US20150122902A1 - Hydraulic manifold for a hydraulic heating and/or cooling system - Google Patents
Hydraulic manifold for a hydraulic heating and/or cooling system Download PDFInfo
- Publication number
- US20150122902A1 US20150122902A1 US14/534,518 US201414534518A US2015122902A1 US 20150122902 A1 US20150122902 A1 US 20150122902A1 US 201414534518 A US201414534518 A US 201414534518A US 2015122902 A1 US2015122902 A1 US 2015122902A1
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- Prior art keywords
- connection
- feed
- return
- conduit
- load
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 35
- 238000001816 cooling Methods 0.000 title claims abstract description 22
- 230000001105 regulatory effect Effects 0.000 claims abstract description 53
- 239000012530 fluid Substances 0.000 claims abstract description 43
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- 238000010168 coupling process Methods 0.000 description 54
- 238000005859 coupling reaction Methods 0.000 description 54
- 238000009434 installation Methods 0.000 description 11
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- 238000010276 construction Methods 0.000 description 7
- 239000007788 liquid Substances 0.000 description 7
- 230000004913 activation Effects 0.000 description 5
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- 230000001419 dependent effect Effects 0.000 description 3
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Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24D—DOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
- F24D3/00—Hot-water central heating systems
- F24D3/10—Feed-line arrangements, e.g. providing for heat-accumulator tanks, expansion tanks ; Hydraulic components of a central heating system
- F24D3/1058—Feed-line arrangements, e.g. providing for heat-accumulator tanks, expansion tanks ; Hydraulic components of a central heating system disposition of pipes and pipe connections
- F24D3/1066—Distributors for heating liquids
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24D—DOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
- F24D19/00—Details
- F24D19/10—Arrangement or mounting of control or safety devices
- F24D19/1006—Arrangement or mounting of control or safety devices for water heating systems
- F24D19/1009—Arrangement or mounting of control or safety devices for water heating systems for central heating
- F24D19/1015—Arrangement or mounting of control or safety devices for water heating systems for central heating using a valve or valves
- F24D19/1021—Arrangement or mounting of control or safety devices for water heating systems for central heating using a valve or valves a by pass valve
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24D—DOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
- F24D3/00—Hot-water central heating systems
- F24D3/10—Feed-line arrangements, e.g. providing for heat-accumulator tanks, expansion tanks ; Hydraulic components of a central heating system
- F24D3/1058—Feed-line arrangements, e.g. providing for heat-accumulator tanks, expansion tanks ; Hydraulic components of a central heating system disposition of pipes and pipe connections
- F24D3/1066—Distributors for heating liquids
- F24D3/1075—Built up from modules
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24D—DOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
- F24D3/00—Hot-water central heating systems
- F24D3/10—Feed-line arrangements, e.g. providing for heat-accumulator tanks, expansion tanks ; Hydraulic components of a central heating system
- F24D3/1091—Mixing cylinders
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24D—DOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
- F24D3/00—Hot-water central heating systems
- F24D3/12—Tube and panel arrangements for ceiling, wall, or underfloor heating
- F24D3/122—Details
- F24D3/125—Hydraulic pipe connections
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24D—DOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
- F24D3/00—Hot-water central heating systems
- F24D3/12—Tube and panel arrangements for ceiling, wall, or underfloor heating
- F24D3/14—Tube and panel arrangements for ceiling, wall, or underfloor heating incorporated in a ceiling, wall or floor
- F24D3/146—Tubes specially adapted for underfloor heating
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H1/00—Water heaters, e.g. boilers, continuous-flow heaters or water-storage heaters
- F24H1/10—Continuous-flow heaters, i.e. heaters in which heat is generated only while the water is flowing, e.g. with direct contact of the water with the heating medium
- F24H1/12—Continuous-flow heaters, i.e. heaters in which heat is generated only while the water is flowing, e.g. with direct contact of the water with the heating medium in which the water is kept separate from the heating medium
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T137/00—Fluid handling
- Y10T137/8593—Systems
- Y10T137/85954—Closed circulating system
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T137/00—Fluid handling
- Y10T137/8593—Systems
- Y10T137/87249—Multiple inlet with multiple outlet
Definitions
- the invention relates to a hydraulic manifold for a hydraulic heating and/or cooling system with a feed conduit and a return conduit, wherein the feed conduit comprises at least one feed connection, and the return conduit comprises at least one return connection, for the connection of a load circuit.
- Hydraulic manifolds for example are known in floor heating insulations for example, from which manifolds the individual load circuits or floor heating circuits extend.
- the hydraulic manifold thereby creates the connection of a plurality of load circuits to the heating system.
- the known manifolds as a rule are designed essentially of two pipes, of which one functions as a feed and the other as a return. Connections for the individual load circuits are arranged on the pipes. Thereby, each load circuit is connected to a connection on the feed and to a connection on the return.
- floor heating systems it is known to use mixing devices or mixers which admix colder water from the return to the fluid functioning as a heat transfer medium, in the feed, in order to lower the feed temperature.
- mixers are particularly necessary if the floor heating is used in combination with normal radiators, since the floor heating requires a lower feed temperature than normal radiators.
- a central mixer is applied, which is arranged upstream of the hydraulic manifold or of the feed in the hydraulic manifold.
- the feed temperature made available for the floor heating by the mixer is set either in dependence on a room temperature probe in a room, or in a manner dependent on the outside temperature.
- the temperature of the rooms to be heated is usually set by way of opening and closing the individual circuits of the floor heating.
- the hydraulic manifold according to the invention is envisaged for use in a hydraulic heating and/or cooling system which comprises a pipe conduit system, in which a fluid heat transfer medium, for example water circulates.
- a heating system such as a floor heating for example or exclusively of a cooling system, or also of a combined system which permits a cooling as well as a heating of locations or rooms.
- the system can be used for heating in winter and for cooling or for temperature conditioning in summer.
- the hydraulic manifold according to the invention comprise a feed conduit and a return conduit, wherein the feed conduit comprises at least one feed connection and the return conduit at least one return connection.
- the feed connection and the return connection serve for connecting a load circuit, for example a floor heating circuit. Then, the feed or the entry of the load circuit is connected to the feed connection, and the exit or return of the load circuit is connected to the return connection.
- a load circuit for example a floor heating circuit.
- the feed or the entry of the load circuit is connected to the feed connection, and the exit or return of the load circuit is connected to the return connection.
- several feed connections are formed on the feed conduit and several return connections on the return conduit, in order to be able to connect several load circuits onto the hydraulic manifold.
- the hydraulic manifold comprises at least one load module, in which a section of the feed conduit with at least one feed connection, and a section of the return conduit with a return connection are formed.
- the load module serves for connecting a load circuit onto the manifold.
- the at least one load module according to the invention comprises a mixing device with a pump and with a regulating valve which is designed to admix fluid from the return connection to a fluid flow from the feed conduit to the feed connection.
- a mixing device in the case of a heating system serves for reducing the feed temperature of the fluid or of the liquid from the feed conduit by way of admixing colder liquid from the return connection.
- the mixing device can be used to increase the feed temperature of a cold liquid flowing in through the feed conduit, by way of admixing warmer liquid from the return connection.
- the feed temperature of the liquid serving as a heat transfer medium can be individually set for the load circuit connected to the load module, by way of the mixing device.
- the regulating valve serves for setting and is arranged such that the degree of admixing of liquid from the return connection can be varied by way of its actuation.
- a temperature setting or a temperature regulation for the load circuit is possible.
- the arrangement of the mixing device directly on the load circuit has the advantage that an individual temperature adaptation for this load circuit is possible, and this is not possible with a central mixer.
- the arrangement of the mixing device in the hydraulic manifold has the advantage that the feed conduit to the hydraulic manifold can be integrated into a normal heating and/or cooling system without any problem. For example, with a heating installation, it is not necessary to lay a separate feed conduit to the hydraulic manifold, from a central mixer. In contrast, the hydraulic manifold can be connected to common heating conduits, which lead to radiators for example. Thus, the installation is simplified.
- the load module comprises connection for a further load module.
- the section of the feed conduit offers an additional connection and the section of the return conduit offers an additional connection which in each case can be connected with corresponding connections of further, especially identical load modules.
- These additional connections are preferably formed as hydraulic couplings, as described below.
- At least a part of the pump and a part of the regulating valve are arranged in a single unitary housing.
- the impeller of the pump and at least one element of the regulating valve are arranged in a unitary housing part.
- all hydraulic parts of the pump and the regulating valve are arranged in the same housing part.
