US20190011325A1 - Device for detecting refrigerant leak in refrigeration cycle - Google Patents

Device for detecting refrigerant leak in refrigeration cycle Download PDF

Info

Publication number
US20190011325A1
US20190011325A1 US15/748,715 US201615748715A US2019011325A1 US 20190011325 A1 US20190011325 A1 US 20190011325A1 US 201615748715 A US201615748715 A US 201615748715A US 2019011325 A1 US2019011325 A1 US 2019011325A1
Authority
US
United States
Prior art keywords
ultrasonic wave
refrigeration cycle
leak
ultrasonic
wave transmitter
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
US15/748,715
Other versions
US11150156B2 (en
Inventor
Shunsuke NANBA
Syoichi NANBA
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NANBA CO Ltd
Original Assignee
NANBA CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NANBA CO Ltd filed Critical NANBA CO Ltd
Assigned to NANBA CO., LTD. reassignment NANBA CO., LTD. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: NANBA, SHUNSUKE, NANBA, SYOICHI
Publication of US20190011325A1 publication Critical patent/US20190011325A1/en
Application granted granted Critical
Publication of US11150156B2 publication Critical patent/US11150156B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B49/00Arrangement or mounting of control or safety devices
    • F25B49/005Arrangement or mounting of control or safety devices of safety devices
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M3/00Investigating fluid-tightness of structures
    • G01M3/02Investigating fluid-tightness of structures by using fluid or vacuum
    • G01M3/04Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point
    • G01M3/24Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using infrasonic, sonic, or ultrasonic vibrations
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B49/00Arrangement or mounting of control or safety devices
    • F25B49/02Arrangement or mounting of control or safety devices for compression type machines, plants or systems
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01FMEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F23/00Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm
    • G01F23/22Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water
    • G01F23/28Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water by measuring the variations of parameters of electromagnetic or acoustic waves applied directly to the liquid or fluent solid material
    • G01F23/296Acoustic waves
    • G01F23/2965Measuring attenuation of transmitted waves
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M3/00Investigating fluid-tightness of structures
    • G01M3/02Investigating fluid-tightness of structures by using fluid or vacuum
    • G01M3/04Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N29/00Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
    • G01N29/02Analysing fluids
    • G01N29/032Analysing fluids by measuring attenuation of acoustic waves
    • GPHYSICS
    • G08SIGNALLING
    • G08BSIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
    • G08B23/00Alarms responsive to unspecified undesired or abnormal conditions
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2500/00Problems to be solved
    • F25B2500/22Preventing, detecting or repairing leaks of refrigeration fluids
    • F25B2500/222Detecting refrigerant leaks
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2700/00Sensing or detecting of parameters; Sensors therefor

