US20130008134A1 - Straight-split pouch, method for manufacturing same, and device for manufacturing the pouch - Google Patents

Straight-split pouch, method for manufacturing same, and device for manufacturing the pouch Download PDF

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Publication number
US20130008134A1
US20130008134A1 US13/520,315 US201113520315A US2013008134A1 US 20130008134 A1 US20130008134 A1 US 20130008134A1 US 201113520315 A US201113520315 A US 201113520315A US 2013008134 A1 US2013008134 A1 US 2013008134A1
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US
United States
Prior art keywords
pouch
adhesive
surface protective
protective layer
layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US13/520,315
Inventor
Won Tae Kim
Hanil Lee
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SAM-A ALUMINIUM Co Ltd
Flair Flexible Packaging Corp
SAM A ALUMINIUM CO Ltd
Original Assignee
Flair Flexible Packaging Corp
SAM A ALUMINIUM CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Flair Flexible Packaging Corp, SAM A ALUMINIUM CO Ltd filed Critical Flair Flexible Packaging Corp
Publication of US20130008134A1 publication Critical patent/US20130008134A1/en
Assigned to FLAIR FLEXIBLE PACKAGING CORP., SAM-A ALUMINIUM CO., LTD. reassignment FLAIR FLEXIBLE PACKAGING CORP. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: KIM, WON TAE, LEE, HANIL
Abandoned legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D75/00Packages comprising articles or materials partially or wholly enclosed in strips, sheets, blanks, tubes, or webs of flexible sheet material, e.g. in folded wrappers
    • B65D75/52Details
    • B65D75/58Opening or contents-removing devices added or incorporated during package manufacture
    • B65D75/5805Opening or contents-removing devices added or incorporated during package manufacture for tearing a side strip parallel and next to the edge, e.g. by means of a line of weakness
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B70/00Making flexible containers, e.g. envelopes or bags
    • B31B70/74Auxiliary operations
    • B31B70/81Forming or attaching accessories, e.g. opening devices, closures or tear strings
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    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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    • B32B3/30Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
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    • B65B51/00Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
    • B65B51/10Applying or generating heat or pressure or combinations thereof
    • B65B51/14Applying or generating heat or pressure or combinations thereof by reciprocating or oscillating members
    • B65B51/146Closing bags
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    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D33/00Details of, or accessories for, sacks or bags
    • B65D33/16End- or aperture-closing arrangements or devices
    • B65D33/18End- or aperture-closing arrangements or devices using adhesive applied to integral parts, e.g. to flaps
    • B65D33/22End- or aperture-closing arrangements or devices using adhesive applied to integral parts, e.g. to flaps using heat-activatable adhesive
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D75/00Packages comprising articles or materials partially or wholly enclosed in strips, sheets, blanks, tubes, or webs of flexible sheet material, e.g. in folded wrappers
    • B65D75/008Standing pouches, i.e. "Standbeutel"
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B70/00Making flexible containers, e.g. envelopes or bags
    • B31B70/60Uniting opposed surfaces or edges; Taping
    • B31B70/62Uniting opposed surfaces or edges; Taping by adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/24All layers being polymeric
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/30Properties of the layers or laminate having particular thermal properties
    • B32B2307/306Resistant to heat
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/30Properties of the layers or laminate having particular thermal properties
    • B32B2307/31Heat sealable
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/54Yield strength; Tensile strength
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/726Permeability to liquids, absorption
    • B32B2307/7265Non-permeable
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/732Dimensional properties
    • B32B2307/734Dimensional stability
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
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    • B32B2439/00Containers; Receptacles
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    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B32B2439/00Containers; Receptacles
    • B32B2439/40Closed containers
    • B32B2439/46Bags
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B3/00Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B3/003Filling medical containers such as ampoules, vials, syringes or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B3/00Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B3/02Machines characterised by the incorporation of means for making the containers or receptacles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/02Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for perforating, scoring, slitting, or applying code or date marks on material prior to packaging

Definitions

  • the present invention relates to a straight-split pouch for packaging a product which needs to be protected from moisture or oxygen for a long time and, more particular, to a straight-split pouch which has a predetermined straight cutting line so as to be smoothly cut along the cutting line at all times during opening, a method for manufacturing the pouch, and an apparatus for manufacturing the pouch.
  • the primary purpose of packaging is to protect and preserve the contents of the packaging.
  • a packing material having excellent vapor and gas barrier properties is used for a product, whose preservation is influenced by moisture or oxygen, and a secure seal for sealing a container is required.
  • Heat seal flexible packaging pouches such as food/medicine pouches using a laminate packing material based on a plastic film, stick packaging pouches, etc. can provide various packaging functions required for products and thus are widely used in the field of packaging.
  • a laminate film essentially comprises a base film, a barrier layer, and a sealant film and is subjected to bag-making, filling, and sealing depending on the packaging process.
  • the bag-making and sealing processes are performed by heat sealing.
  • the sealing of the heat seal flexible packaging pouch requires a uniform and secure seal to sufficiently protect the contents of the pouch.
  • the contents of the pouch are to be taken out, it may be difficult to easily remove the top seal.
  • most flexible pouches require an “easy-cut” function as an opening means.
  • a useful way for the easy-cut function of the heat seal flexible pouch is to form a notch corresponding to a tear starting point at an opening position.
  • the tear starting point i.e., the notch
  • the start of cutting becomes easy.
  • the tearing direction is irregular due to the properties of the base film that constitutes the pouch, the cutting performance is poor, the directionality is irregular, and thus the pouch is torn in a random pattern.
  • a method for forming fine, perforations at regular intervals along a cutting line i.e., perforated line
  • the pouch may easily burst by a small external pressure such as impact or pressure due to the perforations, and thus the above method is mainly applied to small pouches for packaging powder products such as instant coffee, condiments, etc.
  • an object of the present invention is to provide a straight-split pouch, which can ensure easy cutting even when the tearing direction is irregular due to the properties of a base film that constitutes the pouch, a method for manufacturing the pouch, and an apparatus for manufacturing the pouch.
  • Another object of the present invention is to provide a straight-split pouch, which can be cut smoothly along a predetermined straight cutting line at all times during cutting even when a force at a time when the cutting starts acts in a deviated direction, a method for manufacturing the pouch, and an apparatus for manufacturing the pouch.
