Classifications

• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
  • C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
  • C10M169/04—Mixtures of base-materials and additives
  • C10M169/045—Mixtures of base-materials and additives the additives being a mixture of compounds of unknown or incompletely defined constitution and non-macromolecular compounds
• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
  • C10M171/00—Lubricating compositions characterised by purely physical criteria, e.g. containing as base-material, thickener or additive, ingredients which are characterised exclusively by their numerically specified physical properties, i.e. containing ingredients which are physically well-defined but for which the chemical nature is either unspecified or only very vaguely indicated
  • C10M171/02—Specified values of viscosity or viscosity index
• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
  • C10M159/00—Lubricating compositions characterised by the additive being of unknown or incompletely defined constitution
  • C10M159/12—Reaction products
  • C10M159/18—Complexes with metals
• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
  • C10M159/00—Lubricating compositions characterised by the additive being of unknown or incompletely defined constitution
  • C10M159/12—Reaction products
  • C10M159/20—Reaction mixtures having an excess of neutralising base, e.g. so-called overbasic or highly basic products
  • C10M159/22—Reaction mixtures having an excess of neutralising base, e.g. so-called overbasic or highly basic products containing phenol radicals
• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
  • C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
  • C10M2207/02—Hydroxy compounds
  • C10M2207/023—Hydroxy compounds having hydroxy groups bound to carbon atoms of six-membered aromatic rings
  • C10M2207/028—Overbased salts thereof
• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
  • C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
  • C10M2207/10—Carboxylix acids; Neutral salts thereof
  • C10M2207/14—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to carbon atoms of six-membered aromatic rings
  • C10M2207/144—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to carbon atoms of six-membered aromatic rings containing hydroxy groups
• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
  • C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
  • C10M2207/26—Overbased carboxylic acid salts
  • C10M2207/262—Overbased carboxylic acid salts derived from hydroxy substituted aromatic acids, e.g. salicylates
• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
  • C10M2219/00—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
  • C10M2219/04—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions containing sulfur-to-oxygen bonds, i.e. sulfones, sulfoxides
  • C10M2219/046—Overbasedsulfonic acid salts
• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
  • C10M2223/00—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
  • C10M2223/02—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having no phosphorus-to-carbon bonds
  • C10M2223/04—Phosphate esters
  • C10M2223/045—Metal containing thio derivatives
• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
  • C10N2010/00—Metal present as such or in compounds
  • C10N2010/04—Groups 2 or 12
• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
  • C10N2020/00—Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
  • C10N2020/01—Physico-chemical properties
  • C10N2020/02—Viscosity; Viscosity index
• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
  • C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
  • C10N2030/02—Pour-point; Viscosity index
• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
  • C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
  • C10N2030/04—Detergent property or dispersant property
• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
  • C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
  • C10N2030/08—Resistance to extreme temperature
• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
  • C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
  • C10N2030/10—Inhibition of oxidation, e.g. anti-oxidants
• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
  • C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
  • C10N2030/52—Base number [TBN]
• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
  • C10N2040/00—Specified use or application for which the lubricating composition is intended
  • C10N2040/04—Oil-bath; Gear-boxes; Automatic transmissions; Traction drives
• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
  • C10N2040/00—Specified use or application for which the lubricating composition is intended
  • C10N2040/25—Internal-combustion engines
• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
  • C10N2060/00—Chemical after-treatment of the constituents of the lubricating composition
  • C10N2060/14—Chemical after-treatment of the constituents of the lubricating composition by boron or a compound containing boron
• • C10N2210/02—
• • C10N2230/02—
• • C10N2230/04—
• • C10N2240/10—

Definitions

• the disclosed technology relates to lubricants for internal combustion engines, particularly those for compression ignition engines.
• Automobile spark ignition and diesel engines have valve train systems including, for example, valves, cams and rocker arms, which present special lubrication concerns. It is important that the lubricant, i.e., the engine oil, provides oxidation stability and suppresses the production of deposits in the engines to keep engine parts clean and extend engine life and oil drain intervals. Such deposits are produced from non-combustibles and incomplete combustion of hydrocarbon fuels (e.g., gasoline and diesel fuel oil) and by the deterioration of the engine oil employed. It is also important that the lubricant protects these parts from wear.
• hydrocarbon fuels e.g., gasoline and diesel fuel oil
• Base oils typically use a mineral oil or a synthetic oil as a base oil.
• simple base oils alone do not provide the necessary properties to provide the necessary oxidation stability, deposit control, etc., required to protect internal combustion engines.
• base oils are formulated with various additives, for imparting auxiliary functions, such as ashless dispersants, metallic detergents (i.e., metal-containing detergents), antiwear agents, and antioxidants, to provide a formulated oil (i.e., a lubricating oil composition).
• detergents are usually contained in the commercially available internal composition engine oils, especially those used for automobiles, for their detergency and antioxidant properties.
• One such example of detergents includes phenates.