Definitions

  • the present invention relates to a device for detecting a refrigerant leak in a refrigeration cycle, the device detecting the presence of a leak of refrigerant that is circulated through a refrigeration cycle in a refrigeration device or air conditioning device.
  • a device for detecting a leak (referred to below as a “conventional example”) through management of the level of a liquid surface in which there is used a float such as is shown in patent document 1 is provided as a device for detecting a leak in a refrigeration cycle used in refrigeration equipment, etc.
  • a float provided with a magnet that rises and falls in accordance with the level of a liquid surface and a guide provided on the inner side of the float with a reed switch that guides the float are provided within a liquid-receiving tank or within auxiliary tanks disposed in a row arrangement with respect to the liquid-receiving tank in a state of communication therewith, whereby it is detected whether the level of the liquid surface is within a preset normal liquid-surface level range, and a refrigerant leak is promptly detected.
  • the presence of leaks is detected through fluctuations in the liquid surface of refrigerant within the liquid-receiving tank, as described above; therefore, the conventional example cannot be applied to refrigeration cycles having no liquid-receiving tank.
  • the present invention was contrived in view of the current state of such devices for detecting refrigerant leaks in refrigeration cycles, it being an object of the present invention to propose a device for detecting a refrigerant leak in a refrigeration cycle that is innovative and of exceptional utility such that there is no decrease in the equipment operation rate as caused by detection of leaks.
  • the device can be applied irrespective of whether a liquid-receiving tank is present, has a simple configuration, and can be installed easily and inexpensively as a retrofit.
  • the device is configured so as to detect the presence of leaks without stopping operation of the equipment.
  • the present invention relates to a device for detecting a refrigerant leak in a refrigeration cycle, the device detecting the presence of a leak of refrigerant that is circulated through a refrigeration cycle in a refrigeration device or air conditioning device, wherein the device for detecting a refrigerant leak in a refrigeration cycle is characterized by comprising: an ultrasonic wave transmitter 1 for transmitting ultrasonic waves having a frequency which is 3 MHz or less and at which propagation is blocked by the presence of bubbles, the ultrasonic wave transmitter being provided to the outer surface of a piping unit 5 by which a condenser 6 and an expansion valve 7 in the refrigeration cycle are connected and moreover being provided at a position downstream from the condenser 6 and upstream from the expansion valve 7 ; an ultrasonic wave receiver 2 for receiving the ultrasonic waves transmitted by the ultrasonic wave transmitter 1 , the ultrasonic wave receiver 2 being provided to the piping unit 5 in a state of mutual opposition with the ultrasonic wave transmitter 1 ; an ultrasonic wave reception determination
  • the present invention relates to the device for detecting a refrigerant leak in a refrigeration cycle according to the first aspect, further characterized by being configured such that in cases where a compressor 8 in the refrigeration cycle is an inverter-controlled-type compressor, in a state in which the refrigeration device or air conditioning device has been continuously operating for at least a prescribed period of time, when the ultrasonic wave transmitter 1 has continued transmitting the ultrasonic waves within the prescribed period of time and the ultrasonic wave receiver 2 has not received within the prescribed period of time any ultrasonic waves transmitted by the ultrasonic wave transmitter 1 , the ultrasonic wave reception determination unit determines 3 that the ultrasonic wave receiver 2 has not received the ultrasonic waves transmitted by the ultrasonic wave transmitter 1 and the leak reporting unit 4 externally reports a leak event.
  • a compressor 8 in the refrigeration cycle is an inverter-controlled-type compressor
  • the present invention relates to the device for detecting a refrigerant leak in a refrigeration cycle according to the first aspect, further characterized by being provided with a data recording unit 9 for automatically storing data outputted from the ultrasonic wave reception determination unit 3 or the leak reporting unit 4 .
  • the present invention relates to the device for detecting a refrigerant leak in a refrigeration cycle according to the fifth aspect, further characterized by being provided with a data recording unit 9 for automatically storing data outputted from the ultrasonic wave reception determination unit 3 or the leak reporting unit 4 .
  • the present invention relates to the device for detecting a refrigerant leak in a refrigeration cycle according to any one of the first, fifth, sixth, and seventh aspects, further characterized by being configured such that a bubble separation device is provided at a position in the refrigeration cycle downstream from a condenser 6 and upstream from the ultrasonic wave receiver 2 .
  • the present invention can be applied (can be attached) irrespective of whether a liquid-receiving tank or auxiliary tanks that communicate with the liquid-receiving tank are present, and enables detection of refrigerant leaks in a refrigeration cycle.
  • the present invention is, additionally, a device for detecting a refrigerant leak in a refrigeration cycle, the device having a simple configuration, being capable of being installed easily and inexpensively, and having exceptional utility such that the device can be easily installed even on preexisting equipment.
  • the present invention is, additionally, a device for detecting a refrigerant leak in a refrigeration cycle that is innovative and of exceptional utility such that there is no decrease in the equipment operation rate as caused by detection of leaks because the presence of leaks is detected when the equipment is in operation.
  • the presence of leaks is not determined by pumping down the refrigeration cycle, briefly recovering the refrigerant in the refrigeration cycle in the liquid-receiving tank, and detecting the amount of recovered refrigerant (the height of the liquid surface of the refrigerant); rather, a very simple operation is carried out for merely determining whether ultrasonic waves can be transmitted and received to determine whether bubbles are being generated in the refrigerant circulating through the refrigeration cycle.
  • the device for detecting a refrigerant leak in a refrigeration cycle is not an inefficient device that stops operation of the individual parts of the refrigeration cycle or that allows leaks to be detected only at the timing of a periodic pumping down, but rather is innovative and of highly exceptional utility such that leaks can be detected at any time when the equipment is in operation.
  • FIG. 1 is a schematic view of a usage state of the present embodiment.
  • FIG. 2 is a schematic view of a usage state (in another example) of the present embodiment.
  • ultrasonic flow meters are used in order to measure the flow rate of refrigerant circulating through refrigeration cycles.
  • Ultrasonic flow meters are broadly classified as time transit flow meters and Doppler shift flow meters.
  • time transit flow meters ultrasonic waves propagate through a refrigerant (fluid) within piping, the fluid speed of the circulating refrigerant is determined using the difference in propagation time when the ultrasonic waves propagate in both the upstream and downstream directions of the piping, and the flow rate is calculated from the piping cross-sectional area.
  • time transit ultrasonic flow meters present a drawback in that when bubbles are present in the path over which the ultrasonic waves propagate, propagation of the ultrasonic waves is blocked by the bubbles and measurement becomes impossible.
  • the inventors utilized the drawback that measurement by ultrasonic flow meters is made impossible due to bubbles to perfect the present invention.
  • the refrigerant circulating within the refrigeration cycle is a liquid refrigerant (referred to as “liquefied refrigerant” below) obtained by having a gas compressed by a compressor 8 cooled in a condenser 6 .
  • the liquefied refrigerant is circulated through the refrigeration cycle in a completely condensed state (stable state), with no generation of bubbles.
  • ultrasonic waves are transmitted and received between an ultrasonic wave transmitter 1 and an ultrasonic wave receiver 2 via refrigerant (liquefied refrigerant) circulating through a refrigeration cycle, and it is determined whether a leak of refrigerant has occurred in the refrigeration cycle on the basis of whether the ultrasonic wave receiver 2 has received the ultrasonic waves transmitted by the ultrasonic wave transmitter 1 .
  • refrigerant liquefied refrigerant
  • ultrasonic waves are transmitted and received between the ultrasonic wave transmitter 1 and the ultrasonic wave receiver 2 , which are provided, in a state of mutual opposition, to a piping unit 5 through which the liquefied refrigerant circulates, and it is determined whether the ultrasonic waves are being transmitted and received normally; i.e., whether the ultrasonic wave receiver 2 has received the ultrasonic waves transmitted by the ultrasonic wave transmitter 1 .
