US20160194865A1 - Board material structure and combination method of the board material structure - Google Patents
Board material structure and combination method of the board material structure Download PDFInfo
- Publication number
- US20160194865A1 US20160194865A1 US14/834,112 US201514834112A US2016194865A1 US 20160194865 A1 US20160194865 A1 US 20160194865A1 US 201514834112 A US201514834112 A US 201514834112A US 2016194865 A1 US2016194865 A1 US 2016194865A1
- Authority
- US
- United States
- Prior art keywords
- boards
- protrusion
- embedded rod
- groove
- board material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 239000000463 material Substances 0.000 title claims abstract description 49
- 238000000034 method Methods 0.000 title claims description 9
- 230000002093 peripheral effect Effects 0.000 claims abstract description 42
- 238000002844 melting Methods 0.000 claims abstract description 19
- 230000008018 melting Effects 0.000 claims abstract description 19
- 238000003825 pressing Methods 0.000 claims description 10
- 238000005498 polishing Methods 0.000 claims description 9
- 238000010030 laminating Methods 0.000 claims description 7
- 238000007790 scraping Methods 0.000 claims description 7
- 238000009966 trimming Methods 0.000 claims description 4
- 238000003466 welding Methods 0.000 claims description 4
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 3
- 229910045601 alloy Inorganic materials 0.000 claims description 3
- 239000000956 alloy Substances 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052718 tin Inorganic materials 0.000 claims description 3
- 229910052751 metal Inorganic materials 0.000 claims description 2
- 239000002184 metal Substances 0.000 claims description 2
- 150000002739 metals Chemical class 0.000 claims description 2
- 239000000853 adhesive Substances 0.000 description 5
- 230000001070 adhesive effect Effects 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 239000000047 product Substances 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
Images
Classifications
-
- E04B1/54—
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47B—TABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
- A47B47/00—Cabinets, racks or shelf units, characterised by features related to dismountability or building-up from elements
- A47B47/02—Cabinets, racks or shelf units, characterised by features related to dismountability or building-up from elements made of metal only
- A47B47/021—Racks or shelf units
- A47B47/025—Racks or shelf units with panels connected together without three dimensional frames
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47B—TABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
- A47B96/00—Details of cabinets, racks or shelf units not covered by a single one of groups A47B43/00 - A47B95/00; General details of furniture
- A47B96/20—Furniture panels or like furniture elements
- A47B96/201—Edge features
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47B—TABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
- A47B96/00—Details of cabinets, racks or shelf units not covered by a single one of groups A47B43/00 - A47B95/00; General details of furniture
- A47B96/20—Furniture panels or like furniture elements
- A47B96/205—Composite panels, comprising several elements joined together
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/38—Connections for building structures in general
- E04B1/61—Connections for building structures in general of slab-shaped building elements with each other
- E04B1/6108—Connections for building structures in general of slab-shaped building elements with each other the frontal surfaces of the slabs connected together
- E04B1/612—Connections for building structures in general of slab-shaped building elements with each other the frontal surfaces of the slabs connected together by means between frontal surfaces
- E04B1/6125—Connections for building structures in general of slab-shaped building elements with each other the frontal surfaces of the slabs connected together by means between frontal surfaces with protrusions on the one frontal surface co-operating with recesses in the other frontal surface
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/38—Connections for building structures in general
- E04B1/61—Connections for building structures in general of slab-shaped building elements with each other
- E04B1/6108—Connections for building structures in general of slab-shaped building elements with each other the frontal surfaces of the slabs connected together
- E04B1/612—Connections for building structures in general of slab-shaped building elements with each other the frontal surfaces of the slabs connected together by means between frontal surfaces
- E04B1/6125—Connections for building structures in general of slab-shaped building elements with each other the frontal surfaces of the slabs connected together by means between frontal surfaces with protrusions on the one frontal surface co-operating with recesses in the other frontal surface
- E04B1/6129—Connections for building structures in general of slab-shaped building elements with each other the frontal surfaces of the slabs connected together by means between frontal surfaces with protrusions on the one frontal surface co-operating with recesses in the other frontal surface the connection made by expansion
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/08—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of metal, e.g. sheet metal
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
- E04C2/38—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure with attached ribs, flanges, or the like, e.g. framed panels
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
- E04C2/38—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure with attached ribs, flanges, or the like, e.g. framed panels
- E04C2/388—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure with attached ribs, flanges, or the like, e.g. framed panels with a frame of other materials, e.g. fibres, plastics
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47B—TABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
- A47B2230/00—Furniture jointing; Furniture with such jointing
- A47B2230/0029—Dowels
- A47B2230/0037—Dowels or dowel-pins
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/74—Removable non-load-bearing partitions; Partitions with a free upper edge
- E04B2/7401—Removable non-load-bearing partitions; Partitions with a free upper edge assembled using panels without a frame or supporting posts, with or without upper or lower edge locating rails
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B12/00—Jointing of furniture or the like, e.g. hidden from exterior
- F16B12/04—Non-loosenable joints for non-metal furniture parts, e.g. glued
- F16B2012/046—Non-loosenable joints for non-metal furniture parts, e.g. glued using mortise and tenon joints
Definitions
- the present invention relates to a board material structure and a method for constructing the board material structure, and more particularly to a board material structure which comprises multiple boards and embedded rods, wherein each of the embedded rods is an intermediate medium for two adjacent boards.