• Low molecular weight alkylphenols such as tetrapropenyl phenol (TPP) have been used as a raw material by producers of sulfurized, overbased phenates.
• TPP tetrapropenyl phenol
• a lubricating oil composition which comprises:
• an overbased metal salt of an alkyl-substituted phenate detergent wherein the alkyl group is derived from an isomerized normal alpha olefin having from about 10 to about 40 carbon atoms per molecule and having an isomerization level (I) of the normal alpha olefin of from about 0.1 to about 0.4,
• a method comprising the step of operating an internal combustion engine with a lubricating oil composition comprising (a) a major amount of an oil of lubricating viscosity having a kinematic viscosity at 100° C. in a range of about 2 to about 50 mm 2 /s,
• an overbased metal salt of an alkyl-substituted phenate detergent wherein the alkyl group is derived from an isomerized normal alpha olefin having from about 10 to about 40 carbon atoms per molecule and having an isomerization level (I) of the normal alpha olefin of from about 0.1 to about 0.4,
• the lubricating oil compositions of the present disclosure advantageously improve the oxidation properties, detergency, and thermal stability of the lubricating oil performance of the present disclosure while retaining the wear reducing properties of the lubricating oil compositions.
• a “major amount” means in excess of 50 wt. % of a composition.
• Active ingredients or “actives” refer to additive material that is not diluent or solvent.
• ppm means parts per million by weight, based on the total weight of the lubricating oil composition.
• KV 100 Kinematic viscosity at 100° C.
• metal refers to alkali metals, alkaline earth metals, or mixtures thereof.
• alkali metal refers to lithium, sodium, potassium, rubidium, and cesium.
• alkaline earth metal refers to calcium, barium, magnesium, and strontium.
• Total Base Number refers to the amount of base equivalent to milligrams of KOH in one gram of sample. Thus, higher TBN numbers reflect more alkaline products, and therefore a greater alkalinity. TBN was determined using ASTM D 2896 test.
• olefins refers to a class of unsaturated aliphatic hydrocarbons having one or more carbon-carbon double bonds, obtained by a number of processes. Those containing one double bond are called mono-alkenes, and those with two double bonds are called dienes, alkyldienes, or diolefins. Alpha olefins are particularly reactive because the double bond is between the first and second carbons, e.g., 1-octene and 1-octadecene, and are used as the starting point for medium-biodegradable surfactants. Linear and branched olefins are also included in the definition of olefins.
• Normal Alpha Olefins refers to olefins which are straight chain, non-branched hydrocarbons with carbon-carbon double bond present in the alpha or primary position of the hydrocarbon chain.
• isomerized Normal Alpha Olefin refers to an alpha olefin that has been subjected to isomerization conditions which results in an alteration of the distribution of the olefin species present and/or the introduction of branching along the alkyl chain.
• the isomerized olefin product may be obtained by isomerizing a linear alpha olefin containing from about 10 to about 40 carbon atoms, or from about 20 to about 28 carbon atoms, or from about 20 to about 24 carbon atoms.
• C 10-40 Normal Alpha Olefins defines a fraction of normal alpha olefins wherein the carbon numbers below 10 have been removed by distillation or other fractionation methods.
• the present disclosure is directed to a lubricating oil composition
• a lubricating oil composition comprising (a) a major amount of an oil of lubricating viscosity having a kinematic viscosity at 100° C. in a range of about 2 to about 50 mm 2 /s, (b) an overbased metal salt of an alkyl-substituted phenate detergent, wherein the alkyl group is derived from an isomerized normal alpha olefin having from about 10 to about 40 carbon atoms per molecule and having an isomerization level (I) of the normal alpha olefin of from about 0.1 to about 0.4, (c) one or more boron-containing detergents having about 50 to about 500 ppm of boron, based on the total weight of the lubricating oil composition, and (d) one or more zinc dialkyl dithiophosphate compounds derived from a primary alcohol.
• the level of sulfur in the lubricating oil compositions of the present disclosure is less than or equal to about 0.7 wt. %, based on the total weight of the lubricating oil composition, e.g., a level of sulfur of about 0.01 wt. % to about 0.70 wt. %, or about 0.01 wt. % to about 0.6 wt. %, or about 0.01 wt. % to about 0.5 wt. %, or about 0.01 wt. % to about 0.4 wt. %, or about 0.01 wt. % to about 0.3 wt. %, or about 0.01 wt. % to about 0.2 wt.
• the level of sulfur in the lubricating oil compositions of the present disclosure is less than or equal to about 0.60 wt. %, or less than or equal to about 0.50 wt. %, or less than or equal to about 0.40 wt. %, or less than or equal to about 0.30 wt. %, or less than or equal to about 0.28 wt. %, or less than or equal to about 0.20 wt. %, or less than or equal to about 0.10 wt. % based on the total weight of the lubricating oil composition.
