US20140021247A1 - Carton with insert - Google Patents
Carton with insert Download PDFInfo
- Publication number
- US20140021247A1 US20140021247A1 US13/827,425 US201313827425A US2014021247A1 US 20140021247 A1 US20140021247 A1 US 20140021247A1 US 201313827425 A US201313827425 A US 201313827425A US 2014021247 A1 US2014021247 A1 US 2014021247A1
- Authority
- US
- United States
- Prior art keywords
- end flap
- insert
- carton
- fold line
- flap
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D71/00—Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans or pop bottles; Bales of material
- B65D71/06—Packaging elements holding or encircling completely or almost completely the bundle of articles, e.g. wrappers
- B65D71/12—Packaging elements holding or encircling completely or almost completely the bundle of articles, e.g. wrappers the packaging elements, e.g. wrappers being formed by folding a single blank
- B65D71/36—Packaging elements holding or encircling completely or almost completely the bundle of articles, e.g. wrappers the packaging elements, e.g. wrappers being formed by folding a single blank having a tubular shape, e.g. tubular wrappers, with end walls
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
- B65D5/42—Details of containers or of foldable or erectable container blanks
- B65D5/44—Integral, inserted or attached portions forming internal or external fittings
- B65D5/50—Internal supporting or protecting elements for contents
- B65D5/5023—Integral elements for containers of other type, e.g. formed by folding a blank to U-shape
- B65D5/5026—Hollow frame-like elements surrounding the object
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D71/00—Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans or pop bottles; Bales of material
- B65D71/06—Packaging elements holding or encircling completely or almost completely the bundle of articles, e.g. wrappers
- B65D71/12—Packaging elements holding or encircling completely or almost completely the bundle of articles, e.g. wrappers the packaging elements, e.g. wrappers being formed by folding a single blank
- B65D71/14—Packaging elements holding or encircling completely or almost completely the bundle of articles, e.g. wrappers the packaging elements, e.g. wrappers being formed by folding a single blank having a tubular shape, e.g. tubular wrappers without end walls
- B65D71/16—Packaging elements holding or encircling completely or almost completely the bundle of articles, e.g. wrappers the packaging elements, e.g. wrappers being formed by folding a single blank having a tubular shape, e.g. tubular wrappers without end walls with article-locating elements
- B65D71/18—Tabs inwardly folded tabs from the upper or lower wall
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
- B65D5/42—Details of containers or of foldable or erectable container blanks
- B65D5/44—Integral, inserted or attached portions forming internal or external fittings
- B65D5/46—Handles
- B65D5/46072—Handles integral with the container
- B65D5/4608—Handgrip holes
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- B31B49/02—
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
- B65B11/004—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material in blanks, e.g. sheets precut and creased for folding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B21/00—Packaging or unpacking of bottles
- B65B21/24—Enclosing bottles in wrappers
- B65B21/242—Enclosing bottles in wrappers in collapsed carton sleeves
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
- B65B5/02—Machines characterised by incorporation of means for making the containers or receptacles
- B65B5/024—Machines characterised by incorporation of means for making the containers or receptacles for making containers from preformed blanks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
- B65D5/18—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding a single blank to U-shape to form the base of the container and opposite sides of the body portion, the remaining sides being formed primarily by extensions of one or more of these opposite sides, e.g. flaps hinged thereto
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
- B65D5/42—Details of containers or of foldable or erectable container blanks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
- B65D5/42—Details of containers or of foldable or erectable container blanks
- B65D5/44—Integral, inserted or attached portions forming internal or external fittings
- B65D5/441—Reinforcements
- B65D5/445—Reinforcements formed separately from the container
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2571/00—Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans, pop bottles; Bales of material
- B65D2571/00123—Bundling wrappers or trays
- B65D2571/00129—Wrapper locking means
- B65D2571/00135—Wrapper locking means integral with the wrapper
- B65D2571/00141—Wrapper locking means integral with the wrapper glued
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2571/00—Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans, pop bottles; Bales of material
- B65D2571/00123—Bundling wrappers or trays
- B65D2571/00246—Locating elements for the contents
- B65D2571/00253—Locating elements for the contents integral with the wrapper
- B65D2571/00259—Locating elements for the contents integral with the wrapper inwardly folded tabs, i.e. elements substantially narrower than the corresponding package dimension
- B65D2571/00265—Locating elements for the contents integral with the wrapper inwardly folded tabs, i.e. elements substantially narrower than the corresponding package dimension extending from the upper or lower wall
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2571/00—Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans, pop bottles; Bales of material
- B65D2571/00123—Bundling wrappers or trays
- B65D2571/00246—Locating elements for the contents
- B65D2571/00253—Locating elements for the contents integral with the wrapper
- B65D2571/00302—Locating elements for the contents integral with the wrapper consisting of an inward deformation of at least a wall, e.g. embossed, keels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2571/00—Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans, pop bottles; Bales of material
- B65D2571/00123—Bundling wrappers or trays
- B65D2571/00246—Locating elements for the contents
- B65D2571/00253—Locating elements for the contents integral with the wrapper
- B65D2571/00308—Locating elements for the contents integral with the wrapper consisting of inwardly bent panels or flaps
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2571/00—Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans, pop bottles; Bales of material
- B65D2571/00123—Bundling wrappers or trays
- B65D2571/00246—Locating elements for the contents
- B65D2571/0032—Locating elements for the contents inserted the wrapper
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2571/00—Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans, pop bottles; Bales of material
- B65D2571/00123—Bundling wrappers or trays
- B65D2571/00432—Handles or suspending means
- B65D2571/00438—Holes
- B65D2571/0045—Holes for hands
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2571/00—Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans, pop bottles; Bales of material
- B65D2571/00123—Bundling wrappers or trays
- B65D2571/00432—Handles or suspending means
- B65D2571/00518—Handles or suspending means with reinforcements
- B65D2571/00524—Handles or suspending means with reinforcements integral
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2571/00—Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans, pop bottles; Bales of material
- B65D2571/00123—Bundling wrappers or trays
- B65D2571/00555—Wrapper opening devices
- B65D2571/00561—Lines of weakness
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2571/00—Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans, pop bottles; Bales of material
- B65D2571/00123—Bundling wrappers or trays
- B65D2571/00648—Elements used to form the wrapper
- B65D2571/00654—Blanks
- B65D2571/0066—Blanks formed from one single sheet
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2571/00—Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans, pop bottles; Bales of material
- B65D2571/00123—Bundling wrappers or trays
- B65D2571/00709—Shape of the formed wrapper, i.e. shape of each formed element if the wrapper is made from more than one element
- B65D2571/00722—Shape of the formed wrapper, i.e. shape of each formed element if the wrapper is made from more than one element tubular with end walls, e.g. walls not extending on the whole end surface
- B65D2571/00728—Shape of the formed wrapper, i.e. shape of each formed element if the wrapper is made from more than one element tubular with end walls, e.g. walls not extending on the whole end surface the end walls being closed by gluing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2571/00—Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans, pop bottles; Bales of material
- B65D2571/00123—Bundling wrappers or trays
- B65D2571/00833—Other details of wrappers
- B65D2571/00839—Integral reinforcements
Definitions
- one aspect of the disclosure is directed to a carton for holding a plurality of containers.
- the carton can comprise a plurality of panels that extends at least partially around an interior of the carton.
- the plurality of panels comprises a top panel, a bottom panel, a first side panel, and a second side panel.
- a plurality of end flaps are respectively foldably connected to respective panels of the plurality of panels.
- the end flaps of the plurality of end flaps are at least partially overlapped with respect to one another to thereby at least partially form a closed end of the carton.
- a handle can be formed in the closed end of the carton.
- a reinforcing insert can comprise a central panel, a first insert end flap, and second insert end flap foldably connected to the central panel.
