US20180000481A1 - Adapter assembly for interconnecting electromechanical surgical devices and surgical loading units, and surgical systems thereof - Google Patents
Adapter assembly for interconnecting electromechanical surgical devices and surgical loading units, and surgical systems thereof Download PDFInfo
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- US20180000481A1 US20180000481A1 US15/708,520 US201715708520A US2018000481A1 US 20180000481 A1 US20180000481 A1 US 20180000481A1 US 201715708520 A US201715708520 A US 201715708520A US 2018000481 A1 US2018000481 A1 US 2018000481A1
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- electrical
- adapter assembly
- assembly
- circuit board
- connector
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
- A61B17/068—Surgical staplers, e.g. containing multiple staples or clamps
- A61B17/072—Surgical staplers, e.g. containing multiple staples or clamps for applying a row of staples in a single action, e.g. the staples being applied simultaneously
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
- A61B17/068—Surgical staplers, e.g. containing multiple staples or clamps
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
- A61B17/068—Surgical staplers, e.g. containing multiple staples or clamps
- A61B17/072—Surgical staplers, e.g. containing multiple staples or clamps for applying a row of staples in a single action, e.g. the staples being applied simultaneously
- A61B17/07207—Surgical staplers, e.g. containing multiple staples or clamps for applying a row of staples in a single action, e.g. the staples being applied simultaneously the staples being applied sequentially
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/40—Securing contact members in or to a base or case; Insulating of contact members
- H01R13/405—Securing in non-demountable manner, e.g. moulding, riveting
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
- A61B2017/00017—Electrical control of surgical instruments
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
- A61B2017/00367—Details of actuation of instruments, e.g. relations between pushing buttons, or the like, and activation of the tool, working tip, or the like
- A61B2017/00398—Details of actuation of instruments, e.g. relations between pushing buttons, or the like, and activation of the tool, working tip, or the like using powered actuators, e.g. stepper motors, solenoids
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
- A61B2017/0046—Surgical instruments, devices or methods, e.g. tourniquets with a releasable handle; with handle and operating part separable
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
- A61B2017/0046—Surgical instruments, devices or methods, e.g. tourniquets with a releasable handle; with handle and operating part separable
- A61B2017/00464—Surgical instruments, devices or methods, e.g. tourniquets with a releasable handle; with handle and operating part separable for use with different instruments
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
- A61B2017/0046—Surgical instruments, devices or methods, e.g. tourniquets with a releasable handle; with handle and operating part separable
- A61B2017/00473—Distal part, e.g. tip or head
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
- A61B2017/00477—Coupling
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
- A61B2017/00982—General structural features
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
- A61B17/068—Surgical staplers, e.g. containing multiple staples or clamps
- A61B17/072—Surgical staplers, e.g. containing multiple staples or clamps for applying a row of staples in a single action, e.g. the staples being applied simultaneously
- A61B2017/07214—Stapler heads
- A61B2017/07271—Stapler heads characterised by its cartridge
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
- A61B17/068—Surgical staplers, e.g. containing multiple staples or clamps
- A61B17/072—Surgical staplers, e.g. containing multiple staples or clamps for applying a row of staples in a single action, e.g. the staples being applied simultaneously
- A61B2017/07214—Stapler heads
- A61B2017/07285—Stapler heads characterised by its cutter
Definitions
- the present disclosure relates to adapter assemblies for use in surgical systems. More specifically, the present disclosure relates to adapter assemblies for use with and to electrically and mechanically interconnect electromechanical surgical devices and surgical loading units, and to surgical systems including hand held electromechanical surgical devices and adapter assemblies for connecting surgical loading units to the hand held electromechanical surgical devices.
- the electromechanical surgical devices include a handle assembly, which is reusable, and disposable loading units and/or single use loading units or the like that are selectively connected to the handle assembly prior to use and then disconnected from the handle assembly following use in order to be disposed of or in some instances sterilized for re-use.
- an adapter assembly is used to interconnect an electromechanical surgical device with any one of a number of surgical loading units to establish a mechanical and/or electrical connection therebetween. Due to the complexity of the adapter assembly and the electromechanical surgical device, it is important to ensure that all electrical and mechanical connections therebetween can be easily, reliably and repeatedly accomplished.
- the present disclosure relates to adapter assemblies for use with and to electrically and mechanically interconnect electromechanical surgical devices and surgical loading units, and to surgical systems including hand held electromechanical surgical devices and adapter assemblies for connecting surgical loading units to the hand held electromechanical surgical devices.
- an adapter assembly for selectively interconnecting a surgical loading unit that is configured to perform a function and a surgical device that is configured to actuate the loading unit, is provided.
- the loading unit may include at least one axially translatable drive member, and the surgical device may include at least one rotatable drive shaft.
- the adapter assembly includes a housing configured and adapted for connection with the surgical device and to be in operative communication with each rotatable drive shaft of the surgical device; an outer tube having a proximal end supported by the housing and a distal end configured and adapted for connection with the loading unit, wherein the distal end of the outer tube is in operative communication with each of the axially translatable drive member of the loading unit; the force/rotation transmitting/converting assembly for interconnecting a respective one drive shaft of the surgical device and a respective one axially translatable drive member of the loading unit; and an electrical assembly supported within at least one of the housing and the outer tube.
- the electrical assembly includes a circuit board and an electrical connector.
- the electrical connector includes a connector housing coupled to a plurality of electrical contact pins.
- the plurality of electrical contact pins are electrically connected to the circuit board and are configured and adapted to selectively electrically connect to a complementary electrical plug of the surgical device.
- Each of the electrical contact pins of the plurality of electrical contact pins extends through the connector housing.
- the electrical assembly may a single connector housing, where each of the electrical contact pins of the plurality of electrical contact pins extends through the single connector housing. Each of the electrical contact pins of the plurality of electrical contact pins may be fixed from moving relative to the single connector housing.
- the connector housing is secured to the plurality of electrical contact pins via over-molding.
- Each of the electrical contact pins of the plurality of electrical contact pins may include a hole extending therethrough, such that a portion of the connector housing extends through the hole of each of the electrical contact pins of the plurality of electrical contact pins.
- a proximal portion of each of the electrical contact pins of the plurality of electrical contact pins may include a rectangular cross-section.
- the connector housing may include at least one projection extending from a surface thereof.
- a distal face of the at least one projection is configured to abut the circuit board when the plurality of electrical contact pins are electrically connected to the circuit board.
- a proximal face of the at least one projection is configured to abut a surface of proximal cap 210 to prevent unintended disengagement between the electrical connector and the circuit board.
- the electrical assembly includes a strain gauge supported on and electrically connected to the circuit board.
- a rotatable drive shaft of the surgical device extends through the strain gauge.
- the electrical assembly may also include a slip ring disposed about a portion of a first force/rotation transmitting/converting assembly.
- the slip ring is in electrical connection with the circuit board, and includes an electrical contact supported therein for maintaining electrical contact with at least one electrical component within the adapter assembly.
- the present disclosure also relates to an electrical assembly for use with an adapter assembly for selectively interconnecting a surgical loading unit that is configured to perform a function and a surgical device that is configured to actuate the loading unit.
- the electrical assembly includes a circuit board and an electrical connector.
- the electrical connector includes a connector housing coupled to a plurality of electrical contact pins.
- the plurality of electrical contact pins are electrically connectable to the circuit board and are configured and adapted to selectively electrically connect to a complementary electrical plug of a surgical device.
- Each of the electrical contact pins of the plurality of electrical contact pins extends through the connector housing.
- the electrical assembly includes a single connector housing, such that each of the electrical contact pins of the plurality of electrical contact pins extends through the single connector housing.
- each of the electrical contact pins of the plurality of electrical contact pins is fixed from moving relative to the single connector housing.
- each of the electrical contact pins of the plurality of electrical contact pins may include a hole extending therethrough, such that a portion of the connector housing extends through the hole of each of the electrical contact pins of the plurality of electrical contact pins.
- a proximal portion of each of the electrical contact pins of the plurality of electrical contact pins may include a rectangular cross-section.
- the connector housing includes at least one projection extending from a surface thereof.
- a distal face of the at least one projection is configured to abut the circuit board when the plurality of electrical contact pins are electrically connected to the circuit board.
- a proximal face of the at least one projection is configured to abut a surface of proximal cap 210 to prevent unintended disengagement between the electrical connector and the circuit board.
- the electrical assembly further comprises a strain gauge supported on and electrically connected to the circuit board.
- the electrical assembly may also include a slip ring disposed in electrical connection with the circuit board, such that the slip ring includes an electrical contact supported therein for maintaining electrical contact with at least one electrical component within the adapter assembly.
- FIG. 1A is a perspective view of an adapter assembly, in accordance with an embodiment of the present disclosure, interconnected between an exemplary electromechanical surgical device and an end effector assembly;
- FIG. 1B is a perspective view illustrating an attachment of a proximal end of the adapter assembly to a distal end of the electromechanical surgical device;
- FIG. 2A is a front, perspective view of the adapter assembly of the present disclosure
- FIG. 2B is a rear, perspective view of the adapter assembly of FIG. 2A ;
- FIG. 3 is a top plan view of the adapter assembly of FIGS. 2A and 2B ;
- FIG. 4 is a side, elevational view of the adapter assembly of FIGS. 2A and 2B ;
- FIG. 5 is a rear, perspective view of the adapter assembly of FIGS. 2A and 2B , with some parts thereof separated;
- FIG. 6 is a rear, perspective view of the adapter assembly of FIGS. 2A and 2B , with most parts thereof separated;
- FIG. 7 is a perspective view of an articulation assembly of the adapter assembly of FIGS. 2A and 2B ;
- FIG. 8 is an enlarged, perspective view, with parts separated, of the articulation assembly of FIG. 7 ;
- FIG. 9 is a perspective view of the articulation assembly of FIG. 7 , shown in a first orientation
- FIG. 10 is a perspective view of the articulation assembly of FIG. 7 , shown in a second orientation;
- FIG. 11 is a cross-sectional view as taken along section line 11 - 11 of FIG. 9 ;
- FIG. 12A is a perspective view of an electrical assembly of the adapter assembly of FIGS. 2A and 2B ;
- FIG. 12B is a perspective view of the electrical assembly of FIG. 12A showing a connector housing separated from a circuit board;
- FIG. 12C is a perspective view of the connector housing of FIG. 12B ;
- FIG. 12D is a perspective view of an electrical contact pin of the connector housing of FIGS. 12B-12C ;
- FIG. 13 is a perspective view of the electrical assembly of FIG. 12A shown connected to the core housing of the adapter assembly of FIGS. 2A and 2B ;
- FIG. 14 is a cross-sectional view as taken along section line 14 - 14 of FIG. 13 ;
- FIG. 15 is a perspective view of a slip ring cannula or sleeve of the adapter assembly of FIGS. 2A and 2B ;
- FIG. 16 is an enlarged view of the indicated area of detail of FIG. 2B , illustrating an inner housing assembly of the adapter assembly of FIGS. 2A and 2B ;
- FIG. 17 is a rear, perspective view of the inner housing assembly of FIG. 16 with an outer knob housing half-section and a proximal cap removed therefrom;
- FIG. 18 is a rear, perspective view of the inner housing assembly of FIG. 16 with the outer knob housing, the proximal cap and a bushing plate removed therefrom;
- FIG. 19 is a rear, perspective view of the inner housing assembly of FIG. 16 with the outer knob housing, the proximal cap, the bushing plate and an inner housing removed therefrom;
- FIG. 20 is a rear, perspective view of the an alternative embodiment of inner housing assembly similar to that shown in FIG. 16 with the outer knob housing and the proximal inner housing removed therefrom;
- FIG. 21 is a rear, perspective view of the inner housing assembly of FIG. 20 with the outer knob housing, the proximal inner housing and the articulation assembly removed therefrom;
- FIG. 22 is a front, perspective view of the inner housing assembly of FIG. 20 with the outer knob housing, the proximal inner housing and the articulation assembly removed therefrom;
- FIG. 23 is a front, perspective view of the inner housing assembly of FIG. 20 with the outer knob housing and the proximal inner housing removed therefrom;
- FIG. 24 is a cross-sectional view as taken along section line 24 - 24 of FIG. 2B ;
- FIG. 25 is an enlarged view of the indicated area of detail of FIG. 24 ;
- FIG. 26 is an enlarged view of the indicated area of detail of FIG. 24 , illustrating a lock button being actuated in a proximal direction;
- FIG. 27 is a cross-sectional view as taken along section line 27 - 27 of FIG. 2B ;
- FIG. 28 is a cross-sectional view as taken along section line 27 - 27 of FIG. 2B , illustrating actuation of the articulation assembly in a distal direction;
- FIG. 29 is a cross-sectional view as taken along section line 29 - 29 of FIG. 28 ;
- FIG. 30 is a cross-sectional view as taken along section line 30 - 30 of FIG. 28 ;
- FIG. 31 is a cross-sectional view as taken along section line 31 - 31 of FIG. 28 ;
- FIG. 32 is a rear, perspective view of a proximal inner housing hub according to the present disclosure.
