US20180140161A1 - Conveyor dishwasher and method for operating a conveyor dishwasher - Google Patents

Conveyor dishwasher and method for operating a conveyor dishwasher Download PDF

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Publication number
US20180140161A1
US20180140161A1 US15/564,010 US201615564010A US2018140161A1 US 20180140161 A1 US20180140161 A1 US 20180140161A1 US 201615564010 A US201615564010 A US 201615564010A US 2018140161 A1 US2018140161 A1 US 2018140161A1
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Prior art keywords
wash
liquid
final rinse
conveyor dishwasher
zone
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Abandoned
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US15/564,010
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English (en)
Inventor
Harald Disch
Martin Schrempp
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Illinois Tool Works Inc
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Illinois Tool Works Inc
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Assigned to ILLINOIS TOOL WORKS INC. reassignment ILLINOIS TOOL WORKS INC. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: SCHREMPP, MARTIN, DISCH, HARALD
Publication of US20180140161A1 publication Critical patent/US20180140161A1/en
Abandoned legal-status Critical Current

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    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L15/00—Washing or rinsing machines for crockery or tableware
    • A47L15/24—Washing or rinsing machines for crockery or tableware with movement of the crockery baskets by conveyors
    • A47L15/241—Washing or rinsing machines for crockery or tableware with movement of the crockery baskets by conveyors the dishes moving in a horizontal plane
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L15/00—Washing or rinsing machines for crockery or tableware
    • A47L15/42—Details
    • A47L15/4214—Water supply, recirculation or discharge arrangements; Devices therefor
    • A47L15/4217—Fittings for water supply, e.g. valves or plumbing means to connect to cold or warm water lines, aquastops
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L15/00—Washing or rinsing machines for crockery or tableware
    • A47L15/42—Details
    • A47L15/4278—Nozzles
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L15/00—Washing or rinsing machines for crockery or tableware
    • A47L15/42—Details
    • A47L15/4285—Water-heater arrangements
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L15/00—Washing or rinsing machines for crockery or tableware
    • A47L15/42—Details
    • A47L15/4291—Recovery arrangements, e.g. for the recovery of energy or water
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L15/00—Washing or rinsing machines for crockery or tableware
    • A47L15/42—Details
    • A47L15/48—Drying arrangements
    • A47L15/486—Blower arrangements
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L2401/00—Automatic detection in controlling methods of washing or rinsing machines for crockery or tableware, e.g. information provided by sensors entered into controlling devices
    • A47L2401/09—Water level
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L2401/00—Automatic detection in controlling methods of washing or rinsing machines for crockery or tableware, e.g. information provided by sensors entered into controlling devices
    • A47L2401/12—Water temperature
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L2501/00—Output in controlling method of washing or rinsing machines for crockery or tableware, i.e. quantities or components controlled, or actions performed by the controlling device executing the controlling method
    • A47L2501/01—Water supply, e.g. opening or closure of the water inlet valve
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L2501/00—Output in controlling method of washing or rinsing machines for crockery or tableware, i.e. quantities or components controlled, or actions performed by the controlling device executing the controlling method
    • A47L2501/05—Drain or recirculation pump, e.g. regulation of the pump rotational speed or flow direction
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L2501/00—Output in controlling method of washing or rinsing machines for crockery or tableware, i.e. quantities or components controlled, or actions performed by the controlling device executing the controlling method
    • A47L2501/06—Water heaters
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B30/00—Energy efficient heating, ventilation or air conditioning [HVAC]
    • Y02B30/52—Heat recovery pumps, i.e. heat pump based systems or units able to transfer the thermal energy from one area of the premises or part of the facilities to a different one, improving the overall efficiency
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B40/00—Technologies aiming at improving the efficiency of home appliances, e.g. induction cooking or efficient technologies for refrigerators, freezers or dish washers

Definitions

  • the present invention relates to a conveyor dishwasher having a conveyor apparatus for conveying washware through the individual treatment zones of the conveyor dishwasher, wherein the conveyor dishwasher has at least one wash zone in which wash liquid from a wash tank associated with the wash zone is sprayed onto the washware.
  • the generic conveyor dishwasher further has, arranged behind the at least one wash zone as seen in the direction of conveying the washware, at least one final rinse zone in which final rinse liquid is sprayed onto the washware.
  • a conveyor dishwasher according to the present invention is in particular a conveyor belt dishwasher or a rack conveyor dishwasher.
  • a conveyor dishwasher of the type mentioned at the outset is known in principle from the prior art and is conventionally used in the commercial sector. Unlike so-called programmable units, in which the washware to be cleaned remains stationary in the dishwasher during cleaning, in the case of conveyor dishwashers the washware is conveyed through different treatment zones of the conveyor dishwasher.
  • a conveyor dishwasher has as the treatment zones at least one pre-wash zone and at least one main wash zone, which is arranged after the pre-wash zone(s), as seen in the direction of conveying the washware. At least one final rinse zone is typically arranged after the main wash zones(s), as seen in the conveying direction.
  • the washware which is either received directly on a conveyor belt or is held in wash racks, conventionally passes through an entry tunnel, the subsequent pre-wash zones(s), main wash zone(s), any provided post-wash zone(s), final rinse zone(s) and a drying zone and into an exit section.