- the top panel at least partially overlaps the central panel, the first insert end flap is positioned for contact with at least one of the plurality of containers, and the second insert end flap is positioned for reinforcing the handle.
- the disclosure is generally directed to, in combination, a carton blank and a reinforcing insert for forming a carton for holding a plurality of containers.
- the carton blank can comprise a plurality of panels comprising a top panel, a bottom panel, a first side panel, and a second side panel.
- a plurality of end flaps are respectively foldably connected to respective panels of the plurality of panels.
- the plurality of end flaps are for being at least partially overlapped with respect to one another to thereby at least partially form a closed end of the carton formed from the blank.
- the carton blank can also comprise handle features for forming a handle in the closed end of the carton formed from the blank.
- FIG. 2 is a plan view of a reinforcing insert according to the exemplary embodiment of the disclosure.
- FIG. 5 is a perspective view of the partially closed end of the open-ended sleeve. according to the exemplary embodiment of the disclosure
- Cartons according to the present disclosure can accommodate articles of any shape.
- beverage containers e.g., glass beverage bottles
- the terms “inner,” “outer,” “lower,” “bottom,” “upper,” and “top” indicate orientations determined in relation to fully erected and upright cartons.
- the carton blank 3 has a longitudinal axis L 1 and a lateral axis L 2 .
- the carton blank 3 can include a longitudinal centerline C 1 , as shown in FIG. 1 .
- the blank 3 comprises a top panel 10 foldably connected to a first side panel 20 at a first lateral fold line 21 .
- a bottom panel 30 is foldably connected to the first side panel 20 at a second lateral fold line 31 .
- a second side panel 40 is foldably connected to the bottom panel 30 at a third lateral fold line 41 .
- the blank 3 includes an attachment flap 50 foldably connected to the top panel 10 at a fourth lateral fold line 52 .
- top and bottom panels 10 , 30 and the first and second side panels 20 , 40 can be otherwise shaped, arranged, configured, or omitted, without departing from the disclosure.
- the blank 3 can alternatively include two top panels cooperating to form a top of the carton 5 or two bottom panels cooperating to form a bottom of the carton.
- the attachment flap 50 could be foldably connected to the second side panel 40 in an alternative embodiment.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cartons (AREA)
- Packages (AREA)
Abstract
Description
- This application claims the benefit of U.S. Provisional Patent Application No. 61/741,314, filed Jul. 17, 2012, U.S. Provisional Patent Application No. 61/741,315, filed Jul. 17, 2012, and U.S. Provisional Patent Application No. 61/797,758, filed Dec. 14, 2012.
- The disclosures of U.S. Provisional Patent Application No. 61/741,314, which was filed on Jul. 17, 2012, U.S. Provisional Patent Application No. 61/741,315, which was filed on Jul. 17, 2012, U.S. Provisional Patent Application No. 61/797,758, which was filed on Dec. 14, 2012, and U.S. Patent Application No. 13/419,740, which was filed on Mar. 14, 2012, are hereby incorporated by reference for all purposes as if presented herein in their entirety, for all purposes.
- The present disclosure generally relates to cartons for holding beverage containers or other types of articles. More specifically, the present disclosure relates to cartons having a reinforcing insert.
- In general, one aspect of the disclosure is directed to a carton for holding a plurality of containers. The carton can comprise a plurality of panels that extends at least partially around an interior of the carton. The plurality of panels comprises a top panel, a bottom panel, a first side panel, and a second side panel. A plurality of end flaps are respectively foldably connected to respective panels of the plurality of panels. The end flaps of the plurality of end flaps are at least partially overlapped with respect to one another to thereby at least partially form a closed end of the carton. A handle can be formed in the closed end of the carton. A reinforcing insert can comprise a central panel, a first insert end flap, and second insert end flap foldably connected to the central panel. The top panel at least partially overlaps the central panel, the first insert end flap is positioned for contact with at least one of the plurality of containers, and the second insert end flap is positioned for reinforcing the handle.