  • an ultrasonic wave reception determination unit 3 determines whether the ultrasonic wave receiver 2 has received the ultrasonic waves transmitted by the ultrasonic wave transmitter 1 , and a leak reporting unit 4 externally reports a leak event when the ultrasonic wave reception determination unit 3 has determined that the ultrasonic wave receiver 2 has not received the ultrasonic waves transmitted by the ultrasonic wave transmitter 1 .
  • the present invention provides a device for detecting a refrigerant leak in a refrigeration cycle, the device having a very simple configuration, being capable of easily detecting the presence of a leak of refrigerant in a refrigeration cycle, and moreover being innovative and of exceptional utility so as to be capable of detecting leaks without stopping operation of the equipment and without reducing the equipment operation rate because the presence of leaks is determined when the equipment is in operation.
  • the present example provides a device for detecting a refrigerant leak in a refrigeration cycle, the device detecting the presence of a leak of refrigerant that circulates through a refrigeration cycle in a refrigeration device or air conditioning device, wherein the device for detecting a refrigerant leak in a refrigeration cycle comprises an ultrasonic wave transmitter 1 for transmitting ultrasonic waves having a prescribed frequency, an ultrasonic wave receiver 2 for receiving ultrasonic waves transmitted by the ultrasonic wave transmitter 1 , an ultrasonic wave reception determination unit 3 for determining whether the ultrasonic wave receiver 2 has received the ultrasonic waves transmitted by the ultrasonic wave transmitter 1 , and a leak reporting unit 4 for externally reporting a leak event when the ultrasonic wave reception determination unit 3 has determined that the ultrasonic wave receiver 2 has not received the ultrasonic waves transmitted by the ultrasonic wave transmitter 1 ; a configuration being adopted such that the ultrasonic wave transmitter 1 and the ultrasonic wave receiver 2 are provided, in a state of mutual opposition, to the outer surface of a piping
  • Each of the ultrasonic wave transmitter 1 and the ultrasonic wave receiver 2 in the present example employs a clamp-on-type configuration, and these elements are provided, in a state of mutual opposition, to the surface of a piping unit 5 at a position in the refrigeration cycle downstream from a condenser 6 so as to sandwich the piping unit 5 .
  • An air conditioner or other air conditioning device typically comprises both a cooling function and a heating function in a single machine, such that the direction in which a refrigerant circulates is switched by a four-way valve 10 provided within the refrigeration cycle to thereby switch between cooling and heating.
  • the positions at which the ultrasonic wave transmitter 1 and the ultrasonic wave receiver 2 are attached are different for when cooling is performed and when heating is performed.
  • the ultrasonic wave transmitter 1 and the ultrasonic wave receiver 2 may be configured to be provided at prescribed positions during cooling and during heating; specifically, during cooling, an outdoor unit functions as the condenser 6 , and thus the ultrasonic wave transmitter 1 and the ultrasonic wave receiver 2 may be provided near the outlet of the outdoor unit, but during heating, an indoor unit functions as the condenser 6 , and thus the ultrasonic wave transmitter 1 and the ultrasonic wave receiver 2 may be provided near the outlet of the indoor unit.
  • the ultrasonic wave transmitter 1 is configured such that the frequency of an oscillator is set to 3 MHz or less, and more specifically to 1 MHz or less (1 MHz in the present example).
  • a configuration was adopted in which generic, commercially available ultrasonic wave sensors (Kaijo Sonic Corp., model: SLT-12) were employed as the ultrasonic wave transmitter 1 and the ultrasonic wave receiver 2 .
  • the ultrasonic wave reception determination unit 3 is connected to the ultrasonic wave transmitter 1 and the ultrasonic wave receiver 2 . Upon receiving a signal from the ultrasonic wave transmitter 1 indicating that ultrasonic waves are being transmitted and receiving a signal from the ultrasonic wave receiver 2 indicating that the ultrasonic waves transmitted by the ultrasonic wave transmitter 1 have been received, the ultrasonic wave reception determination unit 3 determines that ultrasonic waves are being transmitted and received normally between the ultrasonic wave transmitter 1 and the ultrasonic wave receiver 2 .
  • the ultrasonic wave reception determination unit 3 determines that ultrasonic waves are not being transmitted and received normally between the ultrasonic wave transmitter 1 and the ultrasonic wave receiver 2 .
  • the ultrasonic wave reception determination unit 3 outputs a signal to the leak reporting unit 4 when it is determined that ultrasonic waves are not being transmitted and received normally between the ultrasonic wave transmitter 1 and the ultrasonic wave receiver 2 .
  • compressors 8 in refrigeration cycles often are inverter-controlled-type compressors.
  • the flow of refrigerant circulating through the refrigeration cycle frequently changes, whereby bubbles are generated in the circulating refrigerant even when no leaks have occurred.
  • the equipment is continuously operating for a long period of time; e.g., 24 hours, and as long as no leaks occur, then necessarily a state will be reached in which the refrigerant circulates stably and bubbles disappear, at which time the ultrasonic wave receiver 2 will be capable of receiving the ultrasonic waves.
  • a configuration may be adopted in which, e.g., in a state where the refrigeration device or air conditioning device has been continuously operating for at least a prescribed period of time, when the ultrasonic wave transmitter 1 has continued transmitting the ultrasonic waves within the prescribed period of time and the ultrasonic wave receiver 2 has not received any ultrasonic waves transmitted by the ultrasonic wave transmitter 1 , the ultrasonic wave reception determination unit 3 determines that the ultrasonic wave receiver 2 has not received the ultrasonic waves transmitted by the ultrasonic wave transmitter 1 and outputs a signal to the leak reporting unit 4 .
  • the leak reporting unit 4 is configured so as to be capable of issuing a visible or audible warning and creating awareness of a leak; specifically, the leak reporting unit 4 is configured so as to illuminate a lamp or display a message on a screen to create awareness of the occurrence of a leak, or activate an alarm, when a signal is received from the ultrasonic wave reception determination unit 3 .
  • the ultrasonic wave reception determination unit 3 when the ultrasonic wave reception determination unit 3 has determined that ultrasonic waves are not being transmitted and received normally between the ultrasonic wave transmitter 1 and the ultrasonic wave receiver 2 , the ultrasonic wave reception determination unit 3 outputs a signal to the leak reporting unit 4 .
  • a configuration may be adopted in which, for example, when the ultrasonic wave reception determination unit 3 has determined that ultrasonic waves are being transmitted and received normally between the ultrasonic wave transmitter 1 and the ultrasonic wave receiver 2 , the ultrasonic wave reception determination unit 3 outputs, to the leak reporting unit 4 , an output signal different from that outputted when it is determined that ultrasonic waves are not being transmitted and received normally between the ultrasonic wave transmitter 1 and the ultrasonic wave receiver 2 .
  • the leak reporting unit 4 reports, in accordance with the type of signal transmitted from the ultrasonic wave reception determination unit 3 , whether or not ultrasonic waves are being transmitted and received normally.
  • a data storage unit 9 for converting an output signal from the ultrasonic wave reception determination unit 3 or the leak reporting unit 4 into data and automatically storing the data.
  • a configuration is adopted in which a PC is used as the data recording unit 9 , and data measured at periodic intervals is stored in the PC and managed in file format.
  • a configuration is adopted in which measurement data is stored in the data recording unit 9 and is, e.g., converted to numerical values or plotted on a graph so that the measurement data can be outputted (made visible), whereby the periodically acquired measurement data can be used as a record of simple and periodic inspections.
  • a configuration may be adopted in which, e.g., a bubble separation device is provided at a position in the refrigeration cycle downstream from a condenser 6 and upstream from the ultrasonic wave receiver 2 (and the ultrasonic wave transmitter 1 ), the bubble separation device being configured to separate bubbles from the liquid in a normal state, and leave only bubbles generated when a leak occurs.
  • a configuration may be adopted in which, in the normal state, the liquefied refrigerant having no bubbles circulates between the ultrasonic wave transmitter 1 and the ultrasonic wave receiver 2 , and when a leak has occurred, transmission and reception are prevented by the circulation of refrigerant in which bubbles are entrained.
  • the present invention is in no way limited to the present example.
  • the specific configuration of the configuring elements can be designed as appropriate.

