JP2010200627A - Pseudo meat food and method for producing the same - Google Patents

Pseudo meat food and method for producing the same Download PDF

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JP2010200627A
JP2010200627A JP2009046949A JP2009046949A JP2010200627A JP 2010200627 A JP2010200627 A JP 2010200627A JP 2009046949 A JP2009046949 A JP 2009046949A JP 2009046949 A JP2009046949 A JP 2009046949A JP 2010200627 A JP2010200627 A JP 2010200627A
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protein
hydrated
fibrous
vegetable protein
binder
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Shinpei Nishimura
慎平 西村
Naoko Umezu
尚子 梅津
Shoji Takada
昭二 高田
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House Foods Corp
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House Foods Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a pseudo meat food for obtaining palate feeling close to that of natural meat when chewing, and close to natural meat also in appearance. <P>SOLUTION: The pseudo meat food is obtained by making a formed product by forming a raw material mixture which contains hydrated and fiber loosened structured vegetable protein obtained by hydrating and fiber loosening granular vegetable protein structured and dried by processing with an extruder, hydrated fibrous vegetable protein, and a binding agent, and heat coagulating the formed product. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は肉代替物として使用できる擬似肉食品およびその製造方法を提供する。   The present invention provides a simulated meat food that can be used as a meat substitute and a method for producing the same.

擬似肉食品素材は、かつては動物性たん白の安価な代替物として開発されたものであるが、今日においては低カロリー食材として、或いは動物性たん白の摂取が制限されている疾患の患者のための畜肉代替素材として改めて注目されている。擬似肉食品に関する従来技術としては例えば次のようなものがある。   Pseudo-meat food material was once developed as an inexpensive alternative to animal protein, but today it is used as a low-calorie food or in patients with diseases where animal protein intake is restricted. It is attracting attention as a substitute for livestock meat. Examples of conventional techniques related to simulated meat food include the following.

特許文献1には、粒径が10〜30mmである塊状の組織状植物性蛋白質と、最大粒径が10mm未満でしかも粒径1〜5mmのものが70重量%以上を占める組織状植物性蛋白質10〜40重量%と、繊維長が5〜30mmの繊維状植物性蛋白質5〜40重量%と、結合剤とを混合し、成形後加熱固化することを特徴とする植物性蛋白食品の製造方法が記載されている。特許文献1には、粒径が10〜30mmである塊状の組織状植物性蛋白質を配合することにより、咀しゃくした際に天然肉類似のテクスチャーを付与することができる旨記載されており、塊状の組織状植物性蛋白質が粒径10mm未満の場合には天然肉類似のテクスチャーを得ることが難しいことも記載されている。   Patent Document 1 discloses a massive textured vegetable protein having a particle size of 10 to 30 mm and a textured vegetable protein having a maximum particle size of less than 10 mm and a particle size of 1 to 5 mm occupying 70% by weight or more. A method for producing a vegetable protein food comprising mixing 10 to 40% by weight, 5 to 40% by weight of a fibrous vegetable protein having a fiber length of 5 to 30 mm, and a binder, followed by heating and solidifying after molding. Is described. Patent Document 1 describes that a texture similar to natural meat can be imparted when chewed by blending a massive tissue vegetable protein having a particle size of 10 to 30 mm. It is also described that it is difficult to obtain a texture similar to natural meat when the textured vegetable protein is less than 10 mm in particle size.

特許文献2にもまた、ステーキ肉等の一枚肉の組織および食感に類似した肉様食品を提供することを目的とする技術として、冷却すれば繊維状となる繊維状蛋白の前駆体若しくは繊維状蛋白素材の熱可塑化物のいずれかを塊状に成形して得た肉塊様蛋白素材を、繊維状蛋白素材及び結着料と混合成形することを特徴とする肉様食品の製造方法が開示されている。上記の肉塊状素材は、熱交換器等で加圧加熱して出口から導出された約1cm平方以上の断面を有する大きさの塊状のものである。肉様食品は、上記の肉塊状素材の部分と結着料の中に繊維状蛋白が分散した部分とにより形成される。特許文献2には「塊」の大きさが小さ過ぎると、一枚肉としての噛み応えが全体として弱くなることも記載されており、下記の特許文献3のように、肉塊状素材を解繊して用いることは記載されていない。   Patent Document 2 also discloses a fibrous protein precursor that becomes fibrous when cooled, as a technique aimed at providing a meat-like food similar to a texture and texture of a piece of meat such as steak meat, or the like. What is claimed is: 1. A method for producing a meat-like food comprising mixing a meat-like protein material obtained by molding any of a fibrous protein material thermoplastic into a lump with a fibrous protein material and a binder. It is disclosed. The meat lump material is a lump of a size having a cross section of about 1 cm 2 or more derived from the outlet after being heated under pressure with a heat exchanger or the like. Meat-like foods are formed by the above-mentioned portion of meat-like material and the portion in which fibrous protein is dispersed in the binder. Patent Document 2 also describes that if the size of the “lumps” is too small, the bite response as a piece of meat becomes weak as a whole. It is not described to be used.

特許文献3には、O/W型エマルジョンと、植物たん白質含有物質を水と混練し、加熱状態にてせん断応力を加えて配向せしめ、次いで解繊して得た繊維状たん白質と、結着剤とを、前記O/W型エマルジョンが肉様食品全体の5〜50重量%となるように混合した後、該混合物を成型加熱することを特徴とする肉様食品の製造法が開示されている。特許文献3によれば、O/W型エマルジョンと繊維状たん白質とを組み合わせることにより、肉様食品を噛んだときに油が口中に広がって天然肉と同等のジューシー感が得られ、なお且つ、天然肉に酷似した繊維性の食感が得られる。   Patent Document 3 discloses a fibrous protein obtained by kneading an O / W emulsion and a plant protein-containing substance with water, applying a shearing stress in a heated state, and then defibrating. Disclosed is a method for producing a meat-like food, characterized in that the mixture is molded and heated after the admixture is mixed so that the O / W emulsion is 5 to 50% by weight of the whole meat-like food. ing. According to Patent Document 3, by combining the O / W emulsion and the fibrous protein, when the meat-like food is chewed, the oil spreads in the mouth and a juicy feeling equivalent to that of natural meat is obtained. A fibrous texture similar to that of natural meat can be obtained.

特公昭48−3388号公報Japanese Patent Publication No. 48-3388 特開昭60−156345号公報JP-A-60-156345 特公平2−41315号公報Japanese Examined Patent Publication No. 2-41315

New Protein Foods, Volume 1, Terminology, Part A, Edited by Aaron M. Altschul, Academic PressNew Protein Foods, Volume 1, Terminology, Part A, Edited by Aaron M. et al. Altschul, Academic Press

特許文献1および2に記載されている、塊状の植物性蛋白質と繊維状の植物性蛋白質と結合剤とから製造された擬似肉食品には比較的大きな塊状の植物性蛋白質が含まれるものでは、本発明者らが再現したところ、厚さが15mm以上のステーキ用肉やカツ用肉、あるいは、一辺の長さが15mm以上であるカレー、シチュー等の煮込み調理用途の肉の形状に加工し調理した場合に、不自然な弾力のある食感になるという問題が判明した。また煮込み時に、塊状の植物性蛋白質の部分に味が浸透しにくいという問題も判明した。更に、塊状の植物性蛋白質が含まれているために、天然肉とは外観上も異なり違和感を与えるという問題もあった。   Patent Documents 1 and 2 described in Patent Documents 1 and 2 contain a relatively large block of vegetable protein in a fake meat food produced from a block of vegetable protein, a fibrous plant protein, and a binder. When the present inventors reproduced, the meat for steak and cutlet having a thickness of 15 mm or more, or the shape of meat for stewed cooking such as curry or stew having a side length of 15 mm or more is cooked. If this happens, the problem of unnatural elasticity becomes clear. It was also found that the taste hardly penetrates into the bulky vegetable protein during cooking. In addition, because of the inclusion of massive plant protein, there is also a problem that the appearance is different from that of natural meat and it gives a sense of incongruity.

一方、特許文献3の肉様食品は、本発明者らが再現したところ、違和感のある食感であった。これは繊維状たん白質同士が固く結着するためであると考えられる。   On the other hand, when the present inventors reproduced the meat-like food of Patent Document 3, the texture was uncomfortable. This is considered to be because the fibrous proteins are tightly bound to each other.

そこで本発明は、噛んだ時に天然肉に近い食感を得ることができる、見た目にも天然肉に近い擬似肉食品を提供することを目的とする。   Therefore, an object of the present invention is to provide a simulated meat food that can obtain a texture close to that of natural meat when chewed, and that looks close to natural meat.

本発明は以下の発明を包含する。
(1)エクストルーダーによる処理により組織化され、乾燥された粒状植物性たん白を水和させ解繊させて得られた、水和・解繊された組織化植物性たん白と、
水和された繊維状植物性たん白と、
結着剤と
を含む原料混合物を加熱凝固することを特徴とする、擬似肉食品の製造方法。
(2)水和・解繊された組織化植物性たん白と水和された繊維状植物性たん白との乾燥物換算合計量に対して、水和・解繊された組織化植物性たん白が乾燥物換算で45〜95質量%である、(1)の方法。
(3)水和・解繊された組織化植物性たん白が太さ0.1〜6mmのものを含み、且つ水和された繊維状植物性たん白が太さ0.1〜2mmのものを含む、(1)または(2)の方法。
(4)水和・解繊された組織化植物性たん白が長さ5mm以上のものを含み、且つ、水和された繊維状植物性たん白が長さ5mm以上のものを含む、(1)〜(3)のいずれかの方法。
(5)粒状植物性たん白及び繊維状植物性たん白が大豆たん白を主成分とする、(1)〜(4)のいずれかの方法。
(6)結着剤が植物性たん白、動物性たん白、及び多糖類からなる群から選ばれる1種以上である、(1)〜(5)のいずれかの方法。
(7)結着剤の少なくとも一部が、水和した場合に熱可逆性ゲルを形成する結着剤であり、原料混合物が当該結着剤を、水和した熱可逆性ゲルの形態で含む、(1)〜(6)のいずれかの方法。
(8)原料混合物が、たん白質接着酵素を更に含む、(1)〜(7)のいずれかの方法。
(9)(1)〜(8)のいずれかの方法により製造された擬似肉食品。
(10)組織化された粒状植物性たん白を水和させ解繊させた、水和・解繊された組織化植物性たん白と、
水和された繊維状植物性たん白と、
結着剤と
を混合された状態で含み、かつ凝固により一体化されていることを特徴とする、擬似肉食品。
The present invention includes the following inventions.
(1) A hydrated and defibrated structured plant protein obtained by hydrating and defibrating a granular plant protein that has been organized and dried by treatment with an extruder;
Hydrated fibrous vegetable protein,
A method for producing a simulated meat food, comprising heating and solidifying a raw material mixture containing a binder.
(2) The hydrated and defibrated structured plant protein with respect to the total amount of dry matter equivalent of the hydrated and fibrillated structured plant protein and the hydrated fibrous plant protein. The method of (1), wherein white is 45 to 95% by mass in terms of dry matter.
(3) A hydrated and fibrillated structured vegetable protein containing 0.1 to 6 mm in thickness and a hydrated fibrous vegetable protein having a thickness of 0.1 to 2 mm The method of (1) or (2) including.
(4) The hydrated and defibrated structured plant protein includes those having a length of 5 mm or more, and the hydrated fibrous plant protein includes those having a length of 5 mm or more (1 ) To (3).
(5) The method according to any one of (1) to (4), wherein the granular vegetable protein and the fibrous vegetable protein are composed mainly of soybean protein.
(6) The method according to any one of (1) to (5), wherein the binder is one or more selected from the group consisting of vegetable protein, animal protein, and polysaccharide.
(7) At least a part of the binder is a binder that forms a thermoreversible gel when hydrated, and the raw material mixture contains the binder in the form of a hydrated thermoreversible gel. , Any one of (1) to (6).
(8) The method according to any one of (1) to (7), wherein the raw material mixture further comprises a protein adhesion enzyme.
(9) A simulated meat food produced by any one of (1) to (8).
(10) a hydrated and defibrated structured plant protein obtained by hydrating and defibrating the structured granular plant protein;
Hydrated fibrous vegetable protein,
A simulated meat food comprising a binder in a mixed state and integrated by coagulation.

本発明の方法により製造される擬似肉食品は、ステーキ用肉、カツ用肉、煮込み調理用肉等の比較的大きな形状に加工した場合にも天然肉に近い食感を得ることができる、見た目にも天然肉と酷似した擬似肉食品である。   The simulated meat food produced by the method of the present invention can obtain a texture close to natural meat even when processed into a relatively large shape such as steak meat, cutlet meat, stewed meat, etc., appearance It is a fake meat food very similar to natural meat.

図1は実施例1の擬似肉食品の外観を示す写真である。1 is a photograph showing the appearance of the simulated meat food of Example 1. FIG. 図2は実施例2の擬似肉食品の外観を示す写真である。FIG. 2 is a photograph showing the appearance of the simulated meat food of Example 2. 図3は実施例3の擬似肉食品の外観を示す写真である。FIG. 3 is a photograph showing the appearance of the simulated meat food of Example 3. 図4は比較例1の擬似肉食品の外観を示す写真である。FIG. 4 is a photograph showing the appearance of the simulated meat food of Comparative Example 1. 図5は比較例2の擬似肉食品の外観を示す写真である。FIG. 5 is a photograph showing the appearance of the simulated meat food of Comparative Example 2. 図6は比較例3の擬似肉食品の外観を示す写真である。FIG. 6 is a photograph showing the appearance of the simulated meat food of Comparative Example 3.

1.水和・解繊された組織化植物性たん白
本発明において「水和・解繊された組織化植物性たん白」とは、粒状植物性たん白(組織化されている)を水和させ解繊させることにより調製される繊維状物を指す。
1. Hydrated and fibrillated structured plant protein In the present invention, “hydrated and deflated organized plant protein” means hydrated granular plant protein (organized). A fibrous material prepared by defibration.

粒状植物性たん白を構成する主成分の植物性たん白原料としては、大豆たん白、小麦たん白等が挙げられ、大豆たん白が特に好ましい。大豆たん白としては脱脂大豆粉末を用いてもよいし、粉末状大豆たん白(分離大豆たん白)を用いてもよい。   Examples of the vegetable protein material as the main component constituting the granular vegetable protein include soybean protein and wheat protein, and soybean protein is particularly preferable. As the soybean protein, defatted soybean powder may be used, or powdered soybean protein (separated soybean protein) may be used.

本発明において「粒状植物性たん白」とは、『植物性たん白の日本農林規格』で定義されたものをいう。『植物性たん白の日本農林規格』によれば粒状植物性たん白は「植物性たん白のうち、粒状又はフレーク状に成形したものであつて、かつ、肉様の組織を有するものをいう」と定義されている。   In the present invention, the “granular vegetable protein” is defined in the “Japanese Agricultural Standard of Plant Protein”. According to the “Japanese Agricultural Standard for Plant Protein”, the granular plant protein is “a plant protein that is formed into a granular or flaky shape and has a meat-like tissue. Is defined.

粒状植物性たん白の調製方法は既に広く知られており、例えば非特許文献1第383〜385頁に記載されている。典型的には、粒状植物性たん白は、植物たん白原料をエクストルーダー処理に供して組織化し、次いで乾燥することにより調製される。この調製方法についてさらに具体的に説明する。   The preparation method of a granular vegetable protein is already known widely, for example, it describes in nonpatent literature 1 pages 383-385. Typically, the granular vegetable protein is prepared by subjecting the plant protein raw material to an extruder treatment, and then drying. This preparation method will be described more specifically.

植物性たん白原料と水とを少なくとも含み、必要に応じて油脂、デンプン、色素、フレーバー等を更に含む混合物をエクストルーダーにより加圧加熱し、ダイの先端から常圧下に吐出して膨化させる。この処理(本発明では「エクストルーダーによる処理」とも称する)により得られる膨化物は、一定の方向性を持った繊維状の内部組織を有する(すなわち「組織化」されている)。エクストルーダーは、原料を加圧加熱し組織化できる装置であれば任意に使用でき、これが可能であればエクストルーダー以外の名称の装置も使用できる。得られた膨化物を適当な大きさにカットし、乾燥させて組織化植物性たん白を得る。エクストルーダー処理に供する原材料混合物における植物性たん白、水、その他の原材料の配合比率、エクストルーダー処理における圧力、温度、ダイ形状等の各条件は目的とする食感に応じて適宜選択することができる。乾燥後の組織化植物性たん白の形状としては、粒状、棒状、フレーク状等が挙げられるが特に限定されない。乾燥させた組織化植物性たん白及び各形状に成形された組織化植物性たん白はいずれも本発明における「粒状植物性たん白」に包含される。粒状植物性たん白の乾燥後の水分はおおよそ10質量%以下である。   A mixture containing at least a vegetable protein raw material and water, and further containing fats, fats, starches, pigments, flavors, and the like as required is heated under pressure by an extruder and discharged from the tip of the die under normal pressure to expand. The expanded product obtained by this treatment (also referred to as “treatment by an extruder” in the present invention) has a fibrous internal structure having a certain direction (that is, “organized”). The extruder can be arbitrarily used as long as it is an apparatus capable of pressurizing and heating the raw material and organizing, and if this is possible, an apparatus with a name other than the extruder can be used. The obtained expanded product is cut into an appropriate size and dried to obtain an organized plant protein. Various conditions such as plant protein, water, and other raw materials in the raw material mixture to be used in the extruder treatment, pressure, temperature, die shape, etc. in the extruder treatment can be appropriately selected according to the target texture. it can. Examples of the shape of the structured vegetable protein after drying include, but are not particularly limited to, a granular shape, a rod shape, and a flake shape. Both the dried structured vegetable protein and the structured plant protein formed into various shapes are included in the “granular vegetable protein” in the present invention. The water content after drying the granular vegetable protein is approximately 10% by mass or less.

粒状植物性たん白としては市販品を使用することもできる。市販品としてはアペックス1000(フジプロテインテクノロジー製)が挙げられる。   A commercial item can also be used as a granular vegetable protein. Commercially available products include Apex 1000 (manufactured by Fuji Protein Technology).

粒状植物性たん白に含水させて水和させ、必要に応じて過剰な水分を脱水する。水和物を適当な手段で解繊、つまり繊維状物にほぐす。水和は、乾燥した粒状植物性たん白を水や温水に浸すことにより行うことができる。解繊のための手段としては、フードカッター(例えば食品原料等を回転刃で剪断したり切ったりするための汎用されているもので、日本調理機(株)社製等を用いることができる)の刃を逆回転させ、鈍刃で解繊する方法が挙げられる。水和・解繊された組織化植物性たん白は、太さが0.1〜6mm、好ましくは1〜5mmのものを含むことが好ましい。これらを水和・解繊された組織化植物性たん白として50質量%以上含むことが好ましい。また、水和・解繊された組織化植物性たん白は、長さが5mm以上、好ましくは10mm以上のものを含むことが好ましい。これらを水和・解繊された組織化植物性たん白として50質量%以上含むことが好ましい。これらの大きさの範囲にある組織化植物性たん白を含むことで、より好ましい擬似肉食品の繊維感と弾力性と歯応えのある天然肉に近い食感を達成することができる。水和・解繊された組織化植物性たん白の長さの上限は特に制約されず、通常100mm程度までのものを使用すればよい。水和・解繊された組織化植物性たん白中の水分は好ましくは55〜75質量%である。   The granular vegetable protein is hydrated and hydrated, and excess water is dehydrated as necessary. The hydrate is defibrated by an appropriate means, that is, loosened into a fibrous material. Hydration can be performed by immersing the dried granular vegetable protein in water or warm water. As a means for defibration, a food cutter (for example, a food cutter that is generally used for shearing or cutting food raw materials with a rotary blade, which can be manufactured by Nippon Cooking Machine Co., Ltd.) There is a method in which the blade is rotated backward and defibrated with a blunt blade. The structured vegetable protein hydrated and defibrated preferably contains 0.1 to 6 mm, preferably 1 to 5 mm in thickness. It is preferable to contain 50% by mass or more of these as hydrated / defibrated structured plant proteins. In addition, the hydrated and defibrated structured plant protein preferably contains a protein having a length of 5 mm or more, preferably 10 mm or more. It is preferable to contain 50% by mass or more of these as hydrated / defibrated structured plant proteins. By including an organized vegetable protein in a range of these sizes, it is possible to achieve a texture that is close to that of natural meat with a more preferred fiber texture, elasticity, and crunchiness of the simulated meat food. The upper limit of the length of the hydrated and defibrated structured plant protein is not particularly limited, and a protein up to about 100 mm may be used. The water content in the hydrated and defibrated structured vegetable protein is preferably 55 to 75% by mass.

2.繊維状植物性たん白
繊維状植物性たん白を構成する植物性たん白原料としては、組織化植物性たん白について上述したものと同様のものが使用できる。
繊維状植物性たん白とは、『植物性たん白の日本農林規格』で定義されたものをいう。『植物性たん白の日本農林規格』によれば繊維状植物性たん白は「植物性たん白のうち、繊維状に成形したものであつて、かつ、肉様の組織を有するものをいう」と定義されている。繊維状植物性たん白を、紡糸により調製する方法は既に広く知られており、例えば非特許文献1第378〜383頁に記載されている。調製方法についてさらに具体的に説明する。
2. As the vegetable protein raw material constituting the fibrous vegetable protein, the same materials as those described above for the organized vegetable protein can be used.
The fibrous vegetable protein is defined in the “Japanese Agricultural Standard for Plant Protein”. According to “Japanese Agricultural Standard for Plant Protein”, fibrous plant protein is “a plant protein that is shaped into a fiber and has a meat-like structure” It is defined as A method for preparing a fibrous vegetable protein by spinning is already widely known, and is described, for example, on pages 378 to 383 of Non-Patent Document 1. The preparation method will be described more specifically.

繊維状植物性たん白は、植物たん白と水とを少なくとも含み、必要に応じて油脂、デンプン、色素、フレーバー等を更に含む混合物を調製し、(1)該混合物にアルカリを加えて溶解させ、溶解物を、高圧ポンプで紡糸口(細いダイ)から酸又は塩凝固槽に押し出すことで得られる、或いは(2)該混合物を100℃以上に加熱し、加熱物を高圧ポンプで紡糸口(細いダイ)から空気中に射出し冷却することで得られる糸状物である。当該糸状物は、紡糸直後は水を含む水和された状態である。従って、この水和された糸状物は、膨化または乾燥することなく「水和された繊維状植物性たん白」として本発明に使用することができる。また、水和された糸状物を一旦乾燥させた乾燥物も、繊維状植物性たん白の原料として使用できる。つまり、乾燥された繊維状植物性たん白に水を添加して水和させ、本発明に使用することができる。水和された繊維状植物性たん白は、太さが0.1〜2mm、好ましくは0.5〜1.2mmのものを含むことが好ましい。これらを水和された繊維状植物性たん白として50質量%以上含むことが好ましい。長さは加工時に適宜切断して調節することができるが、5mm以上、好ましくは10mm以上のものを含むことが好ましい。これらを水和された繊維状植物性たん白として50質量%以上含むことが好ましい。これらの大きさの範囲にある繊維状植物性たん白を含むことで、より好ましい擬似肉食品の繊維感と弾力性と歯応えのある天然肉に近い食感を達成することができる。繊維状植物性たん白の長さの上限は特に制約されず、通常100mm程度までのものを使用すればよい。水和された繊維状植物性たん白の水分は、好ましくは60〜80質量%である。   The fibrous vegetable protein comprises at least a vegetable protein and water, and if necessary, prepare a mixture further containing fats and oils, starch, pigments, flavors, etc. (1) Add alkali to the mixture and dissolve it. The melt is obtained by extruding from a spinneret (thin die) with a high-pressure pump into an acid or salt coagulation tank, or (2) the mixture is heated to 100 ° C. or higher, and the heated product is spun with a high-pressure pump ( It is a thread-like material obtained by injecting air from a thin die) into the air and cooling. The filamentous material is in a hydrated state containing water immediately after spinning. Therefore, this hydrated filamentous material can be used in the present invention as a “hydrated fibrous vegetable protein” without swelling or drying. A dried product obtained by once drying a hydrated filamentous material can also be used as a raw material for the fibrous vegetable protein. That is, water can be added to the dried fibrous vegetable protein to hydrate it and used in the present invention. The hydrated fibrous vegetable protein preferably contains 0.1 to 2 mm, preferably 0.5 to 1.2 mm in thickness. It is preferable to contain 50% by mass or more of these as a hydrated fibrous vegetable protein. The length can be adjusted by cutting as appropriate during processing, but it is preferably 5 mm or more, preferably 10 mm or more. It is preferable to contain 50% by mass or more of these as a hydrated fibrous vegetable protein. By including the fibrous vegetable protein in the range of these sizes, it is possible to achieve a texture that is close to that of natural meat that is more preferable for the texture and elasticity of the simulated meat food. The upper limit of the length of the fibrous vegetable protein is not particularly limited, and usually up to about 100 mm may be used. The water content of the hydrated fibrous vegetable protein is preferably 60 to 80% by mass.

以上の組織化植物性たん白及び繊維状植物性たん白は、何れか又は両者を、着色して用いることができる。両者の色目を変えることによって、見た目にも天然肉に近い擬似肉食品を提供することができる。例えば、牛肉を模する場合には、何れかを赤系色とし、他方を白系色とすればよく、特に組織化植物性たん白を白系色として、繊維状植物性たん白を赤系色とすることで、天然の牛肉に近い擬似肉食品を提供することができる。他の天然肉を模する場合も、同様の考え方で調製すればよい。   Any one or both of the above-described organized plant protein and fibrous plant protein can be used by coloring them. By changing the color of both, it is possible to provide a fake meat food that is close to natural meat. For example, when imitating beef, one of them may be a red color and the other may be a white color. Particularly, an organized vegetable protein is a white color, and a fibrous vegetable protein is a red color. By doing so, a simulated meat food close to natural beef can be provided. What is necessary is just to prepare in the same way also when imitating other natural meat.

3.結着剤
結着剤は、成形加熱工程において植物性たん白材料を結合することができるものであれば特に限定されない。結着剤としては例えば植物性たん白、動物性たん白、及び多糖類からなる群から選ばれる1種以上を使用することができる。
3. The binder is not particularly limited as long as it can bind the vegetable protein material in the molding heating step. As the binder, for example, one or more selected from the group consisting of vegetable protein, animal protein, and polysaccharide can be used.

結着剤として用いる植物性たん白としては大豆たん白、小麦たん白等が挙げられ、動物性たん白としては卵白、コラーゲン、乳たん白等が挙げられ、多糖類としてはデンプン、グアーガム等のガム質、カラギーナン、グルコマンナン等のゲル化剤が挙げられる。   The vegetable protein used as the binder includes soy protein, wheat protein and the like, the animal protein includes egg white, collagen, milk protein, etc. The polysaccharide includes starch, guar gum and the like. Gelling agents such as gum, carrageenan, glucomannan and the like can be mentioned.

結着剤は水及び/又は油脂とともに混練したペーストの形態で原料混合物に添加することができる。ペーストを形成する場合、水、油脂は結着剤1質量部に対してそれぞれ0.5〜4質量部添加することができる。   The binder can be added to the raw material mixture in the form of a paste kneaded with water and / or fats and oils. In the case of forming a paste, water and fat can be added in an amount of 0.5 to 4 parts by mass with respect to 1 part by mass of the binder.

更に、結着剤は水及び油脂とともに乳化したエマルジョン(好ましくはO/Wエマルジョン)の形態で原料混合物に添加することが好ましい。この実施形態では、エマルジョンが擬似肉組成物中で脂身様組織を形成するため、より肉に近い外見と食感(脂身のジューシー感)が付与される。エマルジョンを形成する場合、水、油脂は結着剤1質量部に対してそれぞれ0.5〜3質量部添加することができる。   Furthermore, the binder is preferably added to the raw material mixture in the form of an emulsion (preferably an O / W emulsion) emulsified with water and fats and oils. In this embodiment, since the emulsion forms a fat-like tissue in the simulated meat composition, an appearance closer to meat and a texture (a juicy feeling of fat) are imparted. In the case of forming an emulsion, 0.5 to 3 parts by mass of water and fat can be added to 1 part by mass of the binder.

油脂としては、大豆油、綿実油、トウモロコシ油、ごま油等の植物性食用油脂、牛脂、豚脂、鶏脂、バター等の動物性食用油脂のいずれも使用することができる。   As fats and oils, vegetable edible fats and oils such as soybean oil, cottonseed oil, corn oil and sesame oil, and animal edible fats and oils such as beef tallow, pork fat, chicken fat and butter can be used.

結着剤の少なくとも一部分として、水和した場合に熱可逆性ゲルを形成する結着剤を使用することができる。その場合、当該結着剤を予め水和して熱可逆性ゲルを形成し、形成された熱可逆性ゲルを他の原料と混合した原料混合物を成形加熱工程に供する。熱可逆性ゲルとは、加熱すると溶解し、冷却すると凝固する性質のゲルを指す。この実施形態では、熱可逆性ゲルが擬似肉組成物中で脂身様組織を形成するため、より肉に近い外見と食感(脂身のジューシー感)が付与される。水和した場合に熱可逆性ゲルを形成する結着剤としてはカラギーナン、グルコマンナン、寒天等が挙げられる。ゲルを形成するためには、例えばこれらの結着剤に水を質量で40〜100倍量加え、必要に応じて適宜加熱し、攪拌し、冷却すればよい。   As at least a portion of the binder, a binder that forms a thermoreversible gel when hydrated can be used. In that case, the binder is pre-hydrated to form a thermoreversible gel, and a raw material mixture obtained by mixing the formed thermoreversible gel with other raw materials is subjected to a molding heating step. A thermoreversible gel refers to a gel that dissolves when heated and solidifies when cooled. In this embodiment, since the thermoreversible gel forms a fat-like tissue in the pseudo meat composition, an appearance closer to meat and a texture (a juicy feeling of fat) are imparted. Examples of the binder that forms a thermoreversible gel when hydrated include carrageenan, glucomannan, and agar. In order to form a gel, for example, water may be added to these binders in an amount of 40 to 100 times by mass, appropriately heated as necessary, stirred and cooled.

4.その他の原料
原料混合物には更に、トランスグルタミナーゼ等のたん白質接着酵素を配合することができる。たん白質接着酵素を配合することにより、組織化植物性たん白及び繊維状植物性たん白の繊維と繊維、並びにこれらの繊維と結着剤との結着が強化され、天然肉様の組織が得られ、天然肉様の歯応えのある食感が強化される。
原料混合物は更に、水、油脂、フレーバー、調味料(動物エキスを含む)、デンプン、色素等を含んでもよい。特に、ビーフ、ポーク、チキン等の畜肉の味を付与するためのフレーバー、動物エキス等が添加されることが好ましい。油脂としては、結着剤について上記したものと同様のものが使用できる。
4). A protein adhesion enzyme such as transglutaminase can be further added to the other raw material mixture. By adding protein adhesion enzyme, the fibers and fibers of organized plant proteins and fibrous plant proteins, and the binding between these fibers and the binder are strengthened, and the natural meat-like tissue is formed. The resulting texture is enhanced with a natural meat-like texture.
The raw material mixture may further contain water, fats and oils, flavors, seasonings (including animal extracts), starch, pigments and the like. In particular, it is preferable to add flavors, animal extracts and the like for imparting the taste of livestock meat such as beef, pork and chicken. As the fats and oils, those similar to those described above for the binder can be used.

5.原料混合物の配合
水和・解繊された組織化植物性たん白と、水和された繊維状植物性たん白との配合比は特に限定されず、目的とする擬似肉の性状に応じて適宜決定することができる。例えば水和・解繊された組織化植物性たん白と水和された繊維状植物性たん白との乾燥物換算合計量に対して、水和・解繊された組織化植物性たん白は乾燥物換算で5〜95質量%、好ましくは45〜95質量%であり、水和された繊維状植物性たん白はその残部、すなわち乾燥物換算で95〜5質量%、好ましくは55〜5質量%であることが好ましい。
5. The mixing ratio of the mixed hydrated and defibrated structured vegetable protein of the raw material mixture and the hydrated fibrous vegetable protein is not particularly limited, and is appropriately determined according to the properties of the target artificial meat Can be determined. For example, the total amount of hydrated and fibrillated structured vegetable protein and hydrated fibrous plant protein in terms of dry matter is 5 to 95% by mass in terms of dry matter, preferably 45 to 95% by mass, and the hydrated fibrous vegetable protein is the remainder, ie, 95 to 5% by mass in terms of dry matter, preferably 55 to 5%. It is preferable that it is mass%.

実施例に示すように、ステーキ用肉、カツ用肉、煮込み調理用肉等の比較的大きな形状に加工する擬似肉食品を製造する場合には、水和・解繊された組織化植物性たん白と水和された繊維状植物性たん白との乾燥物換算合計量に対して、前者は乾燥物換算で45〜95質量%であり、後者はその残部、すなわち乾燥物換算で55〜5質量%であることが好ましい。   As shown in the Examples, when producing simulated meat foods that are processed into relatively large shapes such as steak meat, cutlet meat, stewed meat, etc. The former is 45 to 95% by mass in terms of dry matter with respect to the total amount of dry matter in terms of white and hydrated fibrous vegetable protein, and the latter is 55 to 5% in terms of dry matter, that is, the remainder. It is preferable that it is mass%.

原料混合物は、水和・解繊された組織化植物性たん白と水和された繊維状植物性たん白との混合物(植物性たん白混合物)を50〜80質量%含有することが好ましい。   The raw material mixture preferably contains 50 to 80% by mass of a mixture (plant protein mixture) of a hydrated and defibrated structured vegetable protein and a hydrated fibrous vegetable protein.

原料混合物は結着剤を該結着剤の乾燥物換算で3〜15質量%含有することが好ましい。結着剤がペーストの形態で添加される場合には、原料混合物は当該ペーストを25〜50質量%含有することが好ましい。結着剤が水和した熱可逆性ゲルの形態で添加される場合には、原料混合物は当該ゲルを3〜15質量%含有することが好ましい。結着剤がエマルジョンの形態で添加される場合には、原料混合物は当該エマルジョンを5〜20質量%含有することが好ましい。原料混合物は、ペースト形態の結着剤と、熱可逆性ゲル形態の結着剤及び/又はエマルジョン形態の結着剤とを含むことが更に好ましい。   It is preferable that the raw material mixture contains 3 to 15% by mass of the binder in terms of a dry matter of the binder. When the binder is added in the form of a paste, the raw material mixture preferably contains 25 to 50% by mass of the paste. When the binder is added in the form of a hydrated thermoreversible gel, the raw material mixture preferably contains 3 to 15% by mass of the gel. When the binder is added in the form of an emulsion, the raw material mixture preferably contains 5 to 20% by mass of the emulsion. More preferably, the raw material mixture includes a binder in the form of a paste and a binder in the form of a thermoreversible gel and / or a binder in the form of an emulsion.

たん白質接着酵素を添加する場合には、原料混合物は、組織化植物性たん白及び繊維状植物性たん白の繊維と繊維、並びにこれらの繊維と結着剤との結着を促進する有効量だけ当該酵素を含んでいればよい。例えば、原料混合物はたん白質接着酵素を該酵素の乾燥物換算で0.01〜0.5質量%含有すればよい。   When the protein adhesion enzyme is added, the raw material mixture is an effective amount that promotes the binding between the fibers of the structured plant protein and the fibrous plant protein and the fibers and the binder. Need only contain the enzyme. For example, a raw material mixture should just contain 0.01-0.5 mass% of protein adhesion enzyme in conversion of the dry substance of this enzyme.

水、油脂、フレーバー、調味料(動物エキスを含む)、デンプン、色素等の他の成分は原料混合物中に適宜の量配合される。   Other components such as water, fats and oils, flavors, seasonings (including animal extracts), starches, and pigments are blended in appropriate amounts in the raw material mixture.

原料混合物の調製方法は特に限定されず、通常のミキサー、ニーダー等を用いて各原料を混合すればよい。   The method for preparing the raw material mixture is not particularly limited, and each raw material may be mixed using a normal mixer, kneader or the like.

6.成形工程および加熱凝固工程
原料混合物は所望の形状(例えば一枚肉の形状、ブロック肉の形状、ダイスカットされた形状等)に成形される。成形は適当な型を用いて行うことができる。
成形された原料混合物を60〜135℃、好ましくは70〜120℃の温度で加熱することにより、成形物が凝固し、擬似肉食品が得られる。原料混合物の成形物は、成形のための型内又はレトルトパウチ等の容器内に密封した状態で加熱され、凝固されることが好ましい。成形は型成形に限らず、要は得られる擬似肉食品が所望の形状になればよく、原料混合物を湯中に投入する等の方法を採用してもよい。
6). The raw material mixture of the forming step and the heat coagulation step is formed into a desired shape (for example, a single piece shape, a block shape, a die cut shape, etc.). Molding can be performed using a suitable mold.
By heating the molded raw material mixture at a temperature of 60 to 135 ° C., preferably 70 to 120 ° C., the molded product is solidified and a simulated meat food is obtained. The molded product of the raw material mixture is preferably heated and solidified in a sealed state in a mold for molding or a container such as a retort pouch. The molding is not limited to mold molding. In short, it is sufficient that the obtained pseudo meat food has a desired shape, and a method such as pouring the raw material mixture into hot water may be adopted.

7.擬似肉食品
本発明の擬似肉食品はどのような形状に加工しても良い。本発明の擬似肉食品は、厚さが約15mm以上のステーキ用肉やカツ用肉、あるいは、一辺の長さが約15mm以上であるカレー、シチュー等の煮込み用途の肉の形状に加工し調理した場合にも、天然肉に近い食感を与えることができる。
7). Pseudo meat food The pseudo meat food of the present invention may be processed into any shape. The simulated meat food of the present invention is cooked by processing into steak meat or cutlet meat having a thickness of about 15 mm or more, or meat for stew use such as curry or stew having a side length of about 15 mm or more. In this case, it is possible to give a texture close to that of natural meat.

実施例1:結着剤として粉末状大豆タンパクのみを用いる場合
(水和・解繊された組織化植物性たん白)
粒状植物性たん白(原料名:アペックス1000/フジプロテインテクノロジー製、『植物性たん白の日本農林規格』で規格された大豆たん白の粒状植物性たん白。大豆たん白原料をエクストルーダーにより組織化し乾燥して製造された製品。白色。長さ10〜70mm程度、太さ15〜20mm程度の円柱状)を、沸騰水中で50分間湯戻しし、遠心脱水機で脱水した。
Example 1: When only powdered soy protein is used as a binder (hydrated and defibrated organized vegetable protein)
Granular vegetable protein (Ingredient name: Apex 1000 / Fuji Protein Technology, soy protein granular vegetable protein standardized by “Japanese Agricultural Standard for Vegetable Protein”. Soy protein raw material is organized by an extruder. A white product (a columnar shape having a length of about 10 to 70 mm and a thickness of about 15 to 20 mm) was reconstituted in boiling water for 50 minutes and dehydrated with a centrifugal dehydrator.

湯戻し前の乾燥質量1に対して、湯戻し脱水後の質量は2.6になった。この脱水物を、フードカッター(日本調理機(株)社製、FD‐21)の刃を逆回転させ、鈍刃で解砕し、太さが0.1〜6mm程度のものを60質量%以上含み、長さが10mm程度以上のものを60質量%含むように繊維状に解繊した。得られた繊維状物を以下では「水和・解繊された組織化植物性たん白」と称する。   The mass after hot water dehydration became 2.6 with respect to the dry mass 1 before hot water reconstitution. The dehydrated product was crushed with a blunt blade by reversely rotating the blade of a food cutter (made by Nippon Cooker Co., Ltd., FD-21), and 60% by mass having a thickness of about 0.1 to 6 mm. The fiber was defibrated so as to include 60% by mass of the material having a length of about 10 mm or more. The obtained fibrous material is hereinafter referred to as “hydrated and defibrated organized plant protein”.

(水和された繊維状植物性たん白)
水和された繊維状植物性たん白の冷凍品(原料名:フジピュアSP NC/フジプロテインテクノロジー製、『植物性たん白の日本農林規格』で規格された大豆たん白の繊維状植物性たん白、赤色)を室温に放置して解凍し、遠心脱水機で脱水した。脱水前の質量1に対して、脱水後の質量は0.85になった。脱水前の質量1に対して、乾燥質量は0.3である。上記繊維状植物性たん白は、太さが0.7〜1mm程度のものを80質量%以上含み、長さが10mm程度以上のものを80質量%含むのものであった。
(Hydrated fibrous vegetable protein)
Frozen product of hydrated fibrous vegetable protein (raw material name: Fuji Pure SP NC / manufactured by Fuji Protein Technology, soy protein fibrous vegetable protein standardized by “Japanese Agricultural Standard for Plant Protein” , Red) was allowed to thaw at room temperature and dehydrated with a centrifugal dehydrator. The mass after dehydration was 0.85 with respect to the mass 1 before dehydration. The dry mass is 0.3 relative to the mass 1 before dehydration. The fibrous vegetable protein contained 80% by mass or more having a thickness of about 0.7 to 1 mm and 80% by mass containing about 10 mm or more in length.

(結着剤)
粉末状大豆タンパク(原料名:フジプロF/フジプロテインテクノロジー製)5質量部に水15質量部、植物油脂5質量部、調味料1質量部、フレーバー0.1質量部を加えて、縦型ミキサーで2分間攪拌してペースト状にした。
(Binder)
Vertical mixer by adding 15 parts by weight of water, 5 parts by weight of vegetable oil and fat, 1 part by weight of seasoning, and 0.1 parts by weight of flavor to 5 parts by weight of powdered soy protein (raw material: Fujipro F / Fuji Protein Technology) And stirred for 2 minutes to form a paste.

(擬似肉食品の調製)
前記の水和・解繊された組織化植物性たん白59.0質量部と、繊維状植物性たん白6.5質量部を混合した(得られた混合物を以下「植物性たん白混合物」という)。このとき、水和・解繊された組織化植物性たん白と水和された繊維状植物性たん白との乾燥物換算合計量に対して、前者91質量%、後者9質量%である(ともに乾燥物換算)。植物性たん白混合物に前記結着剤の粉末状大豆タンパクのペースト34.5質量部を加えて、縦型ミキサーで6分間混合し、混合物をスタンディングレトルトパウチに充填し、真空シールした。パウチを沸騰水中で60分間加熱して原料を凝固させた後、氷水で十分に冷却して擬似肉食品を調製した。
(Preparation of simulated meat food)
59.0 parts by mass of the above-described hydrated and defibrated structured plant protein and 6.5 parts by mass of fibrous plant protein were mixed (the resulting mixture was hereinafter referred to as “plant protein mixture”). Called). At this time, the former is 91% by mass and the latter is 9% by mass with respect to the total amount in terms of dry matter of the hydrated and defibrated structured vegetable protein and the hydrated fibrous vegetable protein ( Both are dry matter equivalents). To the vegetable protein mixture, 34.5 parts by weight of the powdery soybean protein paste as a binder was added and mixed for 6 minutes with a vertical mixer. The mixture was filled in a standing retort pouch and vacuum-sealed. The pouch was heated in boiling water for 60 minutes to solidify the raw material, and then sufficiently cooled with ice water to prepare a fake meat food.

実施例2:結着剤として粉末状大豆タンパク及び熱可逆性ゲルを用いる場合
(結着剤)
実施例1と同様の粉末状大豆タンパクのペーストを調整した。
別に、カラギーナン(原料名:カラギニンCSK−1/三栄源エフ・エフ・アイ製)1.2質量部とグルコマンナン(原料名:レオレックスRS/清水化学製)0.8質量部に水98.0質量部を加えて縦型ミキサーで2分間攪拌し、熱可逆性のゲルを得た。
Example 2: When using a powdered soy protein and thermoreversible gel as a binding agent (binder)
The same powdery soy protein paste as in Example 1 was prepared.
Separately, 1.2 parts by weight of carrageenan (raw material name: carrageenin CSK-1 / manufactured by Saneigen FFI) and 0.8 part by weight of glucomannan (raw material name: ROLEX RS / manufactured by Shimizu Chemical) are combined with 98. 0 parts by mass was added and stirred for 2 minutes with a vertical mixer to obtain a thermoreversible gel.

(擬似肉食品の調製)
実施例1と同様にして得た植物性たん白混合物61.5質量部に前記の粉末状大豆タンパクのペースト32.4質量部と、前記のゲル6.1質量部を加えて、以降実施例1と同様にして擬似肉食品を調製した。
(Preparation of simulated meat food)
The powdery soybean protein paste (32.4 parts by mass) and the gel (6.1 parts by mass) were added to 61.5 parts by mass of the vegetable protein mixture obtained in the same manner as in Example 1. In the same manner as in No. 1, a simulated meat food was prepared.

実施例3:結着剤及び油脂をエマルジョンにして用いる場合
(エマルジョンの調整)
粉末状大豆タンパク(原料名:フジプロF/フジプロテインテクノロジー製)110質量部にグアーガム10質量部、水100質量部及び植物油脂200質量部を加えて縦型ミキサーで5分間攪拌してO/Wエマルジョンを得た。
Example 3: When using a binder and oil as an emulsion (adjustment of emulsion)
10 parts by weight of guar gum, 100 parts by weight of water and 200 parts by weight of vegetable oil / fat are added to 110 parts by weight of powdered soybean protein (raw material: Fujipro F / Fuji Protein Technology) and stirred for 5 minutes with a vertical mixer to obtain O / W. An emulsion was obtained.

(擬似肉食品の調製)
実施例1と同様にして得た植物性たん白混合物61.5質量部に実施例1の粉末状大豆タンパクのペースト31.4質量部と、前記のO/Wエマルジョン9.1質量部を加えて、以降実施例1と同様にして擬似肉食品を調製した。
(Preparation of simulated meat food)
To 61.5 parts by mass of the vegetable protein mixture obtained in the same manner as in Example 1, 31.4 parts by mass of the powdered soybean protein paste of Example 1 and 9.1 parts by mass of the O / W emulsion were added. Thereafter, a simulated meat food was prepared in the same manner as in Example 1.

実施例4:トランスグルタミナーゼ添加
実施例1の水和・解繊された組織化植物性たん白45.0質量部と、繊維状植物性たん白20.0質量部を混合した。これに実施例1の粉末状大豆タンパクのペースト34.8質量部と、トランスグルタミナーゼ(原料名:アクティバTG−AK/味の素製)0.2質量部を加えて、縦型ミキサーで6分間混合し、混合物をスタンディングレトルトパウチに充填し、真空シールした。パウチを60℃の温水中で30分間加熱して酵素反応させ、更に沸騰水中で30分間加熱して原料を凝固させた後、氷水で十分に冷却して擬似肉食品を調製した。
Example 4: Addition of transglutaminase 45.0 parts by mass of the hydrated and defibrated structured plant protein of Example 1 and 20.0 parts by mass of fibrous plant protein were mixed. To this, 34.8 parts by mass of the powdered soybean protein paste of Example 1 and 0.2 part by mass of transglutaminase (raw material name: Activa TG-AK / Ajinomoto Co.) were added and mixed for 6 minutes with a vertical mixer. The mixture was filled into a standing retort pouch and vacuum sealed. The pouch was heated in 60 ° C. warm water for 30 minutes to cause an enzyme reaction, and further heated in boiling water for 30 minutes to solidify the raw material, and then sufficiently cooled with ice water to prepare a simulated meat food.

比較例1:解繊していない粒状植物性たん白を用いる場合
(粒状植物性たん白)
実施例1で用いた粒状植物性たん白(原料名:アペックス1000)のうち長さ10〜30mm程度のものを選んで、実施例1と同様にして湯戻し、脱水し、円柱状の粒状植物性たん白Aを得た。これとは別に、粒状植物性たん白(原料名:アペックス600/フジプロテインテクノロジー製、『植物性たん白の日本農林規格』で規格された大豆たん白の粒状植物性たん白。大豆たん白原料をエクストルーダーにより組織化し乾燥して製造された製品。白色、粒径1〜5mmの粒状)を沸騰水中で3分間湯戻しし、遠心脱水機で脱水して粒状植物性たん白Bを得た。脱水後の粒状植物性たん白Aは太さ15〜20mm程度、長さ10〜30mm程度、脱水後の粒状植物性たん白Bは粒径1〜5mm程度であった。
Comparative Example 1: When using a granular vegetable protein that has not been defibrated (granular vegetable protein)
A granular plant protein (raw material name: Apex 1000) used in Example 1 having a length of about 10 to 30 mm is selected, reconstituted with water, dehydrated, and columnar granular plant in the same manner as in Example 1. Sex protein A was obtained. Separately, granular vegetable protein (raw material name: Apex 600 / manufactured by Fuji Protein Technology, soy protein granular vegetable protein standardized by “Japanese Agricultural Standard for Plant Protein”. Soy protein raw material (White, granular with a particle diameter of 1 to 5 mm) was reconstituted in boiling water for 3 minutes and dehydrated with a centrifugal dehydrator to obtain a granular vegetable protein B. . The granular vegetable protein A after dehydration had a thickness of about 15 to 20 mm and a length of about 10 to 30 mm, and the granular vegetable protein B after dehydration had a particle size of about 1 to 5 mm.

(擬似肉食品の調製)
前記の粒状植物性たん白A30.5質量部と、粒状植物性たん白B18.3質量部と、繊維状植物性たん白(実施例1と同様のもの)15.2質量部を混合し、これに粉末状大豆タンパクのペースト(実施例1と同様のもの)36.0質量部を加えて、縦型ミキサーで混合する以降実施例1と同様にして擬似肉食品を調製した。
(Preparation of simulated meat food)
30.5 parts by mass of the above-mentioned granular vegetable protein A, 18.3 parts by mass of granular vegetable protein B, and 15.2 parts by mass of fibrous vegetable protein (same as in Example 1), To this was added 36.0 parts by weight of a powdery soy protein paste (the same as in Example 1), and the mixture was mixed with a vertical mixer. Thereafter, a simulated meat food was prepared in the same manner as in Example 1.

比較例2:組織化植物性たん白を用いない場合
実施例1の水和・解繊された組織化植物性たん白59.0質量部に代えて、繊維状植物性たん白59.0質量部を用いる(つまり水和・解繊された組織化植物性たん白を用いず、繊維状植物性たん白65.5質量部を用いる)以外は、実施例1と同様にして擬似肉食品を調製した。
Comparative Example 2: When no organized plant protein is used In place of 59.0 parts by mass of the hydrated and defibrated organized plant protein of Example 1, 59.0 parts by mass of fibrous plant protein The simulated meat food was prepared in the same manner as in Example 1 except that 5 parts by weight (that is, 65.5 parts by mass of the fibrous vegetable protein was used without using the hydrated and defibrated organized vegetable protein). Prepared.

比較例3:繊維状植物性たん白を用いない場合
実施例1の繊維状植物性たん白6.5質量部に代えて、水和・解繊された組織化植物性たん白6.5質量部を用いる(つまり繊維状植物性たん白を用いず、解繊された組織化植物性たん白65.5質量部を用いる)以外は、実施例1と同様にして擬似肉食品を調製した。
Comparative Example 3: When not using a fibrous vegetable protein Instead of 6.5 parts by mass of the fibrous vegetable protein of Example 1, 6.5 masses of hydrated and fibrillated structured vegetable protein A simulated meat food was prepared in the same manner as in Example 1 except that 5 parts by mass (that is, 65.5 parts by mass of the fibrillated structured plant protein was used without using the fibrous vegetable protein).

評価方法
調製された各擬似肉食品の外観を観察した。
更に、20×20×20mmのサイズにダイスカットされた各擬似肉食品を具材として用いてレトルトカレーを調理した。レトルトカレーを喫食して各擬似肉食品の食感を評価した。
Evaluation method The appearance of each prepared meat food was observed.
Furthermore, a retort curry was cooked using each simulated meat food diced to a size of 20 × 20 × 20 mm as ingredients. The texture of each simulated meat food was evaluated by eating retort curry.

結果result

Figure 2010200627
Figure 2010200627

Claims (10)

エクストルーダーによる処理により組織化され、乾燥された粒状植物性たん白を水和させ解繊させて得られた、水和・解繊された組織化植物性たん白と、
水和された繊維状植物性たん白と、
結着剤と
を含む原料混合物を加熱凝固することを特徴とする、擬似肉食品の製造方法。
Hydrated and fibrillated structured plant protein obtained by hydrating and defibrating granular plant protein that has been organized and dried by treatment with an extruder,
Hydrated fibrous vegetable protein,
A method for producing a simulated meat food, comprising heating and solidifying a raw material mixture containing a binder.
水和・解繊された組織化植物性たん白と水和された繊維状植物性たん白との乾燥物換算合計量に対して、水和・解繊された組織化植物性たん白が乾燥物換算で45〜95質量%である、請求項1の方法。   The hydrated and fibrillated structured plant protein is dried against the total amount of hydrated and fibrillated structured plant protein and hydrated fibrous plant protein in terms of dry matter. The method of Claim 1 which is 45-95 mass% in conversion of a thing. 水和・解繊された組織化植物性たん白が太さ0.1〜6mmのものを含み、且つ水和された繊維状植物性たん白が太さ0.1〜2mmのものを含む、請求項1または2の方法。   Hydrated and defibrated textured plant proteins including those with a thickness of 0.1 to 6 mm, and hydrated fibrous plant proteins including those with a thickness of 0.1 to 2 mm, The method of claim 1 or 2. 水和・解繊された組織化植物性たん白が長さ5mm以上のものを含み、且つ、水和された繊維状植物性たん白が長さ5mm以上のものを含む、請求項1〜3のいずれか1項の方法。   The hydrated and defibrated textured plant protein includes those having a length of 5 mm or more, and the hydrated fibrous plant protein includes those having a length of 5 mm or more. The method according to any one of the above. 粒状植物性たん白及び繊維状植物性たん白が大豆たん白を主成分とする、請求項1〜4のいずれか1項の方法。   The method according to any one of claims 1 to 4, wherein the granular vegetable protein and the fibrous vegetable protein are based on soybean protein. 結着剤が植物性たん白、動物性たん白、及び多糖類からなる群から選ばれる1種以上である、請求項1〜5のいずれか1項の方法。   The method according to any one of claims 1 to 5, wherein the binder is one or more selected from the group consisting of vegetable proteins, animal proteins, and polysaccharides. 結着剤の少なくとも一部が、水和した場合に熱可逆性ゲルを形成する結着剤であり、原料混合物が当該結着剤を、水和した熱可逆性ゲルの形態で含む、請求項1〜6のいずれか1項の方法。   At least a portion of the binder is a binder that forms a thermoreversible gel when hydrated, and the raw material mixture includes the binder in the form of a hydrated thermoreversible gel. The method of any one of 1-6. 原料混合物が、たん白質接着酵素を更に含む、請求項1〜7のいずれか1項の方法。   The method according to any one of claims 1 to 7, wherein the raw material mixture further comprises a protein adhesion enzyme. 請求項1〜8のいずれか1項の方法により製造された擬似肉食品。   The simulated meat food manufactured by the method of any one of Claims 1-8. 組織化された粒状植物性たん白を水和させ解繊させた、水和・解繊された組織化植物性たん白と、
水和された繊維状植物性たん白と、
結着剤と
を混合された状態で含み、かつ凝固により一体化されていることを特徴とする、擬似肉食品。
Hydrated and defibrated structured plant protein obtained by hydrating and defibrating organized granular plant protein;
Hydrated fibrous vegetable protein,
A simulated meat food comprising a binder in a mixed state and integrated by coagulation.
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