CN219786259U - Sleeve punching integrated die structure - Google Patents
Sleeve punching integrated die structure Download PDFInfo
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- CN219786259U CN219786259U CN202321244681.7U CN202321244681U CN219786259U CN 219786259 U CN219786259 U CN 219786259U CN 202321244681 U CN202321244681 U CN 202321244681U CN 219786259 U CN219786259 U CN 219786259U
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- blanking die
- blanking
- embossing station
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- 238000004080 punching Methods 0.000 title claims abstract description 14
- 239000000463 material Substances 0.000 claims abstract description 48
- 238000004049 embossing Methods 0.000 claims abstract description 13
- 238000005520 cutting process Methods 0.000 claims abstract description 7
- 239000002184 metal Substances 0.000 claims description 3
- 238000012545 processing Methods 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 description 21
- 238000000034 method Methods 0.000 description 19
- 230000008569 process Effects 0.000 description 12
- 230000000694 effects Effects 0.000 description 6
- 238000003825 pressing Methods 0.000 description 4
- 239000002699 waste material Substances 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000011161 development Methods 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 102000001999 Transcription Factor Pit-1 Human genes 0.000 description 2
- 108010040742 Transcription Factor Pit-1 Proteins 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011343 solid material Substances 0.000 description 1
Abstract
The utility model relates to the field of mold processing, in particular to a sleeve punching integrated mold structure. The die comprises an embossing station, a product blanking die (8) and a product blanking die (9) which are sequentially arranged; a material channel is arranged between the embossing station, the product blanking die (8) B and the upper die and the lower die of the product blanking die (9) A; the embossing station can simultaneously punch out an oil groove (1) of the product B and a pit (2) of the product A on the material; the die cutter contained in the product blanking die (8) can cut downwards, so that the product B can be blanked; the subsequent product A blanking die (9) comprises a die cutter capable of cutting downwards, so that the product A can be blanked.
Description
Technical Field
The utility model relates to the field of mold processing, in particular to a sleeve punching integrated mold structure.
Background
The material core left after the part of the product is stamped by the current I department can be used for producing and utilizing a product on the premise that the thickness is close and the materials are the same; if the material core is required to be used for producing other products, the corresponding tooling mould is required to be developed and manufactured, and single punching and manual production are adopted independently; the occupation of equipment and the number of subsequent procedures are increased; the production period is longer.
The bottleneck process is a pressing groove and blanking process, the work is 3000-3500 pieces/8 hours, the appearance of the product B is basically consistent with the inner hole size of the product A, the material core of the product A cannot be utilized, the material core of the product A is wasted, only when waste materials are processed, the material core of another product which is more than 10mm larger than the material core of the product A is needed for producing the product B, the material core of the other product is produced by cutting plates, the material core of the product B or the strip is produced to form a solid material, and the production material cost of the product is increased.
The technical defects of the prior proposal are as follows:
the utilization rate of the material core is insufficient, so that waste is caused; the production period of the product is long; the number of tooling dies required for finished products is large; the production efficiency is low, and the production cost of the product is high; the labor intensity of operators is high, and the operators are easy to fatigue;
the production safety is not enough; the single-punch die is not enough in precision, and quality cannot be guaranteed.
The search of the Chinese patent publication by the abstract keyword of "integrate and punch and die" does not find similar technology.
Disclosure of Invention
The purpose of the utility model is that: in order to provide a sleeve punching integrated die structure with better effect, specific purposes refer to a plurality of substantial technical effects of a specific implementation part. In order to achieve the above purpose, the utility model adopts the following technical scheme: the sleeve punching integrated die structure is characterized by comprising an embossing station, a product blanking die 8 and a product blanking die 9 which are sequentially arranged; the embossing station, the product blanking die 8B and the upper die and the lower die of the product blanking die 9A comprise material channels; the embossing station can simultaneously punch out the oil groove 1 of the product B and the pit 2 of the product A on the material; the die cutter contained in the product blanking die 8 can cut downwards, so that the product B can be blanked; the subsequent product a blanking die 9 comprises a die cutter capable of cutting down, thereby blanking the product a.
The utility model further adopts the technical scheme that the appearance of the product B is consistent with the size of the inner hole of the product A.
The utility model further adopts the technical scheme that an A product positioning straight edge 3 is arranged in the material channel.
The utility model further adopts the technical scheme that a first material outlet 15 and a second material outlet 16 are arranged below the product blanking die 8 and the product blanking die 9.