Landscapes

  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Thermal Sciences (AREA)
  • Acoustics & Sound (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Analytical Chemistry (AREA)
  • Pathology (AREA)
  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • Immunology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Business, Economics & Management (AREA)
  • Emergency Management (AREA)
  • Electromagnetism (AREA)
  • Fluid Mechanics (AREA)
  • Examining Or Testing Airtightness (AREA)
  • Air Conditioning Control Device (AREA)
  • Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)

Abstract

The purpose of the present invention is to propose a device for detecting refrigerant leaks in a refrigeration cycle. The device can be applied irrespective of whether a liquid-receiving tank is present, has a simple configuration, and can be installed easily and inexpensively as a retrofit. Moreover, the device is configured so as to detect the presence of leaks without stopping operation of the equipment, and is innovative and of exceptional utility such that there is no decrease in the equipment operation rate as caused by detection of leaks. Provided is a device for detecting refrigerant leaks in a refrigeration cycle, the device comprising an ultrasonic wave transmitter 1 for transmitting ultrasonic waves having a prescribed frequency, an ultrasonic wave receiver 2 for receiving the ultrasonic waves transmitted by the ultrasonic wave transmitter 1, an ultrasonic wave reception determination unit 3 for determining whether the ultrasonic wave receiver 2 has received the ultrasonic waves transmitted by the ultrasonic wave transmitter 1, and a leak reporting unit 4 for externally reporting a leak event when the ultrasonic wave reception determination unit 3 has determined that the ultrasonic wave receiver 2 has not received the ultrasonic waves transmitted by the ultrasonic wave transmitter 1.

