US20180316339A1

US20180316339A1 - High-resolution fet vds zero-volt-crossing timing detection scheme in a wireless power transfer system

Info

Publication number: US20180316339A1
Application number: US15/498,385
Authority: US
Inventors: Jingwei Xu; Vijayalakshmi Devarajan; Gangqiang Zhang; Angelo William Pereira
Original assignee: Texas Instruments Inc
Current assignee: Texas Instruments Inc
Priority date: 2017-04-26
Filing date: 2017-04-26
Publication date: 2018-11-01
Anticipated expiration: 2037-04-26
Also published as: EP3616321A1; EP3616321B1; CN110574291B; US10382028B2; JP2020519092A; CN110574291A; EP3616321A4; US20190013802A1; US10116294B1; WO2018200843A1; JP2024041944A

Abstract

Methods and apparatus for detecting zero-volt crossing in a field-effect transistor. A comparator compares a drain-to source voltage of the transistor to a threshold voltage. A gate voltage signal of the transistor is provided to a clock input of the comparator such that said gate voltage signal is used to latch a result of said comparison to an output of the comparator. A control function with respect to the transistor is performed based on the value of the comparator output.

Description

BACKGROUND

Zero-volt switching (ZVS) is a switching scheme wherein a field-effect transistor (FET) delivering power to a load is switched on or off only when the drain-source voltage is at or near zero volts. Zero-volt switching uses pulse width modulation (PWM), but with an additional separate phase to the PWM timing to allow for ZVS operation. Zero-volt switching enables the voltage regulator to engage in “soft switching,” thus avoiding the switching losses that are typically incurred during conventional PWM operation and timing.
Zero-volt switching can be employed in a variety of power conversion systems that require high switching frequencies at higher input voltages and voltage drops. Wireless power transfer and charging systems are an example of a technology that can benefit greatly from zero-volt switching. The Alliance For Wireless Power (A4WP) is an industry standard group that uses the principles of magnetic resonance to develop a wireless energy transfer system over distance. A4WP wireless power transfer uses directed and controlled magnetic fields to replace traditional power cords. To do this, the transmitter utilizes one or more primary windings in order to induce an even magnetic field above its surface. A receiver in the magnetic field uses a secondary winding which captures the magnetic energy and converts it back to electrical energy. In A4WP wireless power transfer, the switching frequencies are multiples of 6.78 MHz. Accurate zero-voltage crossing (ZVC) detection is the starting point for high efficiency ZVS control. With such high-frequency switching, the timing accuracy of the zero-volt switching needs to be on the order of a nanosecond. Conventional zero-voltage crossing detection methods employ very fast comparators and gate drivers that have very little delay. However, typical comparator delay is already above the aforementioned nanosecond range.

SUMMARY

Illustrative aspects of the present disclosure are directed to a control module for controlling a field-effect transistor. The control module includes a comparator and control circuitry. The comparator receives the drain-to-source voltage of the transistor and compares it to a threshold voltage. The comparator has a clock input that receives a gate voltage of the transistor, such that the received gate voltage is used to latch a result of the comparison to an output of the comparator. The control circuitry receives the comparator output and performs a control function with respect to the transistor based on the value of the comparator output.
Other illustrative aspects of the present disclosure are directed to a control module for controlling a field-effect transistor. The control module includes a drain-to-source voltage comparator, a gate-to-source voltage comparator, and at least one latching element. The drain-to-source voltage comparator receives the drain-to-source voltage (V_ds) of the transistor and compares it to a V_dsthreshold. The V_dscomparator has at least one output configured to provide a V_dsedge transition signal indicative of V_dscrossing the V_dsthreshold. The gate-to-source voltage comparator receives the gate-to-source voltage (V_gs) of the transistor and compares it to a V_gsthreshold. The V_gscomparator has at least one output configured to provide a V_gsedge transition signal indicative of V_gscrossing the V_gsthreshold. The at least one latching element has a data input, a clock input, and an output. The data input is operably coupled to receive a V_dsedge transition signal from the V_dscomparator, and the clock input is operably coupled to receive a V_gsedge transition signal from the V_gscomparator, such that the V_gsedge transition signal serves to latch the V_dsedge transition signal to the latch output.
Other illustrative aspects of the present disclosure are directed to a method of controlling a field-effect transistor. Pursuant to this illustrative method, a comparator compares a drain-to source voltage of the transistor to a threshold voltage. A gate voltage signal of the transistor is provided to a clock input of the comparator such that said gate voltage signal is used to latch a result of said comparison to an output of the comparator. A control function with respect to the transistor is performed based on the value of the comparator output.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a schematic block diagram of an illustrative wireless power transfer system.

FIG. 2 is a functional block diagram representing a comparator for use in a zero-volt switching detection circuit in accordance with illustrative embodiments of the present disclosure.