  • the present invention provides a straight-split pouch for packaging a product which needs to be protected from moisture or oxygen for a long time
  • the pouch essentially comprising two synthetic resin sheets including a front sheet and a rear sheet and having a notch corresponding to a tear starting point at an opening position and a cutting line in which a plurality of cutting grooves continuing in a straight line from the notch are formed at regular intervals along the opening position, wherein each the front sheet and the rear sheet has a structure in which a surface protective layer is stacked on a base film comprising a reinforcing layer and a heat sealable resin layer, and wherein the cutting grooves are formed on one side of the reinforcing layer of the base film bonded to the surface protective layer.
  • At least two cutting grooves may be spaced vertically at regular intervals from each other.
  • the interval between the cutting grooves may be 0.1 to 2 mm.
  • the surface protective layer, the reinforcing layer, and the heat sealable resin layer may be formed of a polyester (PET) film, a nylon film, and a non-oriented or polyethylene (PE) film, respectively.
  • PET polyester
  • PE polyethylene
  • the surface protective layer, the reinforcing layer, and the heat sealable resin layer may be formed of a polyester (PET) film, a synthetic film in which aluminum is deposited on the surface of nylon, and a non-oriented or polyethylene (PE) film, respectively.
  • PET polyester
  • PE polyethylene
  • the surface protective layer, the reinforcing layer, and the heat sealable resin layer may be bonded to each other with an adhesive layer interposed therebetween by lamination.
  • the present invention provides a method for manufacturing a straight-split pouch, the method comprising: (a) forming a base film comprising a reinforcing layer and a heat sealable resin layer; (b) applying an adhesive onto a back side of the surface protective layer, whose front side is printed with information about the contents of the pouch, and drying the resulting layer; (c) forming a cutting line by forming a plurality of straight cutting grooves at regular intervals on one side of the reinforcing layer of the base film which is to be bonded to the surface protective layer; (d) forming large area front and rear sheets by bonding the surface protective layer onto reinforcing layer of the base film; (e) sealing the two large area front and rear sheets into predetermined sections while transferring the large area sheets which are being in contact with each other; and (f) cutting the sealed large area sheets into the sections and, at the same time, forming a notch corresponding to a tear starting point on each pouch.
  • step (b) may be performed such a manner that the back side of the surface protective layer is moved in contact with the surface of an adhesive applying roller, which is partially exposed to a reservoir storing the adhesive, so as to be continuously applied with the adhesive.
  • the drying of the adhesive in step (b) may be performed in such a manner that the surface protective layer is continuously passed through a chamber, which has an inlet and an outlet and into which hot air is blown, so as to be dried.
  • the cutting line in step (c) may be formed by continuously passing the base film through a shaping device comprising a shaping roller having a shaping surface with a fine concave-convex pattern formed on the circumferential surface thereof and a roller rotating in engagement with the shaping roller.
  • the width of the concave-convex pattern formed on the shaping roller may be 0.1 to 2 mm.
  • the present invention provides an apparatus for manufacturing a straight-split pouch, the apparatus comprising: a first winding unit on which a surface protective layer, whose front side is printed with information about the contents of the pouch, is wound; an adhesive applying unit which is configured to continuously apply an adhesive onto a back side of the surface protective layer wound on the first winding unit; a chamber which is configured to dry the adhesive applied onto the back side of the surface protective layer; a second winding unit on which a base film comprising a reinforcing layer and a heat sealable resin layer is wound; a shaping device which is configured to continuously form a plurality of straight cutting grooves at regular intervals on one side of the reinforcing layer of the base film; a lamination unit which is configured to form a large area sheet by laminating the surface protective layer applied with the adhesive and the base film having the cutting grooves; a heat seal which is configured to seal two sheets large sheets transferred in contact with each other into predetermined sections; and a cutting unit which is configured to cut the sealed large area
  • the adhesive applying unit may have a structure in which an adhesive applying roller is rotatably mounted and partially exposed to a reservoir storing the adhesive.
  • the chamber may have a structure in which an inlet and an outlet, through which the surface protective layer whose back side is applied with the adhesive is continuously passed in a horizontal direction, are provided, and a plurality of hot-air blowing nozzles which blows hot air to dry the adhesive are spaced from each other.
  • the shaping device may comprise a shaping roller having a shaping surface with a fine concave-convex pattern formed on the circumferential surface thereof and a roller rotating in engagement with the shaping roller, the shaping roller being moved forward and backward by a cylinder and a linear guide connected to the cylinder.
  • the width of the ccncave-convex pattern formed on the shaping roller may be 0.1 to 2 mm.
  • the apparatus may further comprise a cooling roller which is configured to cool the large area sheets, each comprising the surface protective layer and the base film which are bonded by the lamination unit.
  • the pouch of the present invention it is possible to ensure easy cutting even when the tearing direction is irregular due to the properties of a base film that constitutes the pouch and to smoothly cut the pouch along a predetermined straight cutting line at all times during cutting even when a force at a time when the cutting starts acts in a deviated direction.
  • the pouch according to the present invention has good cutting performance and regular tearing, and thus it is possible to prevent the contents of the pouch from pouring to the outside and the area around the opening from getting dirty due to irregular opening during opening of the pouch.
  • the sheets and pouch are manufactured by the method and apparatus for manufacturing the pouch according to the present invention, it is possible to perform the forming, sealing, and cutting of the large area sheets, the forming of the notch, etc in a single continuous process, which is advantageous for mass production, not in a separate process for each step.
  • FIG. 1 is a perspective view of a straight-split pouch of the present invention.
  • FIG. 2 is an enlarged cross-sectional view of an opening position of a pouch in accordance with an exemplary embodiment of the present invention.
  • FIG. 3 is an enlarged cross-sectional view of an opening position of a pouch in accordance with another exemplary embodiment of the present invention.
  • FIG. 4 is a perspective view showing a state in which a pouch in accordance with the present invention is being torn.
  • FIG. 5 is a flowchart showing a process of manufacturing a pouch in accordance with the present invention.
  • FIG. 6 is a schematic diagram of an apparatus for manufacturing a sheet for a pouch in accordance with the present invention.
  • FIGS. 7 and 8 are a plan view and a side view of a shaping device for forming a cutting groove on a sheet in the apparatus of FIG. 6 .
  • the pouch is a packing material for packaging a product which needs to be protected from moisture or oxygen for a long time.
  • the pouch essentially comprises two synthetic resin sheets including a front sheet and a rear sheet and has a notch 5 corresponding to a tear starting point at an opening position and a cutting line 4 in which a plurality of cutting grooves 40 continuing in a straight line from the notch 5 are formed at regular intervals along the opening position.