- FIG. 33 is a front, perspective view of the proximal inner housing hub of FIG. 32 ;
- FIG. 34 is a front, perspective view of the proximal inner housing hub of FIGS. 32 and 33 illustrating a first and a second force/rotation transmitting/converting assembly and a reinforcing assembly associated therewith;
- FIG. 35 is a front, perspective view of a plate bushing of the proximal inner housing assembly of the present disclosure
- FIG. 36 is a rear, perspective view of the plate bushing of FIG. 35 ;
- FIG. 37 is a rear, perspective view of the proximal inner housing assembly illustrating the plate bushing of FIGS. 35 and 36 attached thereto;
- FIG. 38 is a rear, perspective view of the proximal inner housing assembly of FIG. 37 with connector sleeves removed therefrom;
- FIG. 39 is a rear, perspective view of the proximal inner housing assembly of FIG. 37 with connector sleeves removed therefrom and the plate bushing shown in phantom;
- FIG. 40 is a rear, perspective view of the proximal inner housing assembly of FIG. 37 with connector sleeves removed therefrom;
- FIG. 41 is a rear, perspective of the inner housing assembly of FIG. 37 illustrating a support plate, according to another embodiment of the present disclosure, coupled thereto;
- FIG. 42 is a rear, perspective of the inner housing assembly of FIG. 41 with the support plate removed therefrom;
- FIG. 43 is a front, perspective view of an inner housing assembly according to another embodiment of the present disclosure with the outer knob housing, the proximal inner housing removed therefrom;
- FIG. 44 is a rear, perspective view of the inner housing assembly of FIG. 43 with the outer knob housing, the proximal inner housing and the articulation assembly removed therefrom;
- FIG. 45 is a perspective view of a bracket assembly of the inner housing assembly of FIGS. 43 and 44 ;
- FIG. 46 is a perspective view of a reinforcing sleeve for use with the inner housing assembly of FIGS. 43 and 44 ;
- FIG. 47 is a perspective view of the inner housing assembly of FIGS. 43 and 44 , illustrating the reinforcing sleeve of FIG. 46 supported thereon;
- FIG. 48 is a perspective view, with parts separated, of an exemplary loading unit for use with the surgical device and the adapter of the present disclosure.
- distal refers to that portion of the adapter assembly or surgical device, or component thereof, farther from the user
- proximal refers to that portion of the adapter assembly or surgical device, or component thereof, closer to the user.
- a surgical device in accordance with an embodiment of the present disclosure, is generally designated as 100 , and is in the form of a powered hand held electromechanical instrument configured for selective attachment thereto of a plurality of different end effectors that are each configured for actuation and manipulation by the powered hand held electromechanical surgical instrument.
- surgical device 100 is configured for selective connection with an adapter assembly 200 , and, in turn, adapter assembly 200 is configured for selective connection with a loading unit 300 (e.g., an end effector, or multiple- or single-use loading unit; see FIG. 48 ).
- Surgical device 100 and adapter assembly 200 may comprise an electromechanical surgical system that is configured and adapted to selectively connect with a loading unit 300 and to actuate loading unit 300 .
- surgical device 100 includes a handle housing 102 including a circuit board (not shown), and a drive mechanism (not shown) is situated therein.
- the circuit board is configured to control the various operations of surgical device 100 .
- Handle housing 102 defines a cavity therein (not shown) for selective removable receipt of a rechargeable battery (not shown) therein.
- the battery is configured to supply power to any of the electrical components of surgical device 100 .
- Handle housing 102 includes an upper housing portion 102 a which houses various components of surgical device 100 , and a lower hand grip portion 102 b extending from upper housing portion 102 a .
- Lower hand grip portion 102 b may be disposed distally of a proximal-most end of upper housing portion 102 a .
- the location of lower housing portion 102 b relative to upper housing portion 102 a is selected to balance a weight of a surgical device 100 that it is connected to or supporting adapter assembly 200 and/or end effector 300 .
- Handle housing 102 provides a housing in which the drive mechanism is situated.
- the drive mechanism is configured to drive shafts and/or gear components in order to perform the various operations of surgical device 100 .
- the drive mechanism is configured to drive shafts and/or gear components in order to selectively move a tool assembly 304 of loading unit 300 (see FIGS. 1A and 48 ) relative to a proximal body portion 302 of loading unit 300 , to rotate loading unit 300 about a longitudinal axis “X” (see FIG.
- handle housing 102 defines a connecting portion 108 configured to accept a corresponding drive coupling assembly 210 of adapter assembly 200 .
- connecting portion 108 of surgical device 100 has a recess 108 a that receives a proximal cap 210 a ( FIGS. 5 and 6 ) of drive coupling assembly 210 of adapter assembly 200 when adapter assembly 200 is mated to surgical device 100 .
- Connecting portion 108 houses three rotatable drive connectors 118 , 120 , 122 which are arranged in a common plane or line with one another.
- each of rotatable drive connectors 118 , 120 , 122 of surgical device 100 couples with a corresponding rotatable connector sleeve 218 , 220 , 222 of adapter assembly 200 (see FIG. 1B ).
- the interface between corresponding first drive connector 118 and first connector sleeve 218 , the interface between corresponding second drive connector 120 and second connector sleeve 220 , and the interface between corresponding third drive connector 122 and third connector sleeve 222 are keyed such that rotation of each of drive connectors 118 , 120 , 122 of surgical device 100 causes a corresponding rotation of the corresponding connector sleeve 218 , 220 , 222 of adapter assembly 200 .
- drive connectors 118 , 120 , 122 of surgical device 100 with connector sleeves 218 , 220 , 222 of adapter assembly 200 allows rotational forces to be independently transmitted via each of the three respective connector interfaces.
- the drive connectors 118 , 120 , 122 of surgical device 100 are configured to be independently rotated by the drive mechanism of surgical device 100 .
- a function selection module (not shown) of the drive mechanism selects which drive connector or connectors 118 , 120 , 122 of surgical device 100 is to be driven by the motor of surgical device 100 .
- each of drive connectors 118 , 120 , 122 of surgical device 100 has a keyed and/or substantially non-rotatable interface with respective connector sleeves 218 , 220 , 222 of adapter assembly 200 , when adapter assembly 200 is coupled to surgical device 100 , rotational force(s) are selectively transferred from drive connectors of surgical device 100 to adapter assembly 200 .
- the selective rotation of drive connector(s) 118 , 120 and/or 122 of surgical device 100 allows surgical device 100 to selectively actuate different functions of loading unit 300 .
- selective and independent rotation of first drive connector 118 of surgical device 100 corresponds to the selective and independent opening and closing of tool assembly 304 of loading unit 300 , and driving of a stapling/cutting component of tool assembly 304 of loading unit 300 .
- the selective and independent rotation of second drive connector 120 of surgical device 100 corresponds to the selective and independent articulation of tool assembly 304 of loading unit 300 transverse to longitudinal axis “X” (see FIG. 1A ).
- the selective and independent rotation of third drive connector 122 of surgical device 100 corresponds to the selective and independent rotation of loading unit 300 about longitudinal axis “X” (see FIG. 1A ) relative to handle housing 102 of surgical device 100 .
- handle housing 102 supports a plurality of finger-actuated control buttons, rocker devices and the like for activating various functions of surgical device 100 .
- adapter assembly 200 includes an outer knob housing 202 and an outer tube 206 extending from a distal end of knob housing 202 .
- Knob housing 202 and outer tube 206 are configured and dimensioned to house the components of adapter assembly 200 .
- Outer tube 206 is dimensioned for endoscopic insertion, in particular, outer tube 206 is passable through a typical trocar port, cannula or the like.
- Knob housing 202 is dimensioned to not enter the trocar port, cannula of the like.
- Knob housing 202 is configured and adapted to connect to connecting portion 108 of handle housing 102 of surgical device 100 .
- Adapter assembly 200 is configured to convert a rotation of either of drive connectors 118 , 120 and 122 of surgical device 100 into axial translation useful for operating a drive assembly 360 and an articulation link 366 of loading unit 300 , as illustrated in FIG. 48 and as will be described in greater detail below.
- adapter assembly 200 includes a proximal inner housing assembly 204 rotatably supporting a first rotatable proximal drive shaft 212 , a second rotatable proximal drive shaft 214 , and a third rotatable proximal drive shaft 216 therein.
- Each proximal drive shaft 212 , 214 , 216 functions as a rotation receiving member to receive rotational forces from respective drive shafts of surgical device 100 , as described in greater detail below.
- inner housing assembly 210 of shaft assembly 200 is also configured to rotatably support first, second and third connector sleeves 218 , 220 and 222 , respectively, arranged in a common plane or line with one another.
- Each of connector sleeves 218 , 220 , 222 is configured to mate with respective first, second and third drive connectors 118 , 120 , 122 of surgical device 100 , as described above.
- Each of connector sleeves 218 , 220 , 222 is further configured to mate with a proximal end of respective first, second and third proximal drive shafts 212 , 214 , 216 .
- Inner housing assembly 210 also includes, as illustrated in FIGS. 6, 17, 27 and 28 , a first, a second and a third biasing member 224 , 226 and 228 disposed distally of respective first, second and third connector sleeves 218 , 220 , 222 .
- Each of biasing members 224 , 226 and 228 is disposed about respective first, second and third rotatable proximal drive shaft 212 , 214 and 216 .
