US20160197006A1 - Method for locating devices - Google Patents
Method for locating devices Download PDFInfo
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- US20160197006A1 US20160197006A1 US14/903,961 US201414903961A US2016197006A1 US 20160197006 A1 US20160197006 A1 US 20160197006A1 US 201414903961 A US201414903961 A US 201414903961A US 2016197006 A1 US2016197006 A1 US 2016197006A1
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- process according
- layer
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- 238000000034 method Methods 0.000 title claims abstract description 53
- 239000000758 substrate Substances 0.000 claims abstract description 47
- 239000000463 material Substances 0.000 claims description 8
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 6
- 239000001307 helium Substances 0.000 claims description 6
- 229910052734 helium Inorganic materials 0.000 claims description 6
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 claims description 6
- 239000001257 hydrogen Substances 0.000 claims description 6
- 229910052739 hydrogen Inorganic materials 0.000 claims description 6
- 229910021334 nickel silicide Inorganic materials 0.000 claims description 6
- RUFLMLWJRZAWLJ-UHFFFAOYSA-N nickel silicide Chemical compound [Ni]=[Si]=[Ni] RUFLMLWJRZAWLJ-UHFFFAOYSA-N 0.000 claims description 6
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 4
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 3
- 229910052697 platinum Inorganic materials 0.000 claims description 3
- 229910052719 titanium Inorganic materials 0.000 claims description 3
- 239000010936 titanium Substances 0.000 claims description 3
- 229910021341 titanium silicide Inorganic materials 0.000 claims description 3
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims description 3
- 229910052721 tungsten Inorganic materials 0.000 claims description 3
- 239000010937 tungsten Substances 0.000 claims description 3
- WQJQOUPTWCFRMM-UHFFFAOYSA-N tungsten disilicide Chemical compound [Si]#[W]#[Si] WQJQOUPTWCFRMM-UHFFFAOYSA-N 0.000 claims description 3
- 229910021342 tungsten silicide Inorganic materials 0.000 claims description 3
- 238000000206 photolithography Methods 0.000 description 4
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- 229910000577 Silicon-germanium Inorganic materials 0.000 description 2
- LEVVHYCKPQWKOP-UHFFFAOYSA-N [Si].[Ge] Chemical compound [Si].[Ge] LEVVHYCKPQWKOP-UHFFFAOYSA-N 0.000 description 2
- 238000010420 art technique Methods 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000004377 microelectronic Methods 0.000 description 2
- 230000005693 optoelectronics Effects 0.000 description 2
- 239000004065 semiconductor Substances 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 2
- 229910010271 silicon carbide Inorganic materials 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000002513 implantation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910001092 metal group alloy Inorganic materials 0.000 description 1
- 230000003313 weakening effect Effects 0.000 description 1
Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/71—Manufacture of specific parts of devices defined in group H01L21/70
- H01L21/76—Making of isolation regions between components
- H01L21/762—Dielectric regions, e.g. EPIC dielectric isolation, LOCOS; Trench refilling techniques, SOI technology, use of channel stoppers
- H01L21/7624—Dielectric regions, e.g. EPIC dielectric isolation, LOCOS; Trench refilling techniques, SOI technology, use of channel stoppers using semiconductor on insulator [SOI] technology
- H01L21/76251—Dielectric regions, e.g. EPIC dielectric isolation, LOCOS; Trench refilling techniques, SOI technology, use of channel stoppers using semiconductor on insulator [SOI] technology using bonding techniques
- H01L21/76254—Dielectric regions, e.g. EPIC dielectric isolation, LOCOS; Trench refilling techniques, SOI technology, use of channel stoppers using semiconductor on insulator [SOI] technology using bonding techniques with separation/delamination along an ion implanted layer, e.g. Smart-cut, Unibond
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/544—Marks applied to semiconductor devices or parts, e.g. registration marks, alignment structures, wafer maps
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L27/00—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
- H01L27/14—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation
- H01L27/144—Devices controlled by radiation
- H01L27/146—Imager structures
- H01L27/14683—Processes or apparatus peculiar to the manufacture or treatment of these devices or parts thereof
- H01L27/14687—Wafer level processing
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2223/00—Details relating to semiconductor or other solid state devices covered by the group H01L23/00
- H01L2223/544—Marks applied to semiconductor devices or parts
- H01L2223/54426—Marks applied to semiconductor devices or parts for alignment
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/0001—Technical content checked by a classifier
- H01L2924/0002—Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00
Definitions
- This disclosure relates to a process for locating devices after transfer of a useful layer to a carrier substrate.
