US20180180046A1 - Electric compressor - Google Patents
Electric compressor Download PDFInfo
- Publication number
- US20180180046A1 US20180180046A1 US15/852,984 US201715852984A US2018180046A1 US 20180180046 A1 US20180180046 A1 US 20180180046A1 US 201715852984 A US201715852984 A US 201715852984A US 2018180046 A1 US2018180046 A1 US 2018180046A1
- Authority
- US
- United States
- Prior art keywords
- housing
- protection portion
- cover
- protector
- protection
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/12—Casings; Cylinders; Cylinder heads; Fluid connections
- F04B39/121—Casings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/12—Casings; Cylinders; Cylinder heads; Fluid connections
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01C—ROTARY-PISTON OR OSCILLATING-PISTON MACHINES OR ENGINES
- F01C21/00—Component parts, details or accessories not provided for in groups F01C1/00 - F01C20/00
- F01C21/10—Outer members for co-operation with rotary pistons; Casings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B35/00—Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for
- F04B35/04—Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for the means being electric
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H1/00—Heating, cooling or ventilating [HVAC] devices
- B60H1/32—Cooling devices
- B60H1/3204—Cooling devices using compression
- B60H1/3226—Self-contained devices, i.e. including own drive motor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C18/00—Rotary-piston pumps specially adapted for elastic fluids
- F04C18/02—Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents
- F04C18/0207—Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents both members having co-operating elements in spiral form
- F04C18/0215—Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents both members having co-operating elements in spiral form where only one member is moving
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2210/00—Fluid
- F04C2210/26—Refrigerants with particular properties, e.g. HFC-134a
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2240/00—Components
- F04C2240/30—Casings or housings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2240/00—Components
- F04C2240/40—Electric motor
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2240/00—Components
- F04C2240/80—Other components
- F04C2240/808—Electronic circuits (e.g. inverters) installed inside the machine
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2270/00—Control; Monitoring or safety arrangements
- F04C2270/70—Safety, emergency conditions or requirements
Definitions
- the present invention relates to an electric compressor.
- An electric compressor generally has a housing accommodating a compression portion configured to compress refrigerant and an electric motor configured to drive the compression portion.
- the electric compressor further has a cover attached to the housing. The cover cooperates with the housing to accommodate a drive circuit configured to drive the electric motor.
- Japanese Unexamined Patent Application Publication No. 2016-166547 discloses an electric compressor having a protector that is configured to protect the cover from an external force caused by a collision.
- the protector includes a fixing portion fixed to the housing and a protection portion formed in a plate-like shape and disposed in a position that is spaced from the cover. This configuration eliminates or minimizes a contact between the protection portion and the cover which may occur in the event that the protection portion is deformed toward the cover under an external force possibly caused by a collision, so that the cover is unlikely to be subjected to the action of the external force.
- the rigidity of the protection portion may be increased by the formation of a projection on the outer surface of the protection portion.
- the protection portion may be locally subjected to an external force caused by a collision at the projection formed on the outer surface of the protection portion, thereby being likely to cause a local deformation of the protection portion.
- the present invention which has been made in light of the above-described problem, is directed to providing an electric compressor having a protection portion that is unlikely to be deformed under an external force possibly caused by a collision.
- an electric compressor that includes a compression portion, an electric motor, a drive circuit, a housing having a cylindrical shape and accommodating the compression portion and the electric motor, a cover attached to the housing and cooperating with the housing to accommodate the drive circuit, and a protector.
- the protector is configured to protect the cover from an external force.
- the protector includes a fixing portion that is fixed to the housing and a protection portion that is formed in a plate-like shape.
- the protection portion is disposed to face and to be spaced from the cover.
- the protector extends in a diametrical direction of the housing.
- a plurality of recesses is formed in the protection portion toward the cover such that the protection portion projects toward the cover. The recesses extend in an extending direction of the protector.
- FIG. 1 is a perspective view of an electric compressor according to an embodiment of the present invention
- FIG. 2 is a side view of the electric compressor of FIG. 1 ;
- FIG. 3 is a front view of the electric compressor of FIG. 1 ;
- FIG. 4 is a perspective view of a protector of the electric compressor of FIG. 1 , as viewed from the inner surface of the protector;
- FIG. 5 is a perspective view of the protector of the electric compressor of FIG. 1 , as viewed from the outer surface of the protector;
- FIG. 6 is a fragmentary sectional view of the protector and a cover of the electric compressor of FIG. 1 .
- An electric compressor is disposed in an engine compartment of a vehicle and used for a vehicle air conditioner.
- the electric compressor 10 includes a housing 11 having a cylindrical shape.
- the housing 11 includes a discharge housing 12 and a suction housing 13 connected to the discharge housing 12 .
- the discharge housing 12 and the suction housing 13 each have a bottomed-cylindrical shape and are made of a metal such as aluminum.
- the electric compressor 10 further includes a rotary shaft 10 a, a compression portion 14 configured to compress refrigerant, an electric motor 15 configured to drive the compression portion 14 , and a drive circuit 16 configured to drive the electric motor 15 .
- the compression portion 14 and the electric motor 15 are accommodated in the suction housing 13 .
- the axial direction of the suction housing 13 of the housing 11 corresponds to the axial direction of the rotary shaft 10 a.
- the compression portion 14 is disposed between the electric motor 15 and the discharge housing 12 in the axial direction of the suction housing 13 .
- the compression portion 14 in this embodiment includes a fixed scroll fixed to the suction housing 13 , a movable scroll facing the fixed scroll, and a compression chamber defined by the fixed and the movable scrolls.
- the suction housing 13 has a suction port (not shown) to allow entry of refrigerant.
- Refrigerant flowing into the suction housing 13 through the suction port is introduced into the compression chamber with the orbital motion (suction motion) of the movable scroll.
- Refrigerant is compressed in the compression chamber and discharged to the discharge housing 12 with the orbital motion (discharge motion) of the movable scroll.
- Refrigerant flows out of the discharge housing 12 to a refrigerant circuit (not shown) outside of the electric compressor through a discharge port (not shown) in the discharge housing 12 , and returns to the suction housing 13 through the suction port.
- the suction housing 13 includes a bottom wall 13 a and a peripheral wall 13 b.
- the peripheral wall 13 b has a cylindrical shape and extends from the peripheral portion of the bottom wall 13 a to the discharge housing 12 in the axial direction of the suction housing 13 .
- the bottom wall 13 a and the compression portion 14 interpose therebetween the electric motor 15 in the axial direction of the suction housing 13 .
- the suction housing 13 further includes an extended wall 13 c having a cylindrical shape. The extended wall 13 c extends from the bottom wall 13 a in the axial direction of the suction housing 13 toward the side opposite to the discharge housing 12 .
- the suction housing 13 has a cover 17 attached to the extended wall 13 c.
- the cover 17 is made of resin material and has a cylindrical shape with a bottom.
- the cover 17 is fitted in the inside of an opening portion 13 d of the extended wall 13 c to be attached to the suction housing 13 .