  • a wash system is associated with the said wash zones (pre-wash zone, main wash zone and any provided post-wash zone) of the conveyor dishwasher, and said wash system has a wash pump and a line system that is connected to the wash pump and by means of which wash liquid is supplied to corresponding spray nozzles of the wash zones.
  • the wash liquid supplied to the spray nozzles is sprayed onto the washware, which is conveyed through the respective wash zones by a conveyor apparatus of the conveyor dishwasher.
  • a wash tank is associated with each wash zone, and in said wash tank sprayed liquid is received and/or in this wash tank liquid for the spray nozzles of the relevant zones is provided.
  • final rinse liquid is sprayed onto the washware by means of the spray nozzles of the final rinse zone in the form of fresh water, which may be pure or may have further additives, such as rinse aid, added to it.
  • At least a portion of the sprayed final rinse liquid is conveyed, by means of a cascade system, from one treatment zone to another in the opposite direction to the direction of conveying the washware.
  • the sprayed final rinse liquid is collected in a tank (post-wash tank) of the post-wash zone, from which it is conveyed, by means of the wash pump of the wash system that is part of the post-wash zone, to the spray nozzles (post-wash nozzles) of the post-wash zone.
  • wash liquid is rinsed off the washware.
  • the liquid which is produced during this flows into the wash tank of the at least one main wash zone, which is upstream of the post-wash zone, as seen in the direction of conveying the washware.
  • the liquid is conventionally provided with a detergent and is sprayed onto the washware by a pump system (wash pump system) that is part of the wash system of the main wash zone, by means of the nozzles (wash nozzles) of the main wash zone.
  • the liquid then flows into the pre-wash tank of the pre-wash zone.
  • the liquid in the pre-wash tank is sprayed onto the washware by means of a pump system that is part of the wash system of the pre-wash zone, by means of the pre-wash nozzles of the pre-wash zone, in order to remove large pieces of dirt from the washware.
  • the requirements of the predetermined minimum temperatures in the relevant treatment zones of the conveyor dishwasher have the result that during operation of the commercial dishwasher relatively high quantities of energy have to be applied in order to heat the wash and rinse liquids to the required minimum temperatures.
  • up to 55% of the energy which is introduced during operation of the conveyor dishwasher is discharged as waste heat. This occurs among other things because, during operation of the conveyor dishwasher, clouds of steam (vapor) and moist warm air are necessarily produced, wherein in particular the clouds of steam have to be removed from the conveyor dishwasher, at least partly in the form of outgoing air, by means of an outgoing air system.
  • the outgoing air system must be designed such that at least a large proportion of the outgoing air that is produced during operation of the conveyor dishwasher is removed to the outside from the room in which the conveyor dishwasher is set up in order to be able effectively to prevent the humidity of the air in the room in which it is set up (ambient air) from increasing to such an extent that undesired condensation of water vapor is produced, in particular on cool surfaces in the room in which it is set up.
  • it must be ensured that, depending on the conveyor dishwasher, a quantity of outgoing air of 150 to 800 m 3 /h that has to be removed is produced for each dishwasher.
  • a heat exchanger unit having a heat exchanger that is cooled with water, in particular fresh water can be associated with the outgoing air system of a conveyor dishwasher in order to transfer thermal energy, from at least a portion of the outgoing air that is to be removed from the conveyor dishwasher by means of the outgoing air system, to the cooling water of the heat exchanger associated with the outgoing air system and hence to reduce the heat losses occurring during operation of the conveyor dishwasher.
  • the thermal energy of the outgoing air to be removed from the dishwasher can be recovered by this measure, one must consider the fact that up to approximately 30% of the energy that is introduced for operation of a commercial conveyor dishwasher is discharged to the wastewater as heat losses.
  • the energy lost through the wastewater is approximately 5 to 15 kWh per hour of running time.
  • the wastewater is typically at a temperature of 40 to 75° C., depending on the configuration of the dishwasher, and the type.
  • an object of the invention is to further develop a conveyor dishwasher of the type mentioned at the outset such that during operation of the conveyor dishwasher resources, in particular energy, can be saved without having a negative effect on the cleaning result and the efficiency of the conveyor dishwasher.
  • the invention is based on the realization that up to approximately 30% of the energy that is introduced during operation of the conveyor dishwasher is transferred to the wastewater as heat losses.
  • a corresponding heat exchanger device to which wash liquid, and in particular the wash liquid that is produced as wastewater during operation of the conveyor dishwasher, is supplied as required, it is possible to recover at least a portion of the thermal energy in the wastewater and to use it for heating the final rinse liquid, which is to be sprayed in the final rinse zone. In this way, during operation of the conveyor dishwasher resources can be saved without this having an effect on the cleaning performance or the cleaning quality of the conveyor dishwasher.
  • the conveyor dishwasher it is provided for it to be provided with a control device which is designed to drive the wastewater pump depending on a quantity of final rinse liquid which is currently in fact required and/or a quantity of wastewater which is produced during operation of the conveyor dishwasher.
  • the control device is designed to drive the wastewater pump appropriately, depending on a liquid level in the wash tank and/or depending on a predefined event and/or depending on an operating cycle and/or operating state of the conveyor dishwasher.
