US20190262886A1 - Dies for manufacturing shims - Google Patents
Dies for manufacturing shims Download PDFInfo
- Publication number
- US20190262886A1 US20190262886A1 US16/196,355 US201816196355A US2019262886A1 US 20190262886 A1 US20190262886 A1 US 20190262886A1 US 201816196355 A US201816196355 A US 201816196355A US 2019262886 A1 US2019262886 A1 US 2019262886A1
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- United States
- Prior art keywords
- die
- units
- block
- shims
- die block
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
- B21D28/06—Making more than one part out of the same blank; Scrapless working
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
- B21D28/14—Dies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/08—Dies with different parts for several steps in a process
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D45/00—Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
- B21D45/02—Ejecting devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D45/00—Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
Definitions
- the present invention relates generally to a die for manufacturing shims and, more particularly, to a die having a plurality of divisions through which a source material plate is repeatedly moved and pressed into various types of shims, which are in turn automatically sorted and collected by the types without being mixed, thereby manufacturing a great quantity of shims using the source material plate with minimal loss of materials.
- a source material plate should be cut into at least 50 shims.
- the 50 shims are cut simultaneously in a die, a problem arises in that the die is damaged due to the limit of rigidity thereof.
- the marked shim forms are cut into shims with a complex cutting process using e.g. metal-cutting scissors, wire-cutting, saw-cutting, etc.
- the conventional process has problems in that in the course of manufacturing the shims, loss of materials occurs, and the source material plate is curved so that the shape of the shim is deformed to degrade the quality of the shim.
- an object of the present invention is to provide a die having a plurality of divisions through which a source material plate is repeatedly moved and pressed into various types of shims, which are in turn automatically sorted and collected by the types without being mixed, thereby manufacturing a great quantity of shims using the source material plate with minimal loss of materials.
- a die for manufacturing a shim including: a lower die block on which a source material plate is seated and located, wherein an upper surface thereof is divided into a plurality of die divisions; an upper die block provided above the lower die block, wherein a lower surface thereof has a shape corresponding to that of the upper surface of the lower die block and is vertically movable towards the lower die block; and a collecting box provided below the lower die block to collect shims obtained downwards from the lower die block by a pressing operation of the upper die block returning to an original position thereof after vertical movement towards the lower die block.
- the pressing operation of the upper die block is performed on the first die division, and when the source material plate is moved to and seated on a second die division adjacent to the first die division of the die divisions, the pressing operation of the upper die block is performed on the second die division.
- the lower die block includes first to fourth die units adjacent to first to fourth sides thereof, wherein the first to fourth die units are coupled to the upper surface of the lower die block by means of one or more bolts.
- the first to fourth die units are detachably coupled to the upper surface of the lower die block.
- the upper die block includes fifth to eighth die units adjacent to fifth to eighth sides thereof, wherein the fifth to eighth die units are coupled to the lower surface of the upper die block by means of one or more bolts.
- the fifth to eighth die units are detachably coupled to the lower surface of the upper die block.
- the firth to fourth die units are provided opposite the fifth to eighth die units, respectively.
- the first to fourth die units are provided on the sides thereof with a plurality of protrusions to prevent the source material plate from turning off the first to fourth die units.
- the collecting box includes a first collecting box section provided opposite the lower side of the first and fourth die units, and a second collecting box section provided opposite the lower side of the second and third die units, wherein collecting channels are provided between the first to fourth die units and the first and second collecting box sections to collect the shims therethrough.
- first and second collecting box sections are slidingly drawable from the lower die block.
- the first and second collecting box sections are provided with partition walls through which the shims discharged downwards from the first to fourth die units are sorted and collected.
- the source material plate is repeatedly moved and pressed into various types of shims, which are in turn automatically sorted and collected by the types without being mixed, thereby manufacturing a great quantity of shims using the source material plate with minimal loss of materials.
- divisional die sections can be detachably bolted to the upper and lower die blocks, having an effect that the divisional die sections are replaceable with other die sections depending on a shape of the shim to be manufactured.
- the source material plate is repeatedly pressed for its empty spaces into at least 50 shims, rather than being pressed at once, having an effect that the source material plate with a thin thickness does not curved, thereby preventing the degradation of quality of the shims.
- the manufactured shims are automatically discharged and collected by the collecting box by type, thereby allowing quick collection of the manufactured shims.
- the source material plate is moved and pressed to suit the empty space of the source material plate, thereby minimizing the loss of materials.
- FIG. 1 is a view illustrating a configuration of a die 100 for manufacturing shims according to an embodiment of the present invention
- FIG. 2 is a detailed view illustrating a collecting box 130 of the die illustrated in FIG. 1 ;
- FIG. 3 is a view illustrating shims 1 a being sorted and collected by partition walls 131 a , 132 a of the collecting box 130 illustrated in FIG. 2 .
- FIG. 1 is a view illustrating a configuration of a die 100 for manufacturing shims according to an embodiment of the present invention.
- the die 100 may generally include a lower die block 110 , an upper die block 120 , and a collecting box 130 .
- the lower die block 110 may serve as a place on which a source material plate for a shim is seated and located, with a plurality of die divisions formed on an upper surface thereof.
- the lower die block 110 may be divided into first to fourth die units 111 , 112 , 113 , 114 adjacent to first to fourth sides thereof (not shown).
- first to fourth die units 111 , 112 , 113 , 114 may be coupled to an upper surface of the lower die block 110 by means of one or more bolts.
- first and fourth die units 111 , 112 , 113 , 114 may be respectively decoupled from the lower die block 110 .
- the first to fourth die units 111 , 112 , 113 , 114 may have different shapes, so the die units may be replaced with new die units or other die units having different shapes.
- the first die unit 111 may be a die unit which is provided on the upward left side on the lower die block 110
- the second die unit 112 may be a die unit which is provided on the upward right side on the lower die block 110
- the third die unit 113 may be a die unit which is provided on the downward right side on the lower die block 110
- the fourth die unit 114 may be a die unit which is provided on the downward left side on the lower die block 110 .
- the reason why the first to fourth die units 111 , 112 , 113 , 114 are divided is because a source material plate 1 is sequentially moved from the first to the fourth die units 111 , 112 , 113 , 114 .
- the source material plate 1 is first pressed for an empty space by the first die unit 111 and moved to the second die unit. Then, the source material plate 1 is first pressed for an empty space by the first die unit 111 and moved to the second die unit 112 . Then, the source material plate 1 is secondarily pressed for an empty space by the second die unit 112 and moved to the third die unit 113 . Then, the source material plate 1 is thirdly pressed for an empty space by the third die unit 113 and moved to the fourth die unit 114 . Finally, the source material plate 1 is fourthly pressed for an empty space by the fourth die unit 114 .
- a plurality of shims 1 a may be manufactured from the source material plate 1 .
- the first die unit 111 may have about 15 shim-shaped forming parts
- the first pressing stage may produce 15 shims 1 a.
- the second die unit 112 may have about 10 shim-shaped forming parts, the second pressing stage may produce 10 shims 1 a.
- the third die unit 113 may have about 15 shim-shaped forming parts, the third pressing stage may produce 15 shims 1 a.
- the fourth die unit 114 may have about 10 shim-shaped forming parts, the fourth pressing stage may produce 10 shims 1 a.
- At least 50 shims 1 a may be produced from the source material plate through four pressing stages, and the 50 shims 1 a are downwardly discharged toward the collecting box 130 .
- Collecting channels may be provided between the first to fourth die units 111 , 112 , 113 , 114 and the collecting box 130 to allow the shims 1 a to be discharged therethrough.
- FIG. 1 illustrates that the lower die block 110 is divided into four sections, i.e. the first to fourth die units 111 , 112 , 113 , 114
- the first die unit 111 may mean a combination of total 15 forming parts which are bolted to the lower die block 110
- the second die unit 112 may mean a combination of total 10 forming parts which are bolted to the lower die block 110
- the third die unit 113 may mean a combination of total 15 forming parts which are bolted to the lower die block 110
- the fourth die unit 114 may mean a combination of total 15 forming parts which are bolted to the lower die block 110 .
- FIG. 1 illustrates four die units
- the four die units may include 50 forming parts which are respectively bolted to the lower die block 110 to suit respective shapes of shims.
- the upper die block 120 is located opposite the upper surface of the lower die block 110 , wherein a lower surface thereof may correspond to the upper surface of the lower die block 110 , i.e. the first to fourth die units 111 , 112 , 113 , 114 .