FIG. 3 is a timing diagram demonstrating timing relationships between the V_dssignal, the V_gssignal, the ON_LATE flag, and the OFF_LATE flag in accordance with illustrative embodiments of the present disclosure.

FIG. 4 is a functional block diagram representing a comparator system capable of implementing a comparator such as the comparator described with respect FIG. 2 in accordance with illustrative embodiments of the present disclosure.

FIG. 5 is a timing diagram timing showing timing relationships for various signals in a comparator system such as that shown in FIG. 4 in accordance with illustrative timing and control schemes of the present disclosure.

FIG. 6 is a flowchart representing a method of controlling a field-effect transistor in accordance with illustrative embodiments of the present disclosure.

DETAILED DESCRIPTION

Illustrative aspects of the present disclosure are directed to techniques for achieving accurate and efficient zero-volt crossing detection in a high-frequency zero-volt-switching system. For purposes of illustration, the zero-volt-crossing detection methods of the present disclosure will be described with respect to an A4WP wireless power transfer and charging system. However, it will be appreciated by those of skill in the art that aspects of the present disclosure are applicable to substantially any system that employs zero-volt switching.
FIG. 1 is a schematic block diagram of an illustrative wireless power transfer system 100. The primary side 105 of the wireless power transfer system 100 includes a primary-side control module 110, which illustratively comprises an integrated circuit controller. The primary-side control module 110 generates control signals and provides them to external switches Q1, Q2, Q3 and Q4. In the illustrative embodiment shown in FIG. 1, the switches Q1, Q2, Q4 and Q4 are metal-oxide-semiconductor field-effect transistors (MOSFETs) and the control signals provided by the primary-side control module 110 are gate-driver signals. The junction of switches Q1 and Q3 define a tank node N1, and the junction of switches Q2 and Q4 define a tank node N2. Specifically, in the illustrative embodiment of FIG. 1, tank node N1 is defined by the junction of the source of transistor Q1 and the drain of transistor Q3. Tank node N2 is defined by the junction of the source of transistor Q2 and the drain of transistor Q4. The drains of transistors Q1 and Q2 are coupled to an input voltage V_in. The sources of transistors Q3 and 04 are coupled to ground. Tank nodes N1 and N2 are coupled to a primary-side LC tank circuit comprising primary-side capacitor C_primaryand primary-side inductor L_primary. The tank node N1 is coupled to a first terminal of primary-side capacitor C_primary. The primary-side inductor L_primaryis coupled between the second terminal of capacitor C_primaryand tank node N2.
Primary-side inductor L_primaryinductively coupled across air gap M to secondary-side inductor L_secondary. On the secondary side 115 of the wireless power transfer system 100, an LC tank circuit comprising secondary-side inductor L_secondaryand secondary-side capacitor C_secondaryis coupled to tank nodes N3 and N4. The tank node N3 is coupled to a first terminal of the secondary-side inductor L_secondary. The secondary-side capacitor C_secondaryis coupled between the second terminal of inductor L_secondaryand tank node N4. A secondary-side control module 120, which in an illustrative embodiment comprises an integrated circuit controller, generates control signals and provides them to external switches Q5, Q6, Q7 and Q8 arranged in an H-bridge configuration. In illustrative embodiments, the primary-side control module 110 and the secondary-side control module 120 are part of a single integrated circuit. In the illustrative embodiment shown in FIG. 1, the switches Q5, Q6, Q7 and Q8 are MOSFETs and the control signals provided by the secondary-side control module 120 are gate-driver signals. The junction of switches Q5 and Q7 define tank node N3, and the junction of switches Q6 and Q8 define tank node N4. Specifically, in the illustrative embodiment of FIG. 1, tank node N3 is defined by the junction of the source of transistor Q5 and the drain of transistor Q7. Tank node N4 is defined by the junction of the source of transistor Q6 and the drain of transistor Q8. The sources of transistors Q7 and Q8 are coupled to ground. The drains of transistors Q5 and Q6 define an output node NO that provides an output voltage V_BRIDGE _{_} _OUT.
In illustrative embodiments, an integrated phase-locked loop (PLL) (not shown) locks onto an external high-frequency crystal oscillator (also not shown). The phase-locked loop is illustratively integrated on the same integrated circuit as the primary-side control module 110 and the secondary-side control module 120. The primary-side control module 110 includes a digital pulse-width modulation (PWM) generation state machine that works in tandem with the phase-locked loop to generate the driving waveforms that drive four gate-driver circuits in the primary-side control module 110. The four gate-driver circuits, in turn, drive the gates of the primary-side transistors Q1, Q2, Q3 and Q4 and the series LC resonant tank in order to transmit power across the air gap M. On the secondary side 115, the recovered signal captured across the resonator capacitor C_secondaryis sliced to generate the digital reference signal for the phase-locked loop. The secondary-side control module 120 includes a PWM generation state machine seeks to drive the gates of the transistors Q5, Q6, Q7 and Q8 of the secondary-side H-bridge for synchronous rectification. In order to maximize efficiency on the primary side 105 and the secondary side 115, it is important to optimize the switching times for the transistors Q1-Q8. Zero-volt switching (ZVS) is an effective means of optimizing these switching times. Precise zero-volt crossing (ZVC) detection is crucial for maximizing the efficiency of a ZVS scheme.
