US20170122130A1 - Warming arrangement for a power plant - Google Patents
Warming arrangement for a power plant Download PDFInfo
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- US20170122130A1 US20170122130A1 US15/404,820 US201715404820A US2017122130A1 US 20170122130 A1 US20170122130 A1 US 20170122130A1 US 201715404820 A US201715404820 A US 201715404820A US 2017122130 A1 US2017122130 A1 US 2017122130A1
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- steam turbine
- warming
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- gas
- arrangement
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01K—STEAM ENGINE PLANTS; STEAM ACCUMULATORS; ENGINE PLANTS NOT OTHERWISE PROVIDED FOR; ENGINES USING SPECIAL WORKING FLUIDS OR CYCLES
- F01K13/00—General layout or general methods of operation of complete plants
- F01K13/02—Controlling, e.g. stopping or starting
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D19/00—Starting of machines or engines; Regulating, controlling, or safety means in connection therewith
- F01D19/02—Starting of machines or engines; Regulating, controlling, or safety means in connection therewith dependent on temperature of component parts, e.g. of turbine-casing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D25/00—Component parts, details, or accessories, not provided for in, or of interest apart from, other groups
- F01D25/08—Cooling; Heating; Heat-insulation
- F01D25/10—Heating, e.g. warming-up before starting
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01K—STEAM ENGINE PLANTS; STEAM ACCUMULATORS; ENGINE PLANTS NOT OTHERWISE PROVIDED FOR; ENGINES USING SPECIAL WORKING FLUIDS OR CYCLES
- F01K7/00—Steam engine plants characterised by the use of specific types of engine; Plants or engines characterised by their use of special steam systems, cycles or processes; Control means specially adapted for such systems, cycles or processes; Use of withdrawn or exhaust steam for feed-water heating
- F01K7/16—Steam engine plants characterised by the use of specific types of engine; Plants or engines characterised by their use of special steam systems, cycles or processes; Control means specially adapted for such systems, cycles or processes; Use of withdrawn or exhaust steam for feed-water heating the engines being only of turbine type
- F01K7/165—Controlling means specially adapted therefor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2270/00—Control
- F05D2270/30—Control parameters, e.g. input parameters
- F05D2270/301—Pressure
Definitions
- the present disclosure relates generally to power plants and more specifically to warming systems for steam turbine plants that prepare the steam plant for either start-up or stand-by operation.
- Shortening start-up times and improving starting reliability while increasing the number of starts is one of many new requirements with respect to plant flexibility that has arisen as a result of the increased use of renewable energy sources such as solar and wind.
- a major factor limiting the load output of an existing combined cycle power plant is the allowed pressure and temperature transients of the steam turbine and the heat recovery steam generator as well as the waiting time required to establish warm-up times in the balance of plant and the main piping system. These limitations may also influence the start-up capability of the gas turbine of a combined cycle plant by linking the start-up of the gas turbine with the start-up of the steam turbine.
- a method of warming a steam turbine involves using main steam generated from the start-up of a gas turbine or auxiliary steam from other sources generated from within the power plant. This pre-warming is required even for small steam turbines in order to avoid differential temperatures between inner and outer walls of the steam chest, and within the rotor. Unless this is done before the unit is exposed to nominal steam system pressures and temperatures, temperature differentials may create excessive stress in the turbine and/or the turbine steam control valve(s).
- Larger steam turbines typically include the step of rolling the turbine during pre-warming. If steam is used to pre-warm the turbine, this introduces further constraints on the pre-warming process by restricting the flow rate of the pre-warming medium. For example, is the turbine is being rolled during the pre-warming process, if the flow rate of the pre-warming medium is too high through the nominal steam path, the turbine may rolling-off the turning gear as it accelerates prematurely. However, lower pre-warming medium flow rate will increase the heat-up time.
- US Patent Application No. 2004/0088984 A1 describes a method for operating a steam turbine within a Rankine cycle comprising several no-load or light load and further distributing steam to individual stages during idle or low-load operation. This is achieved by measuring an enthalpy difference across a steam turbine stage and controlling a bypass around the steam turbine based on the enthalpy measurement so as to minimise the enthalpy difference.
- a pre-warming arrangement for a power plant that is capable of drying, warming or pre-warming steam turbines of a power plant while overcoming the problem of the coupling of the pre-warming with either the start-up of other major equipment items of the power plant or else auxiliary equipment of the power plant.
- An embodiment provides an arrangement for a power plant that has a first steam turbine, for expanding steam.
- the arrangement has a warming system, for warming the first steam turbine by a first warming gas that further has a makeup line, a recycle line, a gas moving device and a heater.
- the makeup line is fluidly connected to the first steam turbine and serves the purpose of directing the first warming gas into the first steam turbine, while the recycle line, which is also fluidly connected to the first steam turbine, serves the purpose of conveying the warming gas from the first steam turbine.
- the gas moving device located in either for first makeup line or recycle line, is the motive means for moving the warming gas through the warming system.
- a heater is provided in either the first makeup line or the recycle line to heat the first warming gas before entering the steam turbine.
- the warming system further comprises a pressure measurement device configured and arranged to determine a gauge pressure and in the steam turbine and a controller that is configured to control a flow rate of the first warming gas through the first steam turbine based on the first pressure measurement device.
- the controller is configured and arranged to control the flow rate by means of either a control valve or the gas moving device.
- the warming system includes at moisture measurement device located and arranged to estimate a moisture content of the warming gas in the steam turbine.
- the first steam turbine has a feed line and an exhaust line which in combination are arranged to direct a main steam through the steam turbine during normal operation, wherein the makeup line and the recycle line are distinct and separate lines from the feed line and either the makeup line or the recycle line.
- the feed line includes a feed valve wherein the recycle line is connected to the feed line so as to enable the flow of the warming gas from the recycle line into the steam turbine via the feed line.
- the makeup line and the recycle line each include at least one block valve, for isolating the first warming system from the first steam turbine during normal operation of the steam turbine.
- the first warming system includes a first moisture measurement device located and arranged to estimate a moisture content of the warming gas in the first steam turbine to enable controlled drying of the steam turbine.
- the moisture measurement device is located in the first steam turbine.
- the arrangement further comprises a heat recuperator, spanning the makeup line and the recycle line that is capable of exchanging thermal energy between warming gas flow through the makeup line and the recycle line respectively.
- the gas moving device is located in the makeup line upstream of the heat recuperator.
- an end of the recycle line is connected to the makeup line so by creating a circular warming gas flow path that includes the steam turbine, the gas moving device and the heater.
- recycle line is connected to the makeup line by means of a control valve wherein the control valve includes a warming gas flow path therethrough from outside the circular flow path to inside, and the circular flow path and from the first recycle line to the first makeup line.
- control valve includes a warming gas flow path therethrough from outside the circular flow path to inside, and the circular flow path and from the first recycle line to the first makeup line.
- the warming arrangement further comprises a second steam turbine and a second warming system for warming the second turbine using a second warming gas.
- the second warming system further comprises a third steam turbine for further expanding steam from the second steam turbine and a condenser connected to an outlet of the third steam turbine wherein the second steam turbine is connected to the third steam turbine by means of a feed line in the form of either a cross over or a combined casing.
- each steam turbine includes a plurality of makeup lines axially distributed along the steam turbine so as to feed a plurality of warming gas streams into the turbine. This enables the warming of the steam turbine to achieve temperature staging within the steam turbine.
- a further embodiment includes a temperature measurement device that is connected to the controller wherein the temperature measurement device is configured and arranged to measure a temperature of the steam turbine, such as a metal temperature or an internal temperature such as warming gas.
- An embodiment provides a method for controlling the warming of a steam turbine that involves flowing a warming gas through a steam turbine.
- the method includes determining a gauge pressure in the steam turbine and varying a flow rate of a warming gas through the steam turbine based on the measured pressure.
- FIG. 1 is a schematic of an arrangement of a power plant with closed loop heating of an embodiment having heat recuperation
- FIG. 2 is a schematic of a power plant with another closed loop pre-warming arrangement of an embodiment without heat recuperation;
- FIG. 3 is a schematic of a power plant with an open loop pre-warming arrangement of an embodiment wherein the warming system is arranged as an open loop warming system;
- FIG. 4 is a schematic of a power plant with a closed loop pre-warming arrangement of an embodiment wherein the warming system is configured for stage wise warming of a steam turbine;
- FIG. 5 is a schematic of a warming arrangement of a power plant that includes a series of steam turbines and the warming system of FIG. 1, 2, 3 or 4 plus an additional warming system;
- FIG. 6 is a schematic of the steam turbine power plant of FIG. 5 with additional turbine nominal feed line and valve pre-warming.
- gas in is most generic form and thus includes steam, flue gas and any inert gases such as nitrogen.
- FIG. 1 shows a steam turbine 20 a of a power plant having a warming system 30 a for either pre-warming, warming or keeping warm a steam turbine 20 a.
- the warming system 30 a comprises a makeup line 36 a, a recycle line 37 a, a gas moving device 41 a, and a heater 43 a.
- a function of the system is to direct warming gas through the warming system 30 a so by providing a means of warming the steam turbine 20 a.
- a function of the system is to direct warming gas through the warming system 30 a so by providing a means of warming the steam turbine 20 a.
- FIG. 1 this is achieved by the makeup line 36 a directing warming gas to the steam turbine 20 a where it flows out of the steam turbine 20 a via the recycle line 37 a.
- the gas entering the warming system 30 a may be treated in a gas preparation unit 49 that polishes the entering gas to ensure that contaminants are not deposited in the steam turbine 20 a.
- the heater 43 a located in the makeup line 36 a, heats the warming gas to enable the warming gas to warm the steam turbine 20 a.
- the heating maybe achieved by the use of a secondary heating transfer medium, such as steam or oil or else by any other known means including electric heating or by combustion.
- this function is performed either partially or completely by utilising the thermodynamic effects of compression generated by the gas moving device 41 a located in either the makeup line 36 a, as shown in FIG. 1 , or in the recycle line 37 a.
- the gas moving device 41 a may be any device that can drive warming gas through the warming system 30 a.
- a fan or mechanically equivalents thereof such as a pump, blower or a compressor, both canned and sealed, may serve the purpose of a gas moving device 41 a.
- Other devices that do not have mechanically moving component, such as devices utilising the venturi principle may also serve as a gas moving device 41 a.
- an embodiment includes a combined heater 43 a and gas moving device 41 a unit.
- An example of such a unit includes a gas turbine or stroke engine.
- the warming system 30 a is configured as a closed loop system comprising a recycle line 37 a connecting to the makeup line 36 a and containing the gas moving device 41 a, the heater 43 a and the steam turbine 20 a.
- vent function (not shown) of the closed loop system is performed by a dedicated vent 38 that is connected to either the makeup line 36 a, the steam turbine 20 a or the recycle line 37 a.
- the sealing gland form is a vent 38 .
- This closed loop arrangement makes it possible for some of the warming gas to flow in a continuous loop around the warming system 30 a and thus reduce the amount of makeup/bleed required and/or, reduce the heater 43 a load required to hold the steam turbine 20 a at a given temperature. In this way, in conjunction with insulation, an energy efficient means is provided to keep the steam turbine 20 a on hot standby.
- the recycle line 37 a is connected to the makeup line 36 a by means of a control valve 40 a , which, by being configured to be an output variable of the controller 50 , it is possible to vary a flow ratio of warm gas entering the circular flow path and circulating around the circular flow path and vary process parameters of the warming system 30 a such as moisture content.
- a closed loop warming system 30 a an embodiment further comprising a heat recuperator 46 , spanning the makeup line 36 a and the recycle line 37 a , for exchanging thermal energy between warming gas flow through the makeup line 36 and the recycle line 37 a respectively.
- the gas moving device 41 a is temperature sensitive, it is advantageous to locate the gas moving device 41 a in the makeup line 36 a upstream of the heat recuperator 46 , such that the gas moving device 41 a is not exposed to heated warming gas.
- the path of the warming gas through the steam turbine 20 a is not limited to the nominal steam path through the steam turbine 20 a but may include cooling flow paths, or else additional feed ports or extractions ports.
- feed lines 45 and exhaust lines 47 of the steam turbine 20 a that form the main steam flow path through the steam turbine during normal operation, do not form part of the warming system 30 a. That is, the feed line 45 and exhaust line 47 of the steam turbine 20 a are distinct from the warming system and thus also excludes secondary flow paths such as cooling or purging flow paths.
- an embodiment includes block valves 48 located in the makeup line 36 a and the recycle line 37 a the entry and exit points of the turbine 20 a respectively. This makes it possible for the warming system 30 a to be isolated from the turbine 20 a during operation.
- the direction of warming gas flow through the steam turbine 20 a as shown in FIG. 1 is from the high pressure side of the steam turbine 20 a to the low pressure side of the steam turbine.
- Alternative flow paths are also possible provided they meet the criteria of ensuring good contact of the warming gas with all parts of the steam turbine 20 a so that uniform heating can be achieved.
- the warming gas flow path may be arranged to direct warming gas from the high pressure side of the steam turbine 20 a to the low pressure side.
- the flow path may be arrange to direct warming gas into the middle of the turbine and then direct the warming as in two directions such that the warming gas exits the steam turbine 20 from the low pressure and high pressure ends of the steam turbine 20 simultaneously.
- the warming system 30 a includes a pressure measurement device 53 a to determine a pressure in the steam turbine 20 a.
- the pressure measurement device 53 a is located in the warming system 30 a so that a pressure inside of the steam turbine 20 a can either be directly measured, inferred or determined.
- the pressure measurement device 53 a is located in the steam turbine, while in another embodiment shown in FIG. 2 the pressure measurement device 53 a is located in recycle line 37 a close to the steam turbine 20 a.
- the embodiment shown in FIG. 1 further includes a controller 50 that is configured to control a flow rate of the first warming gas through the first steam turbine 20 a by manipulating the control valve 40 a.
- the control is based on the pressure measurement device 53 a and can achieve a purpose of preventing the pressure from dropping to a level at which air may be allowed to ingress into the steam turbine 20 a while also minimising losses from the warming system through vents 38 , feed lines 45 and exhaust lines 47 .
- the throughput of the gas moving device may be varied by the controller 50 to achieve the control purpose.
- the means by which the flow rate is varied includes any part of the gas moving device 41 a capable of changing the volumetric throughput capacity of the gas moving device 41 a.
- An example includes inlet and/or outlet guide vanes, variable speed drive devices and other known capacity varying means.
- the warming system is configured as an open system. That is, warming gas passes once through the steam turbine 20 a without being returned to the makeup line 36 a. This arrangement provides an efficient means of drying the steam turbine 20 a as moisture laden is not recycled in the warming system 30 a
- an embodiment further comprising a heat recuperator 46 , spanning the makeup line 36 a and the recycle line 37 a , for exchanging thermal energy between warming gas flow through the makeup line 36 a and the recycle line 37 a respectively.
- a heat recuperator 46 spanning the makeup line 36 a and the recycle line 37 a , for exchanging thermal energy between warming gas flow through the makeup line 36 a and the recycle line 37 a respectively.
- an embodiment further includes a moisture measurement device 52 a in the recycle line 37 a that forms another input into the controller 50 .
- a moisture measurement device 52 a in the recycle line 37 a that forms another input into the controller 50 .
- an embodiment includes a plurality of makeup lines 36 a axially distributed along the steam turbine so as to feed a plurality of warm gas streams into the steam turbine 20 a. This enables stage wise warming of the steam turbine.
- a further embodiment shown in FIG. 4 includes a temperature measurement device 54 that is configured as a measurement variable of the controller 50 .
- the controller 50 is further connect to a control valve 40 a 2 located in the makeup line 36 a, the controller 50 is capable of adjusting the relative warming gas flows through the plurality of warming gas entry points and thus provide staging temperature control of the warming of the steam turbine 20 a.
- the warming system 30 a includes a second heat recuperator 46 b , upstream of a first heat recuperator 46 a.
- each entry point to the steam turbine has a separate heater 43 a 1 , 43 a 2 .
- Embodiments shown in FIG. 5 and FIG. 6 include additional steam turbines 20 b, c , located downstream of the first steam turbine 20 a warmed by a second warming system 30 b.
- the embodiment shown in FIG. 5 comprises a second warming system 30 b that includes a warming gas flow-path through an intermediate pressure steam turbine 20 b, a low pressure steam turbine 20 c, and a condenser 24 that is connected to the outlet of the low pressure steam turbine 20 c.
- the second warming system 30 b further includes a makeup line 36 a for directing warming gas into the intermediate pressure steam turbine 20 b.
- the makeup line 36 b includes a control valve 40 b, a gas moving device 41 b and a heater 43 b.
- control valve 40 b is a flow-rate varying device for varying the amount of warming gas entering/leaving the second warming system 30 b.
- this function is performed by the gas moving device 41 b which is configured to provide variable output, by, for example, having variable inlet and/or outlet guide vanes, variable speed capability or other known capacity varying means.
- a fan is one example of a gas moving device 41 b whose purpose is to provide the motive means to force warming gas through the second warming system 30 b. It could be substituted by other known moving means without detracting from this function.
- the gas moving device 41 b could be replaced by mechanically equivalent devices such as a blower or a compressor or else by other gas motive means, such as, for example, a device using the venturi principle.
- the heater 43 b is a means for heating the warming gas before it pass through the steam turbines 20 b, c .
- the heating maybe achieved by the use of a secondary heating transfer medium, such as steam or oil or else by any other known means such as by electric heating.
- the heating function is performed either partially or completely by utilising the thermodynamic effects of compression generated by the motive means.
- the order of the flow rate varying means 40 b, the gas moving device and the heater 43 b in the makeup line 36 b as shown in FIGS. 5 and 6 may be changed without changing or influencing the combined function of these devices.
- the heater 43 a and the gas moving device 41 a although shown as separate units in FIG. 1 , the function of this devices may be combined into a single unit. Examples of such a single unit include a gas turbine or stroke engine.
- the warming gas then passes into the second steam turbine 20 b before passing through the third steam turbine 20 c and exiting second warming system 30 b through the condenser 24 .
- the path of the second warming gas through the steam turbines 20 b, c is not limited to the nominal steam path through the steam turbines 20 b, c but may include cooling flow paths, or else additional feed ports or extractions ports. By using these additional flow paths is it possible to ensure good contact of the second warming gas with all parts of the steam turbines 20 b, c reducing the drying time and ensuring more uniform heating.
- the second warming system 30 b is configured as a closed loop system comprising a recycle line 37 b connected to the makeup line 36 b.
- this connection is made between the second steam turbine 20 b and the third steam turbine 20 c. This makes it possible for some of the second warming gas to follow in a continuous loop around the second warming system 30 b and thus reduce the amount of makeup/bleed required and as a consequence reduce the heater 43 a load required to hold steam turbine 20 b, c at a given temperature. This reduces the overall energy requirement to hold the steam turbines 20 b, c on hot standby.
- Embodiments shown in FIGS. 5 and 6 further include a moisture measurement device 52 b located in the recycle line 37 b and a controller 50 .
- the control is configured to control at least one of a selection of temperature and flow-rate of the warming gas in the warming system. This can be achieved by modulating the control valve 40 b, modulating the gas moving device 41 b or else modulating the energy input in the heater 43 b.
- the measured variable of the controller is a measurement taken from the moisture measurement device 52 b located in the recycle line 37 b. In this way the controller 50 is able to control at least one process condition e.g. temperature or flow-rate, of the second warming system 30 b, based on the second moisture measurement of the moisture measurement device 52 b.
- either or both the first warming system 30 a or the second warming system 30 b respectively extend to further include a warming gas flow path that includes a portion of the nominal main steam entry flow path into the first steam turbine 20 a and/or the second steam turbine 20 b respectively.
- this extended flow path includes turbine feed valves 44 located in the respective turbine feed lines 45 .
- These embodiments may include further gas moving devices 41 a, or their equivalences, in the extended flow path to enable controllable and variable flow through the feed lines 45 , and thus enable independent heating or drying of the feed line 45 .
- a method that may be applied to the described embodiments and their equivalences includes a drying step that involves flowing a warming gas through a steam turbine 20 a,b,c , determining a pressure in the steam turbine and varying a flow rate of the warming gas through the steam turbine 20 a - c based on the determined pressure thus making it possible control the pressure within a range that minimise losses, via vents 38 , feed lines 45 and exhaust lines 47 while ensuring that the pressure within the steam turbine 20 a - c prevents the ingress of air into the steam turbine 20 a - c.
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Abstract
Description
- This application is a Divisional of, and claims priority to, U.S. application Ser. No. 14/095,424 filed Dec. 3, 2013, which in turn claims priority to European application 12195309.5 filed Dec. 3, 2012, the contents of both of which are hereby incorporated in their entireties.
- The present disclosure relates generally to power plants and more specifically to warming systems for steam turbine plants that prepare the steam plant for either start-up or stand-by operation.
- Shortening start-up times and improving starting reliability while increasing the number of starts is one of many new requirements with respect to plant flexibility that has arisen as a result of the increased use of renewable energy sources such as solar and wind.
- A major factor limiting the load output of an existing combined cycle power plant is the allowed pressure and temperature transients of the steam turbine and the heat recovery steam generator as well as the waiting time required to establish warm-up times in the balance of plant and the main piping system. These limitations may also influence the start-up capability of the gas turbine of a combined cycle plant by linking the start-up of the gas turbine with the start-up of the steam turbine.
- A method of warming a steam turbine involves using main steam generated from the start-up of a gas turbine or auxiliary steam from other sources generated from within the power plant. This pre-warming is required even for small steam turbines in order to avoid differential temperatures between inner and outer walls of the steam chest, and within the rotor. Unless this is done before the unit is exposed to nominal steam system pressures and temperatures, temperature differentials may create excessive stress in the turbine and/or the turbine steam control valve(s).
- Larger steam turbines typically include the step of rolling the turbine during pre-warming. If steam is used to pre-warm the turbine, this introduces further constraints on the pre-warming process by restricting the flow rate of the pre-warming medium. For example, is the turbine is being rolled during the pre-warming process, if the flow rate of the pre-warming medium is too high through the nominal steam path, the turbine may rolling-off the turning gear as it accelerates prematurely. However, lower pre-warming medium flow rate will increase the heat-up time.
- US Patent Application No. 2004/0088984 A1 describes a method for operating a steam turbine within a Rankine cycle comprising several no-load or light load and further distributing steam to individual stages during idle or low-load operation. This is achieved by measuring an enthalpy difference across a steam turbine stage and controlling a bypass around the steam turbine based on the enthalpy measurement so as to minimise the enthalpy difference.
- An alternative to steam pre-warming is discussed in U.S. Pat. No. 5,473,898. This solution, which is applicable only to combined cycle power plants where the gas turbine compressor is in operation, involves directing hot air bled from the gas turbine air compressor through the flow path of the steam turbine to pre-warm a steam turbine. As the compressed air is sourced from the gas turbine system, this solution, like the solutions discussed previously, links the start-up of the gas turbine with pre-warming of the steam turbine and therefore has only a limited effect on overall start-up time and further cannot be used to keep the steam turbine on hot standby.
- Provided is a pre-warming arrangement for a power plant that is capable of drying, warming or pre-warming steam turbines of a power plant while overcoming the problem of the coupling of the pre-warming with either the start-up of other major equipment items of the power plant or else auxiliary equipment of the power plant.
- An embodiment provides an arrangement for a power plant that has a first steam turbine, for expanding steam. The arrangement has a warming system, for warming the first steam turbine by a first warming gas that further has a makeup line, a recycle line, a gas moving device and a heater. The makeup line is fluidly connected to the first steam turbine and serves the purpose of directing the first warming gas into the first steam turbine, while the recycle line, which is also fluidly connected to the first steam turbine, serves the purpose of conveying the warming gas from the first steam turbine. The gas moving device, located in either for first makeup line or recycle line, is the motive means for moving the warming gas through the warming system. A heater is provided in either the first makeup line or the recycle line to heat the first warming gas before entering the steam turbine. The warming system further comprises a pressure measurement device configured and arranged to determine a gauge pressure and in the steam turbine and a controller that is configured to control a flow rate of the first warming gas through the first steam turbine based on the first pressure measurement device.
- In an embodiment, the controller is configured and arranged to control the flow rate by means of either a control valve or the gas moving device.
- In an embodiment, the warming system includes at moisture measurement device located and arranged to estimate a moisture content of the warming gas in the steam turbine.
- In an embodiment the first steam turbine has a feed line and an exhaust line which in combination are arranged to direct a main steam through the steam turbine during normal operation, wherein the makeup line and the recycle line are distinct and separate lines from the feed line and either the makeup line or the recycle line.
- In an embodiment, the feed line includes a feed valve wherein the recycle line is connected to the feed line so as to enable the flow of the warming gas from the recycle line into the steam turbine via the feed line.
- In a further embodiment the makeup line and the recycle line each include at least one block valve, for isolating the first warming system from the first steam turbine during normal operation of the steam turbine.
- In an embodiment, the first warming system includes a first moisture measurement device located and arranged to estimate a moisture content of the warming gas in the first steam turbine to enable controlled drying of the steam turbine.
- In a further embodiment, the moisture measurement device is located in the first steam turbine.
- In an embodiment the arrangement further comprises a heat recuperator, spanning the makeup line and the recycle line that is capable of exchanging thermal energy between warming gas flow through the makeup line and the recycle line respectively.
- In an embodiment, the gas moving device is located in the makeup line upstream of the heat recuperator.
- In an embodiment, an end of the recycle line is connected to the makeup line so by creating a circular warming gas flow path that includes the steam turbine, the gas moving device and the heater.
- In a further embodiment the recycle line is connected to the makeup line by means of a control valve wherein the control valve includes a warming gas flow path therethrough from outside the circular flow path to inside, and the circular flow path and from the first recycle line to the first makeup line. This configuration of control valve makes it possible to vary a flow ratio of warm gas entering the circular flow path and circulating around the circular flow path by a mixer.
- In an embodiment, the warming arrangement further comprises a second steam turbine and a second warming system for warming the second turbine using a second warming gas.
- In a further embodiment the second warming system further comprises a third steam turbine for further expanding steam from the second steam turbine and a condenser connected to an outlet of the third steam turbine wherein the second steam turbine is connected to the third steam turbine by means of a feed line in the form of either a cross over or a combined casing.
- An embodiment provides that each steam turbine includes a plurality of makeup lines axially distributed along the steam turbine so as to feed a plurality of warming gas streams into the turbine. This enables the warming of the steam turbine to achieve temperature staging within the steam turbine.
- A further embodiment includes a temperature measurement device that is connected to the controller wherein the temperature measurement device is configured and arranged to measure a temperature of the steam turbine, such as a metal temperature or an internal temperature such as warming gas.
- An embodiment provides a method for controlling the warming of a steam turbine that involves flowing a warming gas through a steam turbine. The method includes determining a gauge pressure in the steam turbine and varying a flow rate of a warming gas through the steam turbine based on the measured pressure.
- Other embodiments and advantages of the present disclosure will become apparent from the following description, taken in connection with the accompanying drawings which by way of example illustrate embodiments of the present invention
- By way of example, an embodiment of the present disclosure is described more fully hereinafter with reference to the accompanying drawings, in which:
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FIG. 1 is a schematic of an arrangement of a power plant with closed loop heating of an embodiment having heat recuperation; -
FIG. 2 is a schematic of a power plant with another closed loop pre-warming arrangement of an embodiment without heat recuperation; -
FIG. 3 is a schematic of a power plant with an open loop pre-warming arrangement of an embodiment wherein the warming system is arranged as an open loop warming system; -
FIG. 4 is a schematic of a power plant with a closed loop pre-warming arrangement of an embodiment wherein the warming system is configured for stage wise warming of a steam turbine; -
FIG. 5 is a schematic of a warming arrangement of a power plant that includes a series of steam turbines and the warming system ofFIG. 1, 2, 3 or 4 plus an additional warming system; and -
FIG. 6 is a schematic of the steam turbine power plant ofFIG. 5 with additional turbine nominal feed line and valve pre-warming. - Embodiments of the present disclosure are now described with references to the drawings, wherein like reference numerals are used to refer to like elements throughout. In the following description, for purposes of explanation, numerous specific details are set forth to provide a thorough understanding of the disclosure. However, the present disclosure may be practiced without these specific details, and is not limited to the embodiments disclosed herein.
- Within this specification the term gas in is most generic form and thus includes steam, flue gas and any inert gases such as nitrogen.
-
FIG. 1 shows asteam turbine 20 a of a power plant having awarming system 30 a for either pre-warming, warming or keeping warm asteam turbine 20 a. In an embodiment the warmingsystem 30 a comprises amakeup line 36 a, arecycle line 37 a, agas moving device 41 a, and aheater 43 a. - A function of the system is to direct warming gas through the warming
system 30 a so by providing a means of warming thesteam turbine 20 a. In an embodiment shown in -
FIG. 1 this is achieved by themakeup line 36 a directing warming gas to thesteam turbine 20 a where it flows out of thesteam turbine 20 a via therecycle line 37 a. - In an embodiment shown in
FIG. 1 , the gas entering thewarming system 30 a may be treated in agas preparation unit 49 that polishes the entering gas to ensure that contaminants are not deposited in thesteam turbine 20 a. - The
heater 43 a, located in themakeup line 36 a, heats the warming gas to enable the warming gas to warm thesteam turbine 20 a. The heating maybe achieved by the use of a secondary heating transfer medium, such as steam or oil or else by any other known means including electric heating or by combustion. In a not shown embodiment, this function is performed either partially or completely by utilising the thermodynamic effects of compression generated by thegas moving device 41 a located in either themakeup line 36 a, as shown inFIG. 1 , or in therecycle line 37 a. - The
gas moving device 41 a may be any device that can drive warming gas through the warmingsystem 30 a. For example, a fan or mechanically equivalents thereof such as a pump, blower or a compressor, both canned and sealed, may serve the purpose of agas moving device 41 a. Other devices that do not have mechanically moving component, such as devices utilising the venturi principle may also serve as agas moving device 41 a. - Although the
heater 43 a and thegas moving device 41 a are shown as separate units inFIG. 1 , an embodiment includes a combinedheater 43 a andgas moving device 41 a unit. An example of such a unit includes a gas turbine or stroke engine. - In an embodiment shown in Figs.
land 2, the warmingsystem 30 a is configured as a closed loop system comprising arecycle line 37 a connecting to themakeup line 36 a and containing thegas moving device 41 a, theheater 43 a and thesteam turbine 20 a. - In another embodiment, the vent function (not shown) of the closed loop system is performed by a
dedicated vent 38 that is connected to either themakeup line 36 a, thesteam turbine 20 a or therecycle line 37 a. - In an embodiment shown in
FIG. 1 the sealing gland form is avent 38. This closed loop arrangement makes it possible for some of the warming gas to flow in a continuous loop around the warmingsystem 30 a and thus reduce the amount of makeup/bleed required and/or, reduce theheater 43 a load required to hold thesteam turbine 20 a at a given temperature. In this way, in conjunction with insulation, an energy efficient means is provided to keep thesteam turbine 20 a on hot standby. - In an embodiment of a closed
loop warming system 30 a shown inFIGS. 1 and 2 therecycle line 37 a is connected to themakeup line 36 a by means of acontrol valve 40 a, which, by being configured to be an output variable of thecontroller 50, it is possible to vary a flow ratio of warm gas entering the circular flow path and circulating around the circular flow path and vary process parameters of the warmingsystem 30 a such as moisture content. - As shown in
FIG. 1 , in a closedloop warming system 30 a an embodiment further comprising aheat recuperator 46, spanning themakeup line 36 a and therecycle line 37 a, for exchanging thermal energy between warming gas flow through the makeup line 36 and therecycle line 37 a respectively. Where thegas moving device 41 a is temperature sensitive, it is advantageous to locate thegas moving device 41 a in themakeup line 36 a upstream of theheat recuperator 46, such that thegas moving device 41 a is not exposed to heated warming gas. - The path of the warming gas through the
steam turbine 20 a is not limited to the nominal steam path through thesteam turbine 20 a but may include cooling flow paths, or else additional feed ports or extractions ports. - As shown in
FIG. 1 , in an embodiment,feed lines 45 andexhaust lines 47 of thesteam turbine 20 a that form the main steam flow path through the steam turbine during normal operation, do not form part of the warmingsystem 30 a. That is, thefeed line 45 andexhaust line 47 of thesteam turbine 20 a are distinct from the warming system and thus also excludes secondary flow paths such as cooling or purging flow paths. - As shown in
FIG. 1 an embodiment includesblock valves 48 located in themakeup line 36 a and therecycle line 37 a the entry and exit points of theturbine 20 a respectively. This makes it possible for thewarming system 30 a to be isolated from theturbine 20 a during operation. - In an embodiment, the direction of warming gas flow through the
steam turbine 20 a as shown inFIG. 1 is from the high pressure side of thesteam turbine 20 a to the low pressure side of the steam turbine. Alternative flow paths are also possible provided they meet the criteria of ensuring good contact of the warming gas with all parts of thesteam turbine 20 a so that uniform heating can be achieved. For example, in a not shown embodiment, the warming gas flow path may be arranged to direct warming gas from the high pressure side of thesteam turbine 20 a to the low pressure side. In yet another example the flow path may be arrange to direct warming gas into the middle of the turbine and then direct the warming as in two directions such that the warming gas exits the steam turbine 20 from the low pressure and high pressure ends of the steam turbine 20 simultaneously. - In an embodiment shown in
FIG. 1 , the warmingsystem 30 a includes apressure measurement device 53 a to determine a pressure in thesteam turbine 20 a. Thepressure measurement device 53 a is located in thewarming system 30 a so that a pressure inside of thesteam turbine 20 a can either be directly measured, inferred or determined. For example, in an embodiment shown inFIG. 1 thepressure measurement device 53 a is located in the steam turbine, while in another embodiment shown inFIG. 2 thepressure measurement device 53 a is located inrecycle line 37 a close to thesteam turbine 20 a. - The embodiment shown in
FIG. 1 further includes acontroller 50 that is configured to control a flow rate of the first warming gas through thefirst steam turbine 20 a by manipulating thecontrol valve 40 a. By manipulating a variable of thegas moving device 41 a, the control is based on thepressure measurement device 53 a and can achieve a purpose of preventing the pressure from dropping to a level at which air may be allowed to ingress into thesteam turbine 20 a while also minimising losses from the warming system throughvents 38,feed lines 45 andexhaust lines 47. The throughput of the gas moving device may be varied by thecontroller 50 to achieve the control purpose. The means by which the flow rate is varied includes any part of thegas moving device 41 a capable of changing the volumetric throughput capacity of thegas moving device 41 a. - An example includes inlet and/or outlet guide vanes, variable speed drive devices and other known capacity varying means.
- In another embodiment shown in
FIG. 3 the warming system is configured as an open system. That is, warming gas passes once through thesteam turbine 20 a without being returned to themakeup line 36 a. This arrangement provides an efficient means of drying thesteam turbine 20 a as moisture laden is not recycled in thewarming system 30 a - As shown in
FIG. 4 , in an openloop warming system 30 a an embodiment further comprising aheat recuperator 46, spanning themakeup line 36 a and therecycle line 37 a, for exchanging thermal energy between warming gas flow through themakeup line 36 a and therecycle line 37 a respectively. This makes it possible to recover some of the thermal energy in the warming gas exiting the steam turbine 20, thus reducing the heating requirement of the warming gas without the need for recycle of the warming gas. In a variation of the embodiment where thegas moving device 41 a is temperature sensitive, thegas moving device 41 a is located in themakeup line 36 a upstream of theheat recuperator 46 so that thegas moving device 41 a is not exposed to heated warming gas. - As shown in
FIG. 3 , an embodiment further includes amoisture measurement device 52 a in therecycle line 37 a that forms another input into thecontroller 50. By manipulating variables such as flow rate in the cycle and heat input of theheater 43 a thecontroller 50 is able of controlled drying of thesteam turbine 20 a. - As shown in
FIG. 4 , an embodiment includes a plurality ofmakeup lines 36 a axially distributed along the steam turbine so as to feed a plurality of warm gas streams into thesteam turbine 20 a. This enables stage wise warming of the steam turbine. - A further embodiment shown in
FIG. 4 includes a temperature measurement device 54 that is configured as a measurement variable of thecontroller 50. In an embodiment where thecontroller 50 is further connect to acontrol valve 40 a 2 located in themakeup line 36 a, thecontroller 50 is capable of adjusting the relative warming gas flows through the plurality of warming gas entry points and thus provide staging temperature control of the warming of thesteam turbine 20 a. In a further embodiment shown inFIG. 4 , the warmingsystem 30 a includes asecond heat recuperator 46 b, upstream of afirst heat recuperator 46 a. - In a yet further embodiment shown in
FIG. 4 , each entry point to the steam turbine has aseparate heater 43 a 1, 43 a 2. - Embodiments shown in
FIG. 5 andFIG. 6 includeadditional steam turbines 20 b, c, located downstream of thefirst steam turbine 20 a warmed by asecond warming system 30 b. - The embodiment shown in
FIG. 5 comprises asecond warming system 30 b that includes a warming gas flow-path through an intermediatepressure steam turbine 20 b, a lowpressure steam turbine 20 c, and acondenser 24 that is connected to the outlet of the lowpressure steam turbine 20 c. - The
second warming system 30 b further includes amakeup line 36 a for directing warming gas into the intermediatepressure steam turbine 20 b. Themakeup line 36 b includes acontrol valve 40 b, agas moving device 41 b and aheater 43 b. - As shown in
FIG. 5 , in an embodiment, thecontrol valve 40 b is a flow-rate varying device for varying the amount of warming gas entering/leaving thesecond warming system 30 b. In another (not shown) embodiment, this function is performed by thegas moving device 41 b which is configured to provide variable output, by, for example, having variable inlet and/or outlet guide vanes, variable speed capability or other known capacity varying means. - A fan is one example of a
gas moving device 41 b whose purpose is to provide the motive means to force warming gas through thesecond warming system 30 b. It could be substituted by other known moving means without detracting from this function. For example, thegas moving device 41 b could be replaced by mechanically equivalent devices such as a blower or a compressor or else by other gas motive means, such as, for example, a device using the venturi principle. - The
heater 43 b is a means for heating the warming gas before it pass through thesteam turbines 20 b, c. The heating maybe achieved by the use of a secondary heating transfer medium, such as steam or oil or else by any other known means such as by electric heating. In an embodiment, the heating function is performed either partially or completely by utilising the thermodynamic effects of compression generated by the motive means. - As can be appreciated by the person skilled in the art, the order of the flow rate varying means 40 b, the gas moving device and the
heater 43 b in themakeup line 36 b as shown inFIGS. 5 and 6 may be changed without changing or influencing the combined function of these devices. In addition, theheater 43 a and thegas moving device 41 a, although shown as separate units inFIG. 1 , the function of this devices may be combined into a single unit. Examples of such a single unit include a gas turbine or stroke engine. - The warming gas then passes into the
second steam turbine 20 b before passing through thethird steam turbine 20 c and exitingsecond warming system 30 b through thecondenser 24. - The path of the second warming gas through the
steam turbines 20 b, c is not limited to the nominal steam path through thesteam turbines 20 b, c but may include cooling flow paths, or else additional feed ports or extractions ports. By using these additional flow paths is it possible to ensure good contact of the second warming gas with all parts of thesteam turbines 20 b, c reducing the drying time and ensuring more uniform heating. - In another embodiment shown in
FIGS. 5 and 6 , thesecond warming system 30 b is configured as a closed loop system comprising arecycle line 37 b connected to themakeup line 36 b. In an embodiment this connection is made between thesecond steam turbine 20 b and thethird steam turbine 20 c. This makes it possible for some of the second warming gas to follow in a continuous loop around thesecond warming system 30 b and thus reduce the amount of makeup/bleed required and as a consequence reduce theheater 43 a load required to holdsteam turbine 20 b, c at a given temperature. This reduces the overall energy requirement to hold thesteam turbines 20 b, c on hot standby. - Embodiments shown in
FIGS. 5 and 6 further include amoisture measurement device 52 b located in therecycle line 37 b and acontroller 50. The control is configured to control at least one of a selection of temperature and flow-rate of the warming gas in the warming system. This can be achieved by modulating thecontrol valve 40 b, modulating thegas moving device 41 b or else modulating the energy input in theheater 43 b. In an embodiment, the measured variable of the controller is a measurement taken from themoisture measurement device 52 b located in therecycle line 37 b. In this way thecontroller 50 is able to control at least one process condition e.g. temperature or flow-rate, of thesecond warming system 30 b, based on the second moisture measurement of themoisture measurement device 52 b. - In an embodiment shown in
FIG. 4 , either or both thefirst warming system 30 a or thesecond warming system 30 b respectively extend to further include a warming gas flow path that includes a portion of the nominal main steam entry flow path into thefirst steam turbine 20 a and/or thesecond steam turbine 20 b respectively. In an embodiment, this extended flow path includesturbine feed valves 44 located in the respective turbine feed lines 45. These embodiments may include furthergas moving devices 41 a, or their equivalences, in the extended flow path to enable controllable and variable flow through the feed lines 45, and thus enable independent heating or drying of thefeed line 45. - A method that may be applied to the described embodiments and their equivalences includes a drying step that involves flowing a warming gas through a
steam turbine 20 a,b,c, determining a pressure in the steam turbine and varying a flow rate of the warming gas through the steam turbine 20 a-c based on the determined pressure thus making it possible control the pressure within a range that minimise losses, viavents 38,feed lines 45 andexhaust lines 47 while ensuring that the pressure within the steam turbine 20 a-c prevents the ingress of air into the steam turbine 20 a-c. - Although the disclosure has been herein shown and described in what is conceived to be the most practical embodiments, it will be appreciated that the present disclosure can be embodied in other specific forms. The presently disclosed embodiments are therefore considered in all respects to be illustrative and not restricted. For example, while in the Figs. the
heater 43 a, b andfan 41 a, b are shown as being located in the make-upline 36 a, b, they could alternative be located in therecycle line 37 a, b and achieve the same purpose. In addition the warming arrangement could be configured as a mobile unit that is detachable, transportable and transferrable to another steam turbine. The scope of the disclosure is therefore indicated by the appended claims rather that the foregoing description and all changes that come within the meaning and range and equivalences thereof are intended to be embraced therein.
Claims (18)
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US15/404,820 US20170122130A1 (en) | 2012-12-03 | 2017-01-12 | Warming arrangement for a power plant |
Applications Claiming Priority (4)
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EP12195309.5A EP2738360B1 (en) | 2012-12-03 | 2012-12-03 | A warming arrangement for a steam turbine in a power plant |
EP12195309.5 | 2012-12-03 | ||
US14/095,424 US9581049B2 (en) | 2012-12-03 | 2013-12-03 | Warming arrangement for a power plant |
US15/404,820 US20170122130A1 (en) | 2012-12-03 | 2017-01-12 | Warming arrangement for a power plant |
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US14/095,424 Division US9581049B2 (en) | 2012-12-03 | 2013-12-03 | Warming arrangement for a power plant |
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US14/095,424 Active 2034-03-09 US9581049B2 (en) | 2012-12-03 | 2013-12-03 | Warming arrangement for a power plant |
US15/404,820 Abandoned US20170122130A1 (en) | 2012-12-03 | 2017-01-12 | Warming arrangement for a power plant |
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EP2789806B1 (en) * | 2013-04-10 | 2017-06-14 | Nuovo Pignone S.r.l. | Methods and systems for preventing lube oil leakage in gas turbines |
DE102014221676A1 (en) * | 2014-10-24 | 2016-04-28 | Siemens Aktiengesellschaft | Holding concept for fast start-up of the steam turbine in combined cycle power plants: Use of inert gas |
EP3029280B1 (en) * | 2014-12-04 | 2023-02-08 | General Electric Technology GmbH | A method for starting a steam turbine |
US10577962B2 (en) * | 2016-09-07 | 2020-03-03 | General Electric Company | Turbomachine temperature control system |
GB201701368D0 (en) * | 2017-01-27 | 2017-03-15 | Univ Newcastle | Heat engine |
US10337357B2 (en) | 2017-01-31 | 2019-07-02 | General Electric Company | Steam turbine preheating system with a steam generator |
US10174639B2 (en) * | 2017-01-31 | 2019-01-08 | General Electric Company | Steam turbine preheating system |
JP7116692B2 (en) * | 2019-02-05 | 2022-08-10 | 三菱重工業株式会社 | Steam turbine power generation equipment and method of operating steam turbine power generation equipment |
JP2020125737A (en) * | 2019-02-06 | 2020-08-20 | 三浦工業株式会社 | Steam system |
CN111042875B (en) * | 2019-12-13 | 2023-02-28 | 上海电气电站设备有限公司 | Steam turbine warming-up method and system |
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US9581049B2 (en) | 2017-02-28 |
EP2738360A1 (en) | 2014-06-04 |
EP2738360B1 (en) | 2019-06-12 |
US20140150430A1 (en) | 2014-06-05 |
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