  • each of the front sheet and rear sheets has a structure in which a surface protective layer 10 is stacked on a base film 25 comprising a reinforcing layer 20 and a heat sealable resin layer 30 .
  • the surface protective layer 10 , the reinforcing layer 20 , and the heat sealable resin layer 30 are bonded to each other with an adhesive layer interposed therebetween by lamination.
  • the surface protective layer 10 functions as a barrier for protecting the contents of the packaging from moisture penetration, oxygen permeation, etc. and the heat sealable resin layer 30 is to ensure hygiene of the contents of the packaging.
  • the reinforcing layer 20 provides properties such as rupture strength, heat resistance, cold resistance, etc. which are required for the pouch that serves as a packing material and, in particular, ensures easy cutting at a time when the tearing of the pouch starts.
  • a polyester film (hereinafter referred to as a PET film) having excellent transparency, heat resistance, high tension, dimensional stability, impermeability, moisture resistance, water resistance, chemical resistance, etc., which are suitable for packaging and metalizing, is useful as the surface protective layer 10 .
  • a non-oriented film or polyethylene film (PE film) which has a uniform thickness and is a hygienic film widely used as a material for flexible packaging such as food packaging, etc., may be used as a material for the heat sealable resin layer 30 .
  • a material comprising nylon only which has excellent heat resistance, cold resistance, and tensile strength and is suitable to provide tearing directionality and easy cutting when the pouch is opened, may be used as in the exemplary embodiment of FIG. 2 , or alternatively a synthetic film in which an aluminum thin plate is deposited on the surface of nylon may be used as in the exemplary embodiment of FIG. 3 .
  • the cutting grooves 40 are formed on the front and rear sheets comprising the above materials, it is preferred that the cutting grooves 40 be formed on the base film 25 formed by bonding the non-oriented film that forms the heat sealable resin layer 30 to the nylon film or nylon synthetic film that forms the reinforcing layer 20 . In detail, it is preferred that the cutting grooves 40 be formed on one side of the reinforcing layer 20 of the base film 25 positioned in a direction that comes into contact with the surface protective layer 10 .
  • the PET film that constitutes the surface protective layer 10 may be damaged when surface treatment such as the formation of the cutting grooves 40 is performed on the sheet completed by bonding the surface protective layer 10 , the reinforcing layer 20 , and the heat sealable resin layer 30 .
  • silica and alumina are deposited on a film to prevent moisture and oxygen permeation so as to preserve the contents (mainly food or medicine) for a long time.
  • an external pressure such as tension, impact, etc. is applied to the PET film, like during the formation of the cutting grooves 40 , the film formed of the silica and alumina is damaged, which reduces the water resistance and barrier performance, thus losing its function as a packing material.
  • At least two cutting grooves 40 be formed vertically at regular intervals.
  • an appropriate interval between the cutting grooves 40 is 0.1 to 2 mm.
  • the cutting line 4 in which the plurality of cutting grooves 40 continuing in a straight line are formed at regular intervals along the opening position of the pouch, it is possible to ensure easy cutting even when the tearing direction is irregular due to the properties of the base film that constitutes the pouch, and it is possible to smoothly cut the pouch along the predetermined straight cutting line 4 at all times during cutting even when the force at a time when the cutting starts acts in a deviated direction as shown in FIG. 4 .
  • the method for manufacturing the pouch comprises a total of six steps including a step of forming a base film, a step of applying an adhesive onto a surface protective layer and drying the resulting layer, a step of forming a cutting line, a step of bonding the base film and the surface protective layer, a step of sealing large area sheets, and a step of cutting the sealed large area sheets and forming a notch.
  • the first step is to form a base film 25 by bonding a reinforcing layer 20 and a heat sealable resin layer 30 .
  • a material comprising nylon only which has excellent heat resistance and cold resistance and is suitable to provide tearing directionality and easy cutting when the pouch, or a synthetic film, in which an aluminum thin plate is deposited on the surface of nylon, is used for the reinforcing layer 20 .
  • a non-oriented film or polyethylene film which is very hygienic and widely used as a material for flexible packaging, is used as a material for the heat sealable resin layer 30 .
  • the bonding of the reinforcing layer 20 and the heat sealable resin layer 30 may be achieved by a lamination process that applies an adhesive onto the reinforcing layer 20 or the heat sealable resin layer 30 , dries the resulting layer to form an adhesive layer 15 , and passes the reinforcing layer 20 and the heat sealable resin layer 30 , which are facing each other, through a press roller, thus forming an interlayer contact.
  • any bonding method which can bond the reinforcing layer 20 and the heat sealable resin layer 30 without damaging the layers, such as the use of a thermal bonding tape, can be used without being limited to a particular method.
  • Information about the contents is printed on the surface of the surface protective layer 10 which is to be boned to the base film 25 to form a large area sheet, and an adhesive is applied to the back side thereof. Then, the resulting surface protective layer 10 is hot-air dried in a dry chamber 300 .
  • the back side of the surface protective layer 10 be allowed to move in contact with the surface of an adhesive applying roller 204 , which is partially exposed to a reservoir 202 storing the adhesive, so as to be continuously applied with the adhesive.
  • the surface protective layer 10 be allowed to continuously pass through a chamber 300 , which has an inlet 302 and an outlet 304 and into which hot air is blown, so as to be dried.
  • the next step is to form a cutting line 4 by forming a plurality of straight cutting grooves 40 at regular intervals on the base film 25 formed in the above step.
  • the cutting grooves 40 be continuously formed in appropriate positions of the base film 25 , which will be the opening position of the pouch later, using a shaping device 500 having a structure as shown in FIGS. 7 and 8 .
  • an appropriate interval between the cutting grooves 40 that forms the cutting line 4 is 0.1 to 2 mm.
  • reference numeral 720 denotes a winding roller on which a large area front sheet is wound
  • reference numeral 740 denotes a winding roller on which a large area rear sheet is wound, the large area rear sheet being formed in the same process as described above.
  • the next step is to seal the two large area front and rear sheets in a size suitable for the formation of the pouch.
  • the two large area front and rear sheets 1 and 2 are allowed to be transferred in contact with each other so as to be sealed in a section (which corresponds to the slanted line in the enlarged view of FIG. 6 ) suitable for the formation of the pouch by a typical heat seal 800 .
