US20140144558A1 - Bearing component and method for surface hardening - Google Patents
Bearing component and method for surface hardening Download PDFInfo
- Publication number
- US20140144558A1 US20140144558A1 US13/808,071 US201113808071A US2014144558A1 US 20140144558 A1 US20140144558 A1 US 20140144558A1 US 201113808071 A US201113808071 A US 201113808071A US 2014144558 A1 US2014144558 A1 US 2014144558A1
- Authority
- US
- United States
- Prior art keywords
- hardness
- bearing component
- region
- bearing
- core
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 238000000034 method Methods 0.000 title claims description 31
- 230000006698 induction Effects 0.000 claims abstract description 32
- 238000010438 heat treatment Methods 0.000 claims abstract description 22
- 230000007423 decrease Effects 0.000 claims abstract description 16
- 230000007704 transition Effects 0.000 claims abstract description 5
- 238000010791 quenching Methods 0.000 claims description 29
- 230000000171 quenching effect Effects 0.000 claims description 22
- 238000005096 rolling process Methods 0.000 claims description 11
- 229910001566 austenite Inorganic materials 0.000 claims description 9
- 230000005674 electromagnetic induction Effects 0.000 claims description 6
- 230000009466 transformation Effects 0.000 claims description 6
- 229910000859 α-Fe Inorganic materials 0.000 claims description 5
- 229910000831 Steel Inorganic materials 0.000 description 7
- 239000000463 material Substances 0.000 description 7
- 239000010959 steel Substances 0.000 description 7
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 5
- 229910000734 martensite Inorganic materials 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 229910052799 carbon Inorganic materials 0.000 description 4
- 238000005255 carburizing Methods 0.000 description 4
- 239000010953 base metal Substances 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- 230000001351 cycling effect Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- FXNGWBDIVIGISM-UHFFFAOYSA-N methylidynechromium Chemical compound [Cr]#[C] FXNGWBDIVIGISM-UHFFFAOYSA-N 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/36—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for balls; for rollers
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/06—Surface hardening
- C21D1/09—Surface hardening by direct application of electrical or wave energy; by particle radiation
- C21D1/10—Surface hardening by direct application of electrical or wave energy; by particle radiation by electric induction
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/34—Methods of heating
- C21D1/42—Induction heating
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/40—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for rings; for bearing races
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2221/00—Treating localised areas of an article
- C21D2221/10—Differential treatment of inner with respect to outer regions, e.g. core and periphery, respectively
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Definitions
- bearing components are through-hardened or carburized in order to meet technical requirements for different applications. Bearing components may namely be subjected to high contact stresses and wear when in use and thus require high hardness.
- Induction hardening is a heat treatment in which a metal component is heated to the ferrite/austenite transformation temperature or higher by induction heating and then quenched. The quenched metal undergoes a martensitic transformation, increasing the hardness and brittleness of the surface of metal component. Induction hardening may be used to selectively harden areas of a bearing component without affecting the properties of the component as a whole.
- U.S. Pat. No. 4,949,758 discloses a process for hardening the interior surface of a long (8-32 feet i.e. 244-975 cm), thin-walled (wall thickness 1 ⁇ 8 to 1 ⁇ 4 inch, i.e. 3-6 mm), small inside diameter (11 ⁇ 4 to 31 ⁇ 4 inch, i.e. 32 to 83 mm) tubular member. More particularly, it relates to a process involving progressive heating with an internally positioned, electromagnetic induction coil, followed by immediate quenching with a quench ring assembly, to develop a martensitic case on the inner surface of the tube. This method is used to obtain a surface having a hardness of at least 58 HRC and a substantially non-hardened core with a sharp demarcation between the hardened surface and the non-hardened case core.
- the contact surface may constitute any of a raceway, a sliding surface, or at least a part of a guide flange or similar.
- the bearing component may be an inner ring.
- the bearing component may be an outer ring.
- the bearing component may be a rolling element, for instance a roller or a ball.
- the roller may be spherical, cylindrical, tapered, conical, or toroidal.
- the hardness of the bearing component in the second region determined along the line decreases by less than 50 HRC per mm.
- k is 1. According to another embodiment of the invention k is 0.1, 0.2, 0.3, 0.4, 0.5, 0.6, 0.7, 0.8, 0.9, 1.1, 1.2, 1.3, 1.4, 1.5, 1.6, 1.7, 1.8, or 1.9.
- the induction coil is removed from the bearing component, and a quenching device, such as a quench spray or ring, is used to immediately quench the at least one part of the surface that has been heat treated.
- a quenching device such as a quench spray or ring
- the roller may comprise a hole or a bore.
- the hole or the bore may be hardened.
- the bearing component may for example be at least part of a roller, plain bearing, bushing, journal bearing, sleeve bearing, slewing bearing or a rolling element bearing, such as a ball bearing or roller bearing.
- the rolling bearing may be any one of a cylindrical roller bearing, a spherical roller bearing, a toroidal roller bearing, a taper roller bearing, a conical roller bearing, or a needle roller bearing.
- An electromagnetic induction coil 14 is used to harden at least one part of the exterior 10 a , 10 b of the roller 10 .
- a source of high frequency electricity (about 1 kHz to 400 kHz) is used to drive a large alternating current through the induction coil 14 .
- the relationship between operating frequency and current penetration depth and therefore hardness depth is inversely proportional, i.e. the lower the frequency the greater the hardness depth.
- the method according to the present invention results in the formation of a transition zone visible in both hardness and in microstructure.
- the heat treated part 18 of the exterior surface material 10 a , 10 b may namely have a hardness within the range of 55-75 HRC on the Rockwell, preferably 59-63 HRC.
- the volume of material of increased hardness 18 may for example extend to a depth of up to 6 mm.
- Such a roller 10 may be used for any application in which a part of the exterior surface 10 a , 10 b is subjected to increased wear, fatigue or tensile stress.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Heat Treatment Of Articles (AREA)
- Rolling Contact Bearings (AREA)
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SE1000717-7 | 2010-07-02 | ||
SE1000717 | 2010-07-02 | ||
PCT/SE2011/000095 WO2012002864A1 (en) | 2010-07-02 | 2011-05-27 | Bearing component and method for surface hardening |
Publications (1)
Publication Number | Publication Date |
---|---|
US20140144558A1 true US20140144558A1 (en) | 2014-05-29 |
Family
ID=45402345
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US13/808,071 Abandoned US20140144558A1 (en) | 2010-07-02 | 2011-05-27 | Bearing component and method for surface hardening |
Country Status (5)
Country | Link |
---|---|
US (1) | US20140144558A1 (zh) |
EP (1) | EP2598663A1 (zh) |
JP (1) | JP2013535623A (zh) |
CN (1) | CN103080344A (zh) |
WO (1) | WO2012002864A1 (zh) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20230119200A1 (en) * | 2020-04-03 | 2023-04-20 | Aktiebolaget Skf | Bearing unit with concentric clamping collar |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CA2955183A1 (en) * | 2014-07-16 | 2016-01-21 | Nsk Americas, Inc. | Surface treated bearing component |
JP6759114B2 (ja) * | 2017-01-16 | 2020-09-23 | 住友重機械工業株式会社 | 減速装置及びワークの加工方法 |
JP6982337B2 (ja) * | 2017-06-03 | 2021-12-17 | ラジャブジブハイ サラデュバ、アツルクマール | カーボンスラストベアリング用セグメントの製造方法 |
US20200199704A1 (en) * | 2018-12-19 | 2020-06-25 | GM Global Technology Operations LLC | Method for heat treating with a gradual temperature profile |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20050257860A1 (en) * | 2004-05-24 | 2005-11-24 | Takemori Takayama | Rolling member and producing method thereof |
WO2009045147A1 (en) * | 2007-10-04 | 2009-04-09 | Aktiebolaget Skf | Rolling element or ring formed from a bearing steel |
US20090301608A1 (en) * | 2005-04-28 | 2009-12-10 | Aisin Aw Co., Ltd. | Carburized and induction-hardened component |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4949758A (en) * | 1985-07-17 | 1990-08-21 | Quinn's Oilfield Supply Ltd. | Thin-walled small-bore steel tube with case hardened internal surface |
SE509205C2 (sv) * | 1996-05-21 | 1998-12-14 | Ovako Steel Ab | Förfarande för tillverkning av en stålkomponent med hård yta och seg kärna |
JP2006328465A (ja) * | 2005-05-25 | 2006-12-07 | Nsk Ltd | 転がり軸受用軌道輪の製造方法、転がり軸受用軌道輪、転がり軸受 |
CN1869255A (zh) * | 2006-05-11 | 2006-11-29 | 镇江中船设备有限公司 | 双凹弧凸轮轴淬火工艺 |
JP2008266667A (ja) * | 2007-04-16 | 2008-11-06 | Nsk Ltd | 車輪支持用転がり軸受装置 |
-
2011
- 2011-05-27 JP JP2013518315A patent/JP2013535623A/ja not_active Ceased
- 2011-05-27 US US13/808,071 patent/US20140144558A1/en not_active Abandoned
- 2011-05-27 CN CN2011800391531A patent/CN103080344A/zh active Pending
- 2011-05-27 WO PCT/SE2011/000095 patent/WO2012002864A1/en active Application Filing
- 2011-05-27 EP EP11801221.0A patent/EP2598663A1/en not_active Withdrawn
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20050257860A1 (en) * | 2004-05-24 | 2005-11-24 | Takemori Takayama | Rolling member and producing method thereof |
US20090301608A1 (en) * | 2005-04-28 | 2009-12-10 | Aisin Aw Co., Ltd. | Carburized and induction-hardened component |
WO2009045147A1 (en) * | 2007-10-04 | 2009-04-09 | Aktiebolaget Skf | Rolling element or ring formed from a bearing steel |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20230119200A1 (en) * | 2020-04-03 | 2023-04-20 | Aktiebolaget Skf | Bearing unit with concentric clamping collar |
Also Published As
Publication number | Publication date |
---|---|
EP2598663A1 (en) | 2013-06-05 |
WO2012002864A1 (en) | 2012-01-05 |
CN103080344A (zh) | 2013-05-01 |
JP2013535623A (ja) | 2013-09-12 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: AKTIEBOLAGET SKF, SWEDEN Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:BURTCHEN, MARCO;REEL/FRAME:030055/0363 Effective date: 20130212 |
|
STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |