US20160184678A1

US20160184678A1 - Sports paddle and method of manufacture

Info

Publication number: US20160184678A1
Application number: US14/692,471
Authority: US
Inventors: Everett Bramhall; Adrian Sawyer; Dorina Molnar
Original assignee: Aztek Racquet Sports LLC
Current assignee: Aztek Racquet Sports LLC
Priority date: 2014-12-30
Filing date: 2015-04-21
Publication date: 2016-06-30
Also published as: US20160184679A1

Abstract

A sports paddle for use in striking an object during play comprises a head including a first base layer and a first support layer. The first base layer has an exposed, first base surface that is configured to contact the object during play, and a first opposed base surface. Additionally, the first base layer is formed from a first material. The first support layer has a first support surface that substantially faces the first opposed base surface. The first support surface is only partially exposed. Additionally, the first support layer is formed from a second material that is different than the first material. The first base surface and the first support surface cooperate to form a first hitting surface that is configured to contact the object during play.

Description

BACKGROUND

Sports paddles and racquets (hereinafter sometimes referred to as “sports paddles” or simply “paddles”) are designed for use in various different sports, such as paddles specifically designed for paddle tennis, platform tennis, table tennis, paddleball, pickleball and beach tennis, and racquets specifically designed for tennis, badminton, squash and racquetball. Sports paddles typically include a body assembly and a handle assembly that is connected to and/or extends from the body assembly. The body assembly normally includes a head assembly and a neck, with the neck extending between and connecting the head assembly and the handle assembly.
In designing these sports paddles, it is desired to provide certain features and aspects that promote an improved feel, power, and control (velocity, direction, spin) for the user, while often minimizing the overall weight so that the sports paddle or racquet is easier for the user to swing. Additionally, it is desired to provide a sports paddle or racquet with improved collision efficiency and durability. Further, it is also desired to provide a sports paddle or racquet that inhibits potential injury to the user.

SUMMARY

The present invention is directed toward a sports paddle for use in striking an object, e.g., a ball specifically designed for use in any number of paddle or racquet sports, a shuttlecock, etc., during play. In various embodiments, the sports paddle comprises a head including a first base layer and a first support layer. The first base layer has an exposed, first base surface that is configured to contact the object during play, and a first opposed base surface. Additionally, the first base layer is formed from a first material. The first support layer has a first support surface that substantially faces the first opposed base surface, the first support surface being only partially exposed. Additionally, the first support layer is formed from a second material that is different than the first material.
In some embodiments, less than approximately twenty percent of the first support surface is exposed.
Additionally, in certain embodiments, the head further includes (i) a second base layer having an exposed, second base surface that is configured to alternatively contact the object during play, and a second opposed base surface, the second base layer being formed from the first material; and (ii) a second support layer having a second support surface that substantially faces the second opposed base surface, the second support surface being only partially exposed, the second support layer being formed from the second material.
The head can further include a core layer that is coupled to and is positioned substantially between the first support layer and the second support layer. Further, the head can also include a first intermediate layer that is positioned substantially between the core layer and the first support layer, and a second intermediate layer that is positioned substantially between the core layer and the second support layer. In some such embodiments, each of the first intermediate layer and the second intermediate layer are formed from a carbon fiber material.
In certain embodiments, the first base surface and the first support surface cooperate to form a first hitting surface that is configured to contact the object during play. Additionally, in some such embodiments, the first hitting surface further includes a plurality of first surface features. The plurality of first surface features can include a plurality of first raised surface features that project outwardly away from the first base layer. In such embodiments, the plurality of first raised surface features may also be referred to as “embossed features”. Additionally and/or alternatively, the plurality of first surface features can include a plurality of first recessed surface features that are formed inwardly into the first base layer. In such embodiments, the first recessed surface features may also be referred to as “debossed features”.
It should be appreciated that the embossed and/or debossed features may be formed in any of various three-dimensional patterns. Additionally, as provided herein, the embossed and/or debossed features may be utilized in place of, and/or in conjunction with, texturing of grit along the first base layer, as well as the first base apertures (which can form part of through holes through the entirety of the head of the sports paddle).
Additionally, the first surface features can be formed from the first material.
In certain embodiments, the first material includes thermoplastic urethane and the second material includes one or more of a plastic and a viscoelastic material.
Additionally, in some embodiments, the first base layer includes a plurality of first base apertures that extend through the first base layer, and the first support layer includes a plurality of first support projections that extend at least partially into the first base apertures.
The present invention is also directed toward a sports paddle for use in striking an object during play, the sports paddle comprising a head including (i) a first base layer that is configured to contact the object during play, the first base layer including a plurality of first base apertures that extend through the first base layer, the first base layer being formed from a first material; and (ii) a first support layer that is coupled to the first base layer, the first support layer including a plurality of first support projections that extend at least partially into the first base apertures, the first support projections being formed from a second material that is different than the first material.
Additionally, in another representative application, the present invention is further directed toward a sports paddle for use in striking an object during play, the sports paddle comprising a head including a first hitting surface that is configured to contact the object during play, and a plurality of spaced apart through holes that extend through the first hitting surface, the first hitting surface including a first base layer and a plurality of spaced apart first raised surface features that project outwardly away from the first base layer; and wherein the first base layer and the first raised surface features are formed from the same material.

BRIEF DESCRIPTION OF THE DRAWINGS

The novel features of this invention, as well as the invention itself, both as to its structure and its operation, will be best understood from the accompanying drawings, taken in conjunction with the accompanying description, in which similar reference characters refer to similar parts, and in which:

FIG. 1A is a perspective view of an embodiment of a sports paddle having features of the present invention, the sports paddle including a head assembly and a handle;

FIG. 1B is a front view of the sports paddle illustrated in FIG. 1A;

FIG. 1C is a perspective, cross-sectional view of the sports paddle taken on line C-C in FIG. 1B;

FIG. 1D is a simplified top perspective view of a portion of the head assembly illustrated in FIG. 1A;

FIG. 2 is a cross-sectional view of a portion of one embodiment of the head assembly of the sports paddle;

FIG. 3 is a cross-sectional view of a portion of another embodiment of the head assembly of the sports paddle;

FIG. 4 is a cross-sectional view of a portion of still another embodiment of the head assembly of the sports paddle;

FIG. 5A is a bottom perspective view of an embodiment of a neck cover that is usable as part of the sports paddle;

FIG. 5B is a top perspective view of the neck cover illustrated in FIG. 5A;

FIG. 5C is a front perspective view of the neck cover illustrated in FIG. 5A;

FIG. 5D is a front perspective view of a portion of an embodiment of the sports paddle, including the neck cover illustrated in FIG. 5A;

FIG. 5E is a cross-sectional view of a portion of the sports paddle, including the neck cover, taken on line E-E in FIG. 5D; and

FIG. 6 is a partially exploded, simplified view of another embodiment of the sports paddle.

