US20160016461A1 - Adjustment Device, Method of Adjustment, Motor Vehicle - Google Patents

Adjustment Device, Method of Adjustment, Motor Vehicle Download PDF

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Publication number
US20160016461A1
US20160016461A1 US14/772,318 US201414772318A US2016016461A1 US 20160016461 A1 US20160016461 A1 US 20160016461A1 US 201414772318 A US201414772318 A US 201414772318A US 2016016461 A1 US2016016461 A1 US 2016016461A1
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US
United States
Prior art keywords
blocking
fail
adjustment device
safe mechanism
instance
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US14/772,318
Inventor
Erik Alfred Simeon de Vries
Stefan Frits Brouwer
Stephen Alexander George Gustavo Boom
Bastiaan Huijzers
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MCi Mirror Controls International Netherlands BV
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MCi Mirror Controls International Netherlands BV
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by MCi Mirror Controls International Netherlands BV filed Critical MCi Mirror Controls International Netherlands BV
Assigned to MCI (MIRROR CONTROLS INTERNATIONAL) NETHERLANDS B.V. reassignment MCI (MIRROR CONTROLS INTERNATIONAL) NETHERLANDS B.V. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: HUIJZERS, BASTIAAN, BOOM, STEPHEN ALEXANDER GEORGE GUSTAVO, BROUWER, STEFAN FRITS, DE VRIES, ERIK ALFRED SIMEON
Publication of US20160016461A1 publication Critical patent/US20160016461A1/en
Abandoned legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K11/00Arrangement in connection with cooling of propulsion units
    • B60K11/08Air inlets for cooling; Shutters or blinds therefor
    • B60K11/085Air inlets for cooling; Shutters or blinds therefor with adjustable shutters or blinds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K11/00Arrangement in connection with cooling of propulsion units
    • B60K11/08Air inlets for cooling; Shutters or blinds therefor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H19/00Gearings comprising essentially only toothed gears or friction members and not capable of conveying indefinitely-continuing rotary motion
    • F16H19/08Gearings comprising essentially only toothed gears or friction members and not capable of conveying indefinitely-continuing rotary motion for interconverting rotary motion and oscillating motion
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/10Structural association with clutches, brakes, gears, pulleys or mechanical starters
    • H02K7/116Structural association with clutches, brakes, gears, pulleys or mechanical starters with gears
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K2213/00Specific aspects, not otherwise provided for and not covered by codes H02K2201/00 - H02K2211/00
    • H02K2213/06Machines characterised by the presence of fail safe, back up, redundant or other similar emergency arrangements
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/80Technologies aiming to reduce greenhouse gasses emissions common to all road transportation technologies
    • Y02T10/88Optimized components or subsystems, e.g. lighting, actively controlled glasses