- Biasing members 224 , 226 and 228 act on respective connector sleeves 218 , 220 and 222 to help maintain connector sleeves 218 , 220 and 222 engaged with the distal end of respective drive rotatable drive connectors 118 , 120 , 122 of surgical device 100 when adapter assembly 200 is connected to surgical device 100 .
- first, second and third biasing members 224 , 226 and 228 function to bias respective connector sleeves 218 , 220 and 222 in a proximal direction. In this manner, during assembly of adapter assembly 200 to surgical device 100 , if first, second and or third connector sleeves 218 , 220 and/or 222 is/are misaligned with the drive connectors 118 , 120 , 122 of surgical device 100 , first, second and/or third biasing member(s) 224 , 226 and/or 228 are compressed.
- drive connectors 118 , 120 , 122 of surgical device 100 will rotate and first, second and/or third biasing member(s) 224 , 226 and/or 228 will cause respective first, second and/or third connector sleeve(s) 218 , 220 and/or 222 to slide back proximally, effectively coupling drive connectors 118 , 120 , 122 of surgical device 100 to first, second and/or third proximal drive shaft(s) 212 , 214 and 216 of inner housing assembly 210 .
- Adapter assembly 200 includes a plurality of force/rotation transmitting/converting assemblies, each disposed within inner housing assembly 204 and outer tube 206 .
- Each force/rotation transmitting/converting assembly is configured and adapted to transmit/convert a speed/force of rotation (e.g., increase or decrease) of first, second and third rotatable drive connectors 118 , 120 and 122 of surgical instrument 100 before transmission of such rotational speed/force to loading unit 300 .
- a speed/force of rotation e.g., increase or decrease
- adapter assembly 200 includes a first, a second and a third force/rotation transmitting/converting assembly 240 , 250 , 260 , respectively, disposed within inner housing 208 and outer tube 206 .
- Each force/rotation transmitting/converting assembly 240 , 250 , 260 is configured and adapted to transmit or convert a rotation of a first, second and third drive connector 118 , 120 , 122 of surgical device 100 into axial translation of articulation bar 258 of adapter assembly 200 , to effectuate articulation of loading unit 300 ; a rotation of a ring gear 266 of adapter assembly 200 , to effectuate rotation of adapter assembly 200 ; or axial translation of a distal drive member 248 of adapter assembly 200 to effectuate closing, opening and firing of loading unit 300 .
- first force/rotation transmitting/converting assembly 240 includes first rotatable proximal drive shaft 212 , which, as described above, is rotatably supported within inner housing assembly 204 .
- First rotatable proximal drive shaft 212 includes a non-circular or shaped proximal end portion configured for connection with first connector 218 which is connected to respective first connector 118 of surgical device 100 .
- First rotatable proximal drive shaft 212 includes a distal end portion 212 b having a threaded outer profile or surface.
- First force/rotation transmitting/converting assembly 240 further includes a drive coupling nut 244 rotatably coupled to threaded distal end portion 212 b of first rotatable proximal drive shaft 212 , and which is slidably disposed within outer tube 206 .
- Drive coupling nut 244 is slidably keyed within proximal core tube portion of outer tube 206 so as to be prevented from rotation as first rotatable proximal drive shaft 212 is rotated.
- first rotatable proximal drive shaft 212 is rotated, drive coupling nut 244 is translated along threaded distal end portion 212 b of first rotatable proximal drive shaft 212 and, in turn, through and/or along outer tube 206 .
- First force/rotation transmitting/converting assembly 240 further includes a distal drive member 248 that is mechanically engaged with drive coupling nut 244 , such that axial movement of drive coupling nut 244 results in a corresponding amount of axial movement of distal drive member 248 .
- the distal end portion of distal drive member 248 supports a connection member 247 configured and dimensioned for selective engagement with a drive member 374 of drive assembly 360 of loading unit 300 ( FIG. 48 ).
- Drive coupling nut 244 and/or distal drive member 248 function as a force transmitting member to components of loading unit 300 , as described in greater detail below.
- drive coupling nut 244 is caused to be translated axially along first distal drive shaft 242 .
- distal drive member 248 is caused to be translated axially relative to outer tube 206 .
- distal drive member 248 causes concomitant axial translation of drive member 374 of loading unit 300 to effectuate a closure of tool assembly 304 and a firing of tool assembly 304 of loading unit 300 .
- second drive converter assembly 250 of adapter assembly 200 includes second proximal drive shaft 214 rotatably supported within inner housing assembly 204 .
- Second rotatable proximal drive shaft 214 includes a non-circular or shaped proximal end portion configured for connection with second connector or coupler 220 which is connected to respective second connector 120 of surgical device 100 .
- Second rotatable proximal drive shaft 214 further includes a distal end portion 214 b having a threaded outer profile or surface.
- Articulation bearing assembly 252 includes a housing 252 a supporting an articulation bearing 253 having an inner race 253 b that is independently rotatable relative to an outer race 253 a .
- Articulation bearing housing 252 a has a non-circular outer profile, for example tear-dropped shaped, that is slidably and non-rotatably disposed within a complementary bore 204 c ( FIGS. 25, 26, 29 and 33 ) of inner housing hub 204 a.
- Second drive converter assembly 250 of adapter assembly 200 further includes an articulation bar 258 having a proximal portion 258 a secured to inner race 253 b of articulation bearing 253 .
- a distal portion 258 b of articulation bar 258 includes a slot 258 c therein, which is configured to accept a portion 366 , e.g., a flag, articulation link ( FIG. 48 ) of loading unit 300 .
- Articulation bar 258 functions as a force transmitting member to components of loading unit 300 , as described in greater detail below.
- articulation bearing assembly 252 is both rotatable and longitudinally translatable. Additionally, it is envisioned that articulation bearing assembly 252 allows for free, unimpeded rotational movement of loading unit 300 when its jaw members 306 , 308 are in an approximated position and/or when jaw members 306 , 308 are articulated ( FIG. 48 ).
- articulation bearing assembly 252 is caused to be translated axially along threaded distal end portion 214 b of second proximal drive shaft 214 , which in turn causes articulation bar 258 to be axially translated relative to outer tube 206 .
- articulation bar 258 is translated axially, articulation bar 258 , being coupled to articulation link 366 of loading unit 300 , causes concomitant axial translation of articulation link 366 of loading unit 300 to effectuate an articulation of tool assembly 304 ( FIG. 48 ).
- Articulation bar 258 is secured to inner race 253 b of articulation bearing 253 and is thus free to rotate about the longitudinal axis X-X relative to outer race 253 a of articulation bearing 253 .
- adapter assembly 200 includes a third force/rotation transmitting/converting assembly 260 supported in inner housing assembly 204 .
- Third force/rotation transmitting/converting assembly 260 includes a rotation ring gear 266 fixedly supported in and connected to outer knob housing 202 .
- Ring gear 266 defines an internal array of gear teeth 266 a ( FIG. 6 ).
- Ring gear 266 includes a pair of diametrically opposed, radially extending protrusions 266 b ( FIG. 6 ) projecting from an outer edge thereof.
- Protrusions 266 b are disposed within recesses defined in outer knob housing 202 , such that rotation of ring gear 266 results in rotation of outer knob housing 202 , and vice a versa.
- Third force/rotation transmitting/converting assembly 260 further includes third rotatable proximal drive shaft 216 which, as described above, is rotatably supported within inner housing assembly 204 .
- Third rotatable proximal drive shaft 216 includes a non-circular or shaped proximal end portion configured for connection with third connector 222 which is connected to respective third connector 122 of surgical device 100 .
- Third rotatable proximal drive shaft 216 includes a spur gear 216 a keyed to a distal end thereof.
- a reversing spur gear 264 inter-engages spur gear 216 a of third rotatable proximal drive shaft 216 to gear teeth 266 a of ring gear 266 .
- third rotatable proximal drive shaft 216 is rotated, due to a rotation of third connector sleeve 222 , as a result of the rotation of the third drive connector 122 of surgical device 100 , spur gear 216 a of third rotatable proximal drive shaft 216 engages reversing gear 264 causing reversing gear 264 to rotate.
- ring gear 266 also rotates thereby causing outer knob housing 202 to rotate.
- outer knob housing 202 is rotated, outer tube 206 is caused to be rotated about longitudinal axis “X” of adapter assembly 200 .
- loading unit 300 that is connected to a distal end portion of adapter assembly 200 , is also caused to be rotated about a longitudinal axis of adapter assembly 200 .
- Adapter assembly 200 further includes, as seen in FIGS. 1B, 3-5, 16, 17, 20 and 24-26 , an attachment/detachment button 272 supported thereon.
- button 272 is supported on drive coupling assembly 210 of adapter assembly 200 and is biased by a biasing member 274 to an un-actuated condition.
- Button 272 includes lip or ledge 272 a formed therewith that is configured to snap behind a corresponding lip or ledge 108 b defined along recess 108 a of connecting portion 108 of surgical device 100 .
- button 272 is depresses or actuated, against the bias of biasing member 274 , to disengage lip 272 a of button 272 and lip 108 b of connecting portion 108 of surgical device 100 .
- adapter assembly 200 further includes a lock mechanism 280 for fixing the axial position and radial orientation of distal drive member 248 .
- Lock mechanism 280 includes a button 282 slidably supported on outer knob housing 202 .
- Lock button 282 is connected to an actuation bar 284 that extends longitudinally through outer tube 206 .
- Actuation bar 284 moves upon a movement of lock button 282 .
- a distal end of actuation bar 284 may move into contact with a lock out (not shown), which causes the lock out to cam a camming member 288 ( FIG.
- camming member 288 When camming member 288 is in engagement with recess 249 (e.g., at least partially within recess 249 , see FIGS. 6 and 24 ), the engagement between camming member 288 and distal drive member 248 effectively locks the axial and rotational position of end effector 300 that is engaged with connection member 247 .
- distal drive member 248 In order to lock the position and/or orientation of distal drive member 248 , a user moves lock button 282 from a distal position to a proximal position ( FIGS. 25 and 26 ), thereby causing the lock out (not shown) to move proximally such that a distal face of the lock out moves out of contact with camming member 288 , which causes camming member 288 to cam into recess 249 of distal drive member 248 . In this manner, distal drive member 248 is prevented from distal and/or proximal movement.
- adapter assembly 200 includes an electrical assembly 290 supported on and in outer knob housing 202 and inner housing assembly 204 .
- Electrical assembly 290 includes an electrical connector 292 supported on a circuit board 294 , for electrical connection to a corresponding electrical plug 190 disposed in connecting portion 108 of surgical device 100 .
- electrical connector 292 includes a plurality of electrical contact pins 293 and a housing or connector housing 295 .
- Electrical contact pins 293 serve to allow for calibration and communication of life-cycle information to the circuit board of surgical device 100 via electrical plugs 190 that are electrically connected to the circuit board (not shown) of surgical device 100 .
- Each electrical contact pin 293 includes a distal portion 293 a and a proximal portion 293 b .
- Distal portion 293 a of each contact pin 293 is configured to engage circuit board 294 , e.g., via soldering.
- Proximal portion 293 b of each contact pin 293 is configured to releasably engage corresponding electrical plug 190 disposed in connecting portion 108 of surgical device 100 .
- distal portion 293 a of each electrical contact pin 293 is tapered to facilitate insertion into holes 294 a ( FIG. 12B ) of circuit board 294 .
- Proximal portion 293 b of each electrical contact pin 293 includes a rectangular cross-section, and is tapered and chamfered to facilitate engagement and disengagement with electrical plug 190 .
- each electrical contact pin 293 includes a hole 293 c extending laterally therethrough. Hole 293 c is configured to facilitate the connection between electrical contact pins 293 and housing 295 . It is envisioned that housing 295 is over-molded, such that portions of the over-mold extend through holes 293 c in electrical contact pins 293 . As can be appreciated, the engagement between electrical contact pins 293 and housing 295 helps maintain proper alignment of pins 293 to further facilitate engagement between electrical connector 292 and circuit board 294 and electrical plug 190 , and to further facilitate engagement between electrical connector 292 and electrical plug 190 . While seven electrical contact pins 293 are shown, it is envisioned that more or fewer electrical contact pins 293 are included with electrical assembly 290 .
- housing 295 of electrical connector 292 includes a rectangular cross-section.
- the rectangular cross-section of housing 295 is configured to mate with a rectangular opening of proximal cap 210 a ( FIGS. 5 and 6 ) of drive coupling assembly 210 to prevent radial movement therebetween.
- Housing 295 also includes a plurality of projections 297 extending therefrom.
- Projections 297 each include a distal face 297 a and a proximal face 297 b .
- Distal face 297 a of each projection 297 is configured and positioned to contact circuit board 294 during insertion of electrical connector 292 .
- distal face 297 a of each projection 297 prevents electrical contact pins 293 of electrical connector 292 from being inserted too far distally into holes 294 a of circuit board 294 .
- distal face 297 a of each projection 297 is illustrated as being flush with a distal face 295 a of housing 295 ( FIG.
- distal face 297 a of each projection 297 is positioned farther proximally or distally than distal face 295 a of housing 295 .
- Proximal face 297 b of each projection 297 is configured and positioned to prevent disengagement between electrical connector 292 and circuit board 294 , e.g., during disengagement between surgical device 100 and adapter assembly 200 .
- a surface of proximal cap 210 of electrical assembly 290 is configured to abut proximal face 297 b of at least one or all projections 297 , thus preventing proximal movement of electrical connector 292 with respect to circuit board 294 .
- two projections 297 extend from a first surface 295 b of housing 295 , and two projections 297 extend from a second surface 295 c of housing 295 .
- housing 295 may include more or fewer projections 297 .
- Electrical assembly 290 further includes a strain gauge 296 electrically connected to circuit board 294 .
- Strain gauge 296 is provided with a notch 296 a which is configured and adapted to receive stem 204 d of hub 204 a of inner housing assembly 204 .
- Stem 204 d of hub 204 a functions to restrict rotational movement of strain gauge 296 .
- first rotatable proximal drive shaft 212 extends through strain gauge 296 .
- Strain gauge 296 provides a closed-loop feedback to a firing/clamping load exhibited by first rotatable proximal drive shaft 212 .
- Electrical assembly 290 also includes a slip ring 298 disposed within outer tube 206 .
- Slip ring 298 is in electrical connection with circuit board 294 .
- Slip ring 298 functions to permit rotation of first rotatable proximal drive shaft 212 and axial translation of drive coupling nut 244 while still maintaining electrical contact of electrical contact rings 298 a thereof with at least another electrical component within adapter assembly 200 , and while permitting the other electrical components to rotate about first rotatable proximal drive shaft 212 and drive coupling nut 244
- Electrical assembly 290 may include a slip ring cannula or sleeve 299 positioned core tube of tube 206 to protect and/or shield any wires extending from slip ring 298 .
- Inner housing assembly 204 has been designed to reduce incidents of racking of second proximal drive shaft 214 as drive shaft 214 rotates to axially translate articulation bearing assembly 252 .
- Inner housing assembly 204 includes a hub 204 a having a distally oriented annular wall 204 b defining a substantially circular outer profile, and defining a substantially tear-drop shaped inner recess or bore 204 c .
- Bore 204 c of hub 204 a is shaped and dimensioned to slidably receive articulation bearing assembly 252 therewithin.
- Inner housing assembly 204 includes a ring plate 254 a ( FIG. 34 ) secured to a distal face of distally oriented annular wall 204 b of hub 204 a .
- Plate 254 a defines an aperture 254 e therethrough that is sized and formed therein so as to be aligned with second proximal drive shaft 214 and to rotatably receive a distal tip 214 c of second proximal drive shaft 214 .
- distal tip 214 c of second proximal drive shaft 214 is supported and prevented from moving radially away from a longitudinal rotational axis of second proximal drive shaft 214 as second proximal drive shaft 214 is rotated to axially translate articulation bearing assembly 252 .
- hub 204 a defines a feature (e.g., a stem or the like) 204 d projecting therefrom which functions to engage notch 296 a of strain gauge 296 of electrical assembly 290 to measure forces experienced by shaft 212 as surgical device 100 is operated.
- a feature e.g., a stem or the like
- Plate bushing 230 of inner housing assembly 204 is shown and described.
- Plate bushing 230 extends across hub 204 a of inner housing assembly 204 and is secured to hub 204 a by fastening members.
- Plate bushing 230 defines three apertures 230 a , 230 b , 230 c that are aligned with and rotatably receive respective first, second and third proximal drive shafts 212 , 214 , 216 therein.
- Plate bushing 230 provides a surface against which first, second and third biasing members 224 , 226 and 228 come into contact or rest against.
- plate bushing 230 has been shown and described as being a unitary monolithic piece, as illustrated in FIGS. 6 and 37-40 , it is envisioned and within the scope of the present application that plate bushing 230 may be separated into several parts including, and not limited to, as seen in FIGS. 40-42 , a support plate 230 ′ extending across drive shafts 212 , 214 , 216 , and a separate bushing for each of drive shafts 212 , 214 , 216 and disposed between the support plate 230 ′ and hub 204 a of inner housing assembly 204 .
- Support plate 230 ′ may include a pair of slots 230 a ′, 230 b ′ formed therein, which are configured and adapted to receive tabs 296 b of strain gauge 296 that project axially therefrom.
- inner housing assembly 204 ′ may include a reinforcement frame or bracket assembly 254 ′.
- Bracket assembly 254 ′ includes a first plate 254 a ′ and a second plate 254 b ′ integrally connected to and spaced a distance from first plate 254 a ′ by a plurality of connecting rods 254 c ′ extending therebetween.
- First plate 254 a ′ is disposed adjacent to or in close proximity to ring gear 266 and defines an aperture 254 d ′ therethrough.
- Aperture 254 d ′ is sized and formed in first plate 254 a ′ so as to be aligned with second proximal drive shaft 214 and to permit second proximal drive shaft 214 to freely rotate therewithin.
- Second plate 254 b ′ is spaced from first plate 254 a ′ so as to be disposed at a distal free end of second proximal drive shaft 214 .
- Second plate 254 b ′ defines an aperture 254 e ′ therethrough.
- Aperture 254 e ′ is sized and formed in second plate or flange 254 b ′ so as to be aligned with second proximal drive shaft 214 and to rotatably receive a distal tip 214 c of second proximal drive shaft 214 .
- distal tip 214 c of second proximal drive shaft 214 is supported and prevented from moving radially away from a longitudinal rotational axis of second proximal drive shaft 214 as second proximal drive shaft 214 is rotated to axially translate articulation bearing assembly 252 .
- inner housing assembly 204 ′ may include a reinforcing sleeve 255 ′ disposed about bracket assembly 254 ′ to further reinforce bracket assembly 254 ′. It is contemplated in an embodiment that reinforcing sleeve 255 ′ may be interposed between first plate 254 a ′ and second plate 254 b ′ of bracket assembly 254 ′. It is further contemplated that reinforcing sleeve 255 ′ may be interposed between second plate 254 b ′ and a distally oriented face of proximal inner housing assembly 204 ′.
- an overall length of adapter assembly 200 has been reduced as compared to prior adapter assemblies that have been developed to transmit/convert forces/rotations from surgical device 100 to loading unit 300 .
- a center of gravity of an assembled surgical device 100 , adapter assembly 200 and loading unit 300 has been shifted proximally as compared to a center of gravity of an assembled surgical device 100 , a prior adapter assembly and a loading unit 300 .
- a level of comfort to the end user in using the electromechanical surgical system of the present disclosure has been increased, and a level of fatigue has been decreased.
- the software checks predefined conditions. If conditions are met, the software controls the motors and delivers mechanical drive to the attached surgical stapler, which can then open, close, rotate, articulate or fire depending on the function of the pressed button.
- the software also provides feedback to the user by turning colored lights on or off in a defined manner to indicate the status of surgical device 100 , adapter assembly 200 and/or loading unit 300 .
- any of the components described herein may be fabricated from either metals, plastics, resins, composites or the like taking into consideration strength, durability, wearability, weight, resistance to corrosion, ease of manufacturing, cost of manufacturing, and the like.
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Abstract
Description
- This application is a continuation of U.S. application Ser. No. 14/700,917, filed Apr. 30, 2015, now U.S. Pat. No. 9,763,661, which claims the benefit of and priority to U.S. Provisional Patent Application Ser. No. 62/017,510, filed Jun. 26, 2014, the entire disclosure of which is incorporated by reference herein.
- The present disclosure relates to adapter assemblies for use in surgical systems. More specifically, the present disclosure relates to adapter assemblies for use with and to electrically and mechanically interconnect electromechanical surgical devices and surgical loading units, and to surgical systems including hand held electromechanical surgical devices and adapter assemblies for connecting surgical loading units to the hand held electromechanical surgical devices.
- A number of surgical device manufacturers have developed product lines with proprietary drive systems for operating and/or manipulating electromechanical surgical devices. In many instances the electromechanical surgical devices include a handle assembly, which is reusable, and disposable loading units and/or single use loading units or the like that are selectively connected to the handle assembly prior to use and then disconnected from the handle assembly following use in order to be disposed of or in some instances sterilized for re-use.
- In certain instances, an adapter assembly is used to interconnect an electromechanical surgical device with any one of a number of surgical loading units to establish a mechanical and/or electrical connection therebetween. Due to the complexity of the adapter assembly and the electromechanical surgical device, it is important to ensure that all electrical and mechanical connections therebetween can be easily, reliably and repeatedly accomplished.
- Accordingly, a need exists for an adapter assembly that provides a robust way of electromechanically interconnecting with the surgical device.
- The present disclosure relates to adapter assemblies for use with and to electrically and mechanically interconnect electromechanical surgical devices and surgical loading units, and to surgical systems including hand held electromechanical surgical devices and adapter assemblies for connecting surgical loading units to the hand held electromechanical surgical devices.
- According to an aspect of the present disclosure, an adapter assembly for selectively interconnecting a surgical loading unit that is configured to perform a function and a surgical device that is configured to actuate the loading unit, is provided. The loading unit may include at least one axially translatable drive member, and the surgical device may include at least one rotatable drive shaft. The adapter assembly includes a housing configured and adapted for connection with the surgical device and to be in operative communication with each rotatable drive shaft of the surgical device; an outer tube having a proximal end supported by the housing and a distal end configured and adapted for connection with the loading unit, wherein the distal end of the outer tube is in operative communication with each of the axially translatable drive member of the loading unit; the force/rotation transmitting/converting assembly for interconnecting a respective one drive shaft of the surgical device and a respective one axially translatable drive member of the loading unit; and an electrical assembly supported within at least one of the housing and the outer tube. The electrical assembly includes a circuit board and an electrical connector. The electrical connector includes a connector housing coupled to a plurality of electrical contact pins. The plurality of electrical contact pins are electrically connected to the circuit board and are configured and adapted to selectively electrically connect to a complementary electrical plug of the surgical device. Each of the electrical contact pins of the plurality of electrical contact pins extends through the connector housing.
