US20180278011A1 - Laser diode module - Google Patents
Laser diode module Download PDFInfo
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- US20180278011A1 US20180278011A1 US15/926,499 US201815926499A US2018278011A1 US 20180278011 A1 US20180278011 A1 US 20180278011A1 US 201815926499 A US201815926499 A US 201815926499A US 2018278011 A1 US2018278011 A1 US 2018278011A1
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- laser diode
- semiconductor die
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- H01S5/00—Semiconductor lasers
- H01S5/02—Structural details or components not essential to laser action
- H01S5/0206—Substrates, e.g. growth, shape, material, removal or bonding
- H01S5/0215—Bonding to the substrate
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- H01S5/00—Semiconductor lasers
- H01S5/02—Structural details or components not essential to laser action
- H01S5/026—Monolithically integrated components, e.g. waveguides, monitoring photo-detectors, drivers
- H01S5/0261—Non-optical elements, e.g. laser driver components, heaters
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01S—RADIO DIRECTION-FINDING; RADIO NAVIGATION; DETERMINING DISTANCE OR VELOCITY BY USE OF RADIO WAVES; LOCATING OR PRESENCE-DETECTING BY USE OF THE REFLECTION OR RERADIATION OF RADIO WAVES; ANALOGOUS ARRANGEMENTS USING OTHER WAVES
- G01S7/00—Details of systems according to groups G01S13/00, G01S15/00, G01S17/00
- G01S7/48—Details of systems according to groups G01S13/00, G01S15/00, G01S17/00 of systems according to group G01S17/00
- G01S7/481—Constructional features, e.g. arrangements of optical elements
- G01S7/4811—Constructional features, e.g. arrangements of optical elements common to transmitter and receiver
- G01S7/4813—Housing arrangements
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01S—RADIO DIRECTION-FINDING; RADIO NAVIGATION; DETERMINING DISTANCE OR VELOCITY BY USE OF RADIO WAVES; LOCATING OR PRESENCE-DETECTING BY USE OF THE REFLECTION OR RERADIATION OF RADIO WAVES; ANALOGOUS ARRANGEMENTS USING OTHER WAVES
- G01S7/00—Details of systems according to groups G01S13/00, G01S15/00, G01S17/00
- G01S7/48—Details of systems according to groups G01S13/00, G01S15/00, G01S17/00 of systems according to group G01S17/00
- G01S7/481—Constructional features, e.g. arrangements of optical elements
- G01S7/4814—Constructional features, e.g. arrangements of optical elements of transmitters alone
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- H01S5/00—Semiconductor lasers
- H01S5/02—Structural details or components not essential to laser action
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- H01S5/023—Mount members, e.g. sub-mount members
- H01S5/0232—Lead-frames
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- H01S5/00—Semiconductor lasers
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- H01S5/0239—Combinations of electrical or optical elements
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- H01S5/00—Semiconductor lasers
- H01S5/04—Processes or apparatus for excitation, e.g. pumping, e.g. by electron beams
- H01S5/042—Electrical excitation ; Circuits therefor
- H01S5/0428—Electrical excitation ; Circuits therefor for applying pulses to the laser
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- H10W70/00—Package substrates; Interposers; Redistribution layers [RDL]
- H10W70/60—Insulating or insulated package substrates; Interposers; Redistribution layers
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01S—RADIO DIRECTION-FINDING; RADIO NAVIGATION; DETERMINING DISTANCE OR VELOCITY BY USE OF RADIO WAVES; LOCATING OR PRESENCE-DETECTING BY USE OF THE REFLECTION OR RERADIATION OF RADIO WAVES; ANALOGOUS ARRANGEMENTS USING OTHER WAVES
- G01S7/00—Details of systems according to groups G01S13/00, G01S15/00, G01S17/00
- G01S7/48—Details of systems according to groups G01S13/00, G01S15/00, G01S17/00 of systems according to group G01S17/00
- G01S7/483—Details of pulse systems
- G01S7/484—Transmitters
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- H01S5/00—Semiconductor lasers
- H01S5/02—Structural details or components not essential to laser action
- H01S5/022—Mountings; Housings
- H01S5/0233—Mounting configuration of laser chips
- H01S5/0234—Up-side down mountings, e.g. Flip-chip, epi-side down mountings or junction down mountings
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- H01S5/00—Semiconductor lasers
- H01S5/02—Structural details or components not essential to laser action
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- H01S5/0233—Mounting configuration of laser chips
- H01S5/02345—Wire-bonding
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- H01S5/00—Semiconductor lasers
- H01S5/04—Processes or apparatus for excitation, e.g. pumping, e.g. by electron beams
- H01S5/042—Electrical excitation ; Circuits therefor
- H01S5/0425—Electrodes, e.g. characterised by the structure
- H01S5/04256—Electrodes, e.g. characterised by the structure characterised by the configuration
- H01S5/04257—Electrodes, e.g. characterised by the structure characterised by the configuration having positive and negative electrodes on the same side of the substrate
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- H01S5/00—Semiconductor lasers
- H01S5/30—Structure or shape of the active region; Materials used for the active region
- H01S5/32—Structure or shape of the active region; Materials used for the active region comprising PN junctions, e.g. hetero- or double- heterostructures
- H01S5/323—Structure or shape of the active region; Materials used for the active region comprising PN junctions, e.g. hetero- or double- heterostructures in AIIIBV compounds, e.g. AlGaAs-laser, InP-based laser
- H01S5/32308—Structure or shape of the active region; Materials used for the active region comprising PN junctions, e.g. hetero- or double- heterostructures in AIIIBV compounds, e.g. AlGaAs-laser, InP-based laser emitting light at a wavelength less than 900 nm
- H01S5/32341—Structure or shape of the active region; Materials used for the active region comprising PN junctions, e.g. hetero- or double- heterostructures in AIIIBV compounds, e.g. AlGaAs-laser, InP-based laser emitting light at a wavelength less than 900 nm blue laser based on GaN or GaP
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- H10W72/00—Interconnections or connectors in packages
- H10W72/20—Bump connectors, e.g. solder bumps or copper pillars; Dummy bumps; Thermal bumps
- H10W72/241—Dispositions, e.g. layouts
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- H10W72/874—On different surfaces
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- H10W74/10—Encapsulations, e.g. protective coatings characterised by their shape or disposition
- H10W74/15—Encapsulations, e.g. protective coatings characterised by their shape or disposition on active surfaces of flip-chip devices, e.g. underfills
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- H10W90/722—Package configurations characterised by the relative positions of pads or connectors relative to package parts of bump connectors between stacked chips
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- H10W90/724—Package configurations characterised by the relative positions of pads or connectors relative to package parts of bump connectors between a chip and a stacked insulating package substrate, interposer or RDL
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- H10W90/721—Package configurations characterised by the relative positions of pads or connectors relative to package parts of bump connectors
- H10W90/726—Package configurations characterised by the relative positions of pads or connectors relative to package parts of bump connectors between a chip and a stacked lead frame, conducting package substrate or heat sink
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- H10W90/731—Package configurations characterised by the relative positions of pads or connectors relative to package parts of die-attach connectors
- H10W90/732—Package configurations characterised by the relative positions of pads or connectors relative to package parts of die-attach connectors between stacked chips
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- H10W90/731—Package configurations characterised by the relative positions of pads or connectors relative to package parts of die-attach connectors
- H10W90/736—Package configurations characterised by the relative positions of pads or connectors relative to package parts of die-attach connectors between a chip and a stacked lead frame, conducting package substrate or heat sink
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- H10W90/756—Package configurations characterised by the relative positions of pads or connectors relative to package parts of bond wires between a chip and a stacked lead frame, conducting package substrate or heat sink
Definitions
- This disclosure in general relates to aspects Laser diode packaging, in particular for system-in-a-chip (SoC) or system-in-a-package (SiP) LIDAR solutions.
- SoC system-in-a-chip
- SiP system-in-a-package
- LIDAR Light Detection and Ranging
- TOF time-of-flight
- RTDT round trip delay time
- LIDAR is used, for example, in so-called time-of-flight cameras (TOF cameras), which allows mapping depth information to individual pixels and capturing the entire scene within the field of view of the TOF camera simultaneously.
- a scanning LIDAR scans the scene pointwise by deflecting the laser with, e.g., a mirror such as a microscanner (also referred to as micro-scanning mirror).
- the irradiance (power per unit area) of the reflected light pulse arriving at the detector decreases with increasing distance of the target.
- the radiant power of the emitted laser light (and thus the electrical power of the laser diode) is comparably high.
- the laser pulses have to be comparably short to limit the radiant energy of a laser pulse.
- the pulse energy would be proportional to the product of pulse width and power.
- the peak power of a laser pulse may be up to 80 W or more with a pulse width in the range of 1 ns to 100 ns.
- the driver electronics used to drive the laser diode should be capable of switching the load current of the laser diode with extremely short rise and fall times.
- the laser diode module includes a first semiconductor die including at least one electronic switch, and a second semiconductor die including at least one laser diode.
- the second semiconductor die is bonded on the first semiconductor die using a chip-on-chip connecting technology to provide electrical connection between the electronic switch and the laser diode.
- the laser diode module includes a lead frame, a first semiconductor die including at least one electronic switch and attached to the lead-frame, at least one capacitor attached to the lead frame; and a second semiconductor die including at least one laser diode.
- the second semiconductor die is arranged between the lead frame and a metal cap or a metal clip, so that a bottom side of the second semiconductor die contacts the lead frame and a top side of the second semiconductor die contacts the clip or the metal cap.
- the laser diode module includes a first semiconductor die with at least one electronic switch, a second semiconductor die including at least one laser diode, and a third semiconductor die including at least one buffer capacitor.
- the first and the third semiconductor die are embedded in one chip package and the second semiconductor die is a bare die bonded to a surface of the chip package.
- the laser diode module includes a first semiconductor die including at least one electronic switch, and a second semiconductor die including at least one laser diode.
- the first semiconductor die and the second semiconductor die are bare dies embedded in a circuit board.
- the laser diode module includes a first semiconductor die including at least one electronic switch and a second semiconductor die including at least one laser diode.
- the first semiconductor die is a bare die embedded in an intermediate level of a circuit board, whereas the second semiconductor die is arranged in a top or a bottom level of the circuit board.
- FIGS. 1A and 1B illustrate a circuit diagram ( FIG. 1A ) of a laser diode and an electronic switch for switching the laser diode and a schematic drawing ( FIG. 1B ) of a corresponding chip package.
- FIG. 2 illustrates an electric equivalent circuit of the laser diode package including parasitic inductances.
- FIG. 3 illustrates a cross sectional view of one exemplary implementation of a laser diode.
- FIG. 4 illustrates a cross sectional view of an integrated silicon capacitor.
- FIG. 5 illustrates one example of a system-on-chip (SoC) including laser diode, electronic switch, capacitances and driver circuit.
- SoC system-on-chip
- FIG. 6 illustrates an isometric view of another example of a system-on-chip (SoC) similar to FIG. 5 .
- SoC system-on-chip
- FIGS. 7A and 7B illustrates top view ( FIG. 7A ) and side view ( FIG. 7B ) of an exemplary system-in-package, in which a laser diode is chip-on-chip mounted on a driver IC arranged on a lead-frame together with silicon capacitors.
- FIG. 8 illustrates an alternative example similar to FIGS. 7A and 7B .
- FIGS. 9A, 9B and 9C illustrate an alternative example similar to FIGS. 7A and 7B , in which the laser diode is arranged in a separate housing and soldered onto the lead frame and/or covered with a transparent mold compound.
- FIG. 10 illustrates a cross sectional view of one example of a system-in-package (SiP), in which laser diode, capacitors, electronic switch and driver circuit are embedded in a multilayer circuit board.
- SiP system-in-package
- FIG. 11 illustrates a cross sectional view of another example of a system-in-package (SiP) similar to FIG. 10 additionally including a micro-scanning mirror and the respective micro-mirror driver IC.
- SiP system-in-package
- FIG. 12 illustrates a cross sectional view of another example of a system-in-package (SiP) similar to FIG. 10 .
- SiP system-in-package
- FIGS. 13A and 13B illustrate another example of a system-in-package (SiP), in which driver IC and capacitors are arranged in an eWLB package with the laser diode(s) directly soldered onto the eWLB package.
- SiP system-in-package
- FIGS. 1A and 1B illustrate a laser diode and a portion of a driver circuit used to drive the laser diode.
- FIG. 1A is a circuit diagram of a laser diode D L and an electronic switch T L for switching the laser diode D L on and off. Accordingly, a series circuit of laser diode D L and electronic switch T L is coupled between ground terminal GND and supply terminal, at which a supply voltage V S is applied. At least one capacitor (in the present example a parallel circuit of capacitors C 1 and C 2 ) is connected in parallel to the series circuit of laser diode D L and electronic switch T L in order to buffer the supply voltage V S and provide load current to the laser diode D L .
- At least one capacitor in the present example a parallel circuit of capacitors C 1 and C 2
- the electronic switch T L may be a MOSFET or any other suitable transistor type (e.g. BJT).
- the control (gate or base) terminal of the electronic switch T L is labelled ON in the present example.
- the buffer capacitance provided by capacitors C 1 and C 2 is needed to allow fast transients of the load current.
- FIG. 1B is a schematic drawing of a laser diode module 1 with a chip package including the circuit of FIG. 1A .
- the chip package includes a first semiconductor die including the electronic switch T L , a second semiconductor die including the laser diode D L , and at least a third semiconductor die providing the buffer capacitance.
- a lead frame 11 provides three pins corresponding to the supply terminal (voltage V S ), the ground terminal GND and the control terminal ON, wherein the middle terminal is the supply terminal.
- the semiconductor dies including the buffer capacitors C 1 and C 2 are directly (i.e. without using bond wires) bonded (e.g.
- the bottom metallization of the semiconductor die including the MOSFET T L represents the drain electrode of the MOSFET and is directly bonded (e.g. soldered) to the pin representing the supply terminal.
- the gate electrode in the top metallization layer of MOSFET T L is connected to the pin representing the control terminal ON via a bond wire 12 ′.
- the source electrode in the top metallization layer of MOSFET T L is connected to the anode electrode on the top surface of laser diode D L via bond wires 12 .
- the cathode electrode at the bottom surface of the laser diode D L is directly bonded (e.g. soldered) to the lead frame 11 .
- FIG. 2 illustrates a simplified electrical equivalent circuit of the laser diode module 1 of FIG. 1 .
- the circuit of FIG. 2 includes a gate driver circuit 41 coupled to the control electrode of the MOSFET T L and configured to generate drive signals suitable to switch the MOSFET T L on and off in accordance with a logic signal SON.
- the gate driver 41 Apart from the gate driver 41 , the circuit of FIG. 2 is substantially the same as in FIG.
- inductors L D , L C and L G that represent parasitic inductances of the bond wires 12 (corresponds to inductance L D ), the electric connections between the capacitors C 1 and C 2 and the laser diode D L (corresponds to inductance L C ), and the electric connection (bond wire 12 ′) between the control terminal ON and the actual control electrode of the MOSFET T L (corresponds to inductance L G ).
- ⁇ i L is change of the load current (e.g. from 0 A to 40 A or from 40 A to 0 A)
- t rise is the respective rise time and t fall respective fall time.
- an effective inductance of 5 nH and a rise time of 2 ns yields a voltage drop of 100V.
- the system including the capacitors would have to be designed for a voltage of more than 110V (assuming 10V voltage drop across the laser diode and the MOSFET) in order to achieve the desired peak current within the desired rise time. It is noted, that a rise time of 2 ns may be too long for some applications.
- the inductance L EFF may be significantly reduced (probably below, e.g., 2 nH or even below 1 nH).
- the remaining inductance is predominatly caused by the bond wires 12 used to connect the MOSFET T L and the laser diode D L .
- the voltage drop V LEFF is still 80V when reducing the inductance L EFF to 1 nH when the load current is to be ramped up to 40 A within a rise time of 0.5 ns.
- FIG. 3 illustrates one exemplary implementation of a laser diode.
- the laser diode 20 includes a substrate 2 , on which a plurality of functional layers (layers 25 , 26 and 27 ) are formed using epitaxial growth.
- the substrate 2 includes a GaN semiconductor material, on which a silicon-doped AlGaN cladding layer 28 and a silicon-doped GAN waveguide layer 27 are arranged.
- an active layer 25 having a multiple quantum well structure (MQW structure) having 1 to 5 GaInN quantum films and GaN barrier layers is provided.
- MQW structure multiple quantum well structure
- a magnesium-doped GaN waveguide layer 26 and a magnesium-doped AlGaN cladding layer 22 are applied on the active layer.
- one or a plurality of contact layers composed, for example, of magnesium-doped GaN can additionally be applied on the cladding layer 22 , while one or a plurality of intermediate layers (not shown) can likewise be arranged between the substrate 2 and the cladding layer.
- the depicted sequence of layers forming the laser diode 20 is suitable for generating electromagnetic radiation in an ultraviolet to green, e.g. in a blue wavelength range.
- the laser diode may, for example, also comprise phosphide- and arsenide-based semiconductor materials such as a GaAs substrate 2 and thereabove a 100 nm thick intermediate layer 28 composed of AlGaAs having an Al proportion of approximately 40% of the group III materials and/or composed of InGaP having an In proportion of approximately 50% of the group III materials, thereabove a 2 ⁇ m thick InAlP wavelength layer 27 , thereabove a 100 nm thick InGaAlP/InGaP quantum film/barrier layer MQW structure 25 having an In proportion of approximately 50% and an Al proportion of approximately 25%, thereabove a 2 ⁇ m thick InAlP waveguide layer 26 , and, thereabove, a 100 nm thick InGaP intermediate layer 22 and furthermore a 300 nm thick GaAs contact layer (not shown).
- phosphide- and arsenide-based semiconductor materials such as a GaAs substrate 2 and thereabove a 100 nm thick intermediate
- a sequence of semiconductor layers of this type may be suitable for generating green to infrared electromagnetic radiation, and particularly electromagnetic radiation in a red wavelength range.
- the functional layers may be formed on the substrate 2 using epitaxial growth.
- the semiconductor layer sequence may be formed using thin-film technology. That means that the functional layers are grown on a substrate and subsequently transferred to a carrier substrate, which then forms the substrate 2 of the depicted sequence of semiconductor layers.
- the n-conducting layers (or the p-conducting layers) may face the substrate 2 .
- the laser diode is effected may be electrically contacted via electrode 21 arranged on the surface of the substrate 1 spaced apart from the functional layers 25 , 26 , and 27 and via electrode 23 arranged on the stack of functional layers 25 , 26 , and 27 as shown in FIG. 3 .
- the electrodes 21 and 23 may each have one or more layers comprising Ag, Au, Sn, Ti, Pt, Pd, Cr, Ni and/or Ge.
- anode and cathode (electrodes 21 and 23 ) of the laser diode are at the same side of the semiconductor substrate 2 .
- a very similar structure may be formed that has its electrodes on opposing sides of the semiconductor substrate.
- Both types of laser diodes may be used in accordance with various exemplary embodiments described herein.
- One example of a laser diode is described, e.g., in the publication US 2011/0188530 A1.
- FIG. 4 illustrates a cross-sectional view of one example of a capacitor 30 integrated in a semiconductor body 31 .
- a plurality of trenches 37 , 38 are formed in the semiconductor body 31 .
- a first electrode 34 extends on the surface of the silicon body throughout the trenches 37 , 38 .
- the purpose of the trenches is basically to increase the area of the electrodes and thus the achievable capacitance.
- the first electrode 34 is covered by an insulating dielectric layer 35 , and a second electrode 36 is arranged on the dielectric 35 and extends throughout the trenches 37 , whereas trench 38 is filled with electrode material and is electrically connected with the first electrode 34 .
- polycrystalline silicon is used as electrode material. It is understood, however, that other materials may be used instead.
- the electrodes 34 and 36 may be contacted by metal electrodes/terminals 32 and 33 , respectively. It is noted that, in the example of FIG. 4 both electrodes/terminals of the capacitor 30 are at the same side of the semiconductor body 31 . However, a very similar structure may be formed that has its electrodes on opposing sides of the semiconductor body 31 . Both types of capacitors may be used in accordance with various exemplary embodiments described herein. It is noted that trench capacitors as illustrated in FIG. 4 are as such know and commercially available and are thus not further discussed herein.
- FIG. 5 illustrates one example of a system-on-chip (SoC) approach to form a laser diode module 1 including laser diode (cf. FIG. 2 , laser diode D L ), an electronic switch 40 with (gate) driver circuit 41 (cf. FIG. 2 , driver circuit 41 ) and capacitances 30 (cf. FIG. 2 , buffer capacitors C 1 , C 2 ).
- SoC system-on-chip
- FIG. 5 illustrates one example of a system-on-chip (SoC) approach to form a laser diode module 1 including laser diode (cf. FIG. 2 , laser diode D L ), an electronic switch 40 with (gate) driver circuit 41 (cf. FIG. 2 , driver circuit 41 ) and capacitances 30 (cf. FIG. 2 , buffer capacitors C 1 , C 2 ).
- four electronic switches 40 a , 40 b , 40 c , and 40 d (collectively 40 ) and respective driver circuits 41 are
- the chip interconnections 42 allow for directly bonding (i.e. without using bond wires) the laser diodes 20 and capacitors 30 onto the driver IC 4 using a chip-on-chip bonding technique.
- four laser diodes 20 a , 20 b , 20 c , 20 d are flip-chip mounted on the driver IC 4 .
- the capacitors 30 a , 30 b , 30 c , and 30 d are also flip-chip mounted on the driver IC 4 .
- the laser diodes 20 have both electrodes (anodes and cathodes) on the same side of the semiconductor die (cf. FIG. 3 , substrate 2 ), in which the diodes are integrated.
- the capacitors 30 have their electrodes on the same side of the semiconductor die(s), in which the capacitors are integrated (cf. FIG. 4 , silicon body 31 ). Having both electrodes on the same side allows a flip chip mounting of the capacitors 30 and the laser diodes 20 on the driver IC 4 , which entails very short electrical lines between the laser diode, the electronic switches and the capacitors. Short electrical lines result in correspondingly low inductances (e.g.
- the laser diodes 20 are arranged vertically above that portion of the driver IC 4 , in which the electronic switches 40 are located that switch the load currents of the laser diodes 20 .
- the laser diode module 1 four laser diodes are included in the laser diode module 1 . It is understood that, in other examples, more or less laser diodes (even a single laser diode) may be included in one laser diode module.
- the capacitors 30 are chip-on-chip mounted onto the driver IC 4 in the present example, trench capacitors may be also integrated together with the electronic switches 40 and the (gate) driver circuits 41 in one semiconductor die.
- FIG. 6 illustrates an SoC laser diode module including one or more laser diodes which emit radiation along an axis perpendicular to the top surface of the driver IC 4 .
- the example of FIG. 6 is substantially the same as the previous example of FIG. 5 .
- different methods of covering the laser diodes 20 with a transparent mold compound e.g. resin may be applicable.
- the laser diodes 20 have anode and cathode on the same side of the semiconductor die.
- FIGS. 7 and 8 illustrate exemplary systems-in-package (SiP) approaches for forming a laser diode module, in which the driver IC 4 is mounted on a lead frame 11 and one or more laser diodes 20 are attached (e.g. soldered) on the driver IC 4 using a chip-on-chip mounting technique, whereas the capacitors 30 a , 30 b are mounted (e.g. soldered) on the lead frame 11 adjacent to driver IC 4 without the need for bond wires.
