JP6506628B2 - Method of joining metal products and metal parts - Google Patents

Method of joining metal products and metal parts Download PDF

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JP6506628B2
JP6506628B2 JP2015111755A JP2015111755A JP6506628B2 JP 6506628 B2 JP6506628 B2 JP 6506628B2 JP 2015111755 A JP2015111755 A JP 2015111755A JP 2015111755 A JP2015111755 A JP 2015111755A JP 6506628 B2 JP6506628 B2 JP 6506628B2
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秀蔵 浅間
秀蔵 浅間
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株式会社 ソルテック
株式会社 ソルテック
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金属部品における対向する端部同士を接合してなる金属製品及び金属部品の接合方法に関し、特に幅方向及び板厚方向の揺動を効果的に制御できると共に、製造にかかるコストを極力減ずる事ができる他、容易に取り外しをする事のできる金属製品及び金属部品の接合方法に関する。   The present invention relates to a method of joining metal products and metal parts by joining opposing end portions of metal parts, and in particular, it is possible to effectively control the swinging in the width direction and the thickness direction and reduce the cost for manufacturing as much as possible. The present invention relates to a metal product which can be easily removed and a method of joining metal parts.

金属部品の端部を接合する技術としては、溶接、ボルト締め、リベット止め等多数ある。例えば溶接を用いた場合には、部品の端部を強力に接合する事が可能であるものの、当該溶接作業は手作業である故、製品の加工時間が増加する他、作業者によって接合状態にバラつきが発生し易いことから、大量生産には不向きであった。また、ボルト締めやリベット止めの方法では、ボルトやリベットといった別部材が必要になることからコストが増加する問題がある他、ボルトやリベットが製品平面より突出して設けられる事から、外観面に対しては使用し難い面があった。さらに、リベット止めの方法を利用した際には、容易に取り外しをすることが困難にもなる為、半永久的な締結用途に限定されてしまう問題もあった。   There are many techniques such as welding, bolting, and riveting as techniques for joining the ends of metal parts. For example, in the case of using welding, although it is possible to strongly join the end of the part, the welding operation is manual work, so that the processing time of the product increases and the joining state by the operator It is not suitable for mass production because of the tendency of occurrence of dispersion. In addition, the bolting and riveting methods require additional members such as bolts and rivets, resulting in an increase in cost. In addition, since bolts and rivets are provided protruding from the product plane, it is possible for the appearance surface Were difficult to use. Furthermore, when the riveting method is used, there is also a problem of being limited to semipermanent fastening applications because it becomes difficult to remove easily.

そこで、従前においても上記のような溶接等の手段を用いる事無く、接合作業が簡単で、接合精度を高いものとすることのできる金属部品の接合構造については種々検討され、提案されている。   In view of the above, various studies have been made and proposed on the joining structure of metal parts which are easy to join and high in joining accuracy without using any means such as welding as described above.

例えば、特許文献1(特開平08−112630号広報)では、接合作業が簡単で、しかも接合精度が高い枠体用金属板の接合構造が提案されている。即ち、該文献1では第1の枠体用金属板の接合縁に、凸部と凹部を形成し、第1の枠体用金属板と接合する第2の枠体用金属板の接合縁に、前記凸部、凹部と逆のパターンで凸部と凹部を形成し、両接合縁の凸部、凹部と凸部、凹部とを嵌合して圧入することにより両枠体用金属板を接合してなることを特徴とする枠体用金属板の接合構造が提案されている。   For example, in patent document 1 (Unexamined-Japanese-Patent No. 08-112630 public information), the joining structure is easy, and the joining structure of the metal plate for frames with high joining accuracy is proposed. That is, in the document 1, the projection and the recess are formed on the bonding edge of the first frame metal plate, and the bonding edge of the second frame metal plate bonded to the first frame metal plate is formed. The projections and recesses are formed in a pattern reverse to that of the projections and recesses, and the projections, recesses and projections and recesses in both joining edges are fitted and pressed in to join the two metal plates for the frame. The joint structure of the metal plate for frames characterized by having been made is proposed.

また、特許文献2(特開2000−314277号広報)では、接合部に隙間や目違いを生じることなく、しかも強靱で溶接手段を用いない建築用金属枠の接合構造が提案されている。即ち、該文献2では所定断面を有した長尺の金属製枠材に、その見込み面方向に向けてV字状の切り欠き部を設けると共に、見込み面に位置する前記切り欠き端面には所定間隔を存して複数の係止片をそれぞれ交互に対向して一体的に突設してあり、上記金属製枠材をV字状切り欠き部に沿って折曲して切り欠き端面同志を当接し、相互に噛合した上記係止片の先端側を折曲して枠隅部を形成してあることを特徴とする建築用金属枠の接合構造が提案されている。   Moreover, in patent document 2 (Unexamined-Japanese-Patent No. 2000-314277 public information), the junction structure of the metal frame for constructions which does not produce a clearance gap or a misunderstanding in a junction part, and is strong and does not use a welding means is proposed. That is, in the document 2, a long metal frame member having a predetermined cross section is provided with a V-shaped notch toward the prospective surface direction, and the cutout end surface located on the prospective surface is predetermined A plurality of locking pieces are alternately opposed to each other with an interval and integrally protruded, and the metal frame material is bent along the V-shaped notch portion to cut out the end surfaces. There has been proposed a joint structure of a building metal frame characterized in that the corner portions are formed by bending the tip sides of the locking pieces which abut and mesh with each other.

さらに、特許文献3(特開2014−008518号広報)では、矩形、多角形及び楕円形の何れかの形状を有する金属板又は金属棒の端部を水平方向に分割する際に、分割部分の切れ込み長さを自由に調整でき、かつ平滑な分割面を形成できる端部分割方法及びその方法によって製造される金属部品とその接合方法が提案されている。即ち、該文献3では、矩形、多角形及び楕円形の何れかの形状を有する金属板又は円形、楕円形、矩形及び多角形の何れかの断面形状を有する金属棒の端部を、前記金属板又は金属棒に対して水平方向に分割する方法であって、前記の金属板の両面又は前記の金属棒の周辺の少なくとも対向する2箇所を押え型で挟持し、前記の金属板又は金属棒の一端面縁部に割裂パンチ又はすり割りパンチをプレス成形することによって、前記の金属板又は金属棒を水平方向に割裂又はすり割りによる分割を行う工程と、該分割の裂け目部分に前記の割裂パンチ又はすり割りパンチをプレス成形する操作を1回又は2回以上繰返して前記の割裂又はすり割りによる分割をさらに進める工程とを有し、各プレス成形する操作の度に、あらかじめ前記の金属板の両面又は前記の金属棒の周辺の少なくとも対向する2箇所を挟持する押え型の少なくとも片側の押え型の位置を、前記の金属板又は金属棒の1端面端部から分割しようとする部分の先端までの距離に応じて移動することを特徴とする金属板又は金属棒の端部分割方法が提案されている。
Furthermore, in Patent Document 3 (Japanese Patent Application Laid-Open No. 2014-008518), when dividing an end of a metal plate or a metal rod having any one of rectangular, polygonal and elliptical shapes in the horizontal direction, There has been proposed an end division method capable of freely adjusting the cut length and forming a smooth division surface, a metal part manufactured by the method, and a bonding method thereof. That is, in the document 3, an end portion of a metal plate having any shape of a rectangle, a polygon and an ellipse or a metal rod having a cross-sectional shape of any one of a circle, an ellipse, a rectangle and a polygon is used. A method of dividing in the horizontal direction with respect to a plate or a metal rod, wherein at least two opposing locations on both sides of the metal plate or in the periphery of the metal rod are held by a pressing die, the metal plate or the metal rod Horizontally dividing the metal plate or the metal rod by split or split by pressing a split punch or a split punch at one end face of the split; and splitting the split at the split portion of the split And d) further pressing the punch or grit punch operation one or more times to further advance the division by splitting or gritting; and the metal plate in advance for each press forming operation. The position of at least one pressing die of the pressing die which clamps at least two opposing locations on both sides or the periphery of the metal rod from the end face of one end face of the metal plate or metal rod to the tip of the portion to be divided It has been proposed that the end division method of the metal plate or the metal rod is characterized by moving according to the distance of.