  • control device of the conveyor dishwasher to be designed to switch off the wastewater pump by means of which the wash liquid that is produced as wastewater during operation of the conveyor dishwasher is supplied to the heat exchanger device, preferably automatically, when the liquid level in the wash tank falls below a predefined or predefinable level, and to switch on the wastewater pump again, preferably automatically, as soon as the liquid level in the wash tank again exceeds a predefined or predefinable second level, wherein the first level preferably corresponds to the second level.
  • This is a particularly easily realizable and yet effective way of switching the wastewater pump on and off in dependence on whether during operation of the conveyor dishwasher any wash liquid at all is produced as wastewater.
  • control device is in particular designed to determine the quantity of wash liquid required as wash liquid per unit time and to estimate the anticipated quantity of wastewater produced per unit time and, in dependence thereon, to regulate accordingly the quantity of wastewater that is supplied per unit time to the heat recovery device with the aid of the wastewater pump, such that a sufficient quantity of wash liquid for the wash process to be performed in the wash zone is always available in the wash tank.
  • control device preferably automatically initiates hot water preparation, which is independent of the heat exchanger device, of the final rinse liquid which is to be sprayed in the final rinse zone, in order to achieve a situation in which the final rinse liquid which is actually sprayed in the final rinse zone is at the predefined or predefinable minimum temperature, with the result that the hygiene requirements are accordingly met.
  • the hot water preparation which is independent of the heat exchanger device, to be performed with the aid of a hot water preparation apparatus such as a boiler, wherein this hot water preparation apparatus is preferably a constituent forming part of the conveyor dishwasher.
  • a hot water preparation apparatus such as a boiler
  • this hot water preparation apparatus is preferably a constituent forming part of the conveyor dishwasher.
  • the hot water preparation apparatus it is conceivable for the hot water preparation apparatus to be designed to heat up the final rinse liquid which is to be sprayed in the final rinse zone to the predefined or predefinable minimum temperature using electrical energy, steam, a heat pump, gas or hot water.
  • the hot water preparation which is to be carried out as required, of the final rinse liquid which is to be sprayed in the final rinse zone to be performed outside the conveyor dishwasher.
  • an external hot water preparation apparatus for example in the form of a hot water supply that is centralized (within the building).
  • the conveyor dishwasher may form or be able to form a flow connection with said external hot water preparation apparatus by means of a corresponding hot water connection, in order to supply, as required, hot water as the final rinse liquid which is to be sprayed in the final rinse zone.
  • the control device which is part of the conveyor dishwasher, should in this context be designed to activate the hot water connection as required, when the thermal energy which is transferred to the final rinse liquid, which is to be sprayed in the final rinse zone, in the heat exchanger device is not sufficient to heat the final rinse liquid to a predefined or predefinable minimum temperature, and/or when no wash liquid is supplied to the heat exchanger device, and/or when the quantity of wash liquid which is supplied to the heat exchanger device per unit time is not sufficient to heat the final rinse liquid, which is to be sprayed in the final rinse zone, to the predefined or predefinable minimum temperature.
  • the conveyor dishwasher in a preferred realization of the conveyor dishwasher according to the invention, it is provided for the conveyor dishwasher to have a wash system which is associated with the at least one wash zone and has at least one wash pump and wash nozzles, wherein wash liquid from the wash tank can be supplied to the wash nozzles with the aid of the at least one wash pump, and wherein the wash liquid which is sprayed in the at least one wash zone by the wash nozzles at least partially flows back into the wash tank again due to gravity.
  • the wash liquid in this preferred realization of the conveyor dishwasher according to the invention, it is provided for the wash liquid to recirculate in the at least one wash zone.
  • the conveyor dishwasher to have an auxiliary tank which forms a flow connection with the wash tank in particular by means of an overflow or by means of a bypass line, wherein the intake end of the wastewater pump forms a direct flow connection with the auxiliary tank.
  • the auxiliary tank should in particular serve as a buffer reservoir in order as required to provide interim storage of the wastewater which is produced in the wash zone and is to be removed from the wash zone or the wash tank of the wash zone.
  • the wash liquid which is subject to (interim) storage in the auxiliary tank and has been produced in the wash zone as wastewater no longer serves as recirculated wash liquid.
  • the wash system of the at least one wash zone, and in particular the at least one wash pump of the wash system does not form a flow connection with the auxiliary tank.
  • auxiliary tank that is arranged before the wash tank of the (first) wash zone of the conveyor dishwasher, as seen in the direction of conveying the washware, is provided, in some circumstances there is no need to provide hot water preparation that is independent of the heat exchanger device, since appropriate dimensioning of the auxiliary tank enables it always to be ensured that a sufficient quantity of wastewater can be supplied to the heat exchanger device at any time and in any operating situation, in particular also directly during or after the conveyor dishwasher has started up, for the final rinse liquid which is to be sprayed in the final rinse zone to be raised to the predefined or predefinable minimum temperature.
  • the invention relates not only to a conveyor dishwasher of the above-mentioned type but also to a method for operating a conveyor dishwasher of this kind, wherein at least a portion of the wash liquid which is produced as wastewater is at least temporarily supplied to a heat exchanger device in which at least a portion of the thermal energy of the supplied wash liquid is transferred to the final rinse liquid which is to be sprayed in a final rinse zone of the conveyor dishwasher.