• the level of phosphorus in the lubricating oil compositions of the present disclosure is less than or equal to about 0.12 wt. %, based on the total weight of the lubricating oil composition, e.g., a level of phosphorus of about 0.01 wt. % to about 0.12 wt. %. In one embodiment, the level of phosphorus in the lubricating oil compositions of the present disclosure is less than or equal to about 0.11 wt. %, based on the total weight of the lubricating oil composition, e.g., a level of phosphorus of about 0.01 wt. % to about 0.11 wt. %.
• the level of phosphorus in the lubricating oil compositions of the present disclosure is less than or equal to about 0.10 wt. %, based on the total weight of the lubricating oil composition, e.g., a level of phosphorus of about 0.01 wt. % to about 0.10 wt. %. In one embodiment, the level of phosphorus in the lubricating oil compositions of the present disclosure is less than or equal to about 0.099 wt. %, based on the total weight of the lubricating oil composition, e.g., a level of phosphorus of about 0.01 wt. % to about 0.099 wt. %.
• the level of phosphorus in the lubricating oil compositions of the present disclosure is less than or equal to about 0.08 wt. %, based on the total weight of the lubricating oil composition, e.g., a level of phosphorus of about 0.01 wt. % to about 0.08 wt. %. In one embodiment, the level of phosphorus in the lubricating oil compositions of the present disclosure is less than or equal to about 0.07 wt. %, based on the total weight of the lubricating oil composition, e.g., a level of phosphorus of about 0.01 wt. % to about 0.07 wt. %.
• the level of phosphorus in the lubricating oil compositions of the present disclosure is less than or equal to about 0.05 wt. %, based on the total weight of the lubricating oil composition, e.g., a level of phosphorus of about 0.01 wt. % to about 0.05 wt. %.
• the level of sulfated ash produced by the lubricating oil compositions of the present disclosure is less than or equal to about 1.60 wt. % as determined by ASTM D 874, e.g., a level of sulfated ash of from about 0.10 wt. % to about 1.60 wt. % as determined by ASTM D 874. In one embodiment, the level of sulfated ash produced by the lubricating oil compositions of the present disclosure is less than or equal to about 1.00 wt. % as determined by ASTM D 874, e.g., a level of sulfated ash of from about 0.10 wt. % to about 1.00 wt.
• the level of sulfated ash produced by the lubricating oil compositions of the present disclosure is less than or equal to about 0.80 wt. % as determined by ASTM D 874, e.g., a level of sulfated ash of from about 0.10 wt. % to about 0.80 wt. % as determined by ASTM D 874. In one embodiment, the level of sulfated ash produced by the lubricating oil compositions of the present disclosure is less than or equal to about 0.60 wt. % as determined by ASTM D 874, e.g., a level of sulfated ash of from about 0.10 wt.
• the level of sulfated ash produced by the lubricating oil compositions of the present disclosure is less than or equal to about 1.1 to 1.2 wt. % as determined by ASTM D 874.
• the lubricating oil composition in accordance with the present disclosure includes an oil of lubricating viscosity (sometimes referred to as “base stock” or “base oil”).
• base oil as used herein shall be understood to mean a base stock or blend of base stocks which is a lubricant component that is produced by a single manufacturer to the same specifications (independent of feed source or manufacturer's location); that meets the same manufacturer's specification; and that is identified by a unique formula, product identification number, or both.
• the oil of lubricating viscosity is the primary liquid constituent of a lubricant, into which additives and possibly other oils are blended, for example to produce a final lubricant (or lubricant composition).
• a base oil is useful for making concentrates as well as for making lubricating oil compositions therefrom, and may be selected from natural and synthetic lubricating oils and combinations thereof.
• Natural oils include animal and vegetable oils, liquid petroleum oils and hydrorefined, solvent-treated mineral lubricating oils of the paraffinic, naphthenic and mixed paraffinic-naphthenic types. Oils of lubricating viscosity derived from coal or shale are also useful base oils.
• Synthetic lubricating oils include hydrocarbon oils such as polymerized and interpolymerized olefins (e.g., polybutylenes, polypropylenes, propylene-isobutylene copolymers, chlorinated polybutylenes, poly(l-hexenes), poly(l-octenes), and poly(l-decenes)); alkylbenzenes (e.g., dodecylbenzenes, tetradecylbenzenes, dinonylbenzenes, and di(2-ethylhexyl)benzenes); alkylated naphthalene; polyphenols (e.g., biphenyls, terphenyls, alkylated polyphenols); and alkylated diphenyl ethers and alkylated diphenyl sulfides and the derivatives, analogues and homologues thereof.
• hydrocarbon oils such as polymerized and interpol
• Another suitable class of synthetic lubricating oils comprises the esters of dicarboxylic acids (e.g., malonic acid, alkyl malonic acids, alkenyl malonic acids, succinic acid, alkyl succinic acids and alkenyl succinic acids, maleic acid, fumaric acid, azelaic acid, suberic acid, sebacic acid, adipic acid, linoleic acid dimer, and phthalic acid) with a variety of alcohols (e.g., butyl alcohol, hexyl alcohol, dodecyl alcohol, 2-ethylhexyl alcohol, ethylene glycol, diethylene glycol monoether, and propylene glycol).
