US20170179551A1 - Thermal management for electrical storage devices - Google Patents
Thermal management for electrical storage devices Download PDFInfo
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- US20170179551A1 US20170179551A1 US14/974,835 US201514974835A US2017179551A1 US 20170179551 A1 US20170179551 A1 US 20170179551A1 US 201514974835 A US201514974835 A US 201514974835A US 2017179551 A1 US2017179551 A1 US 2017179551A1
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- energy storage
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/61—Types of temperature control
- H01M10/613—Cooling or keeping cold
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/10—Multiple hybrid or EDL capacitors, e.g. arrays or modules
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/14—Arrangements or processes for adjusting or protecting hybrid or EDL capacitors
- H01G11/18—Arrangements or processes for adjusting or protecting hybrid or EDL capacitors against thermal overloads, e.g. heating, cooling or ventilating
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/78—Cases; Housings; Encapsulations; Mountings
- H01G11/82—Fixing or assembling a capacitive element in a housing, e.g. mounting electrodes, current collectors or terminals in containers or encapsulations
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
- H01G2/00—Details of capacitors not covered by a single one of groups H01G4/00-H01G11/00
- H01G2/08—Cooling arrangements; Heating arrangements; Ventilating arrangements
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/61—Types of temperature control
- H01M10/615—Heating or keeping warm
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/63—Control systems
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/655—Solid structures for heat exchange or heat conduction
- H01M10/6554—Rods or plates
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/656—Means for temperature control structurally associated with the cells characterised by the type of heat-exchange fluid
- H01M10/6567—Liquids
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/656—Means for temperature control structurally associated with the cells characterised by the type of heat-exchange fluid
- H01M10/6567—Liquids
- H01M10/6568—Liquids characterised by flow circuits, e.g. loops, located externally to the cells or cell casings
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/656—Means for temperature control structurally associated with the cells characterised by the type of heat-exchange fluid
- H01M10/6569—Fluids undergoing a liquid-gas phase change or transition, e.g. evaporation or condensation
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/657—Means for temperature control structurally associated with the cells by electric or electromagnetic means
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
- H05K7/2029—Modifications to facilitate cooling, ventilating, or heating using a liquid coolant with phase change in electronic enclosures
- H05K7/203—Modifications to facilitate cooling, ventilating, or heating using a liquid coolant with phase change in electronic enclosures by immersion
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
- H05K7/2029—Modifications to facilitate cooling, ventilating, or heating using a liquid coolant with phase change in electronic enclosures
- H05K7/20318—Condensers
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
- H05K7/2029—Modifications to facilitate cooling, ventilating, or heating using a liquid coolant with phase change in electronic enclosures
- H05K7/20381—Thermal management, e.g. evaporation control
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/48—Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte
- H01M10/486—Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte for measuring temperature
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/62—Heating or cooling; Temperature control specially adapted for specific applications
- H01M10/625—Vehicles
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/425—Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing
- H01M2010/4271—Battery management systems including electronic circuits, e.g. control of current or voltage to keep battery in healthy state, cell balancing
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M2220/00—Batteries for particular applications
- H01M2220/20—Batteries in motive systems, e.g. vehicle, ship, plane
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present disclosure relates to thermal management, and more particularly to heat control of electrical storage devices such as batteries, capacitors, or similar energy storage devices.
- Vehicles and aircrafts using electric power for at least a portion of their operation may store and draw electric power from the multiple individual cells packaged into modules.
- the individual cells As the individual cells are charged and discharged, they typically generate heat, e.g., due to Joule heating, caused by current flowing through the internal resistance of the cells.
- the individual cells may be subjected to heating via exothermic chemical reactions occurring within the cells.
- elevated ambient temperatures may add heat to the cells via conduction, convection, and/or radiation.
- These, and other potential, sources of thermoelectrical, thermo-chemical, and environmental heating may cause increased localized temperatures of the cells. The increase in temperature may be aggravated by the tight packaging of multiple cells within the confined space of the module housing. Increased temperatures may increase the rate of chemical reactions, cause physical distortion (e.g., swelling, short circuits, open circuits), that may limit the life of the cells and the module.
- An energy storage system includes a sealed housing defining an interior space.
- a plurality of cells are arranged within the interior space of the housing.
- a cooling liquid submerges each of the cells.
- a cooling system is positioned within the sealed housing configured to actively and passively cool and heat each of the cells.
- the cooling system can define a top surface of interior space of the housing.