DESCRIPTION

Reference will now be made in detail to embodiments which are illustrated in the accompanying drawings. In the following detailed descriptions, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However it will be apparent to one of ordinary skill in the art that the invention may be practiced without these specific details. In other instances, use of well-known methods, procedures, components, circuits, and networks will not be described in detail in order to not obscure aspects of the embodiments.
FIG. 1A is a perspective view of an embodiment of a sports paddle 10 having features of the present invention. The design of the sports paddle 10 can be varied to suit the specific requirements of the user of the sports paddle 10 and/or the specific sport in which the sports paddle 10 is being used. As illustrated in FIG. 1A, the sports paddle 10 includes a body assembly 12 and a handle assembly 18 that is coupled to the body assembly 12. The body assembly 12 includes a head assembly 14 and a neck assembly 16.
As illustrated and described herein, the present invention is directed toward various embodiments of a sports paddle 10, and methods for manufacturing the sports paddle 10. The sports paddle 10 is usable for such sports as paddle tennis, platform tennis, table tennis, paddleball, pickleball and beach paddle tennis. However, various aspects of the present invention, as disclosed herein, are equally applicable for embodiments of a sports racquet that can be used for such sports as tennis, badminton, squash and racquetball. Thus, it is recognized that although the term “sports paddle” is used throughout this disclosure and/or in the claims, the term “sports racquet” could equally be used interchangeably therewith. Stated another way, as used herein, the term “sports paddle” is intended to encompass both sports paddles and sports racquets unless stated otherwise. Those of ordinary skill in the art will recognize that the following detailed description of the present invention is illustrative only and is not intended to be in any way limiting. Other embodiments of the present invention will readily suggest themselves to such skilled persons having the benefit of this disclosure.
Further, in the interest of clarity, not all of the routine features of the implementations described herein are shown and described. It will, of course, be appreciated that in the development of any such actual implementation, numerous implementation-specific decisions must be made in order to achieve the developer's specific goals, such as compliance with application- and business-related constraints, and that these specific goals will vary from one implementation to another and from one developer to another. Moreover, it will be appreciated that such a development effort might be complex and time-consuming, but would nevertheless be a routine undertaking of engineering for those of ordinary skill in the art having the benefit of this disclosure.
As an overview, as described in greater detail herein below, the various embodiments of the sports paddle 10 disclosed herein offer a significant improvement over the dynamic response characteristics of current sports paddles and racquets. Additionally, the sports paddle 10 including features of the present invention is configured to provide improved performance and feel for the user of the sports paddle 10. For example, in various embodiments, the head assembly 14 of the the sports paddle 10 is configured to have a first hitting surface 20 and/or a second hitting surface 22 (illustrated in FIG. 1C) that alternately contact an object, e.g., a ball suitable for the specific sport being played, during play. The sports paddle 10 can increase power, control and/or feel through the use of customizable engineered surface textures. Further, the sports paddle 10 as disclosed herein can also provide vibration dampening and can reduce the risk of skin abrasions to the user(s).
The various embodiments of the sports paddle 10 can improve the performance and/or user experience because of the engineered hitting surfaces 20, 22, in shape and/or material construction. More particularly, in certain embodiments, the hitting surfaces 20, 22 can be formed to include a plurality of spaced apart holes 24, also referred to herein as “through holes”, which can extend fully through the head assembly 14. The hitting surfaces 20, 22 can also include a plurality of spaced apart surface features 26 that either project away from or are formed into the hitting surfaces 20, 22. These textured hitting surfaces 20, 22 can function to enhance control, friction and/or spin qualities.
As provided herein, in certain embodiments, one or both of the hitting surfaces 20, 22 can include first surface features 26 that project away from the hitting surface(s) 20, 22 (also referred to herein as “raised surface features” or “embossed features”), and second surface features 26 that are formed or sunken into the hitting surface(s) 20, 22 (also referred to herein as “recessed surface features” or “debossed features”). It should be appreciated that the use of the terms “first surface features” and “second surface features” is merely for convenience, and any surface features 26 can be referred to as “first surface features” and/or “second surface features” without departing from the spirit and intent of the present invention.
When an object such as a paddle ball contacts one of the hitting surfaces 20, 22 of the sports paddle 10, the ball can compress into one or more of the through holes 24 (and thus can contact the corresponding “sharp edges” of the holes 24), with such compression allowing the user to impart the desired spin on the ball. The advantage of the textured, engineered hitting surfaces 20, 22 disclosed herein, i.e. with the plurality of surface features 26, is that the total linear length or surface area of the “sharp edges” is increased, such that the user has an improved ability to impart the desired spin on the ball.
Additionally, as provided herein, one or both of the hitting surfaces 20, 22 can be formed from more than one material, e.g., utilizing different materials having different hardnesses, which can further enhance the ability to control the ball. For example, the different materials can also increase the number and/or length of “sharp edges” that can be utilized to impart desired spin on the ball.
The design of the head assembly 14 can be varied to suit the specific requirements of the sports paddle 10. More specifically, the design of the head assembly 14 can be varied based on the particular sport for which the sports paddle 10 is being made, some of which provide specific standards with which the equipment needs to comply. For example, for paddle tennis, the Official APTA Rules and Regulations Book (Eighteenth Edition, June 2011) includes various requirements for the sports paddle such as: the total length of the sports paddle should not exceed eighteen inches; the number of through holes should not exceed eighty-seven; the diameter of each through hole should not exceed three-eighths of an inch; the edge or rim of the sports paddle may be flush or wrap-around, with a maximum depth into the paddle face of one-half inch and a maximum height above the hitting surface of one-eighth of an inch; and the hitting surface of the sports paddle should be flat, not curved. Such Rules and Regulations also allow for the surface finish of the sports paddle to be textured, but they do not limit the number and/or amount of texturing that is permissible, so long as the hitting surface of the sports paddle is still seen as flat rather than curved. Thus, the number of surface features 26 provided on the hitting surfaces 20, 22 can be any desired number. Moreover, the surface features 26 can be positioned so as to cover substantially the entire hitting surface 20, 22, and/or the surface features 26 can be positioned to cover only a portion of the hitting surface 20, 22, e.g., just a center portion of the hitting surface 20, 22, or some other portion.
In various embodiments, as shown in FIG. 1A, the head assembly 14 includes a head 28, a frame 30 that substantially encircles a perimeter of the head 28, and an edge protector 32 that can be positioned substantially adjacent to a portion of the frame 30. Alternatively, the head assembly 14 can be designed to include more components or fewer components than those specifically illustrated in FIG. 1A. For example, in certain non-exclusive alternative embodiments, the head assembly 14 can be designed without the edge protector 32.
