US20140352852A1 - Hot rolled high tensile strength steel sheet and method for manufacturing same - Google Patents

Hot rolled high tensile strength steel sheet and method for manufacturing same Download PDF

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US20140352852A1
US20140352852A1 US14/368,857 US201214368857A US2014352852A1 US 20140352852 A1 US20140352852 A1 US 20140352852A1 US 201214368857 A US201214368857 A US 201214368857A US 2014352852 A1 US2014352852 A1 US 2014352852A1
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steel sheet
steel
hot rolled
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Hiroshi Nakata
Tomoaki Shibata
Chikara Kami
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JFE Steel Corp
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JFE Steel Corp
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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/02Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
    • C21D8/0205Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips of ferrous alloys
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B1/00Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
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    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/02Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
    • C21D8/0221Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the working steps
    • C21D8/0226Hot rolling
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    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/10Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of tubular bodies
    • C21D8/105Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of tubular bodies of ferrous alloys
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    • C22C38/001Ferrous alloys, e.g. steel alloys containing N
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    • C22C38/005Ferrous alloys, e.g. steel alloys containing rare earths, i.e. Sc, Y, Lanthanides
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    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
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    • C22C38/06Ferrous alloys, e.g. steel alloys containing aluminium
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    • C22C38/22Ferrous alloys, e.g. steel alloys containing chromium with molybdenum or tungsten
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    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
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    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/46Ferrous alloys, e.g. steel alloys containing chromium with nickel with vanadium
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    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/48Ferrous alloys, e.g. steel alloys containing chromium with nickel with niobium or tantalum
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    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/50Ferrous alloys, e.g. steel alloys containing chromium with nickel with titanium or zirconium
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    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/58Ferrous alloys, e.g. steel alloys containing chromium with nickel with more than 1.5% by weight of manganese
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D2211/00Microstructure comprising significant phases
    • C21D2211/002Bainite
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D2211/00Microstructure comprising significant phases
    • C21D2211/003Cementite
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    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D2211/00Microstructure comprising significant phases
    • C21D2211/005Ferrite
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D2211/00Microstructure comprising significant phases
    • C21D2211/008Martensite
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    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D2211/00Microstructure comprising significant phases
    • C21D2211/009Pearlite
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    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/02Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips

Definitions

  • This disclosure relates to hot rolled high tensile strength steel sheets suitable for making welded steel pipes or tubes requiring high strength and high toughness, particularly, high-strength electric resistance welded steel pipes or tubes and high-strength spiral steel pipes or tubes, used as transport pipes (line pipes) or transport tubes for transporting crude oil, natural gas or the like, or as oil well pipes or tubes, and to a method of manufacturing the same.
  • the disclosure relates to hot rolled high tensile strength steel sheets exhibiting improved deformation characteristics after being molded into pipes or tubes (after pipe or tube formation).
  • hot rolled high tensile strength steel sheet refers to a hot rolled steel sheet having high strength of API5L-X65 to -X80 grade.
  • Those high-strength steel pipes or tubes are required to have both high strength and excellent low temperature toughness to prevent fracture of line pipes.
  • transformation toughening achieved by performing accelerated cooling after hot rolling
  • strengthening achieved by, for example, solid solution strengthening by precipitates of alloying elements, such as Nb, Ti, and V precipitates
  • toughness improvement achieved by, for example, microstructure refinement by controlled rolling and so on.
  • JP 2001-207220 A discloses a method of manufacturing a hot rolled steel sheet for high-strength electric resistance welded steel pipes, the method including: preparing a billet containing C, Si, Mn, and N in appropriate amounts, Si and Mn in such amounts that Mn/Si is equal to 5 to 8, and Nb in an amount of 0.01% to 0.1%; then subjecting the billet to rough rolling, in which the rolling reduction ratio is adjusted for each rolling temperature, and to subsequent final rolling, which is started when the temperature of a surface layer part of the billet is raised, after being cooled to a temperature of Ar1 or lower, by recuperation or forced heating to a temperature in the range of (Ac3 ⁇ 40° C.) to (Ac3+40° C.), and in which a finisher delivery temperature is controlled to be equal to or higher than Ac3 with a total rolling reduction ratio of 60% or more at a temperature of 950° C.
  • JP 2001-207220 A discloses a technical solution that may produce a high-strength electric resistance welded steel pipe or tube having excellent low-temperature toughness by refining microstructures in a surface layer of the steel sheet without adding expensive alloying elements or applying heat treatment to the entire steel pipe or tube.
  • the technique disclosed in JP 2001-207220 A falls short in its ability to cool a steel plate which has a large sheet thickness, and thus cannot ensure a desired cooling rate. Accordingly, a further improvement in its cooling ability is still needed.
  • JP 2006-144037 A discloses a high-strength steel pipe for pipelines exhibiting excellent post-aging deformation characteristics obtained by welding steel sheets, each containing C: 0.02% to 0.09%, Si: 0.001% to 0.8%, Mn: 0.5% to 2.5%, Ti: 0.005% to 0.03%, Nb: 0.005% to 0.3%, Al: 0.001% to 0.1%, N: 0.001% to 0.008%, and two or more of Ni: 0.1% to 1.0%, Cu: 0.1% to 1.0%, and Mo: 0.05% to 0.6% provided that the condition of (Ni+Cu) ⁇ Mo>0.5 is satisfied, a mixed structure of ferrite having an area ratio of 50% or less and an average grain size of 15 ⁇ m or less and the balance being martensite and/or bainite.
  • JP 2006-144037 A that steel pipe is a high-strength steel pipe of strength grade of X-70 to X-100 exhibiting a uniform elongation of 5% or more after being heated at 200° C. to 300° C. and has excellent post-aging deformation characteristics.
  • the technique disclosed in JP 2006-144037 A has a problem with weldability, however, because it is necessary to contain relatively large amounts of alloying elements such as Ni, which is expensive, and Cu, which may cause liquid phase embrittlement during hot rolling.
  • the reel barge method has been widely used to lay submarine line pipes.
  • the reel barge method involves: performing, in advance on shore, circumferential welding, testing, painting, and other processes necessary to make an elongated pipe; reeling the pipe onto an off-shore barge; and laying the pipe on a target ocean floor while reeling it in the water behind the barge.
  • tension and compression stresses are exerted on some parts of the pipe when the pipe is bent back and forth for reeling and laying on the ocean floor. This causes local buckling of the pipe, at which the fracture of the pipe may begin.
  • JP H03-211255 A discloses an electric resistance welded steel pipe or tube having an yield ratio of 85% or less, a reduced area softened by welding, and excellent properties for reel barge laying obtained by having a controlled composition containing C: 0.03% to 0.20%, Si: 0.05% to 0.50%, Mn: 0.50% to 1.5%, Al: 0.005% to 0.060%, Nb+V+Ti equal to 0.04% or less, a carbon equivalent Ceq of 0.20% to 0.35%, and a weld cracking parameter Pcm of 0.25% or less. According to JP H03-211255 A, it is possible to prevent local buckling from occurring in the pipe when pipeline laying is conducted using the reel barge method.
  • JP 2006-122932 A discloses a method of manufacturing an electric resistance welded steel pipe or tube, the method including: applying an average strain of 15% or less in the sheet thickness direction to a steel strip before being molded into pipe or tube molding, the steel strip having a composition containing C: 0.1% or less and Mn: 2.3% or less, to thereby prevent local buckling during pipe laying.
  • JP H03-211255 A it is necessary to increase the content of C to reliably ensure high strength of X65 grade and above, with the result that a required toughness cannot be obtained.
  • JP 2006-122932 A needs to apply strain to the steel strip, which necessitates a large facility to introduce strain.
  • an anti-corrosion paint is usually applied to the surfaces of a line pipe.
  • the line pipe is subjected to paint baking treatment in which the line pipe is heated at temperatures of 200° C. to 300° C.
  • the steel pipes or tubes to which strain has been introduced during the pipe or tube formation may exhibit such deformation characteristics that cause the steel pipes or tubes to be hardened by strain aging, to show an increased yield strength, and to show a yield point elongation.
  • Steel pipes or tubes having such deformation characteristics will suffer local buckling upon application of bending deformation, thereby casing fracture of the pipes or tubes.
  • the phrase “excellent deformation characteristics after pipe or tube formation” means that the steel sheet has such deformation characteristics that
  • the steel sheet exhibits, at its surface layer part, a uniform elongation of 10% or more in a tensile test in accordance with the JIS Z 2241 standard using a JIS No. 5 test piece (GL: 50 mm),
  • the steel sheet has so low paint bake hardenability that the steel sheet has a degree of paint bake hardening AYS of 40 MPa or less after being applied with a tensile strain of 2% as prestrain and being subsequently heated at 250° C. for 60 min by paint bake hardening, and
  • the steel sheet may prevent the resulting pipe or tube from exhibiting a reduced yield elongation after being subjected to pipe or tube formation and paint baking treatment so that the pipe or tube suffers less local buckling when deformed by bending.
  • a steel sheet may be adapted to contain Cr, Nb, Ti, and V as essential elements with the total content of Nb, Ti, and V adjusted in a suitable range; to thereby
  • a hot rolled high tensile strength steel sheet comprising a chemical composition containing, by mass %,
  • the chemical composition further containing Nb: 0.01% to 0.08%, V: 0.001% to 0.12%, and Ti: 0.005% to 0.04%, the contents of Nb, V, and Ti being adjusted so as to satisfy Formula (1) below, the chemical composition further containing the balance including Fe and incidental impurities,
  • the steel sheet has a surface layer having a microstructure containing bainite as a main phase, martensite as a second phase in a volume fraction of 0.5% to 4%, and at least one of ferrite phase, pearlite, cementite as a third phase in a total volume fraction of 10% or less:
  • Nb, V, and Ti each represent the content (mass %) of niobium, vanadium, and titanium in steel, respectively.
  • a method of manufacturing a hot rolled high tensile strength steel sheet comprising: heating a steel material; then subjecting the steel material to hot rolling to obtain a hot rolled sheet; subjecting, immediately after the hot rolling, the hot rolled sheet to accelerated cooling; and then coiling the sheet at a coiling temperature,
  • the steel material comprising a chemical composition containing, by mass %,
  • the chemical composition further containing Nb: 0.01% to 0.08%, V: 0.001% to 0.12%, and Ti: 0.005% to 0.04%, the contents of Nb, V, and Ti being adjusted so as to satisfy Formula (1) below, the chemical composition further containing the balance including Fe and incidental impurities,
  • the heating of the steel material is performed to heat the steel material to temperatures in a range of 1100° C. to 1250° C.
  • a cumulative rolling reduction ratio in a temperature range of 930° C. or lower is set to be 50% or more and a finisher delivery temperature is set to be 760° C. or higher during finish rolling in the hot rolling
  • the accelerated cooling is adapted to start cooling, immediately after completion of the finish rolling, at an average cooling rate CR of 7° C./s to 50° C./s and to stop the cooling at a cooling stop temperature in a temperature range of 550° C. or higher to a temperature SCT+30° C., the SCT being defined by Formula (2) below,
  • the sheet in which the sheet is allowed to cool or gradually cooled during a period of time after the accelerated cooling is stopped and before the coiling is started, so that the sheet is retained at temperatures in a temperature range of (SCT ⁇ 20° C.) to (SCT+30° C.) for 10 seconds to 60 seconds, and
  • the coiling temperature is set in a range of 430° C. or higher to (SCT ⁇ 50° C.)
  • Nb, V, and Ti each represent the content (mass %) of niobium, vanadium, and titanium in steel, respectively,
  • C, Mn, Si, Mo, Cu, and Ni each represent the content (mass %) of carbon, manganese, silicon, molybdenum, copper, and nickel in steel, and
  • CR is an average cooling rate (° C./s) during the accelerated cooling.
  • Our hot rolled high tensile strength steel sheets are hot rolled steel sheets from which such steel pipes or tubes may be manufactured that have high strength of API5L-X65 to -X80 grade, that are suitable for making line pipes and oil well pipes or tubes, and that exhibit excellent deformation characteristics after being molded into pipes or tubes (after pipe or tube formation).
  • Mass percentage (mass %) will be simply noted as % hereinafter, unless otherwise specified herein.
  • Carbon (C) is an element that increases the strength of steel. C needs to be contained by 0.04% or more in steel to ensure a desired strength thereof. However, a C content exceeding 0.08% reduces the toughness of the base material and the toughness of a heat-affected zone. Accordingly, the content of C is 0.04% to 0.08%, and preferably 0.05% to 0.07%.
  • Silicon (Si) is an element that acts as a deoxidizer. Such an effect is observed when the content of Si is 0.01% or more. In addition, Si forms an oxide containing Si during electric resistance welding, which leads to a degradation in the quality of welded parts and a reduction in the toughness of a heat-affected zone. From this perspective, the content of Si is desirably minimized, although up to 0.50% of Si is acceptable. Therefore, the content of Si is 0.50% or less, and preferably 0.40% or less.
  • Manganese (Mn) is an element that improves the quench hardenability of the steel sheet, which contributes to an increase in the strength of the steel sheet.
  • Mn forms MnS to fix S, thereby preventing the grain boundary segregation of S and suppressing the cracking of a slab.
  • the content of Mn needs to be at least 0.8% to attain such an effect.
  • an excessive Mn content over 2.2% tends to incur segregation during coagulation, with the result that Mn-concentrated portions remain in the steel sheet and separation occurs more frequently. Accordingly, the content of Mn is 0.8% to 2.2%, and preferably 0.9% to 2.1%.
  • Phosphorus (P) is an element that acts to increase the strength of steel, but shows a marked tendency to segregate and reduces the toughness of steel.
  • the content of P is desirably minimized, although up to 0.02% of P is acceptable. Therefore, the content of P is 0.02% or less, and preferably 0.016% or less.
  • S Sulfur
  • S is an element that exists primarily as an inclusion (a sulfide) in steel and has an adverse effect on the ductility and toughness of steel.
  • the content of S is desirably minimized, although up to 0.006% of S is acceptable. Therefore, the content of S is 0.006% or less, and preferably 0.004% or less.
  • Aluminum (Al) is an element that acts as a deoxidizer. To attain this effect, the content of Al is desirably 0.001% or more. However, an Al content exceeding 0.1% greatly compromises the cleanliness of welded portions during electric resistance welding. Therefore, the content of Al is 0.1% or less.
  • N Nitrogen
  • N is an element incidentally contained in steel. However, if contained excessively in steel, N causes frequent cracking of a slab during casting. In addition, solute N induces aging and causes an increase in yield strength (paint bake hardening) during paint baking treatment. Accordingly, the content of N is desirably minimized. Therefore, the content of N is 0.008% or less,
  • Chromium (Cr) is an element that acts to improve the quench hardenability of the steel sheet, to increase the strength thereof, and to suppress the occurrence of yield point elongation after paint bake treatment. To attain this effect, the content of Cr needs to be at least 0.05%. However, an excessive Cr content over 0.8% unnecessarily increases the strength of the steel sheet, leading to a reduction in ductility and toughness. Accordingly, the content of Cr is 0.05% to 0.8%, and preferably 0.3% to 0.5%.
  • Niobium is an element that acts to inhibit the grain boundary migration of austenite and suppress the coarsening and recrystallization of austenite grains. Nb also forms fine precipitates in the form of carbonitrides, to thereby increase the strength of the hot rolled steel sheet even at a small content of Nb, without compromising the weldability. Nb also fixes C and N, thereby reducing the degree of hardening during paint bake treatment. To attain this effect, the content of Nb needs to be at least 0.01%. However, an excessive Nb content over 0.08% unnecessarily increases the strength of the steel sheet, leading to a reduction in the ductility and toughness. Accordingly, the content of Nb is 0.01% to 0.08%, and preferably 0.02% to 0.07%.
  • V 0.001% to 0.12%
  • Vanadium (V) is an element that forms fine precipitates in the form of carbonitrides, to thereby increase the strength of the steel sheet. V also fixes C and N, thereby suppressing the occurrence of yield point elongation after paint bake treatment and improving deformation characteristics after pipe or tube formation To attain this effect, the content of V needs to be at least 0.001%. However, an excessive V content over 0.12% unnecessarily increases the strength of the steel sheet, leading to a reduction in the ductility and toughness. Accordingly, the content of V is 0.001% to 0.12%, and preferably 0.001% to 0.08%.
  • Titanium (Ti) is an element that forms fine precipitates in the form of carbonitrides, to thereby increase the strength of the steel sheet. Ti also fixes C and N, thereby suppressing the occurrence of yield point elongation after pain bake treatment and improving deformation characteristics after pipe or tube formation.
  • the content of Ti needs to be at least 0.005% to attain such an effect. However, a Ti content exceeding 0.04% compromises the weldability. Accordingly, the content of Ti is 0.005% to 0.04%.
  • composition also contains Nb, V, and Ti in amounts adjusted to fall within the aforementioned ranges and satisfy Formula (1) below:
  • Nb, V, and Ti each represent the content (mass %) of niobium, vanadium, and titanium, respectively.
  • Nb, V, and Ti are adjusted to satisfy Formula (1).
  • the steel sheet contains the aforementioned components as the basic components and may optionally and selectively contain, in addition thereto, at least one of Mo: 0.3% or less, Cu: 0.5% or less, Ni: 0.5% or less, and B: 0.001% or less, and/or at least one of Zr: 0.04% or less and Ta: 0.07% or less, and/or at least one of Ca: 0.005% or less and REM: 0.005% or less.
  • Molybdenum (Mo), copper (Cu), nickel (Ni), and boron (B) are elements each increasing the strength of the steel sheet.
  • the steel sheet may optionally and selectively contain at least one of Mo, Cu, Ni, and B.