- The electrical assembly may a single connector housing, where each of the electrical contact pins of the plurality of electrical contact pins extends through the single connector housing. Each of the electrical contact pins of the plurality of electrical contact pins may be fixed from moving relative to the single connector housing.
- In disclosed embodiments, the connector housing is secured to the plurality of electrical contact pins via over-molding. Each of the electrical contact pins of the plurality of electrical contact pins may include a hole extending therethrough, such that a portion of the connector housing extends through the hole of each of the electrical contact pins of the plurality of electrical contact pins.
- A proximal portion of each of the electrical contact pins of the plurality of electrical contact pins may include a rectangular cross-section.
- The connector housing may include at least one projection extending from a surface thereof. A distal face of the at least one projection is configured to abut the circuit board when the plurality of electrical contact pins are electrically connected to the circuit board. A proximal face of the at least one projection is configured to abut a surface of
proximal cap 210 to prevent unintended disengagement between the electrical connector and the circuit board. - In disclosed embodiments, the electrical assembly includes a strain gauge supported on and electrically connected to the circuit board. A rotatable drive shaft of the surgical device extends through the strain gauge. The electrical assembly may also include a slip ring disposed about a portion of a first force/rotation transmitting/converting assembly. The slip ring is in electrical connection with the circuit board, and includes an electrical contact supported therein for maintaining electrical contact with at least one electrical component within the adapter assembly.
- The present disclosure also relates to an electrical assembly for use with an adapter assembly for selectively interconnecting a surgical loading unit that is configured to perform a function and a surgical device that is configured to actuate the loading unit. The electrical assembly includes a circuit board and an electrical connector. The electrical connector includes a connector housing coupled to a plurality of electrical contact pins. The plurality of electrical contact pins are electrically connectable to the circuit board and are configured and adapted to selectively electrically connect to a complementary electrical plug of a surgical device. Each of the electrical contact pins of the plurality of electrical contact pins extends through the connector housing.
- In disclosed embodiments, the electrical assembly includes a single connector housing, such that each of the electrical contact pins of the plurality of electrical contact pins extends through the single connector housing. Here, each of the electrical contact pins of the plurality of electrical contact pins is fixed from moving relative to the single connector housing.
- It is also disclosed that the connector housing is secured to the plurality of electrical contact pins via over-molding. Also, each of the electrical contact pins of the plurality of electrical contact pins may include a hole extending therethrough, such that a portion of the connector housing extends through the hole of each of the electrical contact pins of the plurality of electrical contact pins.
- A proximal portion of each of the electrical contact pins of the plurality of electrical contact pins may include a rectangular cross-section.
- In disclosed embodiments, the connector housing includes at least one projection extending from a surface thereof. A distal face of the at least one projection is configured to abut the circuit board when the plurality of electrical contact pins are electrically connected to the circuit board. A proximal face of the at least one projection is configured to abut a surface of
proximal cap 210 to prevent unintended disengagement between the electrical connector and the circuit board. - It is further disclosed that the electrical assembly further comprises a strain gauge supported on and electrically connected to the circuit board. Additionally, the electrical assembly may also include a slip ring disposed in electrical connection with the circuit board, such that the slip ring includes an electrical contact supported therein for maintaining electrical contact with at least one electrical component within the adapter assembly.
- Embodiments of the present disclosure are described herein with reference to the accompanying drawings, wherein:
-
FIG. 1A is a perspective view of an adapter assembly, in accordance with an embodiment of the present disclosure, interconnected between an exemplary electromechanical surgical device and an end effector assembly; -
FIG. 1B is a perspective view illustrating an attachment of a proximal end of the adapter assembly to a distal end of the electromechanical surgical device; -
FIG. 2A is a front, perspective view of the adapter assembly of the present disclosure; -
FIG. 2B is a rear, perspective view of the adapter assembly ofFIG. 2A ; -
FIG. 3 is a top plan view of the adapter assembly ofFIGS. 2A and 2B ; -
FIG. 4 is a side, elevational view of the adapter assembly ofFIGS. 2A and 2B ; -
FIG. 5 is a rear, perspective view of the adapter assembly ofFIGS. 2A and 2B , with some parts thereof separated; -
FIG. 6 is a rear, perspective view of the adapter assembly ofFIGS. 2A and 2B , with most parts thereof separated; -
FIG. 7 is a perspective view of an articulation assembly of the adapter assembly ofFIGS. 2A and 2B ; -
FIG. 8 is an enlarged, perspective view, with parts separated, of the articulation assembly ofFIG. 7 ; -
FIG. 9 is a perspective view of the articulation assembly ofFIG. 7 , shown in a first orientation; -
FIG. 10 is a perspective view of the articulation assembly ofFIG. 7 , shown in a second orientation; -
FIG. 11 is a cross-sectional view as taken along section line 11-11 ofFIG. 9 ; -
FIG. 12A is a perspective view of an electrical assembly of the adapter assembly ofFIGS. 2A and 2B ; -
FIG. 12B is a perspective view of the electrical assembly ofFIG. 12A showing a connector housing separated from a circuit board; -
FIG. 12C is a perspective view of the connector housing ofFIG. 12B ; -
FIG. 12D is a perspective view of an electrical contact pin of the connector housing ofFIGS. 12B-12C ; -
FIG. 13 is a perspective view of the electrical assembly ofFIG. 12A shown connected to the core housing of the adapter assembly ofFIGS. 2A and 2B ; -
FIG. 14 is a cross-sectional view as taken along section line 14-14 ofFIG. 13 ; -
FIG. 15 is a perspective view of a slip ring cannula or sleeve of the adapter assembly ofFIGS. 2A and 2B ; -
FIG. 16 is an enlarged view of the indicated area of detail ofFIG. 2B , illustrating an inner housing assembly of the adapter assembly ofFIGS. 2A and 2B ; -
FIG. 17 is a rear, perspective view of the inner housing assembly ofFIG. 16 with an outer knob housing half-section and a proximal cap removed therefrom; -
FIG. 18 is a rear, perspective view of the inner housing assembly ofFIG. 16 with the outer knob housing, the proximal cap and a bushing plate removed therefrom; -
FIG. 19 is a rear, perspective view of the inner housing assembly ofFIG. 16 with the outer knob housing, the proximal cap, the bushing plate and an inner housing removed therefrom; -
FIG. 20 is a rear, perspective view of the an alternative embodiment of inner housing assembly similar to that shown inFIG. 16 with the outer knob housing and the proximal inner housing removed therefrom; -
FIG. 21 is a rear, perspective view of the inner housing assembly ofFIG. 20 with the outer knob housing, the proximal inner housing and the articulation assembly removed therefrom; -
FIG. 22 is a front, perspective view of the inner housing assembly ofFIG. 20 with the outer knob housing, the proximal inner housing and the articulation assembly removed therefrom; -
FIG. 23 is a front, perspective view of the inner housing assembly ofFIG. 20 with the outer knob housing and the proximal inner housing removed therefrom; -
FIG. 24 is a cross-sectional view as taken along section line 24-24 ofFIG. 2B ; -
FIG. 25 is an enlarged view of the indicated area of detail ofFIG. 24 ; -
FIG. 26 is an enlarged view of the indicated area of detail ofFIG. 24 , illustrating a lock button being actuated in a proximal direction; -
FIG. 27 is a cross-sectional view as taken along section line 27-27 ofFIG. 2B ; -
FIG. 28 is a cross-sectional view as taken along section line 27-27 ofFIG. 2B , illustrating actuation of the articulation assembly in a distal direction; -
FIG. 29 is a cross-sectional view as taken along section line 29-29 ofFIG. 28 ; -
FIG. 30 is a cross-sectional view as taken along section line 30-30 ofFIG. 28 ; -
FIG. 31 is a cross-sectional view as taken along section line 31-31 ofFIG. 28 ; -
FIG. 32 is a rear, perspective view of a proximal inner housing hub according to the present disclosure; -
FIG. 33 is a front, perspective view of the proximal inner housing hub ofFIG. 32 ; -
FIG. 34 is a front, perspective view of the proximal inner housing hub ofFIGS. 32 and 33 illustrating a first and a second force/rotation transmitting/converting assembly and a reinforcing assembly associated therewith; -
FIG. 35 is a front, perspective view of a plate bushing of the proximal inner housing assembly of the present disclosure; -
FIG. 36 is a rear, perspective view of the plate bushing ofFIG. 35 ; -
FIG. 37 is a rear, perspective view of the proximal inner housing assembly illustrating the plate bushing ofFIGS. 35 and 36 attached thereto; -
FIG. 38 is a rear, perspective view of the proximal inner housing assembly ofFIG. 37 with connector sleeves removed therefrom; -
FIG. 39 is a rear, perspective view of the proximal inner housing assembly ofFIG. 37 with connector sleeves removed therefrom and the plate bushing shown in phantom; -
FIG. 40 is a rear, perspective view of the proximal inner housing assembly ofFIG. 37 with connector sleeves removed therefrom; -
FIG. 41 is a rear, perspective of the inner housing assembly ofFIG. 37 illustrating a support plate, according to another embodiment of the present disclosure, coupled thereto; -
FIG. 42 is a rear, perspective of the inner housing assembly ofFIG. 41 with the support plate removed therefrom; -
FIG. 43 is a front, perspective view of an inner housing assembly according to another embodiment of the present disclosure with the outer knob housing, the proximal inner housing removed therefrom; -
FIG. 44 is a rear, perspective view of the inner housing assembly ofFIG. 43 with the outer knob housing, the proximal inner housing and the articulation assembly removed therefrom; -
FIG. 45 is a perspective view of a bracket assembly of the inner housing assembly ofFIGS. 43 and 44 ; -
FIG. 46 is a perspective view of a reinforcing sleeve for use with the inner housing assembly ofFIGS. 43 and 44 ; -
FIG. 47 is a perspective view of the inner housing assembly ofFIGS. 43 and 44 , illustrating the reinforcing sleeve ofFIG. 46 supported thereon; and -
FIG. 48 is a perspective view, with parts separated, of an exemplary loading unit for use with the surgical device and the adapter of the present disclosure. - Embodiments of the presently disclosed surgical devices, adapter assemblies, and loading unit detection assemblies for surgical devices and/or handle assemblies are described in detail with reference to the drawings, in which like reference numerals designate identical or corresponding elements in each of the several views. As used herein the term “distal” refers to that portion of the adapter assembly or surgical device, or component thereof, farther from the user, while the term “proximal” refers to that portion of the adapter assembly or surgical device, or component thereof, closer to the user.
- A surgical device, in accordance with an embodiment of the present disclosure, is generally designated as 100, and is in the form of a powered hand held electromechanical instrument configured for selective attachment thereto of a plurality of different end effectors that are each configured for actuation and manipulation by the powered hand held electromechanical surgical instrument.