- the cooling system can include an active condenser, passive condenser, and a cold plate.
- the passive condenser can be configured to cool the cells while the cooling supply temperature is below a predetermined temperature.
- the active condenser can be configured to cool the cells above the predetermined temperature.
- the cold plate can be configured to dissipate heat from the liquid in the active and passive condensers.
- the cold plate can be configured to cool the cells with the condensers by converting vapor to liquid such that the liquid falls towards the cells through the use of gravity.
- the condenser can be configured to act passively through the use of thermosyphon while the cooling supply temperature remains below a cell limit.
- the cooling system can be configured to act actively through the use of a thermosyphon and a second actively cooled condenser, while the cooling supply is above a predetermined temperature.
- the cooling system can include a thermal electrical cooler configured to act actively as a thermal heat sink.
- the thermal electric cooler can operate based on a cooling supply temperature.
- a sensor can be coupled to a controller configured to sense the cooling supply temperature.
- the thermal electric cooler In response to the cooling supply temperature exceeding a predetermined limit, the thermal electric cooler can be activated. In response to the cooling supply temperature falling below the predetermined limit, the thermal electrical cooler can be deactivated.
- the thermal electric cooler can be configured to reverse the direction of heat flow to heat the fluid with the condenser in conditions where the cooling liquid is below an operating temperature of the cells.
- the cooling liquid can be a two-phase fluid in the operating temperature range of the cells.
- the cells can include battery, capacitor, or other energy storage cells.
- the cooling system can include a heat exchanger configured to remove the heat from the system.
- the system can include a pump and expansion valve configured to activate based on cooling supply and component temperature.
- the system can also include power electronics positioned within the interior space of the housing.
- the system can further include a super heater, compressor and expansion valve configured to act as a vapor cycle system to cool the cells.
- the compressor and expansion valve can provide heating to the cells when the cooling fluid is below a predetermined limit.
- FIG. 1 is a cross-sectional schematic view of an exemplary embodiment of a thermal management system for electrical storage devices constructed in accordance with the present disclosure, showing a housing with a plurality of energy storage cells within the housing;
- FIG. 2 is a cross-sectional schematic view of another embodiment of a thermal management system for electrical storage devices, showing a thermal electric cooler;
- FIG. 3 is a cross-sectional schematic view of another embodiment of a thermal management system for electrical storage devices, showing a pump and an expansion valve;
- FIG. 4 is a cross-sectional schematic view of another embodiment of a thermal management system for electrical storage devices, showing a super heater, compressor and expansion valve.
- FIG. 1 a partial view of an exemplary embodiment of a thermal management system for electrical storage devices in accordance with the disclosure is shown in FIG. 1 and is designated generally by reference character 100 .
- FIGS. 2-4 Other embodiments of the system in accordance with the disclosure, or aspects thereof, are provided in FIGS. 2-4 , as will be described.
- the systems described herein can be used for maintaining a relatively low component temperature within harsh environments such as power system of surface vehicles and aircrafts.
- the systems described herein can also be used to prevent thermal runaway of the entire system.
- FIG. 1 illustrates a cross-sectional view of a thermal management system for electrical devices 100 in accordance with the present disclosure.
- the system 100 is shown and described relating to a battery, but other electrical storage devices, e.g., capacitors, inductors, or the like, may benefit from the system 100 as described.
- the energy storage system 100 includes a sealed housing 110 defining an interior space 112 .
- a plurality of cells 114 are arranged within the interior space 112 of the housing 110 . As shown in FIG. 1 , each of the cells 114 is positioned vertically within the housing 110 such that one side of the cells adjacent a bottom surface 124 of the housing. The remaining sides of the cells 114 are spaced apart within the housing 110 .
- the interior space 112 of the housing 110 is filed with a cooling liquid 130 that submerges each of the cells 114 .
- the cooling fluid 130 may be chemically stable and inert, an electrical insulator (i.e., dielectric), a thermal conductor, non-toxic, and nonflammable.
- the specific characteristics of the material used as the cooling fluid may be matched for the specific cells. For example, the boiling temperature and pressure curve of the material may be matched with the allowable operating temperature of the cells.
- the housing 110 is sealed to prevent leakage of the cooling fluid 130 or its vapor from the housing 110 and to prevent air from entering the housing 110 .
- a cooling system 140 is positioned within the sealed housing configured to actively and passively cool each of the cells.
- FIGS. 1-4 various embodiments of a thermal management system are shown. All the embodiments shown relate to immersion cooling of the cells. It will be understood that similar reference numbers will be used for each embodiment to represent similar features without the need for additional disclosure.