- In another aspect, the disclosure is generally directed to, in combination, a carton blank and a reinforcing insert for forming a carton for holding a plurality of containers. The carton blank can comprise a plurality of panels comprising a top panel, a bottom panel, a first side panel, and a second side panel. A plurality of end flaps are respectively foldably connected to respective panels of the plurality of panels. The plurality of end flaps are for being at least partially overlapped with respect to one another to thereby at least partially form a closed end of the carton formed from the blank. The carton blank can also comprise handle features for forming a handle in the closed end of the carton formed from the blank. The reinforcing insert can comprise a central panel, a first insert end flap, and second insert end flap foldably connected to the central panel. The top panel at least partially overlaps the central panel, the first insert end flap is positioned for contact with at least one of the plurality of containers when the carton is formed from the blank, and the second insert end flap is positioned for reinforcing the handle when the carton is formed from the blank.
- In another aspect, the disclosure is generally directed to a method of forming a carton for holding a plurality of containers. The method comprises obtaining a carton blank and a reinforcing insert. The carton blank comprises a plurality of panels comprising a top panel, a bottom panel, a first side panel, and a second side panel. A plurality of end flaps are respectively foldably connected to respective panels of the plurality of panels. The carton blank can also comprise handle features. The reinforcing insert comprises a central panel, a first insert end flap, and second insert end flap foldably connected to the central panel. The method further can comprise positioning the reinforcing insert relative to the carton blank so that the top panel at least partially overlaps the central panel, and forming an interior of the carton at least partially defined by the plurality of panels. The forming the interior of the carton comprises forming an open-ended sleeve. The method also can comprise at least partially closing an end of the carton by at least partially overlapping the plurality of end flaps with respect to one another. The at least partially closing the end of the carton comprises forming a handle in the end of the carton from the handle features and positioning the second insert end flap to reinforce the handle. The method further can comprise positioning the first insert end flap for contact with at least one of the plurality of containers.
- Those skilled in the art will appreciate the above stated advantages and other advantages and benefits of various additional embodiments reading the following detailed description of the embodiments with reference to the below-listed drawing figures. It is within the scope of the present disclosure that the above-discussed aspects be provided both individually and in various combinations.
- According to common practice, the various features of the drawings discussed below are not necessarily drawn to scale. Dimensions of various features and elements in the drawings may be expanded or reduced to more clearly illustrate the embodiments of the disclosure.
-
FIG. 1 is a plan view of a carton blank used to form a carton according to an exemplary embodiment of the disclosure. -
FIG. 2 is a plan view of a reinforcing insert according to the exemplary embodiment of the disclosure. -
FIG. 3 is a perspective view of an open-ended sleeve formed from the carton blank ofFIG. 1 with the reinforcing insert ofFIG. 2 according to the exemplary embodiment of the disclosure. -
FIG. 4 is a perspective view of an end of the open-ended sleeve with containers according to the exemplary embodiment of the disclosure. -
FIG. 5 is a perspective view of the partially closed end of the open-ended sleeve. according to the exemplary embodiment of the disclosure -
FIGS. 6 and 7 are perspective views of an end of the erected carton according to the exemplary embodiment of the disclosure. -
FIG. 8 is perspective view of the end of the carton ofFIGS. 6 and 7 from an interior of the carton according to the exemplary embodiment of the disclosure. -
FIG. 9 is a side view of the carton ofFIGS. 6 and 7 with a portion of a side panel broken away to show a portion of the interior of the carton according to the exemplary embodiment of the disclosure. - Corresponding parts are designated by corresponding reference numbers throughout the drawings.
- The present disclosure generally relates to cartons that contain articles such as containers, bottles, cans, etc. The articles can be used for packaging food and beverage products, for example. The articles can be made from materials suitable in composition for packaging the particular food or beverage item, and the materials include, but are not limited to, aluminum and/or other metals; glass; plastics such as PET, LDPE, LLDPE, HDPE, PP, PS, PVC, EVOH, and Nylon; and the like, or any combination thereof.
