrageenan and 0.5 wt. % of konjac glucomannan (Konjac Propol RS, Shimizu Chemical Group) for 10 minutes (temperature of solution was 98±2° C.).
  • After the pre-treatment, the samples were removed from the aqueous liquid using a skimmer and held above a pan for 20 seconds to let the excess liquid run off. Next the pre-treated samples were put on a blue kitchen paper to assess the loss of juice during cooling down to room temperature. The loss of juice was visually assessed.
  • After cooling down to room temperature, all samples were placed on a sheet of blue kitchen paper on a plate. Next, the samples were reheated in a microwave oven, one-by-one, for 1 minute at 600 Watt. Immediately after microwave cooking the loss of juice was determined visually by assessing the amount of water that was absorbed by the blue kitchen paper.
  • After the microwave heating, the samples were cut into two halves and the appearance of the cut surface was assessed. Finally, the texture of the three samples was evaluated by a panel.
  • The results are shown in Table 1.
  • 1 A B C
    Loss of juice Low High n.a. Low
    after soaking
    Loss of juice High High Medium High
    during
    ‘cooking’
    Outside Glossy and Dull and Dull and gel layer/skin
    appearance natural Dry Dry formation
    after ‘cooking’
    Appearance of Juicy Dry Dry Partially juicy
    the inner
    surface of the
    sample directly
    after cutting
    Textural Juicy & Dry Dry Medium dry,
    characteristics smooth unpleasant
    in mouth texture
  • Example 2
  • Three vegetarian burgers (Vivera™, the Netherlands) were sourced from the local supermarket. The vegetarian burger comprised about 72 wt. % proteinaceous fibres comprising water, soy protein and wheat protein. Each sample had a weight of 100 grams.
  • The first burger (Burger 2) received the following pre-treatment, the sample was injected with a warm aqueous solution comprising 0.25 wt. % xanthan gum and 0.25 wt. % locust bean gum (temperature of solution was 47±2° C.). In total 10 ml of aqueous solution was injected into Burger 2, by injecting multiple discrete volumes of about 250 μl. The second burger (Burger D), received a similar treatment as Burger 2, except that only warm water was injected into the burger. The third burger did not receive a pre-treatment (Burger E).
  • After the pre-treatment of the Burgers 2 and C, these burgers were allowed to cool to room temperature. During and after the pre-treatment of Burger D it was observed that only a small portion of the injected water remained in the pre-treated Burger D.
  • The three burgers were prepared by shallow frying and the appearance of the burgers during heating was assessed. After frying the burgers were cut in half, and the cut surface of each burger was assessed. In addition, the texture of each burger was assessed by a panel.
  • The results are shown in Table 2.
  • TABLE 2
    2 D E
    Appearance during shallow frying
    Sizzling sound Yes No No
    Glossy appearance Yes No No
    Juicy appearance Yes No No
    Appearance of the inner surface of Juicy Dry Dry
    the burger directly after cutting
    Juice flows from burger after cutting Yes No No
    Textural characteristics in mouth Juicy & Dry Dry
    smooth

Claims (15)

1. A method of preparing a meat analogue, comprising the steps of:
providing proteinaceous fibres comprising, by weight of the proteinaceous fibres, 40-80 wt. % of water and 5-50 wt. % protein selected from dairy protein, egg protein, plant protein, fungal protein and combinations thereof;
providing an aqueous gelling composition, comprising by weight of the gelling composition:
i. 0.05-2 wt. % xanthan gum;
ii. 0.05-2 wt. % galactomannan;
iii. at least 80 wt. % water;
combining 100 parts by weight of the proteinaceous fibres with 2-50 parts by weight of the aqueous gelling composition,
wherein the aqueous gelling composition is capable of forming a gel at ambient temperature and ambient pressure.
2. The method according claim 1, wherein the combination of xanthan gum and galactomannan constitutes between 0.1-1 wt. % by weight of the aqueous gelling composition.
3. The method according to claim 1, wherein the weight ratio xanthan gum to galactomannan is between 5:95 and 95:5.
4. The method according to claim 1, wherein the aqueous gelling composition comprises, by weight of the aqueous gelling composition, 0.4-10 wt. % of inorganic salt.
5. The method according claim 1, wherein the aqueous gelling composition comprises, by weight of the aqueous gelling composition, 0.2-5 wt. % of flavouring ingredients selected from glutamic acid, food-grade acidulant, combinations and salts thereof.
6. The method according to claim 1, wherein 100 parts by weight of the proteinaceous fibres are mixed with 1-80 parts by weight of edible particulate ingredients before or during step c).
7. Method according to any one of the preceding claims, wherein the combining in step c) is performed by:
injecting the aqueous gelling composition into a mass of proteinaceous fibres;
infusing a mass of proteinaceous fibres with the aqueous gelling composition;
blending the proteinaceous fibres with the aqueous gelling composition; and combinations thereof.
8. The method according to claim 1, wherein the combination of protein and water constitutes at least 80 wt. % of the proteinaceous fibres.
9. The method according to claim 1, wherein the proteinaceous fibres are prepared by extrusion or other shearing technologies for creating proteinaceous fibres.
10. The method according to claim 1, wherein the proteinaceous fibres are prepared by a process comprising the steps of:
providing an aqueous composition comprising protein selected from dairy protein, egg protein, plant protein, fungal protein and combinations thereof; and
cross-linking the protein in the aqueous composition to produce a proteinaceous gel.
11. The method according to claim 1, wherein the proteinaceous fibres are prepared by a process comprising the steps of:
providing an aqueous composition comprising protein selected from dairy protein, egg protein, plant protein, fungal protein and combinations thereof, said aqueous composition further comprising a gelling agent; and
gelling the aqueous composition by cooling the aqueous composition or by adding a gelation inducing agent.
12. The method according to claim 1, wherein the proteinaceous fibres are prepared by a process comprising the steps of:
providing an aqueous composition comprising protein selected from whey protein, egg protein, soy protein, wheat protein, oat protein, pea protein, chickpea protein, lupin protein, potato protein and combinations thereof; and
gelling the aqueous composition by heating the aqueous composition.
13. An uncooked meat analogue comprising, by weight of the meat analogue, the following separate components:
at least 50 wt. % of proteinaceous fibres comprising, by weight of the proteinaceous fibres, 40-80 wt. % of water and 5-50 wt. % protein selected from dairy protein, egg protein, plant protein, fungal protein and combinations thereof;
0-40 wt. % of edible particulate ingredients;
2-20 wt. % of interstitial aqueous gelling composition;
wherein the interstitial aqueous gelling composition comprises by weight of the gelling composition:
i. 0.05-2 wt. % xanthan gum;
ii. 0.05-2 wt. % galactomannan;
iii. at least 80 wt. % water
wherein the aqueous gelling composition is capable of forming a gel at ambient temperature and ambient pressure.
14. The meat analogue according to claim 13, wherein the meat analogue is obtained by the method according to claim 1.
15. Use of an aqueous gelling composition for enhancing juiciness in meat analogues, wherein the aqueous gelling composition comprises by weight of the gelling composition:
i. 0.05-2 wt. % xanthan gum;
ii. 0.05-2 wt. % galactomannan;
iii. at least 80 wt. % water
wherein the aqueous gelling composition is capable of forming a gel at ambient temperature and ambient pressure.
US16/497,850 2017-03-30 2018-03-08 Meat alternative comprising aqueous gelling composition Abandoned US20200029591A1 (en)

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