- the bottom wall 13 a and the extended wall 13 c of the suction housing 13 and the cover 17 cooperate to define a space in which the drive circuit 16 is accommodated.
- the compression portion 14 , the electric motor 15 , and the drive circuit 16 are arranged in this order in the axial direction of the housing 11 .
- the electric compressor 10 has a protector 20 configured to protect the cover 17 from an external force possibly caused by a collision.
- the protector 20 is made of iron and fixed to the suction housing 13 .
- the protector 20 extends in a diametrical direction of the housing 11 .
- the protector 20 includes a protection portion 21 , a first peripheral wall portion 22 , a second peripheral wall portion 23 , a first fixing portion 24 , and a second fixing portion 25 . That is, the protector 20 includes two fixing portions, i.e, the first and the second fixing portions 24 , 25 .
- the protection portion 21 is formed in a plate-like shape and disposed to face an outer surface 17 a of the cover 17 .
- the first and the second peripheral wall portions 22 , 23 each extend from a part of the outer edge of the protection portion 21 in the axial direction of the housing 11 to be disposed around the extended wall 13 c of the suction housing 13 .
- the first and the second fixing portions 24 , 25 are flat flanges.
- the first fixing portion 24 extends in a radial direction of the housing 11 outward from a side edge of the first peripheral wall portion 22 that is remote from the protection portion 21 .
- the second fixing portion 25 extends in a radial direction of the housing 11 outward from a side edge of the second peripheral wall portion 23 that is remote from the protection portion 21 .
- the protection portion 21 has opposite surfaces, which are an inner surface 21 a and an outer surface 21 b, respectively.
- the inner surface 21 a faces the outer surface 17 a of the cover 17 .
- the first and the second fixing portions 24 , 25 are disposed so as to interpose therebetween the protection portion 21 in the planar direction of the outer surface 21 b, as viewed from the outer surface 21 b.
- the outer edge of the protection portion 21 includes first and second arched outer edges 211 , 212 each having an outwardly-arched shape and respectively located at positions corresponding to the first and the second peripheral wall portions 22 , 23 .
- the first and the second peripheral wall portions 22 , 23 have outer peripheral surfaces 22 a, 23 a that are curved along the first and the second arched outer edges 211 , 212 , respectively.
- the outer peripheral surfaces 22 a, 23 a are located on the imaginary circle C 1 .
- the first and the second fixing portions 24 , 25 have proximal edges 24 a, 25 a that are boundaries with the first and the second peripheral wall portions 22 , 23 , respectively.
- the proximal edges 24 a, 25 a are the same in length in the circumferential direction of the imaginary circle C 1 .
- the first and the second fixing portions 24 , 25 have outer edges 24 b, 25 b, respectively.
- the outer edges 24 b, 25 b are curved along the outer peripheral surface 22 a of the first peripheral wall portion 22 and the outer peripheral surface 23 a of the second peripheral wall portion 23 , respectively.
- the first and the second fixing portions 24 , 25 have tabs 24 c, 25 c that project outward from a part of the outer edge 24 b and a part of the outer edge 25 b, respectively.
- the tabs 24 c, 25 c are respectively disposed at positions that are spaced approximately 180 degrees apart from each other in the circumferential direction of the imaginary circle C 1 .
- the first and the second fixing portions 24 , 25 have therethrough screw holes 24 h, 25 h, respectively.
- the screw hole 24 h passes through a part of the first fixing portion 24 , which includes the tab 24 c and its adjacent area, in the thickness direction of the first fixing portion 24 .
- the screw hole 25 h passes through a part of the second fixing portion 25 , which includes the tab 25 c and its adjacent area, in the thickness direction of the second fixing portion 25 .
- the suction housing 13 includes first and second bosses 13 e, 13 f protruding from the outer peripheral surface of the extended wall 13 c.
- the first and the second bosses 13 e, 13 f are respectively disposed on the outer peripheral surface of the extended wall 13 c at positions that are spaced approximately 180 degrees apart from each other in the circumferential direction of the suction housing 13 .
- the first and the second bosses 13 e, 13 f have flat surfaces on the side opposite to the discharge housing 12 in the axial direction of the suction housing 13 , respectively.
- the first fixing portion 24 is fixed to the first boss 13 e with a screw B 1 to be screwed into the first boss 13 e through the screw hole 24 h of the first fixing portion 24 .
- the second fixing portion 25 is fixed to the second boss 13 f with a screw B 2 to be screwed into the second boss 13 f through the screw hole 25 h of the second fixing portion 25 . Accordingly, the protector 20 is fixed to the suction housing 13 .
- the outer edge of the protection portion 21 includes a connection outer edge 213 connecting one end of the first arched outer edge 211 and one end of the second arched outer edge 212 on the imaginary circle C 1 .
- the connection outer edge 213 extends linearly in the direction X 1 , which joins the facing first and the second fixing portions 24 , 25 and is approximately parallel to the diameter of the imaginary circle C 1 .
- the first arched outer edge 211 is longer than the proximal edge 24 a of the first fixing portion 24 in the circumferential direction of the imaginary circle C 1 .
- the first arched outer edge 211 extends from the connection point with the connection outer edge 213 in a clockwise direction on the imaginary circle C 1 farther than the proximal edge 24 a of the first fixing portion 24 as viewed from the outer surface 21 b.
- the first peripheral wall portion 22 includes an extended wall portion 22 b extending in a clockwise direction on the imaginary circle C 1 beyond an end of the proximal edge 24 a that is remote from the connection outer edge 213 as viewed from the outer surface 21 b.
- the outer edge of the protection portion 21 further includes a first extended outer edge 214 , a second extended outer edge 215 , and a rounded outer edge 216 .
- the first extended outer edge 214 is parallel to the connection outer edge 213 and extends from the other end of the second arched outer edge 212 that is remote from the connection outer edge 213 and is on the imaginary circle C 1 .
- the second extended outer edge 215 is perpendicular to the first extended outer edge 214 and extends toward the connection outer edge 213 from the other end of the first arched outer edge 211 that is remote from the connection outer edge 213 .
- the rounded outer edge 216 connects one end of the first extended outer edge 214 that is remote from the second arched outer edge 212 and one end of the second extended outer edge 215 that is remote from the first arched outer edge 211 . Accordingly, the protector 20 has a cutout defined by the first extended outer edge 214 , the second extended outer edge 215 , and the rounded outer edge 216 between the extended wall portion 22 b of the first peripheral wall portion 22 and the second peripheral wall portion 23 in the circumferential direction of the imaginary circle C 1 .
- the cover 17 has square tube-shaped first and second connector couplers 171 , 172 protruding outward from the outer surface 17 a of the cover 17 .
- the first connector coupler 171 is used for power supply to the drive circuit 16 from a battery (now shown) in a vehicle.
- the second connector coupler 172 is used for control signal transmission from an ECU (not shown) to the drive circuit 16 .
- the first connector coupler 171 is arranged on the peripheral region of the outer surface 17 a at a position that is spaced approximately 90 degrees apart from each of the first and the second bosses 13 e, 13 f in the circumferential direction of the suction housing 13 .