- As illustrated in
FIG. 1A ,surgical device 100 is configured for selective connection with anadapter assembly 200, and, in turn,adapter assembly 200 is configured for selective connection with a loading unit 300 (e.g., an end effector, or multiple- or single-use loading unit; seeFIG. 48 ).Surgical device 100 andadapter assembly 200, together, may comprise an electromechanical surgical system that is configured and adapted to selectively connect with aloading unit 300 and to actuateloading unit 300. - As illustrated in
FIGS. 1A and 1B ,surgical device 100 includes ahandle housing 102 including a circuit board (not shown), and a drive mechanism (not shown) is situated therein. The circuit board is configured to control the various operations ofsurgical device 100. Handlehousing 102 defines a cavity therein (not shown) for selective removable receipt of a rechargeable battery (not shown) therein. The battery is configured to supply power to any of the electrical components ofsurgical device 100. - Handle
housing 102 includes anupper housing portion 102 a which houses various components ofsurgical device 100, and a lowerhand grip portion 102 b extending fromupper housing portion 102 a. Lowerhand grip portion 102 b may be disposed distally of a proximal-most end ofupper housing portion 102 a. The location oflower housing portion 102 b relative toupper housing portion 102 a is selected to balance a weight of asurgical device 100 that it is connected to or supportingadapter assembly 200 and/orend effector 300. - Handle
housing 102 provides a housing in which the drive mechanism is situated. The drive mechanism is configured to drive shafts and/or gear components in order to perform the various operations ofsurgical device 100. In particular, the drive mechanism is configured to drive shafts and/or gear components in order to selectively move atool assembly 304 of loading unit 300 (seeFIGS. 1A and 48 ) relative to aproximal body portion 302 ofloading unit 300, to rotateloading unit 300 about a longitudinal axis “X” (seeFIG. 1A ) relative to handlehousing 102, to move/approximate ananvil assembly 306 and/or acartridge assembly 308 ofloading unit 300 relative to one another, and/or to fire a stapling and cutting cartridge withincartridge assembly 308 ofloading unit 300. - As illustrated in
FIG. 1B , handlehousing 102 defines a connectingportion 108 configured to accept a correspondingdrive coupling assembly 210 ofadapter assembly 200. Specifically, connectingportion 108 ofsurgical device 100 has arecess 108 a that receives aproximal cap 210 a (FIGS. 5 and 6 ) ofdrive coupling assembly 210 ofadapter assembly 200 whenadapter assembly 200 is mated tosurgical device 100. Connectingportion 108 houses three rotatable driveconnectors - When
adapter assembly 200 is mated tosurgical device 100, each ofrotatable drive connectors surgical device 100 couples with a correspondingrotatable connector sleeve FIG. 1B ). In this regard, the interface between correspondingfirst drive connector 118 andfirst connector sleeve 218, the interface between correspondingsecond drive connector 120 andsecond connector sleeve 220, and the interface between correspondingthird drive connector 122 andthird connector sleeve 222 are keyed such that rotation of each ofdrive connectors surgical device 100 causes a corresponding rotation of the correspondingconnector sleeve adapter assembly 200. - The mating of
drive connectors surgical device 100 withconnector sleeves adapter assembly 200 allows rotational forces to be independently transmitted via each of the three respective connector interfaces. Thedrive connectors surgical device 100 are configured to be independently rotated by the drive mechanism ofsurgical device 100. In this regard, a function selection module (not shown) of the drive mechanism selects which drive connector orconnectors surgical device 100 is to be driven by the motor ofsurgical device 100. - Since each of
drive connectors surgical device 100 has a keyed and/or substantially non-rotatable interface withrespective connector sleeves adapter assembly 200, whenadapter assembly 200 is coupled tosurgical device 100, rotational force(s) are selectively transferred from drive connectors ofsurgical device 100 toadapter assembly 200. - The selective rotation of drive connector(s) 118, 120 and/or 122 of
surgical device 100 allowssurgical device 100 to selectively actuate different functions ofloading unit 300. For example, selective and independent rotation offirst drive connector 118 ofsurgical device 100 corresponds to the selective and independent opening and closing oftool assembly 304 ofloading unit 300, and driving of a stapling/cutting component oftool assembly 304 ofloading unit 300. As an additional example, the selective and independent rotation ofsecond drive connector 120 ofsurgical device 100 corresponds to the selective and independent articulation oftool assembly 304 ofloading unit 300 transverse to longitudinal axis “X” (seeFIG. 1A ). Additionally, for instance, the selective and independent rotation ofthird drive connector 122 ofsurgical device 100 corresponds to the selective and independent rotation ofloading unit 300 about longitudinal axis “X” (seeFIG. 1A ) relative to handlehousing 102 ofsurgical device 100. - As illustrated in
FIG. 1A , handlehousing 102 supports a plurality of finger-actuated control buttons, rocker devices and the like for activating various functions ofsurgical device 100. - Reference may be made to International Application No. PCT/US2008/077249, filed Sep. 22, 2008 (Inter. Pub. No. WO 2009/039506) and U.S. patent application Ser. No. 12/622,827, filed on Nov. 20, 2009, the entire content of each of which being incorporated herein by reference, for a detailed description of various internal components of and operation of exemplary electromechanical, hand-held, powered
surgical instrument 100. - With particular reference to
FIGS. 1B-2B ,adapter assembly 200 includes anouter knob housing 202 and anouter tube 206 extending from a distal end ofknob housing 202.Knob housing 202 andouter tube 206 are configured and dimensioned to house the components ofadapter assembly 200.Outer tube 206 is dimensioned for endoscopic insertion, in particular,outer tube 206 is passable through a typical trocar port, cannula or the like.Knob housing 202 is dimensioned to not enter the trocar port, cannula of the like.Knob housing 202 is configured and adapted to connect to connectingportion 108 ofhandle housing 102 ofsurgical device 100. -
Adapter assembly 200 is configured to convert a rotation of either ofdrive connectors surgical device 100 into axial translation useful for operating adrive assembly 360 and anarticulation link 366 ofloading unit 300, as illustrated inFIG. 48 and as will be described in greater detail below. As illustrated inFIGS. 5, 6, 13, 14, 17, 18, 20, 25-34 and 37-40 ,adapter assembly 200 includes a proximalinner housing assembly 204 rotatably supporting a first rotatableproximal drive shaft 212, a second rotatableproximal drive shaft 214, and a third rotatableproximal drive shaft 216 therein. Eachproximal drive shaft surgical device 100, as described in greater detail below. - As described briefly above,
inner housing assembly 210 ofshaft assembly 200 is also configured to rotatably support first, second andthird connector sleeves connector sleeves third drive connectors surgical device 100, as described above. Each ofconnector sleeves proximal drive shafts -
Inner housing assembly 210 also includes, as illustrated inFIGS. 6, 17, 27 and 28 , a first, a second and athird biasing member third connector sleeves members proximal drive shaft members respective connector sleeves connector sleeves connectors surgical device 100 whenadapter assembly 200 is connected tosurgical device 100. - In particular, first, second and
third biasing members respective connector sleeves adapter assembly 200 tosurgical device 100, if first, second and orthird connector sleeves drive connectors surgical device 100, first, second and/or third biasing member(s) 224, 226 and/or 228 are compressed. Thus, whensurgical device 100 is operated, driveconnectors surgical device 100 will rotate and first, second and/or third biasing member(s) 224, 226 and/or 228 will cause respective first, second and/or third connector sleeve(s) 218, 220 and/or 222 to slide back proximally, effectively couplingdrive connectors surgical device 100 to first, second and/or third proximal drive shaft(s) 212, 214 and 216 ofinner housing assembly 210. -
Adapter assembly 200 includes a plurality of force/rotation transmitting/converting assemblies, each disposed withininner housing assembly 204 andouter tube 206. Each force/rotation transmitting/converting assembly is configured and adapted to transmit/convert a speed/force of rotation (e.g., increase or decrease) of first, second and thirdrotatable drive connectors surgical instrument 100 before transmission of such rotational speed/force toloading unit 300. - Specifically, as illustrated in
FIG. 6 ,adapter assembly 200 includes a first, a second and a third force/rotation transmitting/convertingassembly outer tube 206. Each force/rotation transmitting/convertingassembly third drive connector surgical device 100 into axial translation ofarticulation bar 258 ofadapter assembly 200, to effectuate articulation ofloading unit 300; a rotation of aring gear 266 ofadapter assembly 200, to effectuate rotation ofadapter assembly 200; or axial translation of adistal drive member 248 ofadapter assembly 200 to effectuate closing, opening and firing ofloading unit 300. - As shown in
FIGS. 5, 6 and 24-31 , first force/rotation transmitting/convertingassembly 240 includes first rotatableproximal drive shaft 212, which, as described above, is rotatably supported withininner housing assembly 204. First rotatableproximal drive shaft 212 includes a non-circular or shaped proximal end portion configured for connection withfirst connector 218 which is connected to respectivefirst connector 118 ofsurgical device 100. First rotatableproximal drive shaft 212 includes adistal end portion 212 b having a threaded outer profile or surface. - First force/rotation transmitting/converting
assembly 240 further includes adrive coupling nut 244 rotatably coupled to threadeddistal end portion 212 b of first rotatableproximal drive shaft 212, and which is slidably disposed withinouter tube 206. Drivecoupling nut 244 is slidably keyed within proximal core tube portion ofouter tube 206 so as to be prevented from rotation as first rotatableproximal drive shaft 212 is rotated. In this manner, as first rotatableproximal drive shaft 212 is rotated, drivecoupling nut 244 is translated along threadeddistal end portion 212 b of first rotatableproximal drive shaft 212 and, in turn, through and/or alongouter tube 206. - First force/rotation transmitting/converting
assembly 240 further includes adistal drive member 248 that is mechanically engaged withdrive coupling nut 244, such that axial movement ofdrive coupling nut 244 results in a corresponding amount of axial movement ofdistal drive member 248. The distal end portion ofdistal drive member 248 supports aconnection member 247 configured and dimensioned for selective engagement with adrive member 374 ofdrive assembly 360 of loading unit 300 (FIG. 48 ). Drivecoupling nut 244 and/ordistal drive member 248 function as a force transmitting member to components ofloading unit 300, as described in greater detail below. - In operation, as first rotatable
proximal drive shaft 212 is rotated, due to a rotation offirst connector sleeve 218, as a result of the rotation of the firstrespective drive connector 118 ofsurgical device 100, drivecoupling nut 244 is caused to be translated axially along first distal drive shaft 242. Asdrive coupling nut 244 is caused to be translated axially along first distal drive shaft 242,distal drive member 248 is caused to be translated axially relative toouter tube 206. Asdistal drive member 248 is translated axially, withconnection member 247 connected thereto and engaged withdrive member 374 ofdrive assembly 360 of loading unit 300 (FIG. 48 ),distal drive member 248 causes concomitant axial translation ofdrive member 374 ofloading unit 300 to effectuate a closure oftool assembly 304 and a firing oftool assembly 304 ofloading unit 300. - With reference to