  • FIG. 1 shows schematically a dishwasher which is designed in the form of a conveyor dishwasher, for the purpose of explaining the general construction and functioning;
  • FIG. 2 shows schematically a wash zone of an exemplary embodiment of the dishwasher according to the invention.
  • FIG. 1 shows a conveyor dishwasher 2 having a conveyor apparatus 4 for conveying washware (not illustrated) in a direction 8 of conveying through the conveyor dishwasher 2 .
  • the conveyor dishwasher 2 has at least one wash zone, for example as illustrated in FIG. 1 , a pre-wash zone 12 and a main wash zone 14 which is arranged after the pre-wash zone 12 , as seen in the direction 8 of conveying.
  • the conveyor dishwasher 2 that is illustrated schematically in FIG. 1 , adjoining the final rinse zone 18 , as seen in the direction 8 of conveying the washware, is a drying zone 40 .
  • the respective zones 12 , 14 , 16 , 18 , 40 of the conveyor dishwasher 2 may be separated from one another by means of parting curtains 47 .
  • spray nozzles 20 , 22 , 24 , 26 , 28 , 30 Associated with the said treatment zones 12 , 14 , 16 , 18 of the conveyor dishwasher 2 are spray nozzles 20 , 22 , 24 , 26 , 28 , 30 .
  • These spray nozzles 20 , 22 , 24 , 26 , 28 , 30 serve to spray liquid onto the washware as the latter is conveyed through the respective treatment zones 12 , 14 , 16 , 18 by the conveyor apparatus 4 .
  • the individual spray systems of the treatment zones 12 , 14 , 16 , 18 ensure that the washware to be treated is sprayed from both the upper side and the underside.
  • the final rinse zone 18 has not only downwardly directed upper spray nozzles 20 and upwardly directed lower spray nozzles 22 but also transversely directed lateral spray nozzles 24 on each side of the conveyor apparatus 4 .
  • the use of lateral spray nozzles 24 makes it possible to spray the washware surfaces (dish surfaces) with final rinse liquid in targeted manner even in zones that are hidden behind other objects.
  • the use of lateral spray nozzles 24 in the final rinse zone 18 is clearly advantageous, in respect of the final rinse result (effective rinsing of detergent residues off dish surfaces even in hidden zones), over systems in which only upper and lower spray nozzles 20 , 22 and no transversely directed lateral spray nozzles 24 are provided in the final rinse zone 18 .
  • main wash zone 14 and pre-wash zone 12 are tanks (post-wash tank 32 , main wash tank 34 , pre-wash tank 36 ), for receiving sprayed liquid and/or for providing liquid for the spray nozzles 26 , 28 , 30 of the relevant treatment zones 14 , 16 , 18 .
  • final rinse liquid which is composed of fresh water and metered-in rinse aid, is sprayed onto the washware (not illustrated) by means of the spray nozzles 20 , 22 , 24 of the final rinse zone 18 , said spray nozzles 20 , 22 , 24 being arranged above and below and to the side of the conveyor apparatus 4 .
  • a portion of the sprayed final rinse liquid is conveyed, by means of a cascade system, from one treatment zone to another in the opposite direction to the direction 8 of conveying the washware.
  • the remaining portion of the final rinse liquid which is sprayed in the final rinse zone 18 is fed directly into the pre-wash tank 36 which is associated with the pre-wash zone 12 , by means of a valve V 1 and a bypass line 38 .
  • the final rinse liquid which is sprayed by the final rinse nozzles 20 , 22 , 24 flows by gravity from the final rinse zone 18 into the post-wash tank 32 , which is associated with the post-wash zone 16 .
  • the final rinse liquid which is sprayed in the final rinse zone 18 and which is collected by the post-wash tank 33 is then conveyed to the spray nozzles (post-wash nozzles 26 ) of the post-wash zone 16 with the aid of a post-wash pump 45 .
  • wash liquid is rinsed off the washware.
  • the liquid which is produced during this (post-wash liquid) flows by gravity into the main wash tank 34 , which is associated with the main wash zone 14 .
  • a drain element 39 for example a draining board or a baffle plate, is provided for this purpose and guides the post-wash liquid which is sprayed by the post-wash nozzles 26 into the main wash tank 34 .
  • the drain element 39 can be dispensed with if the main wash tank 34 extends below the post-wash nozzles 26 of the post-wash zone 16 .
  • the liquid which is received by the main wash tank 34 of the main wash zone 14 is conventionally provided with a detergent and is sprayed onto the washware with the aid of a main wash pump 35 by means of the spray nozzles (main wash nozzles 28 ) of the main wash zone 14 .
  • the wash liquid which is sprayed by the main wash nozzles 28 flows by gravity back into the main wash tank 34 .
  • the main wash tank 34 forms a fluid connection with the pre-wash tank 36 , which is associated with the pre-wash zone 12 , by means of an overflow line 37 .
  • the wash liquid which is sprayed in the main wash zone 14 reaches the pre-wash tank 36 by means of said overflow line 37 when a sufficient quantity of wash liquid is received in the main wash tank 34 .
  • the liquid which is received in the pre-wash tank 36 of the pre-wash zone 12 is then sprayed onto the washware with the aid of a pre-wash pump 33 by means of the spray nozzles (pre-wash nozzles 30 ) of the pre-wash zone 12 , in order to remove large pieces of dirt from the washware.