- the upper die block 120 may be provided so as to be vertically movable downwards from the upper side of the lower die block 110 , so that the upper die block serves to downwardly press the source material plate seated and located on the first to fourth die units 111 , 112 , 113 , 114 .
- the upper die block 120 may be divided into fifth to eighth die units 121 , 122 , 123 , 124 adjacent to fifth to eighth sides thereof (not shown), opposite the first to fourth die units 111 , 112 , 113 , 114 .
- the fifth to eighth die units 121 , 122 , 123 , 124 may be coupled to the upper die block 120 by means of a plurality of bolts, so the fifth to eighth die units may be respectively separated from the lower side of the upper die block 120 .
- the first to fourth die units 111 , 112 , 113 , 114 and the fifth to eighth die units 121 , 122 , 123 , 124 may have the same contact surface.
- first to fourth die units 111 , 112 , 113 , 114 and the fifth to eighth die units 121 , 122 , 123 , 124 have the same function except for their locations, a detailed description thereof will be omitted.
- the fifth to eighth die units 121 , 122 , 123 , 124 are bolted to the upper die block in order to be replaced with new die units or other die units having different shapes, if needed.
- the first to fourth die units 111 , 112 , 113 , 114 may be provided on the respective sides thereof with one or more protrusions 115 to prevent the source material plate 1 from turning off the first to fourth die units 111 , 112 , 113 , 114 .
- the source material plate 1 is moved from the first die unit 111 to the fourth die unit 114 , the source material plate is prevented from turning off the first to fourth die units 111 , 112 , 113 , 114 by the protrusions 115 .
- FIG. 1 illustrates that the upper die block 120 is divided into four sections, i.e. the fifth to eighth die units 121 , 122 , 123 , 124
- the fifth die unit 121 may mean a combination of total 15 forming parts which are bolted to the upper die block 210
- the sixth die unit 122 may mean a combination of total 10 forming parts which are bolted to the upper die block 120
- the seventh die unit 123 may mean a combination of total 15 forming parts which are bolted to the upper die block 120
- the eighth die unit 124 may mean a combination of total 15 forming parts which are bolted to the upper die block 120 .
- the four die units may include 50 forming parts which are respectively bolted to the upper die block 110 to suit respective shapes of shims.
- the collecting box 130 is located below the lower die block 110 so as to collect the shims 1 a through collecting channels (not shown) provided below the first to fourth die units 111 , 112 , 113 , 114 of the lower die block 110 . This is illustrated in detail in FIGS. 2 and 3 .
- FIG. 2 is a detailed view illustrating a collecting box 130 of the die illustrated in FIG. 1
- FIG. 3 is a view illustrating shims 1 a being sorted and collected by partition walls 131 a , 132 a of the collecting box 130 illustrated in FIG. 2 .
- the collecting box 130 may include a first collecting box section 131 provided below the first and fourth die units 111 , 114 , and a second collecting section 132 provided below the second and third die units 112 , 113 .
- the first and second collecting box sections 131 , 132 may be able to slide outwards or inwards from the lower die block 110 .
- the first and second collecting box sections 131 , 132 are fully collected with the shims 1 a , the first and second collecting box sections 131 , 132 are drawn from the lower die block 110 so that the shims collected therein can be obtained.
- the first and second collecting box sections 131 , 132 may be respectively provided with the partition walls 131 a , 132 a , through which the shims 1 a are collected from the first to fourth die units 111 , 112 , 113 , 114 .
- the partition walls 131 a , 132 a may be configured such that internal spaces of the first and second collecting box sections 131 , 132 may be divided into the same number of divisions as the shim-forming parts of the first to fourth die units 111 , 112 , 113 , 114 .
- 15 shims 1 a discharged downwards from the first die unit 111 may be sorted and collected in 15 divisions by the partition walls 131 a of FIG. 3 .
- 10 shims 1 a discharged downwards from the fourth die unit 114 may be sorted and collected in 10 divisions by the partition walls 131 a of FIG. 3 .
- 10 shims 1 a discharged downwards from the second die unit 112 may be sorted and collected in 10 divisions by the partition walls 132 a of FIG. 3 .
- 10 shims 1 a discharged downwards from the third die unit 113 may be sorted and collected in 15 divisions by the partition walls 132 a of FIG. 3 .