A zero-volt switching event determines the turn-on event of each of the primary-side transistors Q1-Q4. The turn-off edge is conveniently synced to the reference clock, which sets up the timing reference of the whole system. On the secondary side 115, the timing reference is based on the current waveform I_Pthrough the primary-side inductor L_primary. The secondary-side control module 120 performs synchronous rectification that emulates a full bridge diode rectifier. Zero-volt switching conditions are detected for both turn-on and turn-off edges of the secondary-side transistors Q5-Q8.
To illustrate aspects of switching control in accordance with the present disclosure, the operation and control of transistor Q1 will now be described. It is to be understood that this description regarding transistor Q1 also pertains to the other primary-side transistors Q2-Q4, as well as, in many respects, the secondary-side transistors Q5-Q8. The drain-to-source voltage signal V_dsof transistor Q1 is complex due to the ringing generated by the bond wires of the transistor. The additional voltage resulting from L_primary(dI_P/dt) can be greater than I_dsR_ds. A ZVS detection circuit in the primary-side control module 110 detects if the V_dsof the corresponding transistor Q1 is above or below a predetermined threshold V_TH-ds. In an illustrative embodiment, the ZVS detection circuit includes a comparator that compares V_dsto the predetermined threshold V_TH-ds. FIG. 2 is a functional block diagram representing a comparator 200 for use in such a ZVS detection circuit in accordance with illustrative aspects of the present disclosure. In illustrative embodiments, there is a comparator such as the comparator 200 of FIG. 2 corresponding to each of the external transistors Q1-Q8. Ideally, the threshold V_TH-dswould be set at 0 V. But in an illustrative embodiment, V_TH-dsis set at a value which is still reasonably close to ZVS condition, but relatively immune to parasitic effects, such as 1 V. The gate-to-source voltage V_gsof the transistor is used as a clock to latch the comparator output. The comparator 200 has two outputs which will be referred to herein as ON_LATE and OFF_LATE. The latched outputs, ON_LATE and OFF_LATE, indicate whether the switching edge is early or late relative to ZVS condition. The primary-side control module 105 uses the ON_LATE and OFF_LATE flags to adjust the timing control of the gate-driver signal provided to transistor Q1 to minimize the delay between the transistor switching time and the V_dszero-crossing time. The flags are illustratively used by the PWM state machine to generate desired switching waveforms. In illustrative embodiments, both the ON_LATE and OFF_LATE signals are averaged over multiple (for example, eight) PWM cycles to obtain the average value over a longer time period and thereby reduce noise sensitivity. It is again noted that, while this switching control scheme is described with respect to transistor Q1, the same or similar principles apply to the other primary-side transistor Q2-Q4, as well as to the secondary-side transistors Q5-Q8.
When the V_gssignal transitions from low to high, as indicated by the V_gscrossing a gate-to-source threshold voltage V_TH-gs, the result of the comparison of the V_dssignal to the drain-to-source threshold voltage V_TH-dsis latched to the ON_LATE output of the comparator 200. If the drain-to-source voltage V_dsis less than the threshold voltage when the V_gssignal goes high (thereby latching the comparator output), the ON_LATE output signal becomes (or remains) 1 (logic-high), indicating that the gate-driver signal went high (turning the transistor Q1 on) after the V_dssignal dropped to zero. Thus it can be said that the gate-driver signal turned the transistor Q1 on late. If, on the other hand, the drain-to-source voltage V_dsis still greater than the threshold voltage when the V_gssignal goes high, the ON_LATE output signal becomes (or remains) 0 (logic-low), indicating that the gate-driver signal went high before the V_dssignal dropped to zero. Note that the V_dssignal can change earlier than, or later than, the gate-driver signal switches the transistor on or off due to the effects of current driven through the LC tank circuit by the associated load. In either case, V_dswill become low before V_gsbecomes high. For maximum switching efficiency, it is desirable that the gate-driver signal (and therefore the V_gssignal) goes high and the V_dssignal goes low as close to simultaneously as possible.
When the V_gssignal transitions from high to low, the result of the comparison of the V_dssignal to the threshold voltage V_TH-dsis latched to the OFF_LATE output of the comparator 200. If the drain-to-source voltage V_dsstarts to rise and crosses the threshold voltage V_TH-dsimmediately after the V_gssignal goes low (thereby latching the comparator output), the OFF_LATE output signal becomes (or remains) 1 (logic-high), indicating that the gate-driver signal held the transistor Q1 on and kept V_dslow, otherwise the LC tank circuit would have driven V_dshigh (to its off-state voltage level). Thus it can be said that the gate-driver signal turned the transistor Q1 off late. If, on the other hand, the drain-to-source voltage V_dsdoesn't immediately rise when the V_gssignal goes low, the OFF_LATE output signal becomes 0 (logic-low), indicating that the gate-driver signal went low before the V_dssignal dropped to zero. For maximum switching efficiency, it is desirable that the gate-driver signal (and therefore the V, signal) goes low and the V_dssignal goes high as close to simultaneously as possible.