  • the wash liquid which is sprayed by the pre-wash nozzles 30 flows by gravity back into the pre-wash tank 36 .
  • the pre-wash tank 36 is provided with an overflow line 31 which, when a liquid level in the pre-wash tank 36 is exceeded, serves to supply the excess quantity of liquid to a heating device as wastewater. This aspect is described in detail below with reference to the illustrations in FIGS. 2 and 3 .
  • the liquid which is sprayed in the main wash zone 14 and the pre-wash zone 12 preferably contains detergent, which is metered for example into the liquid which is received in the main wash tank 34 of the main wash zone 14 with the aid of a detergent metering device (not shown in the drawings).
  • the drying zone 40 follows the final rinse zone 18 , as seen in the direction 8 of conveying the washware.
  • the washware is dried by means of dry warm air in order to blow away or dry off moisture which is on the washware.
  • the warm moist air in the drying zone 40 is then removed from the drying zone 40 , for example with the aid of a fan 41 , by means of a further opening.
  • a device 42 for heat recovery in which for example a condenser may be provided.
  • the device 42 for heat recovery serves to recover at least a portion of the thermal energy in the outgoing flow.
  • the tanks which are associated with the wash zones 12 , 14 and 16 are empty or only insufficiently filled, they must first be filled by means of a fresh water line 48 and/or by spraying final rinse liquid in the final rinse zone 18 .
  • the fresh water line 48 is connectable to a fresh water mains supply by means of a controllable valve V 3 .
  • the quantity of wash liquid which is available in the main wash zone 14 and the pre-wash zone 12 may be monitored, with the aid of a level sensor that is provided in the main wash tank 34 and with the aid of a level sensor that is provided in the pre-wash tank 36 respectively, and signaled to a control device 50 .
  • a fresh water container 44 may be associated with the final rinse zone 18 , for the interim storage of at least a portion of the fresh water which is provided for the final rinse.
  • the fresh water container 44 is provided on one side with a fresh water connection, which is connectable by means of a controllable fresh water supply valve V 2 to a fresh water mains supply, and on the other is connected to the intake side of a final rinse pump 43 . It goes without saying, however, that it is also conceivable to dispense with a fresh water container 44 for the interim storage of at least a portion of the fresh water which is provided for the final rinse, and to connect the fresh water supply valve V 2 directly to the intake side of the final rinse pump 43 .
  • a final rinse pump 43 is used, whereof the delivery side is connected by means of a line system to a water heater 9 (“boiler”).
  • the line system is designed such that the liquid which is conveyed by the final rinse pump 43 to the spray nozzles 20 , 22 , 24 of the final rinse zone 18 first passes through the device 42 for heat recovery, in which at least a portion of the thermal energy from the outgoing air that is removed from the conveyor dishwasher is used to heat the liquid which is supplied to the spray nozzles 20 , 22 , 24 of the final rinse zone 18 .
  • the liquid which is to be conveyed by the final rinse pump 43 to the spray nozzles 20 , 22 , 24 of the final rinse zone 18 to pass through a heat exchanger device 60 in which at least a portion of the thermal energy of the wastewater which is produced during operation of the conveyor dishwasher 2 and which is to be removed is transferred to the final rinse liquid which is to be sprayed in the final rinse zone 18 .
  • a heat exchanger device 60 in which at least a portion of the thermal energy of the wastewater which is produced during operation of the conveyor dishwasher 2 and which is to be removed is transferred to the final rinse liquid which is to be sprayed in the final rinse zone 18 .
  • Rinse aid is metered into the fresh water which is supplied to the final rinse pump 43 , either directly from the fresh water supply valve V 2 or from the fresh water container 44 , with the aid of a rinse aid metering device which has a rinse aid pump 6 .
  • the rinse aid metering device is arranged such that the metering of rinse aid into the fresh water is performed at a location in which the fresh water has not yet been heated. Tests in this context have shown that a markedly better and more even mixing of the rinse aid with the fresh water is produced if the rinse aid is metered into unheated fresh water.
  • rinse aid should preferably be metered into fresh water which is at a temperature of less than 40° C., preferably less than 30° C.
  • the metering of rinse aid takes place between the final rinse pump 43 and the water heater 9 , or between the device 42 for heat recovery and the heat exchanger device 60 .
  • the control device 50 of the conveyor dishwasher 2 is indicated only schematically.
  • the control device 50 preferably a plurality of predefined or predefinable running programs are stored.
  • the control device 50 has a corresponding storage device, preferably a random access memory (RAM).
  • Each individual running program defines the process parameters which have been laid down for the treatment of the washware in the various treatment zones of the conveyor dishwasher 2 , which in particular includes the temperature, in particular the minimum temperature, of the wash liquid which is to be sprayed in the pre-wash zone 12 , the wash liquid which is to be sprayed in the main wash zone 14 , the liquid which is to be sprayed in the post-wash zone 16 and/or the final rinse liquid which is to be sprayed in the final rinse zone 18 .
  • a corresponding heating device 55 , 56 , 58 is arranged in the pre-wash tank 36 which is associated with the pre-wash zone 12 , in the main wash tank 34 which is associated with the main wash zone 14 and/or in the post-wash tank 32 which is associated with the post-wash zone 16 , in order to bring to temperature the liquid which is collected in the relevant tank 32 , 34 , 36 in accordance with the stipulation of a selected running program.