- the shims 1 a sorted by the partition walls may be about 100 shims for each division.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Devices For Molds (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
Disclosed is a die having a plurality of divisions through which a source material plate is repeatedly moved and pressed into various types of shims, which are in turn automatically sorted and collected by the types without being mixed.
Description
- This application claims the benefit of Korean Patent Application No. 10-2018-0023194, filed on Feb. 26, 2018, which is hereby incorporated by reference in its entirety into this application.
- The present invention relates generally to a die for manufacturing shims and, more particularly, to a die having a plurality of divisions through which a source material plate is repeatedly moved and pressed into various types of shims, which are in turn automatically sorted and collected by the types without being mixed, thereby manufacturing a great quantity of shims using the source material plate with minimal loss of materials.
- Generally, in a conventional process of manufacturing shims, a source material plate should be cut into at least 50 shims. Here, if the 50 shims are cut simultaneously in a die, a problem arises in that the die is damaged due to the limit of rigidity thereof.
- Further, in the case of using a cutting method, rather than a die forming method, after a source material plate is marked with shim forms to be cut, the marked shim forms are cut into shims with a complex cutting process using e.g. metal-cutting scissors, wire-cutting, saw-cutting, etc.
- However, the conventional process has problems in that in the course of manufacturing the shims, loss of materials occurs, and the source material plate is curved so that the shape of the shim is deformed to degrade the quality of the shim.
- Therefore, it is currently required to provide a technique of manufacturing a great quantity of shims in a short period of time with minimal loss of a source material.
- The foregoing is intended merely to aid in the understanding of the background of the present invention, and is not intended to mean that the present invention falls within the purview of the related art that is already known to those skilled in the art.
- Accordingly, the present invention has been made keeping in mind the above problems occurring in the related art, and an object of the present invention is to provide a die having a plurality of divisions through which a source material plate is repeatedly moved and pressed into various types of shims, which are in turn automatically sorted and collected by the types without being mixed, thereby manufacturing a great quantity of shims using the source material plate with minimal loss of materials.
- In order to achieve the above objects, according to one aspect of the present invention, there is provided a die for manufacturing a shim, the die including: a lower die block on which a source material plate is seated and located, wherein an upper surface thereof is divided into a plurality of die divisions; an upper die block provided above the lower die block, wherein a lower surface thereof has a shape corresponding to that of the upper surface of the lower die block and is vertically movable towards the lower die block; and a collecting box provided below the lower die block to collect shims obtained downwards from the lower die block by a pressing operation of the upper die block returning to an original position thereof after vertical movement towards the lower die block.
- In an embodiment, when the source material plate is seated and located on a first die division of the die divisions, the pressing operation of the upper die block is performed on the first die division, and when the source material plate is moved to and seated on a second die division adjacent to the first die division of the die divisions, the pressing operation of the upper die block is performed on the second die division.
- In an embodiment, the lower die block includes first to fourth die units adjacent to first to fourth sides thereof, wherein the first to fourth die units are coupled to the upper surface of the lower die block by means of one or more bolts.
- In an embodiment, the first to fourth die units are detachably coupled to the upper surface of the lower die block.
- In an embodiment, the upper die block includes fifth to eighth die units adjacent to fifth to eighth sides thereof, wherein the fifth to eighth die units are coupled to the lower surface of the upper die block by means of one or more bolts.
- In an embodiment, the fifth to eighth die units are detachably coupled to the lower surface of the upper die block.
- In an embodiment, the firth to fourth die units are provided opposite the fifth to eighth die units, respectively.
- In an embodiment, the first to fourth die units are provided on the sides thereof with a plurality of protrusions to prevent the source material plate from turning off the first to fourth die units.
- In an embodiment, the collecting box includes a first collecting box section provided opposite the lower side of the first and fourth die units, and a second collecting box section provided opposite the lower side of the second and third die units, wherein collecting channels are provided between the first to fourth die units and the first and second collecting box sections to collect the shims therethrough.
- In an embodiment, the first and second collecting box sections are slidingly drawable from the lower die block.
- In an embodiment, the first and second collecting box sections are provided with partition walls through which the shims discharged downwards from the first to fourth die units are sorted and collected.
- According to the present invention, in the die having the plurality of divisions, the source material plate is repeatedly moved and pressed into various types of shims, which are in turn automatically sorted and collected by the types without being mixed, thereby manufacturing a great quantity of shims using the source material plate with minimal loss of materials.