FIGS. 5-11, 19 and 23-31 , seconddrive converter assembly 250 ofadapter assembly 200 includes secondproximal drive shaft 214 rotatably supported withininner housing assembly 204. Second rotatableproximal drive shaft 214 includes a non-circular or shaped proximal end portion configured for connection with second connector orcoupler 220 which is connected to respectivesecond connector 120 ofsurgical device 100. Second rotatableproximal drive shaft 214 further includes a distal end portion 214 b having a threaded outer profile or surface. - Distal end portion 214 b of
proximal drive shaft 214 is threadably engaged with anarticulation bearing housing 252 a of anarticulation bearing assembly 252.Articulation bearing assembly 252 includes ahousing 252 a supporting an articulation bearing 253 having aninner race 253 b that is independently rotatable relative to anouter race 253 a.Articulation bearing housing 252 a has a non-circular outer profile, for example tear-dropped shaped, that is slidably and non-rotatably disposed within acomplementary bore 204 c (FIGS. 25, 26, 29 and 33 ) ofinner housing hub 204 a. - Second
drive converter assembly 250 ofadapter assembly 200 further includes anarticulation bar 258 having aproximal portion 258 a secured toinner race 253 b of articulation bearing 253. Adistal portion 258 b ofarticulation bar 258 includes aslot 258 c therein, which is configured to accept aportion 366, e.g., a flag, articulation link (FIG. 48 ) ofloading unit 300.Articulation bar 258 functions as a force transmitting member to components ofloading unit 300, as described in greater detail below. - With further regard to
articulation bearing assembly 252,articulation bearing assembly 252 is both rotatable and longitudinally translatable. Additionally, it is envisioned thatarticulation bearing assembly 252 allows for free, unimpeded rotational movement ofloading unit 300 when itsjaw members jaw members FIG. 48 ). - In operation, as second
proximal drive shaft 214 is rotated due to a rotation ofsecond connector sleeve 220, as a result of the rotation of thesecond drive connector 120 ofsurgical device 100,articulation bearing assembly 252 is caused to be translated axially along threaded distal end portion 214 b of secondproximal drive shaft 214, which in turn causesarticulation bar 258 to be axially translated relative toouter tube 206. Asarticulation bar 258 is translated axially,articulation bar 258, being coupled to articulation link 366 ofloading unit 300, causes concomitant axial translation of articulation link 366 ofloading unit 300 to effectuate an articulation of tool assembly 304 (FIG. 48 ).Articulation bar 258 is secured toinner race 253 b of articulation bearing 253 and is thus free to rotate about the longitudinal axis X-X relative toouter race 253 a of articulation bearing 253. - As illustrated in
FIGS. 6, 17, 18, 20-23, 25-28, 31 and 37-40 and as mentioned above,adapter assembly 200 includes a third force/rotation transmitting/convertingassembly 260 supported ininner housing assembly 204. Third force/rotation transmitting/convertingassembly 260 includes arotation ring gear 266 fixedly supported in and connected toouter knob housing 202.Ring gear 266 defines an internal array ofgear teeth 266 a (FIG. 6 ).Ring gear 266 includes a pair of diametrically opposed, radially extendingprotrusions 266 b (FIG. 6 ) projecting from an outer edge thereof.Protrusions 266 b are disposed within recesses defined inouter knob housing 202, such that rotation ofring gear 266 results in rotation ofouter knob housing 202, and vice a versa. - Third force/rotation transmitting/converting
assembly 260 further includes third rotatableproximal drive shaft 216 which, as described above, is rotatably supported withininner housing assembly 204. Third rotatableproximal drive shaft 216 includes a non-circular or shaped proximal end portion configured for connection withthird connector 222 which is connected to respectivethird connector 122 ofsurgical device 100. Third rotatableproximal drive shaft 216 includes aspur gear 216 a keyed to a distal end thereof. A reversingspur gear 264inter-engages spur gear 216 a of third rotatableproximal drive shaft 216 to gearteeth 266 a ofring gear 266. - In operation, as third rotatable
proximal drive shaft 216 is rotated, due to a rotation ofthird connector sleeve 222, as a result of the rotation of thethird drive connector 122 ofsurgical device 100,spur gear 216 a of third rotatableproximal drive shaft 216 engages reversinggear 264 causing reversinggear 264 to rotate. As reversinggear 264 rotates,ring gear 266 also rotates thereby causingouter knob housing 202 to rotate. Asouter knob housing 202 is rotated,outer tube 206 is caused to be rotated about longitudinal axis “X” ofadapter assembly 200. Asouter tube 206 is rotated,loading unit 300, that is connected to a distal end portion ofadapter assembly 200, is also caused to be rotated about a longitudinal axis ofadapter assembly 200. -
Adapter assembly 200 further includes, as seen inFIGS. 1B, 3-5, 16, 17, 20 and 24-26 , an attachment/detachment button 272 supported thereon. Specifically,button 272 is supported ondrive coupling assembly 210 ofadapter assembly 200 and is biased by a biasingmember 274 to an un-actuated condition.Button 272 includes lip orledge 272 a formed therewith that is configured to snap behind a corresponding lip orledge 108 b defined alongrecess 108 a of connectingportion 108 ofsurgical device 100. In use, whenadapter assembly 200 is connected tosurgical device 100,lip 272 a ofbutton 272 is disposed behindlip 108 b of connectingportion 108 ofsurgical device 100 to secure and retainadapter assembly 200 andsurgical device 100 with one another. In order to permit disconnection ofadapter assembly 200 andsurgical device 100 from one another,button 272 is depresses or actuated, against the bias of biasingmember 274, to disengagelip 272 a ofbutton 272 andlip 108 b of connectingportion 108 ofsurgical device 100. - With reference to
FIGS. 1A, 2A, 2B, 3-5 and 24-26 ,adapter assembly 200 further includes alock mechanism 280 for fixing the axial position and radial orientation ofdistal drive member 248.Lock mechanism 280 includes abutton 282 slidably supported onouter knob housing 202.Lock button 282 is connected to anactuation bar 284 that extends longitudinally throughouter tube 206.Actuation bar 284 moves upon a movement oflock button 282. Upon a predetermined amount of movement oflock button 282, a distal end ofactuation bar 284 may move into contact with a lock out (not shown), which causes the lock out to cam a camming member 288 (FIG. 24 ) from arecess 249 indistal drive member 248. When cammingmember 288 is in engagement with recess 249 (e.g., at least partially withinrecess 249, seeFIGS. 6 and 24 ), the engagement betweencamming member 288 anddistal drive member 248 effectively locks the axial and rotational position ofend effector 300 that is engaged withconnection member 247. - In operation, in order to lock the position and/or orientation of
distal drive member 248, a user moveslock button 282 from a distal position to a proximal position (FIGS. 25 and 26 ), thereby causing the lock out (not shown) to move proximally such that a distal face of the lock out moves out of contact withcamming member 288, which causescamming member 288 to cam intorecess 249 ofdistal drive member 248. In this manner,distal drive member 248 is prevented from distal and/or proximal movement. Whenlock button 282 is moved from the proximal position to the distal position, the distal end ofactuation bar 284 moves distally into the lock out, against the bias of a biasing member (not shown), to forcecamming member 288 out ofrecess 249, thereby allowing unimpeded axial translation and radial movement ofdistal drive member 248. - Reference may be made to U.S. patent application Ser. No. 13/875,571, filed on May 2, 2013, the entire content of which is incorporated herein by reference, for a more detailed discussion of the construction and operation of
lock mechanism 280. - With reference to
FIGS. 1B, 6, 12A-15 and 25-28 ,adapter assembly 200 includes anelectrical assembly 290 supported on and inouter knob housing 202 andinner housing assembly 204.Electrical assembly 290 includes anelectrical connector 292 supported on acircuit board 294, for electrical connection to a correspondingelectrical plug 190 disposed in connectingportion 108 ofsurgical device 100. - With particular reference to
FIGS. 12A-12D ,electrical connector 292 includes a plurality of electrical contact pins 293 and a housing orconnector housing 295. Electrical contact pins 293 serve to allow for calibration and communication of life-cycle information to the circuit board ofsurgical device 100 viaelectrical plugs 190 that are electrically connected to the circuit board (not shown) ofsurgical device 100. - Each
electrical contact pin 293 includes adistal portion 293 a and aproximal portion 293 b.Distal portion 293 a of eachcontact pin 293 is configured to engagecircuit board 294, e.g., via soldering.Proximal portion 293 b of eachcontact pin 293 is configured to releasably engage correspondingelectrical plug 190 disposed in connectingportion 108 ofsurgical device 100. With continued reference toFIGS. 12A-12D ,distal portion 293 a of eachelectrical contact pin 293 is tapered to facilitate insertion intoholes 294 a (FIG. 12B ) ofcircuit board 294.Proximal portion 293 b of eachelectrical contact pin 293 includes a rectangular cross-section, and is tapered and chamfered to facilitate engagement and disengagement withelectrical plug 190. - Additionally, each
electrical contact pin 293 includes ahole 293 c extending laterally therethrough.Hole 293 c is configured to facilitate the connection between electrical contact pins 293 andhousing 295. It is envisioned thathousing 295 is over-molded, such that portions of the over-mold extend throughholes 293 c in electrical contact pins 293. As can be appreciated, the engagement between electrical contact pins 293 andhousing 295 helps maintain proper alignment ofpins 293 to further facilitate engagement betweenelectrical connector 292 andcircuit board 294 andelectrical plug 190, and to further facilitate engagement betweenelectrical connector 292 andelectrical plug 190. While seven electrical contact pins 293 are shown, it is envisioned that more or fewer electrical contact pins 293 are included withelectrical assembly 290. - With continued reference to
FIGS. 12A-12D ,housing 295 ofelectrical connector 292 includes a rectangular cross-section. The rectangular cross-section ofhousing 295 is configured to mate with a rectangular opening ofproximal cap 210 a (FIGS. 5 and 6 ) ofdrive coupling assembly 210 to prevent radial movement therebetween. -
Housing 295 also includes a plurality ofprojections 297 extending therefrom.Projections 297 each include adistal face 297 a and aproximal face 297 b.Distal face 297 a of eachprojection 297 is configured and positioned to contactcircuit board 294 during insertion ofelectrical connector 292. Thus,distal face 297 a of eachprojection 297 prevents electrical contact pins 293 ofelectrical connector 292 from being inserted too far distally intoholes 294 a ofcircuit board 294. Whiledistal face 297 a of eachprojection 297 is illustrated as being flush with adistal face 295 a of housing 295 (FIG. 12D ), it is envisioned thatdistal face 297 a of eachprojection 297 is positioned farther proximally or distally thandistal face 295 a ofhousing 295.Proximal face 297 b of eachprojection 297 is configured and positioned to prevent disengagement betweenelectrical connector 292 andcircuit board 294, e.g., during disengagement betweensurgical device 100 andadapter assembly 200. More particularly, a surface ofproximal cap 210 ofelectrical assembly 290 is configured to abutproximal face 297 b of at least one or allprojections 297, thus preventing proximal movement ofelectrical connector 292 with respect tocircuit board 294. In the illustrated embodiment, twoprojections 297 extend from afirst surface 295 b ofhousing 295, and twoprojections 297 extend from asecond surface 295 c ofhousing 295. However,housing 295 may include more orfewer projections 297. -