- a prior-art process for locating devices after transfer of a useful layer 8 to a carrier substrate 1 comprises the following steps:
- the device layer 4 comprises devices such as transistors, (npn or pnp) junctions, interconnections and any other structure.
- the useful layer 8 generally comprises an opaque semiconductor layer.
- the useful layer 8 masks the devices of the device layer 4 and the alignment marks 5 .
- the main drawback of this process is that the alignment marks 5 are no longer accessible or observable.
- apertures 9 must be produced in the useful layer 8 in order to expose the alignment marks 5 .
- the process for forming the apertures 9 generally comprises a photolithography step, followed by an etching step.
- the photolithography step is intended to define the shape and position of the apertures 9 in the useful layer 8 .
- this step carried out with no reference point other than the edge of the carrier substrate 1 , has a precision of +/ ⁇ 100 ⁇ m. Therefore, the alignment marks 5 can be localized only to within +/ ⁇ 100 ⁇ m.
- the apertures 9 must thus have a side length (i.e., a width) of about 250 ⁇ m. Such a side length consumes too much space, and is unacceptable.
- One aim of the disclosure is, therefore, to provide a simpler process for locating devices after transfer of a useful layer 8 , allowing smaller apertures to be formed than with prior-art techniques.
- This disclosure aims to remedy the aforementioned drawbacks, and relates to a process for locating devices after transfer of a useful layer, the process comprising the following steps:
- the alignment marks are placed in cavities formed in the device layer, the cavities having an aperture flush with the free surface of the device layer.
- the alignment marks are placed so as to make it possible to locate the devices.
- the useful layer may be formed from a set of sublayers.
- the useful layer is generally opaque and, therefore, masks the device layer after step e).
- the cavities have walls, and the volume delimited by the walls of a cavity and its aperture makes up the volume of the cavity.
- alignment marks placed in cavities is meant that the alignment marks are placed in the volume of the cavities.
- the devices of the device layer may be located from the free surface of the useful layer.
- the holes are automatically formed in the positions of the cavities at the moment of the transfer of the useful layer.
- the through-holes in the useful layer have a shape that corresponds to the aperture of the cavities. Therefore, the through-holes in the useful layer do not encroach beyond the aperture of the cavities.
- the cavities extend as far as into the carrier substrate.
- the alignment marks are placed at the bottom of the cavities.
- the device layer comprises devices regularly distributed over the entire extent of the device layer.
- an opaque layer is present on the useful layer before the assembly step d).
- the opaque layer comprises at least one material selected from the following group: tungsten, titanium, tungsten silicide, titanium silicide, nickel silicide, nickel silicide and platinum.
- step c) of forming the weak zone is executed by implanting at least one of the species selected from the following group: hydrogen and helium.
- the fracturing step e) comprises a heat treatment executed at a temperature between 200° C. and 500° C.
- the thickness of the useful layer is smaller than 8000 ⁇ and preferably smaller than 5000 ⁇ .
- the useful layer comprises sublayers of different doping.
- FIGS. 1A and 1B are schematic representations of a structure obtained with a process for locating devices according to prior-art techniques
- FIG. 2 is a schematic representation of a process for locating devices according to one embodiment of the disclosure
- FIG. 3 is a schematic representation of the structure obtained with the process for locating devices according to a second embodiment of the disclosure.
- FIG. 4 is a schematic representation of the process for locating devices according to one embodiment of the disclosure.
- FIGS. 2 and 3 schematically illustrate a process for locating devices.
- Step a) of the process for locating devices comprises providing a carrier substrate 10 comprising a front side 20 and a back side 30 parallel to the front side 20 .
- the carrier substrate 10 may comprise a bulk substrate on which a device layer 40 is formed on the front side 20 of the carrier substrate 10 .
- the bulk substrate may consist of any material conventionally used in the microelectronics, optics, optoelectronics and photovoltaic industries.
- the bulk substrate may comprise at least one material selected from the following group: silicon, silicon carbide, silicon germanium, glass, a ceramic and a metal alloy.
- the device layer 40 comprises devices, such as electronic devices (for example transistors, junctions, etc.), interconnections and/or metalized zones.
- electronic devices for example transistors, junctions, etc.
- the devices are formed using techniques well known to those skilled in the art.
- the devices may be regularly distributed over the entire extent of the device layer 40 .
- Cavities 90 are formed in the device layer 40 .
- the cavities 90 are open and comprise an aperture flush with the free surface of the device layer 40 .
- the cavities 90 comprise walls.
- the walls of the cavity 90 and the aperture of the cavity 90 delimit the volume of the cavity 90 .
- the cavities 90 may extend as far as into the carrier substrate 10 .
- Alignment marks 50 are placed in the volume of the cavities 90 , and the alignment marks 50 are away from the aperture of the cavities 90 .
- the alignment marks 50 are placed so as to make it possible to precisely locate the devices of the device layer 40 .
- Alignment marks 50 are conventionally used to align photolithography masks.
- the alignment marks 50 may take the form of crosses, chevrons or interference patterns, or any other form liable to allow the precise location of the devices to be determined.
- the alignment marks 50 are placed at the bottom of the cavities 90 .
- Step b) of the process for locating devices comprises providing a donor substrate 60 .
- the donor substrate 60 may be made of any material conventionally used in the microelectronics, optics, optoelectronics and photovoltaic industries.
- the donor substrate 60 may comprise at least one material selected from the following group: silicon, silicon carbide and silicon germanium.
- the donor substrate 60 may comprise a semiconductor material.
- Step c) of the process for locating devices may comprise forming a weak zone 70 in the donor substrate 60 .
- the donor substrate 60 comprises a first surface.
- the weak zone 70 and the first surface of the donor substrate 60 delimit a useful layer 80 intended to be transferred to the device layer 40 .
- the weak zone 70 may be obtained by implanting atomic species.
- the weakening implantation may be carried out with a single species (for example, hydrogen or helium), but may also be carried out with a plurality of sequentially implanted species (for example, hydrogen and helium).
- the hydrogen is implanted with an energy of between 20 and 70 keV, and a dose of between 4 ⁇ 10 16 and 6 ⁇ 10 16 atoms/cm 2 .
- the helium may be implanted with an energy of between 20 and 70 keV, and a dose of between 0.5 ⁇ 10 16 and 3 ⁇ 10 16 atoms/cm 2 .
- the useful layer 80 may have a thickness smaller than 8000 ⁇ and preferably smaller than 5000 ⁇ .
- Step d) of the process for locating devices may comprise assembling the donor substrate 60 and the carrier substrate 10 .
- the assembly step d) may be executed by direct bonding.
- the assembly may be executed by bringing the useful layer 80 into direct contact with the device layer 40 .
- the assembly is executed so as to preserve, at least in part, the volume of the cavities 90 . Therefore, the presence of cavities 90 generates unbonded zones.
- the assembly step d) may comprise a direct bonding step executed in an environment at a pressure below 20 mbar (2000 Pa).
- an intermediate layer 100 may be placed on the useful layer 80 before the assembly step d).
- the intermediate layer 100 may be an opaque layer placed on the useful layer 80 .
- the opaque layer may comprise at least one material selected from the following group: tungsten, titanium, tungsten silicide, titanium silicide, nickel silicide, nickel silicide and platinum.
- Step e) of the method for locating devices comprises fracturing the donor substrate 60 in the weak zone 70 so as to transfer the useful layer 80 to the device layer 40 .
- the useful layer 80 masks the devices.
- the opaque layer is then located intermediate between the useful layer 80 and the device layer 40 after the fracturing step.
- the fracturing step e) may comprise a heat treatment executed at a temperature between 200° C. and 500° C.
- the through-holes in the useful layer 80 are in positional correspondence with the cavities 90 , so that the through-holes extend the cavities 90 into the useful layer 80 .
- each cavity 90 is inscribed in the aperture of a hole of the useful layer 80 .
- each through-hole in the useful layer 80 may have an aperture that corresponds to the aperture in the cavity 90 into which it extends, such as illustrated in FIG. 3 .
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- General Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Electromagnetism (AREA)
- Manufacturing & Machinery (AREA)
- Exposure And Positioning Against Photoresist Photosensitive Materials (AREA)
- Exposure Of Semiconductors, Excluding Electron Or Ion Beam Exposure (AREA)
- Machine Tool Sensing Apparatuses (AREA)
- Micromachines (AREA)
- Die Bonding (AREA)
- Electrodes Of Semiconductors (AREA)
Abstract
The disclosure relates to a process for locating devices, the process comprising the following steps:
-
- a) providing a carrier substrate comprising:
- a device layer; and
- alignment marks;
- b) providing a donor substrate;
- c) forming a weak zone in the donor substrate, the weak zone delimiting a useful layer;
- d) assembling the donor substrate and the carrier substrate; and
- e) fracturing the donor substrate in the weak zone so as to transfer the useful layer to the device layer;
- wherein the alignment marks are placed in cavities formed in the device layer, the cavities having an aperture flush with the free surface of the device layer.
- a) providing a carrier substrate comprising:
Description
- This application is a national phase entry under 35 U.S.C. §371 of International Patent Application PCT/FR2014/051568, filed Jun. 24, 2014, designating the United States of America and published in English as International Patent Publication WO 2015/007971 A1 on Jan. 22, 2015, which claims the benefit under
Article 8 of the Patent Cooperation Treaty and under 35 U.S.C. §119(e) to French Patent Application Serial No. 1301697, filed Jul. 15, 2013, the disclosure of each of which is hereby incorporated herein in its entirety by this reference. - This disclosure relates to a process for locating devices after transfer of a useful layer to a carrier substrate.
- A prior-art process for locating devices after transfer of a
useful layer 8 to acarrier substrate 1, as illustrated inFIG. 1A , comprises the following steps: -
- a0) Providing a
carrier substrate 1 comprising:- A
front side 2; - A
back side 3 parallel to thefront side 2; and - A
device layer 4 placed on thefront side 2, thedevice layer 4 comprisingalignment marks 5;
- A
- b0) Providing a
donor substrate 6; - c0) Forming a
weak zone 7 in thedonor substrate 6, theweak zone 7 delimiting auseful layer 8; - d0) Assembling the
donor substrate 6 and thecarrier substrate 1; and - e0) Fracturing the
donor substrate 6 in theweak zone 7 so as to transfer theuseful layer 8 to thedevice layer 4.
- a0) Providing a
- The
device layer 4 comprises devices such as transistors, (npn or pnp) junctions, interconnections and any other structure. Theuseful layer 8 generally comprises an opaque semiconductor layer. - After the fracturing step e0), the
useful layer 8 masks the devices of thedevice layer 4 and thealignment marks 5. - The main drawback of this process is that the
alignment marks 5 are no longer accessible or observable. - Therefore, such as shown in
FIG. 1B , which illustrates a common practice, apertures 9 (or holes) must be produced in theuseful layer 8 in order to expose thealignment marks 5. - The process for forming the
apertures 9 generally comprises a photolithography step, followed by an etching step. - The photolithography step is intended to define the shape and position of the
apertures 9 in theuseful layer 8. However, this step, carried out with no reference point other than the edge of thecarrier substrate 1, has a precision of +/−100 μm. Therefore, thealignment marks 5 can be localized only to within +/−100 μm. Theapertures 9 must thus have a side length (i.e., a width) of about 250 μm. Such a side length consumes too much space, and is unacceptable. - One aim of the disclosure is, therefore, to provide a simpler process for locating devices after transfer of a
useful layer 8, allowing smaller apertures to be formed than with prior-art techniques. - This disclosure aims to remedy the aforementioned drawbacks, and relates to a process for locating devices after transfer of a useful layer, the process comprising the following steps:
-
- a) providing a carrier substrate comprising:
- a device layer comprising a free surface; and
- alignment marks;
- b) providing a donor substrate;
- c) forming a weak zone in the donor substrate, the weak zone delimiting a useful layer;
- d) assembling the donor substrate and the carrier substrate; and
- e) fracturing the donor substrate in the weak zone so as to transfer the useful layer to the device layer.