Description

    CROSS REFERENCE TO RELATED APPLICATIONS
  • This is a National Stage of International Application No. PCT/JP2016/054305 filed Feb. 15, 2016, claiming priority based on Japanese Patent Application No. 2015-221463 filed Nov. 11, 2015, the contents of all of which are incorporated herein by reference in their entirety.
  • TECHNICAL FIELD
  • The present invention relates to a device for detecting a refrigerant leak in a refrigeration cycle, the device detecting the presence of a leak of refrigerant that is circulated through a refrigeration cycle in a refrigeration device or air conditioning device.
  • BACKGROUND ART
  • In the prior art, a device for detecting a leak (referred to below as a “conventional example”) through management of the level of a liquid surface in which there is used a float such as is shown in patent document 1 is provided as a device for detecting a leak in a refrigeration cycle used in refrigeration equipment, etc.
  • In this conventional example, a float provided with a magnet that rises and falls in accordance with the level of a liquid surface and a guide provided on the inner side of the float with a reed switch that guides the float are provided within a liquid-receiving tank or within auxiliary tanks disposed in a row arrangement with respect to the liquid-receiving tank in a state of communication therewith, whereby it is detected whether the level of the liquid surface is within a preset normal liquid-surface level range, and a refrigerant leak is promptly detected.
  • PRIOR ART DOCUMENTS Patent Documents
  • [Patent Document 1] JP-A 10-103820
  • DISCLOSURE OF THE INVENTION Problem to be Solved
  • However, in the conventional example, when the presence of a leak is being confirmed, all of the refrigerant circulating through the refrigeration cycle must be recovered within the liquid-receiving tank by pumping down; therefore, it is necessary to stop the operation of the equipment.
  • Accordingly, a problem is presented in that raising the frequency of leak confirmation reduces the operation rate of the equipment. An additional problem is presented in that when operation of the equipment is prioritized, prompt discovery of leaks becomes more difficult.
  • In addition, when the presence of a leak is detected by the level of a liquid surface as in the conventional example, problems are presented in that, inter alia, disposing the auxiliary tanks in a row arrangement, providing a float provided with a magnet that rises and falls in accordance with the level of the liquid surface within the auxiliary tanks, and additionally providing a reed switch for detecting the position of the float within the auxiliary tanks, as described above, complicates the device configuration, makes it impossible to easily install the device, creates additional costs, and furthermore makes management of the device as a retrofit difficult because the refrigerant liquid level is typically set as a management reference value at initial installation when no leaks have occurred.
  • Furthermore, in the conventional example, the presence of leaks is detected through fluctuations in the liquid surface of refrigerant within the liquid-receiving tank, as described above; therefore, the conventional example cannot be applied to refrigeration cycles having no liquid-receiving tank.
  • The present invention was contrived in view of the current state of such devices for detecting refrigerant leaks in refrigeration cycles, it being an object of the present invention to propose a device for detecting a refrigerant leak in a refrigeration cycle that is innovative and of exceptional utility such that there is no decrease in the equipment operation rate as caused by detection of leaks. The device can be applied irrespective of whether a liquid-receiving tank is present, has a simple configuration, and can be installed easily and inexpensively as a retrofit. Moreover, the device is configured so as to detect the presence of leaks without stopping operation of the equipment.
  • Means for Solving the Problem
  • The main points of the present invention are described below with reference to the attached drawings.
  • The present invention relates to a device for detecting a refrigerant leak in a refrigeration cycle, the device detecting the presence of a leak of refrigerant that is circulated through a refrigeration cycle in a refrigeration device or air conditioning device, wherein the device for detecting a refrigerant leak in a refrigeration cycle is characterized by comprising: an ultrasonic wave transmitter 1 for transmitting ultrasonic waves having a frequency which is 3 MHz or less and at which propagation is blocked by the presence of bubbles, the ultrasonic wave transmitter being provided to the outer surface of a piping unit 5 by which a condenser 6 and an expansion valve 7 in the refrigeration cycle are connected and moreover being provided at a position downstream from the condenser 6 and upstream from the expansion valve 7; an ultrasonic wave receiver 2 for receiving the ultrasonic waves transmitted by the ultrasonic wave transmitter 1, the ultrasonic wave receiver 2 being provided to the piping unit 5 in a state of mutual opposition with the ultrasonic wave transmitter 1; an ultrasonic wave reception determination unit 3 for receiving a signal from the ultrasonic wave transmitter 1 indicating that ultrasonic waves have been transmitted and receiving a signal from the ultrasonic wave receiver 2 indicating that the ultrasonic waves transmitted by the ultrasonic wave transmitter 1 have been received, determining that transmission and reception of ultrasonic waves between the ultrasonic wave transmitter 1 and the ultrasonic wave receiver 2 are not being carried out normally if no signal can be received from the ultrasonic wave receiver 2 to indicate that the ultrasonic waves transmitted by the ultrasonic wave transmitter 1 have been received irrespective of whether a signal has been received from the ultrasonic wave transmitter 1 indicating that ultrasonic waves have been transmitted, and outputting a signal; and a leak reporting unit 4 for receiving a signal outputted by the ultrasonic wave reception determination unit 3 when the ultrasonic wave reception determination unit 3 has determined that transmission and reception of ultrasonic waves between the ultrasonic wave transmitter 1 and the ultrasonic wave receiver 2 are not being carried out normally, and externally reporting a leak event; the device for detecting a refrigerant leak in a refrigeration cycle being configured such that in a state in which the refrigerant is circulated within the refrigeration cycle, the ultrasonic wave reception determination unit 3 outputs a signal to the leak reporting unit 4 when a state arises in which propagation of the ultrasonic waves transmitted by the ultrasonic wave transmitter 1 to the ultrasonic waves receiver 2 is blocked due to bubbles generated by a leak passing between the ultrasonic wave transmitter 1 and the ultrasonic wave receiver 2, and when a state arises in which no signal can be received from the ultrasonic wave receiver 2 to indicate that the ultrasonic waves transmitted by the ultrasonic wave transmitter 1 have been received irrespective of whether a signal has been received from the ultrasonic wave transmitter 1 indicating that ultrasonic waves have been transmitted, and the leak reporting unit 4 externally reports a leak event.
  • In addition, the present invention relates to the device for detecting a refrigerant leak in a refrigeration cycle according to the first aspect, further characterized by being configured such that in cases where a compressor 8 in the refrigeration cycle is an inverter-controlled-type compressor, in a state in which the refrigeration device or air conditioning device has been continuously operating for at least a prescribed period of time, when the ultrasonic wave transmitter 1 has continued transmitting the ultrasonic waves within the prescribed period of time and the ultrasonic wave receiver 2 has not received within the prescribed period of time any ultrasonic waves transmitted by the ultrasonic wave transmitter 1, the ultrasonic wave reception determination unit determines 3 that the ultrasonic wave receiver 2 has not received the ultrasonic waves transmitted by the ultrasonic wave transmitter 1 and the leak reporting unit 4 externally reports a leak event.
  • In addition, the present invention relates to the device for detecting a refrigerant leak in a refrigeration cycle according to the first aspect, further characterized by being provided with a data recording unit 9 for automatically storing data outputted from the ultrasonic wave reception determination unit 3 or the leak reporting unit 4.
  • In addition, the present invention relates to the device for detecting a refrigerant leak in a refrigeration cycle according to the fifth aspect, further characterized by being provided with a data recording unit 9 for automatically storing data outputted from the ultrasonic wave reception determination unit 3 or the leak reporting unit 4.
  • In addition, the present invention relates to the device for detecting a refrigerant leak in a refrigeration cycle according to any one of the first, fifth, sixth, and seventh aspects, further characterized by being configured such that a bubble separation device is provided at a position in the refrigeration cycle downstream from a condenser 6 and upstream from the ultrasonic wave receiver 2.
  • Effect of the Invention
  • Due to being configured as described above, the present invention can be applied (can be attached) irrespective of whether a liquid-receiving tank or auxiliary tanks that communicate with the liquid-receiving tank are present, and enables detection of refrigerant leaks in a refrigeration cycle.
  • The present invention is, additionally, a device for detecting a refrigerant leak in a refrigeration cycle, the device having a simple configuration, being capable of being installed easily and inexpensively, and having exceptional utility such that the device can be easily installed even on preexisting equipment.
  • The present invention is, additionally, a device for detecting a refrigerant leak in a refrigeration cycle that is innovative and of exceptional utility such that there is no decrease in the equipment operation rate as caused by detection of leaks because the presence of leaks is detected when the equipment is in operation.
  • Specifically, according to the present invention, the presence of leaks is not determined by pumping down the refrigeration cycle, briefly recovering the refrigerant in the refrigeration cycle in the liquid-receiving tank, and detecting the amount of recovered refrigerant (the height of the liquid surface of the refrigerant); rather, a very simple operation is carried out for merely determining whether ultrasonic waves can be transmitted and received to determine whether bubbles are being generated in the refrigerant circulating through the refrigeration cycle. Therefore, the device for detecting a refrigerant leak in a refrigeration cycle is not an inefficient device that stops operation of the individual parts of the refrigeration cycle or that allows leaks to be detected only at the timing of a periodic pumping down, but rather is innovative and of highly exceptional utility such that leaks can be detected at any time when the equipment is in operation.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • FIG. 1 is a schematic view of a usage state of the present embodiment; and
  • FIG. 2 is a schematic view of a usage state (in another example) of the present embodiment.
  • BEST MODE FOR CARRYING OUT THE INVENTION
  • Preferred embodiments of the present invention are briefly described below with reference to the diagrams while indicating the action of the present invention.
  • In the prior art, ultrasonic flow meters are used in order to measure the flow rate of refrigerant circulating through refrigeration cycles.
  • Ultrasonic flow meters are broadly classified as time transit flow meters and Doppler shift flow meters. In time transit flow meters, ultrasonic waves propagate through a refrigerant (fluid) within piping, the fluid speed of the circulating refrigerant is determined using the difference in propagation time when the ultrasonic waves propagate in both the upstream and downstream directions of the piping, and the flow rate is calculated from the piping cross-sectional area.
  • However, time transit ultrasonic flow meters present a drawback in that when bubbles are present in the path over which the ultrasonic waves propagate, propagation of the ultrasonic waves is blocked by the bubbles and measurement becomes impossible.
  • The inventors utilized the drawback that measurement by ultrasonic flow meters is made impossible due to bubbles to perfect the present invention.
  • Specifically, the refrigerant circulating within the refrigeration cycle is a liquid refrigerant (referred to as “liquefied refrigerant” below) obtained by having a gas compressed by a compressor 8 cooled in a condenser 6. The liquefied refrigerant is circulated through the refrigeration cycle in a completely condensed state (stable state), with no generation of bubbles. Therefore, when ultrasonic waves are transmitted or received between an ultrasonic wave transmitter 1 and an ultrasonic wave receiver 2 via the liquefied refrigerant in which no bubbles have been generated, propagation of the ultrasonic waves transmitted by the ultrasonic wave transmitter 1 will not be blocked partway therealong, and therefore the ultrasonic waves will propagate through the refrigerant and then be received by the ultrasonic wave receiver 2 without problem.