  • Mo improves the quench hardenability of the steel sheet, to thereby increase the strength thereof. Mo also forms fine precipitates in the form of carbonitrides, to thereby contribute to an increase in the strength of the steel sheet. In addition, Mo suppresses the occurrence of yield point elongation after paint bake treatment. To attain this effect, the content of Mo is desirably 0.05% or more. However, a Mo content exceeding 0.3% compromises the weldability. Accordingly, in a case where the steel sheet contains Mo, the content of Mo is preferably 0.3% or less.
  • Cu forms a solute or a precipitate to increase the strength of the steel sheet.
  • the content of Cu is desirably 0.05% or more.
  • a Cu content exceeding 0.5% may degrade the surface quality of the steel sheet. Accordingly, in a case where the steel sheet contains Cu, the content of Cu is preferably 0.5% or less.
  • Ni forms a solute to increase the strength of the steel sheet and contributes to an increase in the toughness of the steel sheet.
  • the content of Ni is desirably 0.05% or more.
  • a Ni content exceeding 0.5% leads to increased manufacturing costs. Therefore, in a case where the steel sheet contains Ni, the content of Ni is preferably 0.5% or less.
  • B markedly improves, even at a small content thereof, the quench hardenability of the steel sheet and contributes to an increase in the strength of the steel sheet.
  • This effect becomes apparent when the content of B is 0.0003% or more.
  • containing B by more than 0.001% saturates this effect. Therefore, in a case where the steel sheet contains B, the content of B is preferably 0.001% or less.
  • Zirconium (Zr) and tantalum (Ta) are elements each forming fine precipitates in the form of carbonitrides to thereby act to increase the strength of the steel sheet, and may be optionally and selectively contained in the steel sheet.
  • Zr zirconium
  • Ta tantalum
  • a Zr content exceeding 0.04% and a Ta content exceeding 0.07% compromise the weldability. Accordingly, in a case where the steel sheet contains Zr and Ta, it is preferred to limit the content of Zr to 0.04% or less and the content of Ta to 0.07% or less.
  • Ca and REM are elements each contributing to the morphological control for spheroidizing elongated coarse sulfides, and may be optionally and selectively contained in the steel sheet.
  • an excessive Ca content over 0.005% and an excessive REM content over 0.005% compromise the cleanliness of the steel sheet. Accordingly, if applicable, the content of Ca and/or REM is preferably 0.005% or less.
  • the hot rolled high tensile strength steel sheet has the aforementioned composition and a surface layer containing bainite as a main phase, martensite as a second phase in a volume fraction of 0.5% to 4%, and at lease one of ferrite, pearlite, and cementite as a third phase in a total volume fraction of 10% or less.
  • main phase refers to a phase having a volume fraction of 50% or more, and preferably 80% or more.
  • surface layer refers herein to a region extending to a depth of 2 mm in the sheet thickness direction below the surface of the steel sheet.
  • the microstructure of the surface layer of the steel sheet may be arranged to contain bainite as the main phase and martensite as the second phase in a volume fraction of 0.5% to 4%, with the result that the steel sheet has so excellent deformation characteristics as to offer a uniform elongation of preferably 10% or more.
  • the degree of hardening may be still small even when the steel sheet undergoes paint bake treatment after being molded into a pipe or tube and furthermore, a yield point elongation, which would otherwise occur subsequent to the paint bake treatment, may be suppressed, and no buckling occurs even when the pipe or tube undergoes bending.
  • the resulting steel pipe or tube have excellent bending workability.
  • the term “bainite” is intended herein to include bainite and bainitic ferrite.
  • the martensite contained as the second phase may decrease the yield ratio, improve the deformation characteristics after pipe or tube formation, lower the degree of hardening during paint bake treatment, and suppress the occurrence of yield point elongation after pipe or tube formation.
  • the third phase other than the bainite and the martensite at lease one of ferrite phase, pearlite, and cementite may be contained. It is more preferred that these phases have smaller volume fractions because these phases impair uniform elongation, although a total volume fraction of up to 10% is acceptable.
  • the steel sheet has a middle portion in the sheet thickness direction that has a microstructure preferably containing bainite as a main phase, martensite as a second phase in a volume fraction of 0.5% to 4%, and at least one of ferrite phase, pearlite, and cementite as a third phase in a total volume fraction of 20% or less.
  • the microstructure of the middle portion in the sheet thickness direction of the steel sheet which contains bainite as the main phase and martensite as the second phase in a volume fraction of 0.5% to 4%, may provide the steel sheet with both high strength and high toughness. Specifically, the microstructure thus obtained allows the steel sheet to achieve a uniform elongation of 10% or more, while maintaining high strength.
  • the term “middle portion in the sheet thickness direction” refers to a portion other than the surface layer.
  • the third phase other than the bainite and the martensite at lease one of ferrite phase, pearlite, and cementite may be contained. It is more preferred that these phases have smaller volume fractions because these phases reduce the strength and toughness of the steel sheet, and it is preferred to limit the total volume fraction of these phases to 20% or less.
  • a steel material having the aforementioned composition is used as a starting material.
  • molten steel may be prepared by any commonly used, well-known steelmaking process, such as by using a converter.
  • the molten steel prepared by steelmaking may be cast into a steel material, such as a slab, by applying any commonly used, well-known casting method, such as continuous casting.
  • the resulting steel material is then reheated.
  • the reheating the steel material is performed to heat the steel material to temperatures of 1100° C. to 1250° C.
  • a reheating temperature below 1100° C. reduces the amount of increase in strength resulting from the formation of solute Nb and of precipitates after the rolling process, which fails to ensure as high strength as desired for the steel sheet.
  • a reheating temperature above 1250° C. coarsens crystal grains, reduces the low temperature toughness, produces more scales, gives a poor surface texture, and deteriorates the yield. Therefore, it is preferred that the heating temperature of the steel material is 1100° C. to 1250° C.
  • the steel material may be subjected to hot rolling directly without reheating if it is hot enough to be kept at temperatures in the aforementioned range until the hot rolling, or may be retained in a heating oven for a short period of time before hot rolling.
  • the heated steel material is then subjected to hot rolling including rough rolling and finish rolling.
  • the rough rolling is not particularly limited, as long as capable of shaping the steel material into a sheet bar having a predetermined dimension and shape.
  • the finish rolling is adapted to have a cumulative rolling reduction ratio of 50% or more in a temperature range of 930° C. or lower, and a finisher delivery temperature of 760° C. or higher.
  • the cumulative rolling reduction ratio below 50% in the temperature range of 930° C. or lower can neither achieve refinement of crystal grains, nor ensure as high toughness as desired for the steel material.
  • the cumulative rolling reduction ratio in this temperature range is preferably 85% or less.
  • the cumulative rolling reduction ratio in the non-recrystallization temperature range is 50% or more and, preferably, 85% or less.
  • a finisher delivery temperature below 760° C. promotes austenite to ferrite transformation, particularly in the surface layer, with the result that the surface layer cannot have a microstructure containing a desired bainite phase as its main phase, and that the resulting steel sheet cannot have as high toughness as desired.
  • the finisher delivery temperature is preferably 870° C. or lower.
  • a finisher delivery temperature above 870° C. cannot achieve refinement of the microstructure and causes a reduction in the toughness of the resulting steel sheet. Therefore, the finisher delivery temperature is limited to 760° C. or higher and, preferably, 870° C. or lower.
  • Accelerated cooling is started immediately, preferably within 15 seconds and more preferably within 10 seconds, after completion of the finish rolling.
  • the accelerated cooling cools the steel sheet to a cooling stop temperature at an average cooling rate of 7° C./s to 50° C./s and stops the cooling process when the cooling stop temperature is reached. This may suppress generation of ferrite phase and pearlite and prevent coarsening of crystal grains. If the average cooling rate is below 7° C./s, ferrite phase forms excessively, which makes it difficult to ensure as high strength and toughness as desired. The excessive generation of ferrite, which is generated at high temperature, makes it difficult to allow for formation of fine bainite phase. On the other hand, if the average cooling rate is above 50° C./s, martensite phase forms more easily, which makes it difficult to obtain a microstructure containing bainite phase as its main phase. Therefore, the average cooling rate for the accelerated cooling is 7° C./s to 50° C./s. Note that the average cooling rate is preferably 20° C./s or lower.
  • the cooling stop temperature for the accelerated cooling is 550° C. or higher to (SCT+30° C.).
  • the SCT is:
  • C, Mn, Si, Mo, Cu, and Ni each represent the content (mass %) of carbon, manganese, silicon, molybdenum, copper, and nickel in steel, respectively, and CR is an average cooling rate (° C./s) during the accelerated cooling,
  • the steel sheet is allowed to cool or gradually cooled during a period of time after the accelerated cooling is stopped and before coiling is started so that the steel sheet is retained at temperatures in a temperature range of (SCT ⁇ 20° C.) to (SCT+30° C.) for 10 seconds to 60 seconds.
  • This causes heat recuperation in the surface of the steel sheet, provides more uniform temperature distributions in the sheet thickness direction, suppresses generation of ferrite, and facilitates generation of bainite phase containing martensite. If retained at temperatures in the aforementioned temperature range for less than 10 seconds, the steel sheet fails to gain sufficient heat recuperation, resulting in insufficient formation of martensite in the surface layer.
  • the steel sheet sees the growth of bainite grains, which leads to a reduction in its toughness and even in its productivity. Accordingly, the steel sheet is allowed to cool or gradually cooled during a period of time after the accelerated cooling is stopped and before coiling is started, so that it is retained at temperatures of (SCT ⁇ 20° C.) to (SCT+30° C.) for 10 seconds to 60 seconds.
  • the temperature for coiling is 430° C. or higher to (SCT ⁇ 50° C.).
  • a coiling temperature below 430° C. inhibits diffusion of carbon, thereby preventing martensite phase from forming in bainite corresponding to the main phase.
  • a coiling temperature above (SCT ⁇ 50° C.) leads to generation of pearlite, which makes it impossible to obtain a desired microstructure.
  • Molten steel samples having the compositions shown in Table 1 were prepared by steelmaking using a converter and subjected to continuous casting to produce slabs (of 220 mm thick). These slabs were heated to 1200° C., subjected to hot rolling including rough rolling and finish rolling under the conditions shown in Table 2, subjected to, upon completion of the finish rolling, accelerated cooling and allowed to cool under the cooling conditions shown in Table 2, rolled into coils under the conditions shown in Table 2, and then allowed to cool to obtain hot rolled steel sheets (hot rolled steel strips) having a sheet thickness of 12 mm to 16 mm.
  • Test pieces were collected from the hot rolled steel sheets (hot rolled steel strips) thus obtained and subjected to microstructure observation, tensile tests, impact tests, and tensile tests after paint bake treatment, so as to assess their microstructures, tensile properties, toughness, and tensile properties after paint bake treatment. The test pieces were assessed as stated below.
  • Test pieces were collected from the obtained hot rolled steel sheets for microstructure observation. Each test piece was polished and etched at its cross section in the rolling direction and observed and imaged under a microscope (at magnification ⁇ 1000) or a scanning electron microscope (at magnification ⁇ 1000), in five or more fields of view at a surface layer (at a depth of 1 mm below the surface of the steel sheet) and at a middle position in the sheet thickness direction, respectively. The resulting micrographs were used to analyze the type of microstructure and measure the microstructure proportion using an image analyzer. The obtained results are shown in Table 3.
  • JIS No. 5 tensile test pieces (GL: 50 mm) were collected, from a surface layer (region extending to a depth of 2 mm in the sheet thickness direction below the surface) of, and from a middle position in the sheet thickness direction of each of the obtained hot rolled steel sheets such that the tensile direction is parallel to the rolling direction. Then, tensile tests were conducted on the test pieces thus obtained in accordance with the JIS Z 2241 standard to analyze their tensile properties (including yield strength, tensile strength, total elongation, and uniform elongation).
  • each tensile test piece from a surface layer (region extending to a depth of 2 mm in the sheet thickness direction below the surface) of each of the hot rolled steel sheets was collected in such a way that a middle position in its thickness direction is set at a depth of 1 mm below the surface of the steel sheet.
  • the thickness of each tensile test piece was set to 1.6 mm.
  • each tensile test piece from a middle position in the sheet thickness direction of each of the hot rolled steel sheets was prepared by removing by cutting the surface layer (region extending to a depth of 2 mm in the sheet thickness direction) of the steel sheet such that a middle position in its thickness direction coincides with a middle position in the sheet thickness direction.
  • Table 4 The obtained results are shown in Table 4.
  • V-notched test piece (of 10 mm wide) was collected from a middle portion in the sheet thickness direction of each of the obtained hot rolled steel sheets such that its longitudinal direction is perpendicular to the rolling direction. Then, the Charpy impact tests were conducted on the resulting test pieces in accordance with the JIS Z 2242 standard to measure their fracture appearance transition temperature vTrs (° C.) and to assess their toughness. The obtained results are shown in Table 4.
  • JIS No. 5 tensile test pieces (GL: 50 mm) were collected, from a surface layer (region extending to a depth of 2 mm in the sheet thickness direction below the surface) of, and from a middle position in the sheet thickness direction of each of the obtained hot rolled steel sheets such that the tensile direction is parallel to the rolling direction. Then, each of the tensile test pieces was applied with 2% prestrain at room temperature and then subjected to the heat treatment comparable to the paint bake treatment (by which the test piece is heated at 250° C. for 60 min).
  • the comparative examples showed any of the following properties: insufficient strength; lower toughness; inferior elongation properties; and the occurrence of yield point elongation, and thus failed to ensure desired properties for high strength hot rolled steel sheets for line pipes.
  • our hot rolled steel sheets were subjected to cold forming with rollers to obtain electric resistance welded steel pipes or tubes, which in turn were subjected to diameter-reducing rolling to produce steel pipes or tubes having an outer diameter of 406 mm ⁇ .
  • a tensile strain pipe or tube formation-induced strain
  • the obtained electric resistance welded steel pipes or tubes were further heated at 250° C. for 60 minutes by heat treatment. Then, arc-shaped tensile test pieces were collected from the resulting steel pipes or tubes such that the tensile direction coincides with the axial direction of the pipes or tubes.
  • tensile tests were conducted on the tensile test pieces in accordance with the API 5L standard, the results of which showed that the tensile test pieces were electric resistance welded steel pipes or tubes having so excellent deformation characteristics that causes no yield point elongation and even exhibits a uniform elongation of 4% or more. These steel pipes or tubes are less susceptible to buckling even after being subjected to bending.