- FIG. 1 illustrates a first embodiment of the cooling system 140 including a passive condenser 142 and a heat exchanger 144 .
- the housing 110 is a liquid tight pressure vessel such that the heat from vapor is removed by the condenser 142 and dissipated by the heat exchanger 144 . More specifically, as the cells 114 begin to heat, the cooling fluid 130 surrounding a respective cell 114 begins to boil. The density difference between the vapor and liquid allows for rapidly carrying the vapor towards the condenser 142 . The heat from the vapor is dissipated by the heat exchanger 144 and is transformed back to a liquid state.
- the cooling system 240 includes a thermal electric cooler (TEC) 250 positioned defining a top surface of the interior space 212 of the housing 210 .
- This embodiment further includes power electronics 252 spaced apart from the cells 214 outside the housing 210 .
- the TEC 250 is configured to actively cool each of the cells 214 based on a cooling supply temperature.
- the active versus passive ability of the system 200 increases the efficiency of the system 200 by limiting the use of the TEC 250 while cooling conditions are adequate and reduces thermal interfaces when the TEC 250 is not required.
- a sensor 246 is coupled to a controller 248 configured to sense the cooling supply temperature of the system 200 . In response to the cooling temperature exceeding a predetermined limit (i.e. exceeding an operating temperature of the cells 214 ), the controller 248 activates the TEC 250 . In response to the cooling temperature falling below the predetermined limit, the controller deactivates the TEC 250 .
- the cells 214 are submerged in the cooling liquid 230 but the entire interior space 212 of the housing is not completely filled.
- a gap 226 between the liquid 230 and the condenser 254 acts as a vapor space.
- the vapor space acts as a thermal “diode” between the cells 214 and the cooling system 240 . While the focus of the TEC 250 is to provide cooling to the cells 214 , in some conditions the TEC 250 may reverse its heat flow to heat the fluid 230 with condenser fins designed to extend beyond the vapor space 226 into the fluid 230 .
- the cooling system 340 includes heat exchangers 341 , 350 positioned defining a top surface and a side surface.
- power electronics 352 are included within the housing 310 .
- the power electronics 352 typically operate at a higher temperature than the cells 314 .
- the cells 314 are stored in a ‘cold side’ 356 of the housing (i.e., separated from the power electronics 352 ).
- the vapor from the liquid 330 surrounding the power electronics 352 can be cooled through the heat exchanger 341 , 350 with cooled liquid dropping down (i.e. through the force of gravity) around the cells 314 .
- a pump 360 is activated based on the cooling supply temperature to circulate the cooling liquid 330 through the system.
- the vapor flows to the heat exchangers 350 and cooled liquid is subsequently expanded to a lower pressure through expansion valve 362 and then circulated around the cells 314 .
- the system 100 can function as a passive system until the cooling supply exceeds the maximum allowable temperature of the cells 414 .
- a compressor 472 is activated and vapor is drawn into a super heater 470 to cool power electronics 452 .
- Coolant 430 flows to the compressor 472 and into a second condenser 474 and expansion valve 476 .
- the cooled liquid is supplied to the liquid pool 430 surrounding the cells 414 . While the focus of the active system is to provide cooling the cells 414 , in some conditions the compressor 472 , the expansion valve 476 , and the power electronics 452 may be used to heat the fluid 430 and raise the temperature of the cells 414 to a desired temperature.
Abstract
An energy storage system includes a sealed housing defining an interior space and a plurality of cells arranged within the interior space of the housing. A cooling liquid submerges each of the cells. The cooling system is positioned within the sealed housing configured to actively and passively cool and heat each of the cells.
Description
- 1. Field of the Invention
- The present disclosure relates to thermal management, and more particularly to heat control of electrical storage devices such as batteries, capacitors, or similar energy storage devices.
- 2. Description of Related Art
- Vehicles and aircrafts using electric power for at least a portion of their operation may store and draw electric power from the multiple individual cells packaged into modules. As the individual cells are charged and discharged, they typically generate heat, e.g., due to Joule heating, caused by current flowing through the internal resistance of the cells. In addition, the individual cells may be subjected to heating via exothermic chemical reactions occurring within the cells. Further, in some cases, elevated ambient temperatures may add heat to the cells via conduction, convection, and/or radiation. These, and other potential, sources of thermoelectrical, thermo-chemical, and environmental heating may cause increased localized temperatures of the cells. The increase in temperature may be aggravated by the tight packaging of multiple cells within the confined space of the module housing. Increased temperatures may increase the rate of chemical reactions, cause physical distortion (e.g., swelling, short circuits, open circuits), that may limit the life of the cells and the module.