- Further, according to the present invention, divisional die sections can be detachably bolted to the upper and lower die blocks, having an effect that the divisional die sections are replaceable with other die sections depending on a shape of the shim to be manufactured.
- Further, according to the present invention, the source material plate is repeatedly pressed for its empty spaces into at least 50 shims, rather than being pressed at once, having an effect that the source material plate with a thin thickness does not curved, thereby preventing the degradation of quality of the shims.
- Further, according to the present invention, the manufactured shims are automatically discharged and collected by the collecting box by type, thereby allowing quick collection of the manufactured shims.
- Furthermore, according to the present invention, in the manufacture of the shims, the source material plate is moved and pressed to suit the empty space of the source material plate, thereby minimizing the loss of materials.
- The above and other objects, features and advantages of the present invention will be more clearly understood from the following detailed description when taken in conjunction with the accompanying drawings, in which:
-
FIG. 1 is a view illustrating a configuration of adie 100 for manufacturing shims according to an embodiment of the present invention; -
FIG. 2 is a detailed view illustrating acollecting box 130 of the die illustrated inFIG. 1 ; and -
FIG. 3 is aview illustrating shims 1 a being sorted and collected bypartition walls collecting box 130 illustrated inFIG. 2 . - Hereinbelow, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. However, the embodiments are merely provided for easy understanding of the invention, so the present invention is not limited thereto.
-
FIG. 1 is a view illustrating a configuration of adie 100 for manufacturing shims according to an embodiment of the present invention. - Referring to
FIG. 1 , the die 100 may generally include alower die block 110, anupper die block 120, and acollecting box 130. - The
lower die block 110 may serve as a place on which a source material plate for a shim is seated and located, with a plurality of die divisions formed on an upper surface thereof. - Specifically, the
lower die block 110 may be divided into first tofourth die units - Here, the first to
fourth die units lower die block 110 by means of one or more bolts. Thus, the first and fourth dieunits lower die block 110. The first to fourth dieunits - The
first die unit 111 may be a die unit which is provided on the upward left side on thelower die block 110, thesecond die unit 112 may be a die unit which is provided on the upward right side on thelower die block 110, the third die unit 113 may be a die unit which is provided on the downward right side on thelower die block 110, and thefourth die unit 114 may be a die unit which is provided on the downward left side on thelower die block 110. The reason why the first tofourth die units source material plate 1 is sequentially moved from the first to thefourth die units source material plate 1 is first pressed for an empty space by thefirst die unit 111 and moved to the second die unit. Then, thesource material plate 1 is first pressed for an empty space by thefirst die unit 111 and moved to thesecond die unit 112. Then, thesource material plate 1 is secondarily pressed for an empty space by thesecond die unit 112 and moved to the third die unit 113. Then, thesource material plate 1 is thirdly pressed for an empty space by the third die unit 113 and moved to thefourth die unit 114. Finally, thesource material plate 1 is fourthly pressed for an empty space by thefourth die unit 114. - With the multiple pressing stages, a plurality of
shims 1 a may be manufactured from thesource material plate 1. - Here, since the
first die unit 111 may have about 15 shim-shaped forming parts, the first pressing stage may produce 15shims 1 a. - Further, since the
second die unit 112 may have about 10 shim-shaped forming parts, the second pressing stage may produce 10shims 1 a. - Further, since the third die unit 113 may have about 15 shim-shaped forming parts, the third pressing stage may produce 15
shims 1 a. - Finally, since the
fourth die unit 114 may have about 10 shim-shaped forming parts, the fourth pressing stage may produce 10shims 1 a. - That is, consequently, while the
source material plate 1 is moved from thefirst die unit 111 to thefourth die unit 114, at least 50shims 1 a may be produced from the source material plate through four pressing stages, and the 50shims 1 a are downwardly discharged toward thecollecting box 130. - Collecting channels (not shown) may be provided between the first to
fourth die units collecting box 130 to allow theshims 1 a to be discharged therethrough. - In the meantime, although