- Cartons according to the present disclosure can accommodate articles of any shape. For the purpose of illustration and not for the purpose of limiting the scope of the disclosure, the following detailed description describes beverage containers (e.g., glass beverage bottles) as disposed within the carton embodiments. In this specification, the terms “inner,” “outer,” “lower,” “bottom,” “upper,” and “top” indicate orientations determined in relation to fully erected and upright cartons.
-
FIG. 1 is a plan view of the exterior side 1 of a blank, generally indicated at 3, used to form a carton 5 (FIG. 6 ) according to the exemplary embodiment of the disclosure. Thecarton 5 can be used to house a plurality of articles such as containers C with necks or upper portions N that are generally narrower than the lower portions of the containers (FIG. 4 ). The containers C can include tops or caps CP (FIG. 9 ). In the illustrated embodiment, thecarton 5 is sized to house twelve containers C in a single layer in a 3×4 arrangement, but it is understood that thecarton 5 may be sized and shaped to hold containers of a different or same quantity in more than one layer and/or in different row/column arrangements (e.g., 1×6, 3×6, 2×6×2, 3×5, 4×5, 2×9, 2×6, 3×4, etc.). In the illustrated embodiment, thecarton 5 includes first and second handles 11 (FIGS. 6-8 ) for grasping and carrying the carton at a respectivefirst end 51 andsecond end 53 of the carton. As will be discussed below in more detail, thehandles 11, are formed from various features in the blank 3. Thecarton 5 includes a reinforcinginsert 13 that reinforces and strengthens thehandles 11 and reinforces and stabilizes the containers C in the carton. - The carton blank 3 has a longitudinal axis L1 and a lateral axis L2. The carton blank 3 can include a longitudinal centerline C1, as shown in
FIG. 1 . In the illustrated embodiment, the blank 3 comprises atop panel 10 foldably connected to afirst side panel 20 at a firstlateral fold line 21. Abottom panel 30 is foldably connected to thefirst side panel 20 at a secondlateral fold line 31. Asecond side panel 40 is foldably connected to thebottom panel 30 at a thirdlateral fold line 41. In the illustrated embodiment, the blank 3 includes anattachment flap 50 foldably connected to thetop panel 10 at a fourthlateral fold line 52. Any of the top andbottom panels second side panels carton 5 or two bottom panels cooperating to form a bottom of the carton. Additionally, theattachment flap 50 could be foldably connected to thesecond side panel 40 in an alternative embodiment. - The
top panel 10 is foldably connected to a firsttop end flap 12 and a secondtop end flap 14. Thefirst side panel 20 is foldably connected to a firstside end flap 22 and a secondside end flap 24. Thebottom panel 30 is foldably connected to a firstbottom end flap 32 and a secondbottom end flap 34. Thesecond side panel 40 is foldably connected to a firstside end flap 42 and a secondside end flap 44. When thecarton 5 is erected, the top and bottom end flaps 12 and 32 and side end flaps 22 and 42 close thefirst end 51 of the carton, and the top and bottom end flaps 14 and 34 and side end flaps 24 and 44 close thesecond end 53 of the carton. In accordance with an alternative embodiment of the present disclosure, different flap arrangements can be used for at least partially closing the ends 51, 53 of thecarton 5. - In one embodiment, the top and bottom end flaps 12 and 32 and side end flaps 22 and 42 extend along a first marginal area of the blank 3, and are foldably connected at a first
longitudinal fold line 62 that extends along the length of the blank. In the illustrated embodiment, the top and bottom end flaps 14 and 34 and side end flaps 24 and 44 extend along a second marginal area of the blank 3, and are foldably connected at a secondlongitudinal fold line 64 that also extends along the length of the blank. Thelongitudinal fold lines - In the illustrated embodiment, the