特開平08−112630号広報Japanese Patent Application Publication No. 08-112630 特開2000−314277号広報Japanese Patent Application Laid-Open No. 2000-314277 特開2014−008518号広報Japanese Patent Application Publication No. 2014-008518

前述の通り、従前においても溶接等の手段を用いる事無く、接合作業が簡単で、接合精度を高いものとすることのできる金属部品の接合構造については種々検討され、提案されている。しかしながら、前記特許文献1の技術では、接合された金属部品の板厚方向の揺動を制御する為に第3の金属部材を用意し、これを設置する工程が必要であり、製造にかかるコストや加工時間・工程が増加する問題があった。   As described above, various studies have been made and proposed on the joining structure of metal parts that can be easily joined and high in joining accuracy without using means such as welding in the past. However, in the technique of Patent Document 1, the step of preparing the third metal member and installing the third metal member is required to control the swinging of the joined metal parts in the plate thickness direction, and the cost for manufacturing is required. And there was a problem that processing time and process increased.

そこで、本発明では接合された金属部品の板厚方向の揺動を制御する為に別部材(接続金具等)を用意し、これを設置する必要が無く、製造にかかるコストを減ずる事のできる、金属製品及び金属部品の接合方法を提供する事を第1の課題とする。   Therefore, in the present invention, there is no need to prepare a separate member (such as a connection fitting) to control the swinging of the joined metal parts in the plate thickness direction, and it is not necessary to install this, and the cost for manufacturing can be reduced. The first object of the present invention is to provide a method of joining metal products and metal parts.

また、この特許文献1の技術では、第3の金属部材を用いてかしめる必要があり、前記特許文献3では割裂又はすり割りによる分割を行った金属板に対して別の金属板を挿入して溶着やボルト締め等を行う必要があった。その結果、製造にかかる手間が多くなる他、接合後に部品同士を取り外す事が困難になっていた。そして取り外しが困難である場合には、一方の部品のみが破損してしまい、破損した部品のみを交換必要な場合にも対応が困難になる為、半永久的な締結用途に限定されてしまう問題があった。また、ボルト締めリベット止め等を用いた際には、ボルトやリベットが製品平面より突出して設けられる事から、外観上の要請や設置部分における空間上の要請次第では、使用し難い面があり、使用用途が限定されてしまうおそれもあった。   Moreover, in the technique of this patent document 1, it is necessary to crimp using the 3rd metal member, and in the said patent document 3, another metal plate is inserted with respect to the metal plate which performed division by splitting or slitting. Welding and bolting, etc. were necessary. As a result, it takes more time and effort to manufacture, and it becomes difficult to remove the parts after joining. And when it is difficult to remove, only one of the parts is broken, and even if only the broken part needs to be replaced, it becomes difficult to cope with it, so the problem of being limited to semi-permanent fastening applications there were. In addition, when using bolting and riveting, since bolts and rivets are provided to project from the product plane, there are surfaces that are difficult to use depending on the appearance requirements and space requirements in the installation part, There is also a possibility that the usage will be limited.

そこで、本発明では接合するに当たりかしめ等を行う必要が無く、製造にかかる手間を極力減ずる事ができる上、接合部が製品平面より突出する事が無く、容易に取り外しをする事のできる、金属製品及び金属部品の接合方法を提供する事を第2の課題とする。   Therefore, in the present invention, there is no need to perform caulking or the like for joining, and it is possible to reduce the time and effort required for manufacturing as much as possible, and the joining portion does not protrude from the product plane and can be easily removed. A second object is to provide a method of joining products and metal parts.

さらに、前記特許文献2の技術では、金属製枠材をV字状切り欠き部に沿って折り曲げる必要があった。しかしながら、V字状切り欠き部を形成することで板厚の極端に薄い部分を折り曲げることになり、部材強度が低下してしまう為に、接合途中或いは接合後に当該切り欠き部を基準として破損または損壊が生じるおそれがあった。   Furthermore, in the technique of Patent Document 2, it has been necessary to bend the metal frame material along the V-shaped notch. However, by forming a V-shaped notch, an extremely thin portion of the plate thickness is bent, and the strength of the member is reduced. There was a risk of damage.

そこで、本発明では接合する上で部品の強度が低下する事無く、接合途中或いは接合後に破損や損壊が生じてしまうおそれを極力減ずる事のできる金属製品及び金属部品の接合方法を提供する事を第3の課題とする。
Therefore, in the present invention, it is possible to provide a metal product and a method of joining metal parts that can minimize the possibility of breakage or damage during joining or after joining without decreasing the strength of the parts when joining. The third task is

前記課題の少なくとも何れかを解決するべく、本発明では接合する上で別部材(接続金具等)を用いる事無く、幅方向及び板厚方向の揺動を無くするか或いは制御できる金属製品、及び金属部品の接合方法を提供する。   In order to solve at least one of the above problems, according to the present invention, a metal product which can eliminate or control swinging in the width direction and the thickness direction without using another member (connecting fitting etc.) in joining. Provided is a method of joining metal parts.

即ち、本発明は金属部品における対向する端部同士を接合してなる金属製品であって、接合される端部の夫々には、「接合した際の幅方向の揺動を制御する凸部又は当該凸部と継合する凹部」、及び「接合した際の板厚方向の揺動を制御する係止片又は当該当該係止片を受容する溝部」、のそれぞれが少なくとも1つ以上形成されている事を特徴とする金属製品、及び金属部品の接合方法を提供するものである。なお、「接合」は継ぎ合わせるか否かを問わず接した状態で合わせることを意味し、「継合」は接しているか否かを問わず継ぎ合わせる事を意味するが、両者ともに「連結」する意味合いで使用する。   That is, the present invention is a metal product in which opposing ends of a metal component are joined, and each of the joined ends is provided with a “protrusion or a protrusion for controlling the swing in the width direction at the time of joining”. At least one or more of each of a concave portion joined to the convex portion and a locking piece for controlling swinging in the thickness direction at the time of joining or a groove portion for receiving the locking piece The present invention provides a metal product and a method of bonding metal parts characterized by In addition, "joining" means joining in a contact state regardless of whether or not joining, and "joining" means joining regardless of whether they are in contact, but both are "connected" Use in the meaning of

本発明にかかる金属製品で利用できる金属の種類としては特段の制約は無く、例えば機械構造用炭素鋼、一般構造用炭素鋼等を含む炭素鋼であったり、クロム鋼、ニッケル鋼等の合金鋼、可鍛鋳鉄等の鋳鉄を含む鉄鋼、或いは銅、アルミニウム、ニッケル、合金、金、銀、銅、スズ、鉛、マグネシウム、チタン、亜鉛、合金等を含む非鉄金属等を広く利用することができる。特に、本発明では溶接のように接合部を溶融させる必要が無い為、融点の高い鋼やアルミニウム等を利用する場合にも、加熱に伴う危険を極力減ずる事ができる。   There is no particular limitation on the types of metals that can be used in the metal product according to the present invention, for example, carbon steels for carbon steel for machine structure and carbon steel for general structure, alloy steels such as chromium steel and nickel steel Steels including cast irons such as malleable cast iron, or non-ferrous metals including copper, aluminum, nickel, alloys, gold, silver, copper, tin, lead, magnesium, titanium, zinc, alloys, etc. can be widely used . In particular, in the present invention, since it is not necessary to melt the joint as in welding, even when steel, aluminum or the like having a high melting point is used, it is possible to reduce the danger associated with heating as much as possible.