- Such conventional methods and systems have generally been considered satisfactory for their intended purpose. However, there is still a need in the art for improved systems for thermal management of electrical storage devices. The present disclosure provides a solution for this need.
- An energy storage system includes a sealed housing defining an interior space. A plurality of cells are arranged within the interior space of the housing. A cooling liquid submerges each of the cells. A cooling system is positioned within the sealed housing configured to actively and passively cool and heat each of the cells. The cooling system can define a top surface of interior space of the housing.
- The cooling system can include an active condenser, passive condenser, and a cold plate. The passive condenser can be configured to cool the cells while the cooling supply temperature is below a predetermined temperature. The active condenser can be configured to cool the cells above the predetermined temperature. The cold plate can be configured to dissipate heat from the liquid in the active and passive condensers. The cold plate can be configured to cool the cells with the condensers by converting vapor to liquid such that the liquid falls towards the cells through the use of gravity. The condenser can be configured to act passively through the use of thermosyphon while the cooling supply temperature remains below a cell limit. The cooling system can be configured to act actively through the use of a thermosyphon and a second actively cooled condenser, while the cooling supply is above a predetermined temperature.
- The cooling system can include a thermal electrical cooler configured to act actively as a thermal heat sink. The thermal electric cooler can operate based on a cooling supply temperature. A sensor can be coupled to a controller configured to sense the cooling supply temperature. In response to the cooling supply temperature exceeding a predetermined limit, the thermal electric cooler can be activated. In response to the cooling supply temperature falling below the predetermined limit, the thermal electrical cooler can be deactivated. The thermal electric cooler can be configured to reverse the direction of heat flow to heat the fluid with the condenser in conditions where the cooling liquid is below an operating temperature of the cells.
- The cooling liquid can be a two-phase fluid in the operating temperature range of the cells. The cells can include battery, capacitor, or other energy storage cells. The cooling system can include a heat exchanger configured to remove the heat from the system.
- The system can include a pump and expansion valve configured to activate based on cooling supply and component temperature. The system can also include power electronics positioned within the interior space of the housing. The system can further include a super heater, compressor and expansion valve configured to act as a vapor cycle system to cool the cells. The compressor and expansion valve can provide heating to the cells when the cooling fluid is below a predetermined limit.
- These and other features of the systems and methods of the subject disclosure will become more readily apparent to those skilled in the art from the following detailed description of the preferred embodiments taken in conjunction with the drawings.
- So that those skilled in the art to which the subject disclosure appertains will readily understand how to make and use the devices and methods of the subject disclosure without undue experimentation, preferred embodiments thereof will be described in detail herein below with reference to certain figures, wherein:
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FIG. 1 is a cross-sectional schematic view of an exemplary embodiment of a thermal management system for electrical storage devices constructed in accordance with the present disclosure, showing a housing with a plurality of energy storage cells within the housing; -
FIG. 2 is a cross-sectional schematic view of another embodiment of a thermal management system for electrical storage devices, showing a thermal electric cooler; -
FIG. 3 is a cross-sectional schematic view of another embodiment of a thermal management system for electrical storage devices, showing a pump and an expansion valve; and -
FIG. 4 is a cross-sectional schematic view of another embodiment of a thermal management system for electrical storage devices, showing a super heater, compressor and expansion valve. - Reference will now be made to the drawings wherein like reference numerals identify similar structural features or aspects of the subject disclosure. For purposes of explanation and illustration, and not limitation, a partial view of an exemplary embodiment of a thermal management system for electrical storage devices in accordance with the disclosure is shown in
FIG. 1 and is designated generally byreference character 100. Other embodiments of the system in accordance with the disclosure, or aspects thereof, are provided inFIGS. 2-4 , as will be described. The systems described herein can be used for maintaining a relatively low component temperature within harsh environments such as power system of surface vehicles and aircrafts. The systems described herein can also be used to prevent thermal runaway of the entire system. -
FIG. 1 illustrates a cross-sectional view of a thermal management system forelectrical devices 100 in accordance with the present disclosure. Thesystem 100 is shown and described relating to a battery, but other electrical storage devices, e.g., capacitors, inductors, or the like, may benefit from thesystem 100 as described. Theenergy storage system 100, as shown inFIG. 1 , includes a sealedhousing 110 defining aninterior space 112. A plurality ofcells 114 are arranged within theinterior space 112 of thehousing 110. As shown inFIG. 1 , each of thecells 114 is positioned vertically within thehousing 110 such that one side of the cells adjacent abottom surface 124 of the housing. The remaining sides of thecells 114 are spaced apart within thehousing 110. Theinterior space 112 of thehousing 110 is filed with acooling liquid 130 that submerges each of thecells 114. Thecooling fluid 130 may be chemically stable and inert, an electrical insulator (i.e., dielectric), a thermal conductor, non-toxic, and nonflammable. The specific characteristics of the material used as the cooling fluid may be matched for the specific cells. For example, the boiling temperature and pressure curve of the material may be matched with the allowable operating temperature of the cells. Thehousing 110 is sealed to prevent leakage of the cooling fluid 130 or its vapor from thehousing 110 and to prevent air from entering thehousing 110. Acooling system 140 is positioned within the sealed housing configured to actively and passively cool each of the cells. - Referring to
FIGS. 1-4 , various embodiments of a thermal management system are shown. All the embodiments shown relate to immersion cooling of the cells. It will be understood that similar reference numbers will be used for each embodiment to represent similar features without the need for additional disclosure. -
FIG. 1 illustrates a first embodiment of thecooling system 140 including apassive condenser 142 and aheat exchanger 144. Thehousing 110 is a liquid tight pressure vessel such that the heat from vapor is removed by thecondenser 142 and dissipated by theheat exchanger 144. More specifically, as thecells 114 begin to heat, the coolingfluid 130 surrounding arespective cell 114 begins to boil. The density difference between the vapor and liquid allows for rapidly carrying the vapor towards thecondenser 142. The heat from the vapor is dissipated by theheat exchanger 144 and is transformed back to a liquid state. - With reference to
FIG. 2 , thecooling system 240 includes a thermal electric cooler (TEC) 250 positioned defining a top surface of theinterior space 212 of thehousing 210. This embodiment further includespower electronics 252 spaced apart from thecells 214 outside thehousing 210. TheTEC 250 is configured to actively cool each of thecells 214 based on a cooling supply temperature. The active versus passive ability of thesystem 200 increases the efficiency of thesystem 200 by limiting the use of theTEC 250 while cooling conditions are adequate and reduces thermal interfaces when theTEC 250 is not required. Asensor 246 is coupled to acontroller 248 configured to sense the cooling supply temperature of thesystem 200. In response to the cooling temperature exceeding a predetermined limit (i.e. exceeding an operating temperature of the cells 214), thecontroller 248 activates theTEC 250. In response to the cooling temperature falling below the predetermined limit, the controller deactivates theTEC 250. - During normal operation battery charging and discharging events will conduct heat from the
battery cells 214 in a passive mode, as shown inFIG. 2 . When theTEC 250 is deactivated, heat will be transferred to the cooling liquid 230 by buoyancy-driven natural convection from the exposed cell walls. The cooling liquid 230 using thermosyphon, will circulate naturally pulling the warm liquid and vapor away from thecells 214 allowing cooler liquid to cool thecells 214. In this mode, thepassive condenser 254 converts the vapor back to liquid. If the cooling supply temperature exceeds the predetermined limit, theTEC 250 is activated and provides active cooling by converting the vapor back into a liquid which falls back into the liquid pool. TheTEC 250 acts as a vapor cycle system cooling the liquid back down to an operating temperature for thecells 214. Theheat exchanger 244 will further act to dissipate vapor when the TEC is activated. - In this embodiment, the
cells 214 are submerged in the cooling liquid 230 but the entireinterior space 212 of the housing is not completely filled. Agap 226 between the liquid 230 and thecondenser 254 acts as a vapor space. The vapor space acts as a thermal “diode” between thecells 214 and thecooling system 240. While the focus of theTEC 250 is to provide cooling to thecells 214, in some conditions theTEC 250 may reverse its heat flow to heat the fluid 230 with condenser fins designed to extend beyond thevapor space 226 into thefluid 230. - With reference to
FIG. 3 , thecooling system 340 includesheat exchangers embodiment power electronics 352 are included within thehousing 310. Thepower electronics 352 typically operate at a higher temperature than thecells 314. Thecells 314 are stored in a ‘cold side’ 356 of the housing (i.e., separated from the power electronics 352). In a passive mode, the vapor from the liquid 330 surrounding thepower electronics 352 can be cooled through theheat exchanger cells 314. In an active mode, apump 360 is activated based on the cooling supply temperature to circulate the cooling liquid 330 through the system. The vapor flows to theheat exchangers 350 and cooled liquid is subsequently expanded to a lower pressure throughexpansion valve 362 and then circulated around thecells 314. - With reference to