- the second connector coupler 172 is arranged on the peripheral region of the outer surface 17 a at a position that is spaced approximately 90 degrees apart from the first connector coupler 171 in the circumferential direction of the suction housing 13 and near the first boss 13 e.
- the first connector coupler 171 is disposed outward of the connection outer edge 213 of the protection portion 21 .
- the protector 20 is shaped so that the connection outer edge 213 of the protection portion 21 is positioned between the second connector coupler 172 and the first connector coupler 171 to prevent the interference between the connection outer edge 213 and the first connector coupler 171 at the attachment of the protector 20 to the suction housing 13 .
- the connection outer edge 213 serves as the relief portion of the present invention that is operable to prevent the interference between the first connector coupler 171 and the protection portion 21 at the attachment of the protector 20 to the suction housing 13 .
- the protection portion 21 has therethrough an elongate through hole 21 h through which the second connector coupler 172 passes.
- the through hole 21 h is formed through the protection portion 21 such that the longitudinal direction of the through hole 21 h corresponds to the direction X 1 .
- the through hole 21 h serves as the relief portion of the present invention that is operable to prevent the interference between the second connector coupler 172 and the protection portion 21 at the attachment of the protector 20 to the suction housing 13 .
- the protection portion 21 includes first to fourth projections 31 to 34 projecting from the inner surface 21 a.
- the first projection 31 is located between the connection outer edge 213 and the through hole 21 h and extends linearly in the direction X 1 .
- the second projection 32 is located between the first extended outer edge 214 and the through hole 21 h and extends linearly in the direction X 1 .
- the first and the second projections 31 , 32 are parallel to each other and are approximately the same in length in the direction X 1 .
- the third projection 33 is located between the through hole 21 h and the second peripheral wall portion 23 in the direction X 1 and extends linearly in the direction X 1 .
- the third projection 33 is shorter than the first and the second projections 31 , 32 in the direction X 1 .
- the fourth projection 34 is located between the extended wall portion 22 b and the second projection 32 .
- the fourth projection 34 is shorter than the third projection 33 in the direction X 1 .
- the first to the fourth projections 31 to 34 each project in an arc from the inner surface 21 a of the protection portion 21 , thus, the outer surfaces of the first to the fourth projections 31 to 34 are curved.
- the inner surface 21 a of the protection portion 21 is formed as a whole to be flat except for the first to the fourth projections 31 to 34 .
- the inner surface 21 a of the protection portion 21 is as a whole in the same plane except for the first to the fourth projections 31 to 34 .
- the first to the fourth projections 31 to 34 are projected from the inner surface 21 a by the formation of recesses in the outer surface 21 b of the protection portion 21 . As shown in FIG. 5 , first to fourth recesses 41 to 44 are formed in the outer surface 21 b of the protection portion 21 .
- the first to the fourth recesses 41 to 44 are formed in the outer surface 21 b of the protection portion 21 at positions corresponding to the positions of the first to the fourth projections 31 to 34 on the inner surface 21 a in the thickness direction of the protection portion 21 , respectively.
- the outer surface 21 b of the protection portion 21 is formed as a whole to be flat except for the first to the fourth recesses 41 to 44 .
- the outer surface 21 b is as a whole in the same plane except for the first to the fourth recesses 41 to 44 .
- the suction housing 13 has a receiving portion 26 protruding from the outer peripheral surface thereof. Specifically, the receiving portion 26 protrudes from the outer peripheral surface of the peripheral wall 13 b of the suction housing 13 and is located near the extended wall 13 c.
- the receiving portion 26 has a receiving surface 26 a that is a flat surface and extends in a direction perpendicular to the axial direction of the suction housing 13 .
- the receiving surface 26 a partly faces the extended wall portion 22 b of the protector 20 in the axial direction of the suction housing 13 .
- the extended wall portion 22 b includes an abutment portion 22 f having a plate-like shape and protruding in the axial direction of the suction housing 13 toward the receiving surface 26 a from a part of the extended wall portion 22 b that faces the receiving surface 26 a in the axial direction of the suction housing 13 .
- the abutment portion 22 f is configured to abut on the receiving surface 26 a of the receiving portion 26 in the event that the protection portion 21 is subjected to an external force possibly caused by a collision. That is, the protector 20 in this embodiment includes the abutment portion 22 f that is configured to abut on the receiving portion 26 in the event that the protection portion 21 is subjected to an external force possibly caused by a collision.
- the protection portion 21 is disposed in a position that is spaced from the outer surface 17 a of the cover 17 .
- the fourth recess 44 is not shown in FIG. 6
- the first to the fourth recesses 41 to 44 which are formed in the protection portion 21 toward the cover 17 such that the protection portion 21 projects toward the cover 17 , extend in the extending direction of the protector 20 .
- the inner surface 21 a of the protection portion 21 is spaced from the outer surface 17 a of the cover 17 such that clearances are formed between the first to the fourth projections 31 to 34 on the inner surface 21 a and the outer surface 17 a of the cover 17 .
- the vehicle component E 1 may be deformed and bump into the outer surface 21 b of the protection portion 21 .
- the protection portion 21 is provided with a projection on the outer surface 21 b, the protection portion 21 is more likely to be locally subjected to an external force caused by the hit of the deformed vehicle component E 1 at the projections on the outer surface 21 b, thus being likely to become deformed locally.
- the protection portion 21 is formed as a whole to be flat except for the first to the fourth recesses 41 to 44 , so that the protection portion 21 receives an external force caused by the hit of the deformed vehicle component E 1 at the flat outer surface 21 b.
- This configuration is not locally subjected to an external force at projections on the outer surface 21 b of the protection portion 21 , thereby eliminating or minimizing a possible local deformation of the protection portion 21 under an external force caused by a collision.
- the protection portion 21 has the first to the fourth recesses 41 to 44 that are formed in the outer surface 21 b toward the cover 17 such that the protection portion 21 projects toward the cover 17 .
- This configuration increases the rigidity of the protection portion 21 , therefore, the protection portion 21 is unlikely to be deformed under an external force possibly caused by a collision in comparison with the case that the protection portion 21 is provided without the first to the fourth recesses 41 to 44 in the outer surface 21 b.
- the first to the fourth projections 31 to 34 extend in the direction X 1 .
- This configuration eliminates or minimizes warping of the protection portion 21 in the direction X 1 that may occur in the event that the protection portion 21 is subjected to an external force caused by a collision.
- the abutment portion 22 f of the protector 20 is configured to abut on the receiving surface 26 a of the receiving portion 26 in the event that the protection portion 21 is subjected to an external force caused by a collision.
- This configuration enables the external force acting on the protection portion 21 to be transferred to the receiving portion 26 through the abutment portion 22 f, thereby eliminating or minimizing a possible deformation of the protection portion 21 under an external force caused by a collision.