- SiP systems-in-package
- FIG. 7A is a top view of a first example, in which the laser diode 20 has anode and cathode on opposing sides of the semiconductor die.
- One side of the laser diode die (anode or cathode) is attached (e.g. soldered) to the corresponding chip interconnection pad of the driver IC 4 (similar to chip interconnections 42 in the previous examples) using a chip-on-chip mounting technique, whereas the other side of the laser diode die is connected via a bond wire 12 ′′.
- Bond wires 12 are used as electrical connections between supply terminal and driver IC 4 as well as control terminal and driver IC 4 .
- FIG. 7B illustrates a side view corresponding to the top view of FIG. 7A .
- FIG. 8 illustrates an exemplary alternative to the example of FIGS. 7A and 7B .
- the bond wire 12 ′′ is replaced by a clip 12 ′′′, which may result in a lower effective inductance L EFF .
- the example of FIG. 8 is the same as the previous example of FIGS. 7A and 7B .
- the semiconductor dies including the driver IC 4 , the laser diode(s) 20 and the capacitor(s) 30 may be encapsulated with a (at least partly) transparent resin (mold compound), which allows emission of the laser light while protecting the laser diode.
- FIGS. 9A, 9B and 9C illustrate another SiP laser diode module similar to the previous example of FIGS. 7A and 7B .
- FIG. 9A is a top view and FIG. 9B a corresponding side view.
- the capacitors 30 a , 30 b are mounted (e.g. soldered) on lead frame 11 without the need for any bond wires.
- the driver IC 4 is also mounted to the lead frame 11 , wherein also no bond wires are needed in the present example; flip-chip mounting technique or ball-grid-array (BGA) technique may be used.
- Driver IC and capacitors 30 are encapsulated using a resin or any suitable mold compound material, which does not need to be transparent.
- the packaged laser diode is mounted on the lead frame 11 .
- the laser diode die 20 is attached in a metal cap 201 with its top side and to the lead frame 11 with its bottom side.
- FIG. 9C illustrates the laser diode package 20 ′ in more detail.
- the package used for the laser diode 20 is substantially the same as the so-called DirectFET® package known for MOSFET devices. A small opening has to be provided in the package to allow emission of laser light.
- a simple clip connecting the top electrode of the laser diode 20 to the lead frame 11 may be used (similar to clip 12 ′′′ shown in FIG. 8 ).
- the laser diode may be covered with transparent material (e.g. resin, mold compound).
- FIGS. 10, 11, and 12 illustrate further examples of SiP laser diode modules, in which the semiconductor dies including driver IC 4 , the laser diode(s) 20 , the capacitor(s) 30 and (optionally) further devices are embedded in a (e.g. multilayer) circuit board 5 .
- the module includes at least three semiconductor dies, wherein a first semiconductor die includes at least one electronic switch 40 and respective driver circuitry (driver IC 4 ), a second semiconductor die includes at least one laser diode 20 , and a third semiconductor die includes at least one buffer capacitor 30 .
- the capacitor is not necessarily a silicon capacitor (trench capacitor, see FIG.
- the semiconductor die forming the driver IC 4 has all contact pads (particularly the pads forming drain and source electrodes) on the same side so that the driver IC 4 may be attached to corresponding metal pads in the metallization layer 52 of the circuit board 5 .
- the drain potential is guided through the circuit board 5 down to the layer 51 using via 54 as shown in FIG. 10 .
- the semiconductor die forming the driver IC 4 has the drain contact of the MOSFET included in the semiconductor die on its top side and the other contacts (particularly the source contact) on its bottom side.
- drain and source of the MOSFET are connected to metal pads in the metallization layer 52 and the further metallization layer 53 .
- the drain potential is guided through the circuit board 5 down to the layer 51 using via 54 ′ as shown in FIG. 11 .
- the semiconductor die including capacitor(s) 30 (or, alternatively, e.g. a ceramic capacitor) is attached to metal pads in the metallization layer 51 subjacent to the layer 52 .
- the laser diode is connected between a metal pad (attached to cathode of the laser diode 20 ) in layer 51 and another metal pad (attached to anode of the laser diode 20 ) in layer 52 .
- a via 55 may bridge the vertical distance between the surface of the laser diode die 20 and layer 52 .
- Via 56 guides the control terminal of the driver IC down to layer 51 .
- a fourth semiconductor chip 6 including a micro-scanning mirror 6 is embedded in the circuit board 5 as well as a respective scanner driver IC 61 .
- the micro-scanning mirror 6 is aligned with the laser diode to receive and redirect the laser light emitted from the laser diode 20 .
- the material used for embedding the bare semiconductor dies may be any known material used to manufacture circuit boards. The process of embedding bare dies in a circuit board is as such known and thus not further discussed here.
- the embedding of the base dies in the circuit board also allows for a reduction of the effective inductance in the load current path carrying the load current of the laser diode 20 .
- FIG. 12 illustrates a further example of a SiP laser diode module, wherein the driver IC 4 and the capacitor(s) 30 are embedded in a circuit board and the laser diode 20 is flip-chip mounded on the surface of the circuit board. Both, the driver IC 4 and the capacitor are embedded between two metallization layers of the circuit board 5 . Solder balls 51 may be attached to the bottom surface of the circuit board 5 to allow soldering the circuit board onto another circuit board or a similar carrier board. Thus, the circuit board 5 of FIG. 12 may also be referred to as package-like PCB.
- FIGS. 10 and 11 One difference between the previous examples of FIGS. 10 and 11 and the present example of FIG.
- the laser diode is arranged in another level of the Circuit board 5 as the capacitor 30 , whereas these elements are arranged in the same level in the previous examples.
- FIGS. 13A and 13B illustrate another example of a SiP laser diode module.
- the driver IC 4 and the capacitor(s) 30 are included in an enhanced wafer level ball-grid array (eWLB) package.
- the laser diode (bare die) may be either soldered onto solder balls 54 at the bottom side of the eWLB package or to dedicated solder pads 55 on the top side of the eWLB package.
- the terms (including a reference to a “means”) used to describe such components are intended to correspond—unless otherwise indicated—to any component or structure, which performs the specified function of the described component (e.g., that is functionally equivalent), even though not structurally equivalent to the disclosed structure, which performs the function in the herein illustrated exemplary implementations of the invention.
- the capacitor may be integrated in the same semiconductor die as the laser diode driver IC 4 instead of attaching the capacitor onto the driver IC 4 .
- a laser diode module comprising: a first semiconductor die including at least one electronic switch; and a second semiconductor die including at least one laser diode, wherein the second semiconductor die is bonded on the first semiconductor die using a chip-on-chip connecting technology to provide electrical connection between the electronic switch, the laser diode.
- the laser diode module of example 2 wherein the electronic switch and the laser diode are connected in series between a supply terminal and a ground terminal, and wherein the buffer capacitor is connected between a supply terminal and a ground terminal.
- a laser diode module comprising a lead frame; a first semiconductor die including at least one electronic switch and attached to the lead-frame; at least one capacitor attached to the lead frame; and a second semiconductor die including at least one laser diode; the second semiconductor die being arranged between the lead frame and a metal cap or a metal clip, so that a bottom side of the second semiconductor die contacts the lead frame and a top side of the second semiconductor die contacts the clip or the metal cap.
- a laser diode module comprising a first semiconductor die including at least one electronic switch; a second semiconductor die including at least one laser diode; and a third semiconductor die including at least one buffer capacitor, wherein the first and the third semiconductor die are embedded in one chip package and the second semiconductor die is a bare die bonded to a surface of the chip package.
- eWLB enhanced wafer level ball grid array
- a laser diode module comprising: a first semiconductor die including at least one electronic switch; and a second semiconductor die including at least one laser diode, wherein the first semiconductor die and the second semiconductor die are bare dies embedded in a circuit board.
- the laser diode module of example 20 further comprising a third semiconductor die including at least one buffer capacitor, the third semiconductor die being embedded in the circuit board.