bottom panel 30 includes threearticle protection flaps 72 foldably connected to the bottom panel and arranged in a single row generally located across the longitudinal centerline C1 of the bottom panel. The article protection flaps 72 could be omitted or could be otherwise shaped, arranged, positioned, and/or configured without departing form the disclosure. In the embodiment ofFIG. 1 , the end flaps 22, 24, 32, 34, 42, 44 include article protection features 74 in the form of deformations in the end flaps that cooperate to provide cushioning for the containers in thecarton 5. The article protection features 74 could be omitted or could be otherwise shaped, arranged, positioned, and/or configured without departing from the disclosure. Further, thecarton 5 could have a dispenser comprising a removable dispenser panel or other features without departing from the disclosure. The article protection features and flaps can be similar to, or the same as, those described in U.S. patent application Ser. No. 13/419,740, filed Mar. 14, 2012, the disclosure of which is hereby incorporated by reference for all purposes as if presented herein in its entirety. The article protection features 74 and/or the article protection flaps 72 can be otherwise shaped, arranged, and/or configured without departing from the disclosure. Further, the article protection features 74 and/or article protection flaps 72 can be omitted without departing from the disclosure. - As shown in
FIG. 1 , the features that form thehandles 11 of thecarton 5 include anelongate handle flap longitudinal fold line handle flap 131 is separable from thetop end flap 12 along a cut ortear line 136, and thehandle flap 132 is separable from thetop end flap 14 along a cut ortear line 137. The features that form thefirst handle 11 further includecutouts upper portions respective cutouts second handle 11 is formed from features that are substantially similar to the features that form thefirst handle 11 includingcutouts upper portions second handle 11 could have different features than the first handle without departing from the disclosure. Further, thesecond handle 11 can be omitted without departing from the disclosure. One or both of thehandles 11 could be otherwise shaped, arranged, configured, or omitted, without departing from the disclosure. -
FIG. 2 illustrates the reinforcinginsert 13 for use in the carton 5 (FIGS. 3 , 8, and 9) according to the exemplary embodiment of the disclosure. In the illustrated embodiment, theinsert 13 includes acentral panel 206 and twoend flaps central panel 206 atfold lines 216 and are defined bycuts 217 extending from ends of the fold lines. In one embodiment, the cuts can be generally U-shaped cuts extending from each end of therespective fold line 216. Each of the end flaps 214 (broadly “second end flaps”) is foldably connected to thecentral panel 206 alongfold lines respective cut 217 to a respective edge of theinsert 13. The fold lines 216 are each spaced from the centerline C2 of theinsert 13 by a distance D1 that is less than the distance D2 from thefold lines insert 13 and the end flaps 214 are the handle reinforcement end flaps of the insert. The article retention end flaps 212 and the handle reinforcement end flaps 214 could be otherwise, shaped, arranged, and/or configured without departing from the disclosure. - As shown in
FIGS. 3-5 , in one exemplary embodiment, thecarton 5 can be assembled by initially adhering theinsert 13 to thetop panel 10 of thecarton blank 3. Theinsert 13 is positioned on the carton blank 3 so that thecentral panel 206 is in generally face-to-face contact with thetop panel 10. Theinsert 13 is sized so that thefold lines central panel 206 are generally aligned with andoverlay fold lines top panel 10. In one embodiment, the centerline C2 of the reinforcinginsert 13 can be generally aligned with and overlay the centerline C1 in thetop panel 10. Thecentral panel 206 of theinsert 13 can be at least partially adhesively secured to thetop panel 10 of thecarton blank 3. In one embodiment, the handle reinforcement end flaps 214 can be adhesively attached to the top end flaps 12, 14 and are sized to fit adjacent the respective handle flaps 131, 132. As shown inFIGS. 3-5 , thehandle reinforcement flap 214 can be in face-to-face contact with at least a portion of the firsttop end flap 12 extending from thehandle fold line 133 to thelongitudinal fold line 62 connecting the firsttop end flap 12 to thetop panel 10. Similarly, theother reinforcement flap 214 can be in face-to-face contact with at least a portion of the secondtop end flap 14 extending from thehandle fold line 134 to thelongitudinal fold line 64 connecting the secondtop end flap 14 to thetop panel 10. In one embodiment, the article retention end flaps 212 are free from adhesive connection to thetop panel 10 and the end flaps 12, 14. - In accordance with the exemplary embodiment, the carton blank 3 with