Definitions

  • the invention relates to an adjustment device for adjusting shutoff elements of an air inlet of a motor vehicle.
  • shutoff elements are usually adjustable between an open position in which the air inlet is substantially open and a closed position in which the air inlet is substantially closed and/or in a random position between the open and the closed position.
  • the adjustment device is provided with a drive unit for adjusting the shutoff elements.
  • the shutoff elements can be, for instance, strips which are pivotable about a standing or a lying axis, or may be, for instance, roller curtains, or may be, for instance, flower-shaped strips, etc. Many variants for shutoff elements are possible.
  • a calamity can be, for instance, a malfunction in the drive unit of the adjustment device and/or a circumstance in the motor vehicle, or outside of it, that can make it desirable to open or close the air inlet quickly, for instance, in case of fire in the motor compartment, or in case of increased concentration of sand or dust in the ambient air.
  • a calamity where a fail-safe mechanism could intervene is in the case of a power failure. If a calamity occurs, the fail-safe mechanism will come into operation and the shutoff elements will be adjusted to the predefined position.
  • the fail-safe mechanism can come into operation to bring the shutoff elements, for instance, to a predefined open position.
  • a disadvantage of a fail-safe mechanism is that for instance upon parking the motor vehicle, the fail-safe mechanism comes into operation and the shutoff elements are brought to the predefined position. This is because upon parking the motor vehicle, the current supply to the adjusting instrument is cut off. Interruption of the current supply is normally recognized as a calamity situation. Depending on which position is the predefined position, i.e., the open position or the closed position or an intermediate position, this may be esthetically undesirable and/or this may lead to unwanted cooling down of the engine, etc.
  • an aspect of the invention provides an adjustment device for adjusting shutoff elements of an air inlet of a motor vehicle, wherein the shutoff elements are adjustable between an open position in which the air inlet is substantially open and a closed position in which the air inlet is substantially closed, comprising a drive unit for adjusting the shutoff elements between at least the open position and the closed position, furthermore comprising a fail-safe mechanism arranged for adjusting the air inlet to a predefined position in case of a calamity situation, wherein the adjustment device furthermore comprises a blocking mechanism for blocking the operation of the fail-safe mechanism in predetermined situations, wherein in such predetermined situations at least a part of the shutoff elements are adjustable to a predefined position without activation of the fail-safe mechanism.
  • the fail-safe mechanism can come into operation in a calamity situation, whereas in predetermined non-calamity situations the operation of the fail-safe mechanism is blocked, the fail-safe mechanism can then be temporarily rendered inoperative.
  • At least a part of the shutoff elements can be adjusted to a predetermined position. For instance, an upper part and/or a lower part and/or a central part of the shutoff elements may be adjusted, or a left part and/or a right part of the shutoff elements may be adjusted. Also, for instance, two or more sets of shutoff elements may be provided, while, for instance, at least one set is still adjustable when the fail-safe mechanism has been rendered temporarily inoperative.
  • the engine of the motor vehicle is switched off and the current supply to the adjustment device is interrupted.
  • this parking situation exhibits similar features to a calamity situation of a power failure, whereupon the fail-safe mechanism would come into operation.
  • the fail-safe mechanism will be blocked in such a parking situation and the shutoff elements can still be brought to a predefined position in a controlled manner with the aid of the drive unit and/or with the aid of an energy storage element.
  • the predefined position can be the closed position or the open position or an intermediate position. Also, the predefined position may be different for different parts of shutoff elements and/or different for different sets of shutoff elements.
  • the energy can remain present in the fail-safe mechanism during its condition of being rendered temporarily inoperative.
  • the fail-safe mechanism comprises an energy storage element
  • the fail-safe mechanism can be rendered temporarily inoperative via the blocking mechanism whilst the energy in the energy storage element is at least partly preserved.
  • the energy of the fail-safe mechanism is directly available again when the condition of being temporarily inoperative is undone.
  • the fail-safe mechanism is provided with an arm, as well as with an energy storage element.
  • a blocking mechanism can then render the fail-safe mechanism temporarily inoperative by temporarily blocking the operation of the arm. The energy in the energy storage element remains virtually and/or substantially untouched.
  • a fail-safe mechanism provided with an energy storage element may be temporarily rendered inoperative by, for instance, counteracting the energy being released from the energy storage element. This could be done electrically or mechanically. The energy then remains available in the energy storage element, but the blocking mechanism can then temporarily prevent the energy from being released and thus the operation of the fail-safe mechanism is temporarily blocked. Conversely, when blocking is undone, the fail-safe function is directly available again.
  • the energy in rendering the fail-safe mechanism temporarily inoperative, can be released from the energy storage element.
  • the rendering inoperative of the fail-safe mechanism is subsequently undone, first energy needs to be stored in the energy storage element before functional operation of the fail-safe mechanism is available, when the fail-safe mechanism is provided with an energy storage element.
  • Another predetermined situation which is not a calamity situation, is, for instance, a start-stop situation that can occur with a motor vehicle, for instance, when waiting before a traffic light.
  • the current supply may, for instance, be limited to a few functions of the motor vehicle, while the current supply to the adjusting instrument can be interrupted.
  • the blocking mechanism is activatable by a predetermined input signal.
  • the adjustment device With a predetermined input signal, it is clear beforehand when a blocking situation occurs and when the blocking mechanism is to be activated accordingly.
  • the fail-safe mechanism's coming into operation can be obviated.
  • the operating situation is the usual operational situation of the adjustment device, in which the drive unit can adjust the shutoff elements between the open position and the closed position and a random position in-between, in response to a received operational input signal.
  • the operational input signal is usually passed on via the board network of the motor vehicle to the adjustment device. This can be done, for instance, via a LIN system.
  • the calamity situation or fail-safe situation is the situation in which a calamity occurs and the fail-safe mechanism comes into operation accordingly.
  • the calamity situation may or may not be announced by an input signal.
  • a calamity input signal may be generated in the event of detection of too high a temperature in the motor compartment and/or the air inlet, as in case of fire, but in the case of power failure probably no input signal will be generated.
  • the blocking situation is the situation which exhibits features of a calamity situation, for instance the interruption of power, but in which the fail-safe mechanism does not come into operation.
  • the blocking situation is preferably announced through a predetermined input signal which, preferably via the onboard network, for instance LIN, is passed on to the adjustment device. Via such a predetermined input signal, which we will also refer to as blocking signal hereinafter, the blocking mechanism is activated so as to temporarily deactivate the operation of the fail-safe mechanism.
  • the predetermined input signal is supplied to the adjustment device before the blocking situation occurs.
  • the adjustment device is thus informed in advance that a blocking situation is about to occur. Due to the time difference between the blocking signal and the blocking situation, there can be sufficient time to adjust the adjustment device to a predefined blocking position with the aid of the drive unit which can still be provided with power during the time difference. For instance in the case of a parking situation, upon stopping the driving motor of the motor vehicle, a circuit of the onboard network of the motor vehicle is still provided with power for a particular time before it is de-energized.
  • the onboard network can comprise another circuit which continues to be provided with voltage.
  • the adjustment device is connected with the circuit which is eventually de-energized after the switch off of the driving motor of the motor vehicle.
  • use can still be made of the current supply still available.
  • an energy storage element such as, for instance, a battery or capacitor, to bring the adjustment device to the predetermined blocking position.
  • an energy storage element may be situated near the drive unit and/or near the shutoff elements and/or elsewhere in the vehicle.
  • the energy storage element may be coupled directly with the shutoff elements and/or with the drive unit, and/or engage an intermediate mechanism. Many variants are possible.