- a) providing a carrier substrate comprising:
- The alignment marks are placed in cavities formed in the device layer, the cavities having an aperture flush with the free surface of the device layer. The alignment marks are placed so as to make it possible to locate the devices.
- The useful layer may be formed from a set of sublayers. The useful layer is generally opaque and, therefore, masks the device layer after step e).
- The cavities have walls, and the volume delimited by the walls of a cavity and its aperture makes up the volume of the cavity.
- By “alignment marks placed in cavities,” is meant that the alignment marks are placed in the volume of the cavities.
- The presence of through-holes in the useful layer has been observed after the fracturing step e), and in positional correspondence with the cavities. The holes thus extend through the cavities into the useful layer, so that the alignment marks are visible from the free surface of the useful layer.
- Thus, the devices of the device layer may be located from the free surface of the useful layer.
- Furthermore, it is not necessary to execute fabrication steps specific to the formation of holes in the useful layer. The holes are automatically formed in the positions of the cavities at the moment of the transfer of the useful layer.
- According to one method of implementation, the assembly step d) comprises a direct bonding step executed in an environment at a pressure below 20 mbars.
- Thus, it has been observed that the through-holes in the useful layer have a shape that corresponds to the aperture of the cavities. Therefore, the through-holes in the useful layer do not encroach beyond the aperture of the cavities.
- According to one method of implementation, the cavities extend as far as into the carrier substrate.
- According to one method of implementation, the alignment marks are placed at the bottom of the cavities.
- According to one method of implementation, the device layer comprises devices regularly distributed over the entire extent of the device layer.
- According to one method of implementation, an opaque layer is present on the useful layer before the assembly step d).
- According to one method of implementation, the opaque layer comprises at least one material selected from the following group: tungsten, titanium, tungsten silicide, titanium silicide, nickel silicide, nickel silicide and platinum.
- According to one method of implementation, step c) of forming the weak zone is executed by implanting at least one of the species selected from the following group: hydrogen and helium.
- According to one method of implementation, the fracturing step e) comprises a heat treatment executed at a temperature between 200° C. and 500° C.
- According to one method of implementation, the thickness of the useful layer is smaller than 8000 Å and preferably smaller than 5000 Å.
- According to one method of implementation, the useful layer comprises sublayers of different doping.
- Other features and advantages will become apparent from the following description of methods of implementation of a process for locating devices according to the disclosure, which are given by way of nonlimiting example and with reference to the appended drawings, in which:
-
FIGS. 1A and 1B are schematic representations of a structure obtained with a process for locating devices according to prior-art techniques; -
FIG. 2 is a schematic representation of a process for locating devices according to one embodiment of the disclosure; -
FIG. 3 is a schematic representation of the structure obtained with the process for locating devices according to a second embodiment of the disclosure; and -
FIG. 4 is a schematic representation of the process for locating devices according to one embodiment of the disclosure. - For the various methods of implementation, the same references will be used for elements that are identical or that provide the same function, for the sake of simplicity of the description.
-
FIGS. 2 and 3 schematically illustrate a process for locating devices. - To facilitate the illustration, the respective thicknesses of the various layers are not shown to scale.
- Step a) of the process for locating devices comprises providing a
carrier substrate 10 comprising afront side 20 and aback side 30 parallel to thefront side 20. - The
carrier substrate 10 may comprise a bulk substrate on which adevice layer 40 is formed on thefront side 20 of thecarrier substrate 10. - The bulk substrate may consist of any material conventionally used in the microelectronics, optics, optoelectronics and photovoltaic industries.
- In particular, the bulk substrate may comprise at least one material selected from the following group: silicon, silicon carbide, silicon germanium, glass, a ceramic and a metal alloy.
- The
device layer 40 comprises devices, such as electronic devices (for example transistors, junctions, etc.), interconnections and/or metalized zones. - The devices are formed using techniques well known to those skilled in the art.
- The devices may be regularly distributed over the entire extent of the
device layer 40. -
Cavities 90 are formed in thedevice layer 40. Thecavities 90 are open and comprise an aperture flush with the free surface of thedevice layer 40. - The
cavities 90 comprise walls. The walls of thecavity 90 and the aperture of thecavity 90 delimit the volume of thecavity 90. - Advantageously, the
cavities 90 may extend as far as into thecarrier substrate 10. - Alignment marks 50 are placed in the volume of the
cavities 90, and the alignment marks 50 are away from the aperture of thecavities 90. - The alignment marks 50 are placed so as to make it possible to precisely locate the devices of the
device layer 40. - Alignment marks 50 are conventionally used to align photolithography masks.
- The alignment marks 50 may take the form of crosses, chevrons or interference patterns, or any other form liable to allow the precise location of the devices to be determined.
- In this respect, those skilled in the art will find a technical description of the alignment or photolithography masks in Fundamentals of Microfabrication: The Science of Miniaturization, 2nd ed., Marc J. Madou, Nanogen, Inc., San Diego, Calif.
- Advantageously, the alignment marks 50 are placed at the bottom of the
cavities 90. - Step b) of the process for locating devices comprises providing a
donor substrate 60. - The
donor substrate 60 may be made of any material conventionally used in the microelectronics, optics, optoelectronics and photovoltaic industries. - In particular, the
donor substrate 60 may comprise at least one material selected from the following group: silicon, silicon carbide and silicon germanium. - The
donor substrate 60 may comprise a semiconductor material. - Step c) of the process for locating devices may comprise forming a
weak zone 70 in thedonor substrate 60. - The
donor substrate 60 comprises a first surface. Theweak zone 70 and the first surface of thedonor substrate 60 delimit auseful layer 80 intended to be transferred to thedevice layer 40. - The
weak zone 70 may be obtained by implanting atomic species. The weakening implantation may be carried out with a single species (for example, hydrogen or helium), but may also be carried out with a plurality of sequentially implanted species (for example, hydrogen and helium). - Advantageously, the hydrogen is implanted with an energy of between 20 and 70 keV, and a dose of between 4×1016 and 6×1016 atoms/cm2.
- The helium may be implanted with an energy of between 20 and 70 keV, and a dose of between 0.5×1016 and 3×1016 atoms/cm2.
- In some embodiments, the
useful layer 80 may have a thickness smaller than 8000 Å and preferably smaller than 5000 Å. - Step d) of the process for locating devices may comprise assembling the
donor substrate 60 and thecarrier substrate 10. - In some embodiments, the assembly step d) may be executed by direct bonding.
- The assembly may be executed by bringing the
useful layer 80 into direct contact with thedevice layer 40. The assembly is executed so as to preserve, at least in part, the volume of thecavities 90. Therefore, the presence ofcavities 90 generates unbonded zones. - The assembly step d) may comprise a direct bonding step executed in an environment at a pressure below 20 mbar (2000 Pa).
- Such as illustrated in
FIG. 4 , anintermediate layer 100 may be placed on theuseful layer 80 before the assembly step d). - The
intermediate layer 100 may be an opaque layer placed on theuseful layer 80. - The opaque layer may comprise at least one material selected from the following group: tungsten, titanium, tungsten silicide, titanium silicide, nickel silicide, nickel silicide and platinum.
- Step e) of the method for locating devices comprises fracturing the
donor substrate 60 in theweak zone 70 so as to transfer theuseful layer 80 to thedevice layer 40. - Thus, after step e), the
useful layer 80 masks the devices. - If an opaque layer has been formed on the
useful layer 80 prior to the assembly step d), the opaque layer is then located intermediate between theuseful layer 80 and thedevice layer 40 after the fracturing step. - Advantageously, the fracturing step e) may comprise a heat treatment executed at a temperature between 200° C. and 500° C.
- Particularly advantageously, after the fracturing step e), the presence of through-holes has been observed in the
useful layer 80, and the opaque layer in the case where the latter is present. - Moreover, the through-holes in the
useful layer 80 are in positional correspondence with thecavities 90, so that the through-holes extend thecavities 90 into theuseful layer 80. - Furthermore, the aperture of each
cavity 90 is inscribed in the aperture of a hole of theuseful layer 80. - In embodiments in which step d) comprises direct bonding executed in an environment at a pressure below 20 mbar (2000 Pa), each through-hole in the
useful layer 80 may have an aperture that corresponds to the aperture in thecavity 90 into which it extends, such as illustrated inFIG. 3 . - The presence of these holes in the
useful layer 80 is advantageously capitalized upon to expose the alignment marks 50 placed in thecavities 90. - Thus, it is possible to locate the devices masked by the
useful layer 80.