また、本発明にかかる金属製品では、一方の端部における凸部を、他方の端部の凹部に接合乃至は継合すると共に、一方の端部における係止片を、他方の端部の溝部に接合する事で、幅方向及び板厚方向の揺動を阻止又は制御できる(詳細は後述する)。ここで言う金属部品の端部同士の接合乃至は継合とは、2つの金属部品の端部同士を繋ぎ合わせる場合の他、1つの金属部品における端部同士を繋ぎ合わせる場合であっても良い。即ち、本発明にかかる金属製品としては、一定の長さを有する製品(望ましくは長尺な金属製品)であって、これを長さ方向に曲折させて、円形または多角形の環状とし、その突き合せ端部同士に、「接合した際の幅方向の揺動を制御する凸部又は当該凸部と継合する凹部」、及び「接合した際の板厚方向の揺動を制御する係止片又は当該当該係止片を受容する溝部」、のそれぞれが少なくとも1つ以上形成した金属製品としてもよい。特に、このような環状の金属製品とした場合には、ビスを用いることなく、また溶接を行うことなく、環状であって、且つ付き合う端部同士を確実に連結させた金属製品とする事ができる。そしてこのように形成した環状の金属製品にあっては、端部同士の連結状態を任意に解除する事ができる。よって、例えば耐用期間満了などにより廃棄する場合でも、連結状態を解除して、廃棄しやすい形状にする事ができる。   Further, in the metal product according to the present invention, the convex portion at one end is joined or joined to the concave portion at the other end, and the locking piece at one end is a groove at the other end. By connecting to, it is possible to prevent or control the swing in the width direction and the thickness direction (details will be described later). The joining or joining of the ends of the metal parts mentioned here may be the case where the ends of one metal part are joined together in addition to the case where the ends of two metal parts are joined together. . That is, the metal product according to the present invention is a product having a certain length (desirably a long metal product), which is bent in the length direction to form a circular or polygonal annular ring, At the butt end portions, "a convex portion that controls swinging in the width direction at the time of joining or a concave portion joined to the projecting portion", and a lock that controls the swinging in the plate thickness direction at the time of joining It may be a metal product in which at least one piece or groove portion for receiving the relevant locking piece is formed at least one or more. In particular, in the case of such an annular metal product, it is possible to form an annular metal product in which connecting end portions are reliably connected without using screws and without welding. it can. And in the cyclic | annular metal product formed in this way, the connection state of edge parts can be cancelled | released arbitrarily. Therefore, even in the case of discarding due to, for example, the end of the service life, it is possible to release the connection state and make the shape easy to discard.

本発明にかかる金属製品では、突き合せて配置される端部同士を嵌合するだけで接合が完了する為、かしめやボルト締め、或いは溶接等を行う必要が無く、接合作業が容易であり、製品の大量生産を行う場合にも対応が容易となる。   In the metal product according to the present invention, since the joining is completed only by fitting the end portions disposed by butting, there is no need to perform caulking, bolting or welding, and the joining operation is easy. It will be easy to cope with mass production of products.

また、上記のように接合作業が容易な他、接合後も容易に取り外しを行う事ができる。よって、当該金属製品が半永久的な締結用途に限定されてしまうことが無い。したがって、例えば当該製品の利用者が一方の部品のみを破損させてしまい、破損した部品のみを交換必要な場合にも対応が容易である他、量産工程において、接合後に部品単品の不具合(外観不具合や寸法不具合など)が発見された場合にも、該部品を取り外して修理や交換等の対応を行う事が可能となる。   Further, as described above, in addition to easy joining operation, it is possible to easily remove it even after joining. Thus, the metal product is not limited to the semipermanent fastening application. Therefore, for example, the user of the product may damage only one part, and it is easy to cope with the case where only the damaged part needs to be replaced. In addition, in the mass production process, a defect (appearance defect of single component after bonding) Even when a dimensional defect or the like is found, it is possible to remove the part and take measures such as repair or replacement.

さらに、当該金属製品では、ボルトやリベット等の接続部品(または接続金具)を必要としない為、製造にかかる製品のコストを極力減ずることができる。特に、本発明にかかる金属製品では、上記ボルトやリベット等の接続部品を用いない事から、接合部を平面なものとする事ができ、その他の部材(例えば組立にかかる部材等)や利用者が当該接合部に衝突したとしても、破損や怪我を生じるおそれを極力減ずることができる。   Furthermore, since the metal product does not require connection parts (or connection fittings) such as bolts and rivets, the cost of the product involved in manufacturing can be reduced as much as possible. In particular, in the metal product according to the present invention, since the connecting parts such as the bolts and the rivets are not used, the joint portion can be made flat, and other members (for example, members related to assembly) and users Even if the vehicle collides with the joint, the possibility of breakage or injury can be reduced as much as possible.

ここで、本発明にかかる金属製品において、幅方向及び板厚方向の揺動を制御する具体的な構成について説明する。   Here, in the metal product according to the present invention, a specific configuration for controlling the swing in the width direction and the thickness direction will be described.

本発明にかかる金属製品では、接合される端部の夫々に、接合した際の幅方向の揺動を制御する「凸部」又は「当該凸部と継合する凹部」、及び接合した際の板厚方向の揺動を制御する「係止片」又は「当該当該係止片を受容する溝部」、のそれぞれが少なくとも1つ以上形成されている。即ち、金属部品における一方の端部に対して、接合した際の幅方向の揺動を制御する凸部を形成する場合には、他方の端部に当該凸部と継合する凹部を形成する。同様に、金属部品における一方の端部に接合した際の板厚方向の揺動を制御する係止片を形成する場合には、他方の端部に当該当該係止片を受容する溝部を形成する。その為、例えば一方の端部に凸部及び係止片を各々1つずつ形成する場合には、他方の端部に当該凸部と継合する凹部及び係止片を受容する溝部を各々1つずつ形成する事ができる。また、一方の端部に凸部を1つ及び係止片を2つ形成する場合には、他方の端部には当該凸部と継合する凹部を1つ及び係止片を受容する溝部を2つ形成することもできる。さらには、一方の端部に凸部を1つ及び溝部を1つ形成する場合には、他方の端部には凹部を1つ及び係止片を1つ形成することもできる。   In the metal product according to the present invention, each of the end portions to be joined is a “convex portion” or a “concave portion joined to the convex portion” which controls swinging in the width direction at the time of joining, and at the time of joining At least one or more of "locking pieces" for controlling swinging in the thickness direction or "grooves for receiving the locking pieces" is formed. That is, in the case of forming a protrusion for controlling swinging in the width direction at the time of bonding to one end of a metal part, a recess connected to the protrusion is formed at the other end. . Similarly, in the case of forming a locking piece for controlling swinging in the thickness direction at the time of bonding to one end of a metal component, a groove for receiving the locking piece is formed at the other end. Do. Therefore, for example, in the case where one protrusion and one locking piece are formed at one end, the other end has a recess for joining the protrusion and a groove for receiving the locking piece respectively. It can be formed one by one. In addition, when one convex portion and two locking pieces are formed at one end, a groove for receiving one locking portion and a locking piece joined to the convex portion at the other end It is also possible to form two. Furthermore, when one protrusion and one groove are formed at one end, one recess and one locking piece can be formed at the other end.

前記凸部は、金属部品における一方の端部に対して接合方向に沿って突設され、他方の端部に設けられる凹部と継合させる事で、接合した際の幅方向の揺動を制御することができる。当該凸部は、接合方向に沿って突設されていれば良く、様々な形状に形成できるが、凹部と継合した際に破損や損壊を生じない程度の強度を有する形状に形成されるのが望ましい。例えば当該凸部は、端部から接合方向に突出して設けられた舌片として形成でき、その突出した舌片形状を板状、棒状、円形状、或いは横断面形状が「V」字状になるよう形成することができる。そして、当該凸部を、他方の端部に対して当該凸部が継合される形状に形成された凹部と継合することによって、幅方向の揺動を制御することができる。当該凹部は、凸部が継合される形状に形成されていれば良いが、特に、当該凹部の形状を、凸部を相補する形状に形成し、互いが密着するよう形成する事によって、幅方向のガタツキをより抑えることができ、位置ズレの生じにくい構成とする事が出来る。   The protrusion is provided along the joining direction with respect to one end of the metal component, and is joined to a recess provided at the other end to control swinging in the width direction at the time of joining. can do. The convex portion may be formed in various shapes as long as it protrudes along the bonding direction, but is formed in a shape having a strength that does not cause breakage or damage when joined with the concave portion. Is desirable. For example, the convex portion can be formed as a tongue piece provided so as to protrude from the end in the joining direction, and the protruding tongue piece has a plate shape, a rod shape, a circular shape, or a "V" shape in cross section. Can be formed. And it is possible to control the swing in the width direction by joining the convex portion with a concave portion formed in a shape in which the convex portion is joined to the other end. The concave portion may be formed in a shape in which the convex portions are joined, but in particular, the concave portion is formed in a shape that complements the convex portions and formed so as to be in close contact with each other. The rattling in the direction can be further suppressed, and a configuration in which positional deviation does not easily occur can be obtained.

なお、当該凸部には幅方向に拡がる突出部が形成されるのが望ましい。これは、当該突出部を設ける事で、接合方向とは逆向きに引っ張っても端部同士が外れる事が無く、安定した接合状態を構築することができる為である。当該突出部は、接合方向とは逆向きに引っ張った際の端部同士の外れを防止できれば良い為、例えば幅方向に突出する舌片として形成でき、当該幅方向に突出する舌片を板状或いは棒状等に形成して、凸部の先端側や、中間側、或いは基端側に対して1又は複数個形成して設ける事ができる。その他、当該突出部を凸部の基端側から先端側に向かって徐々に幅方向に拡がるような形状に形成して設けても構わない。   In addition, it is desirable to form the protrusion part which spreads to the width direction in the said convex part. This is because, by providing the projection, the ends do not separate even when pulled in the direction opposite to the joining direction, and a stable joining state can be constructed. The projection may be formed, for example, as a tongue that protrudes in the width direction, as long as it can prevent detachment of the ends when pulling in the direction opposite to the joining direction, and the tongue that protrudes in the width direction has a plate shape Alternatively, it may be formed in a rod-like shape, and one or more may be formed on the tip end side, the middle side, or the base end side of the convex portion. In addition, the protrusion may be formed in such a shape as to gradually spread in the width direction from the base end side to the tip end side of the protrusion.

なお、凸部に対して当該突出部を形成する場合には、前記凹部に対して当該突出部が嵌め込まれる突出受部を形成するのが望ましい。当該突出受部は、突出部が嵌め込まれる形状に形成されていれば良いが、特に、当該突出受部の形状を、突出部を相補する形状に形成し、互いが密着するよう形成する事によって、長さ方向のガタツキをより抑えることができ、位置ズレの生じにくい構成とする事が出来る。即ち、凸部に対して当該係止突出部を設け、当該突出部を突出受部に嵌め込む事で、突出部が引っ掛かりとなって、幅方向だけでなく長さ方向の揺動をも制御することが可能になり、より安定した接合状態を構築することが可能になる。   In addition, when forming the said protrusion part with respect to a convex part, it is desirable to form the protrusion receiving part by which the said protrusion part is engage | inserted with respect to the said recessed part. The protrusion receiving portion may be formed in a shape in which the protrusion is fitted, but in particular, the shape of the protrusion receiving portion is formed in a shape complementary to the protrusion and is formed in close contact with each other. The rattling in the longitudinal direction can be further suppressed, and a configuration in which positional deviation does not easily occur can be obtained. That is, by providing the locking projection with respect to the projection and fitting the projection into the projection receiving portion, the projection is caught and control not only in the width direction but also in the length direction. To make it possible to build a more stable junction state.

また、前記係止片は、一方の端部に対して接合方向に沿って突設され、他方の端部における溝部と継合させる事で、接合した際の板厚方向の揺動を制御することができる。当該係止片は、接合方向に沿って突設され、接合した際の板厚方向の揺動を制御できれば良い為、様々な形状に形成することができる。例えば、当該係止片は、接合方向に突出する舌片として形成でき、厚さ方向に沿う縦断面形状が「コ」字状、「U」字状、或いは「V」字状等に形成することができるが、本発明においては縦断面形状が「V」字状になるよう形成されるのが望ましい。これは、当該係止片を、縦断面形状が接合方向に「V」字状に突出するように形成することで、他方の端部における溝部と接合される際に、「くさび効果」が働いて相補的に密着した強い接合状態を実現でき、板厚方向の揺動を効果的に制御することができる為である。さらに、「くさび効果」によって、端部同士の摩擦を軽減できる為、部品の破損や損壊が生じる可能性を効果的に減ずる事もできる。当該係止片を受容する溝部は、係止片を受容できる形状に形成されていれば良いが、特に、当該溝部の形状を、係止片を相補する形状(即ち、相互に補い合う形状)に形成し、互いが密着するよう形成する事によって、板厚方向のガタツキをより抑えることができ、位置ズレの生じにくい構成とする事が出来る。   In addition, the locking piece is protruded from one end along the joining direction, and is joined to the groove at the other end to control swinging in the thickness direction at the time of joining. be able to. The locking pieces may be formed in various shapes, as long as they can protrude along the bonding direction and can control swinging in the thickness direction at the time of bonding. For example, the locking piece can be formed as a tongue piece projecting in the joining direction, and the longitudinal cross-sectional shape along the thickness direction is formed in a "U" shape, a "U" shape, or a "V" shape However, in the present invention, it is desirable that the longitudinal cross-sectional shape be formed in a "V" shape. This is because the locking piece is formed such that the longitudinal cross-sectional shape protrudes in a "V" shape in the bonding direction, so that the "wedge effect" works when it is bonded to the groove at the other end. This is because a strong and firmly bonded state can be realized in a complementary manner, and swinging in the thickness direction can be effectively controlled. Furthermore, since the "wedge effect" can reduce the friction between the ends, the possibility of breakage or breakage of parts can be effectively reduced. The groove for receiving the locking piece may be formed in a shape that can receive the locking piece, but in particular, the shape of the groove may be a shape that complements the locking pieces (that is, a shape that complements each other). By forming so as to be in close contact with each other, rattling in the thickness direction can be further suppressed, and a configuration in which displacement does not easily occur can be obtained.

なお、当該係止片を、縦断面形状が接合方向に突出する「V」字状になるよう形成する場合には、接合方向に傾斜した「V」字にかかる傾斜角度を20度〜60度の範囲(更に望ましくは30度〜45度の範囲)で形成するのが望ましい。これは、接合方向に傾斜した「V」字にかかる傾斜角度を20度〜60度の範囲で形成する事で、板厚方向の揺動を効果的に制御することができる為である。例えば、当該係止片において、接合方向に傾斜した「V」字にかかる傾斜角度を20度より小さい角度に形成した場合には、鋭角が鋭くなるために該係止片が破損や損壊を生じる可能性が高くなる。一方で、当該係止片において、接合方向に傾斜した「V」字にかかる傾斜角度を60度より大きい角度に形成した場合には、溝部と接合された際に板厚方向の揺動を制御することができなく、ガタツキが生じる可能性がある為である。   In addition, when forming the said locking piece so that a longitudinal cross-sectional shape may become "V" shape which protrudes in a joining direction, the inclination angle concerning "V" letter inclined to a joining direction is 20 degree-60 degree (More preferably, in the range of 30 degrees to 45 degrees). This is because the rocking in the thickness direction can be effectively controlled by forming the inclination angle applied to the V-shape inclined in the joining direction in the range of 20 degrees to 60 degrees. For example, in the locking piece, when the angle of inclination of the "V" inclined in the joining direction is smaller than 20 degrees, the locking piece may be broken or damaged because the acute angle becomes sharp. The possibility is high. On the other hand, in the locking piece, when the inclination angle applied to the "V" inclined in the joining direction is formed to be larger than 60 degrees, the swing in the plate thickness direction is controlled when joined to the groove. It is because it can not be done and there is a possibility of rattling.