- the manifold comprises several load modules which are preferably releasably connected to one another in a manner such that the sections of the feed conduit are connected to one another in each case and the sections of the return conduit are connected to one another in each case.
- a separate load module with a mixing device is provided for each load circuit.
- the feed temperature can be individually set and adapted to the heat requirement or cooling requirement of the individual load circuit. An individual regulation for the individual load circuits or for the rooms to be thermally regulated by the load circuits is possible with this, from which energy savings and a gain in comfort result.
- the preferably modular construction of the hydraulic manifold according to the invention with individual load modules has the advantage that the hydraulic manifold can be simply adapted to the necessary number of load circuits, so that one does not need to keep available special hydraulic manifolds for different numbers of load circuits.
- load modules can be connected to one another in the necessary number, in order to construct a hydraulic manifold with the desired number of load modules.
- the load modules are preferably releasably connected to one another so that they can be easily exchanged in the case of defects. This it is not necessary to exchange the complete hydraulic manifold.
- the at least one load module is connected preferably in a releasable manner to a main module which comprises a control device and/or an entry for the feed conduit and/or an exit for the return conduit.
- the main module preferably serves for the connection of the hydraulic manifold to supply conduits which create the feed and the return to the hydraulic manifold from a heating and/or cooling installation.
- the at least one load module is preferably connected to the main module such that the section of the feed conduit in the load module is connected to an entry for the feed conduit on the main module, in a fluid-leading manner.
- the section of the return conduit in the load module can be connected to the exit for the return conduit on the main module, in a fluid-leading manner.
- the section of the feed conduit as well as the section of the return conduit, in the load module is hydraulically connected to the main module in the mentioned manner.
- the hydraulic connection is preferably created via releasable couplings, in particular plug-in couplings.
- the load modules are designed in a manner such that at one side they comprise hydraulic couplings for connection to the main module and at an opposite end comprise hydraulic couplings for connection to a further load module.
- the hydraulic couplings for connection to a further load module are usefully designed identically to the hydraulic couplings on the main module.
- load modules can be applied onto one another in series, wherein preferably the sections of the feed conduit and the sections of the return conduit of the put-together load modules form a continuous feed conduit and a continuous return conduit.
- This permits the construction of a hydraulic manifold of a different length, depending on how many load modules are applied on one another.
- the main module comprises a control device, such as a manifold control device as described below.
- sensors for example temperature detectors are preferably arranged in the main module which determine the temperature in the feed conduit and/or the return conduit. Such sensors are signal-connected with the control device in a manner such that the control device directly engages the temperatures in the main module.
- a manifold control device is present, which is designed for the control of the regulating valve and/or of the pump in the at least one, preferably several load modules.
- the load modules can also comprise their own independent control devices.
- the arrangement of a central manifold control device which controls the mixing devices of the load modules however has the advantage that only one control device needs to be provided for several load modules.
- the control can control or regulate several load modules in this context, for example in order to ensure that the heating and/or cooling energy which is available is distributed in the desired manner to the several load circuits.
- the admixing degree of liquid or fluid out of the return to the feed is set by way of the control of the regulating valve.
- the control can moreover be designed for example such that the manifold control device switches the pump on and off, in order to switch the associated load circuit on and off.
- a speed regulation of the pump is envisaged, by which means additionally the flow or volume flow through the load circuit can be set by the manifold control device, so that the quantity of the fed heat transfer medium, i.e. of the fluid, can be adapted to the requirements of the respective load circuit by way of regulation of the pump.
- the manifold control device is signal-connected to the load modules or to the electrical components which are arranged in the load modules, specifically to the pump and/or to the regulating valve, wherein the connection in particular is effected via a data bus.
- a transmission of control signals from the manifold control device to the load module or to its components to be controlled or regulated is possible.
- a transmission of condition data or sensor signals can be effected via the signal connection.
- feedbacks on the operating condition of the regulating valve and/or of the pump to the manifold control device can be effected.
- the opening degree of the regulating valve or the current speed of the pump can be fed back.
- sensors for example temperatures sensors can be provided in the load modules, and the signals of these sensors transmitted to the manifold control device.
- a temperature sensor can be arranged in the return connection or in the flow path between the return connection and the section of the return connection in the load module, in order to detect the exit temperature of the heat transfer medium or fluid from the load circuit.
- the signal-connection via a data bus is particularly advantageous if different numbers of load modules are to be applied or rowed onto one another in the manner described above. Such a data bus which then preferably extends over all load modules, permits signals to be led further to other load modules via individual load modules.
- Each load module preferably comprises a module control device or a communication unit, which can be unambiguously addressed by the manifold control device, in order to be able to exchange data and/or signals with the load module.
- the addressing is effected preferably in an automatic manner.
- the manifold control device is designed such that it recognizes a connected load module and automatically assigns an address to the load module or to its module control device.
- actuation elements which permit a manual activation of the coupling procedure can be provided on the manifold control device and/or on the load module.
- the manifold control device is arranged in the main module.
- the main module thus apart from the hydraulic connection for the load modules also forms a central control device for preferably the complete hydraulic manifold.
- Suitable electrical connections, in particular releasable plug-in connections can be present for the electrical or signal connection between the main module and the load module.
- the load modules, on a longitudinal end which is opposite the main module also comprise corresponding electrical plug-in connections which permit the electrical connection to an adjacent further load module.
- an electrical supply lead for the electrical components of the load modules can expend departing from the main model over the plug-in connections through all load modules. Simultaneously, in this manner a data bus can extend through the individual load modules, in a manner departing from the main module.
- the data bus thereby can likewise be effected via an electrical connection, or however also via another suitable connection, for example an optical connection.
- at least one temperature sensor is arranged in the at least one load module and this sensor is signal-connected to the manifold control device, in particular via a data bus. This for example can be a temperature sensor in the return of the load circuit.
- a temperature sensor is arranged in the load module in a manner such that it detects the temperature of a fluid flowing through the feed connection into the connected load circuit.
- a temperature sensor is preferably situated in the flow path from the mixing device to the feed connection, so that it detects the temperature of the fluid mixed by the mixing device. This permits a temperature regulation via the manifold control device, since the temperature set via the regulating valve in the load module is detected by the temperature sensor and thus a feedback is given to the control device.
- a further temperature sensor as described can be provided in the return.
- the manifold control device is preferably designed to set the temperature of a fluid flow through the feed connection by way of activating the regulating valve in the at least one load module. This is thereby preferably effected in cooperation with the previously described temperature sensor.
- the manifold control device controls or regulates the regulating valves of several load modules, so that the temperatures at the feed connections of the individual load modules can be set centrally by the manifold control device.
- the manifold control device is designed, in order to set a fluid flow or volume flow through the feed connection into the connected load circuit by way of activating the pump in the load module.
- the activation of the pumps of several, preferably all load modules by the manifold control device is effected such that this functions as a central control for all load circuits and in particular the fluid flows through the individual load circuits can be set in a manner adapted to one another, in the case that several load modules are provided. This is preferably effected by way of the speed control of the individual pumps, as described above.
- the manifold control device comprises at least one communication interface for receiving signals from at least one external control element, in particular from a room thermostat.
- a room thermostat which detect the current temperature in the rooms and transmit the temperature values to the manifold control device as the case may be, in the rooms to be thermally regulated by the load circuits.
- the room thermostats are designed such that they permit the setting of a desired temperature for the respective room.
- the room thermostat via the communication interface sends a corresponding signal to the manifold control device which then in a dependent manner accordingly activates the load circuits associated with to the room or rooms, and for this the described pump is switched on in this load circuit and then the adaptation of the feed temperature in the load circuits is carried out via activation of the regulating valve or valves.
- the communication interface can be designed as a wired interface or for example also as a radio interface.
- several control elements, in particular several room thermostats communicate with the communication interface of the manifold control device. An assignment of the individual room thermostats to the connected load modules is accordingly stored or set in the control device.
- the main module comprises an energy supply for the pump and/or for the regulating valve in the at least one load module, preferably several load modules.
- the electrical energy supply can for example be effected via a mains connection lead which is provided on the main module, via suitable electrical connections, for example plug-in contacts on the main module, to the load module, and then from the load module to further load modules connected as the case may.
- a suitable mains part it is preferably for a suitable mains part to be arranged in the main module for energy supply, and for this mains part to deliver the desired, preferably lower output voltage which the load modules require as an energy supply.
- the pump in the at least one load module is preferably arranged in a flow path between a mixing point, in which a flow path from the feed conduit and a flow path from the return connection meet, and the feed connection. Due to this arrangement, one succeeds in the pump being able to suck fluid through the connection to the return connection as well as through the connection to the feed conduit.
- the regulating valve in the load module is preferably arranged in a flow path from the return connection to a mixing point, in which a flow path from the feed conduit and the flow path from the return connection meet, or in the flow path from the feed conduit to the mixing point. If the flow through the regulating valve is reduced, and the pump simultaneously produces a constant fluid flow, a correspondingly greater share is then sucked by the pump via the mixing point out of the flow path, in which no regulating valve is arranged. If, for example, the regulating valve is situated in the flow path from the return connection to the mixing point, and the pump is situated downstream of the mixing point in the flow path to the feed connection, the pump will suck fluid exclusively from the connection from the mixing point to the feed conduit, if the regulating valve is closed. If the regulating valve is opened, a share which is proportional to the opening degree is sucked via the regulating valve out of the return connection. Thus, the mixing ratio at the mixing point can be varied and accordingly the feed temperature can be changed.
- regulating valve it is preferably the case of a motorically, in particular electromotorically driven valve.
- a stepper motor for example can be provided as a drive motor, for the valve, so that the regulating valve can be opened and/or closed in defined steps.
- a defined opening degree which is in particular proportional to an activation signal sets in at the regulating valve.
- FIG. 1 is a schematic view showing a hydraulic manifold according to the invention
- FIG. 2 is a plan view of a hydraulic manifold according to the invention.
- FIG. 3 is a perspective view of the hydraulic manifold according to the invention.
- FIG. 4 is a perspective view of the main module of the manifold according to FIGS. 2 and 3 ;
- FIG. 5 is a perspective view of the load module of the hydraulic manifold according to FIGS. 2 and 3 ;
- FIG. 6 is a schematic view showing the modular construction of the hydraulic manifold according to FIGS. 2 and 3 , in the non-assembled condition;
- FIG. 7 is a schematic view showing the construction of the hydraulic manifold according to FIG. 6 , in the assembled condition.
- the hydraulic manifold which is described by way of example, is constructed in a modular manner.
- the hydraulic manifold comprises a main module 202 as well as several load modules 204 .
- the main module 202 serves for the hydraulic and electrical connection of the load modules 204 and comprises a control device 206 which serves as a manifold control device for the control of the several load modules 204 .
- the main module 202 moreover comprises a feed connection 208 as well as a return connection 210 .
- the main module 202 with the feed connection 208 and the return connection 210 is connected onto a heating or cooling installation.
- thermally regulated fluid is fed through the feed connection 208 and after flowing through one or more load circuits the fluid flows through the return connection 210 back into the heating or cooling installation.
- a temperature sensor which detects the feed temperature and return temperature can be arranged on the section of the feed conduit 212 and/or on the section of the return conduit 216 . These sensors can be signal-connected to the manifold control device 206 . Thus, the manifold control device 206 can directly detect the temperatures in the main module.
- the hydraulic manifold is hereinafter described by way of the example of a heating installation. However, it is to be understood that the hydraulic manifold accordingly could also be applied in a cooling installation, or in a combined heating and cooling installation.
- heated fluid in particular heated water, for example from a boiler or a heat reservoir
- the fluid after flowing through the heat exchanger in the rooms or buildings to be heated, flows back through the return connection 210 to the boiler or heat reservoir.
- the feed connection 208 in the inside of the main module 202 is connected to an outlet 214 by way of a section of the feed conduit 212 .
- the return connection 210 is connected via a section of a return conduit 216 in the inside of the main module 202 to an inlet 218 .
- the outlet 214 and the inlet 218 are designed as hydraulic couplings on a side of the main module 202 which faces an adjacent load module 204 .
- the load modules 204 in their inside likewise comprise a section of a feed conduit 212 and a section of a return conduit 216 .
- the sections of the feed conduit 212 as well as of the return conduit 216 extend in the longitudinal direction through the load modules 204 .
- the sections of the feed conduit 212 and of the return conduit 216 are connected to first hydraulic couplings.
- the section of the feed conduit 212 at the first end is connected to the first feed coupling 220
- the section of the return conduit 216 on the same side is connected to a first return coupling 222 .
- the first feed coupling 220 is engaged with the outlet 214 of the main module 202
- the first return coupling 222 is in engagement with the inlet 218 of the main module 202 , in order to create a fluid-leading connection.
- the load modules 204 at a longitudinal end which is opposite the first feed coupling and at the longitudinal end which is opposite the first return coupling 222 comprise a second feed coupling 224 as well as a second return coupling 226 .
- the second feed coupling 224 forms the axial end of the section of the feed conduit 212 in the load module 204 , said axial end being opposite to the first feed coupling 220
- the second return coupling 226 forms the axial end of the section of the return conduit 216 in the load module 204 , said axial end being opposite to the first return coupling 222 .
- the several load modules 204 are all designed the same.
- each load module 204 comprises an integrated mixing device for the temperature setting of the feed temperature for an associated load circuit 228 .
- the mixing device in a flow path from the feed conduit 212 to the entry 229 of the load circuit 228 comprises a regulating valve 230 and a circulation pump 232 downstream of this valve.
- the circulation pump 232 serves for delivering fluid from the feed conduit 212 through the load circuit 228 and via the return 234 back into the return conduit 26 .
- the mixing device moreover comprises a connection from the return 234 to a mixing point 236 , wherein the mixing point 236 is situated in the flow path between the regulating valve 230 and the circulation pump 232 .
- a check valve 238 is situated in the connection 235 and has the effect that a flow through the connection 235 is possible only in the direction from the return 234 to the mixing point 236 .
- the regulating valve 230 is signal-connected to the manifold control device 206 for its activation. I.e. the manifold control device 206 activates the regulating valve 230 , in order to set a desired feed temperature at the entry 229 of the load circuit 228 . This feed temperature at the entry 229 is detected by a temperature sensor 240 . If the regulating valve 230 is completely closed, the circulation pump 232 delivers fluid exclusively via the connection 235 in the circuit through the load circuit 228 . If the regulating valve 230 is opened, simultaneously a fluid flow is sucked out of the feed conduit 212 , and a fluid flow is sucked out of the connection 235 , by the circulation pump 232 .
- the fluid from the return 234 is thus admixed via the connection 235 to the fluid from the feed conduit 212 , so that the feed temperature of the fluid from the feed conduit 212 is changed.
- the feed temperature in the feed conduit 212 is usually greater than in the return 234 , i.e. in this case colder fluid from the return 234 is admixed via the connection 235 to the flow from the feed conduit 212 , so that the feed temperature is lowered.
- the feed temperature of the fluid from the feed conduit 212 can be increased by way of admixing warmer fluid from the return 235 .
- the share of fluid which is fed from the feed conduit 212 to the mixing point 236 can be varied by way of changing the opening degree of the regulating valve 230 . Accordingly, a greater or smaller share of the delivery flow is sucked via the connection 235 , given a constant delivery rate of the circulation pump 232 , by which means the temperature of the fluid at the entry 229 of the load circuit 228 can be changed by way of changing the mixing ratio of the two flows at the mixing point 236 .
- the actually set temperature thereby is detected by the temperature sensor 240 .
- the detected temperature value is communicated to the manifold control device 206 for regulation, via a suitable signal connection.
- the manifold control device 206 in this manner regulates the individual load modules 204 in an independent manner, so that the feed temperature for the individual load circuits 228 can be individually regulated or set.
- a second temperature sensor 242 is arranged at the exit of the load circuit 248 .
- This too, is preferably signal-connected to the manifold control device 206 and detects the exit temperature out of the load circuit 288 . It is possible to determine the temperature difference across the load circuit 228 and for example to regulate the volume flow delivered by the circulation pump 232 in a manner depending on this temperature difference, due to the fact that the entry temperature and the exit temperature of the load circuit 228 are detected.
- the circulation pump 232 is also activated by the control device 206 via a suitable signal-connection, in particular in order to set the speed of the circulation pump 232 . The flow can be set individually for each load module by way of a speed change of the respective circulation pump 232 .
- the main module 202 comprises a hydraulic section 250 as well as an electronics housing 252 , in which the control device or manifold control device 206 , and, as the case may be, further components for the energy supply, for example a mains part, are arranged.
- the hydraulic section 250 is preferably designed as a single-piece component of plastic and comprises the feed connection 208 as well as the return connection 210 on one side.
- the feed connection 208 and also the return connection 210 are designed as hydraulic couplings for the connection of supply conduits, which create the connection to a heating installation or cooling installation.
- the inlet 218 as well as the outlet 214 is arranged on a second side surface of the hydraulic section 250 .
- the outlet 214 is connected to the feed connection 208 via a channel in the inside of the hydraulic section 250
- the inlet 218 is connected to the return connection 210 via a further channel in the inside of the hydraulic section 250 .