  • the sealed large area sheets are cut into the sections and, at the same time, a notch 5 corresponding to a tear starting point is formed at the opening position of each pouch, thus completing the straight-split pouch in accordance with the exemplary embodiment of the present invention.
  • the apparatus used to manufacture the straight-split pouch in accordance with the exemplary embodiment of the present invention comprises a first winding unit 100 , a second winding unit 400 , an adhesive applying unit 200 , a chamber 300 , a shaping device 500 , a lamination unit 600 , a heat seal 800 , and a cutting unit 900 .
  • the surface protective layer 10 on which the information about the contents of the pouch such as logo, image, recipe, etc. is printed, and the base film 25 comprising the reinforcing layer 20 and the heat sealable resin layer 30 , which are bonded to each other, are wound on the first winging unit 100 and the second winding unit 400 , respectively.
  • the adhesive applying unit 200 serves to continuously apply an adhesive onto the back side of the surface protective layer 10 wound on the first winding unit 100 .
  • the adhesive applying unit 200 comprises an adhesive applying roller 204 , which is partially exposed to a reservoir 202 storing the adhesive such that the back side of the surface protective layer 10 moves in contact with the surface of the adhesive applying roller 204 , which is exposed externally, and is continuously applied with the adhesive.
  • the chamber 300 is configured to dry the adhesive applied onto the back side of the surface protective layer 10 and has a structure in which an inlet and an outlet are provided and into which hot air for drying the adhesive can be uniformly blown over the entire chamber. Thus, even when the surface protective layer 10 whose back side is applied with the adhesive is continuously moved along the line, the moving object to be dried can be sufficiently dried in the chamber 300 .
  • the shaping device 500 is a device for forming the cutting grooves 40 , which is the core of the present invention, at the opening position of the pouch. As shown in FIGS. 7 and 8 , the shaping device 500 comprises a shaping roller 502 having a shaping surface with a fine concave-convex pattern formed on the circumferential surface thereof and a roller 504 rotating in engagement with the shaping roller 502 . The shaping roller 502 is moved forward and backward by a cylinder 506 and a linear guide 508 connected to the cylinder 506 .
  • the cutting grooves 40 which have a cross-section of a concave-convex pattern and continue in the movement direction of the base film 25 , can be formed on the base film 25 by the shaping surface of the concave-convex pattern on the surface of the shaping roller 502 .
  • the width W of the concave-convex pattern formed on the shaping surface also be 0.1 to 2 mm.
  • the lamination unit 600 is a well-known technique that performs the bonding process in such a manner the surface protective layer 10 applied with the adhesive and the base film 25 having the cutting grooves 40 are passed between the two rollers rotating in close contact with each other so as to eliminate an air layer.
  • the heat seal 800 has a structure in which several pairs of sealing bars, which are spaced vertically from each other or connected to each other, are arranged in a plurality of sections (not shown) suitable to form a plurality of pouches on the two large area sheets.
  • the cutting unit 900 includes a plurality of cutters (not labeled) having an arrangement suitable to cut the large area sheets into horizontal and vertical sizes and a punching (not shown) for forming the notch 5 corresponding to the tear starting point in each pouch.
  • Reference numeral 650 denotes a cooling roller which is configured to cool the large area sheets comprising the surface protective layer 10 and the base film 25 which are bonded by the lamination unit 600 .
  • the forming, sealing, and cutting of the large area sheets, the forming of the notch, etc. are performed in a single continuous process, which is advantageous for mass production, not in a separate process for each step.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Bag Frames (AREA)
  • Making Paper Articles (AREA)
  • Packages (AREA)
  • Wrappers (AREA)

Abstract

A straight-split pouch, a method for manufacturing the pouch, and a device for manufacturing the pouch. The pouch is based on a front synthetic resin sheet and a rear synthetic resin sheet, has a notch marking the tear starting point at the openable portion, and has a series of multiple grooves for splitting disposed at a predetermined distance from one another along a straight line at the openable portion starting from the notch. The method includes producing a base film; producing the grooves for splitting; applying an adhesive to the surface protection layer and drying the layer; adhering the base film to the surface protection layer; sealing a large-area sheet; and cutting the sealed large-area sheet and forming the notch. The device includes first and second winding portions; an adhesive application portion; a chamber; a shaping apparatus; a laminating treatment portion; and a heat seal and cutting portion.

Description

    TECHNICAL FIELD
  • The present invention relates to a straight-split pouch for packaging a product which needs to be protected from moisture or oxygen for a long time and, more particular, to a straight-split pouch which has a predetermined straight cutting line so as to be smoothly cut along the cutting line at all times during opening, a method for manufacturing the pouch, and an apparatus for manufacturing the pouch.
  • BACKGROUND ART
  • The primary purpose of packaging is to protect and preserve the contents of the packaging. In particular, a packing material having excellent vapor and gas barrier properties is used for a product, whose preservation is influenced by moisture or oxygen, and a secure seal for sealing a container is required.
  • However, easiness off taking out the contents of the packaging, i.e., easy opening performance is also an important function of the packaging as well as the protection and, when the two opposing factors such as sealability and openability are satisfied at the same time, it can be considered as excellent packaging.
  • Heat seal flexible packaging pouches such as food/medicine pouches using a laminate packing material based on a plastic film, stick packaging pouches, etc. can provide various packaging functions required for products and thus are widely used in the field of packaging.
  • A laminate film essentially comprises a base film, a barrier layer, and a sealant film and is subjected to bag-making, filling, and sealing depending on the packaging process. Here, the bag-making and sealing processes are performed by heat sealing.
  • As mentioned above, the sealing of the heat seal flexible packaging pouch requires a uniform and secure seal to sufficiently protect the contents of the pouch. However, when the contents of the pouch are to be taken out, it may be difficult to easily remove the top seal. To this end, most flexible pouches require an “easy-cut” function as an opening means.
  • A useful way for the easy-cut function of the heat seal flexible pouch is to form a notch corresponding to a tear starting point at an opening position. When forming the tear starting point, i.e., the notch, the start of cutting becomes easy. However, if the tearing direction is irregular due to the properties of the base film that constitutes the pouch, the cutting performance is poor, the directionality is irregular, and thus the pouch is torn in a random pattern.
  • To solve this problem, a method for forming fine, perforations at regular intervals along a cutting line (i.e., perforated line) by laser processing such that the cutting line is cut smoothly and straightly when opening the pouch has been used. However, the pouch may easily burst by a small external pressure such as impact or pressure due to the perforations, and thus the above method is mainly applied to small pouches for packaging powder products such as instant coffee, condiments, etc.
  • DISCLOSURE Technical Problem
  • Accordingly, an object of the present invention is to provide a straight-split pouch, which can ensure easy cutting even when the tearing direction is irregular due to the properties of a base film that constitutes the pouch, a method for manufacturing the pouch, and an apparatus for manufacturing the pouch.
  • Another object of the present invention is to provide a straight-split pouch, which can be cut smoothly along a predetermined straight cutting line at all times during cutting even when a force at a time when the cutting starts acts in a deviated direction, a method for manufacturing the pouch, and an apparatus for manufacturing the pouch.
  • Technical Solution
  • In an aspect, the present invention provides a straight-split pouch for packaging a product which needs to be protected from moisture or oxygen for a long time, the pouch essentially comprising two synthetic resin sheets including a front sheet and a rear sheet and having a notch corresponding to a tear starting point at an opening position and a cutting line in which a plurality of cutting grooves continuing in a straight line from the notch are formed at regular intervals along the opening position, wherein each the front sheet and the rear sheet has a structure in which a surface protective layer is stacked on a base film comprising a reinforcing layer and a heat sealable resin layer, and wherein the cutting grooves are formed on one side of the reinforcing layer of the base film bonded to the surface protective layer.
  • Here, at least two cutting grooves may be spaced vertically at regular intervals from each other.
  • The interval between the cutting grooves may be 0.1 to 2 mm.
  • The surface protective layer, the reinforcing layer, and the heat sealable resin layer may be formed of a polyester (PET) film, a nylon film, and a non-oriented or polyethylene (PE) film, respectively.
  • The surface protective layer, the reinforcing layer, and the heat sealable resin layer may be formed of a polyester (PET) film, a synthetic film in which aluminum is deposited on the surface of nylon, and a non-oriented or polyethylene (PE) film, respectively.
  • The surface protective layer, the reinforcing layer, and the heat sealable resin layer may be bonded to each other with an adhesive layer interposed therebetween by lamination.
  • In another aspect, the present invention provides a method for manufacturing a straight-split pouch, the method comprising: (a) forming a base film comprising a reinforcing layer and a heat sealable resin layer; (b) applying an adhesive onto a back side of the surface protective layer, whose front side is printed with information about the contents of the pouch, and drying the resulting layer; (c) forming a cutting line by forming a plurality of straight cutting grooves at regular intervals on one side of the reinforcing layer of the base film which is to be bonded to the surface protective layer; (d) forming large area front and rear sheets by bonding the surface protective layer onto reinforcing layer of the base film; (e) sealing the two large area front and rear sheets into predetermined sections while transferring the large area sheets which are being in contact with each other; and (f) cutting the sealed large area sheets into the sections and, at the same time, forming a notch corresponding to a tear starting point on each pouch.
  • Here, the application of the adhesive in step (b) may be performed such a manner that the back side of the surface protective layer is moved in contact with the surface of an adhesive applying roller, which is partially exposed to a reservoir storing the adhesive, so as to be continuously applied with the adhesive.
  • The drying of the adhesive in step (b) may be performed in such a manner that the surface protective layer is continuously passed through a chamber, which has an inlet and an outlet and into which hot air is blown, so as to be dried.
  • The cutting line in step (c) may be formed by continuously passing the base film through a shaping device comprising a shaping roller having a shaping surface with a fine concave-convex pattern formed on the circumferential surface thereof and a roller rotating in engagement with the shaping roller.
  • The width of the concave-convex pattern formed on the shaping roller may be 0.1 to 2 mm.
  • In still another aspect, the present invention provides an apparatus for manufacturing a straight-split pouch, the apparatus comprising: a first winding unit on which a surface protective layer, whose front side is printed with information about the contents of the pouch, is wound; an adhesive applying unit which is configured to continuously apply an adhesive onto a back side of the surface protective layer wound on the first winding unit; a chamber which is configured to dry the adhesive applied onto the back side of the surface protective layer; a second winding unit on which a base film comprising a reinforcing layer and a heat sealable resin layer is wound; a shaping device which is configured to continuously form a plurality of straight cutting grooves at regular intervals on one side of the reinforcing layer of the base film; a lamination unit which is configured to form a large area sheet by laminating the surface protective layer applied with the adhesive and the base film having the cutting grooves; a heat seal which is configured to seal two sheets large sheets transferred in contact with each other into predetermined sections; and a cutting unit which is configured to cut the sealed large area sheets into the sections and, at the same time, form a notch corresponding to a tear starting point on each pouch.
  • Here, the adhesive applying unit may have a structure in which an adhesive applying roller is rotatably mounted and partially exposed to a reservoir storing the adhesive.
  • The chamber may have a structure in which an inlet and an outlet, through which the surface protective layer whose back side is applied with the adhesive is continuously passed in a horizontal direction, are provided, and a plurality of hot-air blowing nozzles which blows hot air to dry the adhesive are spaced from each other.
  • The shaping device may comprise a shaping roller having a shaping surface with a fine concave-convex pattern formed on the circumferential surface thereof and a roller rotating in engagement with the shaping roller, the shaping roller being moved forward and backward by a cylinder and a linear guide connected to the cylinder.
  • The width of the ccncave-convex pattern formed on the shaping roller may be 0.1 to 2 mm.
  • The apparatus may further comprise a cooling roller which is configured to cool the large area sheets, each comprising the surface protective layer and the base film which are bonded by the lamination unit.
  • Advantageous Effects
  • According to the pouch of the present invention, it is possible to ensure easy cutting even when the tearing direction is irregular due to the properties of a base film that constitutes the pouch and to smoothly cut the pouch along a predetermined straight cutting line at all times during cutting even when a force at a time when the cutting starts acts in a deviated direction.
  • That is, the pouch according to the present invention has good cutting performance and regular tearing, and thus it is possible to prevent the contents of the pouch from pouring to the outside and the area around the opening from getting dirty due to irregular opening during opening of the pouch.
  • When the sheets and pouch are manufactured by the method and apparatus for manufacturing the pouch according to the present invention, it is possible to perform the forming, sealing, and cutting of the large area sheets, the forming of the notch, etc in a single continuous process, which is advantageous for mass production, not in a separate process for each step.
  • DESCRIPTION OF DRAWINGS
  • FIG. 1 is a perspective view of a straight-split pouch of the present invention.
  • FIG. 2 is an enlarged cross-sectional view of an opening position of a pouch in accordance with an exemplary embodiment of the present invention.
  • FIG. 3 is an enlarged cross-sectional view of an opening position of a pouch in accordance with another exemplary embodiment of the present invention.
  • FIG. 4 is a perspective view showing a state in which a pouch in accordance with the present invention is being torn.
  • FIG. 5 is a flowchart showing a process of manufacturing a pouch in accordance with the present invention.
  • FIG. 6 is a schematic diagram of an apparatus for manufacturing a sheet for a pouch in accordance with the present invention.
  • FIGS. 7 and 8 are a plan view and a side view of a shaping device for forming a cutting groove on a sheet in the apparatus of FIG. 6.
  • Description of Reference Numerals
    In the Pouch:
    1, 2: sheet 4: cutting line
    5: notch 10: surface protective layer
    20: reinforcing layer 25: base film
    30: heat sealable resin layer
    In the Apparatus:
    100: first winding unit 200: adhesive applying unit
    202: adhesive reservoir 204: adhesive applying roller
    300: chamber
    302, 304: chamber inlet and outlet
    400: second winding unit
    500: shaping device 502: shaping roller
    504: roller 506: cylinder
    508: linear guide 600: lamination unit
    800: heat seal 900: cutting unit
  • MODE FOR INVENTION
  • Hereinafter, preferred embodiments of the present invention will be described with reference to the accompanying drawings.
  • Referring to FIGS. 1 to 3, a pouch in accordance with exemplary embodiments of the present invention will be first described. The pouch is a packing material for packaging a product which needs to be protected from moisture or oxygen for a long time. The pouch essentially comprises two synthetic resin sheets including a front sheet and a rear sheet and has a notch 5 corresponding to a tear starting point at an opening position and a cutting line 4 in which a plurality of cutting grooves 40 continuing in a straight line from the notch 5 are formed at regular intervals along the opening position.
  • In the present invention, each of the front sheet and rear sheets has a structure in which a surface protective layer 10 is stacked on a base film 25 comprising a reinforcing layer 20 and a heat sealable resin layer 30. The surface protective layer 10, the reinforcing layer 20, and the heat sealable resin layer 30 are bonded to each other with an adhesive layer interposed therebetween by lamination.
  • The surface protective layer 10 functions as a barrier for protecting the contents of the packaging from moisture penetration, oxygen permeation, etc. and the heat sealable resin layer 30 is to ensure hygiene of the contents of the packaging. Moreover, the reinforcing layer 20 provides properties such as rupture strength, heat resistance, cold resistance, etc. which are required for the pouch that serves as a packing material and, in particular, ensures easy cutting at a time when the tearing of the pouch starts.
  • A polyester film (hereinafter referred to as a PET film) having excellent transparency, heat resistance, high tension, dimensional stability, impermeability, moisture resistance, water resistance, chemical resistance, etc., which are suitable for packaging and metalizing, is useful as the surface protective layer 10. Moreover, a non-oriented film or polyethylene film (PE film), which has a uniform thickness and is a hygienic film widely used as a material for flexible packaging such as food packaging, etc., may be used as a material for the heat sealable resin layer 30.
  • For the reinforcing layer 20, a material comprising nylon only, which has excellent heat resistance, cold resistance, and tensile strength and is suitable to provide tearing directionality and easy cutting when the pouch is opened, may be used as in the exemplary embodiment of FIG. 2, or alternatively a synthetic film in which an aluminum thin plate is deposited on the surface of nylon may be used as in the exemplary embodiment of FIG. 3.
  • When the cutting grooves 40 are formed on the front and rear sheets comprising the above materials, it is preferred that the cutting grooves 40 be formed on the base film 25 formed by bonding the non-oriented film that forms the heat sealable resin layer 30 to the nylon film or nylon synthetic film that forms the reinforcing layer 20. In detail, it is preferred that the cutting grooves 40 be formed on one side of the reinforcing layer 20 of the base film 25 positioned in a direction that comes into contact with the surface protective layer 10.
  • The reason for this is that the PET film that constitutes the surface protective layer 10 may be damaged when surface treatment such as the formation of the cutting grooves 40 is performed on the sheet completed by bonding the surface protective layer 10, the reinforcing layer 20, and the heat sealable resin layer 30.
  • In other words, in the case of the PET film, silica and alumina are deposited on a film to prevent moisture and oxygen permeation so as to preserve the contents (mainly food or medicine) for a long time. Thus, when an external pressure such as tension, impact, etc. is applied to the PET film, like during the formation of the cutting grooves 40, the film formed of the silica and alumina is damaged, which reduces the water resistance and barrier performance, thus losing its function as a packing material.
  • Moreover, even when the cutting grooves 40 are formed in this manner for the above reasons, it is preferred that at least two cutting grooves 40 be formed vertically at regular intervals. The reason for this is that when the force that acts to tear the pouch is somewhat deviated from a cutting groove 40, from which the initial tearing starts, during the tearing of the pouch, another cutting groove 40 can maintain the cutting pattern in a nearly straight line. To this end, an appropriate interval between the cutting grooves 40 is 0.1 to 2 mm.
  • According to the above-described pouch of the present invention, with the formation of the cutting line 4, in which the plurality of cutting grooves 40 continuing in a straight line are formed at regular intervals along the opening position of the pouch, it is possible to ensure easy cutting even when the tearing direction is irregular due to the properties of the base film that constitutes the pouch, and it is possible to smoothly cut the pouch along the predetermined straight cutting line 4 at all times during cutting even when the force at a time when the cutting starts acts in a deviated direction as shown in FIG. 4.
  • Next, a method for manufacturing the pouch having the above-described configuration in accordance with an exemplary embodiment of the present invention will be described.
  • As shown in FIG. 5, the method for manufacturing the pouch comprises a total of six steps including a step of forming a base film, a step of applying an adhesive onto a surface protective layer and drying the resulting layer, a step of forming a cutting line, a step of bonding the base film and the surface protective layer, a step of sealing large area sheets, and a step of cutting the sealed large area sheets and forming a notch.