  • However, when a leak occurs in the refrigeration cycle, the quantity of refrigerant decreases, and bubbles (uncondensed gas) are generated within the condensed liquefied refrigerant. When ultrasonic waves are transmitted or received between the ultrasonic wave transmitter 1 and the ultrasonic wave receiver 2 via the liquefied refrigerant in which bubbles have been generated, propagation of the ultrasonic waves transmitted by the ultrasonic wave transmitter 1 will be blocked partway therealong, and therefore the ultrasonic waves will not be received by the ultrasonic wave receiver 2.
  • According to the present invention, ultrasonic waves are transmitted and received between an ultrasonic wave transmitter 1 and an ultrasonic wave receiver 2 via refrigerant (liquefied refrigerant) circulating through a refrigeration cycle, and it is determined whether a leak of refrigerant has occurred in the refrigeration cycle on the basis of whether the ultrasonic wave receiver 2 has received the ultrasonic waves transmitted by the ultrasonic wave transmitter 1.
  • Specifically, according to the present invention, in a state in which a refrigeration device or air conditioning device is operating and refrigerant is circulating through a refrigeration cycle; i.e., during normal operation, ultrasonic waves are transmitted and received between the ultrasonic wave transmitter 1 and the ultrasonic wave receiver 2, which are provided, in a state of mutual opposition, to a piping unit 5 through which the liquefied refrigerant circulates, and it is determined whether the ultrasonic waves are being transmitted and received normally; i.e., whether the ultrasonic wave receiver 2 has received the ultrasonic waves transmitted by the ultrasonic wave transmitter 1.
  • According to the present invention, an ultrasonic wave reception determination unit 3 determines whether the ultrasonic wave receiver 2 has received the ultrasonic waves transmitted by the ultrasonic wave transmitter 1, and a leak reporting unit 4 externally reports a leak event when the ultrasonic wave reception determination unit 3 has determined that the ultrasonic wave receiver 2 has not received the ultrasonic waves transmitted by the ultrasonic wave transmitter 1.
  • Thus, the present invention provides a device for detecting a refrigerant leak in a refrigeration cycle, the device having a very simple configuration, being capable of easily detecting the presence of a leak of refrigerant in a refrigeration cycle, and moreover being innovative and of exceptional utility so as to be capable of detecting leaks without stopping operation of the equipment and without reducing the equipment operation rate because the presence of leaks is determined when the equipment is in operation.
  • Examples
  • Specific examples of the present invention are described below with reference to the diagrams.
  • The present example provides a device for detecting a refrigerant leak in a refrigeration cycle, the device detecting the presence of a leak of refrigerant that circulates through a refrigeration cycle in a refrigeration device or air conditioning device, wherein the device for detecting a refrigerant leak in a refrigeration cycle comprises an ultrasonic wave transmitter 1 for transmitting ultrasonic waves having a prescribed frequency, an ultrasonic wave receiver 2 for receiving ultrasonic waves transmitted by the ultrasonic wave transmitter 1, an ultrasonic wave reception determination unit 3 for determining whether the ultrasonic wave receiver 2 has received the ultrasonic waves transmitted by the ultrasonic wave transmitter 1, and a leak reporting unit 4 for externally reporting a leak event when the ultrasonic wave reception determination unit 3 has determined that the ultrasonic wave receiver 2 has not received the ultrasonic waves transmitted by the ultrasonic wave transmitter 1; a configuration being adopted such that the ultrasonic wave transmitter 1 and the ultrasonic wave receiver 2 are provided, in a state of mutual opposition, to the outer surface of a piping unit 5 through which the refrigerant circulates, and such that in a state in which the refrigerant is circulating between the mutually opposed ultrasonic wave transmitter 1 and ultrasonic wave receiver 2, the ultrasonic waves are transmitted from the ultrasonic wave transmitter 1 toward the ultrasonic wave receiver 2, the ultrasonic wave reception determination unit 3 determines whether the ultrasonic wave receiver 2 has received the ultrasonic waves transmitted by the ultrasonic wave transmitter 1, and the leak reporting unit 4 externally reports a leak event when the ultrasonic wave reception determination unit 3 has determined that the ultrasonic wave receiver 2 has not received the ultrasonic waves transmitted by the ultrasonic wave transmitter 1.
  • The configuring elements of the present example are described in detail below.
  • Each of the ultrasonic wave transmitter 1 and the ultrasonic wave receiver 2 in the present example employs a clamp-on-type configuration, and these elements are provided, in a state of mutual opposition, to the surface of a piping unit 5 at a position in the refrigeration cycle downstream from a condenser 6 so as to sandwich the piping unit 5.
  • An air conditioner or other air conditioning device typically comprises both a cooling function and a heating function in a single machine, such that the direction in which a refrigerant circulates is switched by a four-way valve 10 provided within the refrigeration cycle to thereby switch between cooling and heating. In such a case, the positions at which the ultrasonic wave transmitter 1 and the ultrasonic wave receiver 2 are attached are different for when cooling is performed and when heating is performed. Therefore, the ultrasonic wave transmitter 1 and the ultrasonic wave receiver 2 may be configured to be provided at prescribed positions during cooling and during heating; specifically, during cooling, an outdoor unit functions as the condenser 6, and thus the ultrasonic wave transmitter 1 and the ultrasonic wave receiver 2 may be provided near the outlet of the outdoor unit, but during heating, an indoor unit functions as the condenser 6, and thus the ultrasonic wave transmitter 1 and the ultrasonic wave receiver 2 may be provided near the outlet of the indoor unit.
  • The ultrasonic wave transmitter 1 is configured such that the frequency of an oscillator is set to 3 MHz or less, and more specifically to 1 MHz or less (1 MHz in the present example). In the present example, a configuration was adopted in which generic, commercially available ultrasonic wave sensors (Kaijo Sonic Corp., model: SLT-12) were employed as the ultrasonic wave transmitter 1 and the ultrasonic wave receiver 2.
  • The ultrasonic wave reception determination unit 3 is connected to the ultrasonic wave transmitter 1 and the ultrasonic wave receiver 2. Upon receiving a signal from the ultrasonic wave transmitter 1 indicating that ultrasonic waves are being transmitted and receiving a signal from the ultrasonic wave receiver 2 indicating that the ultrasonic waves transmitted by the ultrasonic wave transmitter 1 have been received, the ultrasonic wave reception determination unit 3 determines that ultrasonic waves are being transmitted and received normally between the ultrasonic wave transmitter 1 and the ultrasonic wave receiver 2. When no signal can be received from the ultrasonic wave receiver 2 to indicate that the ultrasonic waves transmitted by the ultrasonic wave transmitter 1 have been received, irrespective of whether a signal is received from the ultrasonic wave transmitter 1 indicating that ultrasonic waves are being transmitted, the ultrasonic wave reception determination unit 3 determines that ultrasonic waves are not being transmitted and received normally between the ultrasonic wave transmitter 1 and the ultrasonic wave receiver 2. The ultrasonic wave reception determination unit 3 outputs a signal to the leak reporting unit 4 when it is determined that ultrasonic waves are not being transmitted and received normally between the ultrasonic wave transmitter 1 and the ultrasonic wave receiver 2.
  • At present, compressors 8 in refrigeration cycles often are inverter-controlled-type compressors. In refrigeration cycles configured in this manner, the flow of refrigerant circulating through the refrigeration cycle frequently changes, whereby bubbles are generated in the circulating refrigerant even when no leaks have occurred. However, in cases where the equipment is continuously operating for a long period of time; e.g., 24 hours, and as long as no leaks occur, then necessarily a state will be reached in which the refrigerant circulates stably and bubbles disappear, at which time the ultrasonic wave receiver 2 will be capable of receiving the ultrasonic waves. Therefore, a configuration may be adopted in which, e.g., in a state where the refrigeration device or air conditioning device has been continuously operating for at least a prescribed period of time, when the ultrasonic wave transmitter 1 has continued transmitting the ultrasonic waves within the prescribed period of time and the ultrasonic wave receiver 2 has not received any ultrasonic waves transmitted by the ultrasonic wave transmitter 1, the ultrasonic wave reception determination unit 3 determines that the ultrasonic wave receiver 2 has not received the ultrasonic waves transmitted by the ultrasonic wave transmitter 1 and outputs a signal to the leak reporting unit 4.
  • The leak reporting unit 4 is configured so as to be capable of issuing a visible or audible warning and creating awareness of a leak; specifically, the leak reporting unit 4 is configured so as to illuminate a lamp or display a message on a screen to create awareness of the occurrence of a leak, or activate an alarm, when a signal is received from the ultrasonic wave reception determination unit 3.
  • In the present example, a configuration is adopted in which when the ultrasonic wave reception determination unit 3 has determined that ultrasonic waves are not being transmitted and received normally between the ultrasonic wave transmitter 1 and the ultrasonic wave receiver 2, the ultrasonic wave reception determination unit 3 outputs a signal to the leak reporting unit 4. However, a configuration may be adopted in which, for example, when the ultrasonic wave reception determination unit 3 has determined that ultrasonic waves are being transmitted and received normally between the ultrasonic wave transmitter 1 and the ultrasonic wave receiver 2, the ultrasonic wave reception determination unit 3 outputs, to the leak reporting unit 4, an output signal different from that outputted when it is determined that ultrasonic waves are not being transmitted and received normally between the ultrasonic wave transmitter 1 and the ultrasonic wave receiver 2. Moreover, a configuration may be adopted in which the leak reporting unit 4 reports, in accordance with the type of signal transmitted from the ultrasonic wave reception determination unit 3, whether or not ultrasonic waves are being transmitted and received normally.
  • In the present example, there is also provided a data storage unit 9 for converting an output signal from the ultrasonic wave reception determination unit 3 or the leak reporting unit 4 into data and automatically storing the data.
  • Specifically, in the present example, a configuration is adopted in which a PC is used as the data recording unit 9, and data measured at periodic intervals is stored in the PC and managed in file format. Specifically, a configuration is adopted in which measurement data is stored in the data recording unit 9 and is, e.g., converted to numerical values or plotted on a graph so that the measurement data can be outputted (made visible), whereby the periodically acquired measurement data can be used as a record of simple and periodic inspections.
  • In the prior art, typically, when a mixed refrigerant containing HFCs or the like is used as the refrigerant in a refrigeration cycle, not only is it difficult to achieve complete liquification of the mixed refrigerant in the condenser 6, but in normal circumstances the mixed refrigerant circulates through the refrigeration cycle with many bubbles present therein due to being deliberately pumped to an expansion valve 7 as a freeze-prevention measure; therefore, bubbles will always make it impossible for ultrasonic waves to be transmitted and received normally between the ultrasonic wave transmitter 1 and the ultrasonic wave receiver 2, even if no leaks have occurred. Accordingly, in cases where a mixed refrigerant is used, a configuration may be adopted in which, e.g., a bubble separation device is provided at a position in the refrigeration cycle downstream from a condenser 6 and upstream from the ultrasonic wave receiver 2 (and the ultrasonic wave transmitter 1), the bubble separation device being configured to separate bubbles from the liquid in a normal state, and leave only bubbles generated when a leak occurs. Moreover, a configuration may be adopted in which, in the normal state, the liquefied refrigerant having no bubbles circulates between the ultrasonic wave transmitter 1 and the ultrasonic wave receiver 2, and when a leak has occurred, transmission and reception are prevented by the circulation of refrigerant in which bubbles are entrained.
  • The present invention is in no way limited to the present example. The specific configuration of the configuring elements can be designed as appropriate.

Claims (10)

1. A device for detecting a refrigerant leak in a refrigeration cycle, the device detecting the presence of a leak of refrigerant that is circulated through a refrigeration cycle in a refrigeration device or air conditioning device, wherein the device for detecting a refrigerant leak in a refrigeration cycle is characterized by comprising: an ultrasonic wave transmitter for transmitting ultrasonic waves having a frequency which is 3 MHz or less and at which propagation is blocked by the presence of bubbles, the ultrasonic wave transmitter being provided to the outer surface of a piping unit by which a condenser and an expansion valve in the refrigeration cycle are connected and moreover being provided at a position downstream from the condenser and upstream from the expansion valve; an ultrasonic wave receiver for receiving the ultrasonic waves transmitted by the ultrasonic wave transmitter, an ultrasonic wave reception determination unit for receiving a signal from the ultrasonic wave transmitter indicating that ultrasonic waves have been transmitted and receiving a signal from the ultrasonic wave receiver indicating that the ultrasonic waves transmitted by the ultrasonic wave transmitter have been received, determining that transmission and reception of ultrasonic waves between the ultrasonic wave transmitter and the ultrasonic wave receiver are not being carried out normally if no signal can be received from the ultrasonic wave receiver to indicate that the ultrasonic waves transmitted by the ultrasonic wave transmitter have been received irrespective of whether a signal has been received from the ultrasonic wave transmitter indicating that ultrasonic waves have been transmitted, and outputting a signal; and a leak reporting unit for receiving a signal outputted by the ultrasonic wave reception determination unit when the ultrasonic wave reception determination unit has determined that transmission and reception of ultrasonic waves between the ultrasonic wave transmitter and the ultrasonic wave receiver are not being carried out normally, and externally reporting a leak event; the device for detecting a refrigerant leak in a refrigeration cycle being configured such that in a state in which the refrigerant is circulated within the refrigeration cycle, the ultrasonic wave reception determination unit outputs a signal to the leak reporting unit when a state arises in which propagation of the ultrasonic waves transmitted by the ultrasonic wave transmitter to the ultrasonic waves receiver is blocked due to bubbles generated by a leak passing between the ultrasonic wave transmitter and the ultrasonic wave receiver, and when a state arises in which no signal can be received from the ultrasonic wave receiver to indicate that the ultrasonic waves transmitted by the ultrasonic wave transmitter have been received irrespective of whether a signal has been received from the ultrasonic wave transmitter indicating that ultrasonic waves have been transmitted, and the leak reporting unit externally reports a leak event.
2-4. (canceled)
5. The device for detecting a refrigerant leak in a refrigeration cycle according to claim 1, further characterized by being configured such that in cases where a compressor in the refrigeration cycle is an inverter-controlled-type compressor, in a state in which the refrigeration device or air conditioning device has been continuously operating for at least a prescribed period of time, when the ultrasonic wave transmitter has continued transmitting the ultrasonic waves within the prescribed period of time and the ultrasonic wave receiver has not received within the prescribed period of time any ultrasonic waves transmitted by the ultrasonic wave transmitter, the ultrasonic wave reception determination unit determines that the ultrasonic wave receiver has not received the ultrasonic waves transmitted by the ultrasonic wave transmitter and the leak reporting unit externally reports a leak event.
6. The device for detecting a refrigerant leak in a refrigeration cycle according to claim 1, further characterized by being provided with a data recording unit for automatically storing data outputted from the ultrasonic wave reception determination unit or the leak reporting unit.
7. The device for detecting a refrigerant leak in a refrigeration cycle according to claim 5, further characterized by being provided with a data recording unit for automatically storing data outputted from the ultrasonic wave reception determination unit or the leak reporting unit.
8. The device for detecting a refrigerant leak in a refrigeration cycle according to claim 1, further characterized by being configured such that a bubble separation device is provided at a position in the refrigeration cycle downstream from a condenser and upstream from the ultrasonic wave receiver.
9-11. (canceled)
12. The device for detecting a refrigerant leak in a refrigeration cycle according to claim 5, further characterized by being configured such that a bubble separation device is provided at a position in the refrigeration cycle downstream from a condenser and upstream from the ultrasonic wave receiver.
13. The device for detecting a refrigerant leak in a refrigeration cycle according to claim 6, further characterized by being configured such that a bubble separation device is provided at a position in the refrigeration cycle downstream from a condenser and upstream from the ultrasonic wave receiver.
14. The device for detecting a refrigerant leak in a refrigeration cycle according to claim 7, further characterized by being configured such that a bubble separation device is provided at a position in the refrigeration cycle downstream from a condenser and upstream from the ultrasonic wave receiver.
US15/748,715 2015-11-11 2016-02-15 Device for detecting refrigerant leak in refrigeration cycle Active US11150156B2 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
JP2015-221463 2015-11-11
JP2015221463A JP6212529B2 (en) 2015-11-11 2015-11-11 Refrigerant leak detection device in refrigeration cycle
JPJP2015-221463 2015-11-11
PCT/JP2016/054305 WO2017081872A1 (en) 2015-11-11 2016-02-15 Device for detecting refrigerant leakage in refrigeration cycle

Publications (2)

Publication Number Publication Date
US20190011325A1 true US20190011325A1 (en) 2019-01-10
US11150156B2 US11150156B2 (en) 2021-10-19

Family

ID=58694954

Family Applications (1)

Application Number Title Priority Date Filing Date
US15/748,715 Active US11150156B2 (en) 2015-11-11 2016-02-15 Device for detecting refrigerant leak in refrigeration cycle

Country Status (6)

Country Link
US (1) US11150156B2 (en)
EP (1) EP3376139B1 (en)
JP (1) JP6212529B2 (en)
CN (1) CN107923683B (en)
TW (1) TWI680286B (en)
WO (1) WO2017081872A1 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102019118909A1 (en) * 2019-07-12 2021-01-14 Vaillant Gmbh Method and device for the detection and evaluation of bubbles in a liquid in a circuit, in particular in a heat pump system
US11231198B2 (en) * 2019-09-05 2022-01-25 Trane International Inc. Systems and methods for refrigerant leak detection in a climate control system

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6475647B2 (en) * 2016-01-30 2019-02-27 株式会社 ナンバ Refrigerant leak detection device in refrigeration cycle
CN110043810A (en) * 2019-05-23 2019-07-23 山东省科学院激光研究所 Detection method, the packaging method of sensor and sensor of defect of pipeline
DE102019125070B4 (en) * 2019-09-18 2022-10-06 Ford Global Technologies, Llc Method for controlling a refrigeration circuit, refrigeration circuit, thermal management system and vehicle
CN110567178A (en) * 2019-09-18 2019-12-13 中国人民武装警察部队工程大学 Water-cooled water chilling unit with intake early warning shutdown function
DE102019125072B4 (en) * 2019-09-18 2021-11-11 Ford Global Technologies, Llc Refrigeration cycle and vehicle
TWI815020B (en) * 2020-06-29 2023-09-11 威光自動化科技股份有限公司 Method of sensing leaking gas
CN114354087A (en) * 2021-12-18 2022-04-15 上海马勒热系统有限公司 Four-process condenser ultrasonic internal leakage detection method

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11230648A (en) * 1998-02-13 1999-08-27 Matsushita Electric Ind Co Ltd Refrigerant leakage alarm for freezing apparatus using combustible refrigerant
JP2000320937A (en) * 1999-05-11 2000-11-24 Fuji Electric Co Ltd Refrigerant leak detecting device
US20120167668A1 (en) * 2010-12-30 2012-07-05 American Power Conversion Corporation Systems and methods for detecting leaks

Family Cites Families (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ES2018143A4 (en) * 1987-11-30 1991-04-01 Kent-Moore Corp LEAK DETECTOR IN MANUAL ULTRASONIC COOLANT.
JPH0452472A (en) * 1990-06-19 1992-02-20 Mitsubishi Heavy Ind Ltd Trouble display device for refrigerator
JPH06241528A (en) * 1993-02-18 1994-08-30 Mitsubishi Denki Bill Techno Service Kk Detecting device of abnormality of air conditioner
JPH10103820A (en) 1996-09-27 1998-04-24 Sanyo Electric Co Ltd Refrigerator
JP2000130897A (en) * 1998-10-27 2000-05-12 Hitachi Ltd Method and equipment for determining quantity of encapsulated refrigerant
JP3864264B2 (en) * 1999-09-30 2006-12-27 株式会社日立製作所 Refrigeration air conditioning compressor
JP2003014703A (en) * 2001-07-04 2003-01-15 Sanshin Denshi:Kk Ultrasonic air-bubble detector
JP2003042631A (en) * 2001-08-01 2003-02-13 Sanyo Electric Co Ltd Cooling equipment management system
US20040091076A1 (en) * 2002-11-08 2004-05-13 Pacific Gas & Electric Company Method and system for nondestructive inspection of components
JP2005041252A (en) * 2003-07-22 2005-02-17 Mitsubishi Heavy Ind Ltd Air conditioner for vehicle
JP3834030B2 (en) * 2003-12-12 2006-10-18 株式会社不二工機 Refrigerant state detection device
JP4265982B2 (en) * 2004-02-25 2009-05-20 三菱電機株式会社 Equipment diagnostic equipment, refrigeration cycle equipment, refrigeration cycle monitoring system
JP2005351771A (en) * 2004-06-10 2005-12-22 Tokyo Electric Power Co Inc:The Ultrasonic cavitation generator and doppler type ultrasonic flowmeter
JP2007322139A (en) * 2006-05-30 2007-12-13 Sumitomo Chemical Co Ltd Quantitative determination method for bubble flow rate in liquid flowing inside conduit
JP4990702B2 (en) * 2007-07-19 2012-08-01 シャープ株式会社 Refrigerant leak detection device, air conditioner, and refrigerant leak detection method
US8542124B2 (en) * 2011-07-21 2013-09-24 Axiom Technologies Inc. Acoustic leak detector
CN204373863U (en) * 2015-01-27 2015-06-03 南京新途机械设备有限公司 On-board air conditioner heat exchanger inner hexagon equipment

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11230648A (en) * 1998-02-13 1999-08-27 Matsushita Electric Ind Co Ltd Refrigerant leakage alarm for freezing apparatus using combustible refrigerant
JP2000320937A (en) * 1999-05-11 2000-11-24 Fuji Electric Co Ltd Refrigerant leak detecting device
US20120167668A1 (en) * 2010-12-30 2012-07-05 American Power Conversion Corporation Systems and methods for detecting leaks

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102019118909A1 (en) * 2019-07-12 2021-01-14 Vaillant Gmbh Method and device for the detection and evaluation of bubbles in a liquid in a circuit, in particular in a heat pump system
US11231198B2 (en) * 2019-09-05 2022-01-25 Trane International Inc. Systems and methods for refrigerant leak detection in a climate control system
US11971183B2 (en) 2019-09-05 2024-04-30 Trane International Inc. Systems and methods for refrigerant leak detection in a climate control system

Also Published As

Publication number Publication date
JP2017089983A (en) 2017-05-25
CN107923683B (en) 2020-06-16
EP3376139B1 (en) 2020-05-06
EP3376139A1 (en) 2018-09-19
US11150156B2 (en) 2021-10-19
CN107923683A (en) 2018-04-17
EP3376139A4 (en) 2019-05-22
TW201716761A (en) 2017-05-16
WO2017081872A1 (en) 2017-05-18
JP6212529B2 (en) 2017-10-11
TWI680286B (en) 2019-12-21

Similar Documents

Publication Publication Date Title
US11150156B2 (en) Device for detecting refrigerant leak in refrigeration cycle
JP2017089983A5 (en)
EP2538194A1 (en) Fluid Leak Detection System
CN101506629B (en) Flow measurement diagnostics
JP4412385B2 (en) Refrigerant leak detection method for refrigeration cycle equipment
JP2008128824A (en) Ultrasonic flow meter
EP3321644B1 (en) Fluid supply line comprising a fluid flow monitoring unit
JP2008232990A (en) Gas appliance monitoring device
JP2008225843A (en) Gas appliance monitoring device
US11525754B2 (en) Leak detection system and method
JP4946537B2 (en) Gas appliance monitoring device
US11635317B2 (en) Ultrasound flow measurement device with signal quality monitoring
JP3374365B2 (en) Gas meter
JP4765984B2 (en) Gas appliance monitoring device
CN113155323A (en) Energy meter and method for detecting heat or cold
JP5028950B2 (en) Gas shut-off device
JP2008215905A (en) Gas appliance monitoring apparatus
JP2008234541A (en) Gas appliance monitoring device
JP4258555B2 (en) Gas appliance monitoring device
JP4466638B2 (en) Gas appliance monitoring device
US20200333172A1 (en) Dual sensor vortex flowmeter
US20190383692A1 (en) Plumbing detection system
JP2008180531A (en) Distance-measuring device
JP6309864B2 (en) Gas shut-off device
JP2001330494A (en) Gas cutting-off apparatus

Legal Events

Date Code Title Description
FEPP Fee payment procedure

Free format text: ENTITY STATUS SET TO UNDISCOUNTED (ORIGINAL EVENT CODE: BIG.); ENTITY STATUS OF PATENT OWNER: SMALL ENTITY

AS Assignment

Owner name: NANBA CO., LTD., JAPAN

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:NANBA, SHUNSUKE;NANBA, SYOICHI;REEL/FRAME:045778/0306

Effective date: 20180118

FEPP Fee payment procedure

Free format text: ENTITY STATUS SET TO SMALL (ORIGINAL EVENT CODE: SMAL); ENTITY STATUS OF PATENT OWNER: SMALL ENTITY

STPP Information on status: patent application and granting procedure in general

Free format text: DOCKETED NEW CASE - READY FOR EXAMINATION

STPP Information on status: patent application and granting procedure in general

Free format text: NON FINAL ACTION MAILED

STPP Information on status: patent application and granting procedure in general

Free format text: RESPONSE TO NON-FINAL OFFICE ACTION ENTERED AND FORWARDED TO EXAMINER

STPP Information on status: patent application and granting procedure in general

Free format text: FINAL REJECTION MAILED

STPP Information on status: patent application and granting procedure in general

Free format text: ADVISORY ACTION MAILED

STPP Information on status: patent application and granting procedure in general

Free format text: DOCKETED NEW CASE - READY FOR EXAMINATION

STPP Information on status: patent application and granting procedure in general

Free format text: NON FINAL ACTION MAILED

STPP Information on status: patent application and granting procedure in general

Free format text: RESPONSE TO NON-FINAL OFFICE ACTION ENTERED AND FORWARDED TO EXAMINER

STPP Information on status: patent application and granting procedure in general

Free format text: FINAL REJECTION MAILED

STPP Information on status: patent application and granting procedure in general

Free format text: RESPONSE AFTER FINAL ACTION FORWARDED TO EXAMINER

STPP Information on status: patent application and granting procedure in general

Free format text: NOTICE OF ALLOWANCE MAILED -- APPLICATION RECEIVED IN OFFICE OF PUBLICATIONS

STPP Information on status: patent application and granting procedure in general

Free format text: PUBLICATIONS -- ISSUE FEE PAYMENT VERIFIED

STCF Information on status: patent grant

Free format text: PATENTED CASE