- the outlet 214 and the inlet 218 are designed as hydraulic couplings for the pluggable connection of a load module 204 .
- the first feed coupling 220 of an adjacent load module 204 engages into the outlet 214
- a first return coupling 220 of an adjacent load module engages into the inlet 218 .
- the outlet 214 and the inlet 218 in this example are in each case designed as a female part of a plug-in coupling. Accordingly, the first feed coupling 220 and the first return coupling 222 are in each case designed as male parts of a hydraulic plug-in coupling.
- a mechanical connection between the main module 202 and the load module 204 is created by way of sticking the couplings into one another. Seals, in particular O-rings which are not shown in more detail here, are arranged in the couplings.
- the load module 204 also comprises a housing part which is manufactured as one piece of plastic and which serves as a pump housing for the circulation pump 232 and in its inside comprises the necessary flow paths and in particular the sections of the feed conduit 212 as well as of the return conduit 216 .
- the drive of the regulating valve 230 as well as the stator housing 256 of the circulation pump 232 projects out of the housing part 254 .
- the housing part 254 on a longitudinal end comprises the first feed coupling 220 and the return coupling 222 , and at an opposite longitudinal end the second feed coupling 224 as well as the second return coupling 226 , wherein the second feed coupling 224 and the second return coupling 226 in a manner corresponding to the outlet 214 and the inlet 218 on the main module 202 are formed as female parts of a hydraulic plug-in coupling.
- the number of the load modules 204 is thereby essentially limited by the configuration of the control device 206 .
- the housing part 254 of the load module 204 moreover comprises a feed connection 258 and a return connection 260 . Accordingly, the entry 229 of a load circuit 228 is connected to the feed connection 258 , whereas an exit 231 of the load circuit 228 is connected to the return connection 260 .
- FIGS. 2 and 3 show the assembled arrangement of six load modules 204 on the main module 202 as are shown in FIGS. 4 and 5 .
- a hydraulic manifold is thus created, which comprises six feed connections 256 and six return connections 260 for six load circuits. All six load modules 204 are designed in an identical manner.
- the last load module 204 i.e. the one which is distant or away from the main module 202 , is closed by an end piece 262 at its second feed coupling 224 and its second return coupling 226 .
- FIG. 6 shows the construction according to FIG. 7 , in the non-assembled condition of the load modules 204 . Only the arrangement of four load modules 204 is shown in FIGS. 6 and 7 in a schematic manner,
- the main module 202 as well as the load modules 204 comprises electrical or electronic components.
- the load module comprises the electronic control device 206 . This is connected in the main module 202 to an electrical connection plug 264 .
- An electrical connection 266 is provided in each of the load modules 204 and at its first axial end ends in an electrical connection plug 268 and at its opposite axial end ends in an electrical connection plug 270 .
- the electrical connection plugs 268 and 270 are designed such that the electrical connection plug 268 can engage with the electrical connection plug 264 on the main module 202 or with an electrical connection plug 270 of an adjacent load module, in order to form an electric coupling and to create an electric connection between the load module 204 and an adjacent load module 204 or the main module 202 .
- the drive of the regulating valve 230 the temperature sensor 240 as well as the circulation pump 232 are connected to the electrical connection 266 which is designed as a data bus.
- the electrical connection 266 thereby serves for the energy transmission to these components and furthermore for the signal transmission to these components or from these components to the manifold control device 206 in the main module 202 .
- a further load module 204 is stuck onto a load module 204 , then an energy supply also to this subsequent load module 204 from the main module 202 is created by way of the electrical connection created via the connection plugs 268 and 270 , as well as a data transmission from the main module 202 to this further load module 204 via the intermediately lying load module or load modules 204 .
- the addressing of the individual load modules 204 can be effected via a model control device 272 in each module 204 .
- the module control device 272 serves for the data communication with the central manifold device 206 . For this, an address is allocated to each module control device 272 , i.e. thus to each load module 204 .
- the exit signal of the temperature sensor 240 and, as the case may be, of the temperature sensor 242 is fed back via the module control device 272 to the manifold control device 206 and from there can be incorporated into the regulation of the respective load module 204 .
- Room thermostats 274 are provided in the rooms to be thermally regulated (see FIG. 1 ), in order to permit a regulation dependent on room temperature.
- the room thermostats 274 communicate with a communication interface 276 of the control device 206 .
- a desired nominal temperature can be set at the room thermostats 274 .
- the room thermostat 274 sends a corresponding signal to the communication interface 276 of the control device 206 , given a deviation of the actual temperature from this desired temperature.
- This control device thereupon activates the load circuit 228 associated with the room by way of switching on the circulation pump 232 in the associated load module 204 .
- the described temperature regulation or flow regulation for the associated load circuit 228 is subsequently effected.
- the room thermostat 274 sends a corresponding signal to the communication interface 276 of the control device 206 .
- This control device thereupon deactivates the associated load circuit 228 , i.e. switches off the load circuit 228 situated in the respective room, by way of the circulation pump 232 in the associated load module 204 being switched off.
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Abstract
Description
- This application claims the benefit of priority under 35 U.S.C. §119 of European Patent Application EP 13 192 032.4 filed Nov. 7, 2013, the entire contents of which are incorporated herein by reference.
- The invention relates to a hydraulic manifold for a hydraulic heating and/or cooling system with a feed conduit and a return conduit, wherein the feed conduit comprises at least one feed connection, and the return conduit comprises at least one return connection, for the connection of a load circuit.
- Hydraulic manifolds for example are known in floor heating insulations for example, from which manifolds the individual load circuits or floor heating circuits extend. The hydraulic manifold thereby creates the connection of a plurality of load circuits to the heating system. The known manifolds as a rule are designed essentially of two pipes, of which one functions as a feed and the other as a return. Connections for the individual load circuits are arranged on the pipes. Thereby, each load circuit is connected to a connection on the feed and to a connection on the return.
- Moreover, in floor heating systems, it is known to use mixing devices or mixers which admix colder water from the return to the fluid functioning as a heat transfer medium, in the feed, in order to lower the feed temperature. Such mixers are particularly necessary if the floor heating is used in combination with normal radiators, since the floor heating requires a lower feed temperature than normal radiators. In known floor heating systems thereby, a central mixer is applied, which is arranged upstream of the hydraulic manifold or of the feed in the hydraulic manifold. The feed temperature made available for the floor heating by the mixer is set either in dependence on a room temperature probe in a room, or in a manner dependent on the outside temperature. The temperature of the rooms to be heated is usually set by way of opening and closing the individual circuits of the floor heating.
- It is an object of the invention, to improve such a heating and/or cooling system, to the extent that the energy consumption can be reduced, and moreover the heating and/or cooling comfort can be improved in rooms to be thermally regulated.
- The hydraulic manifold according to the invention is envisaged for use in a hydraulic heating and/or cooling system which comprises a pipe conduit system, in which a fluid heat transfer medium, for example water circulates. Thereby, it can be the case exclusively of a heating system, such as a floor heating for example or exclusively of a cooling system, or also of a combined system which permits a cooling as well as a heating of locations or rooms. Thus, the system can be used for heating in winter and for cooling or for temperature conditioning in summer.
- The hydraulic manifold according to the invention comprise a feed conduit and a return conduit, wherein the feed conduit comprises at least one feed connection and the return conduit at least one return connection. The feed connection and the return connection serve for connecting a load circuit, for example a floor heating circuit. Then, the feed or the entry of the load circuit is connected to the feed connection, and the exit or return of the load circuit is connected to the return connection. Preferably, several feed connections are formed on the feed conduit and several return connections on the return conduit, in order to be able to connect several load circuits onto the hydraulic manifold.
- The hydraulic manifold, according to the invention, comprises at least one load module, in which a section of the feed conduit with at least one feed connection, and a section of the return conduit with a return connection are formed. I.e. the load module serves for connecting a load circuit onto the manifold. Accordingly, preferably several load modules are provided in the case that several load circuits are present. The at least one load module according to the invention comprises a mixing device with a pump and with a regulating valve which is designed to admix fluid from the return connection to a fluid flow from the feed conduit to the feed connection. Such a mixing device, in the case of a heating system serves for reducing the feed temperature of the fluid or of the liquid from the feed conduit by way of admixing colder liquid from the return connection. Vice versa, in the case of a cooling system, the mixing device can be used to increase the feed temperature of a cold liquid flowing in through the feed conduit, by way of admixing warmer liquid from the return connection. Thus, the feed temperature of the liquid serving as a heat transfer medium can be individually set for the load circuit connected to the load module, by way of the mixing device. The regulating valve serves for setting and is arranged such that the degree of admixing of liquid from the return connection can be varied by way of its actuation. Thus, a temperature setting or a temperature regulation for the load circuit is possible. The arrangement of the mixing device directly on the load circuit has the advantage that an individual temperature adaptation for this load circuit is possible, and this is not possible with a central mixer. Moreover, the arrangement of the mixing device in the hydraulic manifold has the advantage that the feed conduit to the hydraulic manifold can be integrated into a normal heating and/or cooling system without any problem. For example, with a heating installation, it is not necessary to lay a separate feed conduit to the hydraulic manifold, from a central mixer. In contrast, the hydraulic manifold can be connected to common heating conduits, which lead to radiators for example. Thus, the installation is simplified.