FIG. 1 illustrates that thelower die block 110 is divided into four sections, i.e. the first tofourth die units first die unit 111 may mean a combination of total 15 forming parts which are bolted to thelower die block 110, thesecond die unit 112 may mean a combination of total 10 forming parts which are bolted to thelower die block 110, the third die unit 113 may mean a combination of total 15 forming parts which are bolted to thelower die block 110, and thefourth die unit 114 may mean a combination of total 15 forming parts which are bolted to thelower die block 110. - That is, while
FIG. 1 illustrates four die units, the four die units may include 50 forming parts which are respectively bolted to thelower die block 110 to suit respective shapes of shims. - Next, the
upper die block 120 is located opposite the upper surface of thelower die block 110, wherein a lower surface thereof may correspond to the upper surface of thelower die block 110, i.e. the first tofourth die units upper die block 120 may be provided so as to be vertically movable downwards from the upper side of thelower die block 110, so that the upper die block serves to downwardly press the source material plate seated and located on the first tofourth die units - The
upper die block 120 may be divided into fifth toeighth die units units - Here, the fifth to eighth die
units upper die block 120 by means of a plurality of bolts, so the fifth to eighth die units may be respectively separated from the lower side of theupper die block 120. - When coming into contact with each other, the first to
fourth die units units - Since the first to fourth die
units units units units - In an embodiment, the first to fourth die
units material plate 1 from turning off the first to fourth dieunits - Thus, while the source
material plate 1 is moved from thefirst die unit 111 to thefourth die unit 114, the source material plate is prevented from turning off the first to fourth dieunits - In the meantime, although
FIG. 1 illustrates that theupper die block 120 is divided into four sections, i.e. the fifth to eighth dieunits fifth die unit 121 may mean a combination of total 15 forming parts which are bolted to the upper die block 210, thesixth die unit 122 may mean a combination of total 10 forming parts which are bolted to theupper die block 120, the seventh die unit 123 may mean a combination of total 15 forming parts which are bolted to theupper die block 120, and theeighth die unit 124 may mean a combination of total 15 forming parts which are bolted to theupper die block 120. That is, whileFIG. 1 illustrates four die units, the four die units may include 50 forming parts which are respectively bolted to theupper die block 110 to suit respective shapes of shims. - Next, the
collecting box 130 is located below thelower die block 110 so as to collect theshims 1 a through collecting channels (not shown) provided below the first to fourth dieunits lower die block 110. This is illustrated in detail inFIGS. 2 and 3 . -
FIG. 2 is a detailed view illustrating acollecting box 130 of the die illustrated inFIG. 1 , andFIG. 3 is aview illustrating shims 1 a being sorted and collected bypartition walls collecting box 130 illustrated inFIG. 2 . - Referring to
FIG. 2 , thecollecting box 130 may include a firstcollecting box section 131 provided below the first and fourth dieunits second collecting section 132 provided below the second and third dieunits 112, 113. - The first and second
collecting box sections lower die block 110. - Thus, when the first and second
collecting box sections shims 1 a, the first and secondcollecting box sections lower die block 110 so that the shims collected therein can be obtained. - Referring to
FIG. 3 , the first and secondcollecting box sections partition walls shims 1 a are collected from the first to fourth dieunits - The
partition walls collecting box sections units - That is, in the
first die unit 111 ofFIG. 1 , 15shims 1 a discharged downwards from thefirst die unit 111 may be sorted and collected in 15 divisions by thepartition walls 131 a ofFIG. 3 . Further, in thefourth die unit 114 ofFIG. 1 , 10shims 1 a discharged downwards from thefourth die unit 114 may be sorted and collected in 10 divisions by thepartition walls 131 a ofFIG. 3 . - Further, in the
second die unit 112 ofFIG. 1 , 10shims 1 a discharged downwards from thesecond die unit 112 may be sorted and collected in 10 divisions by thepartition walls 132 a ofFIG. 3 . - Further, in the third die unit 113 of
FIG. 1 , 10shims 1 a discharged downwards from the third die unit 113 may be sorted and collected in 15 divisions by thepartition walls 132 a ofFIG. 3 . - The
shims 1 a sorted by the partition walls may be about 100 shims for each division. - Although preferred embodiments of the present invention have been described for illustrative purposes, those skilled in the art will appreciate that various modifications, additions and substitutions are possible, without departing from the scope and spirit of the invention as disclosed in the accompanying claims.
Claims (10)
1. A die for manufacturing a shim, the die comprising:
a lower die block on which a source material plate is seated and located, wherein an upper surface thereof is divided into a plurality of die divisions;
an upper die block provided above the lower die block, wherein a lower surface thereof has a shape corresponding to that of the upper surface of the lower die block and is vertically movable towards the lower die block; and
a collecting box provided below the lower die block to collect shims obtained downwards from the lower die block by a pressing operation of the upper die block returning to an original position thereof after vertical movement towards the lower die block,
wherein when the source material plate is seated and located on a first die division of the die divisions, the pressing operation of the upper die block is performed on the first die division, and when the source material plate is moved to and seated on a second die division adjacent to the first die division of the die divisions, the pressing operation of the upper die block is performed on the second die division.
2. The die according to claim 1 , wherein the lower die block includes first to fourth die units adjacent to first to fourth sides thereof, wherein the first to fourth die units are coupled to the upper surface of the lower die block by means of one or more bolts.
3. The die according to claim 2 , wherein the first to fourth die units are detachably coupled to the upper surface of the lower die block.
4. The die according to claim 2 , wherein the upper die block includes fifth to eighth die units adjacent to fifth to eighth sides thereof, wherein the fifth to eighth die units are coupled to the lower surface of the upper die block by means of one or more bolts.
5. The die according to claim 4 , wherein the fifth to eighth die units are detachably coupled to the lower surface of the upper die block.
6. The die according to claim 4 , wherein the firth to fourth die units are provided opposite the fifth to eighth die units, respectively.
7. The die according to claim 2 , wherein the first to fourth die units are provided on the sides thereof with a plurality of protrusions to prevent the source material plate from turning off the first to fourth die units.
8. The die according to claim 2 , wherein the collecting box includes a first collecting box section provided opposite the lower side of the first and fourth die units, and a second collecting box section provided opposite the lower side of the second and third die units, wherein collecting channels are provided between the first to fourth die units and the first and second collecting box sections to collect the shims therethrough.
9. The die according to claim 8 , wherein the first and second collecting box sections are slidingly drawable from the lower die block.
10. The die according to claim 8 , wherein the first and second collecting box sections are provided with partition walls through which the shims discharged downwards from the first to fourth die units are sorted and collected.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020180023194A KR102047597B1 (en) | 2018-02-26 | 2018-02-26 | Molding apparatus for making shim |
KR10-2018-0023194 | 2018-02-26 |
Publications (1)
Publication Number | Publication Date |
---|---|
US20190262886A1 true US20190262886A1 (en) | 2019-08-29 |
Family
ID=67684021
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US16/196,355 Abandoned US20190262886A1 (en) | 2018-02-26 | 2018-11-20 | Dies for manufacturing shims |
Country Status (4)
Country | Link |
---|---|
US (1) | US20190262886A1 (en) |
KR (1) | KR102047597B1 (en) |
CN (1) | CN209424389U (en) |
WO (1) | WO2019164097A1 (en) |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2734461B2 (en) * | 1995-05-31 | 1998-03-30 | セイコープレシジョン株式会社 | Parts collection device |
KR19990031787U (en) * | 1997-12-31 | 1999-07-26 | 양재신 | Prefabricated mold |
KR100808455B1 (en) * | 2007-02-06 | 2008-03-03 | 주식회사 모센 | Press mold |
KR100868977B1 (en) * | 2007-09-03 | 2008-11-17 | (주)인터플렉스 | Pressing apparatus of printed circuit board |
KR100919630B1 (en) * | 2007-11-29 | 2009-09-30 | 주식회사 선화정밀 | Die-plate for fixing a mold on press machine |
KR101750164B1 (en) | 2015-08-12 | 2017-06-22 | 이우세 | blanking press metallic mold for manufacturing shim |
-
2018
- 2018-02-26 KR KR1020180023194A patent/KR102047597B1/en active IP Right Grant
- 2018-10-16 CN CN201821674165.7U patent/CN209424389U/en not_active Expired - Fee Related
- 2018-11-14 WO PCT/KR2018/013890 patent/WO2019164097A1/en active Application Filing
- 2018-11-20 US US16/196,355 patent/US20190262886A1/en not_active Abandoned
Also Published As
Publication number | Publication date |
---|---|
KR102047597B1 (en) | 2019-11-21 |
WO2019164097A1 (en) | 2019-08-29 |
CN209424389U (en) | 2019-09-24 |
KR20190102621A (en) | 2019-09-04 |
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