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Abstract

The steel sheet has a chemical composition containing, by mass %, C: 0.04-0.08%, Si: 0.50% or less, Mn: 0.8-2.2%, P: 0.02% or less, S: 0.006% or less, Al: 0.1% or less, N: 0.008% or less, and Cr: 0.05-0.8%, and further Nb: 0.01-0.08%, V: 0.001-0.12%, and Ti: 0.005-0.04% in adjusted amounts, with the balance including Fe and incidental impurities. The steel sheet has a surface layer having a microstructure containing bainite as a main phase, martensite as a second phase in a volume fraction of 0.5-4%, and at lease one of ferrite phase, pearlite, and cementite as a third phase in a total volume fraction of 10% or less.

Description

    TECHNICAL FIELD
  • This disclosure relates to hot rolled high tensile strength steel sheets suitable for making welded steel pipes or tubes requiring high strength and high toughness, particularly, high-strength electric resistance welded steel pipes or tubes and high-strength spiral steel pipes or tubes, used as transport pipes (line pipes) or transport tubes for transporting crude oil, natural gas or the like, or as oil well pipes or tubes, and to a method of manufacturing the same. In particular, the disclosure relates to hot rolled high tensile strength steel sheets exhibiting improved deformation characteristics after being molded into pipes or tubes (after pipe or tube formation).
  • As used herein, the term “hot rolled high tensile strength steel sheet” refers to a hot rolled steel sheet having high strength of API5L-X65 to -X80 grade.
  • BACKGROUND
  • In recent years, the rise in crude oil prices following the last oil crisis and increasing demand for diversified energy sources have accelerated the mining of petroleum and natural gas and the laying of pipelines in extremely cold climate areas. Additionally, with the latest trends in such pipelines, large diameter pipelines are operated at high pressure to enhance the efficiency of transportation of natural gas and oils. For durability in high pressure operation of pipelines, it is necessary to use thick-walled steel pipes as transport pipes (line pipes), which encourages the use of steel pipes formed from thick steel plates, such as UOE steel pipes and, furthermore, steel pipes having high strength such as API5L-X80 grade. On the other hand, there has also been a strong demand for a further reduction in pipeline construction costs and in material costs for steel pipes, which has driven the recent growth in the use, as transport pipes, of high-strength electric resistance welded steel pipes or high-strength spiral steel pipes formed from coil-shaped, hot rolled steel sheets (hot rolled steel strips), rather than the UOE steel pipes formed from thick steel plates.
  • Those high-strength steel pipes or tubes are required to have both high strength and excellent low temperature toughness to prevent fracture of line pipes. To manufacture such steel pipes or tubes having both high strength and high toughness, the following measures have been taken to tailor the properties of steel sheets used as material for steel pipes or tubes: transformation toughening achieved by performing accelerated cooling after hot rolling; strengthening achieved by, for example, solid solution strengthening by precipitates of alloying elements, such as Nb, Ti, and V precipitates; and toughness improvement achieved by, for example, microstructure refinement by controlled rolling and so on.
  • For example, JP 2001-207220 A discloses a method of manufacturing a hot rolled steel sheet for high-strength electric resistance welded steel pipes, the method including: preparing a billet containing C, Si, Mn, and N in appropriate amounts, Si and Mn in such amounts that Mn/Si is equal to 5 to 8, and Nb in an amount of 0.01% to 0.1%; then subjecting the billet to rough rolling, in which the rolling reduction ratio is adjusted for each rolling temperature, and to subsequent final rolling, which is started when the temperature of a surface layer part of the billet is raised, after being cooled to a temperature of Ar1 or lower, by recuperation or forced heating to a temperature in the range of (Ac3−40° C.) to (Ac3+40° C.), and in which a finisher delivery temperature is controlled to be equal to or higher than Ac3 with a total rolling reduction ratio of 60% or more at a temperature of 950° C. or lower, thereby obtaining a steel sheet; after completion of the finish rolling, cooling the steel sheet at 10° C./s or higher to a temperature of 600° C. or lower; and coiling the steel sheet at temperatures in the range of 600° C. to 350° C. JP 2001-207220 A discloses a technical solution that may produce a high-strength electric resistance welded steel pipe or tube having excellent low-temperature toughness by refining microstructures in a surface layer of the steel sheet without adding expensive alloying elements or applying heat treatment to the entire steel pipe or tube. The technique disclosed in JP 2001-207220 A, however, falls short in its ability to cool a steel plate which has a large sheet thickness, and thus cannot ensure a desired cooling rate. Accordingly, a further improvement in its cooling ability is still needed.
  • On the other hand, as pipelines have recently been laid in more diversified environments, some pipelines show, after being laid, non-negligible bending deformation due to ground deformation, ocean currents and the like, resulting in design flaws in the construction of pipelines.
  • To address these issues, for example, JP 2006-144037 A discloses a high-strength steel pipe for pipelines exhibiting excellent post-aging deformation characteristics obtained by welding steel sheets, each containing C: 0.02% to 0.09%, Si: 0.001% to 0.8%, Mn: 0.5% to 2.5%, Ti: 0.005% to 0.03%, Nb: 0.005% to 0.3%, Al: 0.001% to 0.1%, N: 0.001% to 0.008%, and two or more of Ni: 0.1% to 1.0%, Cu: 0.1% to 1.0%, and Mo: 0.05% to 0.6% provided that the condition of (Ni+Cu)−Mo>0.5 is satisfied, a mixed structure of ferrite having an area ratio of 50% or less and an average grain size of 15 μm or less and the balance being martensite and/or bainite. According to JP 2006-144037 A, that steel pipe is a high-strength steel pipe of strength grade of X-70 to X-100 exhibiting a uniform elongation of 5% or more after being heated at 200° C. to 300° C. and has excellent post-aging deformation characteristics. The technique disclosed in JP 2006-144037 A has a problem with weldability, however, because it is necessary to contain relatively large amounts of alloying elements such as Ni, which is expensive, and Cu, which may cause liquid phase embrittlement during hot rolling.
  • Recently, the reel barge method has been widely used to lay submarine line pipes. The reel barge method involves: performing, in advance on shore, circumferential welding, testing, painting, and other processes necessary to make an elongated pipe; reeling the pipe onto an off-shore barge; and laying the pipe on a target ocean floor while reeling it in the water behind the barge. In the reel barge method, however, tension and compression stresses are exerted on some parts of the pipe when the pipe is bent back and forth for reeling and laying on the ocean floor. This causes local buckling of the pipe, at which the fracture of the pipe may begin.
  • To address this issues, for example, JP H03-211255 A discloses an electric resistance welded steel pipe or tube having an yield ratio of 85% or less, a reduced area softened by welding, and excellent properties for reel barge laying obtained by having a controlled composition containing C: 0.03% to 0.20%, Si: 0.05% to 0.50%, Mn: 0.50% to 1.5%, Al: 0.005% to 0.060%, Nb+V+Ti equal to 0.04% or less, a carbon equivalent Ceq of 0.20% to 0.35%, and a weld cracking parameter Pcm of 0.25% or less. According to JP H03-211255 A, it is possible to prevent local buckling from occurring in the pipe when pipeline laying is conducted using the reel barge method.
  • In addition, JP 2006-122932 A discloses a method of manufacturing an electric resistance welded steel pipe or tube, the method including: applying an average strain of 15% or less in the sheet thickness direction to a steel strip before being molded into pipe or tube molding, the steel strip having a composition containing C: 0.1% or less and Mn: 2.3% or less, to thereby prevent local buckling during pipe laying.
  • In the technical solution disclosed in JP H03-211255 A, however, it is necessary to increase the content of C to reliably ensure high strength of X65 grade and above, with the result that a required toughness cannot be obtained. On the other hand, the technical solution disclosed in JP 2006-122932 A needs to apply strain to the steel strip, which necessitates a large facility to introduce strain.
  • In addition, an anti-corrosion paint is usually applied to the surfaces of a line pipe. Additionally, to bake the paint, the line pipe is subjected to paint baking treatment in which the line pipe is heated at temperatures of 200° C. to 300° C. Accordingly, the steel pipes or tubes to which strain has been introduced during the pipe or tube formation may exhibit such deformation characteristics that cause the steel pipes or tubes to be hardened by strain aging, to show an increased yield strength, and to show a yield point elongation. Steel pipes or tubes having such deformation characteristics will suffer local buckling upon application of bending deformation, thereby casing fracture of the pipes or tubes.
  • It could therefore be helpful to provide a hot rolled high tensile strength steel sheet having high strength of API5L-X65 to -X80 grade, high toughness with a fracture appearance transition temperature vTrs of −80° C. or lower in the Charpy impact test, so excellent deformation characteristics so as to exhibit a uniform elongation of 10% or more in a surface layer of the steel sheet and in a middle portion in the sheet thickness direction of the steel sheet, and exhibits superior deformation characteristics after pipe or tube formation.
  • SUMMARY
  • As used herein, the phrase “excellent deformation characteristics after pipe or tube formation” means that the steel sheet has such deformation characteristics that
  • the steel sheet exhibits, at its surface layer part, a uniform elongation of 10% or more in a tensile test in accordance with the JIS Z 2241 standard using a JIS No. 5 test piece (GL: 50 mm),
  • the steel sheet has so low paint bake hardenability that the steel sheet has a degree of paint bake hardening AYS of 40 MPa or less after being applied with a tensile strain of 2% as prestrain and being subsequently heated at 250° C. for 60 min by paint bake hardening, and
  • the steel sheet may prevent the resulting pipe or tube from exhibiting a reduced yield elongation after being subjected to pipe or tube formation and paint baking treatment so that the pipe or tube suffers less local buckling when deformed by bending.
  • We studied various factors affecting the deformation characteristics of a pipe or tube, in particular, the occurrence of yield point elongation, after the pipe or tube being subjected to the paint baking treatment and
  • found that a steel sheet may be adapted to contain Cr, Nb, Ti, and V as essential elements with the total content of Nb, Ti, and V adjusted in a suitable range; to thereby
  • exhibit so high deformability that offers a uniform elongation of 10% or more at a surface layer part of the steel sheet, which is achieved by having a microstructure at the surface layer part containing bainite as a main phase and martensite as a second phase in a small amount;
  • have a degree of paint bake hardening ΔYS, which is given by {(yield stress after paint baking treatment)−(deformation stress after application of prestrain)}, as low as 40 MPa or less after being applied with 2% prestrain and subsequently heated at 250° C. for 60 min by heat treatment (paint baking treatment); and
  • exhibit a reduced yield point elongation after the paint baking treatment.
  • We thus provide:
  • [1] A hot rolled high tensile strength steel sheet, comprising a chemical composition containing, by mass %,
  • C: 0.04% to 0.08%,
  • Si: 0.50% or less,
  • Mn: 0.8% to 2.2%,
  • P: 0.02% or less,
  • S: 0.006% or less,
  • Al: 0.1% or less,
  • N: 0.008% or less, and
  • Cr: 0.05% to 0.8%
  • the chemical composition further containing Nb: 0.01% to 0.08%, V: 0.001% to 0.12%, and Ti: 0.005% to 0.04%, the contents of Nb, V, and Ti being adjusted so as to satisfy Formula (1) below, the chemical composition further containing the balance including Fe and incidental impurities,
  • in which the steel sheet has a surface layer having a microstructure containing bainite as a main phase, martensite as a second phase in a volume fraction of 0.5% to 4%, and at least one of ferrite phase, pearlite, cementite as a third phase in a total volume fraction of 10% or less:

  • 0.05≦Nb+V+Ti≦0.20  Formula (1)
  • where Nb, V, and Ti each represent the content (mass %) of niobium, vanadium, and titanium in steel, respectively.
  • [2] The hot rolled high tensile strength steel sheet according to the aspect [1], in which the steel sheet has a middle portion in the sheet thickness direction, the middle portion having a microstructure containing bainite as a main phase, martensite as a second phase in a volume fraction of 0.5% to 4%, and at least one of ferrite phase, pearlite, and cementite as a third phase in a total volume fraction of 20% or less, the middle portion exhibiting a uniform elongation of 10% or more.
  • [3] The hot rolled high tensile strength steel sheet according to the aspect [1] or [2], in which the chemical composition further contains, by mass %, at least one of Mo: 0.3% or less, Cu: 0.5% or less, Ni: 0.5% or less, and B: 0.001% or less.
  • [4] The hot rolled high tensile strength steel sheet according to any one of the aspects [1] to [3], in which the chemical composition further contains, by mass %, at least one of Zr: 0.04% or less and Ta: 0.07% or less.
  • [5] The hot rolled high tensile strength steel sheet according to any one of the aspects [1] to [4], in which the chemical composition further contains, by mass %, at least one of Ca: 0.005% or less and REM: 0.005% or less.
  • [6] A method of manufacturing a hot rolled high tensile strength steel sheet, the method comprising: heating a steel material; then subjecting the steel material to hot rolling to obtain a hot rolled sheet; subjecting, immediately after the hot rolling, the hot rolled sheet to accelerated cooling; and then coiling the sheet at a coiling temperature,
  • the steel material comprising a chemical composition containing, by mass %,
  • C: 0.04% to 0.08%,
  • Si: 0.50% or less,
  • Mn: 0.8% to 2.2%,
  • P: 0.02% or less,
  • S: 0.006% or less,
  • Al: 0.1% or less,
  • N: 0.008% or less, and
  • Cr: 0.05% to 0.8%,
  • the chemical composition further containing Nb: 0.01% to 0.08%, V: 0.001% to 0.12%, and Ti: 0.005% to 0.04%, the contents of Nb, V, and Ti being adjusted so as to satisfy Formula (1) below, the chemical composition further containing the balance including Fe and incidental impurities,
  • in which the heating of the steel material is performed to heat the steel material to temperatures in a range of 1100° C. to 1250° C.,
  • in which a cumulative rolling reduction ratio in a temperature range of 930° C. or lower is set to be 50% or more and a finisher delivery temperature is set to be 760° C. or higher during finish rolling in the hot rolling,
  • in which the accelerated cooling is adapted to start cooling, immediately after completion of the finish rolling, at an average cooling rate CR of 7° C./s to 50° C./s and to stop the cooling at a cooling stop temperature in a temperature range of 550° C. or higher to a temperature SCT+30° C., the SCT being defined by Formula (2) below,
  • in which the sheet is allowed to cool or gradually cooled during a period of time after the accelerated cooling is stopped and before the coiling is started, so that the sheet is retained at temperatures in a temperature range of (SCT−20° C.) to (SCT+30° C.) for 10 seconds to 60 seconds, and
  • in which the coiling temperature is set in a range of 430° C. or higher to (SCT−50° C.)

  • 0.05≦Nb+V+Ti≦0.20  Formula (1)
  • where Nb, V, and Ti each represent the content (mass %) of niobium, vanadium, and titanium in steel, respectively,

  • SCT(° C.)=750−270C−90Mn+4Si(25−CR)−80Mo−30(Cu+Ni)  Formula (2)
  • where C, Mn, Si, Mo, Cu, and Ni each represent the content (mass %) of carbon, manganese, silicon, molybdenum, copper, and nickel in steel, and
  • CR is an average cooling rate (° C./s) during the accelerated cooling.
  • [7] The method of manufacturing a hot rolled high tensile strength steel sheet according to the aspect [6], in which the chemical composition further contains at least one of Mo: 0.3% or less, Cu: 0.5% or less, Ni: 0.5% or less, and B: 0.001% or less.
  • [8] The method of manufacturing a hot rolled high tensile strength steel sheet according to the aspect [6] or [7], in which the chemical composition further contains, by mass %, at least one of Zr: 0.04% or less and Ta: 0.07% or less.
  • [9] The method of manufacturing a hot rolled high tensile strength steel sheet according to any one of the aspects [6] to [8], in which the chemical composition further contains, by mass %, at least one of Ca: 0.005% or less and REM: 0.005% or less.
  • Advantageous Effect of Invention
  • It is possible to manufacture a hot rolled high tensile strength steel sheets at low cost that will not suffer local buckling when deformed by bending as the resulting steel pipes or tubes, that exhibit excellent deformation characteristics after pipe or tube formation, and that are suitable for making line pipes and oil well pipes or tubes.
  • DETAILED DESCRIPTION
  • Our hot rolled high tensile strength steel sheets are hot rolled steel sheets from which such steel pipes or tubes may be manufactured that have high strength of API5L-X65 to -X80 grade, that are suitable for making line pipes and oil well pipes or tubes, and that exhibit excellent deformation characteristics after being molded into pipes or tubes (after pipe or tube formation).
  • The reasons for limitations to the chemical composition of the high tensile strength steel sheets will now be described. Mass percentage (mass %) will be simply noted as % hereinafter, unless otherwise specified herein.
  • C: 0.04% to 0.08%
  • Carbon (C) is an element that increases the strength of steel. C needs to be contained by 0.04% or more in steel to ensure a desired strength thereof. However, a C content exceeding 0.08% reduces the toughness of the base material and the toughness of a heat-affected zone. Accordingly, the content of C is 0.04% to 0.08%, and preferably 0.05% to 0.07%.
  • Si: 0.50% or Less
  • Silicon (Si) is an element that acts as a deoxidizer. Such an effect is observed when the content of Si is 0.01% or more. In addition, Si forms an oxide containing Si during electric resistance welding, which leads to a degradation in the quality of welded parts and a reduction in the toughness of a heat-affected zone. From this perspective, the content of Si is desirably minimized, although up to 0.50% of Si is acceptable. Therefore, the content of Si is 0.50% or less, and preferably 0.40% or less.
  • Mn: 0.8% to 2.2%
  • Manganese (Mn) is an element that improves the quench hardenability of the steel sheet, which contributes to an increase in the strength of the steel sheet. In addition, Mn forms MnS to fix S, thereby preventing the grain boundary segregation of S and suppressing the cracking of a slab. The content of Mn needs to be at least 0.8% to attain such an effect. However, an excessive Mn content over 2.2% tends to incur segregation during coagulation, with the result that Mn-concentrated portions remain in the steel sheet and separation occurs more frequently. Accordingly, the content of Mn is 0.8% to 2.2%, and preferably 0.9% to 2.1%.
  • P: 0.02% or Less
  • Phosphorus (P) is an element that acts to increase the strength of steel, but shows a marked tendency to segregate and reduces the toughness of steel. Thus, the content of P is desirably minimized, although up to 0.02% of P is acceptable. Therefore, the content of P is 0.02% or less, and preferably 0.016% or less.
  • S: 0.006% or Less
  • Sulfur (S) is an element that exists primarily as an inclusion (a sulfide) in steel and has an adverse effect on the ductility and toughness of steel. Thus, the content of S is desirably minimized, although up to 0.006% of S is acceptable. Therefore, the content of S is 0.006% or less, and preferably 0.004% or less.
  • Al: 0.1% or Less
  • Aluminum (Al) is an element that acts as a deoxidizer. To attain this effect, the content of Al is desirably 0.001% or more. However, an Al content exceeding 0.1% greatly compromises the cleanliness of welded portions during electric resistance welding. Therefore, the content of Al is 0.1% or less.
  • N: 0.008% or Less
  • Nitrogen (N) is an element incidentally contained in steel. However, if contained excessively in steel, N causes frequent cracking of a slab during casting. In addition, solute N induces aging and causes an increase in yield strength (paint bake hardening) during paint baking treatment. Accordingly, the content of N is desirably minimized. Therefore, the content of N is 0.008% or less,
  • Cr: 0.05% to 0.8%
  • Chromium (Cr) is an element that acts to improve the quench hardenability of the steel sheet, to increase the strength thereof, and to suppress the occurrence of yield point elongation after paint bake treatment. To attain this effect, the content of Cr needs to be at least 0.05%. However, an excessive Cr content over 0.8% unnecessarily increases the strength of the steel sheet, leading to a reduction in ductility and toughness. Accordingly, the content of Cr is 0.05% to 0.8%, and preferably 0.3% to 0.5%.
  • Nb: 0.01% to 0.08%
  • Niobium (Nb) is an element that acts to inhibit the grain boundary migration of austenite and suppress the coarsening and recrystallization of austenite grains. Nb also forms fine precipitates in the form of carbonitrides, to thereby increase the strength of the hot rolled steel sheet even at a small content of Nb, without compromising the weldability. Nb also fixes C and N, thereby reducing the degree of hardening during paint bake treatment. To attain this effect, the content of Nb needs to be at least 0.01%. However, an excessive Nb content over 0.08% unnecessarily increases the strength of the steel sheet, leading to a reduction in the ductility and toughness. Accordingly, the content of Nb is 0.01% to 0.08%, and preferably 0.02% to 0.07%.
  • V: 0.001% to 0.12%
  • Vanadium (V) is an element that forms fine precipitates in the form of carbonitrides, to thereby increase the strength of the steel sheet. V also fixes C and N, thereby suppressing the occurrence of yield point elongation after paint bake treatment and improving deformation characteristics after pipe or tube formation To attain this effect, the content of V needs to be at least 0.001%. However, an excessive V content over 0.12% unnecessarily increases the strength of the steel sheet, leading to a reduction in the ductility and toughness. Accordingly, the content of V is 0.001% to 0.12%, and preferably 0.001% to 0.08%.
  • Ti: 0.005% to 0.04%
  • Titanium (Ti) is an element that forms fine precipitates in the form of carbonitrides, to thereby increase the strength of the steel sheet. Ti also fixes C and N, thereby suppressing the occurrence of yield point elongation after pain bake treatment and improving deformation characteristics after pipe or tube formation. The content of Ti needs to be at least 0.005% to attain such an effect. However, a Ti content exceeding 0.04% compromises the weldability. Accordingly, the content of Ti is 0.005% to 0.04%.
  • The above-described composition also contains Nb, V, and Ti in amounts adjusted to fall within the aforementioned ranges and satisfy Formula (1) below:

  • 0.05≦Nb+V+Ti≦0.20  (1)
  • where Nb, V, and Ti each represent the content (mass %) of niobium, vanadium, and titanium, respectively.
  • If the total content of Nb, V, and Ti is less than 0.05%, it is not possible to ensure as high strength as desired for the steel sheet, nor to suppress the occurrence of yield point elongation after paint bake treatment. On the other hand, an excessively large total content of Nb, V, and Ti over 0.20% causes a more pronounced reduction in the ductility and toughness. Therefore, the content of Nb, V, and Ti is adjusted to satisfy Formula (1).
  • The steel sheet contains the aforementioned components as the basic components and may optionally and selectively contain, in addition thereto, at least one of Mo: 0.3% or less, Cu: 0.5% or less, Ni: 0.5% or less, and B: 0.001% or less, and/or at least one of Zr: 0.04% or less and Ta: 0.07% or less, and/or at least one of Ca: 0.005% or less and REM: 0.005% or less.
  • At Least One of Mo: 0.3% or Less, Cu: 0.5% or Less, Ni: 0.5% or Less, and B: 0.001% or Less
  • Molybdenum (Mo), copper (Cu), nickel (Ni), and boron (B) are elements each increasing the strength of the steel sheet. The steel sheet may optionally and selectively contain at least one of Mo, Cu, Ni, and B.
  • Mo improves the quench hardenability of the steel sheet, to thereby increase the strength thereof. Mo also forms fine precipitates in the form of carbonitrides, to thereby contribute to an increase in the strength of the steel sheet. In addition, Mo suppresses the occurrence of yield point elongation after paint bake treatment. To attain this effect, the content of Mo is desirably 0.05% or more. However, a Mo content exceeding 0.3% compromises the weldability. Accordingly, in a case where the steel sheet contains Mo, the content of Mo is preferably 0.3% or less.
  • In addition, Cu forms a solute or a precipitate to increase the strength of the steel sheet. To attain this effect, the content of Cu is desirably 0.05% or more. However, a Cu content exceeding 0.5% may degrade the surface quality of the steel sheet. Accordingly, in a case where the steel sheet contains Cu, the content of Cu is preferably 0.5% or less.
  • In addition, Ni forms a solute to increase the strength of the steel sheet and contributes to an increase in the toughness of the steel sheet. To attain this effect, the content of Ni is desirably 0.05% or more. However, a Ni content exceeding 0.5% leads to increased manufacturing costs. Therefore, in a case where the steel sheet contains Ni, the content of Ni is preferably 0.5% or less.
  • In addition, B markedly improves, even at a small content thereof, the quench hardenability of the steel sheet and contributes to an increase in the strength of the steel sheet. This effect becomes apparent when the content of B is 0.0003% or more. However, containing B by more than 0.001% saturates this effect. Therefore, in a case where the steel sheet contains B, the content of B is preferably 0.001% or less.
  • At Least One of Zr: 0.04% or Less and Ta: 0.07% or Less
  • Zirconium (Zr) and tantalum (Ta) are elements each forming fine precipitates in the form of carbonitrides to thereby act to increase the strength of the steel sheet, and may be optionally and selectively contained in the steel sheet. To attain this effect, it is desirable to contain Zr by 0.005% or more and Ta by 0.01% or more. However, a Zr content exceeding 0.04% and a Ta content exceeding 0.07% compromise the weldability. Accordingly, in a case where the steel sheet contains Zr and Ta, it is preferred to limit the content of Zr to 0.04% or less and the content of Ta to 0.07% or less.
  • At Least One of Ca: 0.005% or Less and REM: 0.005% or Less
  • Calcium (Ca) and rare earth metals (REM) are elements each contributing to the morphological control for spheroidizing elongated coarse sulfides, and may be optionally and selectively contained in the steel sheet. To attain this effect, it is desirable to contain Ca by 0.001% or more and REM by 0.001% or more. However, an excessive Ca content over 0.005% and an excessive REM content over 0.005% compromise the cleanliness of the steel sheet. Accordingly, if applicable, the content of Ca and/or REM is preferably 0.005% or less.
  • Note that the balance other than the above chemical components includes Fe and incidental impurities.
  • The hot rolled high tensile strength steel sheet has the aforementioned composition and a surface layer containing bainite as a main phase, martensite as a second phase in a volume fraction of 0.5% to 4%, and at lease one of ferrite, pearlite, and cementite as a third phase in a total volume fraction of 10% or less.
  • As used herein, the term “main phase” refers to a phase having a volume fraction of 50% or more, and preferably 80% or more. In addition, the term “surface layer” refers herein to a region extending to a depth of 2 mm in the sheet thickness direction below the surface of the steel sheet.
  • The microstructure of the surface layer of the steel sheet may be arranged to contain bainite as the main phase and martensite as the second phase in a volume fraction of 0.5% to 4%, with the result that the steel sheet has so excellent deformation characteristics as to offer a uniform elongation of preferably 10% or more. Moreover, the degree of hardening may be still small even when the steel sheet undergoes paint bake treatment after being molded into a pipe or tube and furthermore, a yield point elongation, which would otherwise occur subsequent to the paint bake treatment, may be suppressed, and no buckling occurs even when the pipe or tube undergoes bending. As a result, the resulting steel pipe or tube have excellent bending workability. Note that the term “bainite” is intended herein to include bainite and bainitic ferrite.
  • In addition, the martensite contained as the second phase may decrease the yield ratio, improve the deformation characteristics after pipe or tube formation, lower the degree of hardening during paint bake treatment, and suppress the occurrence of yield point elongation after pipe or tube formation. Moreover, as the third phase other than the bainite and the martensite, at lease one of ferrite phase, pearlite, and cementite may be contained. It is more preferred that these phases have smaller volume fractions because these phases impair uniform elongation, although a total volume fraction of up to 10% is acceptable.
  • Furthermore, the steel sheet has a middle portion in the sheet thickness direction that has a microstructure preferably containing bainite as a main phase, martensite as a second phase in a volume fraction of 0.5% to 4%, and at least one of ferrite phase, pearlite, and cementite as a third phase in a total volume fraction of 20% or less.
  • The microstructure of the middle portion in the sheet thickness direction of the steel sheet, which contains bainite as the main phase and martensite as the second phase in a volume fraction of 0.5% to 4%, may provide the steel sheet with both high strength and high toughness. Specifically, the microstructure thus obtained allows the steel sheet to achieve a uniform elongation of 10% or more, while maintaining high strength. As used herein, the term “middle portion in the sheet thickness direction” refers to a portion other than the surface layer. Moreover, as the third phase other than the bainite and the martensite, at lease one of ferrite phase, pearlite, and cementite may be contained. It is more preferred that these phases have smaller volume fractions because these phases reduce the strength and toughness of the steel sheet, and it is preferred to limit the total volume fraction of these phases to 20% or less.
  • Next, a method of manufacturing our hot rolled steel sheets will be described below.
  • At first, a steel material having the aforementioned composition is used as a starting material.
  • No particular limitation is placed on the method of manufacturing the steel material, and molten steel may be prepared by any commonly used, well-known steelmaking process, such as by using a converter. The molten steel prepared by steelmaking may be cast into a steel material, such as a slab, by applying any commonly used, well-known casting method, such as continuous casting.
  • The resulting steel material is then reheated.
  • The reheating the steel material is performed to heat the steel material to temperatures of 1100° C. to 1250° C. A reheating temperature below 1100° C. reduces the amount of increase in strength resulting from the formation of solute Nb and of precipitates after the rolling process, which fails to ensure as high strength as desired for the steel sheet. On the other hand, a reheating temperature above 1250° C. coarsens crystal grains, reduces the low temperature toughness, produces more scales, gives a poor surface texture, and deteriorates the yield. Therefore, it is preferred that the heating temperature of the steel material is 1100° C. to 1250° C. Note that the steel material may be subjected to hot rolling directly without reheating if it is hot enough to be kept at temperatures in the aforementioned range until the hot rolling, or may be retained in a heating oven for a short period of time before hot rolling.
  • The heated steel material is then subjected to hot rolling including rough rolling and finish rolling.
  • The rough rolling is not particularly limited, as long as capable of shaping the steel material into a sheet bar having a predetermined dimension and shape. On the other hand, the finish rolling is adapted to have a cumulative rolling reduction ratio of 50% or more in a temperature range of 930° C. or lower, and a finisher delivery temperature of 760° C. or higher. The cumulative rolling reduction ratio below 50% in the temperature range of 930° C. or lower (non-recrystallization temperature range) can neither achieve refinement of crystal grains, nor ensure as high toughness as desired for the steel material. Note that the cumulative rolling reduction ratio in this temperature range is preferably 85% or less. On the other hand, a cumulative rolling reduction ratio above 85% is too high, with the result that crystal grains assume a shape flattened excessively in the rolling direction and thus come off in the sheet thickness direction upon fracture of the material, thereby causing separation. Therefore, the cumulative rolling reduction ratio in the non-recrystallization temperature range is 50% or more and, preferably, 85% or less.
  • Further, a finisher delivery temperature below 760° C. promotes austenite to ferrite transformation, particularly in the surface layer, with the result that the surface layer cannot have a microstructure containing a desired bainite phase as its main phase, and that the resulting steel sheet cannot have as high toughness as desired. Note that the finisher delivery temperature is preferably 870° C. or lower. A finisher delivery temperature above 870° C. cannot achieve refinement of the microstructure and causes a reduction in the toughness of the resulting steel sheet. Therefore, the finisher delivery temperature is limited to 760° C. or higher and, preferably, 870° C. or lower.
  • Accelerated cooling is started immediately, preferably within 15 seconds and more preferably within 10 seconds, after completion of the finish rolling.
  • The accelerated cooling cools the steel sheet to a cooling stop temperature at an average cooling rate of 7° C./s to 50° C./s and stops the cooling process when the cooling stop temperature is reached. This may suppress generation of ferrite phase and pearlite and prevent coarsening of crystal grains. If the average cooling rate is below 7° C./s, ferrite phase forms excessively, which makes it difficult to ensure as high strength and toughness as desired. The excessive generation of ferrite, which is generated at high temperature, makes it difficult to allow for formation of fine bainite phase. On the other hand, if the average cooling rate is above 50° C./s, martensite phase forms more easily, which makes it difficult to obtain a microstructure containing bainite phase as its main phase. Therefore, the average cooling rate for the accelerated cooling is 7° C./s to 50° C./s. Note that the average cooling rate is preferably 20° C./s or lower.
  • The cooling stop temperature for the accelerated cooling is 550° C. or higher to (SCT+30° C.).
  • On the other hand, if the cooling stop temperature is below 550° C., martensite phase forms more easily as the main phase of the resulting microstructure, which makes it difficult to obtain a desired microstructure having bainite phase as its main phase. On the other hand, if the cooling stop temperature is above (SCT+30° C.), ferrite and pearlite form in large quantity, which makes it difficult to reliably ensure desired characteristics.
  • As used herein, the SCT is:
  • a temperature that is defined by Formula (2):

  • SCT(° C.)=750−270C−90Mn+4Si(25−CR)−80Mo−30(Cu+Ni)  (2)
  • Where C, Mn, Si, Mo, Cu, and Ni each represent the content (mass %) of carbon, manganese, silicon, molybdenum, copper, and nickel in steel, respectively, and CR is an average cooling rate (° C./s) during the accelerated cooling,
  • a value indicative of how easy to form bainite phase containing martensite, and
  • a value depending on the amount of alloying elements contained and the degree of the accelerated cooling.
  • The steel sheet is allowed to cool or gradually cooled during a period of time after the accelerated cooling is stopped and before coiling is started so that the steel sheet is retained at temperatures in a temperature range of (SCT−20° C.) to (SCT+30° C.) for 10 seconds to 60 seconds. This causes heat recuperation in the surface of the steel sheet, provides more uniform temperature distributions in the sheet thickness direction, suppresses generation of ferrite, and facilitates generation of bainite phase containing martensite. If retained at temperatures in the aforementioned temperature range for less than 10 seconds, the steel sheet fails to gain sufficient heat recuperation, resulting in insufficient formation of martensite in the surface layer. On the other hand, if retained for more than 60 seconds, the steel sheet sees the growth of bainite grains, which leads to a reduction in its toughness and even in its productivity. Accordingly, the steel sheet is allowed to cool or gradually cooled during a period of time after the accelerated cooling is stopped and before coiling is started, so that it is retained at temperatures of (SCT−20° C.) to (SCT+30° C.) for 10 seconds to 60 seconds.
  • Then, the steel sheet is rolled into a coil. The temperature for coiling is 430° C. or higher to (SCT−50° C.). A coiling temperature below 430° C. inhibits diffusion of carbon, thereby preventing martensite phase from forming in bainite corresponding to the main phase. On the other hand, a coiling temperature above (SCT−50° C.) leads to generation of pearlite, which makes it impossible to obtain a desired microstructure.
  • EXAMPLES
  • Our steel sheets and methods will be described in detail below based on Examples thereof.
  • Molten steel samples having the compositions shown in Table 1 were prepared by steelmaking using a converter and subjected to continuous casting to produce slabs (of 220 mm thick). These slabs were heated to 1200° C., subjected to hot rolling including rough rolling and finish rolling under the conditions shown in Table 2, subjected to, upon completion of the finish rolling, accelerated cooling and allowed to cool under the cooling conditions shown in Table 2, rolled into coils under the conditions shown in Table 2, and then allowed to cool to obtain hot rolled steel sheets (hot rolled steel strips) having a sheet thickness of 12 mm to 16 mm.
  • Test pieces were collected from the hot rolled steel sheets (hot rolled steel strips) thus obtained and subjected to microstructure observation, tensile tests, impact tests, and tensile tests after paint bake treatment, so as to assess their microstructures, tensile properties, toughness, and tensile properties after paint bake treatment. The test pieces were assessed as stated below.
  • (1) Microstructure Observation
  • Test pieces were collected from the obtained hot rolled steel sheets for microstructure observation. Each test piece was polished and etched at its cross section in the rolling direction and observed and imaged under a microscope (at magnification ×1000) or a scanning electron microscope (at magnification ×1000), in five or more fields of view at a surface layer (at a depth of 1 mm below the surface of the steel sheet) and at a middle position in the sheet thickness direction, respectively. The resulting micrographs were used to analyze the type of microstructure and measure the microstructure proportion using an image analyzer. The obtained results are shown in Table 3.
  • (2) Tensile Test
  • JIS No. 5 tensile test pieces (GL: 50 mm) were collected, from a surface layer (region extending to a depth of 2 mm in the sheet thickness direction below the surface) of, and from a middle position in the sheet thickness direction of each of the obtained hot rolled steel sheets such that the tensile direction is parallel to the rolling direction. Then, tensile tests were conducted on the test pieces thus obtained in accordance with the JIS Z 2241 standard to analyze their tensile properties (including yield strength, tensile strength, total elongation, and uniform elongation). Note that each tensile test piece from a surface layer (region extending to a depth of 2 mm in the sheet thickness direction below the surface) of each of the hot rolled steel sheets was collected in such a way that a middle position in its thickness direction is set at a depth of 1 mm below the surface of the steel sheet. The thickness of each tensile test piece was set to 1.6 mm. Note that each tensile test piece from a middle position in the sheet thickness direction of each of the hot rolled steel sheets was prepared by removing by cutting the surface layer (region extending to a depth of 2 mm in the sheet thickness direction) of the steel sheet such that a middle position in its thickness direction coincides with a middle position in the sheet thickness direction. The obtained results are shown in Table 4.
  • (3) Impact Test
  • A V-notched test piece (of 10 mm wide) was collected from a middle portion in the sheet thickness direction of each of the obtained hot rolled steel sheets such that its longitudinal direction is perpendicular to the rolling direction. Then, the Charpy impact tests were conducted on the resulting test pieces in accordance with the JIS Z 2242 standard to measure their fracture appearance transition temperature vTrs (° C.) and to assess their toughness. The obtained results are shown in Table 4.
  • (4) Tensile Test after Paint Bake Treatment
  • JIS No. 5 tensile test pieces (GL: 50 mm) were collected, from a surface layer (region extending to a depth of 2 mm in the sheet thickness direction below the surface) of, and from a middle position in the sheet thickness direction of each of the obtained hot rolled steel sheets such that the tensile direction is parallel to the rolling direction. Then, each of the tensile test pieces was applied with 2% prestrain at room temperature and then subjected to the heat treatment comparable to the paint bake treatment (by which the test piece is heated at 250° C. for 60 min). Then, tensile tests were conducted on the resulting test pieces, as were described in the item (2) above, to measure their yield strength (deformation stress) and yield point elongation and to determine the degree of paint bake hardening of the test pieces. The obtained results are shown in Table 4.
  • TABLE 1
    Chemical Composition (mass %)
    Steel Nb + Mo, Cu,
    ID C Si Mn P S Al N Cr Nb V Ti V + Ti Ni, B Zr, Ta Ca, REM Remarks
    A 0.07 0.26 1.43 0.010 0.003 0.03 0.002 0.38 0.04 0.02 0.01 0.07 Mo: 0.12 Inventive
    Example
    B 0.07 0.22 1.79 0.009 0.003 0.03 0.002 0.31 0.05 0.003 0.02 0.073 Inventive
    Example
    C 0.04 0.22 1.60 0.004 0.003 0.03 0.003 0.42 0.04 0.004 0.01 0.054 Ca: 0.002 Inventive
    Example
    D 0.05 0.20 1.56 0.009 0.003 0.03 0.003 0.24 0.04 0.001 0.01 0.051 Mo: 0.11 Ca: 0.002 Inventive
    Example
    E 0.08 0.23 1.64 0.013 0.001 0.04 0.003 0.38 0.04 0.003 0.02 0.063 Inventive
    Example
    F 0.05 0.27 2.05 0.007 0.003 0.03 0.003 0.47 0.04 0.04 0.02 0.10 Inventive
    Example
    G 0.07 0.18 1.42 0.016 0.004 0.03 0.002 0.56 0.08 0.003 0.01 0.093 Ca: 0.002 Inventive
    Example
    H 0.07 0.26 1.62 0.013 0.002 0.03 0.003 0.11 0.05 0.02 0.01 0.08 Cu: 0.25, Inventive
    Ni: 0.19 Example
    I 0.05 0.16 1.41 0.012 0.002 0.03 0.003 0.49 0.05 0.07 0.01 0.13 B: 0.0004 Inventive
    Example
    J 0.05 0.18 1.59 0.010 0.003 0.03 0.003 0.46 0.04 0.001  0.005 0.046 Zr: 0.025 Inventive
    Example
    K 0.05 0.22 1.65 0.009 0.002 0.03 0.004 0.35 0.05 0.07 0.02 0.14 Ta: 0.01 REM: 0.003 Inventive
    Example
    L 0.11 0.24 1.48 0.015 0.001 0.04 0.004 0.27 0.03 0.001 0.02 0.051 Comparative
    Example
    M 0.07 0.15 1.84 0.012 0.003 0.03 0.002 0.04 0.05 0.06 0.02 0.13 Comparative
    Example
    N 0.07 0.16 1.24 0.013 0.003 0.03 0.003 0.31 0.02 0.08 0.10 Comparative
    Example
    O 0.06 0.26 1.39 0.009 0.003 0.03 0.003 0.98 0.02 0.02 0.01 0.05 Cu: 0.29, Comparative
    Ni: 0.14 Example
    P 0.02 0.16 1.61 0.008 0.002 0.03 0.003 0.10 0.10 0.05 0.01 0.16 Comparative
    Example
  • TABLE 2
    Hot Rolling
    Finish Rolling Accelerated Cooling
    Cumulative Finisher Ave. Cooling Allowed to Cool Coiling
    Steel Heating Rolling Delivery Cooling Stop Retention Coiling
    Sheet Steel Temp. Reduction Ratio* Temp. Rate CR Temp. SCT** Time*** Temp. SCT**
    No. ID (° C.) (%) (° C.) (° C./s) (° C.) +30° C. (s) (° C.) −50° C. Remarks
    1 A 1200 57 790 18 605 630 18 547 550 Inventive
    Example
    2 B 1200 57 810 16 599 608 3 410 528 Comparative
    Example
    3 C 1200 24 790 13 628 636 12 574 556 Comparative
    Example
    4 B 1200 58 800 12 587 611 16 527 531 Inventive
    Example
    5 C 1200 62 810 7 630 641 19 560 561 Inventive
    Example
    6 D 1200 57 790 20 525 621 10 467 541 Comparative
    Example
    7 D 1200 52 770 18 615 623 10 542 543 Inventive
    Example
    8 E 1200 57 820 22 600 614 14 533 534 Inventive
    Example
    9 F 1200 57 770 30 555 577 29 486 497 Inventive
    Example
    10 G 1200 62 820 16 588 640 17 537 560 Inventive
    Example
    11 H 1200 57 800 17 599 610 12 525 530 Inventive
    Example
    12 I 1200 57 810 13 619 647 17 460 567 Inventive
    Example
    13 J 1200 57 790 20 602 627 12 542 547 Inventive
    Example
    14 K 1200 52 810 18 595 624 13 538 544 Inventive
    Example
    15 L 1200 52 820 14 580 628 11 530 548 Comparative
    Example
    16 M 1200 58 790 18 588 600 17 527 520 Comparative
    Example
    17 N 1200 50 790 14 610 657 16 580 577 Comparative
    Example
    18 O 1200 52 800 15 621 636 14 563 556 Comparative
    Example
    19 P 1200 57 800 18 601 634 18 538 554 Comparative
    Example
    *Rolling reduction ratio in temperature range of 930° C. or lower (non-recrystallization temperature range)
    **SCT (° C.) = 750 − 270C − 90Mn + 4Si (25 − CR) − 80Mo − 30(Cu + Ni) - Formula (2)
    ***Retention time in temperature range of (SCT − 20° C.) to (SCT + 30° C.)
  • TABLE 3
    Microstructure
    Surface Layer Middle Position in Sheet Thickness Direction
    Main Phase M Phase Others Main Phase M Phase Others
    Steel Sheet Steel Fraction Fraction in Total Fraction Fraction in Total
    No. ID Type* (vol %) (vol %) (vol %) Type* (vol %) (vol %) (vol %) Remarks
    1 A BF 98 1.2 θ: 0.8 BF 94 2.0 P: 4.0 Inventive Example
    2 B BF 99 0.2 θ: 0.8 BF 94 0.8 P: 5.2 Comparative Example
    3 C BF 86 1.3 θ + P: 12.7 BF 77 2.0 F + P + θ: 21.0 Comparative Example
    4 B B 96 1.1 θ + P: 2.9 B 92 2.0 F + P + θ: 6.0 Inventive Example
    5 C BF 90 0.9 θ + P: 9.1 BF 85 2.0 F + P + θ: 13.0 Inventive Example
    6 D B 100 BF 95 1.1 P: 3.9 Comparative Example
    7 D BF 98 0.7 θ + P: 1.3 BF 92 1.4 F: 6.6 Inventive Example
    8 E B 98 1.5 θ: 0.5 B 95 2.0 P + θ: 3.0 Inventive Example
    9 F B 97 2.0 θ + P: 1.0 B 97 3.0 Inventive Example
    10 G BF 98 1.0 θ + P: 1.0 BF 95 3.0 P + θ: 2.0 Inventive Example
    11 H BF 99 0.7 θ: 0.3 BF 95 2.0 F + P + θ: 3.0 Inventive Example
    12 I BF 98 0.9 θ + P: 1.1 BF 92 1.2 F + P + θ: 6.8 Inventive Example
    13 J B 99 0.7 θ + P: 0.3 BF 97 2.0 P: 1.0 Inventive Example
    14 K BF 99 0.6 θ + P: 0.4 BF 95 2.0 P: 3.0 Inventive Example
    15 L BF 100 B 63 4.0 F + P: 33.0 Comparative Example
    16 M BF 100 BF 99 0.6 θ: 0.4 Comparative Example
    17 N BF 99 0.5 θ: 0.5 BF 95 2.0 F + P + θ: 3.0 Comparative Example
    18 O B 96 1.4 θ + P: 2.6 BF 89 7.0 F + P: 4.0 Comparative Example
    19 P BF 98 θ + P: 2.0 BF 95 0.8 P + θ: 4.2 Comparative Example
    *B: bainite, BF: bainitic ferrite, F: ferrite, P: pearlite, M: martensite, θ: cementite
  • TABLE 4
    Tensile Properties
    Middle Position
    in Sheet Paint Bake Hardenability
    Thickness Surface Layer Middle Position in Sheet
    Steel Surface Layer Direction Degree of Thickness Direction Toughness
    Sheet YS TS U-El YS TS U-El Hardening Yield Degree of Yield vTrs
    No. (MPa) (MPa) (%) (MPa) (MPa) (%) (MPa) Elongation Hardening (MPa) Elongation (° C.) Remarks
    1 599 701 10.6 552 651 11.3 32 Not Occurred 22 Not Occurred −85 Inventive
    Example
    2 610 665 7.6 585 647 8.6 47 Not Occurred 43 Not Occurred −85 Comparative
    Example
    3 572 683 11.8 556 637 10.8 20 Not Occurred 6 Not Occurred −55 Comparative
    Example
    4 621 706 10.7 526 649 11.8 27 Not Occurred 15 Not Occurred −95 Inventive
    Example
    5 528 632 11.4 505 611 12.2 36 Not Occurred 29 Not Occurred −80 Inventive
    Example
    6 569 632 7.8 483 580 9.8 68 Occurred 53 Occurred −105 Comparative
    Example
    7 556 655 10.2 520 617 11.4 4 Not Occurred 10 Not Occurred −90 Inventive
    Example
    8 536 652 12.1 504 616 11.8 19 Not Occurred 15 Not Occurred −80 Inventive
    Example
    9 564 691 10.4 541 639 12.0 30 Not Occurred 17 Not Occurred −95 Inventive
    Example
    10 610 702 11.3 579 668 11.4 26 Not Occurred 20 Not Occurred −90 Inventive
    Example
    11 571 662 11.4 536 638 11.2 28 Not Occurred 19 Not Occurred −95 Inventive
    Example
    12 584 683 10.8 571 644 11.4 35 Not Occurred 30 Not Occurred −105 Inventive
    Example
    13 513 624 11.0 581 580 11.6 24 Not Occurred 22 Not Occurred −110 Inventive
    Example
    14 618 715 10.9 566 695 10.6 15 Not Occurred 9 Not Occurred −105 Inventive
    Example
    15 628 696 8.8 535 673 11.0 50 Occurred 28 Occurred −30 Comparative
    Example
    16 615 673 7.0 585 631 8.0 95 Occurred 88 Occurred −105 Comparative
    Example
    17 602 654 7.9 590 646 8.2 58 Occurred 20 Occurred −33 Comparative
    Example
    18 613 722 10.2 576 709 10.9 12 Not Occurred 0 Not Occurred −50 Comparative
    Example
    19 635 690 8.0 606 674 8.1 69 Occurred 72 Occurred −42 Comparative
    Example
  • We found from the results shown in Tables 1 to 4 that each of our examples
  • had a microstructure containing bainite phase as its main phase,
  • exhibited high strength of X65 grade giving a yield strength YS of 450 MPa or more, and high toughness giving vTrs of −80° C. or lower,
  • exhibited so excellent deformation characteristics that showed a uniform elongation of 10% or more at a surface layer and at a middle portion in the sheet thickness direction,
  • showed no yield point elongation even after being subjected to paint bake treatment, and
  • exhibited low paint bake hardenability such that the degree of paint bake hardening was 40 MPa or less.
  • On the other hand, the comparative examples showed any of the following properties: insufficient strength; lower toughness; inferior elongation properties; and the occurrence of yield point elongation, and thus failed to ensure desired properties for high strength hot rolled steel sheets for line pipes.
  • In addition, our hot rolled steel sheets were subjected to cold forming with rollers to obtain electric resistance welded steel pipes or tubes, which in turn were subjected to diameter-reducing rolling to produce steel pipes or tubes having an outer diameter of 406 mmφ. Note that during the diameter-reducing rolling, a tensile strain (pipe or tube formation-induced strain) of 3.5% or higher was axially applied to the pipes or tubes. The obtained electric resistance welded steel pipes or tubes were further heated at 250° C. for 60 minutes by heat treatment. Then, arc-shaped tensile test pieces were collected from the resulting steel pipes or tubes such that the tensile direction coincides with the axial direction of the pipes or tubes. Then, tensile tests were conducted on the tensile test pieces in accordance with the API 5L standard, the results of which showed that the tensile test pieces were electric resistance welded steel pipes or tubes having so excellent deformation characteristics that causes no yield point elongation and even exhibits a uniform elongation of 4% or more. These steel pipes or tubes are less susceptible to buckling even after being subjected to bending.

Claims (7)

1.-9. (canceled)
10. A hot rolled high tensile strength steel sheet comprising a chemical composition containing, by mass %,
C: 0.04% to 0.08%,
Si: 0.50% or less,
Mn: 0.8% to 2.2%,
P: 0.02% or less,
S: 0.006% or less,
Al: 0.1% or less,
N: 0.008% or less,
Cr: 0.05% to 0.8%,
Nb: 0.01% to 0.08%,
V: 0.001% to 0.12%, and
Ti: 0.005% to 0.04%,
the contents of Nb, V, and Ti being adjusted to satisfy Formula (1), the chemical composition further containing the balance including Fe and incidental impurities,
wherein the steel sheet has a surface layer having a microstructure containing bainite as a main phase, martensite as a second phase in a volume fraction of 0.5% to 4%, and at least one of ferrite phase, pearlite, cementite as a third phase in a total volume fraction of 10% or less:

0.05≦Nb+V+Ti≦0.20  (1)
where Nb, V, and Ti each represent the content (mass %) of niobium, vanadium, and titanium in steel, respectively.
11. The hot rolled high tensile strength steel sheet according to claim 10, wherein the steel sheet has a middle portion in the sheet thickness direction, the middle portion having a microstructure containing bainite as a main phase, martensite as a second phase in a volume fraction of 0.5% to 4%, and at least one of ferrite phase, pearlite, and cementite as a third phase in a total volume fraction of 20% or less, the middle portion exhibiting a uniform elongation of 10% or more.
12. The hot rolled high tensile strength steel sheet according to claim 10, wherein the chemical composition further comprises at least one group selected from (A) to (C), wherein,
(A) by mass %, at least one of Mo: 0.3% or less, Cu: 0.5% or less, Ni: 0.5% or less, and B: 0.001% or less,
(B) by mass %, at least one of Zr: 0.04% or less and Ta: 0.07% or less,
(C) by mass %, at least one of Ca: 0.005% or less and REM: 0.005% or less.
13. The hot rolled high tensile strength steel sheet according to claim 11, wherein the chemical composition further comprises at least one group selected from (A) to (C), wherein,
(A) by mass %, at least one of Mo: 0.3% or less, Cu: 0.5% or less, Ni: 0.5% or less, and B: 0.001% or less,
(B) by mass %, at least one of Zr: 0.04% or less and Ta: 0.07% or less,
(C) by mass %, at least one of Ca: 0.005% or less and REM: 0.005% or less.
14. A method of manufacturing a hot rolled high tensile strength steel sheet comprising:
heating a steel material;
subjecting the steel material to hot rolling to obtain a hot rolled sheet;
subjecting, immediately after the hot rolling, the hot rolled sheet to accelerated cooling; and
coiling the sheet at a coiling temperature,
wherein the steel material comprises a chemical composition containing, by mass %,
C: 0.04% to 0.08%,
Si: 0.50% or less,
Mn: 0.8% to 2.2%,
P: 0.02% or less,
S: 0.006% or less,
Al: 0.1% or less,
N: 0.008% or less,
Cr: 0.05% to 0.8%,
Nb: 0.01% to 0.08%,
V: 0.001% to 0.12%, and
Ti: 0.005% to 0.04%,
the contents of Nb, V, and Ti being adjusted to satisfy Formula (1), the chemical composition further containing the balance including Fe and incidental impurities,
wherein heating of the steel material is performed to heat the steel material to temperatures of 1100° C. to 1250° C.,
wherein a cumulative rolling reduction ratio in a temperature range of 930° C. or lower is 50% or more and a finisher delivery temperature is 760° C. or higher during finish rolling in the hot rolling,
wherein the accelerated cooling is adapted to start cooling, immediately after completion of the finish rolling, at an average cooling rate CR of 7° C./s to 50° C./s and to stop the cooling at a cooling stop temperature of 550° C. or higher to a temperature SCT+30° C., the SCT being defined by Formula (2),
wherein the sheet is allowed to cool or gradually cooled during a period of time after the accelerated cooling is stopped and before the coiling is started so that the sheet is retained at temperatures in a temperature range of (SCT−20° C.) to (SCT+30° C.) for 10 seconds to 60 seconds, and
wherein the coiling temperature is 430° C. or higher to (SCT−50° C.)

0.05≦Nb+V+Ti≦0.20  (1)
where Nb, V, and Ti each represent the content (mass %) of niobium, vanadium, and titanium in steel, respectively,

SCT(° C.)=750−270C−90Mn+4Si(25−CR)−80Mo−30(Cu+Ni)  (2)
where C, Mn, Si, Mo, Cu, and Ni each represent the content (mass %) of carbon, manganese, silicon, molybdenum, copper, and nickel in steel, and CR is an average cooling rate (° C./s) during the accelerated cooling.
15. The according to claim 14, wherein the chemical composition further comprises at least one group selected from (A) to (C), wherein,
(A) by mass %, at least one of Mo: 0.3% or less, Cu: 0.5% or less, Ni: 0.5% or less, and B: 0.001% or less,
(B) by mass %, at least one of Zr: 0.04% or less and Ta: 0.07% or less,
(C) by mass %, at least one of Ca: 0.005% or less and REM: 0.005% or less.
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