- Furthermore, the load module comprises connection for a further load module. Thus, the section of the feed conduit offers an additional connection and the section of the return conduit offers an additional connection which in each case can be connected with corresponding connections of further, especially identical load modules. These additional connections are preferably formed as hydraulic couplings, as described below. Thus, it is possible to string multiple load modules with one another, whereas the sections of the feed conduit and the sections of the return conduit of the respective load modules are connected via additional connections with one another.
- According to the preferred embodiment at least a part of the pump and a part of the regulating valve are arranged in a single unitary housing. Preferably, the impeller of the pump and at least one element of the regulating valve are arranged in a unitary housing part. Preferably, all hydraulic parts of the pump and the regulating valve are arranged in the same housing part. Thus, the number of parts is reduced and the assembly of the device is simplified.
- Preferably, the manifold comprises several load modules which are preferably releasably connected to one another in a manner such that the sections of the feed conduit are connected to one another in each case and the sections of the return conduit are connected to one another in each case. Preferably, a separate load module with a mixing device is provided for each load circuit. Thus, for each load circuit, the feed temperature can be individually set and adapted to the heat requirement or cooling requirement of the individual load circuit. An individual regulation for the individual load circuits or for the rooms to be thermally regulated by the load circuits is possible with this, from which energy savings and a gain in comfort result. The preferably modular construction of the hydraulic manifold according to the invention with individual load modules has the advantage that the hydraulic manifold can be simply adapted to the necessary number of load circuits, so that one does not need to keep available special hydraulic manifolds for different numbers of load circuits. In contrast, load modules can be connected to one another in the necessary number, in order to construct a hydraulic manifold with the desired number of load modules. The load modules are preferably releasably connected to one another so that they can be easily exchanged in the case of defects. This it is not necessary to exchange the complete hydraulic manifold.
- Further preferably, the at least one load module is connected preferably in a releasable manner to a main module which comprises a control device and/or an entry for the feed conduit and/or an exit for the return conduit. I.e. the main module preferably serves for the connection of the hydraulic manifold to supply conduits which create the feed and the return to the hydraulic manifold from a heating and/or cooling installation. The at least one load module is preferably connected to the main module such that the section of the feed conduit in the load module is connected to an entry for the feed conduit on the main module, in a fluid-leading manner. Alternatively or additionally, the section of the return conduit in the load module can be connected to the exit for the return conduit on the main module, in a fluid-leading manner. Preferably, the section of the feed conduit as well as the section of the return conduit, in the load module, is hydraulically connected to the main module in the mentioned manner. The hydraulic connection is preferably created via releasable couplings, in particular plug-in couplings. Preferably, the load modules are designed in a manner such that at one side they comprise hydraulic couplings for connection to the main module and at an opposite end comprise hydraulic couplings for connection to a further load module. Thereby, the hydraulic couplings for connection to a further load module are usefully designed identically to the hydraulic couplings on the main module. Thus, several load modules can be applied onto one another in series, wherein preferably the sections of the feed conduit and the sections of the return conduit of the put-together load modules form a continuous feed conduit and a continuous return conduit. This permits the construction of a hydraulic manifold of a different length, depending on how many load modules are applied on one another.
- Alternatively or additionally, the main module comprises a control device, such as a manifold control device as described below. Moreover sensors, for example temperature detectors are preferably arranged in the main module which determine the temperature in the feed conduit and/or the return conduit. Such sensors are signal-connected with the control device in a manner such that the control device directly engages the temperatures in the main module.
- According to a further preferred embodiment, a manifold control device is present, which is designed for the control of the regulating valve and/or of the pump in the at least one, preferably several load modules. Alternatively, the load modules can also comprise their own independent control devices. The arrangement of a central manifold control device which controls the mixing devices of the load modules however has the advantage that only one control device needs to be provided for several load modules. Moreover, the control can control or regulate several load modules in this context, for example in order to ensure that the heating and/or cooling energy which is available is distributed in the desired manner to the several load circuits. In the above-described manner, the admixing degree of liquid or fluid out of the return to the feed is set by way of the control of the regulating valve. The control can moreover be designed for example such that the manifold control device switches the pump on and off, in order to switch the associated load circuit on and off. Particularly preferably, a speed regulation of the pump is envisaged, by which means additionally the flow or volume flow through the load circuit can be set by the manifold control device, so that the quantity of the fed heat transfer medium, i.e. of the fluid, can be adapted to the requirements of the respective load circuit by way of regulation of the pump.
- The manifold control device is signal-connected to the load modules or to the electrical components which are arranged in the load modules, specifically to the pump and/or to the regulating valve, wherein the connection in particular is effected via a data bus. Thus, a transmission of control signals from the manifold control device to the load module or to its components to be controlled or regulated is possible. Further preferably, in the reverse direction, a transmission of condition data or sensor signals can be effected via the signal connection. For example, feedbacks on the operating condition of the regulating valve and/or of the pump to the manifold control device can be effected. For example, the opening degree of the regulating valve or the current speed of the pump can be fed back. Particularly preferably, additionally sensors, for example temperatures sensors can be provided in the load modules, and the signals of these sensors transmitted to the manifold control device. For example, a temperature sensor can be arranged in the return connection or in the flow path between the return connection and the section of the return connection in the load module, in order to detect the exit temperature of the heat transfer medium or fluid from the load circuit. The signal-connection via a data bus is particularly advantageous if different numbers of load modules are to be applied or rowed onto one another in the manner described above. Such a data bus which then preferably extends over all load modules, permits signals to be led further to other load modules via individual load modules.
- Each load module preferably comprises a module control device or a communication unit, which can be unambiguously addressed by the manifold control device, in order to be able to exchange data and/or signals with the load module. The addressing is effected preferably in an automatic manner. Particularly preferably, the manifold control device is designed such that it recognizes a connected load module and automatically assigns an address to the load module or to its module control device. Alternatively or additionally, actuation elements which permit a manual activation of the coupling procedure can be provided on the manifold control device and/or on the load module.
- Particularly preferably, the manifold control device is arranged in the main module. The main module thus apart from the hydraulic connection for the load modules also forms a central control device for preferably the complete hydraulic manifold. Suitable electrical connections, in particular releasable plug-in connections can be present for the electrical or signal connection between the main module and the load module. Further preferably, the load modules, on a longitudinal end which is opposite the main module also comprise corresponding electrical plug-in connections which permit the electrical connection to an adjacent further load module. Thus, an electrical supply lead for the electrical components of the load modules can expend departing from the main model over the plug-in connections through all load modules. Simultaneously, in this manner a data bus can extend through the individual load modules, in a manner departing from the main module. The data bus thereby can likewise be effected via an electrical connection, or however also via another suitable connection, for example an optical connection. According to a particularly preferred embodiment of the invention, at least one temperature sensor is arranged in the at least one load module and this sensor is signal-connected to the manifold control device, in particular via a data bus. This for example can be a temperature sensor in the return of the load circuit.
- Preferably, a temperature sensor is arranged in the load module in a manner such that it detects the temperature of a fluid flowing through the feed connection into the connected load circuit. I.e. a temperature sensor is preferably situated in the flow path from the mixing device to the feed connection, so that it detects the temperature of the fluid mixed by the mixing device. This permits a temperature regulation via the manifold control device, since the temperature set via the regulating valve in the load module is detected by the temperature sensor and thus a feedback is given to the control device. Additionally, a further temperature sensor as described can be provided in the return.
- Preferably, the manifold control device is preferably designed to set the temperature of a fluid flow through the feed connection by way of activating the regulating valve in the at least one load module. This is thereby preferably effected in cooperation with the previously described temperature sensor. Particularly preferably, the manifold control device controls or regulates the regulating valves of several load modules, so that the temperatures at the feed connections of the individual load modules can be set centrally by the manifold control device.