- the inner surface 21 a of the protection portion 21 is spaced from the outer surface 17 a of the cover 17 such that a clearance is formed between the first to the fourth projections 31 to 34 on the inner surface 21 a and the outer surface 17 a of the cover 17 .
- This configuration eliminates or minimizes a contact between the cover 17 and the protection portion 21 even if the protection portion 21 becomes slightly deformed under an external force caused by a collision, thereby preventing an external force from acting on the cover 17 so as to protect the drive circuit 16 .
- the embodiment of the present invention offers the following effects.
- the protection portion 21 has the first to the fourth recesses 41 to 44 that are formed in the outer surface 21 b toward the cover 17 such that the protection portion 21 projects toward the cover 17 .
- This configuration increases the rigidity of the protection portion 21 in comparison with the case that the protection portion 21 is provided without the first to the fourth recesses 41 to 44 in the outer surface 21 b.
- the protection portion 21 provided without a projection on the outer surface 21 b will not be locally subjected to an external force by a collision at the projection on the outer surface 21 b , therefore, the protection portion 21 of this configuration is unlikely to be deformed under an external force possibly caused by a collision in comparison with the case that the protection portion 21 is provided with a projection on the outer surface 21 b.
- the suction housing 13 has the receiving portion 26 protruding from the outer peripheral surface thereof.
- the protector 20 includes the abutment portion 22 f that is configured to abut on the receiving portion 26 in the event that the protection portion 21 is subjected to an external force possibly caused by a collision. This configuration enables the external force acting on the protection portion 21 to be transferred to the receiving portion 26 through the abutment portion 22 f, thereby further eliminating or minimizing a possible deformation of the protection portion 21 under an external force caused by a collision.
- the protection portion 21 has the connection outer edge 213 and the through hole 21 h serving as the relief portions of the present invention that are configured to prevent the interference between the first connector coupler 171 and the protection portion 21 and the interference between the second connector coupler 172 and the protection portion 21 , respectively.
- This configuration facilitates the attachment of the protector 20 to the cover 17 such that the inner surface 21 a of the protection portion 21 faces the outer surface 17 a of the cover 17 from which the first and the second connector couplers 171 , 172 protrude.
- the first to the fourth projections 31 to 34 of the protection portion 21 extend in the direction X 1 . This configuration eliminates or minimizes possible warping of the protection portion 21 in the direction X 1 .
- the protector 20 has a cutout between the extended wall portion 22 b of the first peripheral wall portion 22 and the second peripheral wall portion 23 in the circumferential direction of the imaginary circle C 1 .
- This configuration enables the protector 20 to be reduced in size, volume, and weight in comparison with the case that the extended wall portion 22 b of the first peripheral wall portion 22 and the second peripheral wall portion 23 are directly connected and the protector 20 is formed without a cutout.
- the protection portion 21 includes the fourth projection 34 that is located between the extended wall portion 22 b and the second projection 32 .
- This configuration increases the rigidity of the vicinity of the extended wall portion 22 b where the rigidity is likely to decrease because of the presence of the cutout between the extended wall portion 22 b of the first peripheral wall portion 22 and the second peripheral wall portion 23 in the circumferential direction of the imaginary circle C 1 , thereby further eliminating or minimizing a possible deformation of the protection portion 21 under an external force caused by a collision.
- the present invention may be modified in various manners, as exemplified below.
- the protection portion 21 may have a recess in the outer surface 21 b at any other position than positions corresponding to the positions of the first to the fourth projections 31 to 34 on the inner surface 21 a in the thickness direction of the protection portion 21 .
- the first to the fourth projections 31 to 34 of the protection portion 21 may extend in a direction that is different from the direction X 1 .
- the positions of the first and the second fixing portions 24 , 25 are not limited to the positions described in the embodiment of the present invention.
- the protector 20 may be provided with a single fixing portion, or three or more fixing portions that are fixed to the housing 11 .
- the outer peripheral surface of the suction housing 13 may be provided without the receiving portion 26 .
- the protector 20 may be provided without the abutment portion 22 f.
- the first and the second connector couplers 171 , 172 need not necessarily protrude from the cover 17 , for example, the first and the second connector couplers 171 , 172 may protrude outward from the outer peripheral surface of the peripheral wall 13 b of the suction housing 13 .
- the protection portion 21 of the protector 20 need not prevent the interference between the connection outer edge 213 and the first connector coupler 171 at the attachment of the protector 20 to the suction housing 13 , so that the protection portion 21 of the protector 20 need not necessarily be shaped such that the connection outer edge 213 is positioned between the second connector coupler 172 and the first connector coupler 171 .
- the protection portion 21 may be provided without the through hole 21 h serving as the relief portion of the present invention that is operable to prevent the interference between the second connector coupler 172 and the protection portion 21 at the attachment of the protector 20 to the suction housing 13 .
- the shape of the protection portion 21 may be modified as necessary.
- the protection portion 21 may be provided with two or three, or five or more recesses that are formed in the protection portion 21 toward the cover 17 such that the protection portion 21 projects toward the cover 17 .
- the compression portion 14 , the electric motor 15 , and the drive circuit 16 need not necessarily be arranged in this order in the axial direction of the housing 11 .
- the cover 17 may be attached to the outer peripheral surface of the peripheral wall 13 b of the suction housing 13 , and the drive circuit 16 may be accommodated in a space defined by the outer peripheral surface of the peripheral wall 13 b and the cover 17 .
- the compression portion 14 includes the fixed and the movable scrolls.
- the compression portion 14 may be of the piston type or the vane type instead of the scroll type.
- the electric compressor 10 may be used for any air conditioners other than vehicle air conditioners.
Abstract
An electric compressor includes a compression portion, an electric motor, a drive circuit, a housing having a cylindrical shape and accommodating the compression portion and the electric motor, a cover attached to the housing and cooperating with the housing to accommodate the drive circuit, and a protector. The protector is configured to protect the cover from an external force. The protector includes a fixing portion that is fixed to the housing and a protection portion that is formed in a plate-like shape. The protection portion is disposed to face and to be spaced from the cover. The protector extends in a diametrical direction of the housing. A plurality of recesses is formed in the protection portion toward the cover such that the protection portion projects toward the cover. The recesses extend in an extending direction of the protector.
Description
- The present invention relates to an electric compressor.
- An electric compressor generally has a housing accommodating a compression portion configured to compress refrigerant and an electric motor configured to drive the compression portion. The electric compressor further has a cover attached to the housing. The cover cooperates with the housing to accommodate a drive circuit configured to drive the electric motor.
- Japanese Unexamined Patent Application Publication No. 2016-166547 discloses an electric compressor having a protector that is configured to protect the cover from an external force caused by a collision. The protector includes a fixing portion fixed to the housing and a protection portion formed in a plate-like shape and disposed in a position that is spaced from the cover. This configuration eliminates or minimizes a contact between the protection portion and the cover which may occur in the event that the protection portion is deformed toward the cover under an external force possibly caused by a collision, so that the cover is unlikely to be subjected to the action of the external force.