- a laser diode module comprising a first semiconductor die including at least one electronic switch; and a second semiconductor die including at least one laser diode, wherein the first semiconductor die is a bare die embedded in an intermediate level of a circuit board, and wherein the second semiconductor die is arranged in a top or a bottom level of the circuit board.
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Abstract
Description
- This Application claims the benefit of U.S. Provisional Application 62/475,633, filed Mar. 23, 2017, the entire content of which is incorporated herein by reference.
- This disclosure in general relates to aspects Laser diode packaging, in particular for system-in-a-chip (SoC) or system-in-a-package (SiP) LIDAR solutions.
- Light Detection and Ranging (LIDAR) relates to a surveying method for measuring distance to an object (referred to as target) by illuminating the target with pulsed laser light, wherein the distance information may be obtained from the time-of-flight (TOF) of the light pulse travelling from the light source to the target and back to the detector. This time-of-flight is sometimes also referred to as round trip delay time (RTDT); the measured distance is basically the product between the RTDT and the speed of light. LIDAR is used, for example, in so-called time-of-flight cameras (TOF cameras), which allows mapping depth information to individual pixels and capturing the entire scene within the field of view of the TOF camera simultaneously. In contrast thereto, a scanning LIDAR scans the scene pointwise by deflecting the laser with, e.g., a mirror such as a microscanner (also referred to as micro-scanning mirror).
- The irradiance (power per unit area) of the reflected light pulse arriving at the detector decreases with increasing distance of the target. To achieve a measurement range of up to several 10 or 100 meters, the radiant power of the emitted laser light (and thus the electrical power of the laser diode) is comparably high. However, to ensure that the laser pulses are harmless for the eyes of persons standing nearby, the laser pulses have to be comparably short to limit the radiant energy of a laser pulse. For a rectangular shaped pulse (power over time), the pulse energy would be proportional to the product of pulse width and power. In a realistic example, the peak power of a laser pulse may be up to 80 W or more with a pulse width in the range of 1 ns to 100 ns. To generate such short pulses the driver electronics used to drive the laser diode should be capable of switching the load current of the laser diode with extremely short rise and fall times.
- A laser diode module is described herein. In accordance with a first exemplary embodiment, the laser diode module includes a first semiconductor die including at least one electronic switch, and a second semiconductor die including at least one laser diode. The second semiconductor die is bonded on the first semiconductor die using a chip-on-chip connecting technology to provide electrical connection between the electronic switch and the laser diode.
- In accordance with a second exemplary embodiment, the laser diode module includes a lead frame, a first semiconductor die including at least one electronic switch and attached to the lead-frame, at least one capacitor attached to the lead frame; and a second semiconductor die including at least one laser diode. The second semiconductor die is arranged between the lead frame and a metal cap or a metal clip, so that a bottom side of the second semiconductor die contacts the lead frame and a top side of the second semiconductor die contacts the clip or the metal cap.
- In accordance with a third exemplary embodiment, the laser diode module includes a first semiconductor die with at least one electronic switch, a second semiconductor die including at least one laser diode, and a third semiconductor die including at least one buffer capacitor. The first and the third semiconductor die are embedded in one chip package and the second semiconductor die is a bare die bonded to a surface of the chip package.
- In accordance with a third exemplary embodiment the laser diode module includes a first semiconductor die including at least one electronic switch, and a second semiconductor die including at least one laser diode. The first semiconductor die and the second semiconductor die are bare dies embedded in a circuit board.
- In accordance with a third exemplary embodiment the laser diode module includes a first semiconductor die including at least one electronic switch and a second semiconductor die including at least one laser diode. The first semiconductor die is a bare die embedded in an intermediate level of a circuit board, whereas the second semiconductor die is arranged in a top or a bottom level of the circuit board.
- The invention can be better understood with reference to the following description and drawings. The components in the figures are not necessarily to scale, emphasis instead being placed upon illustrating the principles of the invention. Moreover, in the figures, like reference numerals designate corresponding parts. In the drawings:
-
FIGS. 1A and 1B illustrate a circuit diagram (FIG. 1A ) of a laser diode and an electronic switch for switching the laser diode and a schematic drawing (FIG. 1B ) of a corresponding chip package. -
FIG. 2 illustrates an electric equivalent circuit of the laser diode package including parasitic inductances. -
FIG. 3 illustrates a cross sectional view of one exemplary implementation of a laser diode. -
FIG. 4 illustrates a cross sectional view of an integrated silicon capacitor. -
FIG. 5 illustrates one example of a system-on-chip (SoC) including laser diode, electronic switch, capacitances and driver circuit. -
FIG. 6 illustrates an isometric view of another example of a system-on-chip (SoC) similar toFIG. 5 . -
FIGS. 7A and 7B illustrates top view (FIG. 7A ) and side view (FIG. 7B ) of an exemplary system-in-package, in which a laser diode is chip-on-chip mounted on a driver IC arranged on a lead-frame together with silicon capacitors. -
FIG. 8 illustrates an alternative example similar toFIGS. 7A and 7B . -
FIGS. 9A, 9B and 9C illustrate an alternative example similar toFIGS. 7A and 7B , in which the laser diode is arranged in a separate housing and soldered onto the lead frame and/or covered with a transparent mold compound. -
FIG. 10 illustrates a cross sectional view of one example of a system-in-package (SiP), in which laser diode, capacitors, electronic switch and driver circuit are embedded in a multilayer circuit board. -
FIG. 11 illustrates a cross sectional view of another example of a system-in-package (SiP) similar toFIG. 10 additionally including a micro-scanning mirror and the respective micro-mirror driver IC. -
FIG. 12 illustrates a cross sectional view of another example of a system-in-package (SiP) similar toFIG. 10 . -
FIGS. 13A and 13B illustrate another example of a system-in-package (SiP), in which driver IC and capacitors are arranged in an eWLB package with the laser diode(s) directly soldered onto the eWLB package. -
FIGS. 1A and 1B illustrate a laser diode and a portion of a driver circuit used to drive the laser diode.FIG. 1A is a circuit diagram of a laser diode DL and an electronic switch TL for switching the laser diode DL on and off. Accordingly, a series circuit of laser diode DL and electronic switch TL is coupled between ground terminal GND and supply terminal, at which a supply voltage VS is applied. At least one capacitor (in the present example a parallel circuit of capacitors C1 and C2) is connected in parallel to the series circuit of laser diode DL and electronic switch TL in order to buffer the supply voltage VS and provide load current to the laser diode DL. The electronic switch TL may be a MOSFET or any other suitable transistor type (e.g. BJT). The control (gate or base) terminal of the electronic switch TL is labelled ON in the present example. Generally the buffer capacitance provided by capacitors C1 and C2 is needed to allow fast transients of the load current. -
FIG. 1B is a schematic drawing of alaser diode module 1 with a chip package including the circuit ofFIG. 1A . Accordingly, the chip package includes a first semiconductor die including the electronic switch TL, a second semiconductor die including the laser diode DL, and at least a third semiconductor die providing the buffer capacitance. Corresponding toFIG. 1A , two separate capacitors are used in the present example. Alead frame 11 provides three pins corresponding to the supply terminal (voltage VS), the ground terminal GND and the control terminal ON, wherein the middle terminal is the supply terminal. The semiconductor dies including the buffer capacitors C1 and C2 are directly (i.e. without using bond wires) bonded (e.g. soldered) to thelead frame 11 and provide a buffer capacitance between the pins representing ground and supply terminal. The bottom metallization of the semiconductor die including the MOSFET TL represents the drain electrode of the MOSFET and is directly bonded (e.g. soldered) to the pin representing the supply terminal. The gate electrode in the top metallization layer of MOSFET TL is connected to the pin representing the control terminal ON via abond wire 12′. Similarly, the source electrode in the top metallization layer of MOSFET TL is connected to the anode electrode on the top surface of laser diode DL viabond wires 12. The cathode electrode at the bottom surface of the laser diode DL is directly bonded (e.g. soldered) to thelead frame 11. -