  • the said heating devices 55 , 56 , 58 are drivable accordingly by the control device 50 .
  • a heating device 57 of the water heater 9 is drivable appropriately by the control device 50 in order as required to adjust the temperature, in particular the minimum temperature, of the final rinse liquid which is to be sprayed in the final rinse zone 18 , in the event that the final rinse liquid which is to be sprayed has not yet been sufficiently brought to temperature after passing through the device 42 for heat recovery and/or after passing through the heat exchanger device 60 .
  • a first exemplary embodiment of a heat exchanger device 60 which is downstream of the pre-wash zone 12 will be described in more detail below with reference to the illustration in FIG. 2 .
  • FIG. 2 schematically illustrates in more detail a first exemplary embodiment of a wastewater energy recovery system which is used for example with the conveyor dishwasher 2 which is illustrated schematically in FIG. 1 and described above.
  • a wastewater pump 61 is used which may be driven appropriately by means of the above-mentioned control device 50 .
  • the intake side of the wastewater pump 61 forms a flow connection with a wash tank of a wash zone of the conveyor dishwasher 2 .
  • the wastewater pump 61 serves to supply, as required, wash liquid which is produced as wastewater during operation of the conveyor dishwasher 2 to the heat exchanger device 60 , in which at least a portion of the thermal energy of the supplied wash liquid is transferred to the final rinse liquid which is to be sprayed in the final rinse zone 18 .
  • wash liquid which is produced as wastewater during operation of the conveyor dishwasher 2
  • heat exchanger device 60 in which at least a portion of the thermal energy of the supplied wash liquid is transferred to the final rinse liquid which is to be sprayed in the final rinse zone 18 .
  • further wash zones to be connected between the final rinse zone 18 and the wash zone 12 , such as the main wash zone 14 and post-wash zone 16 described with reference to the illustration in FIG. 1 .
  • a corresponding wash system part of which is a wash pump (in this case, for example, the pre-wash pump 33 ) by means of which the wash liquid collected in the wash tank 36 is supplied to corresponding wash nozzles (in this case, for example, the pre-wash nozzles 30 ).
  • the wash liquid which is sprayed in the wash zone 12 by the wash nozzles 30 at least partially flows back into the wash tank 36 again due to gravity.
  • the wash system shown in FIG. 2 is designed as a recirculation system.
  • the intake side of the wastewater pump 61 forms a direct flow connection with the wash tank 36 .
  • the delivery side of the wastewater pump 61 is connected to a corresponding heat exchanger device 60 in order, as required, to supply wash liquid from the wash tank 36 to the heat exchanger device 60 .
  • the heat exchanger device 60 is preferably designed as a counterflow heat exchanger in order to transfer, in a particularly efficient manner, at least a portion of the thermal energy of the wash liquid which is supplied to the heat exchanger device 60 to the fresh (cold) water which is to be sprayed in the final rinse zone 18 as final rinse liquid, and to heat this fresh water accordingly.
  • the wash liquid is then supplied to a wastewater network 63 by means of a wastewater line 62 .
  • the wash tank 36 of the wash zone 12 is provided with a level sensor 64 , by means of which the liquid level in the wash tank 36 is preferably detected continuously or at predefined times or in the case of predefined events.
  • the control device 50 is designed to drive the wastewater pump 61 depending on a quantity of wastewater which is actually currently produced during operation of the conveyor dishwasher 2 . In other words, if during operation of the conveyor dishwasher 2 no wastewater which is to be removed from the conveyor dishwasher 2 or the wash tank 36 of the wash zone 12 is produced, the control device 50 switches off the wastewater pump 61 , preferably automatically, such that no wash liquid is supplied to the heat exchanger device 60 .
  • control device 50 of the conveyor dishwasher 2 is provided to be designed to drive appropriately, that is to switch on or off, the wastewater pump 61 depending on a liquid level in the wash tank 36 , which is detected with the aid of a level sensor 64 .
  • the control device 50 is designed to drive the wastewater pump 61 appropriately, depending on a predefined event and/or depending on an operating cycle and/or operating state of the conveyor dishwasher 2 .
  • the essential point here is that the wastewater pump 61 is only driven and switched on if wash liquid which is to be removed from the conveyor dishwasher 2 as wastewater, and which can thus be used for energy recovery in the heat exchanger device 60 , is actually produced during operation of the conveyor dishwasher 2 .
  • the control device 50 to switch off the wastewater pump 61 , preferably automatically, when the liquid level in the wash tank 36 , which is detected with the aid of the level sensor 64 , falls below a predefined or predefinable first level, wherein the wastewater pump 61 is switched on again, preferably automatically, as soon as the liquid level in the wash tank 36 exceeds a predefined or predefinable second level, wherein said second level preferably corresponds to the above-mentioned first level.
  • the first and/or second level at which the wastewater pump 61 is switched on and off is preferably selected such that it is ensured that a sufficient quantity of wash liquid is always present in the wash tank 36 to be able to carry out the wash process in the wash zone 12 in the conventional way.
  • the wastewater energy recovery system shown there is further provided with a hot water preparation apparatus 65 which is designed such that it is independent of the heat exchanger device 60 .