また、当該係止片は一方の端部に対して1つ以上設けられるが、設ける箇所及び数量について特段の制約は無く、例えば凸部の上部に且つ始端部から突出するよう1つ設けたり、凸部の両脇で且つ始端部から各1箇所ずつ設けたり、或いは凸部に対して直接係止片の形状を形成することもできる。但し、本発明においては、当該係止片を凸部の両脇に突設するのが望ましい。これは、当該係止片を凸部の両脇に突設することで、端部同士を接合する際に、接合作業性を阻害することが無い他、板厚方向の揺動の制御をより強く実施することができる為である。   In addition, although one or more locking pieces are provided at one end, there is no particular limitation on the location and the number of the locking pieces, and for example, one may be provided at the top of the projection and protruding from the starting end, It is also possible to provide one each on both sides of the protrusion and from the start end, or to form the shape of the locking piece directly on the protrusion. However, in the present invention, it is desirable to project the locking pieces on both sides of the projection. This is because the locking pieces are provided on both sides of the projection to prevent the welding operation from being hampered when joining the end portions, and to control the swing in the thickness direction. It is because it can be implemented strongly.

上記で説明した金属部品の端部形状を形成するに当たっては、ミーリングやディスクグラインダーを用いた切削加工や、プレス加工、レーザー加工、或いは押出成形加工、等の手法を用いて形成することができるが、本発明にあってはプレス加工を用いて形成するのが望ましい。プレス加工によって形成することで、肉薄の部品に対しても加工でき、寸法精度も高いものが実現できる他、加工時間の短縮も可能になる為である。特に、様々な加工速度と動作モード能力を持つプレス機を用いて加工する事で、精度の確保とバリの発生を効果的に抑制する事ができ、板厚が最小1mm以下から最大10mm以上という金属部品をも加工することが可能になる。よって、例えば板厚が1mm以下である金属板の端部に対して、接合方向に傾斜した「V」字にかかる傾斜角度が30度〜100度という係止片を形成する場合にも、寸法公差が±0.1mmという寸法精度で加工が可能である他、さらに順送型を用いる等すれば、部品の大量生産を行う場合にも、部品製造にかかる時間並びにコストを効果的に減ずる事ができる。   When forming the end shape of the metal part described above, it can be formed by a method such as cutting using a milling or disc grinder, pressing, laser processing, or extrusion. In the present invention, it is desirable to form using pressing. By forming by press processing, it is possible not only to process thin parts but also to achieve high dimensional accuracy, and also to shorten processing time. In particular, by processing using a press with various processing speeds and operation mode capabilities, it is possible to effectively ensure the accuracy and to suppress the occurrence of burrs, and the plate thickness is from a minimum of 1 mm to a maximum of 10 mm or more. It also becomes possible to process metal parts. Therefore, for example, when forming a locking piece with an inclination angle of 30 degrees to 100 degrees applied to the "V" shape inclined in the joining direction with respect to the end of a metal plate having a thickness of 1 mm or less, In addition to being able to process with a dimensional accuracy of ± 0.1 mm tolerance, if using a progressive die, etc., it is possible to effectively reduce the time and cost required to manufacture parts even when mass-producing parts. it can.

特に、前記係止片は金属製品の端面に、板厚と直交する方向(幅方向)に延伸して突出するように形成されており、これは前記凸部又は凹部を形成する際のプレス加工によって形成する事ができる。また、この係止片を受容する溝部は、ミーリングによって形成する他、前記係止片と同じ形状に形成された治具を押し当てて成形することもできる。よって、本発明の金属製品の端部構造は、プレス加工によって、前記凸部、凹部及び係止片(必要に応じて、更に突出部及び突出受部)をプレス加工によって同時に形成する事ができ、その後においては治具を押し当てる事により溝部を成形するだけでよく、製造工程を簡素化する事ができる。   In particular, the locking piece is formed on the end face of the metal product so as to extend and protrude in the direction (width direction) orthogonal to the plate thickness, and this is pressed when forming the convex portion or concave portion It can be formed by The groove for receiving the locking piece may be formed by milling, or may be formed by pressing a jig formed in the same shape as the locking piece. Therefore, the end structure of the metal product of the present invention can simultaneously form the convex portion, the concave portion and the locking piece (as required, the projecting portion and the projecting receiving portion) by press processing. Then, the groove portion may be formed simply by pressing the jig, and the manufacturing process can be simplified.

上記によって形成された金属部品は、一方の端部における凸部を、他方の端部の凹部に接合すると共に、一方の端部における係止片を、他方の端部の溝部に接合する事で、本発明にかかる接合方法とすることができる。本発明にかかる接合方法では、前述したようにかしめやボルト締め等を行う必要が無く、対抗する端部同士を嵌合するだけで接合が完了する為、接合作業が容易であり、製品の大量生産を行う場合にも対応が容易となるものである。よって当該接合方法を用いる事で、建築用部材や家電(TVなど)用部材、或いは車両用部材等の各種フレーム類の接合部や、板厚が1mm程度で形成された精密機器のプレート等の接合部にも利用することができ、半永久的な締結用途に限定されてしまうことも無い。さらに、接合した部品を取り外して修理や交換等も行いやすい為、部品の効率的な利用が可能になる。
The metal component formed as described above joins the convex portion at one end to the concave portion at the other end and also bonds the locking piece at one end to the groove at the other end. The bonding method according to the present invention can be obtained. In the joining method according to the present invention, as described above, there is no need to perform caulking or bolting, and joining is completed only by fitting the opposing end portions, so the joining operation is easy and a large amount of products is required. It is easy to cope with production. Therefore, by using the joining method, joining parts of various frames such as building members and members for home appliances (TV etc.) or members for vehicles, etc., plates of precision instruments formed with a plate thickness of about 1 mm, etc. It can also be used in joints and is not limited to semi-permanent fastening applications. Furthermore, since it is easy to remove the joined parts and to repair or replace them, efficient use of the parts becomes possible.

本発明では、金属部品における対向する端部同士を接合してなる金属製品であって、接合される端部の夫々には、接合した際の幅方向の揺動を制御する凸部又は当該凸部と継合する凹部、及び接合した際の板厚方向の揺動を制御する係止片又は当該当該係止片を受容する溝部、のそれぞれが少なくとも1つ以上形成されている事を特徴とする金属製品、及び金属部材の接合方法を提供する。   In the present invention, the metal product is a metal product in which opposite ends of a metal component are joined, and each of the joined ends is a convex portion for controlling the swing in the width direction at the time of joining or the convex At least one or more of a concave portion joined to the portion, a locking piece for controlling swinging in the thickness direction at the time of bonding, or a groove portion for receiving the locking piece. Metal products and methods of joining metal members.

本発明にかかる金属製品及び金属部材の接合方法では、端部同士を嵌合するだけで接合が完了し、係止片によって板厚方向の揺動を効果的に制御できる。よって、接合された金属部品の板厚方向の揺動を制御する為に別部材(例えば、ボルトやリベット等の接続部品や接続金具等)を用意する事無く、また溶接なども不要にできる事から、製造にかかるコストや工程を減ずる事ができる。   In the bonding method of the metal product and the metal member according to the present invention, the bonding is completed only by fitting the end portions, and the rocking in the thickness direction can be effectively controlled by the locking piece. Therefore, in order to control the swinging of the joined metal parts in the plate thickness direction, welding or the like can be made unnecessary without preparing a separate member (for example, connection parts such as bolts and rivets and connection fittings). Therefore, it is possible to reduce the cost and process involved in manufacturing.

また、本発明にかかる金属製品及び金属部材の接合方法では、かしめやボルト締め等を行う必要が無く、端部同士を嵌合するだけで接合が完了する為、接合作業が容易であり、製造にかかる手間を極力減ずる事ができる他、接合部が製品平面から突出する事も無い。なお、上記のように接合作業が容易な他、接合後も部品を容易に取り外す事ができる為、当該金属製品が半永久的な締結用途に限定されてしまうことが無い。   In addition, in the method of joining a metal product and a metal member according to the present invention, there is no need to crimp or bolt, etc., and the joining operation is easy because the joining is completed simply by fitting the end portions together. In addition to reducing the time and effort required for the joint as much as possible, the joint does not protrude from the product plane. In addition to easy joining operation as described above, since the parts can be easily removed even after joining, the metal product is not limited to semipermanent fastening applications.

さらに、本発明にかかる金属製品及び金属部材の接合方法では、接合する際に板厚の極端に薄い部分を折り曲げたりする事が無い為、接合する上で部品の強度が低下する事が無く、接合途中或いは接合後に該部品が破損や損壊を生じてしまう可能性を極力減ずる事ができる。
Furthermore, in the method of joining a metal product and a metal member according to the present invention, there is no need to bend an extremely thin portion of the plate thickness at the time of joining, so that the strength of the parts does not decrease in joining. It is possible to minimize the possibility that the parts will be damaged or damaged during or after joining.

本実施の形態にかかる金属製品及び金属部品の接合方法を示す図であり、(A)一方の金属部品の端部形状を示す斜視図、(B)他方の金属部品の端部形状を示す斜視図、(C)2つの金属部品の端部同士を接合してなる金属製品を示す斜視図。It is a figure which shows the joining method of the metal product and metal components concerning this Embodiment, and is a perspective view which shows the end shape of one metal component (A), and the perspective view which shows the end shape of the other metal component (B). The figure, (C) The perspective view which shows the metal product formed by joining the edge parts of two metal components. 本実施の形態にかかる一方の金属部品の端部形状を示す図であり、(A)平面図、(B)側面図。It is a figure which shows the end shape of one metal component concerning this Embodiment, (A) Top view, (B) Side view. 本実施の形態にかかる他方の金属部品の端部形状を示す図であり、(A)平面図、(B)側面図。It is a figure which shows the end shape of the other metal parts concerning this Embodiment, (A) Top view, (B) Side view. 他の実施の形態にかかる金属部品の様々な端部形状を示す斜視図。FIG. 7 is a perspective view showing various end shapes of metal parts according to another embodiment. さらに他の実施の形態にかかる金属部品の様々な端部形状を示す斜視図。FIG. 7 is a perspective view showing various end shapes of a metal part according to still another embodiment. さらに他の実施の形態にかかる金属部品の端部形状を示す図であり、(A)平面図、(B)斜視図。It is a figure which shows the end shape of the metal component concerning further another embodiment, (A) Top view, (B) A perspective view. 従来の金属製品及び金属部品の接合方法を示す図であり、(A)一方の金属部品の端部形状を示す斜視図、(B)他方の金属部品の端部形状を示す斜視図、(C)2つの金属部品の端部同士を接合してなる金属製品を示す斜視図、(D)板厚方向に揺動させた場合の部品のズレを示す斜視図、(E)長さ方向に揺動させた場合の部品のズレを示す斜視図。It is a figure which shows the joining method of the conventional metal product and metal components, and is a perspective view which shows the end shape of one metal component (A), the perspective view which shows the end shape of the other metal component (B), (C 2.) A perspective view showing a metal product formed by joining the end portions of two metal parts, (D) a perspective view showing displacement of parts when rocked in the thickness direction, (E) rocking in the length direction The perspective view which shows the shift of the part at the time of making it move.

以下、図面を参照しながら、本実施の形態にかかる金属製品及び金属部品の接合方法を具体的に説明する。   Hereinafter, the method of joining metal products and metal parts according to the present embodiment will be specifically described with reference to the drawings.

図1〜図3に示す通り、本実施の形態ではアルミニウム製の2つの金属部品の端部同士を接合する事で金属製品Mを製造している。具体的には、図1(A)及び図2に示すように、一方の金属部品10の端部に対して、接合した際の幅方向の揺動を制御する凸部11を接合方向に沿って突設すると共に、接合した際の板厚方向の揺動を制御する係止片12を突設している。そして、図1(B)及び図3に示すように、他方の金属部品20の端部に対しては、前記凸部11が嵌め込まれる凹部21と、前記係止片12を受容する溝部22を形成している。本実施の形態では、図1(C)に示すように、一方の金属部品10の端部における凸部11を、他方の金属部品20の端部の凹部21に接合すると共に、一方の金属部品10の端部における係止片12を、他方の金属部品20の端部の溝部22に接合する事で、金属製品Mを製造している。   As shown in FIGS. 1 to 3, in the present embodiment, a metal product M is manufactured by joining the end portions of two aluminum metal parts. Specifically, as shown in FIG. 1A and FIG. 2, the protrusion 11 for controlling the swing in the width direction at the time of bonding is joined to the end of one metal component 10 along the bonding direction. The locking piece 12 is provided to control the swinging in the thickness direction at the time of joining. And as shown in FIG. 1 (B) and FIG. 3, the recessed part 21 where the said convex part 11 is engage | inserted with respect to the edge part of the other metal component 20, and the groove part 22 which receives the said locking piece 12 It is formed. In the present embodiment, as shown in FIG. 1C, the convex portion 11 at the end of one metal component 10 is joined to the recess 21 at the end of the other metal component 20, and one metal component is used. The metal product M is manufactured by joining the locking piece 12 at the end of 10 to the groove 22 of the end of the other metal part 20.

なお、本実施の形態では2つの金属部品の端部同士を接合しているが、1つの金属部品における端部同士を接合させても当該接合強度に影響を及ぼすことは無い。即ち、当該接合方法を用いる事で、1つの金属部品の端部に対して本実施の形態にかかる構造を形成し、当該金属部品を円状或いは多角形状等に折り曲げて端部同士を接合して金属部品を製造する事も可能である。   In the present embodiment, the end portions of two metal parts are joined to each other. However, even if the end portions of one metal part are joined to each other, the joint strength is not affected. That is, by using the joining method, the structure according to the present embodiment is formed at the end of one metal part, the metal part is bent in a circular shape or a polygonal shape, and the ends are joined. It is also possible to manufacture metal parts.

ここで、比較のために図7を参照しながら従来の金属製品M'及び金属部品の接合方法を説明する。従来の金属製品M'においては、図7(A)に示す一方の金属部品50の端部における凸部51と、図7(B)に示す他方の金属部品60の端部における凹部61とを接合する事によって、図7(C)に示す金属製品M'を製造している。しかしながら、従来の金属製品M'においては、図7(D)のように製品M'に対して板厚方向の揺動が生じた際には、板厚方向にズレが生じ、段差が生じてしまっていた。また、図7(E)のように、製品M'に対して長さ方向の揺動が生じた際には、長さ方向にズレが生じ、隙間が発生する問題があった。当該、板厚方向及び長さ方向の揺動を制御する為にも、従来は溶接や、ボルト締め、リベット止め等の手法を用いて接合を強化する手段を用いていた。   Here, a conventional method of joining metal products M 'and metal parts will be described with reference to FIG. 7 for comparison. In the conventional metal product M ', the convex portion 51 at the end of one metal part 50 shown in FIG. 7A and the recess 61 at the end of the other metal part 60 shown in FIG. By joining, the metal product M 'shown in FIG. 7 (C) is manufactured. However, in the conventional metal product M ', when the product M' oscillates in the thickness direction as shown in FIG. 7 (D), a displacement occurs in the thickness direction and a step is generated. It was dead. Further, as shown in FIG. 7E, when the product M 'is swung in the length direction, there is a problem that a shift occurs in the length direction and a gap is generated. In order to control the swinging in the thickness direction and the length direction, conventionally, means for strengthening the joint by means of welding, bolting, riveting or the like has been used.

一方で、本実施の形態にかかる金属製品及び金属部品の接合方法にあっては、図1〜図3に示すように、一方の金属部品10における前記凸部11を、端部から接合方向に突出した舌片として形成し、該舌片形状を板状に形成している。また、他方の金属部品20における凸部11が嵌め込まれる凹部21は、当該凸部11を相補する形状に形成している為、幅方向の揺動を効果的に抑えることができる構成としている。   On the other hand, in the method of bonding a metal product and a metal component according to the present embodiment, as shown in FIGS. 1 to 3, in the bonding direction from the end portion, the convex portion 11 in one metal component 10 The tongue is formed as a protruding tongue, and the tongue is shaped like a plate. Further, since the concave portion 21 in which the convex portion 11 in the other metal component 20 is fitted is formed in a shape that complements the convex portion 11, it is possible to effectively suppress the swing in the width direction.

また、当該凸部11には、凸部11の基端側から先端側に向かって徐々に幅方向に拡がる形状の突出部13を形成している。そして、凹部21に対して当該突出部13が嵌め込まれる突出受部23を形成し、当該突出部13と突出受部23とを接合する事で、接合後に接合方向とは逆向きに引っ張っても端部同士が外れる可能性を減じ、安定した接合状態を構築している。即ち、当該突出部13を設け、当該突出部13を突出受部23に嵌め込む事で、突出部13が引っ掛かりとなって、幅方向だけでなく長さ方向の揺動をも制御することが可能になり、より安定した接合状態を構築することを可能にしている。   Further, the protrusion 11 is formed with a protrusion 13 having a shape that gradually widens in the width direction from the base end side to the tip end side of the protrusion 11. Then, by forming the projection receiving portion 23 in which the projection 13 is fitted to the recess 21 and joining the projection 13 and the projection receiving portion 23, even if the projection is pulled in the opposite direction to the joining direction after joining. It reduces the possibility of disengaging the ends and creates a stable bond. That is, by providing the protrusion 13 and inserting the protrusion 13 into the protrusion receiving portion 23, the protrusion 13 is hooked to control swinging not only in the width direction but also in the length direction. This makes it possible to build a more stable junction state.

また、本実施の形態にかかる係止片12は、縦断面形状が接合方向に突出する「V」字状になるよう形成している。これは、当該係止片12を縦断面形状が接合方向に突出する「V」字状になるよう形成する事で、他方の端部における溝部22と接合される際に、「くさび効果」が働き、相補的に継合した強い接合状態を実現でき、板厚方向の揺動を効果的に制御することができる為である。さらに、「くさび効果」によって、端部同士の摩擦を軽減できる為、部品の破損や損壊が生じる可能性を効果的に減ずる事もできる。当該係止片12を受容する溝部22は、係止片12を相補する形状に形成し、互いが密着するよう形成している事で、板厚方向のガタツキをより抑えることができ、位置ズレの生じにくい構成としている。   Moreover, the locking piece 12 concerning this Embodiment is formed so that a longitudinal cross-sectional shape may become "V" shape which protrudes in a joining direction. This is because the locking piece 12 is formed so as to form a "V" shape in which the longitudinal cross-sectional shape protrudes in the joining direction, and when joining with the groove 22 at the other end, the "wedge effect" The reason is that it is possible to realize a strongly joined state which is complementarily joined, and to effectively control the swing in the thickness direction. Furthermore, since the "wedge effect" can reduce the friction between the ends, the possibility of breakage or breakage of parts can be effectively reduced. The groove 22 for receiving the locking piece 12 is formed in a shape complementary to the locking piece 12 and is formed so as to be in close contact with each other, whereby rattling in the thickness direction can be further suppressed, and the positional deviation It is considered that the composition of

特に、本実施の形態では、当該係止片12を、縦断面形状が接合方向に突出する「V」字状になるよう形成し、接合方向に傾斜した「V」字にかかる傾斜角度を30度で形成する事で、板厚方向の揺動を効果的に制御している他、当該係止片12が破損や損壊を生じる可能性を極力減じる構成としている。さらに、当該係止片12は凸部11の両脇に突設させている事で、端部同士を接合する際に、接合作業性を阻害することが無い他、板厚方向の揺動の制御をより強く実施できる構成としている。   In particular, in the present embodiment, the locking piece 12 is formed so that the vertical cross-sectional shape becomes a "V" shape projecting in the joining direction, and the inclination angle applied to the "V" letter inclined in the joining direction is 30. In addition to controlling the swinging in the thickness direction effectively, the locking piece 12 is configured to reduce the possibility of causing breakage or breakage as much as possible. Furthermore, when the locking pieces 12 are provided so as to protrude on both sides of the convex portion 11, when joining the end portions, there is no hindrance to the bonding workability, and the swinging of the plate thickness direction The configuration is such that control can be implemented more strongly.

なお、本実施の形態にかかる金属部品の端部形状を形成するに当たっては、順送型サーボプレス機を用いて順送型で加工を行っている。当該サーボプレス機を用いて加工する事で、安定した成形効果を得られ、同時にバリの発生を効果的に抑制する事ができ、又順送型の採用により、部品の大量生産を行う場合にも、部品製造にかかる時間並びにコストを効果的に減ずる事ができる。   In addition, in forming the end shape of the metal part according to the present embodiment, the processing is performed by using a progressive feeding servo press machine in a progressive feeding manner. By processing using the servo press, stable forming effects can be obtained, and at the same time the generation of burrs can be effectively suppressed, and when mass production of parts is carried out by adopting a progressive die. Can also effectively reduce the time and cost involved in part production.

上記のように、本実施の形態にかかる金属製品M及び金属部品の接合方法では、溶接のように接合部を溶融させる必要が無い為、融点の高い鋼やアルミニウム等を利用する場合にも、加熱に伴う危険を極力減ずる事ができる。   As described above, in the method of joining the metal product M and the metal part according to the present embodiment, since there is no need to melt the joint as in welding, even when using steel or aluminum having a high melting point, The hazards associated with heating can be minimized.

また、対向する端部同士を嵌合するだけで接合が完了する為、かしめやボルト締め等を行う必要が無く、接合作業が容易であり、製品の大量生産を行う場合にも対応が容易となる。特に、接合作業が容易な他、接合後も容易に取り外しを行う事ができる為、当該金属製品Mが半永久的な締結用途に限定されてしまうことが無い。   In addition, since the joining is completed only by fitting the opposing end portions, there is no need to crimp or bolt, etc., the joining operation is easy, and it is easy to cope with mass production of products. Become. In particular, in addition to easy joining operation, the metal product M is not limited to a semipermanent fastening application because the metal product M can be easily removed after joining.

さらに、当該金属製品Mでは、ボルトやリベット等の接続部品(または接続金具)を必要としない為、製造にかかる製品のコストを極力減ずることができる。特に、本実施の形態にかかる金属製品Mでは、上記ボルトやリベット等の接続部品を用いない事から、接合部を平面なものとする事ができ、その他の部材(例えば組立にかかる部材等)や利用者が当該接合部に衝突したとしても、破損や怪我を生じる可能性を極力減ずることができる構成としている。   Furthermore, in the said metal product M, since connection parts (or connection metal fittings), such as a volt | bolt and a rivet, are not required, the cost of the product concerning manufacture can be reduced as much as possible. In particular, in the metal product M according to the present embodiment, since the connection parts such as the bolts and the rivets are not used, the joint portion can be made flat, and other members (for example, members related to assembly) Also, even if the user collides with the joint, the possibility of breakage or injury can be reduced as much as possible.

なお、図4、図5、及び図6に示すように、金属部品の端部形状としては様々形成できる。例えば、図4(A)で示すように、一方の金属部品10における突出部13を幅方向に突出する板状の舌片として形成し、凸部11の中間側に対して両脇に設けると共に、他方の金属部品20における突出受部23を、当該突出部13を相補する形状に形成する事もできる。なお、当該凸部11は図4(A)では一方の金属部品10の幅のほぼ中心位置に形成しているが、凸部11の中心位置を左右どちらかに偏心させて形成しても構わない。これは例えば左右どちらかに配線等のスペースを確保したい場合などに有効な手段となる。   In addition, as shown in FIG.4, FIG5 and FIG.6, it can form variously as an edge part shape of a metal component. For example, as shown in FIG. 4A, the protrusion 13 of one metal component 10 is formed as a plate-like tongue piece protruding in the width direction, and provided on both sides with respect to the middle side of the protrusion 11. The protrusion receiving portion 23 of the other metal component 20 can be formed in a shape that complements the protrusion 13. In addition, although the said convex part 11 is formed in the substantially-central position of the width | variety of one metal component 10 in FIG. 4 (A), you may make the center position of the convex part 11 eccentrically left or right either. Absent. This is an effective means, for example, when it is desired to secure a space such as a wire on either the left or the right.

または、図4(B)のように、突出部13を幅方向に突出する板状の舌片として形成し、凸部11の先端側、中間側、及び基端側に対して両脇に複数個設けることもできる。突出部13を複数個設ける事で、長さ方向の揺動をより抑える事が可能になる他、突出部13の破損や損壊の可能性を効果的に減じる事も可能になる。   Alternatively, as shown in FIG. 4B, the protrusion 13 is formed as a plate-like tongue piece protruding in the width direction, and a plurality of protrusions 13 are provided on both sides with respect to the tip end side, the middle side, and the base end side. It can also be provided individually. By providing a plurality of protrusions 13, it is possible to further suppress the swing in the length direction, and it is also possible to effectively reduce the possibility of breakage or breakage of the protrusions 13.

さらに、図4(C)のように、突出部13を幅方向に突出する舌片として形成し、当該幅方向に突出する舌片を横断面形状が「V」字状になるよう形成し、凸部11の先端側から基端側にかけて並べるように複数配置して設ける事もできる。上記のように当該突出部13を形成する事で、他方の端部における凹部21と接合される際に、「くさび効果」が働き、相補的に密着した強い接合状態を実現できる為に、長さ方向の揺動を効果的に制御することができる。   Furthermore, as shown in FIG. 4C, the protrusion 13 is formed as a tongue piece protruding in the width direction, and the tongue piece protruding in the width direction is formed so that the cross-sectional shape becomes a "V" shape. A plurality of projections 11 can be provided so as to be arranged from the distal end side to the proximal end side of the convex portion 11. By forming the projecting portion 13 as described above, the “wedge effect” works when bonding to the recess 21 at the other end, and a strong bonding state which is complementarily in close contact can be realized. Rocking in the longitudinal direction can be effectively controlled.

他にも、図5(A)のように、凸部11の先端側に直接溝部22を設けても構わない。即ち、凸部11の両脇に係止片12を設ける他、凸部11の先端側には当該溝部22を設け、一方で、凹部21には当該溝部22に嵌め込む係止片12を突設する事で、板厚方向の揺動をより確実に抑える事が可能となり、安定した接合状態を構築することができる。即ち、凸部の先端側及び基端側の双方において、係止片と溝部との係合を実現する事により、板厚方向のズレを無くし、継ぎ目を平坦にする事ができる。   Alternatively, as shown in FIG. 5A, the groove 22 may be provided directly on the tip end side of the convex portion 11. That is, in addition to providing the locking pieces 12 on both sides of the protrusion 11, the groove 22 is provided on the tip end side of the protrusion 11, while the locking pieces 12 fitted in the grooves 22 in the recess 21 are protruded By providing the connector, it is possible to more reliably suppress the swing in the thickness direction, and a stable bonding state can be constructed. That is, by realizing the engagement between the locking piece and the groove on both the distal end side and the proximal end side of the convex portion, it is possible to eliminate the displacement in the thickness direction and to make the joint flat.

また、図5(B)では、一方の金属部品10における端部に凸部11を形成し、係止片12を凸部11を有する端部側ではなく、他方の端部側に形成した斜視図を示している。即ち、この場合では、一方の金属部品10における端部に形成された凸部11と、他方の端部における凹部21を接合すると共に、他方の端部における凹部21の両脇に形成された係止片12を、一方の端部における凸部11の両脇に形成された溝部22に接合する事で、部品同士が接合される形となる。   Moreover, in FIG. 5 (B), the convex part 11 is formed in the edge part in one metal component 10, The perspective view which formed not the edge part side which has the convex part 11 but the latching piece 12 the other edge part side Figure is shown. That is, in this case, the projection 11 formed at the end of one metal component 10 and the recess 21 at the other end are joined, and the engagement formed at both sides of the recess 21 at the other end By joining the stop piece 12 to the groove part 22 formed in the both sides of the convex part 11 in one edge part, it becomes a form where components are joined.

さらに、図6(A)では一方の端部に対して、凸部11の上部で且つ始端部から突出するよう係止片12を設けた場合の平面図、そして図6(B)はその場合の斜視図を示している。即ち、この場合は金属部品の板厚が厚い場合等に有効で、凸部11を厚く形成する必要が無くなり、製品の軽量化にも繋げることが可能となる。
Furthermore, in FIG. 6 (A), a plan view in the case where the locking piece 12 is provided so as to project from the top end of the convex portion 11 from one end to one end, and FIG. 6 (B) is that case Shows a perspective view of That is, in this case, which is effective when the plate thickness of the metal part is thick, etc., it is not necessary to form the convex portion 11 thick, and it is possible to connect to weight reduction of the product.

M 金属製品
10 一方の金属部品
11 凸部
12 係止片
13 突出部
20 他方の金属部品
21 凹部
22 溝部
23 突出受部
M metal products
10 One metal part
11 convex part
12 Locking pieces
13 projections
20 The other metal part
21 recess
22 Groove
23 Projection receiver

Claims (4)

金属部品における対向する端部同士を接合してなる金属製品であって、
接合される端部の夫々には、接合した際の幅方向の揺動を制御する凸部又は当該凸部と継合する凹部、及び接合した際の板厚方向の揺動を制御する係止片又は当該当該係止片を受容する溝部、のそれぞれが少なくとも1つ以上形成されている事を特徴とする金属製品。
A metal product in which opposing ends of metal parts are joined together,
Each of the end portions to be joined is a convex portion for controlling swinging in the width direction at the time of joining or a concave portion joined to the projecting portion, and a lock for controlling the swinging in the thickness direction at the time of joining A metal product characterized in that at least one or more of a piece or a groove for receiving the locking piece is formed.
前記係止片は、縦断面形状が接合方向に突出する「V」字状に形成され、凸部の両脇に突設されている事を特徴とする、請求項に記載の金属製品。 2. The metal product according to claim 1 , wherein the locking piece is formed in a “V” shape whose longitudinal cross-sectional shape protrudes in the joining direction, and is provided protruding on both sides of a convex portion. 金属部品における対向する端部同士を接合してなる接合方法であって、
一方の端部に突設された接合した際の幅方向の揺動を制御する凸部と、他方の端部に形成された前記凸部が嵌め込まれる凹部とが接合されると共に、
一方の端部に突設された接合した際の板厚方向の揺動を制御する係止片と、他方の端部に形成された前記係止片を受容する溝部とが接合される事を特徴とする、接合方法。
A joining method in which opposing end portions of a metal component are joined together,
A convex portion for controlling swinging in the width direction at the time of joining and provided at one end portion is joined with a concave portion into which the convex portion formed at the other end portion is fitted.
A locking piece for controlling the swinging in the thickness direction at the time of joining, which is provided in a protruding manner at one end, and a groove portion for receiving the locking piece formed at the other end are joined. Characterizing the bonding method.
請求項1又は2の何れか1項に記載の金属部品の端部形状を形成する金属加工方法であって、
前記係止片はプレス機を用いて加工する事を特徴とする、金属加工方法。
A metal working method for forming an end shape of a metal part according to any one of claims 1 or 2 ;
The metal working method characterized in that the locking piece is processed using a press.
JP2015111755A 2015-06-01 2015-06-01 Method of joining metal products and metal parts Expired - Fee Related JP6506628B2 (en)

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