- Further preferably, the manifold control device is designed, in order to set a fluid flow or volume flow through the feed connection into the connected load circuit by way of activating the pump in the load module. Here too, the activation of the pumps of several, preferably all load modules by the manifold control device is effected such that this functions as a central control for all load circuits and in particular the fluid flows through the individual load circuits can be set in a manner adapted to one another, in the case that several load modules are provided. This is preferably effected by way of the speed control of the individual pumps, as described above.
- According to a preferred embodiment, the manifold control device comprises at least one communication interface for receiving signals from at least one external control element, in particular from a room thermostat. Thus, it is possible to arrange room thermostats which detect the current temperature in the rooms and transmit the temperature values to the manifold control device as the case may be, in the rooms to be thermally regulated by the load circuits. Particularly preferably, the room thermostats are designed such that they permit the setting of a desired temperature for the respective room. Given a deviation from this desired temperature, the room thermostat via the communication interface sends a corresponding signal to the manifold control device which then in a dependent manner accordingly activates the load circuits associated with to the room or rooms, and for this the described pump is switched on in this load circuit and then the adaptation of the feed temperature in the load circuits is carried out via activation of the regulating valve or valves. The communication interface can be designed as a wired interface or for example also as a radio interface. Preferably, several control elements, in particular several room thermostats communicate with the communication interface of the manifold control device. An assignment of the individual room thermostats to the connected load modules is accordingly stored or set in the control device.
- According to a further preferred embodiment of the invention, the main module comprises an energy supply for the pump and/or for the regulating valve in the at least one load module, preferably several load modules. The electrical energy supply can for example be effected via a mains connection lead which is provided on the main module, via suitable electrical connections, for example plug-in contacts on the main module, to the load module, and then from the load module to further load modules connected as the case may. In the case that the load modules or their electrical and electronic components are not operated with the mains voltage, it is preferably for a suitable mains part to be arranged in the main module for energy supply, and for this mains part to deliver the desired, preferably lower output voltage which the load modules require as an energy supply. This, in particular, has the advantage that only one central mains part needs to be provided. Moreover, the electrical connections between the main module and the load module or the load modules do not have to be designed for mains voltage, which simplifies the construction due to the lower demands with regard to insulation.
- The pump in the at least one load module is preferably arranged in a flow path between a mixing point, in which a flow path from the feed conduit and a flow path from the return connection meet, and the feed connection. Due to this arrangement, one succeeds in the pump being able to suck fluid through the connection to the return connection as well as through the connection to the feed conduit.
- The regulating valve in the load module is preferably arranged in a flow path from the return connection to a mixing point, in which a flow path from the feed conduit and the flow path from the return connection meet, or in the flow path from the feed conduit to the mixing point. If the flow through the regulating valve is reduced, and the pump simultaneously produces a constant fluid flow, a correspondingly greater share is then sucked by the pump via the mixing point out of the flow path, in which no regulating valve is arranged. If, for example, the regulating valve is situated in the flow path from the return connection to the mixing point, and the pump is situated downstream of the mixing point in the flow path to the feed connection, the pump will suck fluid exclusively from the connection from the mixing point to the feed conduit, if the regulating valve is closed. If the regulating valve is opened, a share which is proportional to the opening degree is sucked via the regulating valve out of the return connection. Thus, the mixing ratio at the mixing point can be varied and accordingly the feed temperature can be changed.
- With regard to the regulating valve, it is preferably the case of a motorically, in particular electromotorically driven valve. A stepper motor for example can be provided as a drive motor, for the valve, so that the regulating valve can be opened and/or closed in defined steps. Thereby, a defined opening degree which is in particular proportional to an activation signal sets in at the regulating valve.
- The invention is hereinafter described in more detail by way of the attached figures. The various features of novelty which characterize the invention are pointed out with particularity in the claims annexed to and forming a part of this disclosure. For a better understanding of the invention, its operating advantages and specific objects attained by its uses, reference is made to the accompanying drawings and descriptive matter in which preferred embodiments of the invention are illustrated.
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FIG. 1 is a schematic view showing a hydraulic manifold according to the invention; -
FIG. 2 is a plan view of a hydraulic manifold according to the invention; -
FIG. 3 is a perspective view of the hydraulic manifold according to the invention; -
FIG. 4 is a perspective view of the main module of the manifold according toFIGS. 2 and 3 ; -
FIG. 5 is a perspective view of the load module of the hydraulic manifold according toFIGS. 2 and 3 ; -
FIG. 6 is a schematic view showing the modular construction of the hydraulic manifold according toFIGS. 2 and 3 , in the non-assembled condition; and -
FIG. 7 is a schematic view showing the construction of the hydraulic manifold according toFIG. 6 , in the assembled condition. - Referring to the drawings, the shown hydraulic manifold, which is described by way of example, is constructed in a modular manner. The hydraulic manifold comprises a
main module 202 as well asseveral load modules 204. Themain module 202 serves for the hydraulic and electrical connection of theload modules 204 and comprises acontrol device 206 which serves as a manifold control device for the control of theseveral load modules 204. Themain module 202 moreover comprises afeed connection 208 as well as areturn connection 210. Themain module 202 with thefeed connection 208 and thereturn connection 210 is connected onto a heating or cooling installation. Thereby, thermally regulated fluid is fed through thefeed connection 208 and after flowing through one or more load circuits the fluid flows through thereturn connection 210 back into the heating or cooling installation. In themain module 202, in each case a temperature sensor which detects the feed temperature and return temperature can be arranged on the section of thefeed conduit 212 and/or on the section of thereturn conduit 216. These sensors can be signal-connected to themanifold control device 206. Thus, themanifold control device 206 can directly detect the temperatures in the main module. - The hydraulic manifold is hereinafter described by way of the example of a heating installation. However, it is to be understood that the hydraulic manifold accordingly could also be applied in a cooling installation, or in a combined heating and cooling installation. In a heating installation, heated fluid, in particular heated water, for example from a boiler or a heat reservoir, is fed to the
feed connection 208. The fluid, after flowing through the heat exchanger in the rooms or buildings to be heated, flows back through thereturn connection 210 to the boiler or heat reservoir. - The
feed connection 208 in the inside of themain module 202 is connected to anoutlet 214 by way of a section of thefeed conduit 212. Accordingly, thereturn connection 210 is connected via a section of areturn conduit 216 in the inside of themain module 202 to aninlet 218. Theoutlet 214 and theinlet 218 are designed as hydraulic couplings on a side of themain module 202 which faces anadjacent load module 204. Theload modules 204 in their inside likewise comprise a section of afeed conduit 212 and a section of areturn conduit 216. The sections of thefeed conduit 212 as well as of thereturn conduit 216 extend in the longitudinal direction through theload modules 204. At a first side, the sections of thefeed conduit 212 and of thereturn conduit 216 are connected to first hydraulic couplings. Thereby, the section of thefeed conduit 212 at the first end is connected to thefirst feed coupling 220, and the section of thereturn conduit 216 on the same side is connected to afirst return coupling 222. Thefirst feed coupling 220 is engaged with theoutlet 214 of themain module 202, whereas thefirst return coupling 222 is in engagement with theinlet 218 of themain module 202, in order to create a fluid-leading connection. - The
load modules 204 at a longitudinal end which is opposite the first feed coupling and at the longitudinal end which is opposite thefirst return coupling 222 comprise asecond feed coupling 224 as well as asecond return coupling 226. Thesecond feed coupling 224 forms the axial end of the section of thefeed conduit 212 in theload module 204, said axial end being opposite to thefirst feed coupling 220, whereas the second return coupling 226 forms the axial end of the section of thereturn conduit 216 in theload module 204, said axial end being opposite to thefirst return coupling 222. Theseveral load modules 204 are all designed the same. This means that the design and arrangement of thesecond feed coupling 224 as well as of thesecond return coupling 226 in its design corresponds to the arrangement of theoutlet 214 as well as of theinlet 218, on themain module 202. Thus, it is possible to apply aload module 204 either onto themain module 202 or onto another load module. Thus, several load modules can be rowed onto one another in the longitudinal direction. An arrangement of twoload modules 204 is shown inFIG. 1 , whereinfurther load modules 204 are indicated schematically. Sixload modules 204 are arranged on amain module 202 in the embodiment example according toFIGS. 2 and 3 . - The essential feature of the
load modules 204 which are shown in the arrangements according toFIGS. 1 to 7 is moreover the fact that eachload module 204 comprises an integrated mixing device for the temperature setting of the feed temperature for an associatedload circuit 228. The mixing device, in a flow path from thefeed conduit 212 to theentry 229 of theload circuit 228 comprises a regulatingvalve 230 and acirculation pump 232 downstream of this valve. Thecirculation pump 232 serves for delivering fluid from thefeed conduit 212 through theload circuit 228 and via thereturn 234 back into the return conduit 26. The mixing device moreover comprises a connection from thereturn 234 to a mixing point 236, wherein the mixing point 236 is situated in the flow path between the regulatingvalve 230 and thecirculation pump 232. Acheck valve 238 is situated in theconnection 235 and has the effect that a flow through theconnection 235 is possible only in the direction from thereturn 234 to the mixing point 236. - The regulating
valve 230 is signal-connected to themanifold control device 206 for its activation. I.e. themanifold control device 206 activates the regulatingvalve 230, in order to set a desired feed temperature at theentry 229 of theload circuit 228. This feed temperature at theentry 229 is detected by atemperature sensor 240. If the regulatingvalve 230 is completely closed, thecirculation pump 232 delivers fluid exclusively via theconnection 235 in the circuit through theload circuit 228. If the regulatingvalve 230 is opened, simultaneously a fluid flow is sucked out of thefeed conduit 212, and a fluid flow is sucked out of theconnection 235, by thecirculation pump 232. Thereby, the fluid from thereturn 234 is thus admixed via theconnection 235 to the fluid from thefeed conduit 212, so that the feed temperature of the fluid from thefeed conduit 212 is changed. In the case of a heating system, the feed temperature in thefeed conduit 212 is usually greater than in thereturn 234, i.e. in this case colder fluid from thereturn 234 is admixed via theconnection 235 to the flow from thefeed conduit 212, so that the feed temperature is lowered. Vice versa, in a cooling system, the feed temperature of the fluid from thefeed conduit 212 can be increased by way of admixing warmer fluid from thereturn 235. The share of fluid which is fed from thefeed conduit 212 to the mixing point 236 can be varied by way of changing the opening degree of the regulatingvalve 230. Accordingly, a greater or smaller share of the delivery flow is sucked via theconnection 235, given a constant delivery rate of thecirculation pump 232, by which means the temperature of the fluid at theentry 229 of theload circuit 228 can be changed by way of changing the mixing ratio of the two flows at the mixing point 236. The actually set temperature thereby is detected by thetemperature sensor 240. The detected temperature value is communicated to themanifold control device 206 for regulation, via a suitable signal connection. Themanifold control device 206 in this manner regulates theindividual load modules 204 in an independent manner, so that the feed temperature for theindividual load circuits 228 can be individually regulated or set. - Moreover, in this embodiment example, a
second temperature sensor 242 is arranged at the exit of the load circuit 248. This too, is preferably signal-connected to themanifold control device 206 and detects the exit temperature out of the load circuit 288. It is possible to determine the temperature difference across theload circuit 228 and for example to regulate the volume flow delivered by thecirculation pump 232 in a manner depending on this temperature difference, due to the fact that the entry temperature and the exit temperature of theload circuit 228 are detected. For this, preferably thecirculation pump 232 is also activated by thecontrol device 206 via a suitable signal-connection, in particular in order to set the speed of thecirculation pump 232. The flow can be set individually for each load module by way of a speed change of therespective circulation pump 232. - The design construction of the hydraulic manifold described by way of
FIG. 1 is described in more detail by way ofFIGS. 2 to 7 . Themain module 202 comprises ahydraulic section 250 as well as anelectronics housing 252, in which the control device ormanifold control device 206, and, as the case may be, further components for the energy supply, for example a mains part, are arranged. Thehydraulic section 250 is preferably designed as a single-piece component of plastic and comprises thefeed connection 208 as well as thereturn connection 210 on one side. Thefeed connection 208 and also thereturn connection 210 are designed as hydraulic couplings for the connection of supply conduits, which create the connection to a heating installation or cooling installation. Theinlet 218 as well as theoutlet 214 is arranged on a second side surface of thehydraulic section 250. Theoutlet 214 is connected to thefeed connection 208 via a channel in the inside of thehydraulic section 250, whereas theinlet 218 is connected to thereturn connection 210 via a further channel in the inside of thehydraulic section 250. As is described above theoutlet 214 and theinlet 218 are designed as hydraulic couplings for the pluggable connection of aload module 204. For this, thefirst feed coupling 220 of anadjacent load module 204 engages into theoutlet 214, and afirst return coupling 220 of an adjacent load module engages into theinlet 218. Theoutlet 214 and theinlet 218 in this example are in each case designed as a female part of a plug-in coupling. Accordingly, thefirst feed coupling 220 and thefirst return coupling 222 are in each case designed as male parts of a hydraulic plug-in coupling. A mechanical connection between themain module 202 and theload module 204 is created by way of sticking the couplings into one another. Seals, in particular O-rings which are not shown in more detail here, are arranged in the couplings. - The
load module 204 also comprises a housing part which is manufactured as one piece of plastic and which serves as a pump housing for thecirculation pump 232 and in its inside comprises the necessary flow paths and in particular the sections of thefeed conduit 212 as well as of thereturn conduit 216. The drive of the regulatingvalve 230 as well as thestator housing 256 of thecirculation pump 232 projects out of thehousing part 254. Thehousing part 254 on a longitudinal end comprises thefirst feed coupling 220 and thereturn coupling 222, and at an opposite longitudinal end thesecond feed coupling 224 as well as thesecond return coupling 226, wherein thesecond feed coupling 224 and thesecond return coupling 226 in a manner corresponding to theoutlet 214 and theinlet 218 on themain module 202 are formed as female parts of a hydraulic plug-in coupling. It is possible to stick identically designedload modules 204 either directly onto themain module 202 or onto afurther load module 204, since thesecond feed coupling 224 and thesecond return coupling 226 are shaped and arranged in a manner corresponding to theoutlet 214 and theinlet 218, wherein then thefirst feed coupling 220 of a second load module engages into thesecond feed coupling 224 of a first load module, and thefirst return coupling 222 of a second load module engages into the second return coupling 226 of a first load module. Thus several load modules can be stuck onto one another, in order to form a hydraulic manifold with the desired number of connections forload circuits 228. The number of theload modules 204 is thereby essentially limited by the configuration of thecontrol device 206. Thehousing part 254 of theload module 204 moreover comprises afeed connection 258 and areturn connection 260. Accordingly, theentry 229 of aload circuit 228 is connected to thefeed connection 258, whereas anexit 231 of theload circuit 228 is connected to thereturn connection 260. -
FIGS. 2 and 3 show the assembled arrangement of sixload modules 204 on themain module 202 as are shown inFIGS. 4 and 5 . One can recognize that a hydraulic manifold is thus created, which comprises sixfeed connections 256 and sixreturn connections 260 for six load circuits. All sixload modules 204 are designed in an identical manner. Thelast load module 204, i.e. the one which is distant or away from themain module 202, is closed by anend piece 262 at itssecond feed coupling 224 and itssecond return coupling 226. - The flow paths of the thus coupled hydraulic manifold are shown once again in more detail in
FIG. 7 .FIG. 6 shows the construction according toFIG. 7 , in the non-assembled condition of theload modules 204. Only the arrangement of fourload modules 204 is shown inFIGS. 6 and 7 in a schematic manner, - Apart from the described hydraulic connections and elements, the
main module 202 as well as theload modules 204 comprises electrical or electronic components. As described, the load module comprises theelectronic control device 206. This is connected in themain module 202 to anelectrical connection plug 264. Anelectrical connection 266 is provided in each of theload modules 204 and at its first axial end ends in anelectrical connection plug 268 and at its opposite axial end ends in anelectrical connection plug 270. Thereby, the electrical connection plugs 268 and 270 are designed such that theelectrical connection plug 268 can engage with theelectrical connection plug 264 on themain module 202 or with an electrical connection plug 270 of an adjacent load module, in order to form an electric coupling and to create an electric connection between theload module 204 and anadjacent load module 204 or themain module 202. In the inside of theload module 204, in each case the drive of the regulatingvalve 230, thetemperature sensor 240 as well as thecirculation pump 232 are connected to theelectrical connection 266 which is designed as a data bus. Theelectrical connection 266 thereby serves for the energy transmission to these components and furthermore for the signal transmission to these components or from these components to themanifold control device 206 in themain module 202. - If a
further load module 204 is stuck onto aload module 204, then an energy supply also to thissubsequent load module 204 from themain module 202 is created by way of the electrical connection created via the connection plugs 268 and 270, as well as a data transmission from themain module 202 to thisfurther load module 204 via the intermediately lying load module orload modules 204. The addressing of theindividual load modules 204 can be effected via amodel control device 272 in eachmodule 204. Themodule control device 272 serves for the data communication with thecentral manifold device 206. For this, an address is allocated to eachmodule control device 272, i.e. thus to eachload module 204. This can be effected in an automatic manner by way of themanifold control device 206 on connecting therespective load module 204. Then the regulatingvalve 230 and the circulation pump 323 in eachload module 204 can be individually activated via the address and themodule control device 272, by themanifold control device 206, in order to effect a temperature regulation or volume flow regulation for the connected load circuit. The exit signal of thetemperature sensor 240 and, as the case may be, of thetemperature sensor 242 is fed back via themodule control device 272 to themanifold control device 206 and from there can be incorporated into the regulation of therespective load module 204. -
Room thermostats 274 are provided in the rooms to be thermally regulated (seeFIG. 1 ), in order to permit a regulation dependent on room temperature. Theroom thermostats 274 communicate with acommunication interface 276 of thecontrol device 206. A desired nominal temperature can be set at theroom thermostats 274. Theroom thermostat 274 sends a corresponding signal to thecommunication interface 276 of thecontrol device 206, given a deviation of the actual temperature from this desired temperature. This control device thereupon activates theload circuit 228 associated with the room by way of switching on thecirculation pump 232 in the associatedload module 204. The described temperature regulation or flow regulation for the associatedload circuit 228 is subsequently effected. If the inputted desired temperature at theroom thermostat 274 is reached, then theroom thermostat 274 sends a corresponding signal to thecommunication interface 276 of thecontrol device 206. This control device thereupon deactivates the associatedload circuit 228, i.e. switches off theload circuit 228 situated in the respective room, by way of thecirculation pump 232 in the associatedload module 204 being switched off. - While specific embodiments of the invention have been shown and described in detail to illustrate the application of the principles of the invention, it will be understood that the invention may be embodied otherwise without departing from such principles.