- For example, the rigidity of the protection portion may be increased by the formation of a projection on the outer surface of the protection portion. In this configuration, however, the protection portion may be locally subjected to an external force caused by a collision at the projection formed on the outer surface of the protection portion, thereby being likely to cause a local deformation of the protection portion.
- The present invention, which has been made in light of the above-described problem, is directed to providing an electric compressor having a protection portion that is unlikely to be deformed under an external force possibly caused by a collision.
- In accordance with one aspect of the present invention, there is provided an electric compressor that includes a compression portion, an electric motor, a drive circuit, a housing having a cylindrical shape and accommodating the compression portion and the electric motor, a cover attached to the housing and cooperating with the housing to accommodate the drive circuit, and a protector. The protector is configured to protect the cover from an external force. The protector includes a fixing portion that is fixed to the housing and a protection portion that is formed in a plate-like shape. The protection portion is disposed to face and to be spaced from the cover. The protector extends in a diametrical direction of the housing. A plurality of recesses is formed in the protection portion toward the cover such that the protection portion projects toward the cover. The recesses extend in an extending direction of the protector.
- Other aspects and advantages of the invention will become apparent from the following description, taken in conjunction with the accompanying drawings, illustrating by way of example the principles of the invention.
- The invention together with objects and advantages thereof, may best be understood by reference to the following description of the embodiment together with the accompanying drawings in which:
-
FIG. 1 is a perspective view of an electric compressor according to an embodiment of the present invention; -
FIG. 2 is a side view of the electric compressor ofFIG. 1 ; -
FIG. 3 is a front view of the electric compressor ofFIG. 1 ; -
FIG. 4 is a perspective view of a protector of the electric compressor ofFIG. 1 , as viewed from the inner surface of the protector; -
FIG. 5 is a perspective view of the protector of the electric compressor ofFIG. 1 , as viewed from the outer surface of the protector; and -
FIG. 6 is a fragmentary sectional view of the protector and a cover of the electric compressor ofFIG. 1 . - An embodiment of the present invention will be described with reference to the accompanying
FIGS. 1 to 6 . An electric compressor is disposed in an engine compartment of a vehicle and used for a vehicle air conditioner. - Referring to
FIG. 1 , there is shown an electric compressor designated by 10. Theelectric compressor 10 includes ahousing 11 having a cylindrical shape. Thehousing 11 includes adischarge housing 12 and asuction housing 13 connected to thedischarge housing 12. Thedischarge housing 12 and thesuction housing 13 each have a bottomed-cylindrical shape and are made of a metal such as aluminum. - As shown in
FIG. 2 , theelectric compressor 10 further includes arotary shaft 10 a, acompression portion 14 configured to compress refrigerant, anelectric motor 15 configured to drive thecompression portion 14, and adrive circuit 16 configured to drive theelectric motor 15. Thecompression portion 14 and theelectric motor 15 are accommodated in thesuction housing 13. The axial direction of thesuction housing 13 of thehousing 11 corresponds to the axial direction of therotary shaft 10 a. Thecompression portion 14 is disposed between theelectric motor 15 and thedischarge housing 12 in the axial direction of thesuction housing 13. Although not illustrated, thecompression portion 14 in this embodiment includes a fixed scroll fixed to thesuction housing 13, a movable scroll facing the fixed scroll, and a compression chamber defined by the fixed and the movable scrolls. - The
suction housing 13 has a suction port (not shown) to allow entry of refrigerant. Refrigerant flowing into thesuction housing 13 through the suction port is introduced into the compression chamber with the orbital motion (suction motion) of the movable scroll. Refrigerant is compressed in the compression chamber and discharged to thedischarge housing 12 with the orbital motion (discharge motion) of the movable scroll. Refrigerant flows out of thedischarge housing 12 to a refrigerant circuit (not shown) outside of the electric compressor through a discharge port (not shown) in thedischarge housing 12, and returns to thesuction housing 13 through the suction port. - The
suction housing 13 includes abottom wall 13 a and aperipheral wall 13 b. Theperipheral wall 13 b has a cylindrical shape and extends from the peripheral portion of thebottom wall 13 a to thedischarge housing 12 in the axial direction of thesuction housing 13. Thebottom wall 13 a and thecompression portion 14 interpose therebetween theelectric motor 15 in the axial direction of thesuction housing 13. Thesuction housing 13 further includes an extendedwall 13 c having a cylindrical shape. Theextended wall 13 c extends from thebottom wall 13 a in the axial direction of thesuction housing 13 toward the side opposite to thedischarge housing 12. - As shown in
FIG. 1 , thesuction housing 13 has acover 17 attached to the extendedwall 13 c. Thecover 17 is made of resin material and has a cylindrical shape with a bottom. In this embodiment, thecover 17 is fitted in the inside of anopening portion 13 d of the extendedwall 13 c to be attached to thesuction housing 13. - As shown in
FIG. 2 , thebottom wall 13 a and the extendedwall 13 c of thesuction housing 13 and thecover 17 cooperate to define a space in which thedrive circuit 16 is accommodated. In this embodiment, thecompression portion 14, theelectric motor 15, and thedrive circuit 16 are arranged in this order in the axial direction of thehousing 11. - As shown in
FIG. 1 , theelectric compressor 10 has aprotector 20 configured to protect thecover 17 from an external force possibly caused by a collision. Theprotector 20 is made of iron and fixed to thesuction housing 13. Theprotector 20 extends in a diametrical direction of thehousing 11. - The
protector 20 includes aprotection portion 21, a firstperipheral wall portion 22, a secondperipheral wall portion 23, afirst fixing portion 24, and asecond fixing portion 25. That is, theprotector 20 includes two fixing portions, i.e, the first and thesecond fixing portions - The
protection portion 21 is formed in a plate-like shape and disposed to face anouter surface 17 a of thecover 17. The first and the secondperipheral wall portions protection portion 21 in the axial direction of thehousing 11 to be disposed around the extendedwall 13 c of thesuction housing 13. The first and thesecond fixing portions first fixing portion 24 extends in a radial direction of thehousing 11 outward from a side edge of the firstperipheral wall portion 22 that is remote from theprotection portion 21. Thesecond fixing portion 25 extends in a radial direction of thehousing 11 outward from a side edge of the secondperipheral wall portion 23 that is remote from theprotection portion 21. - The
protection portion 21 has opposite surfaces, which are aninner surface 21 a and anouter surface 21 b, respectively. Theinner surface 21 a faces theouter surface 17 a of thecover 17. - As shown in
FIG. 3 , the first and thesecond fixing portions protection portion 21 in the planar direction of theouter surface 21 b, as viewed from theouter surface 21 b. - The outer edge of the
protection portion 21 includes first and second archedouter edges peripheral wall portions peripheral wall portions peripheral surfaces outer edges peripheral surfaces - The first and the
second fixing portions proximal edges peripheral wall portions - The first and the
second fixing portions outer edges peripheral surface 22 a of the firstperipheral wall portion 22 and the outerperipheral surface 23 a of the secondperipheral wall portion 23, respectively. The first and thesecond fixing portions tabs outer edge 24 b and a part of theouter edge 25 b, respectively. Thetabs - As shown in
FIGS. 4 and 5 , the first and thesecond fixing portions screw hole 24 h passes through a part of the first fixingportion 24, which includes thetab 24 c and its adjacent area, in the thickness direction of the first fixingportion 24. Thescrew hole 25 h passes through a part of the second fixingportion 25, which includes thetab 25 c and its adjacent area, in the thickness direction of the second fixingportion 25. - As shown in
FIGS. 1 and 2 , thesuction housing 13 includes first andsecond bosses 13 e, 13 f protruding from the outer peripheral surface of theextended wall 13 c. The first and thesecond bosses 13 e, 13 f are respectively disposed on the outer peripheral surface of theextended wall 13 c at positions that are spaced approximately 180 degrees apart from each other in the circumferential direction of thesuction housing 13. The first and thesecond bosses 13 e, 13 f have flat surfaces on the side opposite to thedischarge housing 12 in the axial direction of thesuction housing 13, respectively. - The surface of the first fixing
portion 24 including thetab 24 c and its adjacent area, which is opposite to theprotection portion 21, contacts the surface of the first boss 13 e. The surface of the second fixingportion 25 including thetab 25 c and its adjacent area, which is opposite to theprotection portion 21, contacts the surface of thesecond boss 13 f. Thefirst fixing portion 24 is fixed to the first boss 13 e with a screw B1 to be screwed into the first boss 13 e through thescrew hole 24 h of the first fixingportion 24. Thesecond fixing portion 25 is fixed to thesecond boss 13 f with a screw B2 to be screwed into thesecond boss 13 f through thescrew hole 25 h of the second fixingportion 25. Accordingly, theprotector 20 is fixed to thesuction housing 13. - As shown in
FIG. 3 , the outer edge of theprotection portion 21 includes a connectionouter edge 213 connecting one end of the first archedouter edge 211 and one end of the second archedouter edge 212 on the imaginary circle C1. As viewed from theouter surface 21 b, the connectionouter edge 213 extends linearly in the direction X1, which joins the facing first and thesecond fixing portions - The first arched
outer edge 211 is longer than theproximal edge 24 a of the first fixingportion 24 in the circumferential direction of the imaginary circle C1. The first archedouter edge 211 extends from the connection point with the connectionouter edge 213 in a clockwise direction on the imaginary circle C1 farther than theproximal edge 24 a of the first fixingportion 24 as viewed from theouter surface 21 b. The firstperipheral wall portion 22 includes anextended wall portion 22 b extending in a clockwise direction on the imaginary circle C1 beyond an end of theproximal edge 24 a that is remote from the connectionouter edge 213 as viewed from theouter surface 21 b. - The outer edge of the
protection portion 21 further includes a first extendedouter edge 214, a second extendedouter edge 215, and a roundedouter edge 216. The first extendedouter edge 214 is parallel to the connectionouter edge 213 and extends from the other end of the second archedouter edge 212 that is remote from the connectionouter edge 213 and is on the imaginary circle C1. The second extendedouter edge 215 is perpendicular to the first extendedouter edge 214 and extends toward the connectionouter edge 213 from the other end of the first archedouter edge 211 that is remote from the connectionouter edge 213. The roundedouter edge 216 connects one end of the first extendedouter edge 214 that is remote from the second archedouter edge 212 and one end of the second extendedouter edge 215 that is remote from the first archedouter edge 211. Accordingly, theprotector 20 has a cutout defined by the first extendedouter edge 214, the second extendedouter edge 215, and the roundedouter edge 216 between theextended wall portion 22 b of the firstperipheral wall portion 22 and the secondperipheral wall portion 23 in the circumferential direction of the imaginary circle C1. - The
cover 17 has square tube-shaped first andsecond connector couplers outer surface 17 a of thecover 17. Thefirst connector coupler 171 is used for power supply to thedrive circuit 16 from a battery (now shown) in a vehicle. Thesecond connector coupler 172 is used for control signal transmission from an ECU (not shown) to thedrive circuit 16. - As viewed from the
outer surface 17 a, of thecover 17 inFIG. 1 , thefirst connector coupler 171 is arranged on the peripheral region of theouter surface 17 a at a position that is spaced approximately 90 degrees apart from each of the first and thesecond bosses 13 e, 13 f in the circumferential direction of thesuction housing 13. As viewed from theouter surface 17 a, of thecover 17, thesecond connector coupler 172 is arranged on the peripheral region of theouter surface 17 a at a position that is spaced approximately 90 degrees apart from thefirst connector coupler 171 in the circumferential direction of thesuction housing 13 and near the first boss 13 e. - As shown in
FIG. 3 , thefirst connector coupler 171 is disposed outward of the connectionouter edge 213 of theprotection portion 21. In other words, theprotector 20 is shaped so that the connectionouter edge 213 of theprotection portion 21 is positioned between thesecond connector coupler 172 and thefirst connector coupler 171 to prevent the interference between the connectionouter edge 213 and thefirst connector coupler 171 at the attachment of theprotector 20 to thesuction housing 13. Accordingly, the connectionouter edge 213 serves as the relief portion of the present invention that is operable to prevent the interference between thefirst connector coupler 171 and theprotection portion 21 at the attachment of theprotector 20 to thesuction housing 13. - The
protection portion 21 has therethrough an elongate throughhole 21 h through which thesecond connector coupler 172 passes. The throughhole 21 h is formed through theprotection portion 21 such that the longitudinal direction of the throughhole 21 h corresponds to the direction X1. The throughhole 21 h serves as the relief portion of the present invention that is operable to prevent the interference between thesecond connector coupler 172 and theprotection portion 21 at the attachment of theprotector 20 to thesuction housing 13. - As shown in
FIG. 4 , theprotection portion 21 includes first tofourth projections 31 to 34 projecting from theinner surface 21 a. Thefirst projection 31 is located between the connectionouter edge 213 and the throughhole 21 h and extends linearly in the direction X1. Thesecond projection 32 is located between the first extendedouter edge 214 and the throughhole 21 h and extends linearly in the direction X1. The first and thesecond projections - The
third projection 33 is located between the throughhole 21 h and the secondperipheral wall portion 23 in the direction X1 and extends linearly in the direction X1. Thethird projection 33 is shorter than the first and thesecond projections fourth projection 34 is located between theextended wall portion 22 b and thesecond projection 32. Thefourth projection 34 is shorter than thethird projection 33 in the direction X1. - The first to the
fourth projections 31 to 34 each project in an arc from theinner surface 21 a of theprotection portion 21, thus, the outer surfaces of the first to thefourth projections 31 to 34 are curved. Theinner surface 21 a of theprotection portion 21 is formed as a whole to be flat except for the first to thefourth projections 31 to 34. In this embodiment, theinner surface 21 a of theprotection portion 21 is as a whole in the same plane except for the first to thefourth projections 31 to 34. - The first to the
fourth projections 31 to 34 are projected from theinner surface 21 a by the formation of recesses in theouter surface 21 b of theprotection portion 21. As shown inFIG. 5 , first tofourth recesses 41 to 44 are formed in theouter surface 21 b of theprotection portion 21. - The first to the
fourth recesses 41 to 44 are formed in theouter surface 21 b of theprotection portion 21 at positions corresponding to the positions of the first to thefourth projections 31 to 34 on theinner surface 21 a in the thickness direction of theprotection portion 21, respectively. - The
outer surface 21 b of theprotection portion 21 is formed as a whole to be flat except for the first to thefourth recesses 41 to 44. In this embodiment, theouter surface 21 b is as a whole in the same plane except for the first to thefourth recesses 41 to 44. - As shown in