insert 13 can be further erected into thecarton 5 by folding alongfold lines attachment flap 50 to thesecond side panel 40 to form an open-endedsleeve 300 with an interior 302 (FIG. 3 ). Containers C can be loaded into theinterior 302 of the open-ended sleeve 300 (FIG. 4 ). In one embodiment, the containers C could be loaded before or after closing either or both of theends carton blank 3 may be otherwise configured to have multiple top panels, multiple bottom panels, multiple side panels, or combinations thereof without departing from the scope of this disclosure. - In one embodiment, the
first end 51 of thecarton 5 can be closed as shown inFIGS. 4-6 . As shown inFIG. 4 , thefirst end flap 212 of theinsert 13 can be downwardly folded over the end. Thefirst end flap 212 can be separated from thesecond end flap 214 along thecut 217 to form anedge 220 as the first end flap is downwardly folded. In the illustrated embodiment, thefirst end flap 212 extends obliquely from thecentral panel 206 and thetop panel 10, and an interior surface of the first end flap can contact the tops CP of the containers C adjacent the end 51 (FIG. 9 ). As shown inFIG. 5 , the side end flaps 22, 42 are inwardly folded to at least partially close thefirst end 51. In the exemplary embodiment, the side end flaps 22, 42 partially overlap one another, and theedge 220 of thefirst end flap 212 can be adjacent and/or in contact with the interior surface of one or both of theupper portions FIGS. 8 and 9 ). - The
top end flap 12 withhandle reinforcing flap 214 attached thereto can be downwardly folded to further at least partially close thefirst end 51, and thebottom end flap 32 can be upwardly folded to further close thefirst end 51. As shown inFIGS. 5 , 8, and 9, the article retention end flaps 212 are on the inside of thecarton 5 such that thelower edge 220 of the article retention end flaps contacts the interior surface of the side end flaps 22, 42. The article retention end flaps 212 are folded downward from thecentral panel 206 such that the article retention end flaps are generally oblique relative to thetop panel 10 of thecarton 5. The article retention flaps 212 contact the tops CP of the containers C located adjacent theend 51 of thecarton 5 so that movement of the containers C is restrained in the carton. In one embodiment, the article protection flaps 72 in thebottom panel 30 also restrain movement of the containers C. The article retention end flaps 212 could be otherwise shaped, arranged, positioned, and/or located without departing form the disclosure. In the illustrated embodiment, thesecond end 53 can be closed (not shown) in a similar or identical manner as thefirst end 51. Thefirst end 51 and/or thesecond end 53 could be closed by other steps without departing from the disclosure. - The erected
carton 5 according to the exemplary embodiment is shown inFIG. 5 . In the illustrated embodiment, as theupper portions cutouts handle flap 131 when the side end flaps 22, 42 are closed (FIGS. 5 and 8 ). Then thetop end flap 12 and handlereinforcement end flap 214 are downwardly folded from the position ofFIG. 5 so the handle reinforcement flap extends across and is in face-to-face contact with the overlappedupper portions handle 11. Four plies of material are provided directly above the handle 11 (the overlappedupper portions handle reinforcement flap 214, and the top end flap 12) prior to activation of the handle flaps 131, 132. When the handle flaps 131, 132 are inwardly folded and pushed upwardly in the direction of arrow A1 (FIG. 8 ), the upwardly foldedhandle flap handle 11. When thehandle 11 is activated and thehandle flap 131 is folded inwardly as shown inFIGS. 7 and 8 , the handle forms ahandle opening 304 in thetop end flap 12 aligned with thecutouts handle 11 may be otherwise shaped, arranged, configured, or could have other reinforcing features without departing from the disclosure. Further, one or more of the handles could be omitted without departing from the disclosure. - As shown in
FIG. 9 with a portion of theside panel 40 cut away, the article retention end flaps 212 are positioned to be generally oblique relative to thetop panel 10 and contact the tops CP of the containers C in the row of containers adjacent arespective end carton 5. The article retention end flaps 212 can help to stabilize the containers C in thecarton 5 and are located adjacent the corners of the carton at theends - The