-
- 202 main module
- 204 load module
- 206 control device, manifold control device
- 208 feed connection
- 210 return connection
- 212 feed conduit
- 214 outlet
- 216 return conduit
- 218 inlet
- 220 first feed coupling
- 222 first return coupling
- 224 second feed coupling
- 226 second return coupling
- 228 load circuit
- 229 entry
- 230 regulating valve
- 231 exit
- 232 circulation pump
- 234 return
- 235 connection
- 236 mixing point
- 238 check valve
- 240, 248 temperature sensor
- 250 hydraulic section
- 252 electronics housing
- 254 housing part
- 256 stator housing
- 258 feed connection
- 260 return connection
- 262 end piece
- 264 electrical connection plug
- 266 electrical connection, data bus
- 268, 270 electrical connection plug
- 272 module control device
- 274 room thermostats
- 276 communication interface
Claims (20)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US16/668,711 US11243000B2 (en) | 2013-11-07 | 2019-10-30 | Hydraulic manifold for a hydraulic heating and/or cooling system |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP13192032.4A EP2871422B2 (en) | 2013-11-07 | 2013-11-07 | Hydraulic distributor for a hydraulic heating and/or cooling system |
| EP13192032.4 | 2013-11-07 |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US16/668,711 Continuation US11243000B2 (en) | 2013-11-07 | 2019-10-30 | Hydraulic manifold for a hydraulic heating and/or cooling system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US20150122902A1 true US20150122902A1 (en) | 2015-05-07 |
Family
ID=49554079
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US14/534,518 Abandoned US20150122902A1 (en) | 2013-11-07 | 2014-11-06 | Hydraulic manifold for a hydraulic heating and/or cooling system |
| US16/668,711 Active US11243000B2 (en) | 2013-11-07 | 2019-10-30 | Hydraulic manifold for a hydraulic heating and/or cooling system |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US16/668,711 Active US11243000B2 (en) | 2013-11-07 | 2019-10-30 | Hydraulic manifold for a hydraulic heating and/or cooling system |
Country Status (3)
| Country | Link |
|---|---|
| US (2) | US20150122902A1 (en) |
| EP (1) | EP2871422B2 (en) |
| DK (1) | DK2871422T3 (en) |
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| US20170202747A1 (en) * | 2015-04-23 | 2017-07-20 | B. Braun Medical Inc. | Compounding device, system, kit, software, and method |
| US20170299200A1 (en) * | 2016-04-13 | 2017-10-19 | Paul D Mercier, SR. | Enhanced convection, differential temperature managed, hydronic heating appliance |
| CN107883418A (en) * | 2017-09-28 | 2018-04-06 | 天津富斯特压力容器有限公司 | A kind of condensate correcting-distribuing device for being easy to cleaning |
| US20190024995A1 (en) * | 2017-07-18 | 2019-01-24 | Eisenmann Se | Supply circuit for a heat exchange medium for a consumer, industrial plant and method for operating them |
| US20200240650A1 (en) * | 2019-01-28 | 2020-07-30 | Noritz Corporation | Heating system |
| US11313584B2 (en) * | 2015-05-21 | 2022-04-26 | Intellihot, Inc. | Zero pressure drop water heating system |
| US11555617B2 (en) * | 2017-02-08 | 2023-01-17 | Grundfos Holding A/S | Hydraulic unit for a heating or air-conditioning system |
| EP4382814A1 (en) * | 2022-12-06 | 2024-06-12 | Viessmann Climate Solutions SE | Flow device for retrofitting a heating system and a heating system |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102014008319B4 (en) * | 2014-05-30 | 2017-11-23 | Peter Gabanyi | Room temperature control for a surface heating |
| ES2551657B1 (en) * | 2015-07-30 | 2016-09-14 | Carlos González Bravo | Thermal plug for connection and disconnection of removable radiant elements, located in any space plane. |
| DE102016115417A1 (en) * | 2016-08-19 | 2018-02-22 | Viessmann Werke Gmbh & Co Kg | heating system |
| CZ308007B6 (en) * | 2018-05-14 | 2019-10-16 | České vysoké učenà technické v Praze | Equipment for heat exchanger power control in a single-pipe heating network |
| IT201900019880A1 (en) * | 2019-10-28 | 2021-04-28 | Ivar Spa | MANIFOLD FOR THE DISTRIBUTION OF A FLUID IN A THERMO-HYDRAULIC SYSTEM AND RELATIVE DISTRIBUTION KIT |
| CN111503704A (en) * | 2020-04-29 | 2020-08-07 | 程恩串 | Intelligent floor heating central heating equipment, water distributor and method based on person selection |
| EP3919821A1 (en) * | 2020-06-04 | 2021-12-08 | Pittway Sarl | Underfloor heating |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20170202747A1 (en) * | 2015-04-23 | 2017-07-20 | B. Braun Medical Inc. | Compounding device, system, kit, software, and method |
| US10512885B2 (en) * | 2015-04-23 | 2019-12-24 | B. Braun Medical Inc. | Compounding device, system, kit, software, and method |
| US11957864B2 (en) | 2015-04-23 | 2024-04-16 | B. Braun Medical Inc. | Compounding device, system, kit, software, and method |
| US11313584B2 (en) * | 2015-05-21 | 2022-04-26 | Intellihot, Inc. | Zero pressure drop water heating system |
| US20170299200A1 (en) * | 2016-04-13 | 2017-10-19 | Paul D Mercier, SR. | Enhanced convection, differential temperature managed, hydronic heating appliance |
| US10690356B2 (en) * | 2016-04-13 | 2020-06-23 | Paul D Mercier, SR. | Enhanced convection, differential temperature managed, hydronic heating appliance |
| US11555617B2 (en) * | 2017-02-08 | 2023-01-17 | Grundfos Holding A/S | Hydraulic unit for a heating or air-conditioning system |
| US20190024995A1 (en) * | 2017-07-18 | 2019-01-24 | Eisenmann Se | Supply circuit for a heat exchange medium for a consumer, industrial plant and method for operating them |
| CN107883418A (en) * | 2017-09-28 | 2018-04-06 | 天津富斯特压力容器有限公司 | A kind of condensate correcting-distribuing device for being easy to cleaning |
| US20200240650A1 (en) * | 2019-01-28 | 2020-07-30 | Noritz Corporation | Heating system |
| EP4382814A1 (en) * | 2022-12-06 | 2024-06-12 | Viessmann Climate Solutions SE | Flow device for retrofitting a heating system and a heating system |
Also Published As
| Publication number | Publication date |
|---|---|
| US11243000B2 (en) | 2022-02-08 |
| US20200063980A1 (en) | 2020-02-27 |
| EP2871422B2 (en) | 2020-07-29 |
| EP2871422A1 (en) | 2015-05-13 |
| EP2871422B1 (en) | 2016-12-14 |
| DK2871422T3 (en) | 2017-03-13 |
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