- An objective of the present invention is to provide a board material structure, wherein each board of the board material structure can combine with another board. Furthermore, the present invention introduces an intermediate medium to be mounted between the two boards. The intermediate medium can engage with the board closely and avoid permeation of moisture. The intermediate medium also can increase structural strength of the board material structure and construct rigid and safe products.
- the board material structure comprises:
- multiple boards each comprising a top surface, a bottom surface, a peripheral surface connecting the top surface and the bottom surface, a protrusion protruding from the peripheral surface, and a groove recessed into the peripheral surface and corresponding in shape to the protrusion;
- multiple embedded rods each mounted between two adjacent boards of the multiple boards and comprising two side surfaces; wherein one of the two side surfaces is corresponding in shape to the protrusion and the other one of the two side surfaces is corresponding in shape to the groove.
- the advantage of the present invention is that the two side surfaces of the embedded rod can be individually engaged with the protrusion and the groove of the boards.
- the embedded rod effectively helps boards to combine closely. The combined boards are not prone to separation.
- the embedded rod mounted between the two adjacent boards can increase the sturdiness and durability and avoid accidents.
- each of the multiple boards is rectangular, and the peripheral surface has four side faces.
- the peripheral surface is formed by connecting the four side faces.
- the protrusion and the groove are respectively formed on two of the four side faces that are opposite each other.
- the protrusion is formed on the peripheral surface, and the protrusion longitudinally extends along the peripheral surface.
- the groove is also formed on the peripheral surface, and the groove longitudinally extends along the peripheral surface.
- the embedded rod is a U-shaped structure from a cross-sectional view.
- the advantage of the present invention is that the embedded rod can be engaged with and covered on the surface of the protrusion and the groove. Gaps between two adjacent boards can be totally filled with the embedded rod. It is effective to avoid the moisture permeating into the gaps and damaging the boards. It can prevent mildew for the boards.
- the board is made of aluminum, tin, and other metals or alloys.
- the embedded rod is made of plastic material. A melting point of the board is higher than a melting point of the embedded rod. When the boards are engaged with the embedded rod, users can melt the embedded rod to combine two boards. Furthermore, the materials of the boards are very light. It can reduce weight of the products made from the boards.
- the present invention further provides a method for constructing the board material structure comprising:
- an assembling step placing the embedded rod between the two adjacent boards; disposing the protrusion of one of the adjacent two boards opposite to the groove of the other one of the two adjacent boards; wherein the side surface of the embedded rod that corresponds in shape to the protrusion is mounted on the protrusion of one of the two adjacent boards, and the other side surface of the embedded rod that corresponds in shape to the groove is mounted on the groove of the other one of the two adjacent boards;
- a hydraulic pressing step pressing two sides of the two adjacent boards opposite to the embedded rod to press the two adjacent boards towards each other to engage with the embedded rod tightly;
- a welding step melting the embedded rod between the two adjacent boards at high temperature to combine the two adjacent boards closely, continuously pressing the two adjacent boards; wherein excess of the melting embedded rod overflows from interfaces between the two adjacent boards; and
- a scraping step removing the excess of the melting embedded rod from the interfaces between the two adjacent boards.
- the advantage of the present invention is that users can construct a board material structure through the above steps progressively. Through assembling the boards with the embedded rod, hydraulic pressing the boards, melting the embedded rod, and removing the excess melting embedded rod, users can build a durable and water-proof board material structure.
- the method further comprises:
- a polishing step polishing and trimming surfaces of the boards.
- a laminating step laminating a wooden layer with textures on the polished surfaces of the boards.
- the advantage of the present invention is that the surfaces of the boards are smooth after polishing, and the wooden layer can be easily and firmly attached on the surfaces of the boards. After polishing and laminating on the surfaces of the boards, the appearance of the board material structure can be diverse with enhanced artistic value.
- FIG. 1 is an exploded perspective view of the board material structures in accordance with the present invention
- FIG. 2 is a cross-sectional side view of an embodiment of the board material structures in accordance with the present invention.
- FIG. 3 is a perspective view of an embedded rod in accordance with the present invention.
- FIG. 4 is an exploded perspective view of the board material structures constructing a floor
- FIG. 5 is a schematic view of the board material structures constructing a cabinet
- FIG. 6 is a schematic view of the board material structures constructing a drywall
- FIG. 7 is a cross-sectional side view of another embodiment of the board material structures in accordance with the present invention.
- FIG. 8 is a cross-sectional side view of the step for hydraulic pressing the board material structures in accordance with the present invention.
- a board material structure comprises two boards 10 and an embedded rod 20 .
- Each board 10 is rectangular and comprises a top surface 11 , a bottom surface 12 and a peripheral surface 13 .
- the peripheral surface 13 is connecting around the top surface 11 and the bottom surface 12
- the board 10 is made of aluminum, tin or alloys.