FIG. 3 is a timing diagram demonstrating illustrative timing relationships between the V_dssignal, the V_gssignal, the ON_LATE flag, and the OFF_LATE flag. For purposes of demonstrating the use of the V_gssignal to latch the V_dscomparator, the timing diagram of FIG. 3 represents an ideal system without taking into account various system delays that exist in real-world systems. Such delays will be described and accounted for later in this disclosure. As previously explained, the gate-to-source voltage V_gsis used to latch the outputs of the comparator 200. When the V_gssignal goes high, the result of the comparison of the drain-to-source voltage V_dsto the threshold voltage V_TH-dsis latched to the ON_LATE output. At a time t₁in FIG. 3, the V_gssignal goes high, by virtue of the gate-driver signal provided by the primary-side control module 110 (or, for secondary-side transistors Q5-Q8, by the secondary-side control module). As can be seen in FIG. 3, at time t₁, the drain-to-source voltage V_dshas already dropped below the comparator threshold voltage V_TH-ds, which in the illustrative embodiment of FIG. 3 is shown to be approximately 1V. Thus V_dsis less than V_TH-dsand the ON_LATE flag goes high, indicating that the gate-driver signal turned the transistor on late, i.e., after the V_dssignal has already gone low.
As mentioned above, when the V_gssignal goes low, the result of the comparison of the drain-to-source voltage V_dsto the threshold voltage V_TH-dsis latched to the OFF_LATE output. At a time t₂in FIG. 3, the V_gssignal goes low, by virtue of the gate-driver signal provided by the primary-side control module 110 (or, for secondary-side transistors Q5-Q8, by the secondary-side control module). As can be seen in FIG. 3, at time t₂, the drain-to-source voltage V_dsstarts to rise and crosses the threshold voltage V_TH-dsimmediately after the V_gssignal goes low. Thus the OFF_LATE flag goes high, indicating that the gate-driver signal turned the transistor off late.
At a time t₃in FIG. 3, the V_gssignal goes high again. As can be seen in FIG. 3, at time t₃, the drain-to-source voltage V_dsis still greater than the threshold voltage V_TH, and therefore the ON_LATE flag goes low, indicating that the gate-driver signal turned the transistor on early, i.e., before the V_dssignal has gone low. At a time t₄in FIG. 3, the V_gssignal goes low again. At time t₃, the drain-to-source voltage V_dsis still less than the threshold voltage V_TM, and therefore the OFF_LATE flag goes low, indicating that the gate-driver signal turned the transistor off early, i.e., before the V_dssignal has gone high.
In illustrative embodiments, a PWM state machine in the primary-side control module 110 uses the latched outputs from the V_dscomparators corresponding to each of the primary-side transistors Q1-Q4 to regulate control bits to the phase-locked loop. Similarly, a PWM state machine in the secondary-side control module 120 uses the latched outputs from the V_dscomparators corresponding to each of the secondary-side transistors Q5-Q8 to regulate control bits to the phase-locked loop. The PWM state machines employ control algorithms that seek to obtain locking positions for the rising and falling edges of the gate-driver waveforms. These algorithms illustratively employ an initial pulse-width value for the gate-driver waveforms. For example, in an illustrative embodiment, the hard-coded values for the initial pulse widths at the beginning of the search algorithm are set to ˜40% DC on the primary side and ˜10% DC on the secondary side. During operation, the pulse widths are then adjusted dynamically based on the values of the ON_LATE and OFF_LATE flags (illustratively averaged over multiple PWM cycles) in order to maximize the alignment of the V_dsand V_gssignals.
In an illustrative embodiment, the primary-side PWM state machine and the secondary-side PWM state machine each first seeks to lock the rising edge of the gate-driver waveform to the ON_LATE flag. This is done by successively shifting the position of the rising edge of the gate-driver signal until the ON_LATE flag changes state. In illustrative embodiments, the time period between position changes is programmable via non-volatile memory (NVM) and can be tuned based on the bandwidth requirements of the system. The PWM state machine next repeats the process for the falling edge. The PWM state machine performs this process with respect to all four external transistors (transistors Q1-Q4 for the primary-side PWM state machine and transistors Q5-Q8 for the secondary-side PWM state machine). When both the rising and falling edges for all four external transistors have attained optimal positions for zero-volt switching, the state machine toggles the edges around those positions.
FIG. 4 is a functional block diagram representing a comparator system 400 that implements a comparator such as the comparator 200 described with respect FIGS. 2 and 3 in accordance with illustrative embodiments of the present invention. The comparator system 400 implements the timing control scheme, described with respect to FIGS. 2 and 3, whereby the V_gssignal is used as a clock signal controlling the latching of the outputs of the comparator 200 (or the outputs of the comparator system 400). The comparator system 400 also accounts for some of the aforementioned timing delays present in a real-world system. As can be seen in FIG. 4, the comparator system 400 actually employs two comparators—a V_gscomparator 410 and a V_gscomparator 420. V_dscomparator 410 receives the drain-to-source voltage V_dsand compares it to the predetermined threshold V_TH-ds. As mentioned with respect to FIG. 2, ideally, the threshold V_TH-dswould be set at 0 V. But in an illustrative embodiment, V_TH-dsis set at a value, such as 1 V_gswhich is still reasonably close to ZVS condition, but relatively immune to parasitic effects. The V_dscomparator 410 has two outputs, referred to herein as RISE_P and FALL_P. The RISE_P output responds to the rising edge of the V_dssignal by going high when the V_dssignal rises above the voltage threshold V_TH-ds. The FALL_P output responds to the falling edge of the V_dssignal by going high when the V_dssignal drops below the voltage threshold V_TH-ds.