• dicarboxylic acids e.g., malonic acid, alkyl malonic acids, alkenyl malonic acids, succinic acid, alkyl succinic acids and alkenyl succinic acids, maleic acid, fumaric acid, azelaic acid, suberic acid,
• esters include dibutyl adipate, di(2-ethylhexyl) sebacate, di-n-hexyl fumarate, dioctyl sebacate, diisooctyl azelate, diisodecyl azelate, dioctyl phthalate, didecyl phthalate, dieicosyl sebacate, the 2-ethylhexyl diester of linoleic acid dimer, and the complex ester formed by reacting one mole of sebacic acid with two moles of tetraethylene glycol and two moles of 2-ethylhexanoic acid.
• Esters useful as synthetic oils also include those made from C 5 to C 12 monocarboxylic acids and polyols, and polyol ethers such as neopentyl glycol, trimethylolpropane, pentaerythritol, dipentaerythritol and tripentaerythritol.
• the base oil may be derived from Fischer-Tropsch synthesized hydrocarbons.
• Fischer-Tropsch synthesized hydrocarbons are made from synthesis gas containing H 2 and CO using a Fischer-Tropsch catalyst.
• Such hydrocarbons typically require further processing in order to be useful as the base oil.
• the hydrocarbons may be hydroisomerized; hydrocracked and hydroisomerized; dewaxed; or hydroisomerized and dewaxed; using processes known to those skilled in the art.
• Unrefined, refined and re-refined oils can be used in the present lubricating oil composition.
• Unrefined oils are those obtained directly from a natural or synthetic source without further purification treatment.
• a shale oil obtained directly from retorting operations a petroleum oil obtained directly from distillation or ester oil obtained directly from an esterification process and used without further treatment would be unrefined oil.
• Refined oils are similar to the unrefined oils except they have been further treated in one or more purification steps to improve one or more properties. Many such purification techniques, such as distillation, solvent extraction, acid or base extraction, filtration and percolation are known to those skilled in the art.
• Re-refined oils are obtained by processes similar to those used to obtain refined oils applied to refined oils which have been already used in service. Such re-refined oils are also known as reclaimed or reprocessed oils and often are additionally processed by techniques for approval of spent additive and oil breakdown products.
• the base oil which may be used to make the present lubricating oil composition may be selected from any of the base oils in Groups I-V as specified in the American Petroleum Institute (API) Base Oil Interchangeability Guidelines (API Publication 1509).
• API American Petroleum Institute
• Base Oil Interchangeability Guidelines API Publication 1509
• Base oils suitable for use herein are any of the variety corresponding to API Group II, Group III, Group IV, and Group V oils and combinations thereof, preferably the Group III to Group V oils due to their exceptional volatility, stability, viscometric and cleanliness features.
• the oil of lubricating viscosity for use in the lubricating oil compositions of this disclosure is typically present in a major amount, e.g., an amount of greater than 50 wt. %, or greater than about 70 wt. %, or great than about 80%, based on the total weight of the lubricating oil composition.
• the oil of lubricating viscosity can be present in the lubricating oil composition of this disclosure in an amount of less than about 90 wt. % or less than about 85 wt. %, based on the total weight of the lubricating oil composition.
• the base oil for use herein can be any presently known or later-discovered oil of lubricating viscosity used in formulating lubricating oil compositions for engine oils. Additionally, the base oils for use herein can optionally contain viscosity index improvers, e.g., polymeric alkylmethacrylates; olefinic copolymers, e.g., an ethylene-propylene copolymer or a styrene-butadiene copolymer; and the like and mixtures thereof.
• the topology of viscosity modifier could include, but is not limited to, linear, branched, hyperbranched, star, or comb topology.
• the viscosity of the base oil is dependent upon the application. Accordingly, the viscosity of a base oil for use herein will ordinarily range from about 2 to about 2000 centistokes (cSt) at 100° Centigrade (C.). Generally, individually the base oils used as engine oils will have a kinematic viscosity range at 100° C.
• a lubricating oil composition having an SAE Viscosity Grade of 0W, 0W-8, 0W-12, 0W-16, 0W-20, 0W-26, 0W-30, 0W-40, 0W-50, 0W-60, 5W, 5W-20, 5W-30, 5W-40, 5W-50, 5W-60, 10W, 10W-20, 10W-30, 10W-40, 10W-50, 15W, 15W-20, 15W-30, 15W-40, 30, 40 and the like.
• the lubricating oil composition in accordance with the present disclosure further includes an overbased metal salt of an alkyl-substituted phenate detergent, wherein the alkyl group is derived from an isomerized normal alpha olefin having from about 10 to about 40 carbon atoms per molecule having an isomerization level (I) of the normal alpha olefin of from about 0.1 to about 0.4.
• isomerized phenate detergents are useful for their detergency and antioxidant properties.