- the peripheral surface 13 has four side faces 130 , and the peripheral surface 13 is formed by connecting the four side faces 130 .
- One of side faces 130 further comprises a protrusion 131 , and the protrusion 131 protrudes from the peripheral surface 13 .
- Another one of the four side faces 130 is opposite to the protrusion 131 and comprises a groove 132 , and the groove 132 is recessed into the peripheral surface 13 .
- the protrusion 131 is corresponding in shape to the groove 132 .
- Two adjacent boards 10 can be combined by engaging the protrusion 131 on one board 10 and the groove 132 on the other board 10 . Furthermore, the boards 10 can be further extended by engaging the protrusion 131 and the groove 132 .
- the protrusion 131 is formed on the peripheral surface 13 , and the protrusion 131 longitudinally extends along the peripheral surface 13 .
- the groove 132 is also formed on the peripheral surface 13 , and the groove 132 longitudinally extends along the peripheral surface 13 .
- the extending direction for the protrusion 131 and the groove 132 is perpendicular to the direction from the top surface 11 towards to the bottom surface 12 .
- the embedded rod 20 is mounted between two adjacent boards 10 . Specifically, the embedded rod 20 is mounted between the protrusion 131 of one board 10 and the groove 132 of the other board 10 .
- the embedded rod 20 is made of the plastic material. With reference to FIGS. 2 and 3 , the embedded rod 20 is a U-shaped structure from the cross-sectional side view.
- the embedded rod 20 comprises two side surfaces, wherein one of the two side surfaces is corresponding in shape to the protrusion 131 and the other one of the two side surfaces is corresponding in shape to the groove 132 .
- the embedded rod 20 can be mounted between two adjacent boards 10 by the engagement between the groove 132 and the protrusion 131 .
- material properties of the boards 10 and the embedded rod 20 are different.
- a melting point of the boards 10 is much higher than a melting point of the embedded rod 20 .
- the embedded rod 20 is mounted between the protrusion 131 of one board 10 and the groove 132 of the other board 10 . Then the embedded rod 20 can be melted by heating. After the embedded rod 20 is melted, the two adjacent boards 10 can be closely combined together.
- the board material structure can be extended to construct a floor, a cabinet or a drywall.
- the products constructed by the boards 10 and the embedded rods 20 are water-proof and rigid.
- each board 10 comprises two protrusions 131 and two grooves 132 .
- the two protrusions 131 are adjacent, and the two grooves 132 are also adjacent.
- the embedded rods 20 can be mounted between the protrusions 131 and grooves 132 .
- Each peripheral surface 13 of the board 10 can be further extended by the embedded rods 20 and multiple boards 10 can construct a large area of the floor.
- the present invention not only can construct a floor, but also can build a cabinet or a drywall by the boards 10 and the embedded rods 20 .
- another embodiment of the board material structures comprises two boards 10 A and one embedded rod 20 A.
- Each board 10 A also comprises a top surface 11 A, a bottom surface 12 A and a peripheral surface 13 A.
- the peripheral surface 13 A has four side faces 130 A.
- the peripheral surface 13 A is formed by connecting the side faces 130 A.
- One of the four side faces 130 A further comprises a protrusion 131 A, and the protrusion 131 A protrudes from the peripheral surface 13 A.
- Two notches 133 A are formed on the interfaces between the peripheral surface 13 A and the protrusion 131 A, one of the notches 133 A is recessed from the top surface 11 A towards a center of the board 10 A, and the other notch 133 A is recessed from the bottom surface 12 A towards the center of the board 10 A.
- Another one of the four side faces 130 A which is opposite to the protrusion 131 A comprises a groove 132 A, and the groove 132 A is recessed into the peripheral surface 13 A.
- a through hole 134 A is formed on a center of the groove 132 A.
- the embedded rod 20 A is mounted between the protrusion 131 A of one board 10 A and the groove 132 A of the other board 10 A.
- the embedded rod 20 A is a U-shaped structure from a cross-sectional side view.
- the embedded rod 20 A comprises two side surfaces, wherein one of the two side surfaces is corresponding in shape to the protrusion 131 and the other one of the two side surfaces is corresponding in shape to the groove 132 .
- two ends of the U-shaped structure each respectively have a hook 23 A.
- the hooks 23 A are corresponding and hooking to the notches 133 A.
- a cap 24 A is formed on the embedded rod 20 A between the two hooks 23 A, and the cap 24 A is corresponding to and inserted to the through hole 134 A.
- the embedded rod 20 A can be mounted between two boards 10 A firmly through the above design of the hooks 23 A and the cap 24 A.
- the hooks 23 A and the cap 24 A of the embedded rod 20 A can increase rigidity and strength for constructing a floor, a cabinet, or a drywall by the boards 10 A and the embedded rods 20 A.
- the peripheral surface 13 has at least one protrusion 131 and a groove 132 , but it does not restrict amount of the protrusion 131 and the groove 132 .
- four peripheral surfaces 13 of the board can have only a protrusion 131 and a groove 132 , one protrusion 131 and two grooves 132 , two protrusions 131 and one groove 132 , three protrusions 131 and one groove 132 , one protrusion 131 and three grooves 132 , or two protrusions 131 and two grooves 132 .