carton 5 could have dispenser features or other features without departing from the disclosure. Also, thecarton 5 can have different or additional handle features, or the handle features could be omitted, without departing from the disclosure. Further, thecarton 5 could have additional or different article protection features without departing from the disclosure. - The blanks according to the present disclosure can be, for example, formed from coated paperboard and similar materials. For example, the interior and/or exterior sides of the blanks can be coated with a clay coating. The clay coating may then be printed over with product, advertising, price coding, and other information or images. The blanks may then be coated with a varnish to protect any information printed on the blank. The blanks may also be coated with, for example, a moisture barrier layer, on either or both sides of the blank. In accordance with the above-described embodiments, the blanks may be constructed of paperboard of a caliper such that it is heavier and more rigid than ordinary paper. The blanks can also be constructed of other materials, such as cardboard, hard paper, or any other material having properties suitable for enabling the carton to function at least generally as described herein. The blanks can also be laminated or coated with one or more sheet-like materials at selected panels or panel sections.
- In accordance with the above-described embodiments of the present disclosure, a fold line can be any substantially linear, although not necessarily straight, form of weakening that facilitates folding therealong. More specifically, but not for the purpose of narrowing the scope of the present disclosure, fold lines include: a score line, such as lines formed with a blunt scoring knife, or the like, which creates a crushed portion in the material along the desired line of weakness; a cut that extends partially into a material along the desired line of weakness, and/or a series of cuts that extend partially into and/or completely through the material along the desired line of weakness; and various combinations of these features.
- As an example, a tear line can include: a slit that extends partially into the material along the desired line of weakness, and/or a series of spaced apart slits that extend partially into and/or completely through the material along the desired line of weakness, or various combinations of these features. As a more specific example, one type tear line is in the form of a series of spaced apart slits that extend completely through the material, with adjacent slits being spaced apart slightly so that a nick (e.g., a small somewhat bridging-like piece of the material) is defined between the adjacent slits for typically temporarily connecting the material across the tear line. The nicks are broken during tearing along the tear line. The nicks typically are a relatively small percentage of the tear line, and alternatively the nicks can be omitted from or torn in a tear line such that the tear line is a continuous cut line. That is, it is within the scope of the present disclosure for each of the tear lines to be replaced with a continuous slit, or the like. For example, a cut line can be a continuous slit or could be wider than a slit without departing from the present disclosure.
- The above embodiments may be described as having one or more panels adhered together by glue during erection of the carton embodiments. The term “glue” is intended to encompass all manner of adhesives commonly used to secure carton panels in place.
- The foregoing description of the disclosure illustrates and describes various embodiments. As various changes could be made in the above construction without departing from the scope of the disclosure, it is intended that all matter contained in the above description or shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense. Furthermore, the scope of the present disclosure covers various modifications, combinations, alterations, etc., of the above-described embodiments that are within the scope of the claims. Additionally, the disclosure shows and describes only selected embodiments of the disclosure, but the disclosure is capable of use in various other combinations, modifications, and environments and is capable of changes or modifications within the scope of the inventive concept as expressed herein, commensurate with the above teachings, and/or within the skill or knowledge of the relevant art. Furthermore, certain features and characteristics of each embodiment may be selectively interchanged and applied to other illustrated and non-illustrated embodiments of the disclosure.
Claims (26)
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WO2016069860A1 (en) * | 2014-10-30 | 2016-05-06 | Graphic Packaging International, Inc. | Carton with handle |
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