FIG. 4 , another embodiment is shown where thesystem 100 can function as a passive system until the cooling supply exceeds the maximum allowable temperature of thecells 414. Once that temperature is reached, acompressor 472 is activated and vapor is drawn into a super heater 470 to coolpower electronics 452.Coolant 430 flows to thecompressor 472 and into asecond condenser 474 andexpansion valve 476. The cooled liquid is supplied to theliquid pool 430 surrounding thecells 414. While the focus of the active system is to provide cooling thecells 414, in some conditions thecompressor 472, theexpansion valve 476, and thepower electronics 452 may be used to heat thefluid 430 and raise the temperature of thecells 414 to a desired temperature. - The methods and systems of the present disclosure, as described above and shown in the drawings provide for a thermal management system for electrical devices with superior properties including active and passive modes. While the apparatus and methods of the subject disclosure have been shown and described with reference to preferred embodiments, those skilled in the art will readily appreciate changes and/or modifications may be made thereto without departing from the scope of the subject disclosure.
Claims (17)
1. An energy storage system, comprising:
a sealed housing defining an interior space;
a plurality of cells arranged within the interior space of the housing;
a cooling liquid submerging each of the cells; and
a cooling system within the sealed housing configured to actively and passively cool and heat each of the cells.
2. The energy storage system of claim 1 , wherein the cooling system defines a top surface of interior space of the housing.
3. The energy storage system of claim 1 , wherein the cooling system includes an active condenser, passive condenser, and a cold plate, wherein the passive condenser is configured to cool the cells while the cooling supply temperature is below a predetermined temperature, wherein the active condenser is configured to cool the cells above the predetermined temperature, and wherein the cold plate is configured to dissipate heat from the liquid in the active and passive condensers.
4. The energy storage system of claim 3 , wherein the cold plate is configured to cool the cells with the condensers by converting vapor to liquid such that the liquid falls towards the cells through the use of gravity.
5. The energy storage system of claim 3 , wherein the condenser is configured to act passively through the use of thermosyphon while the cooling supply temperature remains below a cell limit.
6. The energy storage system of claim 1 , wherein the cooling system is configured to act actively through the use of a thermosyphon and a second actively cooled condenser, while the cooling supply is above a predetermined temperature.
7. The energy storage system of claim 1 , wherein the cooling system includes a thermal electrical cooler configured to act actively as a thermal heat sink.
8. The energy storage system of claim 7 , wherein the thermal electric cooler operation is based on a cooling supply temperature.
9. The energy storage system of claim 7 , further comprising a sensor coupled to a controller configured to sense the cooling supply temperature, wherein in response to the cooling supply temperature exceeding a predetermined limit, the thermal electric cooler is activated, wherein in response to the cooling supply temperature falling below the predetermined limit, the thermal electrical cooler is deactivated.
10. The energy storage system of claim 7 , wherein the thermal electric cooler is configured to reverse the direction of heat flow to heat the fluid with the condenser in conditions where the cooling liquid is below an operating temperature of the cells.
11. The energy storage system of claim 1 , wherein the cooling liquid is a two-phase fluid in the operating temperature range of the cells.
12. The energy storage system of claim 1 , wherein the cells include battery, capacitor, or other energy storage cells.
13. The energy storage system of claim 1 , wherein the cooling system includes a heat exchanger configured to remove the heat from the system.
14. The energy storage system of claim 1 , further comprising a pump and expansion valve configured to activate based on cooling supply and component temperature.
15. The energy storage system of claim 1 , further comprising power electronics positioned within the interior space of the housing.
16. The energy storage system of claim 1 , further comprising a super heater, compressor and expansion valve configured to act as a vapor cycle system to cool the cells.
17. The energy storage system of claim 16 , wherein the compressor and expansion valve provide heating to the cells when the cooling fluid is below a predetermined limit.
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US16/411,928 US11527788B2 (en) | 2015-12-18 | 2019-05-14 | Thermal management for electrical storage devices |
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US14/974,835 US20170179551A1 (en) | 2015-12-18 | 2015-12-18 | Thermal management for electrical storage devices |
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