- Each protrusion 131 is always disposed next to or opposite to the grooves 132 .
- the structures of the boards 10 A and the embedded rods 20 A can be modified by users.
- the present invention further provides a method for constructing a board material structure comprising:
- an assembling step placing the embedded rod 20 between the two adjacent boards 10 .
- the protrusion 131 of one of the two adjacent boards 10 faces toward the groove 132 of the other one of the adjacent two boards 10 .
- One of the two side surfaces of the embedded rod 20 corresponding in shape to the protrusion 131 is mounted on the protrusion 131 of one of the two adjacent boards 10
- the other one of the two side surfaces of the embedded rod 20 corresponding in shape to the groove 132 is mounted on the groove 132 of the other one of the two adjacent boards 10 .
- a hydraulic brake 30 presses on two sides of the two adjacent boards 10 opposite to the embedded rod 20 .
- the two adjacent boards 10 can move towards each other and engage with the embedded rod 20 tightly.
- a welding step melting the embedded rod 20 between the two adjacent boards 10 at high temperature by a welding torch. Then the two adjacent boards 10 can be combined closely and fixed together by pressing continually. Furthermore, the excess of the melting embedded rod 20 would overflow from the interfaces between the two adjacent boards 10 .
- a scraping step removing the excess of the melting embedded rod 20 from the interfaces between the two adjacent boards 10 .
- the top surface 11 , the bottom surface 12 , and the peripheral surfaces 13 of the two adjacent boards 10 are smooth after the scraping step.
- a polishing step after the scraping step, polishing and trimming the top surface 11 , the bottom surface 12 , and the peripheral surfaces 13 .
- the top surface 11 , the bottom surface 12 , and the peripheral surfaces 13 become smoother and bright after polishing and trimming.
- a laminating step laminating a wooden layer with textures on the polished surfaces of the boards 10 .
- the laminated layer can be colorful and increase diversities of the appearance of the floor, cabinet, and drywall.
- the present invention mainly utilizes the embedded rod 20 to be the intermediate medium between the two boards 10 . After the embedded rod 20 is engaged with the boards 10 , the embedded rod 20 is melted and then adheres to and fixes the two boards 10 together easily.
- the boards 10 and the embedded rods 20 of the present invention can be constructed as floors, cabinets, or drywalls, and the floors, the cabinets, or the drywalls thus made have a rigid structure.
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Floor Finish (AREA)
Abstract
A board material structure includes multiple boards and multiple embedded rods. The boards each respectively comprise a protrusion and a groove on their peripheral surfaces. The embedded rods each respectively comprise two side surfaces, wherein one of the two side surfaces is corresponding in shape to the protrusion and the other one of the two side surfaces is corresponding in shape to the groove. Furthermore, a melting point of the board is higher than a melting point of the embedded rod. To construct the board material structure, users can melt the embedded rod to connect and combine two boards. The embedded rods can increase structural rigidness of the board material structure and prevent moisture from permeating into the gaps between the two boards. In addition, the present invention can firmly construct a floor, a cabinet, or a drywall.
Description
- The current application claims a foreign priority to application Ser. No. 10/410,0379 filed on Jan. 7, 2015 in Taiwan.
- 1. Field of the Invention
- The present invention relates to a board material structure and a method for constructing the board material structure, and more particularly to a board material structure which comprises multiple boards and embedded rods, wherein each of the embedded rods is an intermediate medium for two adjacent boards.
- 2. Description of the Related Art
- Conventional plate materials of the floors, cabinets, and drywalls are always connected together by chemical adhesives. The protruding structures of each plate material and the recesses of each plate material are also used to combine the plate materials. The structural rigidness of the floors, cabinets, and drywalls is increased by the combination of the plate materials through the contrast structures and the chemical adhesives.
- However, there are many disadvantages for connecting plate materials by using the chemical adhesives. The enhancement of structural rigidness between two adjacent plate materials is quite limited. After use over time, the chemical adhesives would drop from the gaps between the plate materials and then the floors, cabinets, and drywalls would separate and deteriorate. Although users can recoat the chemical adhesives on the plate materials before they separate and deteriorate, moisture in the air already permeates into the gaps. The moisture can induce mildews and weaken the strength of the structure. When the floors, cabinets, and drywalls collapse, it is very dangerous for people in the building.
- An objective of the present invention is to provide a board material structure, wherein each board of the board material structure can combine with another board. Furthermore, the present invention introduces an intermediate medium to be mounted between the two boards. The intermediate medium can engage with the board closely and avoid permeation of moisture. The intermediate medium also can increase structural strength of the board material structure and construct rigid and safe products.
- To achieve the foregoing objective, the board material structure comprises:
- multiple boards each comprising a top surface, a bottom surface, a peripheral surface connecting the top surface and the bottom surface, a protrusion protruding from the peripheral surface, and a groove recessed into the peripheral surface and corresponding in shape to the protrusion; and
- multiple embedded rods each mounted between two adjacent boards of the multiple boards and comprising two side surfaces; wherein one of the two side surfaces is corresponding in shape to the protrusion and the other one of the two side surfaces is corresponding in shape to the groove.
- The advantage of the present invention is that the two side surfaces of the embedded rod can be individually engaged with the protrusion and the groove of the boards. The embedded rod effectively helps boards to combine closely. The combined boards are not prone to separation. The embedded rod mounted between the two adjacent boards can increase the sturdiness and durability and avoid accidents.
- Preferably, each of the multiple boards is rectangular, and the peripheral surface has four side faces. The peripheral surface is formed by connecting the four side faces. The protrusion and the groove are respectively formed on two of the four side faces that are opposite each other. The protrusion is formed on the peripheral surface, and the protrusion longitudinally extends along the peripheral surface. The groove is also formed on the peripheral surface, and the groove longitudinally extends along the peripheral surface. The advantage of the present invention is that the protrusion and the groove are formed along the peripheral surfaces, and the two adjacent boards can be connected and fixed together by the protrusion and the groove of each board. Furthermore, users can combine multiple boards by the protrusion and the groove of each board continually and then build a floor, a cabinet, or a drywall.
- More preferably, the embedded rod is a U-shaped structure from a cross-sectional view. The advantage of the present invention is that the embedded rod can be engaged with and covered on the surface of the protrusion and the groove. Gaps between two adjacent boards can be totally filled with the embedded rod. It is effective to avoid the moisture permeating into the gaps and damaging the boards. It can prevent mildew for the boards.
- Most preferably, the board is made of aluminum, tin, and other metals or alloys. The embedded rod is made of plastic material. A melting point of the board is higher than a melting point of the embedded rod. When the boards are engaged with the embedded rod, users can melt the embedded rod to combine two boards. Furthermore, the materials of the boards are very light. It can reduce weight of the products made from the boards.
- The present invention further provides a method for constructing the board material structure comprising:
- an assembling step: placing the embedded rod between the two adjacent boards; disposing the protrusion of one of the adjacent two boards opposite to the groove of the other one of the two adjacent boards; wherein the side surface of the embedded rod that corresponds in shape to the protrusion is mounted on the protrusion of one of the two adjacent boards, and the other side surface of the embedded rod that corresponds in shape to the groove is mounted on the groove of the other one of the two adjacent boards;
- a hydraulic pressing step: pressing two sides of the two adjacent boards opposite to the embedded rod to press the two adjacent boards towards each other to engage with the embedded rod tightly;
- a welding step: melting the embedded rod between the two adjacent boards at high temperature to combine the two adjacent boards closely, continuously pressing the two adjacent boards; wherein excess of the melting embedded rod overflows from interfaces between the two adjacent boards; and
- a scraping step: removing the excess of the melting embedded rod from the interfaces between the two adjacent boards.
- The advantage of the present invention is that users can construct a board material structure through the above steps progressively. Through assembling the boards with the embedded rod, hydraulic pressing the boards, melting the embedded rod, and removing the excess melting embedded rod, users can build a durable and water-proof board material structure.
- More preferably, after the scraping step, the method further comprises:
- a polishing step: polishing and trimming surfaces of the boards; and
- a laminating step: laminating a wooden layer with textures on the polished surfaces of the boards.
- The advantage of the present invention is that the surfaces of the boards are smooth after polishing, and the wooden layer can be easily and firmly attached on the surfaces of the boards. After polishing and laminating on the surfaces of the boards, the appearance of the board material structure can be diverse with enhanced artistic value.
-
FIG. 1 is an exploded perspective view of the board material structures in accordance with the present invention; -
FIG. 2 is a cross-sectional side view of an embodiment of the board material structures in accordance with the present invention; -
FIG. 3 is a perspective view of an embedded rod in accordance with the present invention; -
FIG. 4 is an exploded perspective view of the board material structures constructing a floor; -
FIG. 5 is a schematic view of the board material structures constructing a cabinet; -
FIG. 6 is a schematic view of the board material structures constructing a drywall; -
FIG. 7 is a cross-sectional side view of another embodiment of the board material structures in accordance with the present invention; -
FIG. 8 is a cross-sectional side view of the step for hydraulic pressing the board material structures in accordance with the present invention. - With reference to
FIGS. 1 and 2 , a board material structure comprises twoboards 10 and an embeddedrod 20. - Each
board 10 is rectangular and comprises atop surface 11, abottom surface 12 and aperipheral surface 13. Theperipheral surface 13 is connecting around thetop surface 11 and thebottom surface 12, and theboard 10 is made of aluminum, tin or alloys. Theperipheral surface 13 has four side faces 130, and theperipheral surface 13 is formed by connecting the four side faces 130. One of side faces 130 further comprises aprotrusion 131, and theprotrusion 131 protrudes from theperipheral surface 13. Another one of the four side faces 130 is opposite to theprotrusion 131 and comprises agroove 132, and thegroove 132 is recessed into theperipheral surface 13. Theprotrusion 131 is corresponding in shape to thegroove 132. Twoadjacent boards 10 can be combined by engaging theprotrusion 131 on oneboard 10 and thegroove 132 on theother board 10. Furthermore, theboards 10 can be further extended by engaging theprotrusion 131 and thegroove 132. - The