• metal salts of isomerized phenate detergents made from isomerized normal alpha olefin have a reduced content of unreacted TPP, which in a recent reproductive toxicity study in rats sponsored by the Petroleum Additives Panel of the American Chemistry Step showed that in high concentrations unreacted TPP may cause adverse effects in male and female reproductive organs.
• the phenate detergent is an alkylated phenate detergent wherein the alkyl group is derived from an isomerized normal alpha olefin having from about 10 to about 40 carbon atoms per molecule.
• the alkyl group of the alkylated phenate detergent is derived from an isomerized normal alpha olefin having from about 14 to about 30, or from about 16 to about 30, or from about 18 to about 30, or from about 20 to about 28, or from about 20 to about 24, or from about 18 to about 28 carbon atoms per molecule.
• an isomerization level (I) of the normal alpha olefin of the alkylated phenate detergent is between from about 0.10 to about 0.40, or from about 0.10 to about 0.30, or from about 0.12 to about 0.30, or from about 0.22 to about 0.30.
• the isomerization level of the normal alpha olefin is about 0.26, and the normal alpha olefin has from about 20 to about 24 carbon atoms.
• the overbased metal salt of an alkyl-substituted phenate detergent has a TBN of from about 100 to about 600, or from about 150 to about 500, or from about 150 to about 450, or from about 200 to about 450, or from about 250 to about 450, or from about 300 to about 450, or from about 350 to about 450, or from about 300 to about 425, or from about 325 to about 425, or from about 350 to about 425 mg KOH/gram, on an oil free basis.
• the overbased metal salt of an alkyl-substituted phenate detergent is a calcium phenate detergent.
• the overbased metal salt of an alkyl-substituted phenate detergent is a calcium non-sulfurized phenate detergent.
• the overbased metal salt of an alkyl-substituted phenate detergent can be prepared as described in, for example, U.S. Pat. No. 8,580,717 which is herein incorporated in its entirety.
• the overbased metal salt of an alkyl-substituted phenate detergent is present in the lubricating oil composition in an amount of about 10 ppm to about 5000 ppm of metal, e.g., calcium, based on the total weight of the lubricating oil composition.
• an overbased metal salt of an alkyl-substituted phenate detergent is present in the lubricating oil composition in an amount of about 50 ppm to about 4000 ppm of metal, based on the total weight of the lubricating oil composition.
• an overbased metal salt of an alkyl-substituted phenate detergent is present in the lubricating oil composition in an amount of about 100 ppm to about 3000 ppm of metal, based on the total weight of the lubricating oil composition.
• the overbased metal salt of an alkyl-substituted phenate detergent is present in the lubricating oil composition in an amount of from about 150 ppm to about 2500 ppm of metal, from about 250 ppm to about 1500 ppm of metal, from about 350 ppm to about 1500 ppm of metal, from about 500 ppm to about 1500 ppm of metal, from about 600 ppm to about 1400 ppm of metal, from about 700 ppm to about 1400 ppm of metal, from about 750 ppm to about 1350 ppm of metal, from about 800 ppm to about 1350 ppm of metal, from about 850 ppm to about 1300 ppm of metal, from about 950 ppm to about 1300 ppm of metal, from about 1000 ppm to about 1300 ppm of metal, from about 1050 ppm to about 1300 ppm of metal, from about 1100 ppm to about 1300 ppm of metal, from about 1150 pp
• the overbased metal salt of an alkyl-substituted phenate detergent is present in the lubricating oil composition in an amount of about 0.1 wt. % to about 3 wt. %, based on the total weight of the lubricating oil composition. In one embodiment, the overbased metal salt of an alkyl-substituted phenate detergent is present in the lubricating oil composition in an amount of about 0.2 wt. % to about 2 wt. %, based on the total weight of the lubricating oil composition. In one embodiment, the overbased metal salt of an alkyl-substituted phenate detergent is present in the lubricating oil composition in an amount of about 0.5 wt. % to about 1.4 wt. %, based on the total weight of the lubricating oil composition.
• the lubricating oil composition in accordance with the present disclosure further includes at least about 50 to about 500 ppm of boron from one or more boron-containing detergents.
• Suitable one or more boron-containing detergents include, for example, oil-soluble borated sulfonates, non-sulfur containing borated phenates, sulfurized borated phenates, borated salixarates, borated salicylates, borated saligenins, complex borated detergents and borated naphthenate detergents and other oil-soluble borated alkylhydroxybenzoates of a metal, such as alkali or alkaline earth metals, e.g., barium, sodium, potassium, lithium, calcium, and magnesium.
• a metal such as alkali or alkaline earth metals, e.g., barium, sodium, potassium, lithium, calcium, and magnesium.
• one or more boron-containing detergents includes a borated sulfonate and a borated salicylate.
• borated sulfonates include, for example, borated alkaline earth metal sulfonates obtained by (a) reacting in the presence of a hydrocarbon solvent (i) at least one of an oil-soluble sulfonic acid or alkaline earth sulfonate salt or mixtures thereof; (ii) at least one source of an alkaline earth metal; (iii) at least one source of boron, and (iv) from 0 to less than 10 mole percent, relative to the source of boron, of an overbasing acid, other than the source of boron; and (b) heating the reaction product of (a) to a temperature above the distillation temperature of the hydrocarbon solvent to distill the hydrocarbon solvent and water from the reaction.