FIG. 2 illustrates a simplified electrical equivalent circuit of thelaser diode module 1 ofFIG. 1 . Additionally, the circuit ofFIG. 2 includes agate driver circuit 41 coupled to the control electrode of the MOSFET TL and configured to generate drive signals suitable to switch the MOSFET TL on and off in accordance with a logic signal SON. Apart from thegate driver 41, the circuit ofFIG. 2 is substantially the same as inFIG. 1A except the inductors LD, LC and LG that represent parasitic inductances of the bond wires 12 (corresponds to inductance LD), the electric connections between the capacitors C1 and C2 and the laser diode DL (corresponds to inductance LC), and the electric connection (bond wire 12′) between the control terminal ON and the actual control electrode of the MOSFET TL (corresponds to inductance LG). - In LIDAR systems the measurement range depends on the radiant power of the laser pulse. However, to limit the pulse energy (to protect the eyes of persons in the environment of the LIDAR system) the laser pulses need to be rather short. The voltage drop VLEFF across the effective parasitic inductance LEFF (LEFF=LC+LD) is given by
-
V LEFF =L EFF ·Δi L /t rise and V LEFF =L EFF ·Δi L /t fall - wherein ΔiL is change of the load current (e.g. from 0 A to 40 A or from 40 A to 0 A), trise is the respective rise time and tfall respective fall time. Assuming an effective inductance of 5 nH and a rise time of 2 ns yields a voltage drop of 100V. Accordingly, the system including the capacitors would have to be designed for a voltage of more than 110V (assuming 10V voltage drop across the laser diode and the MOSFET) in order to achieve the desired peak current within the desired rise time. It is noted, that a rise time of 2 ns may be too long for some applications. With the integration approach as illustrated in
FIG. 1B , the inductance LEFF may be significantly reduced (probably below, e.g., 2 nH or even below 1 nH). The remaining inductance is predominatly caused by thebond wires 12 used to connect the MOSFET TL and the laser diode DL. For example, the voltage drop VLEFF is still 80V when reducing the inductance LEFF to 1 nH when the load current is to be ramped up to 40 A within a rise time of 0.5 ns. - Before describing various examples of laser modules using a system-on-chip (SoC) or a system-in-package (SiP) approach, which may help to further reduce effective inductance LEFF, the structure of a laser diode and an integrated capacitor is described below with reference to
FIGS. 3 and 4 .FIG. 3 illustrates one exemplary implementation of a laser diode. Accordingly, thelaser diode 20 includes asubstrate 2, on which a plurality of functional layers ( 25, 26 and 27) are formed using epitaxial growth. In the depicted example, thelayers substrate 2 includes a GaN semiconductor material, on which a silicon-dopedAlGaN cladding layer 28 and a silicon-dopedGAN waveguide layer 27 are arranged. Thereabove, anactive layer 25 having a multiple quantum well structure (MQW structure) having 1 to 5 GaInN quantum films and GaN barrier layers is provided. A magnesium-dopedGaN waveguide layer 26 and a magnesium-dopedAlGaN cladding layer 22 are applied on the active layer. Furthermore, one or a plurality of contact layers composed, for example, of magnesium-doped GaN can additionally be applied on thecladding layer 22, while one or a plurality of intermediate layers (not shown) can likewise be arranged between thesubstrate 2 and the cladding layer. The depicted sequence of layers forming thelaser diode 20 is suitable for generating electromagnetic radiation in an ultraviolet to green, e.g. in a blue wavelength range. - As an alternative to the nitride-based semiconductor materials described herein, the laser diode may, for example, also comprise phosphide- and arsenide-based semiconductor materials such as a
GaAs substrate 2 and thereabove a 100 nm thickintermediate layer 28 composed of AlGaAs having an Al proportion of approximately 40% of the group III materials and/or composed of InGaP having an In proportion of approximately 50% of the group III materials, thereabove a 2 μm thickInAlP wavelength layer 27, thereabove a 100 nm thick InGaAlP/InGaP quantum film/barrierlayer MQW structure 25 having an In proportion of approximately 50% and an Al proportion of approximately 25%, thereabove a 2 μm thickInAlP waveguide layer 26, and, thereabove, a 100 nm thick InGaPintermediate layer 22 and furthermore a 300 nm thick GaAs contact layer (not shown). A sequence of semiconductor layers of this type may be suitable for generating green to infrared electromagnetic radiation, and particularly electromagnetic radiation in a red wavelength range. The functional layers may be formed on thesubstrate 2 using epitaxial growth. As an alternative thereto, the semiconductor layer sequence may be formed using thin-film technology. That means that the functional layers are grown on a substrate and subsequently transferred to a carrier substrate, which then forms thesubstrate 2 of the depicted sequence of semiconductor layers. Depending on the growth technique the n-conducting layers (or the p-conducting layers) may face thesubstrate 2. - The laser diode is effected may be electrically contacted via
electrode 21 arranged on the surface of thesubstrate 1 spaced apart from the 25, 26, and 27 and viafunctional layers electrode 23 arranged on the stack of 25, 26, and 27 as shown infunctional layers FIG. 3 . Thereby, the 21 and 23 may each have one or more layers comprising Ag, Au, Sn, Ti, Pt, Pd, Cr, Ni and/or Ge. Although a specific example of a laser diode has been described above, it is understood that various types of laser diodes are as such known and the exemplary embodiments described herein are not limited to any specific type of laser diode. It is noted that, in the example ofelectrodes FIG. 3 anode and cathode (electrodes 21 and 23) of the laser diode are at the same side of thesemiconductor substrate 2. However, a very similar structure may be formed that has its electrodes on opposing sides of the semiconductor substrate. Both types of laser diodes may be used in accordance with various exemplary embodiments described herein. One example of a laser diode is described, e.g., in the publication US 2011/0188530 A1. -
FIG. 4 illustrates a cross-sectional view of one example of acapacitor 30 integrated in asemiconductor body 31. A plurality of 37, 38 are formed in thetrenches semiconductor body 31. Afirst electrode 34 extends on the surface of the silicon body throughout the 37, 38. The purpose of the trenches is basically to increase the area of the electrodes and thus the achievable capacitance. Thetrenches first electrode 34 is covered by an insulatingdielectric layer 35, and asecond electrode 36 is arranged on the dielectric 35 and extends throughout thetrenches 37, whereastrench 38 is filled with electrode material and is electrically connected with thefirst electrode 34. In the present example polycrystalline silicon is used as electrode material. It is understood, however, that other materials may be used instead. On the top surface of the semiconductor body, the 34 and 36 may be contacted by metal electrodes/electrodes 32 and 33, respectively. It is noted that, in the example ofterminals FIG. 4 both electrodes/terminals of thecapacitor 30 are at the same side of thesemiconductor body 31. However, a very similar structure may be formed that has its electrodes on opposing sides of thesemiconductor body 31. Both types of capacitors may be used in accordance with various exemplary embodiments described herein. It is noted that trench capacitors as illustrated inFIG. 4 are as such know and commercially available and are thus not further discussed herein. -
FIG. 5 illustrates one example of a system-on-chip (SoC) approach to form alaser diode module 1 including laser diode (cf.FIG. 2 , laser diode DL), anelectronic switch 40 with (gate) driver circuit 41 (cf.FIG. 2 , driver circuit 41) and capacitances 30 (cf.FIG. 2 , buffer capacitors C1, C2). In the present example, four 40 a, 40 b, 40 c, and 40 d (collectively 40) andelectronic switches respective driver circuits 41 are integrated in one semiconductor die referred to asdriver IC 4 inFIG. 5 (cf.FIG. 2 ). Thedriver IC 4 includes asemiconductor substrate 4′ (e.g. a silicon substrate) andchip interconnections 42 in the metallization layer arranged on the top surface of thesemiconductor substrate 4′. The chip interconnections 42 allow for directly bonding (i.e. without using bond wires) thelaser diodes 20 andcapacitors 30 onto thedriver IC 4 using a chip-on-chip bonding technique. As can be seen inFIG. 5 , four 20 a, 20 b, 20 c, 20 d (collectively 20) are flip-chip mounted on thelaser diodes driver IC 4. Similarly, the 30 a, 30 b, 30 c, and 30 d (collectively 30) are also flip-chip mounted on thecapacitors driver IC 4. - In the present example, the
laser diodes 20 have both electrodes (anodes and cathodes) on the same side of the semiconductor die (cf.FIG. 3 , substrate 2), in which the diodes are integrated. Similarly, thecapacitors 30 have their electrodes on the same side of the semiconductor die(s), in which the capacitors are integrated (cf.FIG. 4 , silicon body 31). Having both electrodes on the same side allows a flip chip mounting of thecapacitors 30 and thelaser diodes 20 on thedriver IC 4, which entails very short electrical lines between the laser diode, the electronic switches and the capacitors. Short electrical lines result in correspondingly low inductances (e.g. an effective inductance LEFF below 0.5 nH or even below 0.3 nH). In the present example, thelaser diodes 20 are arranged vertically above that portion of thedriver IC 4, in which theelectronic switches 40 are located that switch the load currents of thelaser diodes 20. In the present example, four laser diodes are included in thelaser diode module 1. It is understood that, in other examples, more or less laser diodes (even a single laser diode) may be included in one laser diode module. Although thecapacitors 30 are chip-on-chip mounted onto thedriver IC 4 in the present example, trench capacitors may be also integrated together with theelectronic switches 40 and the (gate)driver circuits 41 in one semiconductor die. - In the example of