The utility model further adopts the technical scheme that the material in the material channel is a metal plate.
Compared with the prior art, the utility model adopting the technical scheme has the following beneficial effects:
fully utilizing raw materials; the utilization rate of the blanking incoming cores of the product is improved; the number of the steps of the compressed product is reduced, and the completion period is shortened; the input quantity of subsequent die equipment is reduced; reducing the processing amount in the subsequent process; the utilization rate of the equipment is improved; the production efficiency is improved, and the unit yield is improved; the production cost is reduced; the safety coefficient of operators is improved.
Drawings
For further explanation of the utility model, reference is made to the following further description, taken in conjunction with the accompanying drawings:
FIG. 1 is a top perspective view of an inventive mold structure;
FIG. 2 is a schematic side view of an inventive mold;
FIG. 3 is a block diagram of product A;
FIG. 4 is a block diagram of product B;
wherein: b, a product oil groove; product pit(s); 3, positioning straight edges of the product A; 4.a precision positioning hole; and 5. A product is dropped into a die; 6. raw materials; 7. a boundary; b, blanking a die of a product; 9.A product blanking die; 10. positioning straight edges of blanking dies; blanking an upper die for the product B; b, blanking a lower die of the product; cutting the product A into a die; a, blanking a lower die of a product; 15. a first material outlet; 16. a second material outlet; 17. a material integral channel; 18. embossing the lower template; 19. and (5) a mold foundation.
Detailed Description
The present utility model is further illustrated in the following drawings and detailed description, which are to be understood as being merely illustrative of the utility model and not limiting the scope of the utility model. In the description of the present utility model, it should be noted that the positional or positional relationship indicated by the terms such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", "top", "bottom", etc. are based on the positional or positional relationship shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model. Furthermore, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
The patent provides a plurality of parallel schemes, and the different expressions belong to an improved scheme based on a basic scheme or a parallel scheme. Each scheme has its own unique features. In addition, the technical features of the different embodiments of the present utility model described below may be combined with each other as long as they do not collide with each other. The fixing manner not described herein may be any fixing manner such as screw fixing, bolt fixing or glue bonding.
Embodiment one: with reference to the entire drawing; the sleeve punching integrated die structure is characterized by comprising an embossing station, a product blanking die 8 and a product blanking die 9 which are sequentially arranged;
the embossing station, the product blanking die 8B and the upper die and the lower die of the product blanking die 9A comprise material channels; the embossing station can simultaneously punch out the oil groove 1 of the product B and the pit 2 of the product A on the material;
the die cutter contained in the product blanking die 8 can cut downwards, so that the product B can be blanked; the subsequent product a blanking die 9 comprises a die cutter capable of cutting down, thereby blanking the product a.
The essential technical effects and the realization process thereof, namely the basic functions, played by the technical proposal are as follows:
by combining the characteristics of the products, according to the working capacity of the equipment, the two products are subjected to a sleeve punching process and are integrated in a set of continuous die to realize the whole process production of punching, so that the utilization rate of materials and cores is improved.
And (5) producing the material in a roll mode. Realizing continuous automation.
The inside positioner that sets up of mould realizes the location of high accuracy.
The sleeve punching scheme is realized in a continuous die as follows:
the punching and cutting sequence is as follows: and (3) the oil pit-drop punch combination is carried out by pressing the groove, and the product B-drop punch combination is carried out, so that the product A-waste is cut off.
The internal pattern layout of the pressing oil pit and the pressing oil groove working procedure mould of the product A and the product B is completed before the product B is punched, and the integration is realized in a single module, and the interchange can be realized. And the positioning in the machining direction is designed, so that the position direction is determined, and the replacement of different subsequent products is facilitated. Aiming at the production of products with directional requirements.
When the design processing and manufacturing are performed, similar products are reserved later or the sizes are close to each other, the replacement of parts can be realized, and the redundancy of design ports for producing different products is realized. And a tool die of equipment is not required to be newly added.
Through external two material receiving structures, realize that the product is from last mould and take off automatic discharge mould after the material, and product A and product B separately connect the material alone, prevent the compounding.
The material core of the product is conveyed out by a conveying channel at the lower part of the die through a conveying belt and reaches the formulated waste basket.
The quick-dismantling structure is adopted at the easy-damaged part of die replacement, so that the replacement of parts and the switching production of different products are facilitated, and the production efficiency is improved.