The head 28 provides the hitting surfaces 20, 22, which are utilized by the user to contact the object during play. Additionally, as noted above, in various embodiments, the head 28 includes the plurality of spaced apart through holes 24, and the plurality of spaced apart surface features 26, i.e. first surface features 26 and/or second surface features 26. Moreover, as illustrated, the surface features 26 can also be spaced apart from the through holes 24.
The design of the head 28 can be varied to suit the specific requirements of the sports paddle 10 and/or the particular sport being played. As provided in detail herein below, in various embodiments, the head 28 can be formed from a plurality of layers of material that are coupled and/or secured together, e.g., with adhesive layers and/or adhesive material. Additionally, the head 28 can be formed from a plurality of different materials so as to better realize the intended benefits of the sports paddle 10 as described herein. Various embodiments of the head 28 and the materials that may be utilized in forming the head 28 are described in greater detail herein below.
The number and size of the through holes 24 can be varied. For example, in compliance with the Rules and Regulations cited to above, in certain embodiments, the sports paddle 10, i.e. the head 28, can be designed to include eighty-seven through holes 24 that are each approximately three-eighths of an inch in diameter. Alternatively, the head 28 can include fewer than eighty-seven through holes 24 and/or the through holes 24 can be less than three-eighths of an inch in diameter. It should be appreciated that in embodiments not specifically designed to be in compliance with stated Rules and Regulations, the head 28 can include greater than eighty-seven through holes 24 and/or the through holes 24 can be greater than approximately three-eighths of an inch in diameter.
Additionally, the number, size, shape, positioning and orientation of the surface features 26 may be varied as desired. Stated in another manner, the surface features 26, i.e. raised/embossed surface features 26 and/or recessed/debossed surface features 26, may exhibit any suitable shape, size, height or depth and may be located on the head 28 of the sports paddle 10 in any suitable number, location, orientation and spacing. Additionally, the surface features 26 can be positioned in a specific pattern, and/or they can be positioned in a random or semi-random configuration. In certain embodiments, as provided herein, the surface features 26 can include any suitable design or pattern. For example, in certain embodiments, the surface features 26 can include three-dimensional patterns having any desired shape, including but not limited to circles (e.g., a semi-spherical projection and/or an indentation), stars, triangles, pyramids, seeds, squares, rings, hexagons, other polygons, or any other desired shape.
Further, in some embodiments, the height and/or depth of the surface features 26, i.e. depending on whether the surface features 26 project away from the remainder of the hitting surface 20, 22 or are formed into the hitting surface 20, 22, can be between approximately one-sixteenth of an inch and one-quarter inch. For example, in one specific embodiment, the height and/or depth of the surface features 26 can be approximately one-eighth of an inch. Alternatively, the height and/or depth of the surface features 26 can be greater than or less than the values specifically disclosed above.
As provided herein, the combination of the holes 24 and the surface features 26 provide an improved ability for the user to swing the sports paddle 10 (i.e. with lower resistance), while also providing an improved ability to impart the desired spin on the ball. Additionally, in certain embodiments, the hitting surface(s) 20, 22 can be formed from multiple different materials. Further, as provided herein, the hitting surfaces 20, 22 can improve performance, reduce vibration from impact, increase collision efficiency for more power, and/or increase control while increasing spin for improved feel.
The frame 30 can be further configured to provide additional structural integrity to the head assembly 14. In alternative embodiments, the frame 30 can be formed separately and then adhered to the head 28 and/or the frame 30 can be integrally formed with the head 28, i.e. with one or more layers of the head 28. The frame 30 can be formed from any suitable material. For example, in certain non-exclusive alternative embodiments, the frame 30 can be formed from one or more of carbon fiber, carbon nanotube materials, extruded aluminum, graphite, wood, ethylene vinyl acetate foam (“EVA”), glass, aramid, olefin, or other suitable materials. For example, in one non-exclusive alternative embodiment, the frame 30 is formed of a composite of carbon fiber with an EVA foam core.
Additionally, the edge protector 32 can be positioned substantially adjacent to a portion of the frame 30, and can be configured to provide further protection for the rest of the head assembly 14. For example, in certain embodiments, the edge protector 32 can be made of a relatively rigid plastic material that can effectively absorb impact stresses if and when the head assembly 14 makes contact with a surface such as the ground. Moreover, the edge protector 32 can also protect the frame 30 from being scratched and marred from any incidental scraping of such surfaces. Alternatively, the edge protector 32 can be made from any other suitable material(s).
As provided herein, in certain embodiments, the neck assembly 16 and/or the handle assembly 18 can include an improved ergonomic design that can improve and/or extend the grip of the sports paddle 10 and/or can increase control of the sports paddle 10 during use.
The neck assembly 16 provides the transition between the head assembly 14 and the handle assembly 18. The design of the neck assembly 16 can be varied. In certain embodiments, the neck assembly 16 includes a neck 34 (illustrated, for example, in FIG. 1C) and a neck cover 36 that is positioned substantially around the neck 34. As described in greater detail herein below, the neck cover 36 can be ergonomically designed to provide a smoother, more comfortable holding area for the user during execution of certain shots, e.g., when the user is using two hands, such as in a two-handed backhand shot. Additionally, the neck cover 36 can provide an ergonomically formed surface that fits more comfortably into a gripped hand, thereby improving control and decreasing risk of joint and tendon injury.
The handle assembly 18 is configured for providing a comfortable grip for the user during the playing of a paddle or racquet sport. The design of the handle assembly 18 can be varied to suit the requirements of the sports paddle 10 and/or the user of the sports paddle 10. As illustrated, the handle assembly 18 can include a handle shaft 38 (also sometimes referred to herein simply as a “handle”) and grip tape 40 that is adapted to be selectively wrapped around the handle 38. The grip tape 40 can be adhesive-backed to be effectively secured to the handle 38 and can be terminated toward the body assembly 12 by a wrap of tape (not shown). Alternatively, the handle assembly 18 can have a different design. For example, the handle assembly 18 can be designed such that the handle 38 is used without grip tape 40 being wrapped around the handle 38.
Still alternatively, as described in detail below, in certain embodiments, the handle assembly 18 can include a replaceable, handle sleeve 680 (illustrated in FIG. 6) that can be slid onto and fit around the handle shaft 38. The use of a handle sleeve 680 enables more variability for the user in choosing a handle size and shape that is more precisely tailored to their needs, without the need for obtaining an entirely new sports paddle 10 or racquet.
FIG. 1B is a front view of the sports paddle 10 illustrated in FIG. 1A. More specifically, FIG. 1B more clearly illustrates certain additional features and aspects of the sports paddle 10, such as the relative size and shape of each of the head assembly 14, the neck assembly 16 and the handle assembly 18 of the sports paddle 10.
FIG. 1C is a perspective, cross-sectional view of the sports paddle 10 taken on line C-C in FIG. 1B. Although it is more clearly illustrated in the discussion of various embodiments herein below, FIG. 1C illustrates that the head 28 can include a core layer 42, a first support layer 44 that is coupled to and/or positioned substantially adjacent to the core layer 42, a first base layer 46 that is coupled to and/or positioned substantially adjacent to the first support layer 44, a second support layer 48 that is coupled to and/or positioned substantially adjacent to the core layer 42, i.e. an opposite side of the core layer 42, and a second base layer 50 that is coupled to and/or positioned substantially adjacent to the second support layer 48. Stated in another manner, in such embodiments, (i) the first support layer 44 is positioned substantially between the first base layer 46 and the core layer 42; (ii) the second support layer 48 is positioned substantially between the second base layer 50 and the core layer 42; and (iii) the core layer 42 is positioned substantially between the first support layer 44 and the second support layer 48.
As provided herein, in various embodiments, the first base layer 46 and the first support layer 44 can cooperate to form at least a portion of the first hitting surface 20 that is configured to contact the object, e.g., the ball, during play. Further, as described in greater detail herein below, the first base layer 46 can include an exposed first base surface 46A that is configured to contact the object during play; and the first support layer 44 can include a partially exposed first support surface 44A that can also contact the object during play. Additionally and/or alternatively, one or more of the plurality of surface features 26 can also form a portion of the first hitting surface 20 that is configured to contact the object during play. As such, during any given shot, when the user is striking the object with the first hitting surface 20, a portion of the first base layer 46, a portion of the first support layer 44, and/or one or more surface features 26 can each contact the object.
Similarly, the second base layer 50 and the second support layer 48 can cooperate to form at least a portion of the second hitting surface 22 that is configured to alternatively contact the object during play. Further, as described in greater detail herein below, the second base layer 50 can include an exposed second base surface 50A that is configured to alternatively contact the object during play; and the second support layer 48 can include a partially exposed second support surface 48A that can also contact the object during play. Additionally and/or alternatively, one or more of the plurality of surface features 26 can also form a portion of the second hitting surface 22 that is configured to contact the object during play. As such, during any given shot, when the user is striking the object with the second hitting surface 22, a portion of the second base layer 50, a portion of the second support layer 48, and/or one or more of the surface features 26 can each contact the object.
FIG. 1D is a simplified perspective view of a portion of the head assembly 14, i.e. a portion of the head 28, illustrated in FIG. 1A. More particularly, FIG. 1D illustrates some of the plurality of through holes 24 and some of the plurality of surface features 26 that can be formed in and/or along the first hitting surface 20.
As shown in FIG. 1D, the first base layer 46 includes the first base surface 46A, and a plurality of spaced apart first base apertures 52 that extend through the first base layer 46. Each of the first base apertures 52 forms a portion of one of the through holes 24 that extend fully though the head 28 of the sports paddle 10. Additionally, the first support layer 44 includes the first support surface 44A having a plurality of first support projections 54, wherein each of the first support projections extends at least partially into one of the first base apertures 52. In some embodiments, the first support projections 54 can extend substantially fully into and through the first base apertures 52, such that a top edge 56 of the first support projections 54 is approximately flush with the rest of the first hitting surface 20 formed from the first base layer 46. With such design, as noted above, the first base layer 46 and the first support layer 44, i.e. the first support projections 54, can cooperate to form at least a portion of the first hitting surface 20 that is configured to contact the object, e.g., the ball, during play.
FIG. 2 is a cross-sectional view of a portion of an embodiment of the head assembly 214 of the sports paddle 10 illustrated in FIG. 1A. More particularly, FIG. 2 illustrates a portion of an embodiment of the head 228 of the sports paddle 10 illustrated in FIG. 1A.
The design of the head 228, i.e. the design and materials incorporated into each of the layers of the head 228, can be varied to suit the requirements of the sports paddle 10. In certain embodiments, as shown in FIG. 2, the head 228 can include a core layer 242, a first support layer 244, a first base layer 246, a second support layer 248 and a second base layer 250. Further, in some such embodiments, (i) the first support layer 244 is positioned substantially between the first base layer 246 and the core layer 242; (ii) the second support layer 248 is positioned substantially between the second base layer 250 and the core layer 242; and (iii) the core layer 242 is positioned substantially between the first support layer 244 and the second support layer 248.
Additionally, as illustrated, the head 228 can also include a plurality of spaced apart through holes 224 that extend fully through the head 228, a plurality of first surface features 226A that project away from (raised surface features) and/or are formed into (recessed surface features) the first base layer 246, and a plurality of second surface features 226B that project away from (raised surface features) and/or are formed into (recessed surface features) the second base layer 250. More particularly, as illustrated in FIG. 2, the head 228 can include (i) the plurality of through holes 224; (ii) a plurality of first raised (embossed) surface features 226AA; (iii) a plurality of first recessed (debossed) surface features 226AB; (iv) a plurality of second raised (embossed) surface features 226BA; and (v) a plurality of second recessed (debossed) surface features 226BB, which are all spaced apart from one another.
As shown, in various embodiments, the core layer 242 is the thickest layer of the head 228, and, thus, plays the biggest factor in the overall weight of the sports paddle 10. Thus, if it is desired to have a relatively lightweight sports paddle 10, it is desired to form the core layer 242 from a relatively lightweight material. Additionally, it is also known that the core layer 242 has a large effect on control and vibration dampening, i.e. feel. In general, a softer core layer 242 will enable both more control and improved vibration dampening, but will also have an adverse impact on collision efficiency and power. However, an engineered surface such as taught in the present disclosure can be provided with a soft core layer 242 to enable both improved collision efficiency and enhanced feel.
Based on the desired characteristics of the sports paddle 10 for the user, the material utilized for the core layer 242 can be varied. In some embodiments, the core layer 242 can be formed from a foam material or another suitable soft, relatively lightweight material. Alternatively, in other embodiments, the core layer 242 can be formed from a carbon fiber or other more rigid material. Still alternatively, the core layer 242 can be formed from still other suitable materials. [Is this an accurate description of the potential materials and/or do we have any other specific examples that should be included?]
The first support layer 244 is coupled to and/or positioned substantially adjacent to the core layer 242. More specifically, in certain embodiments, the first support layer 244 is disposed on a substantially planar face of the core layer 242. In some such embodiments, an adhesive layer or adhesive materials can be utilized for securing the first support layer 244 to the core layer 242. Alternatively, the first support layer 244 can be secured to the core layer 242 by chemical bond, trapped geometry, friction, or another suitable method.
In various embodiments, the first support layer 244 includes a first support surface 244A that substantially faces the first base layer 246, and a first opposed support surface 244B that substantially faces the core layer 242. Additionally, in some such embodiments, the first support surface 244A is only partially exposed, i.e. only a portion of the first support surface 244A is visible to a person looking at the sports paddle 10. It should be appreciated that the amount of the first support surface 244A that is exposed can be varied as desired. For example, in one non-exclusive embodiment, less than approximately 75% of the first support surface 244A is exposed. In non-exclusive, alternative embodiments, less than approximately 50%, 30%, 20%, 10% or 5% of the first support surface 244A is exposed.
The materials utilized for the first support layer 244 can be varied. For example, in certain embodiments, the first support layer 244 is formed from one or more rigid materials such as acrylonitrile butadiene styrene (ABS) plastic, viscoelastic material, and/or a combination of plastic and viscoelastic material. Alternatively, in other embodiments, the first support layer 244 can be formed from an expanded foam material, e.g., ethylene acetate foam (“EVA”), or another suitable material.
The first base layer 246 is similarly coupled to, positioned substantially adjacent to and/or disposed on a surface, e.g., on the first support surface 244A, of the first support layer 244. In some embodiments, an adhesive layer or adhesive materials can be utilized for securing the first base layer 246 to the first support layer 244. Alternatively, the first base layer 246 can be secured to the first support layer 244 by chemical bond, trapped geometry, friction, or another suitable method.
In some embodiments, the first base layer 246 includes a first base surface 246A, and a first opposed base surface 246B. In some such embodiments, the first base surface 246A is exposed, i.e. the first base surface 246A is visible to a person looking at the sports paddle 10. Additionally, the first opposed base surface 246B substantially faces the first support surface 244A, and/or the first support surface 244A substantially faces the first opposed base surface 246B.
As illustrated in FIG. 2 and as noted herein above, the first base layer 246 can form a majority of the first hitting surface 220 that is configured to contact the object, e.g., the ball, during play. In various embodiments, the first base layer 246 can be formed from an engineered material that specifically alters the impact dynamics of the sports paddle 10, creating a distinct difference in performance and/or control characteristics. The stiffness, durometer, and/or tack of the engineered surface can be modified to control such characteristics. In performance, a defining mode of energy transfer in the elastic collision between ball and paddle surface is strain energy. One mode of energy loss within the system is deformation of the ball and/or paddle core materials. This engineered surface increases the returnable energy storage of the collision, thereby increasing the amount of energy returned to the ball upon release.
The first base layer 246 can be formed from any suitable materials. For example, in various embodiments, the first base layer 246 is formed from an engineered elastomer material. Additionally and/or alternatively, in certain embodiments, the first base layer 246 can be formed from one or more materials including but not limited to, thermoplastic urethane (“TPU”), natural or synthetic rubber (hard rubber and/or soft rubber), natural or synthetic resins, foam, plastics, or any combinations or composites thereof, any of which may be utilized to alter the physical modes that create spin, performance and control. The first base layer 246 and/or the first hitting surface 220 can deform and/or grip the ball during impact, and release the ball cleanly upon return, which can provide greater spin control. Moreover, the first base layer 246 can provide shock absorption characteristics for the user. Still alternatively, the first base layer 246 can be formed from other suitable materials.
Additionally, as noted above, the head 228, e.g., the first hitting surface 220, can include the plurality of first surface features 226A that project away from and/or are formed into the first base layer 246. The materials used to form the first surface features 226A may vary, thus allowing for adjustments in the hardness of each first surface feature 226A to create different effects and different feel for the user. It should be appreciated that the hardness of each first surface feature 226A may also vary within the pattern along the first base layer 246 and/or it can be adjusted within a line of sports paddles 10.
Any of the first surface features 226A may be manufactured from materials including, but not limited to, thermoplastic urethane, natural or synthetic rubber (hard rubber and/or soft rubber), natural or synthetic resins, foam, plastics, or any combinations or composites thereof, using known techniques for creating a surface having embossed and/or debossed features. Such techniques may include, but are not limited to, thermal forming using one or more extruding rollers in conjunction with one or more embossing rollers in addition to laser or die cutting apparatus.
Additionally, in some embodiments, the first surface features 226A are formed from the same material as is used in the formation of the first base layer 246. Further, in some such embodiments, the first surface features 226A can be integrally formed with the first base layer 246, such that the first base layer 246 and the first surface features 226A are formed in a single manufacturing process. Alternatively, the first surface features 226A can be formed from a material different than that used for the remainder of the first base layer 246, and/or the first surface features 226A may be formed separately from the first base layer 246 and subsequently be coupled to the first base layer 246.
As shown in FIG. 2, and as noted above, the head 228 includes the plurality of through holes 224 that extend fully through the head 228. Additionally, the first base layer 246 includes a plurality of first base apertures 252 that extend through the first base layer 246. In one embodiment, the first base apertures 252 can each form a portion of a corresponding through hole 224.
Further, as illustrated in FIG. 2, the first support layer 244 can include a plurality of first support projections 254 that extend at least partially into the first base apertures 252. In some embodiments, the first support projections 254 can extend substantially fully into and through the first base apertures 252 such that a top edge 256 of the first support projections 254 is substantially flush with the first base layer 246. In such embodiments, the first base layer 252 and the first support projections 254 can cooperate to form the first hitting surface 220, such that each of the first base layer 246 and one or more of the first support projections 254 contact the object during play. Alternatively, the first support projections 254 can extend less than fully into and through the first base apertures 252 (e.g., approximately halfway through, three-fourths through, or another portion through) or the first support projections 254 can extend slightly beyond the first base layer 246. It should be appreciated that even in such alternative embodiments, depending upon the specific materials utilized to form the first support layer 244 and the first base layer 246, an object can still be contacted by both the base layer 246 and one or more of the first support projections 254. Additionally, it should also be appreciated that the first support projections 254 form at least a portion of the first support surface 244A that is exposed, i.e. is visible to a person looking at the sports paddle 10, and/or is capable of contacting an object such as a ball.
Moreover, in certain embodiments, the first surface layer 244, and thus the first support projections 254, can be formed from a different material than the material that is used to form the first base layer 246. With this design, when the first hitting surface 220 contacts the object, different materials can contact the object, thereby further enhancing performance, feel and/or spin effects. More particularly, with multiple materials being utilized in forming of the hitting surface 220, the engineered surface deforms to allow both the outer diameter of the through holes 224 (formed from the first base layer material) and the inner diameter of the through holes 224 (formed from the first support projection material) to come in contact with the object, effectively doubling the surface area that contacts the object. Alternatively, the first support projections 254 and the first base layer 246 can be formed from the same material.
The second support layer 248 and the second base layer 250 can be substantially similar in design to the first support layer 244 and the first base layer 246. For example, the first support layer 248 can include a partially exposed, second support surface 248A and a second opposed support surface 248B; and the second base layer 250 can include an exposed, second base surface 250A and a second opposed base surface 250B.
Further, the second hitting surface 222 can include the plurality of second surface features 226B that project away from (the second raised surface features 226BA) and/or are formed into (the second recessed surface features 226BB) the second base layer 250 that are substantially similar in design, positioning and material as the first surface features 226A.
Additionally, the second base layer 250 can include second base apertures 257 and the second support layer 248 can include second support projections 258 that are substantially similar in design and function to the first base apertures 252 and the first support projections 254, respectively, as described above. Alternatively, the second support layer 248 and/or the second base layer 250 can have a different design than the first support layer 244 and the first base layer 246, respectively, such that the first hitting surface 220 and the second hitting surface 222 have different performance characteristics.
FIG. 3 is a cross-sectional view of a portion of another embodiment of the head assembly 314 of the sports paddle 10 illustrated in FIG. 1A. More particularly, FIG. 3 illustrates a portion of another embodiment of the head 328 of the sports paddle 10 illustrated in FIG. 1A. As shown in FIG. 3, the head 328 is substantially similar to the head 228 illustrated and described above in relation to FIG. 2. For example, the head 328 includes a core layer 342, a first support layer 344, a first base layer 346, a second support layer 348 and a second base layer 350 that are substantially similar in design, positioning and function to the core layer 242, the first support layer 244, the first base layer 246, the second support layer 248 and the second base layer 250 illustrated and described above in relation to FIG. 2. Additionally, in this embodiment, the head 328 again includes a plurality of through holes 324 that extend fully through the head 328, a plurality of first surface features 326A, and a plurality of second surface features 326B. However, in this embodiment, the head 328 only includes first surface features 326A that project away from the first base layer 346 (i.e. first raised (embossed) surface features), and second surface features 326B that project away from the second base layer 350 (i.e. second raised (embossed) surface features).
Further, (i) the first base layer 346 again includes an exposed first base surface 346A and a first opposed base surface 346B; (ii) the first support layer 344 again includes an only partially exposed first support surface 344A that substantially faces the first opposed base surface 346B, and a first opposed support surface 344B; (iii) the second base layer 350 again includes an exposed second base surface 350A and a second opposed base surface 350B; and (iv) the second support layer 348 again includes an only partially exposed second support surface 348A that substantially faces the first opposed base surface 350B, and a second opposed support surface 348B.
Still further, as in the previous embodiment, the first base layer 346 includes a plurality of first base apertures 352, and the second base layer 350 includes a plurality of second base apertures 357, with each of the first base apertures 352 and the second base apertures 357 forming part of one of the through holes 324. Still further, the first support layer 344 again includes a plurality of first support projections 354 that extend at least partially into the first base apertures 352, and the second support layer 348 again includes a plurality of second support projections 358 that extend at least partially into the second base apertures 357. Moreover, as is the previous embodiments, the first base layer 346 and the first support projections 354 cooperate to form a first hitting surface 320, and the second base layer 350 and the second support projections 358 cooperate to form a second hitting surface 322, with the hitting surfaces 320, 322 being alternatively utilized by the user to contact the object during play.
FIG. 4 is a cross-sectional view of a portion of still another embodiment of the head assembly 414 of the sports paddle 10 illustrated in FIG. 1A. More particularly, FIG. 4 illustrates a portion of still another embodiment of the head 428 of the sports paddle 10 illustrated in FIG. 1A. As shown in FIG. 4, the head 428 is somewhat similar to the heads 228, 328 illustrated and described above in relation to FIGS. 2 and 3, respectively. For example, the head 428 includes a core layer 442, a first support layer 444, a first base layer 446, a second support layer 448 and a second base layer 450 that are somewhat similar in design and function to such components as illustrated and described above in relation to FIG. 2 and FIG. 3. Additionally, in this embodiment, the head 428 again includes a plurality of through holes 424 that extend fully through the head 428, a plurality of first surface features 426A that project away from and/or are formed into the first base layer 446, and a plurality of second surface features 426B that project away from and/or are formed into the second base layer 450. Further, in this embodiment, (i) the first base layer 446 again includes an exposed first base surface 446A and a plurality of first base apertures 452, and the first support layer 444 again includes an only partially exposed first support surface 444A and a plurality of first support projections 454 that extend at least partially into the first base apertures 452, the first base layer 446 and the first support projections 454 cooperating to form at least a portion of a first hitting surface 420; and (ii) the second base layer 450 again includes an exposed second base surface 450A and a plurality of second base apertures 457, and the second support layer 448 again includes an only partially exposed second support surface 448A and a plurality of second support projections 458 that extend at least partially into the second base apertures 457, the second base layer 450 and the second support projections 458 cooperating to form at least a portion of a second hitting surface 422.
However, in this embodiment, the head 428 further includes a first intermediate layer 460, a first adhesive layer 462, a second intermediate layer 464 and a second adhesive layer 466 that were not included in the previous embodiments.
As shown in FIG. 4, the first intermediate layer 460 is disposed on a substantially planar surface of the core layer 442, i.e. between the core layer 442 and the first support layer 444. In certain embodiments, the first intermediate layer 460 is formed from a carbon fiber material or another stiff material. With this design, the head 428 can show improved collision efficiency and power. Alternatively, the first intermediate layer 460 can be formed from another suitable material.
Additionally, as illustrated, the first adhesive layer 462 is positioned substantially directly between the first intermediate layer 460 and the first support layer 444. The first adhesive layer 462 can be provided to provide the desired bonding between the first intermediate layer 460 and the first support layer 444. The first adhesive layer 462 can be formed from any suitable adhesive materials.
Somewhat similarly, the second intermediate layer 464 is disposed on another, i.e. opposed, substantially planar surface of the core layer 442, i.e. between the core layer 442 and the second support layer 448. In certain embodiments, the second intermediate layer 464 is formed from a carbon fiber material, carbon nano tube materials, or another relatively stiff material. Alternatively, the second intermediate layer 464 can be formed from another suitable material.
Additionally, as illustrated, the second adhesive layer 466 is positioned substantially directly between the second intermediate layer 464 and the second support layer 448. The second adhesive layer 466 can be provided to provide the desired bonding between the second intermediate layer 464 and the second support layer 448. The second adhesive layer 466 can be formed from any suitable adhesive materials.
FIG. 5A is a bottom perspective view of an embodiment of a neck cover 536 that is usable as part of an embodiment of the sports paddle 510 (illustrated in FIG. 5D). As provided herein, the neck cover 536 can be formed with an engineered surface and an ergonomic design that is sized and shaped to improve and/or extend the effective grip of the sports paddle 510 and/or to increase control of the sports paddle 510 during use. More particularly, the neck cover 536 can be ergonomically designed to provide a smoother, more comfortable holding area for the user during the execution of certain shots, e.g., during two-handed play, such as in a two-handed backhand shot. Additionally, the neck cover 536 can provide an ergonomically formed surface that fits more comfortably into a gripped hand, as opposed to more conventional sports paddles, in which the handle and/or neck can have flat surfaces that do not fit comfortably into a gripped hand. With this design, the user can realize improved control of the sports paddle 510 during the execution of such shots, as well as a decreased risk of joint and tendon injury.
The design of the neck cover 536 can be varied to suit the specific requirements of the sports paddle 510 and/or the user of the sports paddle 510. For example, as shown in FIG. 5A, the neck cover 536 can be a contoured, tube-like component (e.g., somewhat heart-shaped) including an outer surface 570 and an inner surface 572. The outer surface 570 of the neck cover 536 can be shaped to fit into a crease between palm and forefingers of a cupped or wrapped hand. Additionally, the inner surface 572 can be sized and shaped to fit securely about a portion of the sports paddle 510. In alternative embodiments, the neck cover 536 can have a different shape than what is illustrated in FIG. 5A, depending on the desired comfort needs for the user.
Further, the neck cover 536 can be formed from any suitable materials. For example, in certain non-exclusive alternative embodiments, the neck cover 536 can be formed from one or more of rubber, polymer, foam, composites or plastics. Alternatively, the neck cover 536 can be formed from other suitable materials.
FIG. 5B is a top perspective view of the neck cover 536 illustrated in FIG. 5A. In particular, FIG. 5B again illustrates the contoured, somewhat heart-shaped design of the neck cover 536, including the outer surface 570 and the inner surface 572.
FIG. 5C is a front perspective view of the neck cover 536 illustrated in FIG. 5A. FIG. 5C again illustrates the outer surface 570 and the inner surface 572 of the neck cover 536, albeit from a slightly different perspective than is shown in FIGS. 5A and 5B.
FIG. 5D is a front perspective view of a portion of an embodiment of the sports paddle 510, including the neck cover 536 illustrated in FIG. 5A. As illustrated, the neck cover 536 can be a contoured, tube-like component that stretches over the handle assembly 518 (a portion of which is shown in FIG. 5D) such that the neck cover 536 can be positioned substantially about the neck 534 of the sports paddle 510. In certain applications, the neck cover 536 can be positioned to cover the end of the grip tape 40 (illustrated in FIG. 1A) and to provide a smooth transition between the body assembly 512 (a portion of which is shown in FIG. 5D) and the grip tape 40 and/or other portions of the handle assembly 518. It should be appreciated that the neck cover 536 can also provide the desired smooth transition between the body assembly 512 and the handle assembly 518 even in embodiments where grip tape is not being used. With the design of the neck cover 536 illustrated and described herein, the neck cover 536 can be easy to install, as well as enabling the user to realize various shock absorbing and ergonomic properties.
As shown, and as noted above, the specific ergonomic design of the neck cover 536 can include the outer surface 570 of the neck cover 536 that is shaped to fit into a crease between palm and forefingers of a cupped or wrapped hand around the handle assembly 518.
FIG. 5E is a cross-sectional view of a portion of the sports paddle 510, including the neck cover 536, taken on line E-E in FIG. 5D. More specifically, FIG. 5E again illustrates the neck cover 536 being positioned substantially about the neck 534 of the sports paddle 510 so as to provide the smooth transition between the handle assembly 518 and the body assembly 512.
Further, as shown, in certain embodiments, a portion of the neck cover 536 can be slightly spaced apart from the neck 534. This can make the neck cover 536 easier to install about the neck 534, as the amount of friction between the neck cover 536 and the neck 534 and/or between the neck cover 536 and the handle assembly 518 can be limited. Moreover, with this design, when the user grips the outer surface 570 of the portion of the neck cover 536 that is spaced apart from the neck 534, the inner surface 572 of the neck cover 536 can then engage the neck 534 in the aforementioned ergonomic manner.
Additionally, FIG. 5E further illustrates how the inner surface 572 of the neck cover 536 can be configured to engage with a mechanical locking feature 574 that can be molded into the neck 534 to inhibit independent motion of the neck cover 536 relative to the body assembly 512 and/or the neck 534.
Still further, it should be appreciated that the neck cover 536 can then be secured in place about the neck 534 and/or handle assembly 518 in any suitable manner. For example, in certain embodiments, the neck cover 536 can be secured about the neck 534 and/or the handle assembly 518 through chemical bond, any of a variety of adhesives, friction, trapped geometry or by another suitable method.
FIG. 6 is a partially exploded, simplified view of another embodiment of the sports paddle 610. The sports paddle 610 is somewhat similar to the sports paddle 10 illustrated and described above in relation to FIG. 1A. For example, the sports paddle 610 includes a body assembly 612 including a head assembly 614 and a neck assembly 616 that are somewhat similar to and contain many of the same or similar components as the body assembly 12, head assembly 14 and neck assembly 16 illustrated and described herein above. Accordingly, the body assembly 612, the head assembly 614 and the neck assembly 616 will not be described in detail herein.
However, in this embodiment, the handle assembly 618 is somewhat different than the embodiments illustrated and described above. In particular, as shown in FIG. 6, the handle assembly 618 includes a handle shaft 638 (also sometimes referred to herein simply as a “handle”) and a replaceable and interchangeable handle sleeve 680 that is configured to be selectively positioned and secured about the handle 638. As noted below, the use of such a handle sleeve 680 enables more variability for the user in choosing a handle size and shape that is more precisely tailored to their needs, without the need for obtaining an entirely new sports paddle 610 or racquet.
The design of the handle sleeve 680 can be varied. As shown, in certain embodiments, the handle sleeve 680 can include a closed distal end 682 and an open proximal end 684 for installation onto the handle 638, as illustrated in FIG. 6. Interior dimensions of the handle sleeve 680 can be sized to create a tight fit over the handle 638, and an outer surface 686 of the handle sleeve 680 can be shaped to create a smooth transition between the neck 634 and the handle assembly 618 of the sports paddle 610. Further, the outer surface 686 of the handle sleeve 680 can be sized to best fit the hand of the user. With this design, a plurality of different sized handle sleeves 680 can be used with the same handle 638 to accommodate different users, or different conditions for the same user. The outer surface 686 can also be textured to provide improved grip and ergonomics to the handle assembly 618. With this design, the sports paddle 610, including both the body assembly 612 and the handle assembly 618, can be ready for play without the need for an overwrap of grip tape, though a player can add such overwrap, if desired.
Additionally, the handle sleeve 680 can be formed from any suitable materials. For example, in certain non-exclusive alternative embodiments, the handle sleeve 680 can be formed from one or more of rubber, polymer, foam, composites or plastics. Alternatively, the handle sleeve 680 can be formed from other suitable materials.
It is understood that although a number of different embodiments of the sports paddle 10 and methods for manufacture have been illustrated and described herein, one or more features of any one embodiment can be combined with one or more features of one or more of the other embodiment, provided that such combination satisfies the intent of the present invention. Additionally, it will be obvious to those recently skilled in the art that modifications to the sports paddle 10 and methods of manufacture disclosed herein may occur, including substitution of various component values or modes of connection, without departing from the true spirit and scope of the disclosure.
While a number of exemplary aspects and embodiments of the sports paddle 10 and method for manufacture have been shown and disclosed herein above, those of skill in the art will recognize certain modifications, permutations, additions and sub-combinations thereof. It is therefore intended that the system and method shall be interpreted to include all such modifications, permutations, additions and sub-combinations as are within their true spirit and scope, and no limitations are intended to the details of construction or design herein shown.

Claims

What is claimed is:

1. A sports paddle for use in striking an object during play, the sports paddle comprising:

a head including (i) a first base layer having an exposed, first base surface that is configured to contact the object during play, and a first opposed base surface, the first base layer being formed from a first material; and (ii) a first support layer having a first support surface that substantially faces the first opposed base surface, the first support surface being only partially exposed, the first support layer being formed from a second material that is different than the first material.

2. The sports paddle of claim 1 wherein less than approximately twenty percent of the first support surface is exposed.

3. The sports paddle of claim 1 wherein the head further includes (i) a second base layer having an exposed, second base surface that is configured to alternatively contact the object during play, and a second opposed base surface, the second base layer being formed from the first material; and (ii) a second support layer having a second support surface that substantially faces the second opposed base surface, the second support surface being only partially exposed, the second support layer being formed from the second material.

4. The sports paddle of claim 3 wherein the head further includes a core layer that is coupled to and is positioned substantially between the first support layer and the second support layer.

5. The sports paddle of claim 4 wherein the head further includes a first intermediate layer that is positioned substantially between the core layer and the first support layer, and a second intermediate layer that is positioned substantially between the core layer and the second support layer; and wherein each of the first intermediate layer and the second intermediate layer are formed from a carbon fiber material.

6. The sports paddle of claim 1 wherein the first base surface and the first support surface cooperate to form a first hitting surface that is configured to contact the object during play.

7. The sports paddle of claim 6 wherein the first hitting surface further includes a plurality of first surface features.

8. The sports paddle of claim 7 wherein the plurality of first surface features include a plurality of first raised surface features that project outwardly away from the first base layer.

9. The sports paddle of claim 8 wherein the plurality of first surface features further include a plurality of first recessed surface features that are formed inwardly into the first base layer.

10. The sports paddle of claim 7 wherein the plurality of first surface features include a plurality of first recessed surface features that are formed inwardly into the first base layer.

11. The sports paddle of claim 7 wherein the first surface features are formed from the first material.

12. The sports paddle of claim 1 wherein the first material includes thermoplastic urethane and the second material includes one or more of a plastic and a viscoelastic material.

13. The sports paddle of claim 1 wherein the first base layer includes a plurality of first base apertures that extend through the first base layer, and wherein the first support layer includes a plurality of first support projections that extend at least partially into the first base apertures.

14. A sports paddle for use in striking an object during play, the sports paddle comprising:

a head including (i) a first base layer that is configured to contact the object during play, the first base layer including a plurality of first base apertures that extend through the first base layer, the first base layer being formed from a first material; and (ii) a first support layer that is coupled to the first base layer, the first support layer including a plurality of first support projections that extend at least partially into the first base apertures, the first support projections being formed from a second material that is different than the first material.

15. The sports paddle of claim 14 wherein the first support projections extend substantially fully into and through the first base apertures.

16. The sports paddle of claim 14 wherein the head further includes (i) a second base layer that is configured to alternatively contact the object during play, the second base layer including a plurality of second base apertures that extend through the second base layer; and (ii) a second support layer that is coupled to the second base layer, the second support layer including a plurality of second support projections that extend at least partially into the second base apertures.

17. The sports paddle of claim 16 wherein the head further includes a core layer that is coupled to and is positioned substantially between the first support layer and the second support layer.

18. The sports paddle of claim 17 wherein the head further includes a first intermediate layer that is positioned substantially between the core layer and the first support layer, and a second intermediate layer that is positioned substantially between the core layer and the second support layer; and wherein each of the first intermediate layer and the second intermediate layer are formed from a carbon fiber material.

19. The sports paddle of claim 14 wherein the first base layer and the first support projections cooperate to form a first hitting surface that is configured to contact the object during play.

20. The sports paddle of claim 19 wherein the first hitting surface further includes a plurality of first raised surface features that project outwardly away from the first base layer.

21. The sports paddle of claim 19 wherein the first hitting surface further includes a plurality of first recessed surface features that are formed inwardly into the first base layer.

22. A sports paddle for use in striking an object during play, the sports paddle comprising:

a head including a first hitting surface that is configured to contact the object during play, and a plurality of spaced apart through holes that extend through the first hitting surface, the first hitting surface including a first base layer and a plurality of spaced apart first raised surface features that project outwardly away from the first base layer; and

wherein the first base layer and the first raised surface features are each formed from a first material.

23. The sports paddle of claim 22 wherein the first hitting surface further includes a plurality of spaced apart first recessed surface features that are spaced apart from the first raised surface features, the first recessed surface features being formed inwardly into the first base layer.

24. The sports paddle of claim 22 wherein the first raised surface features are integrally formed with the first base layer.

25. The sports paddle of claim 22 wherein the head further includes a second hitting surface that is configured to alternatively contact the object during play, wherein the plurality of through holes extend through the second hitting surface, the second hitting surface including a second base layer and a plurality of second raised surface features that project outwardly away from the second base layer.

26. The sports paddle of claim 22 wherein the first base layer includes an exposed, first base surface that is configured to contact the object during play, and a first opposed base surface; and wherein the head further includes a first support layer having a first support surface that substantially faces the first opposed base surface, the first support surface being only partially exposed, the first support layer being formed from a second material that is different than the first material.

27. The sports paddle of claim 26 wherein the first base layer includes a plurality of first base apertures that extend through the first base layer, and wherein the first support layer includes a plurality of first support projections that extend at least partially into the first base apertures.

28. The sports paddle of claim 27 wherein the first support projections extend substantially into and through the first base apertures.

29. The sports paddle of claim 26 wherein the head further includes a first intermediate layer that is positioned substantially adjacent to the first support layer, the first intermediate layer being formed from a carbon fiber material.