• Suitable borated alkaline earth metal sulfonates include those disclosed in, for example, U.S. Patent Application Publication No. 20070123437, the contents of which are incorporated by reference herein.
• borated salicylates include, for example, borated alkaline earth metal salicylates obtained by (a) reacting in the presence of a hydrocarbon solvent (i) at least one of an oil-soluble salicylic acid or alkaline earth salicylate salt or mixtures thereof; (ii) at least one source of an alkaline earth metal; (iii) at least one source of boron, and (iv) from 0 to less than 10 mole percent, relative to the source of boron, of an overbasing acid, other than the source of boron; and (b) heating the reaction product of (a) to a temperature above the distillation temperature of the hydrocarbon solvent to distill the hydrocarbon solvent and water from the reaction.
• a hydrocarbon solvent i) at least one of an oil-soluble salicylic acid or alkaline earth salicylate salt or mixtures thereof; (ii) at least one source of an alkaline earth metal; (iii) at least one source of boron, and (iv) from 0 to less than 10
• the one or more boron-containing detergents are one or more overbased boron-containing detergents.
• the one or more boron-containing detergents are one or more boron-containing detergents having a TBN (oil free basis) of 0 to about 60.
• the one or more boron-containing detergents are one or more boron-containing detergents having a TBN (oil free basis) of greater than 60 to about 200.
• the one or more boron-containing detergents are one or more boron-containing detergents having a TBN (oil free basis) of greater than about 200 to about 600.
• the one or more boron-containing detergents provide the lubricating oil compositions of the present disclosure with from about 50 to about 500 ppm, or from about 60 to about 500 ppm, or from about 70 to about 500 ppm, or from about 80 to about 500 ppm, or from about 90 to about 500 ppm, or from about 100 to about 500 ppm, or from about 110 to about 500 ppm of boron, or from about 120 to about 500 ppm, or from about 130 to about 500 ppm, or from about 140 to about 500 ppm, or from about 150 to about 500 ppm, or from about 160 to about 500 ppm, or from about 170 to about 500 ppm, or from about 180 to about 500 ppm, or from about 190 to about 500 ppm, or from about 200 to about 500 ppm of boron, based upon the total mass of the composition.
• the lubricating oil composition in accordance with the present disclosure further includes one or more zinc dialkyl dithiophosphate compounds derived from a primary alcohol.
• Suitable primary alcohols include those alcohols containing from 1 to 18 carbon atoms such as methanol, ethanol, propanol, butanol, pentanol, hexanol, heptanol, octanol, nonanol, decanol, dodecanol, octadecanol, propenol, butenol, and 2-ethylhexanol.
• ZnDTP zinc dialkyl dithiophosphate
• R 1 and R 2 may be the same or different alkyl radicals having from 1 to 18 carbon atoms or 2 to 12 carbon atoms or from 2 to 8 carbon atoms.
• the R 1 and R 2 groups of the zinc dialkyl dithiophosphate are derived from a primary alcohol as described above. In order to obtain oil solubility, the total number of carbon atoms (i.e., R 1 +R 2 ) will be at least 5.
• a mixture can be used comprising one or more zinc dialkyl dithiophosphate compounds derived from a primary alcohol and one or more zinc dialkyl dithiophosphate compounds derived from a secondary alcohol, wherein the molar ratio of the primary alcohol to the secondary alcohol is from about 100:0 to about 0:100.
• Suitable secondary alcohols include those alcohols containing from 3 to 18 carbon atoms such as isopropyl alcohol, secondary butyl alcohol, isobutanol, 3-methylbutan-2-ol, 2-pentanol, 4-methyl-2-pentanol, 2-hexanol, 3-hexanol, and amyl alcohol.
• a zinc dialkyl dithiophosphate (ZnDTP) derived from a secondary alcohol can be represented by a structure of formula (II):
• R 1 and R 2 may be the same or different alkyl radicals having from 3 to 18 carbon atoms or 3 to 12 carbon atoms or from 3 to 8 carbon atoms.
• the R 1 and R 2 groups of the zinc dialkyl dithiophosphate can be derived from the foregoing secondary alcohols. In order to obtain oil solubility, the total number of carbon atoms (i.e., R 1 +R 2 ) will be at least 5.
• the molar ratio of the primary alcohol to the secondary alcohol in the mixture of the one or more zinc dialkyl dithiophosphate compounds derived from a primary alcohol and one or more zinc dialkyl dithiophosphate compounds derived from a secondary alcohol can range from about 20:80 to about 80:20. In one embodiment, the molar ratio of the primary alcohol to the secondary alcohol in the mixture of the one or more zinc dialkyl dithiophosphate compounds derived from a primary alcohol and one or more zinc dialkyl dithiophosphate compounds derived from a secondary alcohol can range from about 30:70 to about 70:30.
• the molar ratio of the primary alcohol to the secondary alcohol in the mixture of the one or more zinc dialkyl dithiophosphate compounds derived from a primary alcohol and one or more zinc dialkyl dithiophosphate compounds derived from a secondary alcohol can range from about 40:60 to about 60:40.
• the one or more zinc dialkyl dithiophosphate compounds derived from a primary alcohol and/or one or more zinc dialkyl dithiophosphate compounds derived from a secondary alcohol can be present in the lubricating oil composition of the present disclosure in an amount of about 3 wt. % or less, based on the total weight of the lubricating oil composition, e.g., an amount of about 0.1 wt. % to about 3 wt. %.
• the one or more zinc dialkyl dithiophosphate compounds derived from a primary alcohol and/or one or more zinc dialkyl dithiophosphate compounds derived from a secondary alcohol can be present in the lubricating oil composition of the present disclosure in an amount of about 0.1 to about 1.5 wt. %, based on the total weight of the lubricating oil composition. In one embodiment, the one or more zinc dialkyl dithiophosphate compounds derived from a primary alcohol and/or one or more zinc dialkyl dithiophosphate compounds derived from a secondary alcohol can be present in the lubricating oil composition of the present disclosure in an amount of about 0.5 to about 1.5 wt. %, based on the total weight of the lubricating oil composition.
• the one or more zinc dialkyl dithiophosphate compounds derived from a primary alcohol and/or one or more zinc dialkyl dithiophosphate compounds derived from a secondary alcohol can be present in the lubricating oil composition of the present disclosure in an amount of about 1.0 to about 1.4 wt. %, based on the total weight of the lubricating oil composition.
• the one or more zinc dialkyl dithiophosphate compounds derived from a primary alcohol and/or one or more zinc dialkyl dithiophosphate compounds derived from a secondary alcohol can be present in the lubricating oil composition of the present disclosure in an amount of about 1.2 to about 1.4 wt. %, based on the total weight of the lubricating oil composition.
• the lubricating oil composition of the present disclosure can further contain one or more additional detergents.
• the lubricating oil compositions of the present disclosure further contain one or more alkali metal or alkaline earth metal sulfonates.
• the lubricating oil composition of the present disclosure can contain one or more calcium sulfonates.
• a calcium sulfonate is one or more overbased calcium detergents.
• a calcium sulfonate is an overbased calcium detergent having a TBN (oil free basis) of 0 to about 60.
• the calcium sulfonate is an overbased calcium detergent having a TBN (oil free basis) of greater than 60 to about 200.
• the calcium sulfonate is an overbased calcium detergent having a TBN (oil free basis) of greater than about 200 to about 800.
• the lubricating oil compositions of the present disclosure may also contain other conventional additives that can impart or improve any desirable property of the lubricating oil composition in which these additives are dispersed or dissolved.
• Any additive known to a person of ordinary skill in the art may be used in the lubricating oil compositions disclosed herein.
• Some suitable additives have been described in Mortier et al., “Chemistry and Technology of Lubricants”, 2nd Edition, London, Springer, (1996); and Leslie R. Rudnick, “Lubricant Additives: Chemistry and Applications”, New York, Marcel Dekker (2003), both of which are incorporated herein by reference.
• the lubricating oil compositions can be blended with antioxidants, rust inhibitors, dehazing agents, demulsifying agents, metal deactivating agents, friction modifiers, pour point depressants, antifoaming agents, co-solvents, corrosion-inhibitors, ashless dispersants, multifunctional agents, dyes, extreme pressure agents and the like and mixtures thereof.
• antioxidants rust inhibitors, dehazing agents, demulsifying agents, metal deactivating agents, friction modifiers, pour point depressants, antifoaming agents, co-solvents, corrosion-inhibitors, ashless dispersants, multifunctional agents, dyes, extreme pressure agents and the like and mixtures thereof.
• additives in the form of about 10 to about 80 wt. % active ingredient concentrates in hydrocarbon oil, e.g. mineral lubricating oil, or other suitable solvent.
• these concentrates may be diluted with about 3 to about 100, e.g., about 5 to about 40, parts by weight of lubricating oil per part by weight of the additive package in forming finished lubricants, e.g. crankcase motor oils.
• the purpose of concentrates is to make the handling of the various materials less difficult and awkward as well as to facilitate solution or dispersion in the final blend.
• each of the foregoing additives when used, is used at a functionally effective amount to impart the desired properties to the lubricant.
• a functionally effective amount of this friction modifier would be an amount sufficient to impart the desired friction modifying characteristics to the lubricant.
• the concentration of each of the additives in the lubricating oil composition when used, may range from about 0.001 wt. % to about 20 wt. %, or from about 0.005 wt. % to about 15 wt. %, or from about 0.01 wt. % to about 10 wt. %, or from about 0.1 wt. % to about 5 wt. %, or from about 0.1 wt. % to about 2.5 wt. %, based on the total weight of the lubricating oil composition.
• the total amount of the additives in the lubricating oil composition may range from about 0.001 wt. % to about 20 wt. %, or from about 0.01 wt. % to about 10 wt. %, or from about 0.1 wt. % to about 5 wt. %, based on the total weight of the lubricating oil composition.
• the isomerization level was measured by an NMR method as follows.
• the isomerization level (I) of the olefin was determined by hydrogen-1 (1H) NMR, The NMR spectra were obtained on a Broker Ultrashield Plus 400 in chloroform-d1 at 400 MHz using TopSpin 3.2 spectral processing software.
• the isomerization level (I) represents the relative amount of methyl groups (CH 3 ) (chemical shift 0.30-1.01 ppm) attached to the methylene backbone groups (—CH 2 —) (chemical shift 1.01-1.38 ppm) and is defined by Equation (1) as shown below,
• I m/(m+n) Equation (1) where m is NMR integral for methyl groups with chemical shifts between 0.30 ⁇ 0.03 to 1.01 ⁇ 0.03 ppm, and n is NMR integral for methylene groups with chemical shifts between 1.01 ⁇ 0.03 to 1.38 ⁇ 0.10 ppm.
• a lubricating oil composition was prepared that contained a major amount of a base oil of lubricating viscosity and the following additives, to provide a finished oil having an SAE viscosity of 15W-40:
• a lubricating oil composition was prepared similar to Example 1 except the ratio for the molar ratio of primary to secondary zinc that contained a major amount of a base oil of lubricating viscosity. In this example there was 990 ppm in terms of phosphorus content, of an all secondary zinc dialkyldithiophosphate.
• a lubricating oil composition was prepared similar to Example 1 except the ratio for the molar ratio of primary to secondary zinc. that contained a major amount of a base oil of lubricating viscosity. In this example there was 990 ppm in terms of phosphorus content, of a mixture of primary and secondary zinc dialkyldithiophosphate in a 20:80 molar ratio of primary to secondary.
• a lubricating oil composition was prepared similar to Example 1 except the ratio for the molar ratio of primary to secondary zinc. that contained a major amount of a base oil of lubricating viscosity. In this example there was 990 ppm in terms of phosphorus content, of a mixture of primary and secondary zinc dialkyldithiophosphate in a 80:20 molar ratio of primary to secondary.
• a lubricating oil composition was prepared similar to Example 1 except the ratio for the molar ratio of primary to secondary zinc. that contained a major amount of a base oil of lubricating viscosity. In this example there was 990 ppm in terms of phosphorus content, of a an all primary zinc dialkyldithiophosphate.
• a lubricating oil composition was prepared similar to Example 3 except there was 60 ppm in terms of boron content, of a middle overbased borated calcium sulfonate detergent.
• a lubricating oil composition was prepared similar to Example 3 except there was 150 ppm in terms of boron content, of a middle overbased borated calcium sulfonate detergent.
• a lubricating oil composition was prepared similar to Example 3 except there was 320 ppm in terms of boron content, of a middle overbased borated calcium sulfonate detergent.
• a lubricating oil composition was prepared similar to Example 3 except there was 430 ppm in terms of boron content, of a middle overbased borated calcium sulfonate detergent.
• KHTT Komatsu Hot Tube Test
• KHTT The Komatsu Hot Tube Test
• Detergency and thermal and oxidative stability are performance areas that are generally accepted in the industry as being essential to satisfactory overall performance of a lubricating oil.
• the Komatsu Hot Tube test is a lubrication industry bench test (JPI 5S-55-99) that measures the detergency and thermal and oxidative stability of a lubricating oil. During the test, a specified amount of test oil is pumped upwards through a glass tube that is placed inside an oven set at a certain temperature. Air is introduced in the oil stream before the oil enters the glass tube, and flows upward with the oil. Evaluations of the lubricating oils were conducted at a temperature of 280° C. The test result is determined by comparing the amount of lacquer deposited on the glass test tube to a rating scale ranging from 1.0 (very black) to 10.0 (perfectly clean).
• TEOST MHT4 (ASTM D7097-16a) is designed to predict the deposit-forming tendencies of engine oil in the piston ring belt and upper piston crown area. Correlation has been shown between the TEOST MHT procedure and the TU3MH Ford engine test in deposit formation. This test determines the mass of deposit formed on a specially constructed test rod exposed to repetitive passage of 8.5 g of engine oil over the rod in a thin film under oxidative and catalytic conditions at 285° C. Deposit-forming tendencies of an engine oil under oxidative conditions are determined by circulating an oil-catalyst mixture comprising a small sample (8.4 g) of the oil and a very small (0.1 g) amount of an organo-metallic catalyst.
• This mixture is circulated for 24 hours in the TEOST MHT instrument over a special wire-wound depositor rod heated by electrical current to a controlled temperature of 285° C. at the hottest location on the rod.
• the rod is weighed before and after the test. Deposit weight of 45 mg is considered as pass/fail criteria.

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