FIG. 5 the radiation emitted by the laser diodes propagates along an axis parallel to the top surface of thedriver IC 4.FIG. 6 illustrates an SoC laser diode module including one or more laser diodes which emit radiation along an axis perpendicular to the top surface of thedriver IC 4. Apart from this, the example ofFIG. 6 is substantially the same as the previous example ofFIG. 5 . However, due to the different direction of the radiation in the examples ofFIGS. 5 and 6 , different methods of covering thelaser diodes 20 with a transparent mold compound (e.g. resin) may be applicable. - In the example of
FIGS. 5 and 6 , thelaser diodes 20 have anode and cathode on the same side of the semiconductor die. The examples ofFIGS. 7 and 8 illustrate exemplary systems-in-package (SiP) approaches for forming a laser diode module, in which thedriver IC 4 is mounted on alead frame 11 and one ormore laser diodes 20 are attached (e.g. soldered) on thedriver IC 4 using a chip-on-chip mounting technique, whereas the 30 a, 30 b are mounted (e.g. soldered) on thecapacitors lead frame 11 adjacent todriver IC 4 without the need for bond wires. -
FIG. 7A is a top view of a first example, in which thelaser diode 20 has anode and cathode on opposing sides of the semiconductor die. One side of the laser diode die (anode or cathode) is attached (e.g. soldered) to the corresponding chip interconnection pad of the driver IC 4 (similar tochip interconnections 42 in the previous examples) using a chip-on-chip mounting technique, whereas the other side of the laser diode die is connected via abond wire 12″.Bond wires 12 are used as electrical connections between supply terminal anddriver IC 4 as well as control terminal anddriver IC 4.FIG. 7B illustrates a side view corresponding to the top view ofFIG. 7A .FIG. 8 illustrates an exemplary alternative to the example ofFIGS. 7A and 7B . Accordingly, thebond wire 12″ is replaced by aclip 12′″, which may result in a lower effective inductance LEFF. Apart from theclip 12″ the example ofFIG. 8 is the same as the previous example ofFIGS. 7A and 7B . The semiconductor dies including thedriver IC 4, the laser diode(s) 20 and the capacitor(s) 30 may be encapsulated with a (at least partly) transparent resin (mold compound), which allows emission of the laser light while protecting the laser diode. - The example of
FIGS. 9A, 9B and 9C illustrate another SiP laser diode module similar to the previous example ofFIGS. 7A and 7B .FIG. 9A is a top view andFIG. 9B a corresponding side view. Accordingly, the 30 a, 30 b are mounted (e.g. soldered) oncapacitors lead frame 11 without the need for any bond wires. Similarly, thedriver IC 4 is also mounted to thelead frame 11, wherein also no bond wires are needed in the present example; flip-chip mounting technique or ball-grid-array (BGA) technique may be used. Driver IC andcapacitors 30 are encapsulated using a resin or any suitable mold compound material, which does not need to be transparent. Outside thisencapsulation 15 the packaged laser diode is mounted on thelead frame 11. To provide a low-inductance connection between thedriver IC 4 and thelaser diode package 20′, the laser diode die 20 is attached in ametal cap 201 with its top side and to thelead frame 11 with its bottom side.FIG. 9C illustrates thelaser diode package 20′ in more detail. The package used for thelaser diode 20 is substantially the same as the so-called DirectFET® package known for MOSFET devices. A small opening has to be provided in the package to allow emission of laser light. As an alternative to the DirectFET package, a simple clip connecting the top electrode of thelaser diode 20 to thelead frame 11 may be used (similar to clip 12′″ shown inFIG. 8 ). Finally, the laser diode may be covered with transparent material (e.g. resin, mold compound). - The examples of
FIGS. 10, 11, and 12 illustrate further examples of SiP laser diode modules, in which the semiconductor dies includingdriver IC 4, the laser diode(s) 20, the capacitor(s) 30 and (optionally) further devices are embedded in a (e.g. multilayer)circuit board 5. According to the depicted example, the module includes at least three semiconductor dies, wherein a first semiconductor die includes at least oneelectronic switch 40 and respective driver circuitry (driver IC 4), a second semiconductor die includes at least onelaser diode 20, and a third semiconductor die includes at least onebuffer capacitor 30. It is understood that the capacitor is not necessarily a silicon capacitor (trench capacitor, seeFIG. 4 ); in the present examples other types of capacitors such as ceramic capacitors may be used instead. In the example ofFIG. 10 , the semiconductor die forming thedriver IC 4 has all contact pads (particularly the pads forming drain and source electrodes) on the same side so that thedriver IC 4 may be attached to corresponding metal pads in themetallization layer 52 of thecircuit board 5. The drain potential is guided through thecircuit board 5 down to thelayer 51 using via 54 as shown inFIG. 10 . - In the example of
FIG. 11 , the semiconductor die forming thedriver IC 4 has the drain contact of the MOSFET included in the semiconductor die on its top side and the other contacts (particularly the source contact) on its bottom side. Thus, drain and source of the MOSFET are connected to metal pads in themetallization layer 52 and thefurther metallization layer 53. The drain potential is guided through thecircuit board 5 down to thelayer 51 using via 54′ as shown inFIG. 11 . In both, the examples ofFIGS. 10 and 11 , the semiconductor die including capacitor(s) 30 (or, alternatively, e.g. a ceramic capacitor) is attached to metal pads in themetallization layer 51 subjacent to thelayer 52. The laser diode is connected between a metal pad (attached to cathode of the laser diode 20) inlayer 51 and another metal pad (attached to anode of the laser diode 20) inlayer 52. A via 55 may bridge the vertical distance between the surface of the laser diode die 20 andlayer 52. Via 56 guides the control terminal of the driver IC down tolayer 51. - In the example of
FIG. 11 afourth semiconductor chip 6 including a micro-scanning mirror 6 (microscanner) is embedded in thecircuit board 5 as well as a respectivescanner driver IC 61. Themicro-scanning mirror 6 is aligned with the laser diode to receive and redirect the laser light emitted from thelaser diode 20. Generally, the material used for embedding the bare semiconductor dies may be any known material used to manufacture circuit boards. The process of embedding bare dies in a circuit board is as such known and thus not further discussed here. The embedding of the base dies in the circuit board also allows for a reduction of the effective inductance in the load current path carrying the load current of thelaser diode 20. -
FIG. 12 illustrates a further example of a SiP laser diode module, wherein thedriver IC 4 and the capacitor(s) 30 are embedded in a circuit board and thelaser diode 20 is flip-chip mounded on the surface of the circuit board. Both, thedriver IC 4 and the capacitor are embedded between two metallization layers of thecircuit board 5.Solder balls 51 may be attached to the bottom surface of thecircuit board 5 to allow soldering the circuit board onto another circuit board or a similar carrier board. Thus, thecircuit board 5 ofFIG. 12 may also be referred to as package-like PCB. One difference between the previous examples ofFIGS. 10 and 11 and the present example ofFIG. 14 is the different arrangement order of the three circuitelements driver IC 4,capacitor 30 andlaser diode 20. As shown inFIG. 13 , the laser diode is arranged in another level of theCircuit board 5 as thecapacitor 30, whereas these elements are arranged in the same level in the previous examples. -
FIGS. 13A and 13B illustrate another example of a SiP laser diode module. In this example, thedriver IC 4 and the capacitor(s) 30 are included in an enhanced wafer level ball-grid array (eWLB) package. The laser diode (bare die) may be either soldered ontosolder balls 54 at the bottom side of the eWLB package or todedicated solder pads 55 on the top side of the eWLB package. - Although the invention has been illustrated and described with respect to one or more implementations, alterations and/or modifications may be made to the illustrated examples without departing from the spirit and scope of the appended claims. In particular regard to the various functions performed by the above described components or structures (units, assemblies, devices, circuits, systems, etc.), the terms (including a reference to a “means”) used to describe such components are intended to correspond—unless otherwise indicated—to any component or structure, which performs the specified function of the described component (e.g., that is functionally equivalent), even though not structurally equivalent to the disclosed structure, which performs the function in the herein illustrated exemplary implementations of the invention. For example, in any embodiment the capacitor may be integrated in the same semiconductor die as the laser
diode driver IC 4 instead of attaching the capacitor onto thedriver IC 4. - In addition, while a particular feature of the invention may have been disclosed with respect to only one of several implementations, such feature may be combined with one or more other features of the other implementations as may be desired and advantageous for any given or particular application. Furthermore, to the extent that the terms “including”, “includes”, “having”, “has”, “with”, or variants thereof are used in either the detailed description and the claims, such terms are intended to be inclusive in a manner similar to the term “comprising”.