V_gscomparator 420 receives the gate-to-source voltage V_dsand compares it to a predetermined value that corresponds to the turn-on threshold voltage of the associated transistor. In an illustrative embodiment, the V_gsinput of the V_gscomparator 420 is coupled directly to the gate-up and gate-down pins of the gate-driver circuit. The Vg_scomparator 420 has two outputs, referred to herein as ON_CLK and OFF_CK. The ON_CLK output responds to the rising edge of the V_dssignal by going high when the V_gssignal rises above the voltage threshold V_TH-gs. The OFF_CLK output responds to the failing edge of the V_dssignal by going high when the V_gssignal drops below the voltage threshold V_TH-gs.
The V_dscomparator 410 and V_gscomparator 420 are both subject to an inherent amount of delay. That is, there is an inherent amount of delay between the time that the V_dssignal changes state (i.e., rises above, or drops below, the voltage threshold V_TH-ds) and the time that the corresponding V_dsoutput (RISE_P or FALL_P) changes state (i.e., goes high or goes low). Likewise, there is an inherent amount of delay between the time that the V_gssignal changes state (i.e., rises above, or drops below, the voltage threshold V_TH-gs) and the time that the corresponding V_dsoutput changes state. The amount of delay introduced by the V_dscomparator 410 and V_gscomparator 420 can vary from part to part, and also in response to process variance. The delay matching/trimming module 430 includes circuitry that accounts for and adjusts for these inherent delays. Each of the outputs of both the V_dscomparator 410 and the V_gscomparator 420 are provided to a delay element in the delay matching/trimming module 430. Specifically, the RISE_P signal is provided to delay element 435, the FALL_P signal is provided to delay element 440, the OFF_CLK signal is provided to delay element 445, and the ON_CLK signal is provided to delay element 450. Each of the delay elements 435-450 also includes a trim input (not shown) for receiving a trim value that dictates an amount of delay that is to be introduced by the corresponding delay element. These trim values can be determined during or after manufacture by various methods that can include testing. In an illustrative embodiment, the trim values are stored in non-volatile memory. In this way, the delay matching/trimming module 430 can compensate for the delays inherent in the V_dscomparator 410 and V_gscomparator 420. In illustrative embodiments, the delay matching/trimming module 430 also compensates for the delay that exists between the time that the PWM signal controlling the gate-driver circuit changes state and the time that the gate voltage changes in response thereto.
The delay matching/trimming module 430 thus produces delay-adjusted versions of the signals received from the V_dscomparator 410 and V_gscomparator 420. Specifically, delay element 435 outputs a signal referred to herein as RISE_P_DLY, delay element 440 outputs a signal referred to herein as FALL_P_DLY, delay element 445 outputs a signal referred to herein as OFF_CLK_DLY, and delay element 450 outputs a signal referred to herein as ON_CLK_DLY.
The output latches and averaging logic module 460 receives the delay-adjusted outputs of the V_dscomparator 410 and V_gscomparator 420 from the delay matching/trimming module 430. The output latches and averaging logic module 460 implements the latching of the outputs of the V_dscomparator 410 at times dictated by the rising and falling edges of the V_gssignal as represented by the outputs of the V_gscomparator 420. In the illustrative embodiment represented by FIG. 4, the latching of the ON_LATE and ON_LATE flags is implemented using two D flip- flops 465 and 470. D flip-flop 470 receives the FALL_P_DLY signal from the delay matching/trimming module 430 at its D input and receives the ON.CLK.DLY signal at its clock input. Thus, when the ON_CLK_DLY signal goes high, indicating that the gate-to-source voltage V, has gone high, the value existing at the D input, i.e., the value of the FALL_P_DLY signal, is latched to the output Q as the ON_LATE flag. This value will be a digital 1 (logic-high) if the V_dsvoltage dropped below the V_dsthreshold V_TH-dsbefore the V_gssignal rose above the V_gsthreshold V_TH-gs. In other words, ON_LATE=1 indicates that the transistor turned on “late,” i.e., after the drain-to-source voltage dropped below its threshold V_TH-ds.
D flip-flop 465 receives the RISE_P_DLY signal from the delay matching/trimming module 430 at its D input and receives the OFF.CLK.DLY signal at its clock input. Thus, when the OFF_CLK_DLY signal goes high, indicating that the gate-to-source voltage V_gshas gone low, the value existing at the D input, i.e., the value of the RISE_P_DLY signal, is latched to the output Q as the OFF_LATE flag. This value will be a digital 1 (logic-high) if the V_dsvoltage rose above the V_dsthreshold V_TH-dsbefore the V_gssignal dropped below the V_gsthreshold V_TH-gs. In other words, OFF_LATE=1 indicates that the transistor turned off “late,” i.e., after the drain-to-source voltage rose above its threshold V_TH-ds.
As explained above with respect to FIGS. 2 and 3, the PWM state machines of the primary-side control module 110 and secondary-side control module 120 use the ON_LATE and OFF_LATE flags to generate desired switching waveforms, by, for example, iteratively adjusting, based on said ON_LATE and OFF_LATE flags, the positions of the rising and failing edges of the PWM signals used to generate the gate driver signals that are provided to transistors Q1-Q8. In illustrative embodiments, the output latches and averaging logic module 460 includes averaging logic that serves to average the ON_LATE and OFF_LATE signals over multiple (for example, eight) PWM cycles to obtain the average value over a longer time period and thereby reduce noise sensitivity.
FIG. 5 is a timing diagram timing showing timing relationships for various signals in a comparator system such as comparator system 400 of FIG. 4 in accordance with illustrative timing and control schemes of the present disclosure. The timing diagram of FIG. 5 shows the PWM control signal, the gate-to-source voltage V_gs, the drain-to-source voltage V_ds, the ON_CLK signal, the ON_CLK_DLY signal, the FALL_P signal, the FALL_P_DLY signal, and the ON_LATE flag. These signals are described above with respect to FIG. 4. The PWM/V_gsplot shows both the pulse-width modulation signal PWM and the gate-to-source voltage V_gs. The PWM signal is illustratively generated by the pulse-width-modulation state machine and provided to the gate-driver circuit, which generates a gate-driver signal based on said PWM signal. The gate-to-source voltage V_gsis representative of the gate-driver signal provided to the gate of the transistor by the gate-driver circuit. At a time t₁in FIG. 5, the PWM signal goes high. After a driver delay 500, the gate-to-source voltage V_gscrosses the transistor turn on threshold V_TH-gs, which in the illustrative embodiment of FIG. 5, is 2.5V, at a time t₂. After a V_gscomparator delay 510, the ON_CLK output of the V_gscomparator 420 goes high at a time t₄in response to the V, signal crossing the V_TH-gsthreshold at time t₂. At a time t₃, the drain-to-source voltage V_dsof the transistor crosses the drain-to-source voltage threshold V_TH-ds, which in the illustrative embodiment of FIG. 5 is set at 1 V. After a V_dscomparator delay 520, the FALL_P output of the V_dscomparator 410 goes high at a time t₅in response to the V_dssignal crossing the V_TH-dsthreshold at time t₃.
As can be seen in FIG. 5, there is a delay mismatch between the V_gscomparator delay 510 and the V_dscomparator delay 520. That is, in the illustrative example of FIG. 5, the V_gscomparator 420 is subject to a longer delay than the V_dscomparator 410. The delay matching/trimming module 430 compensates for this delay mismatch by performing delay matching on the ON_CLK and FALL_P signals. Specifically, the delay elements 440 and 450 apply a delay to the FALL_P and ON_CLK signals, respectively. The amount of delay applied is defined by the trim value that is supplied to the delay elements 440 and 450. The trim values are based on the amount of delay that is inherent in each of the comparators 410 and 420 as determined, illustratively, during and after manufacture via testing and other means. The output of delay element 440, referred to as FALL_P_DLY, constitutes the delay-adjusted version of the FALL_P signal, and the output of delay element 450, referred to as ON_CLK_DLY, constitutes the delay-adjusted version of the ON_CLK signal. In accordance with the implemented delay adjustments, the FALL_P_DLY signal goes high at a time t₆and the ON_CLK_DLY signal goes high at a time t₇. The FALL_P_DLY signal is provided to the D-flip-flop 470 of the output latches and averaging logic module 460, and the ON_CLK_DLY signal is provided to the clock input of D flip-flop 470. Thus when the ON_CLK_DLY signal goes high at time t₇, the value present at the D input is latched to the Q output of the flip-flop, which provides the ON_LATE flag. Since the FALL_P_DLY signal is high at time t₇, the ON_LATE flag goes accordingly. Due to a small delay inherent in the D flip-flop 460, the ON_LATE goes high at time t₈, reflecting the fact that the V_gssignal went high, thereby turning the transistor on, late, that is, after the drain-to-source voltage V_gsdropped below the V_TH-ds.
FIG. 6 is a flowchart representing a method of controlling a field-effect transistor in accordance with illustrative embodiments of the present disclosure. At block 600, a comparator compares a drain-to source voltage of the transistor to a threshold voltage. At block 610, a gate voltage signal of the transistor is provided to a clock input of the comparator such that said gate voltage signal is used to latch a result of said comparison to an output of the comparator. At block 620, a control function with respect to the transistor is performed based on the value of the comparator output.
While some examples of a zero-volt-crossing detection scheme using a V_dscomparator that uses the gate voltage of the transistor as a clock input to latch the comparator output have been described in detail herein, it is to be understood that the inventive concepts may be otherwise variously embodied and employed and that the appended claims are intended to be construed to include such variations except insofar as limited by the prior art. For example, while aspects of the disclosure are described herein with respect to wireless power transfer system, aspects of the disclosure can also be implemented with regards to substantially any system that employs zero-volt switching.

Claims

What is claimed is:

1. A control module for controlling a field-effect transistor having a gate, a drain and a source, the control module comprising:

a comparator operable to receive the drain-to-source voltage of the transistor and compare it to a threshold voltage, the comparator comprising a clock input operable to receive a gate voltage of the transistor, wherein said received gate voltage is used to latch a result of said comparison to an output of the comparator; and

control circuitry operable to receive said comparator output and to perform a control function with respect to the transistor based on the value of the comparator output.

2. The control module of claim 1 wherein the comparator comprises:

a first output configured to provide an on-late flag indicative of whether the gate voltage turned the transistor on before or after the drain-to-source voltage went from high to low, wherein a rising edge of said received gate voltage is used to latch a result of said comparison to said first output of the comparator; and

a second output configured to provide an off-late flag indicative of whether the gate voltage turned the transistor off before or after the drain-to-source voltage went from low to high, wherein a falling edge of said received gate voltage is used to latch a result of said comparison to said second output of the comparator.

3. The control module of claim 2 wherein the control circuitry is operable to perform at least one control function with respect to the transistor based on the value of the on-late flag and the value of the off-late flag.

4. The control module of claim 3 wherein the control circuitry is operable to adjust the timing of the rising edge of a gate driver signal driving the transistor based on the value of the on-late flag, and to adjust the timing of the falling edge of the gate driver signal based on the value of the off-late flag.

5. The control module of claim 3 wherein the control circuitry is operable to adjust the timing of the rising edge of a pulse-width modulation (PWM) signal used to generate a gate driver signal driving the transistor based on the value of the on-late flag, and to adjust the timing of the falling edge of the PWM signal based on the value of the off-late flag.

6. The control module of claim 5 wherein the control circuitry is operable to average the value of the on-late flag over a plurality of PWM cycles and to average the value of the off-late flag over a plurality of PWM cycles, and to adjust the timing of the rising edge of the PWM signal based on the average value of the on-late flag and to adjust the timing of the falling edge of the PWM signal based on the average value of the off-late flag.

7. A control module for controlling a field-effect transistor having a gate, a drain and a source, the control module comprising:

a drain-to-source voltage comparator operable to receive the drain-to-source voltage (V_ds) of the transistor and compare it to a V_dsthreshold, the V_dscomparator having at least one output configured to provide a V_dsedge transition signal indicative of V_dscrossing the V_dsthreshold;

a gate-to-source voltage comparator operable to receive the gate-to-source voltage (V_gs) of the transistor and compare it to a V_gsthreshold, the V_gscomparator having at least one output configured to provide a V_gsedge transition signal indicative of V_gscrossing the V_gsthreshold;

at least one latching element having a data input, a clock input, and an output, the data input operably coupled to receive a V_dsedge transition signal from the V_dscomparator and the clock input operably coupled to receive a V_gsedge transition signal from the V_gscomparator such that the V_gsedge transition signal serves to latch the V_dsedge transition signal to the latch output.

8. The control module of claim 7 further comprising a delay-matching module operably coupled to receive the V_dsedge transition signal from the V_dscomparator and the V_gsedge transition signal from the V_gscomparator, apply a matching delay to at least one of the V_dsedge transition signal and the V_gsedge transition signal to compensate for any disparity in delays inherent in the V_dscomparator and the V_gscomparator, and to provide a delay-adjusted V_dsedge transition signal to the data input of the at least one latching element and a delay-adjusted V_gsedge transition signal to the clock input of the at least one latching element.

9. The control module of claim 7 further comprising control circuitry operable to receive the output of the at least one latching element and to perform a control function with respect to the transistor based on the value of said output of the at least one latching element.

10. The control module of claim 7 wherein the at least one latching element comprises at least one D flip-flop.

11. The control module of claim 7 wherein:

the V_dscomparator comprises first and second outputs, the first output configured to provide a V_dsrising-edge signal indicative of V_dsrising above the V_dsthreshold, the second output configured to provide a V_dsfalling-edge signal indicative of V_dsfalling below the V_dsthreshold; and

the V_gscomparator comprises first and second outputs, the first output configured to provide a V_gsrising-edge signal indicative of V_gsrising above the V_gsthreshold, the second output configured to provide a V_gsfalling-edge signal indicative of V_gsfalling below the V_gsthreshold.

12. The control module of claim 11 wherein the at least one latching element comprises:

a first latching element having a data input, a clock input, and an output, the data input operably coupled to receive the V_dsfalling-edge signal from the V_dscomparator and the clock input operably coupled to receive the V_gsrising-edge signal from the V_gscomparator such that the V_gsrising-edge signal serves to latch the V_dsfalling-edge signal to the latch output, the latch output thus serving as an on-late flag indicative of whether the V_gssignal turned the transistor on before or after the drain-to-source voltage went from high to low; and

a second latching element having a data input, a clock input, and an output, the data input operably coupled to receive the V_dsrising-edge signal from the V_dscomparator and the clock input operably coupled to receive the V_gsfalling-edge signal from the V_gscomparator such that the V_gsfalling-edge signal serves to latch the V_dsrising-edge signal to the latch output, the latch output thus serving as an off-late flag indicative of whether the V_gssignal turned the transistor off before or after the drain-to-source voltage went from low to high.

13. The control module of claim 12 further comprising control circuitry operable to receive the on-late flag and the off-late flag and to perform at least one control function with respect to the transistor based on the value of the on-late flag and the value of the off-late flag.

14. The control module of claim 12 further comprising:

a first delay-matching element operable to apply a matching delay to the V_dsrising-edge signal to compensate for any disparity in delays inherent in the V_dscomparator and the V_gscomparator, and to provide a delay-adjusted V_dsrising-edge signal to the data input of the second latching element;

a second delay-matching element operable to apply a matching delay to the V_dsfalling-edge signal to compensate for any disparity in delays inherent in the V_dscomparator and the V_gscomparator, and to provide a delay-adjusted V_dsfalling-edge signal to the data input of the first latching element;

a third delay-matching element operable to apply a matching delay to the V_gsfalling-edge signal to compensate for any disparity in delays inherent in the V_dscomparator and the V_gscomparator, and to provide a delay-adjusted V_gsfalling-edge signal to the clock input of the second latching element; and

a fourth delay-matching element operable to apply a matching delay to the V_gsrising-edge signal to compensate for any disparity in delays inherent in the V_dscomparator and the V_gscomparator, and to provide a delay-adjusted V_gsrising-edge signal to the clock input of the first latching element.

15. A method of controlling a field-effect transistor, comprising:

comparing, with a comparator, a drain-to source voltage of the transistor to a threshold voltage;

providing a gate voltage signal of the transistor to a clock input of the comparator such that said gate voltage signal is used to latch a result of said comparison to an output of the comparator; and

performing a control function with respect to the transistor based on the value of the comparator output.

16. The method of claim 15 further comprising:

providing, at a first output of the comparator, an on-late flag indicative of whether the gate voltage signal turned the transistor on before or after the drain-to-source voltage went from high to low;

providing, at a second output of the comparator, an off-late flag indicative of whether the gate voltage signal turned the transistor off before or after the drain-to-source voltage went from low to high;

latching a result of said comparison to said first output of the comparator in response to receiving a rising edge of the gate voltage signal at said clock input; and

latching a result of said comparison to said second output of the comparator in response to receiving a falling edge of the gate voltage signal at said clock input.

17. The method of claim 16 wherein said performing a control function comprises performing at least one control function with respect to the transistor based on the value of the on-late flag and the value of the off-late flag.

18. The method of claim 17 wherein said performing a control function comprises adjusting the timing of the rising edge of a gate driver signal driving the transistor based on the value of the on-late flag and adjusting the timing of the falling edge of the gate driver signal based on the value of the off-late flag.

19. The method of claim 18 wherein said performing a control function comprises adjusting the timing of the rising edge of a pulse-width modulation (PWM) signal used to generate a gate driver signal driving the transistor based on the value of the on-late flag and adjusting the timing of the falling edge of the PWM signal based on the value of the off-late flag.

20. The method of claim 19 wherein said performing a control function comprises averaging the value of the on-late flag over a plurality of PWM cycles, averaging the value of the off-late flag over a plurality of PWM cycles, adjusting the timing of the rising edge of the PWM signal based on the average value of the on-late flag, and adjusting the timing of the falling edge of the PWM signal based on the average value of the off-late flag.