Claims (18)
1. A process for locating devices after transfer of a useful layer, the process comprising the following steps:
a) providing a carrier substrate comprising:
a device layer comprising a free surface; and
alignment marks;
b) providing a donor substrate;
c) forming a weak zone in the donor substrate, the weak zone delimiting a useful layer;
d) assembling the donor substrate and the carrier substrate; and
e) fracturing the donor substrate in the weak zone so as to transfer the useful layer to the device layer;
wherein the alignment marks are placed in cavities formed in the device layer, the cavities having an aperture flush with the free surface of the device layer.
2. The process according to claim 1 , in which the assembly step d) comprises a direct bonding step executed in an environment at a pressure below 20 mbars.
3. The process according to claim 2 , wherein the cavities extend into the carrier substrate.
4. The process according to claim 3 , wherein the alignment marks are placed at the bottom of the cavities.
5. The process according to claim 4 , wherein the device layer comprises devices distributed over an entire extent of the device layer.
6. The process according to claim 4 , wherein an opaque layer is present on the useful layer before the assembly step d).
7. The process according to claim 6 , wherein the opaque layer comprises at least one material selected from the following group: tungsten, titanium, tungsten silicide, titanium silicide, nickel silicide, nickel silicide and platinum.
8. The process according to claim 4 , wherein the step c) of forming the weak zone is executed by implanting at least one of the species selected from the following group: hydrogen and helium.
9. The process according to claim 4 , wherein the fracturing step e) comprises a heat treatment executed at a temperature between 200° C. and 500° C.
10. The process according to claim 1 , wherein the thickness of the useful layer is smaller than 8000 Å.
11. The process according to claim 1 , wherein the useful layer comprises sublayers of different doping.
12. The process according to claim 10 , wherein the thickness of the userful layer is smaller than 5000 Å.
13. The process according to claim 1 , wherein the cavities extend into the carrier substrate.
14. The process according to claim 1 , wherein the alignment marks are placed at the bottom of the cavities.
15. The process according to claim 1 , wherein the device layer comprises devices distributed over an entire extent of the device layer.
16. The process according to claim 1 , wherein an opaque layer is present on the useful layer before the assembly step d).
17. The process according to claim 1 , wherein the step c) of forming the weak zone is executed by implanting at least one of the species selected from the following group: hydrogen and helium.
18. The process according to claim 1 , wherein the fracturing step e) comprises a heat treatment executed at a temperature between 200° C. and 500° C.
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FR1301697 | 2013-07-15 | ||
FR1301697A FR3008543B1 (en) | 2013-07-15 | 2013-07-15 | METHOD OF LOCATING DEVICES |
PCT/FR2014/051568 WO2015007971A1 (en) | 2013-07-15 | 2014-06-24 | Method for locating devices |
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JP (1) | JP6463751B2 (en) |
KR (1) | KR102218891B1 (en) |
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DE (1) | DE112014003280T5 (en) |
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Cited By (2)
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WO2019186035A1 (en) * | 2018-03-29 | 2019-10-03 | Soitec | Method for producing a donor substrate for creating a three-dimensional integrated structure, and method for producing such an integrated structure |
US11401162B2 (en) * | 2017-12-28 | 2022-08-02 | Commissariat A L'energie Atomique Et Aux Energies Alternatives | Method for transferring a useful layer into a supporting substrate |
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KR102218891B1 (en) | 2021-02-24 |
DE112014003280T5 (en) | 2016-04-14 |
JP6463751B2 (en) | 2019-02-06 |
SG11201510638XA (en) | 2016-01-28 |
FR3008543A1 (en) | 2015-01-16 |
WO2015007971A1 (en) | 2015-01-22 |
KR20160031489A (en) | 2016-03-22 |
AT521083B1 (en) | 2020-04-15 |
US20200161172A1 (en) | 2020-05-21 |
AT521083A2 (en) | 2019-10-15 |
JP2016527717A (en) | 2016-09-08 |
AT521083A3 (en) | 2019-12-15 |
US11088016B2 (en) | 2021-08-10 |
FR3008543B1 (en) | 2015-07-17 |
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