Electrical assembly 290 further includes astrain gauge 296 electrically connected tocircuit board 294.Strain gauge 296 is provided with anotch 296 a which is configured and adapted to receivestem 204 d ofhub 204 a ofinner housing assembly 204.Stem 204 d ofhub 204 a functions to restrict rotational movement ofstrain gauge 296. As illustrated inFIGS. 25-28 , first rotatableproximal drive shaft 212 extends throughstrain gauge 296.Strain gauge 296 provides a closed-loop feedback to a firing/clamping load exhibited by first rotatableproximal drive shaft 212. -
Electrical assembly 290 also includes aslip ring 298 disposed withinouter tube 206.Slip ring 298 is in electrical connection withcircuit board 294.Slip ring 298 functions to permit rotation of first rotatableproximal drive shaft 212 and axial translation ofdrive coupling nut 244 while still maintaining electrical contact of electrical contact rings 298 a thereof with at least another electrical component withinadapter assembly 200, and while permitting the other electrical components to rotate about first rotatableproximal drive shaft 212 and drivecoupling nut 244 -
Electrical assembly 290 may include a slip ring cannula orsleeve 299 positioned core tube oftube 206 to protect and/or shield any wires extending fromslip ring 298. - Turning now to
FIGS. 6, 11, 14, 32 and 33 ,inner housing assembly 204 has been designed to reduce incidents of racking of secondproximal drive shaft 214 asdrive shaft 214 rotates to axially translatearticulation bearing assembly 252.Inner housing assembly 204 includes ahub 204 a having a distally orientedannular wall 204 b defining a substantially circular outer profile, and defining a substantially tear-drop shaped inner recess or bore 204 c. Bore 204 c ofhub 204 a is shaped and dimensioned to slidably receivearticulation bearing assembly 252 therewithin. -
Inner housing assembly 204 includes aring plate 254 a (FIG. 34 ) secured to a distal face of distally orientedannular wall 204 b ofhub 204 a. Plate 254 a defines anaperture 254 e therethrough that is sized and formed therein so as to be aligned with secondproximal drive shaft 214 and to rotatably receive adistal tip 214 c of secondproximal drive shaft 214. In this manner,distal tip 214 c of secondproximal drive shaft 214 is supported and prevented from moving radially away from a longitudinal rotational axis of secondproximal drive shaft 214 as secondproximal drive shaft 214 is rotated to axially translatearticulation bearing assembly 252. - As illustrated in
FIGS. 14, 32, 39 and 40 ,hub 204 a defines a feature (e.g., a stem or the like) 204 d projecting therefrom which functions to engagenotch 296 a ofstrain gauge 296 ofelectrical assembly 290 to measure forces experienced byshaft 212 assurgical device 100 is operated. - With reference to
FIGS. 35-40 , aplate bushing 230 ofinner housing assembly 204 is shown and described.Plate bushing 230 extends acrosshub 204 a ofinner housing assembly 204 and is secured tohub 204 a by fastening members.Plate bushing 230 defines threeapertures proximal drive shafts Plate bushing 230 provides a surface against which first, second andthird biasing members - While
plate bushing 230 has been shown and described as being a unitary monolithic piece, as illustrated inFIGS. 6 and 37-40 , it is envisioned and within the scope of the present application thatplate bushing 230 may be separated into several parts including, and not limited to, as seen inFIGS. 40-42 , asupport plate 230′ extending acrossdrive shafts drive shafts support plate 230′ andhub 204 a ofinner housing assembly 204.Support plate 230′ may include a pair ofslots 230 a′, 230 b′ formed therein, which are configured and adapted to receivetabs 296 b ofstrain gauge 296 that project axially therefrom. - Turning now to
FIGS. 43-47 , aninner housing assembly 204′ according to another embodiment of the present disclosure is shown and will be described. In order to reduce incidents of racking (i.e., distal end 214 b of secondproximal drive shaft 214 moving radially away from a longitudinal rotational axis thereof) of secondproximal drive shaft 214 asdrive shaft 214 rotates to axially translatearticulation bearing assembly 252,inner housing assembly 204′ may include a reinforcement frame orbracket assembly 254′.Bracket assembly 254′ includes afirst plate 254 a′ and asecond plate 254 b′ integrally connected to and spaced a distance fromfirst plate 254 a′ by a plurality of connectingrods 254 c′ extending therebetween. -
First plate 254 a′ is disposed adjacent to or in close proximity to ringgear 266 and defines anaperture 254 d′ therethrough.Aperture 254 d′ is sized and formed infirst plate 254 a′ so as to be aligned with secondproximal drive shaft 214 and to permit secondproximal drive shaft 214 to freely rotate therewithin.Second plate 254 b′ is spaced fromfirst plate 254 a′ so as to be disposed at a distal free end of secondproximal drive shaft 214.Second plate 254 b′ defines anaperture 254 e′ therethrough.Aperture 254 e′ is sized and formed in second plate orflange 254 b′ so as to be aligned with secondproximal drive shaft 214 and to rotatably receive adistal tip 214 c of secondproximal drive shaft 214. - In this manner,
distal tip 214 c of secondproximal drive shaft 214 is supported and prevented from moving radially away from a longitudinal rotational axis of secondproximal drive shaft 214 as secondproximal drive shaft 214 is rotated to axially translatearticulation bearing assembly 252. - As illustrated in
FIGS. 38, 46 and 47 ,inner housing assembly 204′ may include a reinforcingsleeve 255′ disposed aboutbracket assembly 254′ to further reinforcebracket assembly 254′. It is contemplated in an embodiment that reinforcingsleeve 255′ may be interposed betweenfirst plate 254 a′ andsecond plate 254 b′ ofbracket assembly 254′. It is further contemplated that reinforcingsleeve 255′ may be interposed betweensecond plate 254 b′ and a distally oriented face of proximalinner housing assembly 204′. - In accordance with the present disclosure, an overall length of
adapter assembly 200 has been reduced as compared to prior adapter assemblies that have been developed to transmit/convert forces/rotations fromsurgical device 100 toloading unit 300. By reducing an overall length ofadapter assembly 200, a center of gravity of an assembledsurgical device 100,adapter assembly 200 andloading unit 300 has been shifted proximally as compared to a center of gravity of an assembledsurgical device 100, a prior adapter assembly and aloading unit 300. As such, a level of comfort to the end user in using the electromechanical surgical system of the present disclosure has been increased, and a level of fatigue has been decreased. - In operation, when a button of
surgical device 100 is activated by the user, the software checks predefined conditions. If conditions are met, the software controls the motors and delivers mechanical drive to the attached surgical stapler, which can then open, close, rotate, articulate or fire depending on the function of the pressed button. The software also provides feedback to the user by turning colored lights on or off in a defined manner to indicate the status ofsurgical device 100,adapter assembly 200 and/orloading unit 300. - Reference may be made to U.S. Patent Publication No. 2009/0314821, filed on Aug. 31, 2009, entitled “TOOL ASSEMBLY FOR A SURGICAL STAPLING DEVICE” for a detailed discussion of the construction and operation of
loading unit 300, as illustrated inFIGS. 1 and 48 . - Any of the components described herein may be fabricated from either metals, plastics, resins, composites or the like taking into consideration strength, durability, wearability, weight, resistance to corrosion, ease of manufacturing, cost of manufacturing, and the like.
- It will be understood that various modifications may be made to the embodiments of the presently disclosed adapter assemblies. Therefore, the above description should not be construed as limiting, but merely as exemplifications of embodiments. Those skilled in the art will envision other modifications within the scope and spirit of the present disclosure.
Claims (18)
Priority Applications (4)
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US16/139,839 US10548596B2 (en) | 2014-06-26 | 2018-09-24 | Adapter assembly for interconnecting electromechanical surgical devices and surgical loading units, and surgical systems thereof |
US16/774,375 US11266404B2 (en) | 2014-06-26 | 2020-01-28 | Adapter assembly for interconnecting electromechanical surgical devices and surgical loading units, and surgical systems thereof |
US17/679,171 US20220175376A1 (en) | 2014-06-26 | 2022-02-24 | Adapter assembly for interconnecting electromechanical surgical devices and surgical loading units, and surgical systems thereof |
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US15/708,520 US10098637B2 (en) | 2014-06-26 | 2017-09-19 | Adapter assembly for interconnecting electromechanical surgical devices and surgical loading units, and surgical systems thereof |
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US15/708,520 Active US10098637B2 (en) | 2014-06-26 | 2017-09-19 | Adapter assembly for interconnecting electromechanical surgical devices and surgical loading units, and surgical systems thereof |
US16/139,839 Active US10548596B2 (en) | 2014-06-26 | 2018-09-24 | Adapter assembly for interconnecting electromechanical surgical devices and surgical loading units, and surgical systems thereof |
US16/774,375 Active US11266404B2 (en) | 2014-06-26 | 2020-01-28 | Adapter assembly for interconnecting electromechanical surgical devices and surgical loading units, and surgical systems thereof |
US17/679,171 Pending US20220175376A1 (en) | 2014-06-26 | 2022-02-24 | Adapter assembly for interconnecting electromechanical surgical devices and surgical loading units, and surgical systems thereof |
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US16/774,375 Active US11266404B2 (en) | 2014-06-26 | 2020-01-28 | Adapter assembly for interconnecting electromechanical surgical devices and surgical loading units, and surgical systems thereof |
US17/679,171 Pending US20220175376A1 (en) | 2014-06-26 | 2022-02-24 | Adapter assembly for interconnecting electromechanical surgical devices and surgical loading units, and surgical systems thereof |
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US10285694B2 (en) | 2001-10-20 | 2019-05-14 | Covidien Lp | Surgical stapler with timer and feedback display |
US10022123B2 (en) | 2012-07-09 | 2018-07-17 | Covidien Lp | Surgical adapter assemblies for use between surgical handle assembly and surgical end effectors |
US11311291B2 (en) | 2003-10-17 | 2022-04-26 | Covidien Lp | Surgical adapter assemblies for use between surgical handle assembly and surgical end effectors |
US9055943B2 (en) | 2007-09-21 | 2015-06-16 | Covidien Lp | Hand held surgical handle assembly, surgical adapters for use between surgical handle assembly and surgical end effectors, and methods of use |
US10105140B2 (en) | 2009-11-20 | 2018-10-23 | Covidien Lp | Surgical console and hand-held surgical device |
US7947034B2 (en) | 2004-07-30 | 2011-05-24 | Tyco Healthcare Group Lp | Flexible shaft extender and method of using same |
US11291443B2 (en) | 2005-06-03 | 2022-04-05 | Covidien Lp | Surgical stapler with timer and feedback display |
CN102988087B (en) | 2005-07-27 | 2015-09-09 | 柯惠Lp公司 | Such as the axle of electro-mechanical surgical device |
AU2008302043B2 (en) | 2007-09-21 | 2013-06-27 | Covidien Lp | Surgical device |
US8517241B2 (en) | 2010-04-16 | 2013-08-27 | Covidien Lp | Hand-held surgical devices |
US10779818B2 (en) | 2007-10-05 | 2020-09-22 | Covidien Lp | Powered surgical stapling device |
US10498269B2 (en) | 2007-10-05 | 2019-12-03 | Covidien Lp | Powered surgical stapling device |
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2015
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AU2020217315A1 (en) | 2020-08-27 |
ES2914108T3 (en) | 2022-06-07 |
US11266404B2 (en) | 2022-03-08 |
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