- A laser diode module comprising: a first semiconductor die including at least one electronic switch; and a second semiconductor die including at least one laser diode, wherein the second semiconductor die is bonded on the first semiconductor die using a chip-on-chip connecting technology to provide electrical connection between the electronic switch, the laser diode.
- The laser diode module of example 1, further comprising: a third semiconductor die including at least one buffer capacitor; the third semiconductor die being bonded on the first semiconductor die using a chip-on-chip connecting technology.
- The laser diode module of examples 1 or 2, wherein the first semiconductor die further includes at least one driver circuit coupled to the electronic switch and configured to drive the electronic switch on and off.
- The laser diode module of any of examples 1 to 3, wherein the second semiconductor die has two electrodes on the same side and is flip-chip mounted on the first semiconductor die.
- The laser diode module of example 2, wherein the third semiconductor die has two electrodes on the same side and is flip-chip mounted on the first semiconductor die.
- The laser diode module of any of examples 1 to 5, wherein the second semiconductor die has a first electrode on a top side and a second electrode on a bottom side of the second semiconductor die, the second electrode being bonded to the first semiconductor die using chip-on-chip connecting technology and the first electrode being connected to the first semiconductor die using a clip or a bond wire.
- The laser diode module of any of examples 1 to 6, wherein the electronic switch and the laser diode are connected in series between a supply terminal and a ground terminal.
- The laser diode module of example 2, wherein the electronic switch and the laser diode are connected in series between a supply terminal and a ground terminal, and wherein the buffer capacitor is connected between a supply terminal and a ground terminal.
- The laser diode module of any of examples 1 to 8, wherein the first semiconductor die includes at least one buffer capacitor.
- The laser diode module of any of examples 1 to 9, further comprising a lead frame, on which the first semiconductor die is attached.
- The laser diode module of example 10, wherein the first semiconductor die is flip-chip mounted on the lead frame without using bond wires.
- The laser diode module of example 10 or 11, further comprising at least one capacitor attached on the lead-frame.
- A laser diode module comprising a lead frame; a first semiconductor die including at least one electronic switch and attached to the lead-frame; at least one capacitor attached to the lead frame; and a second semiconductor die including at least one laser diode; the second semiconductor die being arranged between the lead frame and a metal cap or a metal clip, so that a bottom side of the second semiconductor die contacts the lead frame and a top side of the second semiconductor die contacts the clip or the metal cap.
- The laser diode module of example 13, wherein the first semiconductor die is flip-chip mounted on the lead frame without using bond wires.
- The laser diode module of examples 13 or 14, wherein the at least one capacitor is surface mounted on the lead frame without using bond wires.
- A laser diode module comprising a first semiconductor die including at least one electronic switch; a second semiconductor die including at least one laser diode; and a third semiconductor die including at least one buffer capacitor, wherein the first and the third semiconductor die are embedded in one chip package and the second semiconductor die is a bare die bonded to a surface of the chip package.
- The laser diode module of example 16, wherein the chip package is an enhanced wafer level ball grid array (eWLB) package.
- The laser diode module of example 16 or 17, wherein the second semiconductor is soldered solder pads arranged either on the top side or the bottom side of the chip package.
- The laser diode module of any of examples 16 to 18, wherein the electronic switch and the laser diode are connected in series between a supply terminal and a ground terminal, and wherein the buffer capacitor is connected between a supply terminal and a ground terminal.
- A laser diode module comprising: a first semiconductor die including at least one electronic switch; and a second semiconductor die including at least one laser diode, wherein the first semiconductor die and the second semiconductor die are bare dies embedded in a circuit board.
- The laser diode module of example 20 further comprising a third semiconductor die including at least one buffer capacitor, the third semiconductor die being embedded in the circuit board.
- The laser diode module of example 20 or 21, wherein a buffer capacitor is included in the first semiconductor die.
- The laser diode module of example 22, wherein the buffer capacitor is configured to buffer a supply voltage.
- The laser diode module of any of examples 20 to 23, further comprising a fourth semiconductor chip including a micro-scanning mirror.
- The laser diode module of any of examples 20 to 24, wherein the electronic switch and the laser diode are connected in series between a supply terminal and a ground terminal.
- The laser diode module of example 21 or 22, wherein the electronic switch and the laser diode are connected in series between a supply terminal and a ground terminal, and wherein the buffer capacitor is connected between a supply terminal and a ground terminal.
- The laser diode module of example 21, wherein the third semiconductor die is arranged on a first metallization layer of the circuit board.
- The laser diode module of any of examples 20 to 27, wherein the second semiconductor die is arranged between a first metallization layer and a second metallization layer of the circuit board.
- The laser diode module of example 28, wherein the first semiconductor die is arranged between the second metallization layer and a third metallization layer of the circuit board.
- A laser diode module comprising a first semiconductor die including at least one electronic switch; and a second semiconductor die including at least one laser diode, wherein the first semiconductor die is a bare die embedded in an intermediate level of a circuit board, and wherein the second semiconductor die is arranged in a top or a bottom level of the circuit board.
- The laser diode module of example 30, further comprising at least one buffer capacitor embedded in an intermediate level of a circuit board.
Claims (31)
Priority Applications (2)
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| US16/802,294 US11316322B2 (en) | 2017-03-23 | 2020-02-26 | Laser diode module |
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| US201762475633P | 2017-03-23 | 2017-03-23 | |
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Also Published As
| Publication number | Publication date |
|---|---|
| US20200194963A1 (en) | 2020-06-18 |
| US11316322B2 (en) | 2022-04-26 |
| CN109378703B (en) | 2020-12-22 |
| CN109378703A (en) | 2019-02-22 |
| DE102018106860A1 (en) | 2018-09-27 |
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