FIG. 2 , thesuction housing 13 has a receivingportion 26 protruding from the outer peripheral surface thereof. Specifically, the receivingportion 26 protrudes from the outer peripheral surface of theperipheral wall 13 b of thesuction housing 13 and is located near theextended wall 13 c. The receivingportion 26 has a receiving surface 26 a that is a flat surface and extends in a direction perpendicular to the axial direction of thesuction housing 13. The receiving surface 26 a partly faces theextended wall portion 22 b of theprotector 20 in the axial direction of thesuction housing 13. - The
extended wall portion 22 b includes anabutment portion 22 f having a plate-like shape and protruding in the axial direction of thesuction housing 13 toward the receiving surface 26 a from a part of theextended wall portion 22 b that faces the receiving surface 26 a in the axial direction of thesuction housing 13. Theabutment portion 22 f is configured to abut on the receiving surface 26 a of the receivingportion 26 in the event that theprotection portion 21 is subjected to an external force possibly caused by a collision. That is, theprotector 20 in this embodiment includes theabutment portion 22 f that is configured to abut on the receivingportion 26 in the event that theprotection portion 21 is subjected to an external force possibly caused by a collision. - As shown in
FIG. 6 , theprotection portion 21 is disposed in a position that is spaced from theouter surface 17 a of thecover 17. Although thefourth recess 44 is not shown inFIG. 6 , the first to thefourth recesses 41 to 44, which are formed in theprotection portion 21 toward thecover 17 such that theprotection portion 21 projects toward thecover 17, extend in the extending direction of theprotector 20. Theinner surface 21 a of theprotection portion 21 is spaced from theouter surface 17 a of thecover 17 such that clearances are formed between the first to thefourth projections 31 to 34 on theinner surface 21 a and theouter surface 17 a of thecover 17. - The following describes operation of the embodiment of the present invention.
- For example, in the event that a vehicle equipped with the
electric compressor 10 is hit in a vehicle collision at a vehicle component E1 (FIG. 6 ) such as a vehicle frame for an engine compartment, the vehicle component E1 may be deformed and bump into theouter surface 21 b of theprotection portion 21. In this case, if theprotection portion 21 is provided with a projection on theouter surface 21 b, theprotection portion 21 is more likely to be locally subjected to an external force caused by the hit of the deformed vehicle component E1 at the projections on theouter surface 21 b, thus being likely to become deformed locally. In the embodiment of the present invention, theprotection portion 21 is formed as a whole to be flat except for the first to thefourth recesses 41 to 44, so that theprotection portion 21 receives an external force caused by the hit of the deformed vehicle component E1 at the flatouter surface 21 b. This configuration is not locally subjected to an external force at projections on theouter surface 21 b of theprotection portion 21, thereby eliminating or minimizing a possible local deformation of theprotection portion 21 under an external force caused by a collision. - In this embodiment of the present invention, the
protection portion 21 has the first to thefourth recesses 41 to 44 that are formed in theouter surface 21 b toward thecover 17 such that theprotection portion 21 projects toward thecover 17. This configuration increases the rigidity of theprotection portion 21, therefore, theprotection portion 21 is unlikely to be deformed under an external force possibly caused by a collision in comparison with the case that theprotection portion 21 is provided without the first to thefourth recesses 41 to 44 in theouter surface 21 b. - In this embodiment, the first to the
fourth projections 31 to 34 extend in the direction X1. This configuration eliminates or minimizes warping of theprotection portion 21 in the direction X1 that may occur in the event that theprotection portion 21 is subjected to an external force caused by a collision. - In this embodiment, the
abutment portion 22 f of theprotector 20 is configured to abut on the receiving surface 26 a of the receivingportion 26 in the event that theprotection portion 21 is subjected to an external force caused by a collision. This configuration enables the external force acting on theprotection portion 21 to be transferred to the receivingportion 26 through theabutment portion 22 f, thereby eliminating or minimizing a possible deformation of theprotection portion 21 under an external force caused by a collision. - The
inner surface 21 a of theprotection portion 21 is spaced from theouter surface 17 a of thecover 17 such that a clearance is formed between the first to thefourth projections 31 to 34 on theinner surface 21 a and theouter surface 17 a of thecover 17. This configuration eliminates or minimizes a contact between thecover 17 and theprotection portion 21 even if theprotection portion 21 becomes slightly deformed under an external force caused by a collision, thereby preventing an external force from acting on thecover 17 so as to protect thedrive circuit 16. - The embodiment of the present invention offers the following effects.
- (1) The
protection portion 21 has the first to thefourth recesses 41 to 44 that are formed in theouter surface 21 b toward thecover 17 such that theprotection portion 21 projects toward thecover 17. This configuration increases the rigidity of theprotection portion 21 in comparison with the case that theprotection portion 21 is provided without the first to thefourth recesses 41 to 44 in theouter surface 21 b. Also, theprotection portion 21 provided without a projection on theouter surface 21 b will not be locally subjected to an external force by a collision at the projection on theouter surface 21 b, therefore, theprotection portion 21 of this configuration is unlikely to be deformed under an external force possibly caused by a collision in comparison with the case that theprotection portion 21 is provided with a projection on theouter surface 21 b. - (2) The
suction housing 13 has the receivingportion 26 protruding from the outer peripheral surface thereof. Theprotector 20 includes theabutment portion 22 f that is configured to abut on the receivingportion 26 in the event that theprotection portion 21 is subjected to an external force possibly caused by a collision. This configuration enables the external force acting on theprotection portion 21 to be transferred to the receivingportion 26 through theabutment portion 22 f, thereby further eliminating or minimizing a possible deformation of theprotection portion 21 under an external force caused by a collision. - (3) The
protection portion 21 has the connectionouter edge 213 and the throughhole 21 h serving as the relief portions of the present invention that are configured to prevent the interference between thefirst connector coupler 171 and theprotection portion 21 and the interference between thesecond connector coupler 172 and theprotection portion 21, respectively. This configuration facilitates the attachment of theprotector 20 to thecover 17 such that theinner surface 21 a of theprotection portion 21 faces theouter surface 17 a of thecover 17 from which the first and thesecond connector couplers - (4) The first to the
fourth projections 31 to 34 of theprotection portion 21 extend in the direction X1. This configuration eliminates or minimizes possible warping of theprotection portion 21 in the direction X1. - (5) The
protector 20 has a cutout between theextended wall portion 22 b of the firstperipheral wall portion 22 and the secondperipheral wall portion 23 in the circumferential direction of the imaginary circle C1. This configuration enables theprotector 20 to be reduced in size, volume, and weight in comparison with the case that theextended wall portion 22 b of the firstperipheral wall portion 22 and the secondperipheral wall portion 23 are directly connected and theprotector 20 is formed without a cutout. - (6) The
protection portion 21 includes thefourth projection 34 that is located between theextended wall portion 22 b and thesecond projection 32. This configuration increases the rigidity of the vicinity of theextended wall portion 22 b where the rigidity is likely to decrease because of the presence of the cutout between theextended wall portion 22 b of the firstperipheral wall portion 22 and the secondperipheral wall portion 23 in the circumferential direction of the imaginary circle C1, thereby further eliminating or minimizing a possible deformation of theprotection portion 21 under an external force caused by a collision. - The present invention may be modified in various manners, as exemplified below.
- The
protection portion 21 may have a recess in theouter surface 21 b at any other position than positions corresponding to the positions of the first to thefourth projections 31 to 34 on theinner surface 21 a in the thickness direction of theprotection portion 21. - The first to the
fourth projections 31 to 34 of theprotection portion 21 may extend in a direction that is different from the direction X1. - The positions of the first and the
second fixing portions protector 20 may be provided with a single fixing portion, or three or more fixing portions that are fixed to thehousing 11. - The outer peripheral surface of the
suction housing 13 may be provided without the receivingportion 26. Theprotector 20 may be provided without theabutment portion 22 f. - The first and the
second connector couplers cover 17, for example, the first and thesecond connector couplers peripheral wall 13 b of thesuction housing 13. In this case, theprotection portion 21 of theprotector 20 need not prevent the interference between the connectionouter edge 213 and thefirst connector coupler 171 at the attachment of theprotector 20 to thesuction housing 13, so that theprotection portion 21 of theprotector 20 need not necessarily be shaped such that the connectionouter edge 213 is positioned between thesecond connector coupler 172 and thefirst connector coupler 171. Theprotection portion 21 may be provided without the throughhole 21 h serving as the relief portion of the present invention that is operable to prevent the interference between thesecond connector coupler 172 and theprotection portion 21 at the attachment of theprotector 20 to thesuction housing 13. - The shape of the
protection portion 21 may be modified as necessary. - The
protection portion 21 may be provided with two or three, or five or more recesses that are formed in theprotection portion 21 toward thecover 17 such that theprotection portion 21 projects toward thecover 17. - The
compression portion 14, theelectric motor 15, and thedrive circuit 16 need not necessarily be arranged in this order in the axial direction of thehousing 11. For example, thecover 17 may be attached to the outer peripheral surface of theperipheral wall 13 b of thesuction housing 13, and thedrive circuit 16 may be accommodated in a space defined by the outer peripheral surface of theperipheral wall 13 b and thecover 17. - In this embodiment, the
compression portion 14 includes the fixed and the movable scrolls. However, thecompression portion 14 may be of the piston type or the vane type instead of the scroll type. - The
electric compressor 10 may be used for any air conditioners other than vehicle air conditioners.
Claims (3)
1. An electric compressor comprising:
a compression portion configured to compress refrigerant;
an electric motor configured to drive the compression portion;
a drive circuit configured to drive the electric motor;
a housing having a cylindrical shape and accommodating the compression portion and the electric motor;
a cover attached to the housing and cooperating with the housing to accommodate the drive circuit; and
a protector configured to protect the cover from an external force caused by a collision, the protector including a fixing portion that is fixed to the housing and a protection portion that is formed in a plate-like shape, the protection portion being disposed to face and to be spaced from the cover, wherein
the protector extends in a diametrical direction of the housing,
a plurality of recesses are formed in the protection portion toward the cover such that the protection portion projects toward the cover, and
the recesses extend in an extending direction of the protector.
2. The electric compressor according to claim 1 , wherein
the housing has a receiving portion protruding from an outer peripheral surface of the housing, and
the protector includes an abutment portion that is configured to abut on the receiving portion in the event that the protection portion is subjected to an external force caused by a collision.
3. The electric compressor according to claim 1 , wherein
the housing or the cover has a tube-shaped connector protruding outward from the housing or the cover, and
the protection portion includes a relief portion that is operable to prevent the interference between the connector and the protection portion.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2016254082A JP2018105264A (en) | 2016-12-27 | 2016-12-27 | Motor compressor |
JP2016-254082 | 2016-12-27 |
Publications (1)
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US20180180046A1 true US20180180046A1 (en) | 2018-06-28 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US15/852,984 Abandoned US20180180046A1 (en) | 2016-12-27 | 2017-12-22 | Electric compressor |
Country Status (5)
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US (1) | US20180180046A1 (en) |
JP (1) | JP2018105264A (en) |
KR (1) | KR20180076305A (en) |
CN (1) | CN108240313A (en) |
DE (1) | DE102017130921A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3616948A1 (en) * | 2018-08-29 | 2020-03-04 | Ford Global Technologies, LLC | A motor vehicle assembly |
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Publication number | Priority date | Publication date | Assignee | Title |
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JP7347305B2 (en) * | 2020-03-31 | 2023-09-20 | 株式会社豊田自動織機 | electric compressor |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5699994B2 (en) * | 2012-06-29 | 2015-04-15 | 株式会社豊田自動織機 | Electric compressor |
JP5751291B2 (en) * | 2013-07-30 | 2015-07-22 | 株式会社豊田自動織機 | Electric compressor |
JP5831514B2 (en) * | 2013-09-03 | 2015-12-09 | 株式会社豊田自動織機 | Electric compressor |
JP6424617B2 (en) * | 2014-12-25 | 2018-11-21 | 株式会社豊田自動織機 | Automotive electric compressor |
JP6256387B2 (en) | 2015-03-09 | 2018-01-10 | 株式会社豊田自動織機 | Electric compressor |
-
2016
- 2016-12-27 JP JP2016254082A patent/JP2018105264A/en not_active Withdrawn
-
2017
- 2017-12-18 KR KR1020170174272A patent/KR20180076305A/en not_active Application Discontinuation
- 2017-12-21 DE DE102017130921.7A patent/DE102017130921A1/en not_active Withdrawn
- 2017-12-22 US US15/852,984 patent/US20180180046A1/en not_active Abandoned
- 2017-12-25 CN CN201711420893.5A patent/CN108240313A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3616948A1 (en) * | 2018-08-29 | 2020-03-04 | Ford Global Technologies, LLC | A motor vehicle assembly |
US11079042B2 (en) | 2018-08-29 | 2021-08-03 | Ford Global Technologies, Llc | Motor vehicle component displacement limiting system and method |
Also Published As
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KR20180076305A (en) | 2018-07-05 |
DE102017130921A1 (en) | 2018-06-28 |
JP2018105264A (en) | 2018-07-05 |
CN108240313A (en) | 2018-07-03 |
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