MX2012007691A - Straight-split pouch, method for manufacturing same, and device for manufacturing the pouch. - Google Patents

Straight-split pouch, method for manufacturing same, and device for manufacturing the pouch.

Info

Publication number
MX2012007691A
MX2012007691A MX2012007691A MX2012007691A MX2012007691A MX 2012007691 A MX2012007691 A MX 2012007691A MX 2012007691 A MX2012007691 A MX 2012007691A MX 2012007691 A MX2012007691 A MX 2012007691A MX 2012007691 A MX2012007691 A MX 2012007691A
Authority
MX
Mexico
Prior art keywords
adhesive
sachet
protective layer
layer
base film
Prior art date
Application number
MX2012007691A
Other languages
Spanish (es)
Inventor
Han Ii Lee
Won Tae Kim
Original Assignee
Sam A Aluminium Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sam A Aluminium Co Ltd filed Critical Sam A Aluminium Co Ltd
Publication of MX2012007691A publication Critical patent/MX2012007691A/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D75/00Packages comprising articles or materials partially or wholly enclosed in strips, sheets, blanks, tubes, or webs of flexible sheet material, e.g. in folded wrappers
    • B65D75/52Details
    • B65D75/58Opening or contents-removing devices added or incorporated during package manufacture
    • B65D75/5805Opening or contents-removing devices added or incorporated during package manufacture for tearing a side strip parallel and next to the edge, e.g. by means of a line of weakness
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/32Layered products comprising a layer of synthetic resin comprising polyolefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/34Layered products comprising a layer of synthetic resin comprising polyamides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/36Layered products comprising a layer of synthetic resin comprising polyesters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/26Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/28Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer comprising a deformed thin sheet, i.e. the layer having its entire thickness deformed out of the plane, e.g. corrugated, crumpled
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/26Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/30Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B51/00Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
    • B65B51/10Applying or generating heat or pressure or combinations thereof
    • B65B51/14Applying or generating heat or pressure or combinations thereof by reciprocating or oscillating members
    • B65B51/146Closing bags
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D33/00Details of, or accessories for, sacks or bags
    • B65D33/16End- or aperture-closing arrangements or devices
    • B65D33/18End- or aperture-closing arrangements or devices using adhesive applied to integral parts, e.g. to flaps
    • B65D33/22End- or aperture-closing arrangements or devices using adhesive applied to integral parts, e.g. to flaps using heat-activatable adhesive
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D75/00Packages comprising articles or materials partially or wholly enclosed in strips, sheets, blanks, tubes, or webs of flexible sheet material, e.g. in folded wrappers
    • B65D75/008Standing pouches, i.e. "Standbeutel"
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B70/00Making flexible containers, e.g. envelopes or bags
    • B31B70/60Uniting opposed surfaces or edges; Taping
    • B31B70/62Uniting opposed surfaces or edges; Taping by adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B70/00Making flexible containers, e.g. envelopes or bags
    • B31B70/74Auxiliary operations
    • B31B70/81Forming or attaching accessories, e.g. opening devices, closures or tear strings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/24All layers being polymeric
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/30Properties of the layers or laminate having particular thermal properties
    • B32B2307/306Resistant to heat
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/30Properties of the layers or laminate having particular thermal properties
    • B32B2307/31Heat sealable
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/54Yield strength; Tensile strength
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/726Permeability to liquids, absorption
    • B32B2307/7265Non-permeable
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/732Dimensional properties
    • B32B2307/734Dimensional stability
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2439/00Containers; Receptacles
    • B32B2439/40Closed containers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2439/00Containers; Receptacles
    • B32B2439/40Closed containers
    • B32B2439/46Bags
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B3/00Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B3/003Filling medical containers such as ampoules, vials, syringes or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B3/00Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B3/02Machines characterised by the incorporation of means for making the containers or receptacles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/02Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for perforating, scoring, slitting, or applying code or date marks on material prior to packaging

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Bag Frames (AREA)
  • Making Paper Articles (AREA)
  • Packages (AREA)
  • Wrappers (AREA)

Abstract

Provided is a straight-split pouch, a method for manufacturing the pouch, and a device for manufacturing the pouch. The pouch, which is for packing an article which needs to be protected for a long time from humidity or oxygen, is based on a front synthetic resin sheet and a rear synthetic resin sheet, has a notch marking the tear starting point at the openable portion, and has a series of multiple grooves for splitting which are disposed at a predetermined distance from one another along a straight line at the openable portion starting from the notch. The method for manufacturing the same includes: producing a base film; producing the grooves for splitting; applying an adhesive to the surface protection layer and drying the layer; adhering the base film to the surface protection layer; sealing a large-area sheet; and cutting the sealed large-area sheet and forming the notch. The device for manufacturing the same includes: first and second winding portions; an adhesive application portion; a chamber; a shaping apparatus; a laminating treatment portion; and a heat seal and cutting portion.

Description

STRAIGHT-DIVIDED BAG, METHOD TO MANUFACTURE THE SAME, AND DEVICE TO MANUFACTURE THE BAG Technical field The present invention relates to a straight-divided sachet for packaging a product that needs to be protected from moisture or oxygen for a long time and, in particular more, to a straight-divided sachet having a predetermined straight cut line. so that it is cut smoothly along the cutting line at all times during the opening, a method for making the sachet, and an apparatus for making the sachet.
Background of the technique The main purpose of the package is to protect and preserve the contents of the package. In particular, a package material having excellent vapor and gas barrier properties are used for a product, whose preservation is influenced by moisture or oxygen, and a secure seal is required for the sealing of a container.
However, the ease of removing the contents of the package, ie, the easy opening performance is also an important function of the containers, as well as the protection and, when the two opposite factors, such as sealing and opening capacity are meet at the same time, it can be considered as excellent packaging.
Heat-sealed flexible packaging sachets such as food / medicine sachets using a laminated packaging material based on a plastic film, package sachets attached, etc. It can provide various package functions necessary for the products and therefore they are widely used in the field of packaging.
A laminate film essentially comprises a base film, a barrier layer, and a sealing film and is subjected to bag making, filling and sealing depending on the packaging process. At present, the processes of making the bag and sealing are carried out by heat sealing.
As mentioned above, the sealing of the flexible heat seal packaging sachet requires a uniform and secure seal to sufficiently protect the contents of the sachet. However, when the contents of the sachet are to be removed, it can be difficult to easily remove the top seal. For this purpose, the more flexible sachets require an "easy cut" function as an opening means.
A useful form for the easy cutting function of the flexible heat seal sachet is to form a hole corresponding to a tear start point in an opening position. When the tear start point is formed, ie the hole, the start of cut becomes easy. However, if the tearing direction is irregular due to the properties of the base film constituting the sachet, the cutting performance is poor, the directionality is irregular, and therefore the sachet is broken in a random fashion.
To solve this problem, a method of forming fine perforations at regular intervals along a cutting line (ie, the perforated line) by laser processing so that the cutting line is cut smoothly and straight when opening the line. Sachet has been used. However, the sachet can easily burst by a small external pressure, such as impact or pressure due to perforations, and therefore the above method is mainly applied to small sachets for packaging powder products such as instant coffee, condiments, etc. .
Technical problem Adingly, an object of the present invention is to provide a straight-divided sachet, which can ensure easy cutting even when the tearing direction is irregular due to the properties of a base film constituting the sachet, a method for the manufacture of the bag, and an apparatus for making the bag.
Another object of the present invention is to provide a straight-divided sachet, which can be cut smoothly along a predetermined straight cut line at all times during cutting even when a force at a time in the cut starts acting on a deflected direction, a method for making the sachet, and an apparatus for making the sachet.
Technical solution In one aspect, the present invention provides a straight-divided sachet for packaging a product that needs to be protected from moisture or oxygen for a long time, the sachet essentially comprising two sheets of synthetic resin including a front sheet and a sheet rear and having a hole corresponding to a tear start point in an opening position and a cutting line in which a plurality of continuous cutting grooves are formed in a straight line from the hole at regular intervals along the the opening position, wherein each of the front sheet and the back sheet has a structure in which a protective layer of the surface is piled on a base film comprising a reinforcing layer and a heat-sealable resin layer , and in which the cutting grooves are formed on one side of the reinforcing layer of the base film bonded to the protective layer of the surface.
Here, at least two cutting slots can be spaced vertically at regular intervals from one another.
The interval between the cutting slots can be from 0.1 to 2 mm.
The surface protective layer, the reinforcing layer, and the heat sealable resin layer may be formed of a polyester (PET), a nylon film and a polyethylene (PE) or non-oriented film, respectively.
The surface protective layer, the reinforcing layer, and the heat-sealable resin layer can be formed of a polyester film (PET), a synthetic film in which the aluminum is deposited on the surface of the nylon, and a polyethylene film (PE) or non-oriented, respectively.
The surface protective layer, the reinforcing layer, and the heat sealable resin layer may be bonded together with an adhesive layer interposed therebetween by lamination.
In another aspect, the present invention provides a method for manufacturing a straight-divided sachet, the method comprising: (a) forming a base film comprising a reinforcement layer and a heat-sealable resin layer, (b) applying an adhesive on a back side of the surface protective layer, the front side of which is printed with information on the contents of the sachet, and the drying of the resulting layer; (c) forming a cutting line by forming a plurality of straight cutting slots at regular intervals on one side of the reinforcing layer of the base film to be bonded to the surface protective layer, (d) forming large surface front and back sheets by bonding the surface protective layer onto the reinforcement layer of the base film; (e) sealing the two large surface front and back sheets in predetermined sections during the transfer of the large surface sheets in contact with each other, and (f) cutting the large area sealed sheets in the sections and, at at the same time, forming a hole corresponding to a tear start starting point in each sachet.
Here, the application of the adhesive in step (b) can be carried out in such a way that the back side of the surface protective layer moves in contact with the surface of an adhesive application roll, which is partially exposed to an adhesive. container that stores the adhesive, so that it is applied continuously with the adhesive.
The drying of the adhesive in step (b) can be carried out in such a way that the surface protective layer is continuously passed through a chamber, which has an inlet and an outlet and in which the hot air is blown, so that dries The cutting line in step (c) can be formed by the continuous passage of the base film through a forming device comprising a forming roll having a forming surface with a thin concave-convex shape formed in the circumferential surface thereof and a roller that rotates in connection with the forming roller.
The width of the concave-convex shape formed on the forming roll may be 0.1 to 2 mm.
In still another aspect, the present invention provides an apparatus for manufacturing a straight-split sachet, the apparatus comprising: a first winding unit on which a surface protective layer is printed, the front side of which with information on the content of the bag, it is rolled; an adhesive application unit that is configured to continuously apply an adhesive on a back side of the surface protective layer wound on the first winding unit; a chamber that is configured to dry the applied adhesive on the back side of the surface protective layer; a second winding unit in which a base film comprising a reinforcing layer and a heat-sealable resin layer is wound; a forming device which is configured to continuously form a plurality of straight slits at regular intervals on one side of the reinforcing layer of the base film; a laminating unit which is configured to form a large surface sheet by laminating the protective layer of the surface applied with the adhesive and the base film having the cutting grooves; a heat seal that is configured to seal two sheets of large sheets transferred in contact with one another in predetermined sections, and a cutting unit that is configured to cut the sealed sheets of large area in the sections and, at the same time, form a hole corresponding to a tear drop starting point in each sachet.
At present, the adhesive application unit can have a structure in which an adhesive application roll is rotatably mounted and partially exposed to a deposit containing the adhesive.
The chamber may have a structure in which an inlet and an outlet, through which the surface protective layer whose back side is applied with the adhesive is continuously passed in a horizontal direction, are provided, and a plurality of nozzles are provided. Blowing hot air blowing hot air to dry the adhesive are separated from each other.
The shaping device may comprise a shaping roller having a shaping surface with a thin concave-convex shape formed on the circumferential surface thereof and a roller rotating in connection with the shaping roller, the shaping roller moves forward and backward by a cylinder and a linear guide connects to the cylinder.
The width of the concave-convex shape formed on the forming roll may be 0.1 to 2 rnm.
The apparatus may further comprise a cooling roll which is configured to cool the large surface sheets, each comprising the protective layer of the surface and the base film which are joined by the rolling unit.
Favorable Effects According to the sachet of the present invention, it is possible to guarantee an easy cut, even when the tearing direction is irregular due to the properties of a base film constituting the sachet and to gently cut the sachet along a line of predetermined cut straight at all times during the cut even when a force at a time when the cut begins in a deviated direction.
That is, the sachet according to the present invention has good cutting ability and regular tear, and therefore, it is possible to prevent the contents of the sachet from pouring to the outside and the area around the opening of the trapped dirt due to the irregular opening during the opening of the sachet.
When the sheets and the sachet are manufactured by the method and apparatus for making the sachet according to the present invention, it is possible to carry out the forming, sealing and cutting of the large surface sheets, the shaping of the groove, etc. , in a single continuous process, which is favorable for mass production, not in a separate process for each step.
Description of the drawings Figure 1 is a perspective view of a straight-divided sachet of the present invention.
Figure 2 is an enlarged cross-sectional view of an opening position of a sachet according to an exemplary embodiment of the present invention.
Figure 3 is an enlarged cross-sectional view of an opening position of a sachet according to another exemplary embodiment of the present invention.
Figure 4 is a perspective view showing a state in which a sachet is being torn according to the present invention.
Fig. 5 is a flow diagram showing a manufacturing process of a sachet according to the present invention.
Figure 6 is a schematic diagram of an apparatus for making a sheet for a sachet according to the present invention.
Figs. 7, and 8 are a plan view and a side view of a forming device for forming a cutting groove in a sheet in the apparatus of Figure 6.
Description of Reference Numbers In the Bag: 1, 2: Sheet 4: Cutting line 5: hole 10: surface protective layer 20: reinforcement layer 25: base film 30: heat-sealable resin layer On the device: 100: first joining unit 200: adhesive application unit 202: adhesive container 204: adhesive application roller. 300: camera 302, 304: camera input and output 400: second winding unit 500: forming device 502: roller conformed 50 4: roller 506: cylinder 50 8: linear guide 600: rolling unit 80 0: heat seal 900: cutting unit Invention mode In the following, the preferred embodiments of the present invention will be described with reference to the accompanying drawings.
With reference to Figs. 1 to 3, a sachet according to exemplary embodiments of the present invention will be described first. The sachet is a package material for packaging a product that needs to be protected from moisture or oxygen for a long time. The bag essentially comprises two sheets of synthetic resin including a front sheet and a back sheet and has a hole 5 corresponding to a breaking point from an opening position and a cut line 4 in which a plurality of grooves of cutting 40 continuing in a straight line from hole 5 are formed at regular intervals along the opening position.
In the present invention, each of the front and rear sheets has a structure in which a protective layer of the surface 10 is stacked on a base film 25 comprising a reinforcing layer 20 and a layer of heat-sealable resin 30. The protective layer of the surface 10, the reinforcing layer 20, and the heat-sealable resin layer 30 are bonded together with a layer of adhesive interposed therebetween by rolling.
The surface protective layer 10 functions as a barrier to protect the contents of the containers from moisture penetration, oxygen permeation, etc., and the heat-sealable resin layer 30 is to ensure the hygiene of the contents of the container. package. In addition, the reinforcement layer 20 provides properties such as breaking strength, heat resistance, cold resistance, etc., which are necessary for the sachet that serves as the package material and, in particular, ensures easy cutting in a moment in the tear of the sachet starts.
A polyester film (hereinafter referred to as a PET film) having excellent transparency, heat resistance, high tension, dimensional stability, impermeability, moisture resistance, water resistance, chemical resistance, etc., which are suitable For packaging and metallization, it is useful as the protective layer of the surface 10. In addition, a non-oriented film or polyethylene film (PE film), which has a uniform thickness and is a hygienic film widely used as material for flexible packaging , such as food packaging, etc., can be used as a material for the heat-sealable resin layer 30.
For the reinforcement layer 20, which comprises a single nylon material, having excellent heat resistance, cold resistance, and tensile strength and is suitable for providing tear directionality and easy cutting when the sachet is opened, it can be used as in the exemplary embodiment of Figure 2, or of a synthetic film in which a thin aluminum plate is deposited on the nylon surface can be used as in the exemplary embodiment of Figure 3.
When the cutting slots 40 are formed in the front and back sheets comprising the above materials, it is preferred that the slots 40 are formed on the base film 25 formed by the junction of the non-oriented film forming the resin layer. heat sealable 30 to the nylon film or synthetic nylon film forming the reinforcement layer 20. In detail, it is preferred that the cut slots 40 be formed on one side of the reinforcement layer 20 of the base film 25 located in a direction that comes in contact with the protective layer of the surface 10.
The reason for this is that the PET film constituting the protective layer of the surface 10 can be damaged when the surface treatment such as the formation of the cutting grooves 40 is carried out on the completed sheet by joining the layer protective of the surface 10, the reinforcing layer 20, and the heat of the sealable resin layer 30.
In other words, in the case of PET film, silica and alumina are deposited on a film to prevent moisture and oxygen permeation from retaining the contents (mainly food or medication) for a long time. So, when an external pressure, such as voltage, impact, etc. are applied to the PET film, such as during the formation of the cutting slots 40, the film formed of the silica and the alumina is damaged, which reduces the water resistance and barrier performance, thus losing its function as a material of package.
Further, even when the cutting slots 40 are formed in this manner for the above reasons, it is preferred that at least two slots 40 be formed vertically at regular intervals. The reason for this is that when the force acting to break the sachet is somewhat deviated from a slit 40, from which the initial tear begins, during tearing of the sachet, another slit 40 can maintain the shape of cut in a line almost straight. To this end, an appropriate range between the slots 40 is 0.1 to 2 mm.
According to the above described sachet of the present invention, with the formation of the cut line 4, in which the plurality of cutting slots 40 are formed which continue in a straight line at regular intervals along the opening position of the sachet is possible to ensure easy cutting, even when the tearing direction is irregular due to the properties of the base film constituting the sachet, and it is possible to gently cut the sachet along the predetermined straight line of cut 4 at all times during the cut even when the force at a time when the cut begins acts in a deviated direction, as shown in Figure 4.
Next, a method for manufacturing the sachet having the configuration described above in accordance with an exemplary embodiment of the present invention will be described.
As shown in Figure 5, the manufacturing process of the sachet comprises a total of six steps including a step of forming a base film, a step of applying an adhesive onto a surface protective layer and drying the resulting layer, a step of forming a cutting line, a step of bonding the base film and the protective layer of the surface, a step of sealing the large surface sheets, and a step of cutting the sealed sheets of large surface and the formation of a hole.
The first step is to form a base film 25 by bonding a reinforcement layer 20 and a heat sealable resin layer 30. Here, as mentioned above, a nylon material comprising only, which has excellent heat resistance and resistance to cold and is suitable for providing tear directionality and easy cutting when the sachet, or a synthetic film, in which a thin aluminum plate is deposited on the nylon surface, is used for the reinforcement layer 20. In addition, A non-oriented film or polyethylene film, which is very hygienic and widely used as a flexible package material, is used as a material for the heat-sealable resin layer 30.
In the above process, the attachment of the reinforcement layer 20 and the heat-sealable resin layer 30 can be achieved by a lamination process which applies an adhesive to the reinforcement layer 20 or the heat-sealable resin layer. , the resulting layer is dried to form an adhesive layer 15, and passes the reinforcing layer 20 and the heat-sealable resin layer 30, which are facing each other, through a pressure roller, thereby forming a contact between layers. However, any method of joining, which can be joined. Reinforcing layer 20 and the heat-sealable resin layer 30 without damaging the layers, such as the use of a thermal bonding tape, can be used without being limited to a particular method The information on the content (such as the logo, image, recipe, etc.) is printed on the surface of the protective layer of the surface 10 to be unraveled to the base film 25 to form a large surface sheet, and an adhesive is applied to the back side of it. Next, the resulting surface protective layer 10 is dried by hot air in a dry chamber 300.
During the application of the adhesive, it is preferred that the back side of the protective layer of the surface 10 be movable in contact with the surface of an adhesive application roll 204, which is partially exposed to a storage tank 202 of the adhesive, as well as to be applied continuously with the adhesive. In addition, during the drying of the adhesive, it is preferred that the protective layer of the surface 10 be allowed to pass continuously through a chamber 300, which has a 302 inlet and an outlet 304 and in which the hot air blown is of So it dried up.
The next step is to form a cutting line 4 by forming a plurality of straight cutting slots 40 at regular intervals on the base film 25 formed in the previous step. In this process, it is preferred that the cutting slots 40 be formed continuously at the appropriate positions of the base film 25, which will be the opening position of the sachet afterwards, using a shaping device 500 having a structure as shown in FIG. Figs. 7 and 8. Furthermore, an appropriate interval between the cutting slots 40 forming the cutting line 4 is 0.1 to 2 mm.
The base film 25 and the protective layer of the surface 10, which are formed in the previous steps are joined together by a rolling process, forming large-area front and rear sheets. In fig. 6, the reference number 720 indicates a winding roll on which a large front area sheet is rolled, and the reference number 740 indicates a winding roll on which a large surface back sheet is rolled, the sheet back of large surface that are formed in the same process as described above.
The next step is to seal the front area of two large and back sheets in a size suitable for the formation of the sachet. In this process, front and rear large surface sheets 1 and 2 are allowed to be transferred in contact with each other in order to be sealed in a section (corresponding to the inclined line in the enlarged view of Fig. 6) for the formation of the sachet by a typical 800 heat seal.
Finally, the sealed sheets of large surface are cut into the sections and, at the same time, a hole 5 corresponding to a starting break point is formed in the opening position of each sachet, thus completing the straight sachet divided according to the exemplary embodiment of the present invention.
An apparatus for manufacturing the sachet used in the processes described above will now be described shortly.
As shown in Figure 6, the apparatus used for the manufacture of the divided straight sachet according to the exemplary embodiment of the present invention comprises a first winding unit 100, a second winding unit 400, an adhesive application unit. 200, a chamber 300, a forming device 500, a rolling unit 600, a heat seal 800, and a cutting unit 900.
The protective layer of the surface 10, in which information is printed on the contents of the sachet such as the logo, image, recipe, etc., and the base film 25 comprising the reinforcement layer 20 and the sealable resin layer by heat 30, which are joined to one another, is wound on the first winding unit 100 and the second winding unit 400, respectively. The adhesive application unit 200 serves to continuously apply an adhesive on the back side of the surface of the protective layer 10 wound on the first winding unit 100.
The unit adhesive application 200 comprises an adhesive application roll 204, which is partially exposed to a storage tank 202 of the adhesive such that the back side of the layer protection surface 10 moves in contact with the surface of the adhesive. adhesive application roll 204, which is externally exposed, and applied continuously with the adhesive.
The chamber 300 is configured to dry the adhesive applied on the back side of the protective layer of the surface 10 and has a structure in which an inlet and an outlet are provided and in which the hot air for drying the adhesive can be uniformly blown over the entire chamber. Therefore, even when the protective layer of the surface 10, whose back side is applied with the adhesive moves continuously along the line, the object moving to dry can be sufficiently dried in the chamber 300.
The forming device 500 is a device for forming the cutting slots 40, which is the core of the present invention, in the opening position of the sachet. As shown in Figs. 7 and 8, the shaping device 500 comprises a shaping roller 502 having a shaping surface with a thin concave-convex shape formed on the same circumferential surface and a roller 504 rotating in connection with the shaping roller 502. forming roller 502 is moved back and forth by a cylinder 506 and a linear guide 508 connected to cylinder 506.
Accordingly, when the base film 25 is passed between the forming roller 502 and the roller 504 rotating in connection with the forming roller 502, the cutting grooves 40, which have a cross section of a concave-convex shape and continue in the direction of movement of the base film 25, the concave-convex form on the surface of the forming roll 502 can be formed on the base film 25 by the conforming surface. At present, when considering the interval between the grooves of cut 40 formed on the film based on 25, it is preferred that the width W of the concavo-convex shape formed on the forming surface also be 0.1 to 2 rain.
The laminating unit 600 is a well-known technique which carries out the bonding process in such a way that the protective layer of the surface 10 is applied with the adhesive and the base film 25 having the cutting slits 40 is passed between the two rotating rollers in close contact with each other in order to remove a layer of air. The heat seal 800 has a structure in which several pairs of sealing bars, which are vertically separated from one another or connected together, are arranged in a plurality of sections (not shown) suitable for forming a plurality of sachets in the two large ones leaves of the area.
The cutting unit 900 includes a plurality of blades (not labeled) having a suitable arrangement for cutting the large area sheets in horizontal and vertical size and a perforation (not shown) for the formation of the hole 5 corresponding to the breaking point of the cutter. split in each bag. The reference numeral 650 indicates a cooling roller which is configured to cool the large surface sheets comprising the protective layer of the surface 10 and the base film 25 which are joined by the rolling unit 600.
According to the method and apparatus for manufacturing the sachet of the present invention, the formation, sealing and cutting of the large surface sheets, the formation of the orifice, etc. they are made in a single continuous process, which is advantageous for mass production, not in a separate process for each step.
The invention has been described in detail with reference to preferred embodiments thereof. However, it will be appreciated by those skilled in the art that changes can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (17)

1. A small straight-divided sachet for packaging a producer that needs to protect itself from moisture or oxygen for a long time, the pouch comprising basically two sheets of synthetic resin including a front sheet and a back sheet having a slot corresponding to a tear starting point in an opening position and a cutting line in which a plurality of cutting grooves continuing in the straight line of the hole are formed at regular intervals along the open position, wherein each front sheet and the back sheet have a structure in which the surface protective layer is stacked on the base film comprising a reinforcing layer and a hot sealable resin layer, and wherein the cutting grooves are formed on one side of the reinforcing layer of the base film bonded to the surface protective layer.
2. The sachet according to claim 1, characterized in that at least two of the cutting slots are spaced vertically at regular intervals from one another.
3. The sachet according to claim 1, characterized in that the interval between the slots is 0.1 to 2 mm.
4. The sachet according to claim 1, characterized in that the surface protective layer, the reinforcing layer, and the heat-sealable resin layer are formed of a polyester film (PET), a nylon film and a film (PE). non-oriented or polyethylene, respectively.
5. The sachet according to claim 1, characterized in that the surface protective layer, the reinforcing layer, and the heat-sealable resin layer are formed of a polyester film (PET), a synthetic film in which the aluminum is deposited. on the nylon surface and a non-oriented film or polyethylene (PE), respectively.
The sachet according to claim 4 or 5, characterized in that the surface protective layer, the reinforcing layer and the heat-sealable resin layer are joined to one another with an adhesive layer interposed therebetween by lamination.
7. A method for manufacturing a straight-divided sachet, the method comprising: (a) forming a base film comprising a reinforcing layer and a heat-sealable resin layer; (b) applying an adhesive on a back side of the surface protective layer, the front side of which is printed with information on the contents of the sachet, and drying the resulting layer; (c) forming a cutting line by forming a plurality of straight cutting slots at regular intervals on one side of the reinforcing layer of the base film to be joined to the surface protective layer; (d) forming large surface front and back sheets by bonding the surface protective layer to the reinforcing layer of the base film; (e) sealing two front and back sheets of the large surface in predetermined sections while transferring the leaves of large areas that are in contact with each other; Y (f) cutting the sheets of the large sealed surface in the sections and, at the same time, forming a slot corresponding to a tear start point in each bag.
8. The method according to claim 7, characterized in that the application of the adhesive in step (b) is carried out so that the rear side of the surface protective layer moves in contact with the surface of the adhesive applicator roll, which is partially exposed to a receiver that stores adhesive, so that it is applied continuously with the adhesive.
9. The method according to claim 7, characterized in that the drying of the adhesive in step (b) is carried out so that the surface protective layer is continuously passed through a chamber, which has an inlet and outlet and in that the hot air is blown, so that it dries.
10. The method according to claim 7, characterized in that the cutting line in step (c) is formed by continuously passing the base film through the forming device comprising a winder so that it has a shaping surface with a fine shape concave-convex formed in the circumferential surface thereof and a roller that rotates in connection with the forming roller.
11. The method according to claim 10, characterized in that the width of the concave-convex shape formed in the forming roller is 0.1 to 2 mm.
12. An apparatus for manufacturing a small straight-divided sachet the apparatus comprising: a first joint unit in which a surface protective layer, whose front side is printed with the information in the contents of the small sachet is joined; an adhesive applicator unit which is configured to continuously apply an adhesive on a side side of the surface-bound protective layer in the first joint unit; a chamber that is configured to dry the applied adhesive on the back side of the surface protective layer; a. second joining unit in which a base film comprising a reinforcing layer and a heat-sealable resin layer is joined; a forming device that is configured to continuously form a plurality of straight cut grooves at regular intervals on one side of the reinforcing layer of the base film; a laminating unit which is configured to form a large surface sheet by laminating the surface protective layer applied with the adhesive and the base film having the cutting slots; a hot seal that is configured to seal two large transferred sheets in contact with each other in predetermined sections; Y a cutting unit that is configured to cut the leaves of large areas sealed in the sections and, at the same time, form a hole corresponding to a tear start point in each small sachet.
13. The apparatus according to claim 12, characterized in that the adhesive applicator unit has a structure in which an adhesive applicator roller is rotatably mounted and partially exposed to a container storing the adhesive.
14. The apparatus according to claim 12, characterized in that the chamber has a structure in which an inlet and outlet, through which the surface protective layer whose back side is applied with the adhesive is continuously passed in a horizontal direction, is provided, and a plurality of hot air blowing orifices blowing hot air to dry the adhesive are spaced apart from each other.
15. The apparatus according to claim 12, characterized by the shaping device comprises a shaping roller having a shaping surface with a concave-convex thin shape formed on the circumferential surface thereof and a roller rotating in connection with the shaped roller , the shaped roller moving forward and backward through a cylinder and linear guide connected to the cylinder.
16. The apparatus according to claim 15, characterized in that the width of the concave-convex shape formed in the forming roller is 0.1 to 2 mm.
17. The apparatus according to claim 12, further comprising a cooling roller which is configured to cool the large surface sheets, each comprising the surface protective layer and the base film which is joined by the rolling unit.
MX2012007691A 2010-06-08 2011-05-25 Straight-split pouch, method for manufacturing same, and device for manufacturing the pouch. MX2012007691A (en)

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KR1020100053977A KR101043022B1 (en) 2010-06-08 2010-06-08 Pouch having the linetype cuting feature and manufacturing method and pouch manufacturing device
PCT/KR2011/003834 WO2011155717A2 (en) 2010-06-08 2011-05-25 Straight-split pouch, method for manufacturing same, and device for manufacturing the pouch.

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US20130008134A1 (en) 2013-01-10
WO2011155717A2 (en) 2011-12-15
KR101043022B1 (en) 2011-06-21
CN102753447A (en) 2012-10-24
WO2011155717A3 (en) 2012-05-03

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