protrusion 131 is formed on theperipheral surface 13, and theprotrusion 131 longitudinally extends along theperipheral surface 13. Thegroove 132 is also formed on theperipheral surface 13, and thegroove 132 longitudinally extends along theperipheral surface 13. With reference toFIG. 1 , the extending direction for theprotrusion 131 and thegroove 132 is perpendicular to the direction from thetop surface 11 towards to thebottom surface 12. - The embedded
rod 20 is mounted between twoadjacent boards 10. Specifically, the embeddedrod 20 is mounted between theprotrusion 131 of oneboard 10 and thegroove 132 of theother board 10. The embeddedrod 20 is made of the plastic material. With reference toFIGS. 2 and 3 , the embeddedrod 20 is a U-shaped structure from the cross-sectional side view. The embeddedrod 20 comprises two side surfaces, wherein one of the two side surfaces is corresponding in shape to theprotrusion 131 and the other one of the two side surfaces is corresponding in shape to thegroove 132. The embeddedrod 20 can be mounted between twoadjacent boards 10 by the engagement between thegroove 132 and theprotrusion 131. - In addition, material properties of the
boards 10 and the embeddedrod 20 are different. A melting point of theboards 10 is much higher than a melting point of the embeddedrod 20. When twoadjacent boards 10 are combined with the embeddedrod 20, the embeddedrod 20 is mounted between theprotrusion 131 of oneboard 10 and thegroove 132 of theother board 10. Then the embeddedrod 20 can be melted by heating. After the embeddedrod 20 is melted, the twoadjacent boards 10 can be closely combined together. Through the above method, the board material structure can be extended to construct a floor, a cabinet or a drywall. The products constructed by theboards 10 and the embeddedrods 20 are water-proof and rigid. - With reference to
FIG. 4 , another embodiment of theboard 10 is that eachboard 10 comprises twoprotrusions 131 and twogrooves 132. The twoprotrusions 131 are adjacent, and the twogrooves 132 are also adjacent. The embeddedrods 20 can be mounted between theprotrusions 131 andgrooves 132. Eachperipheral surface 13 of theboard 10 can be further extended by the embeddedrods 20 andmultiple boards 10 can construct a large area of the floor. - With reference to
FIGS. 5 and 6 , the present invention not only can construct a floor, but also can build a cabinet or a drywall by theboards 10 and the embeddedrods 20. - With reference to
FIG. 7 , another embodiment of the board material structures comprises twoboards 10A and one embeddedrod 20A. Eachboard 10A also comprises atop surface 11A, abottom surface 12A and aperipheral surface 13A. Theperipheral surface 13A has four side faces 130A. Theperipheral surface 13A is formed by connecting the side faces 130A. One of the four side faces 130A further comprises a protrusion 131A, and the protrusion 131A protrudes from theperipheral surface 13A. Twonotches 133A are formed on the interfaces between theperipheral surface 13A and the protrusion 131A, one of thenotches 133A is recessed from thetop surface 11A towards a center of theboard 10A, and theother notch 133A is recessed from thebottom surface 12A towards the center of theboard 10A. Another one of the four side faces 130A which is opposite to the protrusion 131A comprises agroove 132A, and thegroove 132A is recessed into theperipheral surface 13A. A throughhole 134A is formed on a center of thegroove 132A. - Furthermore, the embedded
rod 20A is mounted between the protrusion 131A of oneboard 10A and thegroove 132A of theother board 10A. The embeddedrod 20A is a U-shaped structure from a cross-sectional side view. The embeddedrod 20A comprises two side surfaces, wherein one of the two side surfaces is corresponding in shape to theprotrusion 131 and the other one of the two side surfaces is corresponding in shape to thegroove 132. Specifically, two ends of the U-shaped structure each respectively have a hook 23A. The hooks 23A are corresponding and hooking to thenotches 133A. Acap 24A is formed on the embeddedrod 20A between the two hooks 23A, and thecap 24A is corresponding to and inserted to the throughhole 134A. The embeddedrod 20A can be mounted between twoboards 10A firmly through the above design of the hooks 23A and thecap 24A. The hooks 23A and thecap 24A of the embeddedrod 20A can increase rigidity and strength for constructing a floor, a cabinet, or a drywall by theboards 10A and the embeddedrods 20A. - The present invention describes that the
peripheral surface 13 has at least oneprotrusion 131 and agroove 132, but it does not restrict amount of theprotrusion 131 and thegroove 132. For example, when the board is rectangular, fourperipheral surfaces 13 of the board can have only aprotrusion 131 and agroove 132, oneprotrusion 131 and twogrooves 132, twoprotrusions 131 and onegroove 132, threeprotrusions 131 and onegroove 132, oneprotrusion 131 and threegrooves 132, or twoprotrusions 131 and twogrooves 132. Eachprotrusion 131 is always disposed next to or opposite to thegrooves 132. The structures of theboards 10A and the embeddedrods 20A can be modified by users. The present invention further provides a method for constructing a board material structure comprising: - an assembling step: placing the embedded
rod 20 between the twoadjacent boards 10. Theprotrusion 131 of one of the twoadjacent boards 10 faces toward thegroove 132 of the other one of the adjacent twoboards 10. One of the two side surfaces of the embeddedrod 20 corresponding in shape to theprotrusion 131 is mounted on theprotrusion 131 of one of the twoadjacent boards 10, and the other one of the two side surfaces of the embeddedrod 20 corresponding in shape to thegroove 132 is mounted on thegroove 132 of the other one of the twoadjacent boards 10. - a hydraulic pressing step: with reference to
FIG. 8 , ahydraulic brake 30 presses on two sides of the twoadjacent boards 10 opposite to the embeddedrod 20. The twoadjacent boards 10 can move towards each other and engage with the embeddedrod 20 tightly. - a welding step: melting the embedded
rod 20 between the twoadjacent boards 10 at high temperature by a welding torch. Then the twoadjacent boards 10 can be combined closely and fixed together by pressing continually. Furthermore, the excess of the melting embeddedrod 20 would overflow from the interfaces between the twoadjacent boards 10. - a scraping step: removing the excess of the melting embedded
rod 20 from the interfaces between the twoadjacent boards 10. Thetop surface 11, thebottom surface 12, and theperipheral surfaces 13 of the twoadjacent boards 10 are smooth after the scraping step. - a polishing step: after the scraping step, polishing and trimming the
top surface 11, thebottom surface 12, and the peripheral surfaces 13. Thetop surface 11, thebottom surface 12, and theperipheral surfaces 13 become smoother and bright after polishing and trimming. - a laminating step: laminating a wooden layer with textures on the polished surfaces of the
boards 10. The laminated layer can be colorful and increase diversities of the appearance of the floor, cabinet, and drywall. - Through the above constructing method, users can select their preferred laminated layers for customized products.
- In summary, the present invention mainly utilizes the embedded
rod 20 to be the intermediate medium between the twoboards 10. After the embeddedrod 20 is engaged with theboards 10, the embeddedrod 20 is melted and then adheres to and fixes the twoboards 10 together easily. Theboards 10 and the embeddedrods 20 of the present invention can be constructed as floors, cabinets, or drywalls, and the floors, the cabinets, or the drywalls thus made have a rigid structure. - Even though numerous characteristics and advantages of the present invention have been set forth in the foregoing description, together with details of the structure and function of the invention, the disclosure is illustrative only. Changes may be made in detail, especially in matters of shape, size, and arrangement of parts within the principles of the invention to the full extent indicated by the broad general meaning of the terms in which the appended claims are expressed.
Claims (9)
1. A board material structure comprising:
multiple boards each comprising a top surface, a bottom surface, a peripheral surface connecting the top surface and the bottom surface, a protrusion protruding from the peripheral surface, and a groove recessed into the peripheral surface and corresponding in shape to the protrusion; and
multiple embedded rods each mounted between two adjacent boards of the multiple boards and comprising two side surfaces; wherein one of the two side surfaces is corresponding in shape to the protrusion and the other one of the two side surfaces is corresponding in shape to the groove.
2. The board material structure as claimed in claim 1 , wherein each of the multiple boards is rectangular, and the peripheral surface has four side faces; the peripheral surface is formed by connecting the four side faces.
3. The board material structure as claimed in claim 2 , wherein the protrusion and the groove are respectively formed on two of the four side faces that are opposite each other.
4. The board material structure as claimed in claim 1 , wherein the protrusion is formed on the peripheral surface, and the protrusion longitudinally extends along the peripheral surface; the groove is also formed on the peripheral surface, and the groove longitudinally extends along the peripheral surface.
5. The board material structure as claimed in claim 1 , wherein the embedded rod is a U-shaped structure from a cross-sectional side view.
6. The board material structure as claimed in claim 1 , wherein a melting point of the board is higher than a melting point of the embedded rod.
7. The board material structure as claimed in claim 6 , wherein the board is made of aluminum, tin, and other metals or alloys; the embedded rod is made of plastic material.
8. A method for constructing the board material structure as claimed in claim 1 comprising:
an assembling step: placing the embedded rod between the two adjacent boards; disposing the protrusion of one of the adjacent two boards opposite to the groove of the other one of the two adjacent boards; wherein the side surface of the embedded rod that corresponds in shape to the protrusion is mounted on the protrusion of one of the two adjacent boards, and the other side surface of the embedded rod that corresponds in shape to the groove is mounted on the groove of the other one of the two adjacent boards;
a hydraulic pressing step: pressing two sides of the two adjacent boards opposite to the embedded rod to press the two adjacent boards towards each other to engage with the embedded rod tightly;
a welding step: melting the embedded rod between the two adjacent boards at high temperature to combine the two adjacent boards closely, continuously pressing the two adjacent boards; wherein excess of the melting embedded rod overflows from interfaces between the two adjacent boards; and
a scraping step: removing the excess of the melting embedded rod from the interfaces between the two adjacent boards.