Embodiment two: as a further improvement or juxtaposition or alternative independent solution, the appearance of the B product is consistent with the size of the inner hole of the A product. The essential technical effects and the realization process thereof, namely the basic functions, played by the technical proposal are as follows: based on this kind of structure basis, this patent can blanking two kinds of parts simultaneously.
Embodiment III: as a further development or juxtaposition or alternatively independent, a product-positioning straight edge 3 is arranged in the material channel. The essential technical effects and the realization process thereof, namely the basic functions, played by the technical proposal are as follows: the product positioning straight edge 3 is used for facilitating material positioning for later blanking.
Embodiment four: as a further development or juxtaposition or alternatively independent solutions, a first material outlet 15 and a second material outlet 16 are arranged below the B product blanking die 8, the a product blanking die 9. The essential technical effects and the realization process thereof, namely the basic functions, played by the technical proposal are as follows: the material is convenient to fall.
Fifth embodiment: as a further development or juxtaposition or alternatively independent, the material in the material channel is sheet metal.
Fully utilizes the material core and improves the utilization rate of the material core. The utilization rate of the appearance of the material core reaches more than 90 percent, the two products need 12 working procedures in total, after combination and integration, the quantity of the input tooling equipment can be reduced by only 6 working procedures, and the single stamping working procedure is finished by only needing 8 equipment molds in the past, so that the current requirement of 1 equipment mold is reduced. The bottleneck problem is solved, the production efficiency is greatly improved, the production efficiency is improved from 3000-3500 pieces per 8 hours of the former work product to about 10000 pieces per 8 hours of the former work product, and the labor intensity of workers is reduced and the safety is improved due to the adoption of the production of the coil stock continuous die. The mold adopting the structure has strong interchangeability, reliable positioning and flexible and changeable product switching, and the requirement of producing other products can be realized by replacing the module parts of the B product as long as other products with the shape not larger than that of the B product are produced subsequently. The subsequent tooling die investment cost is reduced. Further reduces the production cost and improves the production efficiency. The die has stable and reliable precision, ensures the quality and quality, and improves the customer satisfaction.
Overall, this patent has the following outstanding advantages:
fully utilizing raw materials; the utilization rate of the blanking incoming cores of the product is improved; the number of the steps of the compressed product is reduced, and the completion period is shortened; the input quantity of subsequent die equipment is reduced; reducing the processing amount in the subsequent process;
the utilization rate of the equipment is improved; the production efficiency is improved, and the unit yield is improved; the production cost is reduced; the safety coefficient of operators is improved.
The foregoing has shown and described the basic principles, principal features and advantages of the utility model. It will be understood by those skilled in the art that the present utility model is not limited to the foregoing embodiments, which have been described in the foregoing description merely illustrates the principles of the utility model, and that various changes and modifications may be made therein without departing from the spirit and scope of the utility model, which is defined in the appended claims.
Claims (5)
1. The sleeve punching integrated die structure is characterized by comprising an embossing station, a product blanking die (8) and a product blanking die (9) which are sequentially arranged; a material channel is arranged between the embossing station, the product blanking die (8) B and the upper die and the lower die of the product blanking die (9) A; the embossing station can simultaneously punch out an oil groove (1) of the product B and a pit (2) of the product A on the material; the die cutter contained in the product blanking die (8) can cut downwards, so that the product B can be blanked; the subsequent product A blanking die (9) comprises a die cutter capable of cutting downwards, so that the product A can be blanked.
2. The integrated die structure of claim 1, wherein the B product has a shape that corresponds to the size of the a product bore.
3.A sleeve-punch integrated mould structure as claimed in claim 1, characterized in that a product-positioning straight edge (3) is arranged in the material channel.
4. The sleeve punching integrated die structure according to claim 1, wherein a first material outlet (15) and a second material outlet (16) are arranged below the product blanking die (8) and the product blanking die (9).
5. The integrated die structure of claim 1, wherein the material in the material passage is sheet metal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321244681.7U CN219786259U (en) | 2023-05-22 | 2023-05-22 | Sleeve punching integrated die structure |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321244681.7U CN219786259U (en) | 2023-05-22 | 2023-05-22 | Sleeve punching integrated die structure |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219786259U true CN219786259U (en) | 2023-10-03 |
Family
ID=88184223
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321244681.7U Active CN219786259U (en) | 2023-05-22 | 2023-05-22 | Sleeve punching integrated die structure |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219786259U (en) |
-
2023
- 2023-05-22 CN CN202321244681.7U patent/CN219786259U/en active Active
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