  • a hot water preparation apparatus 65 hot water of the final rinse liquid which is to be sprayed in the final rinse zone 18 is prepared, in particular when the thermal energy which is transferred to the final rinse liquid, which is to be sprayed in the final rinse zone 18 , in the heat exchanger device 60 is not sufficient to heat the final rinse liquid to a predefined or predefinable minimum temperature when no wash liquid is supplied to the heat exchanger device 60 and/or when the quantity of wash liquid which is supplied to the heat exchanger device 60 per unit time is not sufficient to heat the final rinse liquid which is to be sprayed in the final rinse zone 18 to the predefined or predefinable minimum temperature.
  • a situation of this kind occurs for example when the wash system is started up, specifically when the liquid level in the wash tank 36 falls below a defined level (first level) and thus a condition is present in which no wash liquid can be removed from the conveyor dishwasher 2 as wastewater and thus no energy can be recovered from the wastewater in the heat exchanger device 60 .
  • the required energy for heating the fresh water which is to be sprayed in the final rinse zone 18 as final rinse liquid to the required final rinse temperature has to be provided with the aid of hot water preparation which is independent of the heat exchanger device 60 .
  • a hot water preparation apparatus 65 that is internal to the dishwasher is used.
  • This hot water preparation apparatus 65 may be used in addition to the water heater 9 shown in FIG. 1 , or instead of the water heater 9 shown there. In either case, the hot water preparation apparatus 65 is designed to heat up the final rinse liquid which is to be sprayed in the final rinse zone to the predefined or predefinable minimum temperature for the final rinse liquid using electrical energy, steam, gas or hot water.
  • the hot water preparation that is to be undertaken as required may be performed by means of an external hot water preparation apparatus (not explicitly illustrated in FIG. 2 ).
  • the conveyor dishwasher 2 it is conceivable in this context for example for the conveyor dishwasher 2 to form a flow connection or to be able to form a flow connection with an external hot water preparation apparatus, for example a centralized hot water supply provided in the building, by means of a hot water connection 66 , in order as required to supply the conveyor dishwasher 2 with hot water which serves to be sprayed in the final rinse zone 18 as the final rinse liquid, or which serves to heat the final rinse liquid which is to be sprayed in the final rinse zone 18 , for example by means of a heat exchanger or heat pump system.
  • an external hot water preparation apparatus for example a centralized hot water supply provided in the building
  • a hot water connection 66 in order as required to supply the conveyor dishwasher 2 with hot water which serves to be sprayed in the final rinse zone 18 as the final rinse liquid, or which serves to heat the final rinse liquid which is to be sprayed in the final rinse zone 18 , for example by means of a heat exchanger or heat pump system.
  • control device 50 is designed to activate the hot water connection 66 when the thermal energy which is transferred to the final rinse liquid, which is to be sprayed in the final rinse zone 18 , in the heat exchanger device 60 is not sufficient to heat the final rinse liquid to the predefined or predefinable minimum temperature, when no wash liquid is supplied to the heat exchanger device 60 , and/or when the quantity of wash liquid which is supplied to the heat exchanger device 60 per unit time is not sufficient to heat the final rinse liquid which is to be sprayed in the final rinse zone 18 to the predefined or predefinable minimum temperature.
  • FIG. 3 A further exemplary embodiment of a wastewater energy recovery system will be described in more detail below with reference to the illustration in FIG. 3 .
  • the wastewater energy recovery system which is illustrated schematically in FIG. 3 is suitable—as indeed is the wastewater energy recovery system shown in FIG. 2 —in particular for use in a wash zone, in particular the first wash zone, as seen in the direction of conveying the washware (pre-wash zone 12 ), in order to use the wash liquid that is produced as wastewater in this wash zone (pre-wash zone 12 ) for heat recovery.
  • the intake side of the wastewater pump 61 not to form a direct flow connection with the wash tank 36 of the wash zone 12 .
  • the intake side of the wastewater pump 61 forms or is able to form a flow connection with an auxiliary tank 67 .
  • This auxiliary tank 67 forms a flow connection with the wash tank 36 of the wash zone 12 by means of an overflow or similar bypass line, such that the wash liquid that is produced as wastewater in the wash zone 12 reaches the auxiliary tank 67 and is subject to interim storage there.
  • the wastewater which is subject to interim storage in the auxiliary tank 67 is supplied, as required, with the aid of the wastewater pump 61 to a heat exchanger device 60 which is preferably designed as a counterflow heat exchanger and serves to transfer at least a portion of the thermal energy of the wash liquid which is supplied as wastewater to the heat exchanger device 60 to the final rinse liquid which is to be sprayed in the final rinse zone 18 .
  • auxiliary tank 67 of this kind By providing an auxiliary tank 67 of this kind, it is ensured in particular that even when the conveyor dishwasher 2 is started up—that is, in a condition in which no wastewater which is to be removed and can be used for heat recovery is produced during operation of the conveyor dishwasher 2 —the heat exchanger device 60 can always be provided with wastewater from the auxiliary tank 67 .
  • the hot water preparation apparatus 65 which is illustrated schematically in FIG. 3 may be designed to have the same construction as the water heater 9 shown in FIG. 1 , or the hot water preparation apparatus 65 which is illustrated schematically in FIG. 3 may replace the water heater 9 shown in FIG. 1 .
  • the hot water preparation apparatus 65 is activated by the control device 50 at least when the thermal energy which is transferred to the final rinse liquid, which is to be sprayed in the final rinse zone 18 , in the heat exchanger device 60 is not sufficient to heat the final rinse liquid to the predefined or predefinable minimum temperature.
  • the hot water preparation apparatus 65 is provided for the hot water preparation apparatus 65 to be designed in particular to heat up the final rinse liquid which is to be sprayed in the final rinse zone 18 to the predefined or predefinable minimum temperature using electrical energy, steam, gas or hot water.
  • a wastewater line 62 is used to supply the wash liquid which is removed as wastewater from the conveyor dishwasher 2 —once it has passed through the heat exchanger device 60 —to a wastewater network 63 .
  • the wastewater energy recovery system is designed to supply wash liquid, continuously or cyclically, to the heat exchanger device 60 with the aid of the wastewater pump 61 .
  • the temperature of the wash liquid depending on the machine type and the selected treatment program, is between 40° C. and 75° C.
  • the wash liquid is cooled by approximately 20° C. to 30° C., to approximately 20° C. to 60° C.
  • the thermal energy is transferred to fresh water flowing in counterflow, with the result that said fresh water is heated by the same temperature difference as that by which the wastewater cools. Then, as required, the preheated fresh water is heated by a hot water preparation apparatus 65 , such as a water heater 9 , to the required process temperature of at least 65° C. or at least 80° C.
  • a hot water preparation apparatus 65 such as a water heater 9

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  • Engineering & Computer Science (AREA)
  • Water Supply & Treatment (AREA)
  • Washing And Drying Of Tableware (AREA)
  • Cleaning By Liquid Or Steam (AREA)
US15/564,010 2015-04-09 2016-04-07 Conveyor dishwasher and method for operating a conveyor dishwasher Abandoned US20180140161A1 (en)

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DE102015206338.0A DE102015206338A1 (de) 2015-04-09 2015-04-09 Transportspülmaschine sowie Verfahren zum Betreiben einer Transportspülmaschine
DE102015206338.0 2015-04-09
PCT/US2016/026366 WO2016164537A1 (fr) 2015-04-09 2016-04-07 Lave-vaisselle à bande transporteuse et procédé de fonctionnement d'un lave-vaisselle à bande transporteuse

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EP (1) EP3280309B1 (fr)
CN (1) CN107660130A (fr)
AU (1) AU2016245768B2 (fr)
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WO (1) WO2016164537A1 (fr)

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ES2717551B2 (es) * 2017-12-21 2019-11-28 Illinois Tool Works Máquina lavavajillas de transportador provista de un dispositivo de aclarado mejorado y método asociado
WO2020249224A1 (fr) * 2019-06-14 2020-12-17 Electrolux Appliances Aktiebolag Appareil de lavage
JP2022092903A (ja) * 2020-12-11 2022-06-23 株式会社アイホー 洗浄装置

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US4088145A (en) * 1976-10-18 1978-05-09 Noren Tore H Tandem rack dishwashing machine
DE2729878A1 (de) * 1977-07-01 1979-01-18 Stierlen Maquet Ag Waermerueckgewinnungseinrichtung, insbesondere fuer spuelanlagen
US4326551A (en) * 1980-10-27 1982-04-27 Hobart Corporation Heat recovery system for a dishwasher
DE102008015798B4 (de) * 2008-03-26 2015-06-18 Meiko Maschinenbau Gmbh & Co. Kg Wärmerückgewinnungseinrichtung mit Selbstreinigung
DE102008022960A1 (de) * 2008-05-09 2009-11-12 Meiko Maschinenbau Gmbh & Co. Kg Schmutzabscheider-Einrichtung mit Niveauregelung
US8146612B2 (en) * 2008-08-04 2012-04-03 Premark Feg L.L.C. Warewasher with water energy recovery system
DE102008037683B4 (de) * 2008-08-14 2019-05-02 Premark Feg L.L.C. Transportspülmaschine sowie Verfahren zum Betreiben einer Transportspülmaschine
EP2377453A1 (fr) * 2009-08-27 2011-10-19 Emainox S.p.A. Lave-vaisselle, en particulier de type professionnel, avec régénération de l'énergie thermique et son procédé de fonctionnement
DE102011086593B4 (de) 2011-11-17 2013-07-25 Premark Feg L.L.C. Transportspülmaschine mit Trocknungssystem und Verfahren zum Betreiben einer solchen Transportspülmaschine
DE102012200361B3 (de) * 2012-01-11 2013-07-04 Premark Feg L.L.C. Transportspülmaschine mit Trocknungssystem und Verfahren zum Betreiben einer solchen Transportspülmaschine
DE102012213271A1 (de) * 2012-07-27 2014-01-30 Premark Feg L.L.C. Spülmaschine sowie Verfahren zum Betreiben einer Spülmaschine
CN103519764B (zh) * 2013-10-21 2016-06-08 扬州工业职业技术学院 超声波洗碗机余热回收的综合节能装置

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CN107660130A (zh) 2018-02-02
EP3280309B1 (fr) 2019-12-11
DE102015206338A1 (de) 2016-10-13
AU2016245768A1 (en) 2017-10-12
WO2016164537A1 (fr) 2016-10-13
EP3280309A1 (fr) 2018-02-14
AU2016245768B2 (en) 2019-02-14

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