  • The first step is to form a base film 25 by bonding a reinforcing layer 20 and a heat sealable resin layer 30. Here, as mentioned above, a material comprising nylon only, which has excellent heat resistance and cold resistance and is suitable to provide tearing directionality and easy cutting when the pouch, or a synthetic film, in which an aluminum thin plate is deposited on the surface of nylon, is used for the reinforcing layer 20. Moreover, a non-oriented film or polyethylene film, which is very hygienic and widely used as a material for flexible packaging, is used as a material for the heat sealable resin layer 30.
  • In the above process, the bonding of the reinforcing layer 20 and the heat sealable resin layer 30 may be achieved by a lamination process that applies an adhesive onto the reinforcing layer 20 or the heat sealable resin layer 30, dries the resulting layer to form an adhesive layer 15, and passes the reinforcing layer 20 and the heat sealable resin layer 30, which are facing each other, through a press roller, thus forming an interlayer contact. However, any bonding method, which can bond the reinforcing layer 20 and the heat sealable resin layer 30 without damaging the layers, such as the use of a thermal bonding tape, can be used without being limited to a particular method.
  • Information about the contents (such as logo, image, recipe, etc.) is printed on the surface of the surface protective layer 10 which is to be boned to the base film 25 to form a large area sheet, and an adhesive is applied to the back side thereof. Then, the resulting surface protective layer 10 is hot-air dried in a dry chamber 300.
  • During the application of the adhesive, it is preferred that the back side of the surface protective layer 10 be allowed to move in contact with the surface of an adhesive applying roller 204, which is partially exposed to a reservoir 202 storing the adhesive, so as to be continuously applied with the adhesive. Moreover, during the drying of the adhesive, it is preferred that the surface protective layer 10 be allowed to continuously pass through a chamber 300, which has an inlet 302 and an outlet 304 and into which hot air is blown, so as to be dried.
  • The next step is to form a cutting line 4 by forming a plurality of straight cutting grooves 40 at regular intervals on the base film 25 formed in the above step. In this process, it is preferred that the cutting grooves 40 be continuously formed in appropriate positions of the base film 25, which will be the opening position of the pouch later, using a shaping device 500 having a structure as shown in FIGS. 7 and 8. Moreover, an appropriate interval between the cutting grooves 40 that forms the cutting line 4 is 0.1 to 2 mm.
  • The base film 25 and the surface protective layer 10, which are formed in the above steps are bonded to each other by a lamination process, thus forming large area front and rear sheets. In FIG. 6, reference numeral 720 denotes a winding roller on which a large area front sheet is wound, and reference numeral 740 denotes a winding roller on which a large area rear sheet is wound, the large area rear sheet being formed in the same process as described above.
  • The next step is to seal the two large area front and rear sheets in a size suitable for the formation of the pouch. In this process, the two large area front and rear sheets 1 and 2 are allowed to be transferred in contact with each other so as to be sealed in a section (which corresponds to the slanted line in the enlarged view of FIG. 6) suitable for the formation of the pouch by a typical heat seal 800.
  • Finally, the sealed large area sheets are cut into the sections and, at the same time, a notch 5 corresponding to a tear starting point is formed at the opening position of each pouch, thus completing the straight-split pouch in accordance with the exemplary embodiment of the present invention.
  • An apparatus for manufacturing the pouch used in the above-described processes will now be described in brief.
  • As shown in FIG. 6, the apparatus used to manufacture the straight-split pouch in accordance with the exemplary embodiment of the present invention comprises a first winding unit 100, a second winding unit 400, an adhesive applying unit 200, a chamber 300, a shaping device 500, a lamination unit 600, a heat seal 800, and a cutting unit 900.
  • The surface protective layer 10, on which the information about the contents of the pouch such as logo, image, recipe, etc. is printed, and the base film 25 comprising the reinforcing layer 20 and the heat sealable resin layer 30, which are bonded to each other, are wound on the first winging unit 100 and the second winding unit 400, respectively. The adhesive applying unit 200 serves to continuously apply an adhesive onto the back side of the surface protective layer 10 wound on the first winding unit 100.
  • The adhesive applying unit 200 comprises an adhesive applying roller 204, which is partially exposed to a reservoir 202 storing the adhesive such that the back side of the surface protective layer 10 moves in contact with the surface of the adhesive applying roller 204, which is exposed externally, and is continuously applied with the adhesive.
  • The chamber 300 is configured to dry the adhesive applied onto the back side of the surface protective layer 10 and has a structure in which an inlet and an outlet are provided and into which hot air for drying the adhesive can be uniformly blown over the entire chamber. Thus, even when the surface protective layer 10 whose back side is applied with the adhesive is continuously moved along the line, the moving object to be dried can be sufficiently dried in the chamber 300.
  • The shaping device 500 is a device for forming the cutting grooves 40, which is the core of the present invention, at the opening position of the pouch. As shown in FIGS. 7 and 8, the shaping device 500 comprises a shaping roller 502 having a shaping surface with a fine concave-convex pattern formed on the circumferential surface thereof and a roller 504 rotating in engagement with the shaping roller 502. The shaping roller 502 is moved forward and backward by a cylinder 506 and a linear guide 508 connected to the cylinder 506.
  • Accordingly, when the base film 25 is passed between the shaping roller 502 and the roller 504 rotating in engagement with the shaping roller 502, the cutting grooves 40, which have a cross-section of a concave-convex pattern and continue in the movement direction of the base film 25, can be formed on the base film 25 by the shaping surface of the concave-convex pattern on the surface of the shaping roller 502. Here, when considering the interval between the cutting grooves 40 formed on the based film 25, it is preferred that the width W of the concave-convex pattern formed on the shaping surface also be 0.1 to 2 mm.
  • The lamination unit 600 is a well-known technique that performs the bonding process in such a manner the surface protective layer 10 applied with the adhesive and the base film 25 having the cutting grooves 40 are passed between the two rollers rotating in close contact with each other so as to eliminate an air layer. The heat seal 800 has a structure in which several pairs of sealing bars, which are spaced vertically from each other or connected to each other, are arranged in a plurality of sections (not shown) suitable to form a plurality of pouches on the two large area sheets.
  • The cutting unit 900 includes a plurality of cutters (not labeled) having an arrangement suitable to cut the large area sheets into horizontal and vertical sizes and a punching (not shown) for forming the notch 5 corresponding to the tear starting point in each pouch. Reference numeral 650 denotes a cooling roller which is configured to cool the large area sheets comprising the surface protective layer 10 and the base film 25 which are bonded by the lamination unit 600.
  • According to the method and apparatus for manufacturing the pouch of the present invention, the forming, sealing, and cutting of the large area sheets, the forming of the notch, etc. are performed in a single continuous process, which is advantageous for mass production, not in a separate process for each step.
  • The invention has been described in detail with reference to preferred embodiments thereof. However, it will be appreciated by those skilled in the art that changes may be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (18)

1. A straight-split pouch for packaging a product which needs to be protected from moisture or oxygen for a long time, the pouch essentially comprising two synthetic resin sheets including a front sheet and a rear sheet and having a notch corresponding to a tear starting point at an opening position and a cutting line in which a plurality of cutting grooves continuing in a straight line from the notch are formed at regular intervals along the opening position,
wherein each the front sheet and the rear sheet has a structure in which a surface protective layer is stacked on a base film comprising a reinforcing layer and a heat sealable resin layer, and
wherein the cutting grooves are formed on one side of the reinforcing layer of the base film bonded to the surface protective layer.
2. The pouch of claim 1, wherein at least two cutting grooves are spaced vertically at regular intervals from each other.
3. The pouch of claim 1, wherein the interval between the cutting grooves is 0.1 to 2 mm.
4. The pouch of claim 1, wherein the surface protective layer, the reinforcing layer, and the heat sealable resin layer are formed of a polyester (PET) film, a nylon film, and a non-oriented or polyethylene (PE) film, respectively.
5. The pouch of claim 1, wherein the surface protective layer, the reinforcing layer, and the heat sealable resin layer are formed of a polyester (PET) film, a synthetic film in which aluminum is deposited on the surface of nylon, and a non-oriented or polyethylene (PE) film, respectively.
6. The pouch of claim 4, wherein the surface protective layer, the reinforcing layer, and the heat sealable resin layer are bonded to each other with an adhesive layer interposed therebetween by lamination.
7. A method for manufacturing a straight-split pouch, the method comprising:
(a) forming a base film comprising a reinforcing layer and a heat sealable resin layer;
(b) applying an adhesive onto a back side of the surface protective layer, whose front side is printed with information about the contents of the pouch, and drying the resulting layer;
(c) forming a cutting line by forming a plurality of straight cutting grooves at regular intervals on one side of the reinforcing layer of the base film which is to be bonded to the surface protective layer;
(d) forming large area front and rear sheets by bonding the surface protective layer onto reinforcing layer of the base film;
(e) sealing the two large area front and rear sheets into predetermined sections while transferring the large area sheets which are being in contact with each other; and
(f) cutting the sealed large area sheets into the sections and, at the same time, forming a notch corresponding to a tear starting point on each pouch.
8. The method of claim 7, wherein the application of the adhesive in step (b) is performed such a manner that the back side of the surface protective layer is moved in contact with the surface of an adhesive applying roller, which is partially exposed to a reservoir storing the adhesive, so as to be continuously applied with the adhesive.
9. The method of claim 7, wherein the drying of the adhesive in step (b) is performed in such a manner that the surface protective layer is continuously passed through a chamber, which has an inlet and an outlet and into which hot air is blown, so as to be dried.
10. The method of claim 7, wherein the cutting line in step (c) is formed by continuously passing the base film through a shaping device comprising a shaping roller having a shaping surface with a fine concave-convex pattern formed on the circumferential surface thereof and a roller rotating in engagement with the shaping roller.
11. The method of claim 10, wherein the width of the concave-convex pattern formed on the shaping roller is 0.1 to 2 mm.
12. An apparatus for manufacturing a straight-split pouch, the apparatus comprising:
a first winding unit on which a surface protective layer, whose front side is printed with information about the contents of the pouch, is wound;
an adhesive applying unit which is configured to continuously apply an adhesive onto a back side of the surface protective layer wound on the first winding unit;
a chamber which is configured to dry the adhesive applied onto the back side of the surface protective layer;
a second winding unit on which a base film comprising a reinforcing layer and a heat sealable resin layer is wound;
a shaping device which is configured to continuously form a plurality of straight cutting grooves at regular intervals on one side of the reinforcing layer of the base film;
a lamination unit which is configured to form a large area sheet by laminating the surface protective layer applied with the adhesive and the base film having the cutting grooves;
a heat seal which is configured to seal two large sheets transferred in contact with each other into predetermined sections; and
a cutting unit which is configured to cut the sealed large area sheets into the sections and, at the same time, form a notch corresponding to a tear starting point on each pouch.
13. The apparatus of claim 12, wherein the adhesive applying unit has a structure in which an adhesive applying roller is rotatably mounted and partially exposed to a reservoir storing the adhesive.
14. The apparatus of claim 12, wherein the chamber has a structure in which an inlet and an outlet, through which the surface protective layer whose back side is applied with the adhesive is continuously passed in a horizontal direction, are provided, and a plurality of hot-air blowing nozzles which blows hot air to dry the adhesive are spaced from each other.
15. The apparatus of claim 12, wherein the shaping device comprises a shaping roller having a shaping surface with a fine concave-convex pattern formed on the circumferential surface thereof and a roller rotating in engagement with the shaping roller, the shaping roller being moved forward and backward by a cylinder and a linear guide connected to the cylinder.
16. The apparatus of claim 15, wherein the width of the concave-convex pattern formed on the shaping roller is 0.1 to 2 mm.
17. The apparatus of claim 12, further comprising a cooling roller which is configured to cool the large area sheets, each comprising the surface protective layer and the base film which are bonded by the lamination unit.
18. The pouch of claim 5, wherein the surface protective layer, the reinforcing layer, and the heat sealable resin layer are bonded to each other with an adhesive layer interposed therebetween by lamination.
US13/520,315 2010-06-08 2011-05-25 Straight-split pouch, method for manufacturing same, and device for manufacturing the pouch Abandoned US20130008134A1 (en)

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KR10-2010-0053977 2010-06-08
KR1020100053977A KR101043022B1 (en) 2010-06-08 2010-06-08 Pouch having the linetype cuting feature and manufacturing method and pouch manufacturing device
PCT/KR2011/003834 WO2011155717A2 (en) 2010-06-08 2011-05-25 Straight-split pouch, method for manufacturing same, and device for manufacturing the pouch.

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KR (1) KR101043022B1 (en)
CN (1) CN102753447A (en)
CA (1) CA2786039A1 (en)
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CA2786039A1 (en) 2011-12-15
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CN102753447A (en) 2012-10-24
WO2011155717A2 (en) 2011-12-15
KR101043022B1 (en) 2011-06-21

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