  • shutoff elements In an operating situation it may be that the shutoff elements are in the closed position. In case of a blocking situation the shutoff elements will then remain in the closed position and the blocking mechanism will block the operation of the fail-safe mechanism. If in the operating situation the shutoff elements are in an open position or in an intermediate position, then the shutoff elements can be adjusted to the predefined blocking position, corresponding, for instance, to the closed position, upon receipt of the blocking signal. The blocking mechanism can then block the operation of the fail-safe mechanism.
  • the blocking mechanism comprises a blocking element which is adjustable between a first position, in which the fail-safe mechanism is free, and a second position, in which the fail-safe mechanism is blocked. Owing to the blocking element being adjustable, the fail-safe mechanism may or may not be blocked, depending on the input signal.
  • the blocking element is arranged for fixing at least a part of the fail-safe mechanism and/or for fixing at least a part of the drive train.
  • the fail-safe mechanism can be designed, for instance, as described in WO 2012/067502, for instance, comprising a biased spring as energy storage element, which, through an arm, is held biased by an activation element.
  • the spring is connected on one side with a housing of the adjustment device and on the other side with a drive wheel of the drive unit.
  • the activation element activates the arm, thereby causing the arm to pivot.
  • the energy in the energy storage element is released, for instance in that the spring as energy storage element is released. Owing to the release of the energy of the energy storage element, for instance a drive wheel of the drive unit can be moved to bring the shutoff elements to the predefined calamity position.
  • the blocking element can now be so designed that it, for instance, blocks the arm of the fail-safe mechanism in predetermined blocking situations.
  • the arm is then, for instance, fixed, so that it is not movable, even if the activation element were to activate.
  • the fail-safe mechanism is then blocked at least temporarily.
  • the blocking element may also be so designed that a component of the drive unit, in particular a component of the drive train, for instance, a drive wheel, is fixed in a predetermined blocking situation.
  • the blocking element after a predetermined blocking input signal has been received, can guide the drive wheel still further to the blocking position in a controlled manner, for instance via a pin/groove connection in the drive wheel.
  • the invention further relates to a method for blocking a fail-safe mechanism.
  • the invention furthermore relates to an air inlet of a motor vehicle provided with an adjustment device having a blocking mechanism, and to a motor vehicle provided with an air inlet with adjustment device with a blocking mechanism.
  • FIG. 1 shows a schematic perspective view of an adjustment device provided with a fail-safe mechanism
  • FIG. 1 a shows a schematic cross section of a drive train as used in the adjustment device of FIG. 1 ;
  • FIG. 2 shows a schematic perspective view of a first embodiment of a blocking mechanism according to the invention
  • FIG. 3 shows a schematic perspective exploded view of the blocking mechanism of FIG. 2 ;
  • FIG. 4 shows a cross section of the blocking mechanism of FIG. 3 in the free position
  • FIG. 5 shows a cross section of the blocking mechanism of FIG. 3 in the blocked position
  • FIG. 6 shows a schematic perspective view of a second embodiment of a blocking mechanism according to the invention.
  • FIG. 7 shows a schematic perspective view of the blocking mechanism of FIG. 6 ;
  • FIG. 8 a , FIG. 8 b , FIG. 8 c show a schematic top plan view of a blocking mechanism according to FIG. 6 with a blocking pawl in positions a, b, and c, respectively;
  • FIG. 9 a , FIG. 9 b , FIG. 9 c show a schematic top plan view of a blocking mechanism according to FIG. 6 with a pin in positions a, b, and c, respectively.
  • FIG. 1 shows a schematic perspective view of an adjustment device 1 .
  • the adjustment device 1 is usually provided in a housing 2 .
  • the housing 2 usually comprises two shell parts, in FIG. 1 one shell part is omitted to obtain a view of the interior of the adjustment device 1 .
  • the adjustment device 1 is arranged for adjusting shutoff elements of an air inlet of a motor vehicle.
  • These may be shutoff elements for, for instance, shutting off an air supply to the motor compartment, for instance, the air inlet above and/or under a bumper of the motor vehicle.
  • the shutoff elements may also be situated, for instance, in an air supply to the air conditioning unit.
  • the shutoff elements can be, for instance, strips which are pivotable about a standing or a lying axis or form a flower-shaped strip pattern, or can be, for instance, a roller curtain. Many variants are possible.
  • the adjustment device 1 is provided with electric power and/or input signals via a connector 3 .
  • the input signals can be supplied to the adjustment device 1 , for instance, via the onboard network, for instance via LIN, or via another adjustment device.
  • the adjustment device 1 is furthermore provided with an output shaft which is arranged for driving the shutoff elements.
  • the adjustment device 1 comprises furthermore a drive unit 5 .
  • the drive unit 5 comprises a motor 6 and a drive train 8 .
  • the drive train 8 is driven by the motor 6 .
  • the drive train 8 comprises an intermediate gear 7 and, in this exemplary embodiment, a compound planetary gear system 9 .
  • the drive unit 5 and the drive train 8 are not further elaborated in the context of this application.
  • the motor 6 can be, for instance, an electric actuator which can be provided with power and/or input signals via the connector 3 .
  • the adjustment device 1 is furthermore designed with a fail-safe mechanism 10 .
  • the fail-safe mechanism 10 comprises in this exemplary embodiment an activation element 11 , a lever arm 12 and an energy storage element 13 .
  • the activation element 11 is here designed as a magnetic element 11 which, when live, pulls an end 12 a of the lever arm 12 towards it.
  • An end 12 b hooks behind a cam of a drive wheel of the drive unit 5 , in particular of the planetary gear system 9 .
  • the compound planetary gear system 9 consists of an input shaft 9 a and two output shafts 9 b and 9 c .
  • the input shaft is formed by the sun gear 9 a , which is drivable by the motor 6 via the intermediate gear 7 .
  • a first output shaft 9 b forms the output shaft for adjusting the shutoff elements.
  • the second output shaft 9 c is formed by a ring gear 9 c of the planetary gear system 9 .
  • the ring gear as second output shaft 9 c can be, for instance, under the action of the spring 13 .
  • the ring gear 9 c is, for instance, provided with the cam behind which the end 12 b of the lever arm 12 can hook.
  • the compound planetary gear system may be, for instance, of the ‘Harmonic Drive’ type, well known to those skilled in the art.
  • An end 13 a of the energy storage element 13 is connected with the housing 2 as being the fixed world.
  • Another end 13 b is connected with a part of the drive train 8 , for instance the ring gear as second output shaft 9 c .
  • the activation element 11 will be activated, this may be done, for instance, through interruption of the current supply to the magnetic element 11 .
  • the end 12 a uncouples from the magnetic element 11 , and the lever arm 12 will pivot about pivot 14 , so that end 12 b releases the cam (not shown) of the ring gear 9 c .
  • the planetary gear system 9 will pivot under the influence of the energy stored in the spring 13 to a predefined position, the calamity position.
  • the predefined calamity position can be the closed position of the shutoff elements.
  • the adjustment device 1 is provided with a blocking mechanism 15 , not visible in FIG. 1 , but shown, for instance, in FIG. 2 , FIG. 3 , or FIG. 4 , FIG. 5 .
  • the blocking mechanism 15 is arranged for blocking the fail-safe mechanism 10 in predetermined situations, so-called blocking situations. For instance in a parking situation, when the motor of the motor vehicle is switched off and there is no current supply to the adjustment device 1 anymore, it is not desirable that the fail-safe mechanism 10 be activated.
  • the blocking mechanism 15 comprises a blocking element 16 which is adjustable between a first position, in which the fail-safe mechanism 10 is left free, and a second position, in which the fail-safe mechanism 10 is blocked.
  • the blocking element 16 is here a component of the drive unit 5 , more particularly of the intermediate gear 7 .
  • the blocking element 16 is here the gear 7 b which is driven by the motor 6 via a worm wheel (not shown).
  • the intermediate gear 7 is designed as two mutually adjustable parts, as shown in FIG. 3 .
  • the intermediate gear 7 comprises an upper gear 7 a and a lower gear 7 b .
  • the lower gear 7 b is drivable by the motor 6 , and via a coupling with the upper gear 7 a the driving force is transmitted to the sun gear 9 a of the planetary gear system 9 .
  • the lower gear 7 b functions as blocking element 16 .
  • lower gear 7 b and blocking element 16 constitute the same component of the drive unit 5 .
  • the upper gear 7 a and the blocking element 16 are mutually adjustably connected through coupling means 17 .
  • the coupling means 17 are here implemented as a screw thread, for instance, an inner side of the blocking element 16 is provided with an inner thread, and a shaft part 18 is provided with a complementary thread for cooperation with the inner thread of the blocking element 16 .
  • the upper gear 7 a and the blocking element 16 are adjustable relative to each other in translation and rotation.
  • other coupling means are possible, such as a pin/groove, etc.
  • the lever arm 12 is provided at its end 12 b with a finger 12 c .
  • the finger 12 c is so shaped as to be able to cooperate with an underside 16 a of the blocking element 16 .
  • the finger 12 c is situated as shown in FIG. 4 and FIG. 5 .
  • the lower gear 7 b functioning as blocking element 16 , is adjustable between a first position and a second position. In the first position the blocking element 16 is upwards, shown in FIG. 4 , and the finger 12 c is free. The fail-safe mechanism 10 is thus free and upon activation the arm 12 can pivot.
  • the blocking element 16 In the second position the blocking element 16 is downwards, as shown in FIG. 5 , and the underside 16 a is supported on the upper side of the finger 12 c to block the finger 12 c .
  • the finger 12 c is then clamped between the underside 16 a of the blocking element 16 and a spring element 19 .
  • the spring element 19 is here implemented as a substantially planar plate-shaped element which can be part of the housing 2 , or can be mounted against the housing 2 .
  • the spring element 19 is also provided with segment parts 20 .
  • the segment parts 20 provide that the spring element 19 forms a so-called buckling spring.
  • the adjustment device 1 receives a predetermined input signal, a so-called blocking signal.
  • a blocking signal the blocking mechanism 15 comes into operation.
  • the motor 6 drives the lower gear 7 b which, coupled to upper gear 7 a , drives the planetary gear system 9 , so that the shutoff elements are adjusted.
  • the chive train 8 stops moving.
  • the lower gear 7 b will adjust relative to the upper gear 7 a against the force of the spring element 19 , along the path dictated by the coupling means 17 , here the thread 17 .
  • the lower gear 7 b being the blocking element 16 , is therefore adjusted downwards to the second position until the underside 16 a abuts against the upper side of the finger 12 c .
  • the motor 6 drives the lower gear 7 b , functioning as blocking element 16 , further downwards against the force of the spring element 19 , so that a firm clamping of the finger 12 c can be achieved.
  • the motor 6 Upon reaching a sufficiently firm clamping of the finger 12 c , the motor 6 will cut out, for instance when the current of the motor 6 runs up exceeding a predetermined upper limit.
  • the finger 12 c is then blocked and so is the fail-safe mechanism 10 , while the shutoff elements are in a predetermined blocking position.
  • the end position for instance the open or the closed position of the shutoff elements
  • the end position can be detected by an increase of the current level.
  • the motor 6 may be driven in the opposite direction to adjust, for instance, a drive wheel of the drive unit reversely by a number of degrees, for instance 5 degrees.
  • the shutoff elements are then still in the open or closed end position, but the tension in the system is reduced.
  • the adjustment device is provided with a blocking mechanism according to the invention
  • a blocking mechanism in an advantageous manner use can be made of this small additional reverse angular displacement. For instance, if in the example of FIG. 2 , FIG. 3 , FIG. 4 or FIG. 5 the shutoff elements are in an open or closed end position, then, after reception of a blocking signal, the motor 6 will not be rotated back, but the lower gear 7 b functioning as blocking element 16 will adjust downwards until the finger 12 c is clamped.
  • the spring element 19 is implemented in a bistable design, viz., in the form of a buckling-loadable spring leaf provided with segment parts 20 .
  • the spring element 19 in particular the segment parts 20 , will buckle when the blocking element 16 exceeds the buckling force. In this way, the load at which the fail-safe mechanism 10 is blocked is uniformly determined.
  • the spring element 19 then consists of a flat plate designed in spring steel, with a forced spherical part comprising segment parts 20 .
  • the blocking element 16 can be moved upwards again to the first position, so that the finger 12 c is cleared and the operation of the fail-safe mechanism 10 is unblocked.
  • FIG. 6 An alternative embodiment is shown in FIG. 6 , FIG. 7 , FIG. 8 , and FIG. 9 .
  • FIG. 6 shows a schematic perspective view of an adjustment device 1 .
  • the fail-safe mechanism 10 comprises an activation element 11 , implemented as a magnetic element, and a lever arm 12 .
  • End 12 b of the lever arm 12 hooks behind a cam of, here, the output shaft 9 c of planetary gear system 9 , for instance a ring gear 9 c .
  • the energy storage element 13 here a biased spring, is connected on one side by end 13 a to the housing as fixed world (not shown) and connected on the other side by end 13 b to output shaft 9 c of the planetary gear system 9 .
  • the fail-safe mechanism 10 works in a comparable manner to the fail-safe mechanism shown in FIGS. 1-5 .
  • the adjustment device 1 is provided with a blocking mechanism 15 .
  • the blocking mechanism 15 comprises in this exemplary embodiment a wheel 22 provided with at least one slot 23 in which a blocking pawl 24 is slidable. Wheel 22 , in a preferred design, will coincide with and/or be rotation-locked with respect to the spring-biased ring gear 9 c as second output shaft 9 c of the planetary gear system 9 .
  • the blocking pawl 24 is furthermore provided with a pin 26 (not visible) which moves in a groove 25 of, preferably, the output driving wheel as first output shaft 9 b of the planetary gear system 9 .
  • the groove 25 has a first extreme position 25 a and an intermediate position 25 b , within which are the operating positions of the pin 26 and hence of the blocking pawl 24 . These correspond to the operating situation of the adjustment device 1 . These correspond also to the operating positions of the shutoff elements. Between the first extreme position 25 a and the intermediate position 25 b , the groove 25 has the shape of a segment of a circle, having a substantially constant radius R relative to the center of wheel 9 b . As a result, through a suitable cooperation between pin 26 and groove 25 , the blocking pawl 24 is within a contour of wheel 9 c .
  • wheel 9 c can freely rotate under the action of spring 13 in case of a fail-safe situation.
  • the groove 25 has the shape of a spiral, with increasing radius up to radius Rc between positions 25 b and 25 c .
  • blocking pawl 24 is outside the contour of wheel 9 c and then cooperates with a corresponding recess in at least one of the two shell parts of the housing 2 .
  • Wheel 9 c is thereby rotation-locked with respect to the housing, and the operation of the fail-safe mechanism is thereby blocked.
  • FIGS. 8 a and 8 b show the blocking pawl 24 within a contour of a non-depicted wheel 9 c in the positions 25 a , 25 b of the groove 25 with the pin 26 of the blocking pawl 24 in the corresponding positions 24 a , 24 b of the groove 25 , as shown in FIGS. 9 a and 9 b .
  • These are the operating positions corresponding to the operating situation of the adjustment device 1 .
  • the blocking pawl 24 and the pin 26 are respectively in position 24 a adjacent end 25 a of the groove 25 .
  • FIG. 8 b and FIG. 9 b the blocking pawl 24 and the pin 26 are respectively in position 24 b adjacent intermediate position 25 b of the groove 25 .
  • FIG. 8 c and FIG. 9 c the blocking pawl 24 and the pin 26 are respectively in extreme position 24 c adjacent end 25 c of the groove 25 .
  • position 25 c is on a greater radius Rc than positions 25 a and 25 b on radius R, the blocking pawl 24 is guided outwards into the slot 23 of wheel 22 which is correspondingly positioned.
  • the drive unit 5 in particular the motor 6 , can be controlled to rotate the drive train 8 still further so that the pin 26 of the blocking pawl 24 is guided from position 25 b to position 25 c , so that the blocking pawl 24 moves outwards and rotation-locks the drive train 8 relative to the housing 2 , in particular, fixes wheel 9 c relative to the housing 2 , so that the operation of the fail-safe mechanism 10 is blocked.
  • the blocking signal is received a particular time before the occurrence of the blocking situation, use can still be made of the current present to rotate the drive train 8 further.
  • use can be made of an energy storage element to block the operation of the fail-safe mechanism and to bring the shutoff elements to a predefined blocking position.
  • pin 26 is within positions 25 a and 25 b of groove 25 , and between positions 24 a and 24 b of the pin 26 , as shown in FIGS. 9 .
  • the adjustment device 1 is thus in the fail-safe mode in which the fail-safe mechanism 10 can be activated and can come into operation.
  • the operation of the fail-safe mechanism 10 can be blocked by means of one or more blocking pawls 24 , in that pin 26 is directed to position 25 c of groove 25 .
  • output shafts of a compound planetary gear system can be interchanged, so that, for instance, the ring gear forms the first output shaft and a drive wheel the second output shaft.
  • the slots or grooves associated with the output shafts can be interchanged, or be designed differently.
  • the invention is not limited to the exemplary embodiments represented above. Many variants are possible and will be clear to the skilled person.
  • the blocking mechanisms are represented as mechanical blocking mechanisms, but diverse variants of mechanical blocking mechanisms are possible and can either fix a part of the fail-safe mechanism or fix a part of the drive unit to thereby block the operation of the fail-safe mechanism. Such variants are understood to fall within the scope of the appended claims.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Power Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Control Devices (AREA)
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Abstract

Adjustment device for adjusting shutoff elements of an air inlet of a motor vehicle, wherein the shutoff elements are adjustable between an open position in which the air inlet is substantially open and a closed position in which the air inlet is substantially closed, includes a drive unit for adjusting the shutoff elements between at least the open position and the closed position, and a fail-safe mechanism which is arranged for adjusting the air inlet to a predefined position in case of a calamity situation. The adjustment device includes a blocking mechanism for blocking the operation of the fail-safe mechanism in predetermined situations, wherein in such predetermined situations the shutoff elements are adjustable to a predefined position without activation of the fail-safe mechanism.

Description

  • This application is a 35 U.S.C. §371 national phase application of PCT/NL2014/050145 (WO 2014/163488), filed on Mar. 11, 2014, entitled “Adjustment Device, Method of Adjustment, Motor Vehicle”, which application claims priority to Netherlands Application No. 2010428, filed Mar. 11, 2013, each of which is incorporated herein by reference in its entirety.
  • The invention relates to an adjustment device for adjusting shutoff elements of an air inlet of a motor vehicle.
  • Such adjustment devices are known. For instance, publications WO 2012/067502 or WO 2013/012337 describe an adjustment device. The shutoff elements are usually adjustable between an open position in which the air inlet is substantially open and a closed position in which the air inlet is substantially closed and/or in a random position between the open and the closed position. To this end, the adjustment device is provided with a drive unit for adjusting the shutoff elements. The shutoff elements can be, for instance, strips which are pivotable about a standing or a lying axis, or may be, for instance, roller curtains, or may be, for instance, flower-shaped strips, etc. Many variants for shutoff elements are possible.
  • It is also known to design an adjustment device with a fail-safe mechanism to adjust the shutoff elements of the air inlet to a predefined position in the event of a calamity. A calamity can be, for instance, a malfunction in the drive unit of the adjustment device and/or a circumstance in the motor vehicle, or outside of it, that can make it desirable to open or close the air inlet quickly, for instance, in case of fire in the motor compartment, or in case of increased concentration of sand or dust in the ambient air. A calamity where a fail-safe mechanism could intervene is in the case of a power failure. If a calamity occurs, the fail-safe mechanism will come into operation and the shutoff elements will be adjusted to the predefined position. If, for instance, the air inlet is closed and, as a result of power failure, the adjustment device is no longer able to open the air inlet, this can have damaging consequences for the engine due to the rising temperature in the motor compartment. In such a calamity, the fail-safe mechanism can come into operation to bring the shutoff elements, for instance, to a predefined open position.
  • A disadvantage of a fail-safe mechanism, however, is that for instance upon parking the motor vehicle, the fail-safe mechanism comes into operation and the shutoff elements are brought to the predefined position. This is because upon parking the motor vehicle, the current supply to the adjusting instrument is cut off. Interruption of the current supply is normally recognized as a calamity situation. Depending on which position is the predefined position, i.e., the open position or the closed position or an intermediate position, this may be esthetically undesirable and/or this may lead to unwanted cooling down of the engine, etc.
  • Accordingly, there is a need for an adjusting instrument that counteracts at least the above-mentioned disadvantage, while preserving the advantages of a fail-safe mechanism.
  • To that end, an aspect of the invention provides an adjustment device for adjusting shutoff elements of an air inlet of a motor vehicle, wherein the shutoff elements are adjustable between an open position in which the air inlet is substantially open and a closed position in which the air inlet is substantially closed, comprising a drive unit for adjusting the shutoff elements between at least the open position and the closed position, furthermore comprising a fail-safe mechanism arranged for adjusting the air inlet to a predefined position in case of a calamity situation, wherein the adjustment device furthermore comprises a blocking mechanism for blocking the operation of the fail-safe mechanism in predetermined situations, wherein in such predetermined situations at least a part of the shutoff elements are adjustable to a predefined position without activation of the fail-safe mechanism.
  • By providing a blocking mechanism which blocks the operation of the fail-safe mechanism in predetermined situations, the fail-safe mechanism can come into operation in a calamity situation, whereas in predetermined non-calamity situations the operation of the fail-safe mechanism is blocked, the fail-safe mechanism can then be temporarily rendered inoperative.
  • Upon rendering the fail-safe mechanism temporarily inoperative, at least a part of the shutoff elements can be adjusted to a predetermined position. For instance, an upper part and/or a lower part and/or a central part of the shutoff elements may be adjusted, or a left part and/or a right part of the shutoff elements may be adjusted. Also, for instance, two or more sets of shutoff elements may be provided, while, for instance, at least one set is still adjustable when the fail-safe mechanism has been rendered temporarily inoperative.
  • For instance upon parking of the motor vehicle, the engine of the motor vehicle is switched off and the current supply to the adjustment device is interrupted. Thus, this parking situation exhibits similar features to a calamity situation of a power failure, whereupon the fail-safe mechanism would come into operation. By providing the blocking mechanism, the fail-safe mechanism will be blocked in such a parking situation and the shutoff elements can still be brought to a predefined position in a controlled manner with the aid of the drive unit and/or with the aid of an energy storage element. In the case of a parking situation, the predefined position can be the closed position or the open position or an intermediate position. Also, the predefined position may be different for different parts of shutoff elements and/or different for different sets of shutoff elements.
  • Advantageously, the energy can remain present in the fail-safe mechanism during its condition of being rendered temporarily inoperative. For instance, if the fail-safe mechanism comprises an energy storage element, the fail-safe mechanism can be rendered temporarily inoperative via the blocking mechanism whilst the energy in the energy storage element is at least partly preserved. In this way, the energy of the fail-safe mechanism is directly available again when the condition of being temporarily inoperative is undone. For instance, it may be that the fail-safe mechanism is provided with an arm, as well as with an energy storage element. A blocking mechanism can then render the fail-safe mechanism temporarily inoperative by temporarily blocking the operation of the arm. The energy in the energy storage element remains virtually and/or substantially untouched. When the temporary rendering inoperative is undone, for instance by unblocking the arm again, the energy from the energy storage element is directly available again for the fail-safe function. In another embodiment, for instance, a fail-safe mechanism provided with an energy storage element may be temporarily rendered inoperative by, for instance, counteracting the energy being released from the energy storage element. This could be done electrically or mechanically. The energy then remains available in the energy storage element, but the blocking mechanism can then temporarily prevent the energy from being released and thus the operation of the fail-safe mechanism is temporarily blocked. Conversely, when blocking is undone, the fail-safe function is directly available again.
  • In an alternative embodiment, in rendering the fail-safe mechanism temporarily inoperative, the energy can be released from the energy storage element. When the rendering inoperative of the fail-safe mechanism is subsequently undone, first energy needs to be stored in the energy storage element before functional operation of the fail-safe mechanism is available, when the fail-safe mechanism is provided with an energy storage element.
  • Another predetermined situation, which is not a calamity situation, is, for instance, a start-stop situation that can occur with a motor vehicle, for instance, when waiting before a traffic light. In such a start-stop situation the current supply may, for instance, be limited to a few functions of the motor vehicle, while the current supply to the adjusting instrument can be interrupted.
  • According to an aspect of the invention, the blocking mechanism is activatable by a predetermined input signal. By providing the adjustment device with a predetermined input signal, it is clear beforehand when a blocking situation occurs and when the blocking mechanism is to be activated accordingly. By providing a predetermined input signal, the fail-safe mechanism's coming into operation can be obviated.
  • There are, in short, at least three possible situations that may give rise to activation of the adjustment device. These are an operating situation, a calamity situation, and a blocking situation. The operating situation is the usual operational situation of the adjustment device, in which the drive unit can adjust the shutoff elements between the open position and the closed position and a random position in-between, in response to a received operational input signal. The operational input signal is usually passed on via the board network of the motor vehicle to the adjustment device. This can be done, for instance, via a LIN system.
  • The calamity situation or fail-safe situation is the situation in which a calamity occurs and the fail-safe mechanism comes into operation accordingly. The calamity situation may or may not be announced by an input signal. For instance, a calamity input signal may be generated in the event of detection of too high a temperature in the motor compartment and/or the air inlet, as in case of fire, but in the case of power failure probably no input signal will be generated.
  • The blocking situation is the situation which exhibits features of a calamity situation, for instance the interruption of power, but in which the fail-safe mechanism does not come into operation. The blocking situation is preferably announced through a predetermined input signal which, preferably via the onboard network, for instance LIN, is passed on to the adjustment device. Via such a predetermined input signal, which we will also refer to as blocking signal hereinafter, the blocking mechanism is activated so as to temporarily deactivate the operation of the fail-safe mechanism.
  • In a preferred embodiment, the predetermined input signal is supplied to the adjustment device before the blocking situation occurs. The adjustment device is thus informed in advance that a blocking situation is about to occur. Due to the time difference between the blocking signal and the blocking situation, there can be sufficient time to adjust the adjustment device to a predefined blocking position with the aid of the drive unit which can still be provided with power during the time difference. For instance in the case of a parking situation, upon stopping the driving motor of the motor vehicle, a circuit of the onboard network of the motor vehicle is still provided with power for a particular time before it is de-energized. In addition, the onboard network can comprise another circuit which continues to be provided with voltage. The adjustment device according to the invention is connected with the circuit which is eventually de-energized after the switch off of the driving motor of the motor vehicle. By making use of the time difference between transmission of the input signal and the actual blocking situation, in a favorable manner use can still be made of the current supply still available. Alternatively, if, for instance, the blocking signal is transmitted concurrently with the occurrence of the blocking situation, use can be made, for instance, of an energy storage element, such as, for instance, a battery or capacitor, to bring the adjustment device to the predetermined blocking position. Such an energy storage element may be situated near the drive unit and/or near the shutoff elements and/or elsewhere in the vehicle. The energy storage element may be coupled directly with the shutoff elements and/or with the drive unit, and/or engage an intermediate mechanism. Many variants are possible.
  • In an operating situation it may be that the shutoff elements are in the closed position. In case of a blocking situation the shutoff elements will then remain in the closed position and the blocking mechanism will block the operation of the fail-safe mechanism. If in the operating situation the shutoff elements are in an open position or in an intermediate position, then the shutoff elements can be adjusted to the predefined blocking position, corresponding, for instance, to the closed position, upon receipt of the blocking signal. The blocking mechanism can then block the operation of the fail-safe mechanism.
  • Advantageously, the blocking mechanism comprises a blocking element which is adjustable between a first position, in which the fail-safe mechanism is free, and a second position, in which the fail-safe mechanism is blocked. Owing to the blocking element being adjustable, the fail-safe mechanism may or may not be blocked, depending on the input signal.
  • Advantageously, the blocking element is arranged for fixing at least a part of the fail-safe mechanism and/or for fixing at least a part of the drive train. The fail-safe mechanism can be designed, for instance, as described in WO 2012/067502, for instance, comprising a biased spring as energy storage element, which, through an arm, is held biased by an activation element. The spring is connected on one side with a housing of the adjustment device and on the other side with a drive wheel of the drive unit. In the case of a calamity, the activation element activates the arm, thereby causing the arm to pivot. Through the pivoting of the arm, the energy in the energy storage element is released, for instance in that the spring as energy storage element is released. Owing to the release of the energy of the energy storage element, for instance a drive wheel of the drive unit can be moved to bring the shutoff elements to the predefined calamity position.
  • The blocking element can now be so designed that it, for instance, blocks the arm of the fail-safe mechanism in predetermined blocking situations. The arm is then, for instance, fixed, so that it is not movable, even if the activation element were to activate. The fail-safe mechanism is then blocked at least temporarily.
  • The blocking element, however, may also be so designed that a component of the drive unit, in particular a component of the drive train, for instance, a drive wheel, is fixed in a predetermined blocking situation. For instance, the blocking element, after a predetermined blocking input signal has been received, can guide the drive wheel still further to the blocking position in a controlled manner, for instance via a pin/groove connection in the drive wheel.
  • The invention further relates to a method for blocking a fail-safe mechanism.
  • The invention furthermore relates to an air inlet of a motor vehicle provided with an adjustment device having a blocking mechanism, and to a motor vehicle provided with an air inlet with adjustment device with a blocking mechanism.
  • Further advantageous embodiments are set forth in the subclaims.
  • The invention will be further elucidated on the basis of exemplary embodiments which are represented in the drawing. In the drawing:
  • FIG. 1 shows a schematic perspective view of an adjustment device provided with a fail-safe mechanism;
  • FIG. 1 a shows a schematic cross section of a drive train as used in the adjustment device of FIG. 1;
  • FIG. 2 shows a schematic perspective view of a first embodiment of a blocking mechanism according to the invention;
  • FIG. 3 shows a schematic perspective exploded view of the blocking mechanism of FIG. 2;
  • FIG. 4 shows a cross section of the blocking mechanism of FIG. 3 in the free position;
  • FIG. 5 shows a cross section of the blocking mechanism of FIG. 3 in the blocked position;
  • FIG. 6 shows a schematic perspective view of a second embodiment of a blocking mechanism according to the invention;
  • FIG. 7 shows a schematic perspective view of the blocking mechanism of FIG. 6;
  • FIG. 8 a, FIG. 8 b, FIG. 8 c show a schematic top plan view of a blocking mechanism according to FIG. 6 with a blocking pawl in positions a, b, and c, respectively; and
  • FIG. 9 a, FIG. 9 b, FIG. 9 c show a schematic top plan view of a blocking mechanism according to FIG. 6 with a pin in positions a, b, and c, respectively.
  • It is noted that the figures are merely shown by way of schematic representations of exemplary embodiments of the invention and should not be regarded as limiting in any way. In the figures, like or corresponding parts are designated by like or corresponding reference numerals.
  • FIG. 1 shows a schematic perspective view of an adjustment device 1. The adjustment device 1 is usually provided in a housing 2. The housing 2 usually comprises two shell parts, in FIG. 1 one shell part is omitted to obtain a view of the interior of the adjustment device 1.
  • The adjustment device 1 is arranged for adjusting shutoff elements of an air inlet of a motor vehicle. These may be shutoff elements for, for instance, shutting off an air supply to the motor compartment, for instance, the air inlet above and/or under a bumper of the motor vehicle. The shutoff elements may also be situated, for instance, in an air supply to the air conditioning unit. The shutoff elements can be, for instance, strips which are pivotable about a standing or a lying axis or form a flower-shaped strip pattern, or can be, for instance, a roller curtain. Many variants are possible.
  • The adjustment device 1 is provided with electric power and/or input signals via a connector 3. The input signals can be supplied to the adjustment device 1, for instance, via the onboard network, for instance via LIN, or via another adjustment device. The adjustment device 1 is furthermore provided with an output shaft which is arranged for driving the shutoff elements.
  • The adjustment device 1 comprises furthermore a drive unit 5. The drive unit 5 comprises a motor 6 and a drive train 8. The drive train 8 is driven by the motor 6. The drive train 8 comprises an intermediate gear 7 and, in this exemplary embodiment, a compound planetary gear system 9.
  • The drive unit 5 and the drive train 8 are not further elaborated in the context of this application.
  • The motor 6 can be, for instance, an electric actuator which can be provided with power and/or input signals via the connector 3.
  • The adjustment device 1 is furthermore designed with a fail-safe mechanism 10.
  • The fail-safe mechanism 10 comprises in this exemplary embodiment an activation element 11, a lever arm 12 and an energy storage element 13. The activation element 11 is here designed as a magnetic element 11 which, when live, pulls an end 12 a of the lever arm 12 towards it. An end 12 b hooks behind a cam of a drive wheel of the drive unit 5, in particular of the planetary gear system 9.
  • The compound planetary gear system 9 consists of an input shaft 9 a and two output shafts 9 b and 9 c. The input shaft is formed by the sun gear 9 a, which is drivable by the motor 6 via the intermediate gear 7. A first output shaft 9 b forms the output shaft for adjusting the shutoff elements. The second output shaft 9 c is formed by a ring gear 9 c of the planetary gear system 9. The ring gear as second output shaft 9 c can be, for instance, under the action of the spring 13. The ring gear 9 c is, for instance, provided with the cam behind which the end 12 b of the lever arm 12 can hook. The compound planetary gear system may be, for instance, of the ‘Harmonic Drive’ type, well known to those skilled in the art.
  • An end 13 a of the energy storage element 13, here implemented as a spring 13, is connected with the housing 2 as being the fixed world. Another end 13 b is connected with a part of the drive train 8, for instance the ring gear as second output shaft 9 c. As the spring 13 is biased, energy is stored in the spring, which is released if an end of the spring 13 is released.
  • In case of a calamity situation, the activation element 11 will be activated, this may be done, for instance, through interruption of the current supply to the magnetic element 11. Upon the current supply dropping out, the end 12 a uncouples from the magnetic element 11, and the lever arm 12 will pivot about pivot 14, so that end 12 b releases the cam (not shown) of the ring gear 9 c. As a result, the planetary gear system 9 will pivot under the influence of the energy stored in the spring 13 to a predefined position, the calamity position. For instance, the predefined calamity position can be the closed position of the shutoff elements.
  • According to the invention, the adjustment device 1 is provided with a blocking mechanism 15, not visible in FIG. 1, but shown, for instance, in FIG. 2, FIG. 3, or FIG. 4, FIG. 5. The blocking mechanism 15 is arranged for blocking the fail-safe mechanism 10 in predetermined situations, so-called blocking situations. For instance in a parking situation, when the motor of the motor vehicle is switched off and there is no current supply to the adjustment device 1 anymore, it is not desirable that the fail-safe mechanism 10 be activated.
  • In the exemplary embodiment of FIG. 2 and FIG. 3, the blocking mechanism 15 comprises a blocking element 16 which is adjustable between a first position, in which the fail-safe mechanism 10 is left free, and a second position, in which the fail-safe mechanism 10 is blocked. The blocking element 16 is here a component of the drive unit 5, more particularly of the intermediate gear 7. The blocking element 16 is here the gear 7 b which is driven by the motor 6 via a worm wheel (not shown).
  • The intermediate gear 7 is designed as two mutually adjustable parts, as shown in FIG. 3. The intermediate gear 7 comprises an upper gear 7 a and a lower gear 7 b. The lower gear 7 b is drivable by the motor 6, and via a coupling with the upper gear 7 a the driving force is transmitted to the sun gear 9 a of the planetary gear system 9. The lower gear 7 b functions as blocking element 16. In this exemplary embodiment, lower gear 7 b and blocking element 16 constitute the same component of the drive unit 5.
  • As is shown in FIG. 3, the upper gear 7 a and the blocking element 16 are mutually adjustably connected through coupling means 17. The coupling means 17 are here implemented as a screw thread, for instance, an inner side of the blocking element 16 is provided with an inner thread, and a shaft part 18 is provided with a complementary thread for cooperation with the inner thread of the blocking element 16. Via the thread, the upper gear 7 a and the blocking element 16 are adjustable relative to each other in translation and rotation. Obviously, other coupling means are possible, such as a pin/groove, etc.
  • The lever arm 12 is provided at its end 12 b with a finger 12 c. The finger 12 c is so shaped as to be able to cooperate with an underside 16 a of the blocking element 16. When the fail-safe mechanism 10 is not activated, the finger 12 c is situated as shown in FIG. 4 and FIG. 5.
  • Due to the coupling means 17, the lower gear 7 b, functioning as blocking element 16, is adjustable between a first position and a second position. In the first position the blocking element 16 is upwards, shown in FIG. 4, and the finger 12 c is free. The fail-safe mechanism 10 is thus free and upon activation the arm 12 can pivot.
  • In the second position the blocking element 16 is downwards, as shown in FIG. 5, and the underside 16 a is supported on the upper side of the finger 12 c to block the finger 12 c. The finger 12 c is then clamped between the underside 16 a of the blocking element 16 and a spring element 19. The spring element 19 is here implemented as a substantially planar plate-shaped element which can be part of the housing 2, or can be mounted against the housing 2. In this exemplary embodiment, the spring element 19 is also provided with segment parts 20. The segment parts 20 provide that the spring element 19 forms a so-called buckling spring.
  • What is achieved with the spring element 19 is that during normal adjustment in the operating situation the blocking element 16 remains in the upward first position, and hence the adjustment device remains in the fail-safe mode. The spring element 19 pushes the blocking element 16 upwards to the first position. In the case of a blocking situation the blocking element 16 adjusts downwards against the force of the spring element 19.
  • In the case of a blocking situation the adjustment device 1 receives a predetermined input signal, a so-called blocking signal. In the case of a blocking signal, the blocking mechanism 15 comes into operation.
  • The motor 6 drives the lower gear 7 b which, coupled to upper gear 7 a, drives the planetary gear system 9, so that the shutoff elements are adjusted. Upon reaching the end of the adjustment stroke, for instance when the shutoff elements are in the open or the closed position, the chive train 8 stops moving. However, since the motor 6 further drives the lower gear 7 b, the lower gear 7 b will adjust relative to the upper gear 7 a against the force of the spring element 19, along the path dictated by the coupling means 17, here the thread 17. The lower gear 7 b, being the blocking element 16, is therefore adjusted downwards to the second position until the underside 16 a abuts against the upper side of the finger 12 c. The motor 6 drives the lower gear 7 b, functioning as blocking element 16, further downwards against the force of the spring element 19, so that a firm clamping of the finger 12 c can be achieved. Upon reaching a sufficiently firm clamping of the finger 12 c, the motor 6 will cut out, for instance when the current of the motor 6 runs up exceeding a predetermined upper limit. The finger 12 c is then blocked and so is the fail-safe mechanism 10, while the shutoff elements are in a predetermined blocking position.
  • In a possible embodiment, the end position, for instance the open or the closed position of the shutoff elements, can be detected by an increase of the current level. When the current level of the motor 6 increases beyond a particular upper limit, it can be concluded that the shutoff elements are at the end of their adjustment stroke. To take the tension out of the system then, the motor 6 may be driven in the opposite direction to adjust, for instance, a drive wheel of the drive unit reversely by a number of degrees, for instance 5 degrees. The shutoff elements are then still in the open or closed end position, but the tension in the system is reduced.
  • In the case where the adjustment device is provided with a blocking mechanism according to the invention, in an advantageous manner use can be made of this small additional reverse angular displacement. For instance, if in the example of FIG. 2, FIG. 3, FIG. 4 or FIG. 5 the shutoff elements are in an open or closed end position, then, after reception of a blocking signal, the motor 6 will not be rotated back, but the lower gear 7 b functioning as blocking element 16 will adjust downwards until the finger 12 c is clamped.
  • Preferably, the spring element 19 is implemented in a bistable design, viz., in the form of a buckling-loadable spring leaf provided with segment parts 20. In that case, the spring element 19, in particular the segment parts 20, will buckle when the blocking element 16 exceeds the buckling force. In this way, the load at which the fail-safe mechanism 10 is blocked is uniformly determined. In a preferred embodiment, the spring element 19 then consists of a flat plate designed in spring steel, with a forced spherical part comprising segment parts 20.
  • For undoing the blocking position, through a reverse drive of the motor 6 the blocking element 16 can be moved upwards again to the first position, so that the finger 12 c is cleared and the operation of the fail-safe mechanism 10 is unblocked.
  • An alternative embodiment is shown in FIG. 6, FIG. 7, FIG. 8, and FIG. 9.
  • FIG. 6 shows a schematic perspective view of an adjustment device 1. Depicted in FIG. 6 are the fail-safe mechanism 10, as well as a part of the drive unit 5, the intermediate gear 7 and the planetary gear system 9. The fail-safe mechanism 10 comprises an activation element 11, implemented as a magnetic element, and a lever arm 12. End 12 b of the lever arm 12 hooks behind a cam of, here, the output shaft 9 c of planetary gear system 9, for instance a ring gear 9 c. The energy storage element 13, here a biased spring, is connected on one side by end 13 a to the housing as fixed world (not shown) and connected on the other side by end 13 b to output shaft 9 c of the planetary gear system 9. The fail-safe mechanism 10 works in a comparable manner to the fail-safe mechanism shown in FIGS. 1-5.
  • In order to block the operation of the fail-safe mechanism 10 in predetermined blocking situations, the adjustment device 1 is provided with a blocking mechanism 15. The blocking mechanism 15 comprises in this exemplary embodiment a wheel 22 provided with at least one slot 23 in which a blocking pawl 24 is slidable. Wheel 22, in a preferred design, will coincide with and/or be rotation-locked with respect to the spring-biased ring gear 9 c as second output shaft 9 c of the planetary gear system 9. The blocking pawl 24 is furthermore provided with a pin 26 (not visible) which moves in a groove 25 of, preferably, the output driving wheel as first output shaft 9 b of the planetary gear system 9. During adjustment of the shutoff elements, in the operational position of the adjustment device 1, the pin 26 moves back and forth in the groove 25 between the desired positions. The groove 25 has a first extreme position 25 a and an intermediate position 25 b, within which are the operating positions of the pin 26 and hence of the blocking pawl 24. These correspond to the operating situation of the adjustment device 1. These correspond also to the operating positions of the shutoff elements. Between the first extreme position 25 a and the intermediate position 25 b, the groove 25 has the shape of a segment of a circle, having a substantially constant radius R relative to the center of wheel 9 b. As a result, through a suitable cooperation between pin 26 and groove 25, the blocking pawl 24 is within a contour of wheel 9 c. As a result, wheel 9 c can freely rotate under the action of spring 13 in case of a fail-safe situation. Between the intermediate position 25 b and extreme position 25 c, the groove 25 has the shape of a spiral, with increasing radius up to radius Rc between positions 25 b and 25 c. As a result, through a suitable cooperation between pin 26 and groove 25, in the second extreme position 25 c blocking pawl 24 is outside the contour of wheel 9 c and then cooperates with a corresponding recess in at least one of the two shell parts of the housing 2. Wheel 9 c is thereby rotation-locked with respect to the housing, and the operation of the fail-safe mechanism is thereby blocked.
  • FIGS. 8 a and 8 b show the blocking pawl 24 within a contour of a non-depicted wheel 9 c in the positions 25 a, 25 b of the groove 25 with the pin 26 of the blocking pawl 24 in the corresponding positions 24 a, 24 b of the groove 25, as shown in FIGS. 9 a and 9 b. These are the operating positions corresponding to the operating situation of the adjustment device 1. In FIG. 8 a and FIG. 9 a the blocking pawl 24 and the pin 26 are respectively in position 24 a adjacent end 25 a of the groove 25. In FIG. 8 b and FIG. 9 b the blocking pawl 24 and the pin 26 are respectively in position 24 b adjacent intermediate position 25 b of the groove 25. In FIG. 8 c and FIG. 9 c the blocking pawl 24 and the pin 26 are respectively in extreme position 24 c adjacent end 25 c of the groove 25. As position 25 c is on a greater radius Rc than positions 25 a and 25 b on radius R, the blocking pawl 24 is guided outwards into the slot 23 of wheel 22 which is correspondingly positioned.
  • When a predetermined input signal, the so-called blocking signal, has been received, the drive unit 5, in particular the motor 6, can be controlled to rotate the drive train 8 still further so that the pin 26 of the blocking pawl 24 is guided from position 25 b to position 25 c, so that the blocking pawl 24 moves outwards and rotation-locks the drive train 8 relative to the housing 2, in particular, fixes wheel 9 c relative to the housing 2, so that the operation of the fail-safe mechanism 10 is blocked. When, advantageously, the blocking signal is received a particular time before the occurrence of the blocking situation, use can still be made of the current present to rotate the drive train 8 further. Alternatively, use can be made of an energy storage element to block the operation of the fail-safe mechanism and to bring the shutoff elements to a predefined blocking position.
  • Through a favorable control of the motor 6 and/or by making use of position sensors, it can be ensured that in a normal use position of the driving wheel 9 b, corresponding to output shaft 9 b, pin 26 is within positions 25 a and 25 b of groove 25, and between positions 24 a and 24 b of the pin 26, as shown in FIGS. 9. The adjustment device 1 is thus in the fail-safe mode in which the fail-safe mechanism 10 can be activated and can come into operation. Moreover, if desired, for instance when parking the motor vehicle, the operation of the fail-safe mechanism 10 can be blocked by means of one or more blocking pawls 24, in that pin 26 is directed to position 25 c of groove 25.
  • It will be understood that the output shafts of a compound planetary gear system can be interchanged, so that, for instance, the ring gear forms the first output shaft and a drive wheel the second output shaft. Also, the slots or grooves associated with the output shafts can be interchanged, or be designed differently.
  • The invention is not limited to the exemplary embodiments represented above. Many variants are possible and will be clear to the skilled person. In the above-mentioned examples, the blocking mechanisms are represented as mechanical blocking mechanisms, but diverse variants of mechanical blocking mechanisms are possible and can either fix a part of the fail-safe mechanism or fix a part of the drive unit to thereby block the operation of the fail-safe mechanism. Such variants are understood to fall within the scope of the appended claims.
  • LIST OF PARTS
      • 1. adjustment device
      • 2. housing
      • 3. connector
      • 4. [not in use]
      • 5. drive unit
      • 6. motor
      • 7. intermediate gear
      • 7 a. upper gear
      • 7 b. lower gear
      • 8. sun gear
      • 9. drive train/compound planetary gear system
      • 9 a. input shaft/sun gear
      • 9 b. first output shaft
      • 9 c. second output shaft
      • 10. fail-safe mechanism
      • 11. activation element/magnetic element
      • 12. lever arm
      • 12 a. end of lever arm
      • 12 b. end of lever arm
      • 12 c. finger
      • 13. energy storage element/spring
      • 13 a. end of spring
      • 13 b. end of spring
      • 14. pivot
      • 15. blocking mechanism
      • 16. blocking element
      • 17. coupling means
      • 18. shaft part
      • 19. spring element
      • 20. segment parts
      • 21. cam
      • 22. wheel
      • 23. slot
      • 24. blocking pawl
      • 24 a, 24 b, 24 c positions of pin 26
      • 25. groove
      • 25 a, 25 b, 25 c positions in groove 25
      • 26. pin
      • R radius of positions 25 a, 25 b
      • Rc radius of position 25 c

Claims (8)

1. An adjustment device for adjusting shutoff elements of an air inlet of a motor vehicle, wherein the shutoff elements are adjustable between an open position in which the air inlet is substantially open and a closed position in which the air inlet is substantially closed, comprising a drive unit for adjusting the shutoff elements between at least the open position and the closed position, furthermore comprising a fail-safe mechanism which is arranged for adjusting the air inlet to a predefined position in case of a calamity situation, wherein the adjustment device furthermore comprises a blocking mechanism for blocking the operation of the fail-safe mechanism in predetermined situations, wherein in such predetermined situations the shutoff elements are adjustable to a predefined position without activation of the fail-safe mechanism.
2. The adjustment device according to claim 1, wherein the blocking mechanism is activatable by a predetermined input signal.
3. The adjustment device according to claim 1, wherein
the blocking mechanism comprises a blocking element which is adjustable between a first position in which the fail-safe mechanism is free and a second position in which the operation of the fail-safe mechanism is blocked.
4. The adjustment device according to claim 3, wherein the blocking element is arranged as part of the drive unit.
5. The adjustment device according to claim 3, wherein
the blocking element is arranged for fixing at least one of at least a part of the fail-safe mechanism or of at least a part of the drive train.
6. The adjustment device according to claim 5, wherein the blocking element is arranged for blocking a lever arm of the fail-safe mechanism.
7. A method for blocking the operation of a fail-safe mechanism, comprising providing an adjustment device provided with a blocking mechanism according claim 1, and supplying a predetermined input signal which announces a blocking situation.
8. A motor vehicle provided with an adjustment device according to claim 1.
US14/772,318 2013-03-11 2014-03-11 Adjustment Device, Method of Adjustment, Motor Vehicle Abandoned US20160016461A1 (en)

Applications Claiming Priority (3)

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NL2010428 2013-03-11
NL2010428A NL2010428C2 (en) 2013-03-11 2013-03-11 ADJUSTMENT DEVICE, METHOD OF ADJUSTING, MOTOR VEHICLE.
PCT/NL2014/050145 WO2014163488A1 (en) 2013-03-11 2014-03-11 Adjustment device, method of adjustment, motor vehicle

Publications (1)

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US20160016461A1 true US20160016461A1 (en) 2016-01-21

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US (1) US20160016461A1 (en)
EP (1) EP2969626A1 (en)
JP (1) JP2016515967A (en)
KR (1) KR20150130286A (en)
CN (1) CN105073470A (en)
NL (1) NL2010428C2 (en)
WO (1) WO2014163488A1 (en)

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CN105073470A (en) 2015-11-18
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NL2010428C2 (en) 2014-09-16
KR20150130286A (en) 2015-11-23
EP2969626A1 (en) 2016-01-20

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