9. The method as claimed in claim 8 , after the scraping step further comprising:
a polishing step: polishing and trimming the surfaces of the boards; and
a laminating step: laminating a wooden layer with textures on the polished surfaces of the boards.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW104100379A TW201600682A (en) | 2014-11-13 | 2015-01-07 | Sheet material assembling structure and assembling method thereof |
TW104100379 | 2015-01-07 |
Publications (1)
Publication Number | Publication Date |
---|---|
US20160194865A1 true US20160194865A1 (en) | 2016-07-07 |
Family
ID=54545699
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US14/834,112 Abandoned US20160194865A1 (en) | 2015-01-07 | 2015-08-24 | Board material structure and combination method of the board material structure |
Country Status (2)
Country | Link |
---|---|
US (1) | US20160194865A1 (en) |
JP (1) | JP3201147U (en) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20140363595A1 (en) * | 2008-10-01 | 2014-12-11 | The Boeing Company | Method for joining sandwich truss core panels and composite structures produced therefrom |
CN107558621A (en) * | 2017-09-11 | 2018-01-09 | 重庆茂竖林业开发有限公司 | A kind of bindiny mechanism for heat preservation plate material |
USD888286S1 (en) * | 2018-08-23 | 2020-06-23 | Doug Spear | Extruded wall panel |
USD931366S1 (en) | 2018-02-16 | 2021-09-21 | Landa Corporation Ltd. | Belt of a printing system |
USD961674S1 (en) * | 2019-04-17 | 2022-08-23 | Landa Corporation Ltd. | Belt for a printer |
US11441309B1 (en) * | 2021-03-26 | 2022-09-13 | Signature Wall Solutions, Inc. | Wall system |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP6506628B2 (en) * | 2015-06-01 | 2019-04-24 | 株式会社 ソルテック | Method of joining metal products and metal parts |
-
2015
- 2015-08-24 US US14/834,112 patent/US20160194865A1/en not_active Abandoned
- 2015-09-11 JP JP2015004644U patent/JP3201147U/en not_active Expired - Fee Related
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20140363595A1 (en) * | 2008-10-01 | 2014-12-11 | The Boeing Company | Method for joining sandwich truss core panels and composite structures produced therefrom |
US10293572B2 (en) * | 2008-10-01 | 2019-05-21 | The Boeing Company | Method for joining sandwich truss core panels and composite structures produced therefrom |
CN107558621A (en) * | 2017-09-11 | 2018-01-09 | 重庆茂竖林业开发有限公司 | A kind of bindiny mechanism for heat preservation plate material |
USD931366S1 (en) | 2018-02-16 | 2021-09-21 | Landa Corporation Ltd. | Belt of a printing system |
USD888286S1 (en) * | 2018-08-23 | 2020-06-23 | Doug Spear | Extruded wall panel |
USD961674S1 (en) * | 2019-04-17 | 2022-08-23 | Landa Corporation Ltd. | Belt for a printer |
US11441309B1 (en) * | 2021-03-26 | 2022-09-13 | Signature Wall Solutions, Inc. | Wall system |
US20220307257A1 (en) * | 2021-03-26 | 2022-09-29 | Signature Wall Solutions, Inc. | Wall System |
Also Published As
Publication number | Publication date |
---|---|
JP3201147U (en) | 2015-11-19 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US20160194865A1 (en) | Board material structure and combination method of the board material structure | |
CA2824161A1 (en) | Pallet assembly | |
EP3217839B1 (en) | Bent corner furniture connecting piece and a method of making such piece | |
RU2014148771A (en) | INNER LAYER CONTAINING ZIGZAG-WOODED ELEMENTS AND MULTILAYER COMPOSITION CONTAINING INNER LAYER | |
US20150196121A1 (en) | Portable bookcase | |
JP5939727B1 (en) | Curved laminated material block, method for manufacturing the same, and method for manufacturing a structural wall using the curved laminated material block | |
KR101708212B1 (en) | Panel and its manufacturing method using 3D printer | |
US8123299B2 (en) | Armrest and methods for manufacturing same | |
US20150239221A1 (en) | Method for Splicing Stress Skins used for Manufacturing Structural Insulated Panels | |
CN208310055U (en) | A kind of sound insulation light composite board | |
CN104191765B (en) | A kind of compound matt film | |
JP6531971B2 (en) | Panel member | |
CN205637391U (en) | Environmental protection bamboo charcoal wallboard of ability effective absorption and degradation formaldehyde | |
KR101079252B1 (en) | The plate of experiment using aluminum panel | |
CN204512097U (en) | Sheet material package assembly | |
CN205804859U (en) | A kind of Double-layer wood composite floor | |
ITVR20120145A1 (en) | MULTILAYER SHEET ELEMENT | |
JP6857383B2 (en) | Orthogonal laminated board | |
CN203008279U (en) | Bamboo plastic composite board | |
EP3383642B1 (en) | Method of making a multilayer panel made of composite material | |
JP2018094783A (en) | Structural laminated wood | |
KR20140004432U (en) | Structure of plastic laminated packing sheets | |
JP4958198B2 (en) | Veneer | |
CN208277080U (en) | plate | |
CN207332214U (en) | Impregnated paper laminated multilayer floor |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: CING-STAR CO., LTD., TAIWAN Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:CHOU, SHU-TZU;REEL/FRAME:036552/0774 Effective date: 20150821 |
|
STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |