US20120244251A1 - Method of producing bread using final proofed frozen dough and method of producing the final proofed frozen dough - Google Patents
Method of producing bread using final proofed frozen dough and method of producing the final proofed frozen dough Download PDFInfo
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- US20120244251A1 US20120244251A1 US13/397,746 US201213397746A US2012244251A1 US 20120244251 A1 US20120244251 A1 US 20120244251A1 US 201213397746 A US201213397746 A US 201213397746A US 2012244251 A1 US2012244251 A1 US 2012244251A1
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- dough
- breads
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- final proofing
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- 235000008429 bread Nutrition 0.000 title claims abstract description 122
- 238000000034 method Methods 0.000 title claims abstract description 73
- 235000012470 frozen dough Nutrition 0.000 title claims abstract description 42
- 235000013312 flour Nutrition 0.000 claims description 28
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 claims description 20
- 239000001814 pectin Substances 0.000 claims description 15
- 229920001277 pectin Polymers 0.000 claims description 15
- 235000010987 pectin Nutrition 0.000 claims description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 15
- 241000209140 Triticum Species 0.000 claims description 14
- 235000021307 Triticum Nutrition 0.000 claims description 14
- 238000000855 fermentation Methods 0.000 claims description 14
- 230000004151 fermentation Effects 0.000 claims description 14
- 235000013339 cereals Nutrition 0.000 claims description 13
- 239000000843 powder Substances 0.000 claims description 13
- 102000004139 alpha-Amylases Human genes 0.000 claims description 12
- 108090000637 alpha-Amylases Proteins 0.000 claims description 12
- 229940024171 alpha-amylase Drugs 0.000 claims description 12
- 230000008014 freezing Effects 0.000 claims description 12
- 238000007710 freezing Methods 0.000 claims description 12
- 101710121765 Endo-1,4-beta-xylanase Proteins 0.000 claims description 11
- 239000000783 alginic acid Substances 0.000 claims description 11
- 235000010443 alginic acid Nutrition 0.000 claims description 11
- 229920000615 alginic acid Polymers 0.000 claims description 11
- 229960001126 alginic acid Drugs 0.000 claims description 11
- 150000004781 alginic acids Chemical class 0.000 claims description 11
- 102000004190 Enzymes Human genes 0.000 claims description 10
- 108090000790 Enzymes Proteins 0.000 claims description 10
- 239000002211 L-ascorbic acid Substances 0.000 claims description 10
- 235000000069 L-ascorbic acid Nutrition 0.000 claims description 10
- 229960005070 ascorbic acid Drugs 0.000 claims description 10
- 229940088598 enzyme Drugs 0.000 claims description 10
- 238000004898 kneading Methods 0.000 claims description 9
- 239000002075 main ingredient Substances 0.000 claims description 9
- 229920001282 polysaccharide Polymers 0.000 claims description 9
- 239000005017 polysaccharide Substances 0.000 claims description 9
- 150000004804 polysaccharides Chemical class 0.000 claims description 9
- 230000008719 thickening Effects 0.000 claims description 9
- 235000012830 plain croissants Nutrition 0.000 description 23
- 238000002844 melting Methods 0.000 description 17
- 230000008018 melting Effects 0.000 description 17
- 238000003825 pressing Methods 0.000 description 16
- 230000000052 comparative effect Effects 0.000 description 14
- 238000013329 compounding Methods 0.000 description 12
- 239000002994 raw material Substances 0.000 description 10
- 230000001055 chewing effect Effects 0.000 description 8
- 238000011156 evaluation Methods 0.000 description 8
- 230000002349 favourable effect Effects 0.000 description 8
- 238000000465 moulding Methods 0.000 description 6
- 238000003860 storage Methods 0.000 description 6
- 240000004808 Saccharomyces cerevisiae Species 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 239000003795 chemical substances by application Substances 0.000 description 4
- 238000009826 distribution Methods 0.000 description 4
- 235000013601 eggs Nutrition 0.000 description 4
- 239000003925 fat Substances 0.000 description 4
- 230000003750 conditioning effect Effects 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 235000014594 pastries Nutrition 0.000 description 3
- 238000004904 shortening Methods 0.000 description 3
- 235000002639 sodium chloride Nutrition 0.000 description 3
- 238000010257 thawing Methods 0.000 description 3
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- 235000014121 butter Nutrition 0.000 description 2
- 235000013861 fat-free Nutrition 0.000 description 2
- 239000000796 flavoring agent Substances 0.000 description 2
- 235000019634 flavors Nutrition 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 235000013336 milk Nutrition 0.000 description 2
- 239000008267 milk Substances 0.000 description 2
- 210000004080 milk Anatomy 0.000 description 2
- 238000003801 milling Methods 0.000 description 2
- 239000011780 sodium chloride Substances 0.000 description 2
- 101710165033 Alpha-amylase 2 Proteins 0.000 description 1
- 101100279438 Caenorhabditis elegans egg-3 gene Proteins 0.000 description 1
- 240000001548 Camellia japonica Species 0.000 description 1
- 108010059892 Cellulase Proteins 0.000 description 1
- 101710101924 Endo-1,4-beta-xylanase 1 Proteins 0.000 description 1
- 240000008620 Fagopyrum esculentum Species 0.000 description 1
- 235000009419 Fagopyrum esculentum Nutrition 0.000 description 1
- 229920002907 Guar gum Polymers 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- 235000007264 Triticum durum Nutrition 0.000 description 1
- 241000209143 Triticum turgidum subsp. durum Species 0.000 description 1
- 240000008042 Zea mays Species 0.000 description 1
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 1
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 1
- 150000001720 carbohydrates Chemical class 0.000 description 1
- 229940106157 cellulase Drugs 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 235000018597 common camellia Nutrition 0.000 description 1
- 235000009508 confectionery Nutrition 0.000 description 1
- 239000013256 coordination polymer Substances 0.000 description 1
- 235000005822 corn Nutrition 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 235000013365 dairy product Nutrition 0.000 description 1
- 229940079919 digestives enzyme preparation Drugs 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 235000019197 fats Nutrition 0.000 description 1
- 239000010685 fatty oil Substances 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 239000000665 guar gum Substances 0.000 description 1
- 235000010417 guar gum Nutrition 0.000 description 1
- 229960002154 guar gum Drugs 0.000 description 1
- 229940059442 hemicellulase Drugs 0.000 description 1
- 108010002430 hemicellulase Proteins 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 235000013310 margarine Nutrition 0.000 description 1
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- 235000019698 starch Nutrition 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
- A21D6/00—Other treatment of flour or dough before baking, e.g. cooling, irradiating, heating
- A21D6/001—Cooling
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
- A21D2/00—Treatment of flour or dough by adding materials thereto before or during baking
- A21D2/08—Treatment of flour or dough by adding materials thereto before or during baking by adding organic substances
- A21D2/14—Organic oxygen compounds
- A21D2/18—Carbohydrates
- A21D2/183—Natural gums
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
- A21D2/00—Treatment of flour or dough by adding materials thereto before or during baking
- A21D2/08—Treatment of flour or dough by adding materials thereto before or during baking by adding organic substances
- A21D2/14—Organic oxygen compounds
- A21D2/22—Ascorbic acid
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
- A21D8/00—Methods for preparing or baking dough
- A21D8/02—Methods for preparing dough; Treating dough prior to baking
- A21D8/04—Methods for preparing dough; Treating dough prior to baking treating dough with microorganisms or enzymes
- A21D8/042—Methods for preparing dough; Treating dough prior to baking treating dough with microorganisms or enzymes with enzymes
Definitions
- the present invention relates to a method of producing bread, and more particularly, to a method of producing bread, which directly bakes frozen dough having a specific volume controlled to be as small as possible to obtain breads having a large volume, a good appearance, and a favorable taste and texture, and melting easily in the mouth. Further, the invention relates to a method of producing final proofed frozen dough for bread which is for use in the method of producing bread.
- the method when producing bread using a straight method, the method generally includes preparing a dough by kneading all bread-making raw materials such as wheat flour, yeast, and water, and then sequentially performing first fermentation, splitting and rounding, leaving the dough for Bench time if necessary, molding, final proofing (second fermentation), and baking, thereby producing bread. Since a long time is required to perform a series of processes of producing bread in the related art, there are cases that frozen bread dough or refrigerated bread dough is used to streamline the producing process.
- Patent literature 1 proposes a method of producing bread dough frozen after final proofing which does not require huge storage and transporting spaces and allows production of baked bread having a good appearance, texture, and flavor.
- the bread dough is obtained at 22 to 27° C., and is then sequentially divided, molded, coated with butter as a coating agent on the surface thereof, subjected to final proofing at 22 to 27° C., and frozen.
- the bread dough frozen after final proofing described in patent literature 1 has a small specific volume, thereby resulting in a reduction in storage and transporting spaces.
- the bread obtained according to the technique disclosed in patent literature 1 is not yet satisfactory in terms of a volume, an appearance, and a texture.
- Patent literature 2 proposes a method of refrigerating bread dough which includes maintaining the fermented bread dough at a temperature of 5 to 20° C. for 2 to 6 hours and refrigerating the bread dough at a temperature of 1 to 4° C. for 5 to 15 hours.
- patent literature 2 does not disclose a specific volume of the bread dough.
- the obtained bread dough may have a large specific volume.
- patent literature 3 proposes a method of producing bread having a characteristic appearance, flavor, and taste.
- the method includes fermenting dough under a condition of 0 to 18° C. for 6 to 22 hours.
- patent literature 3 does not disclose a specific volume of the bread dough.
- the obtained bread may not yet be satisfactory in terms of a volume, an appearance, and a texture.
- Patent literature 4 discloses a conditioning agent for bread including an enzyme including ⁇ -amylase and xylanase, thickening polysaccharides including pectin and a guar gum, and an L-ascorbic acid.
- Patent literature 5 discloses a conditioning agent for bread which includes a combination of an enzyme including ⁇ -amylase and hemicellulase, gums, and an L-ascorbic acid.
- An object of the present invention is to provide a method of producing bread having a large volume, a good appearance, and a favorable taste and texture, and melting easily in the mouth by using frozen dough having a small specific volume.
- a method of producing a bread by a straight method of baking a frozen dough for breads that has undergone final proofing including: controlling a specific volume of the frozen dough for breads that has undergone the final proofing immediately before baking to fall within a range of 1.3 to 2.1 cm 3 /g.
- a method of producing a frozen dough for breads which has undergone final proofing used in the method of producing the bread described above, including: adding an enzyme including ⁇ -amylase and xylanase, thickening polysaccharide including pectin and an alginic acid, and an L-ascorbic acid to cereal powder including wheat flour for breads as a main ingredient; adding water; performing kneading to form the dough for breads at a dough temperature of 16 to 22° C., performing, after the dough for breads is subjected to first fermentation at 4 to 30° C. for 5 to 10 minutes, divided, and molded, the final proofing at 12 to 20° C. for 15 to 180 minutes; controlling a specific volume of the dough for breads that has undergone the final proofing to a range of 1.3 to 2.1 cm 3 /g; and performing freezing.
- a method of producing bread of the invention since frozen dough having a specific volume controlled to be small is used, a huge freezing space is not required during a distribution process or storage, and the cost for making bread may be reduced. Further, since known dough frozen after fermentation of final proofing has a large specific volume, the dough easily thaws during a distribution process or storage, which impairs the quality of the thawing portion of the dough. However, according to the method of producing bread of the invention, since frozen dough having a specific volume controlled to be small is used, this problem does not occur, and breads having a large volume, a good appearance, and a favorable taste and texture, and melting easily in the mouth can be obtained.
- the method of producing bread according to the invention includes controlling a specific volume of a final proofed frozen dough for bread immediately before baking to be in a range of 1.3 to 2.1 cm 3 /g and preferably in a range of 1.7 to 1.9 cm 3 /g.
- a specific volume of a final proofed frozen dough for bread immediately before baking is less than 1.3 cm 3 /g or more than 2.1 cm 3 /g, bread having a large volume, a good appearance, and a favorable taste and texture, and melting easily in the mouth may not be obtained.
- the specific volume is more than 2.1 cm 3 /g, a freezing space during a distribution process or storage cannot be reduced by a sufficient amount.
- the specific volume of a dough for bread which has undergone final proofing and is ready for baking is about 2.4 to 2.5 cm 3 /g.
- known raw materials may be appropriately selected as bread-making raw materials depending on the kind of target breads.
- the bread-making raw materials include a main ingredient such as cereal powders including wheat flour for breads (preferably 70% by weight or more based on whole cereal powders), and auxiliary ingredients such as water, yeast, yeast foods, saccharides, table salts, fats and fatty oils, eggs, and dairy products.
- Hard flour is typically used as wheat flour for breads, but alternatively other wheat flour such as durum wheat flour, all purpose flour, and soft flour may be used. Further, wheat flour for breads may be used in conjunction with rye flour, rice flour, corn flour, buckwheat flour, or starches as cereal powders.
- the enzyme including ⁇ -amylase and xylanase, thickening polysaccharides including pectin and the alginic acid, and the L-ascorbic acid are added as the auxiliary ingredients to cereal powders including wheat flour for breads as the main ingredient, water is added to the cereal powders, those are kneaded to form dough. Accordingly, a significant effect of producing breads having a large volume, a good appearance, and a favorable taste and texture, and easily melting in the mouth can be obtained.
- ⁇ -amylase and xylanase Commercial enzyme preparations may be used as ⁇ -amylase and xylanase that are the enzyme. It is preferable that the amount of ⁇ -amylase used be 5 ⁇ 10 ⁇ 6 to 1 ⁇ 10 ⁇ 4 parts by mass and particularly 1.5 ⁇ 10 ⁇ 5 to 5.0 ⁇ 10 ⁇ 3 parts by mass based on 100 parts by mass of cereal powders including wheat flour for breads as the main ingredient. It is preferable that the amount of xylanase used be 1 ⁇ 10 ⁇ 5 to 2 ⁇ 10 ⁇ 4 parts by mass and particularly 0.5 ⁇ 10 ⁇ 4 to 2.0 ⁇ 10 ⁇ 4 parts by mass based on 100 parts by mass of cereal powders including wheat flour for breads as the main agent.
- HM pectin and LM pectin may be used as pectin that are thickening polysaccharides. It is preferable that the amount of pectin used be 0.1 to 10 parts by mass and particularly 0.5 to 5.0 parts by mass based on 100 parts by mass of cereal powders including wheat flour for breads as the main ingredient. Further, it is preferable that the amount of alginic acid used be 0.001 to 0.5 parts by mass and particularly 0.005 to 0.1 parts by mass based on 100 parts by mass of cereal powders including wheat flour for breads as the main ingredient.
- the amount of L-ascorbic acid used be 1.0 ⁇ 10 ⁇ 3 to 2.0 ⁇ 10 ⁇ 2 parts by mass and particularly 5.0 ⁇ 10 ⁇ 3 to 1.5 ⁇ 10 ⁇ 2 parts by mass based on 100 parts by mass of cereal powders including wheat flour for breads as the main ingredient.
- the amount of water used may be appropriately selected depending on the kind of target breads.
- the method of producing bread of the invention is a bread-making method based on a straight bread-making method.
- the method of producing bread of the invention is applied to other bread-making methods other than the straight method, for example, a sponge method, the effect of the invention cannot be exhibited.
- process up to final proofing are performed in accordance with the known straight method.
- all bread-making raw materials are kneaded to form dough for breads, first fermentation is performed, splitting and rounding are performed, Bench time is provided if necessary, molding is performed, and final proofing (second fermentation) is performed.
- dough for breads is formed at a dough temperature of 16 to 22° C.
- the dough temperature may be controlled by a typical method. It is preferable that the subsequent first fermentation be performed at 4 to 30° C. and particularly 18 to 30° C. for 5 to 10 minutes.
- the final proofing be performed at 12 to 20° C. for 15 to 180 minutes.
- the period of the final proofing is appropriately selected depending on the temperature. Desirably, in the case of 12° C., the range of 30 to 180 minutes is preferable, and in the case of 20° C., the range of 15 to 45 minutes is preferable. It is preferable that the final proofing be performed at a relative humidity of 80 to 95%.
- the final proofing temperature of 12 to 20° C. is lower than a final proofing temperature of a typical bread-making.
- the final proofing is performed at about 28 to 40° C. for about 40 to 80 minutes to sufficiently increase the volume of breads.
- the particularly preferable bread-making condition of the invention is as follows.
- the enzyme including ⁇ -amylase and xylanase, thickening polysaccharides including pectin and the alginic acid, and the L-ascorbic acid are added to cereal powders including wheat flour for breads as the main ingredient, water is added, and kneading is performed to form dough for breads at the dough temperature of 16 to 22° C., the dough for breads is subjected to the first fermentation at 4 to 30° C. for 5 to 10 minutes, divided, and molded, and the final proofing is performed at 12 to 20° C. for 15 to 180 minutes.
- the dough for breads which has undergone the final proofing is required to be frozen to be used as frozen dough and the specific volume of the frozen dough for breads which has undergone the final proofing immediately before baking is controlled to be in a range of 1.3 to 2.1 cm 3 /g.
- An example of a method of controlling the specific volume of the frozen dough for breads which has undergone the final proofing to the range of 1.3 to 2.1 cm 3 /g may include a process of appropriately selecting a temperature and a time for final proofing and a process of performing the final proofing to set the specific volume to the range of 1.3 to 2.1 cm 3 /g.
- the dough for breads which has undergone the final proofing may be frozen as it is.
- the specific volume of the dough for breads which has undergone the final proofing does not change over freezing.
- Another example of a method of controlling the specific volume of the frozen dough for breads which has undergone the final proofing to the range of 1.3 to 2.1 cm 3 /g may include a process of pressing dough for breads which has undergone final proofing to set the specific volume to the range of 1.3 to 2.1 cm 3 /g and a process of freezing the dough.
- This method is preferable for breads using fold-fats, such as croissants and Danish pastries.
- the specific volume of the dough for breads which has undergone the final proofing but not yet undergone pressing be 1.7 to 2.4 cm 3 /g.
- the specific volume after the pressing be in the range of 80 to 100% of the specific volume before the pressing.
- the pressing is uniformly performed, and the pressing may be accomplished by using a press having press plates at upper and lower sides thereof or passing dough between a pair of rotating rollers.
- the uniform pressure is applied to the upper and lower sides of the dough for breads when the specific volume reaches 1.7 to 2.4 cm 3 /g by the final proofing so that the dough for breads would have a desired height (preferably 8 to 15 mm) in a uniformly pressed state. In this way, the flat dough for breads which has undergone the final proofing may be obtained.
- the dough may be passed between the pair of rotating rollers at an interval controlled to be a desired width (preferably 8 to 15 mm) when the specific volume reaches 1.7 to 2.4 cm 3 /g by the final proofing to obtain the flat dough for breads which has undergone the final proofing.
- the height of the dough for breads which has undergone the final proofing after the pressing be 11 to 12 mm.
- the height of the dough for breads which has undergone the final proofing is slightly recovered by elasticity of the dough while pressure for the pressing is released compared to a state where the dough is put under pressure, the height in a uniformly pressed state or the interval between the rotating rollers is appropriately selected in consideration of this.
- frozen dough for breads which has undergone the final proofing and thus has the specific volume controlled to be in the range of 1.3 to 2.1 cm 3 /g is frozen as it is, frozen dough for breads which has undergone the final proofing and has the specific volume controlled to be in the range of 1.3 to 2.1 cm 3 /g may be obtained.
- the freezing may be performed by a typical method, and rapid freezing is preferable.
- the obtained frozen dough for breads which has undergone the final proofing is distributed and stored in a frozen state.
- the frozen dough for breads which has undergone the final proofing is baked as it is, rather than baked after thawing, to obtain breads. If the frozen dough is baked after thawing, breads that are favorable in terms of volume, appearance, and texture cannot be obtained. It is preferable that a bake temperature be appropriately selected from a range of 180 to 210° C. and particularly 185 to 195° C., and a bake time be appropriately selected from a range of 21 to 33 minutes and particularly 24 to 30 minutes, depending on the kind or the size of breads.
- the kind of breads produced by the method of producing bread of the invention is not particularly limited, but examples may include plain breads, sweet buns, Danish pastries, French breads, croissants, hard rolls, semihard rolls, butter rolls, and Brioches, and among these, semihard roll, croissant, and Danish pastries are very suitable.
- ⁇ -amylase trade name: SPITASE XP-404, manufactured by Nagase & Co., Ltd.
- Xylanase trade name: CELLULASE XL-531, manufactured by Nagase & Co., Ltd.
- HM pectin trade name: GENU BIG-J, manufactured by CP Kelco-Japan Company
- Alginic acid trade name: ALGINIC ACID NF, manufactured by KIMICA Corporation
- L-ascorbic acid trade name: C-50, manufactured by Kongo Medicine Co., Ltd.
- the weight, the volume, the height, and the specific volume of the dough for breads and the volume of the breads after baking were measured by using the specific volume measuring equipment (Model No.: Win VM2000, manufactured by ASTEX Research & Development Co., Ltd., Measurement mode: 2 CCD precision measurement).
- the specific volume measuring equipment is specifically described in Japanese Patent Application Publication (JP-B) No. 7-6772.
- the semihard roll was produced by the following compounding and producing method of the dough for semihard rolls.
- Examples 1 and 2 and Comparative example 1 water and all compounding raw materials other than shortening were added to hard flour, all of them were mixed, water was added, kneading was performed at a low rate for 5 minutes and, subsequently, at a middle rate for 5 minutes, shortening was added, and kneading was performed at a middle rate for 14 minutes to form dough for semihard rolls (dough temperature at kneading: 20 to 22° C.).
- the obtained dough for semihard rolls was subjected to first fermentation at 20° C. for 10 minutes and then divided into pieces, each having an amount of 80 g, and the Bench time at 20° C. for 25 minutes was provided.
- molding was performed by using the mold to form the roll dough having the length of 22 cm, and the final proofing (relative humidity of 90%, and see Table 2 with respect to the temperature and the time) was performed.
- water was sprayed on the surface of the dough, the surface was cut by the Coop knife, and rapid freezing was performed at ⁇ 40° C. for 30 minutes to obtain frozen dough for semihard rolls which had undergone the final proofing.
- the frozen dough for semihard rolls which had undergone the final proofing did not thaw but was baked as it was in the oven at 190° C. for 27 minutes to obtain the semihard roll.
- the semihard roll was produced by the following producing method and the same compounding as in Example 1, except that the enzyme ( ⁇ -amylase and xylanase) and thickening polysaccharides (HM pectin and the alginic acid) were not used.
- the rapid freezing was performed at ⁇ 40° C. for 30 minutes to obtain the molded frozen dough for semihard rolls, which was not subjected to the final proofing.
- the molded frozen dough for semihard rolls was stored at ⁇ 20° C., thawed at 18° C. for 30 minutes, and subjected to the final proofing (32° C., for 60 minutes, and relative humidity of 90%).
- water was sprayed on the surface of the dough, the surface was cut by the Coop knife, and the dough was baked in the oven at 210° C. for 20 minutes to obtain the semihard roll.
- the croissant was produced by the following compounding and producing method of the dough for croissants.
- the obtained dough for croissants was subjected to first fermentation at 24° C. for 10 minutes, largely split, and refrigerated at ⁇ 5° C. for 2 hours.
- triple folding was performed two times by using 50 parts by weight of the fold-fats, refrigerating was performed at ⁇ 5° C. for 1 hour, triple folding was performed once, and refrigerating was performed at ⁇ 5° C. for 1 hour.
- the dough was cut in each amount of 60 g to form the final dough having a thickness of 2.8 mm and a size of 11 cm ⁇ 18 cm, and the final dough was molded into croissants.
- the dough was passed between a pair of rotating rollers at an interval controlled to be 10 mm to perform pressing.
- the egg liquid was applied onto the surface of the dough after the pressing and then rapidly frozen at ⁇ 40° C. for 30 minutes to obtain frozen dough for croissants subjected to the final proofing.
- the frozen dough for croissants subjected to the final proofing did not thaw and was baked as it was in the oven at 190° C. for 25 minutes to obtain the croissant.
- the croissant was produced using the following producing method and the same compounding as in Example 3, except that the enzyme ( ⁇ -amylase and xylanase) and thickening polysaccharides (HM pectin and the alginic acid) were not used.
- the rapid freezing was performed at ⁇ 40° C. for 30 minutes to obtain the molded frozen dough for croissants, which has not been subjected to the final proofing.
- the molded frozen dough for croissants was stored at ⁇ 20° C., and then thawed at 18° C. for 30 minutes.
- the final proofing 32° C., for 70 minutes, and relative humidity of 80% was performed, and egg liquid was applied onto the surface of the dough, and the dough was baked in the oven at 210° C. for 14 minutes to obtain the croissant.
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
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- Molecular Biology (AREA)
- Microbiology (AREA)
- Bakery Products And Manufacturing Methods Therefor (AREA)
Abstract
Producing a bread by a straight method of directly baking a frozen dough for breads that has undergone final proofing. A specific volume of the frozen dough for breads that has undergone the final proofing immediately before baking falls within a range of 1.3 to 2.1 cm3/g.
Description
- The present invention relates to a method of producing bread, and more particularly, to a method of producing bread, which directly bakes frozen dough having a specific volume controlled to be as small as possible to obtain breads having a large volume, a good appearance, and a favorable taste and texture, and melting easily in the mouth. Further, the invention relates to a method of producing final proofed frozen dough for bread which is for use in the method of producing bread.
- For example, when producing bread using a straight method, the method generally includes preparing a dough by kneading all bread-making raw materials such as wheat flour, yeast, and water, and then sequentially performing first fermentation, splitting and rounding, leaving the dough for Bench time if necessary, molding, final proofing (second fermentation), and baking, thereby producing bread. Since a long time is required to perform a series of processes of producing bread in the related art, there are cases that frozen bread dough or refrigerated bread dough is used to streamline the producing process.
- When the bread dough is frozen, if the dough is frozen after final proofing, it is advantageous in that the effort and labor required for the process between producing dough and obtaining baked bread may be saved. However, a problem is arisen in that since the dough frozen after molding and final proofing (fermentation) is large in volume, a huge freezing space is required during the course of distribution or storage which is very costly. Moreover, a volume, an appearance, and a texture of the obtained bread is not good.
- Patent literature 1 proposes a method of producing bread dough frozen after final proofing which does not require huge storage and transporting spaces and allows production of baked bread having a good appearance, texture, and flavor. According to the method, the bread dough is obtained at 22 to 27° C., and is then sequentially divided, molded, coated with butter as a coating agent on the surface thereof, subjected to final proofing at 22 to 27° C., and frozen. The bread dough frozen after final proofing described in patent literature 1 has a small specific volume, thereby resulting in a reduction in storage and transporting spaces. However, the bread obtained according to the technique disclosed in patent literature 1 is not yet satisfactory in terms of a volume, an appearance, and a texture.
- Patent literature 2 proposes a method of refrigerating bread dough which includes maintaining the fermented bread dough at a temperature of 5 to 20° C. for 2 to 6 hours and refrigerating the bread dough at a temperature of 1 to 4° C. for 5 to 15 hours. However, patent literature 2 does not disclose a specific volume of the bread dough. In patent literature 2, in the case of Examples 1 and 2 according to a straight method, since it takes a long time to perform first fermentation, the obtained bread dough may have a large specific volume.
- Further, patent literature 3 proposes a method of producing bread having a characteristic appearance, flavor, and taste. The method includes fermenting dough under a condition of 0 to 18° C. for 6 to 22 hours. However, patent literature 3 does not disclose a specific volume of the bread dough. Further, in the method of producing the bread described in patent literature 3, since the fermentation is performed at low temperatures (0 to 18° C.) for a long period of time (6 to 22 hours), the obtained bread may not yet be satisfactory in terms of a volume, an appearance, and a texture.
- Meanwhile, a conditioning agent for bread is known to be used to obtain bread having various characteristics such as a sufficient volume, a favorable texture, and easy melting in the mouth. Patent literature 4 discloses a conditioning agent for bread including an enzyme including α-amylase and xylanase, thickening polysaccharides including pectin and a guar gum, and an L-ascorbic acid. Patent literature 5 discloses a conditioning agent for bread which includes a combination of an enzyme including α-amylase and hemicellulase, gums, and an L-ascorbic acid.
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- Patent literature 1: US 2006292268 A1
- Patent literature 2: Japanese Patent No. 2775019
- Patent literature 3: Japanese Patent No. 4231312
- Patent literature 4: JP 2005-261221 A
- Patent literature 5: US 2004091601 A1
- An object of the present invention is to provide a method of producing bread having a large volume, a good appearance, and a favorable taste and texture, and melting easily in the mouth by using frozen dough having a small specific volume.
- In order to achieve the above object, according to the invention, there is provided a method of producing a bread by a straight method of baking a frozen dough for breads that has undergone final proofing, including: controlling a specific volume of the frozen dough for breads that has undergone the final proofing immediately before baking to fall within a range of 1.3 to 2.1 cm3/g.
- Further, there is provided a method of producing a frozen dough for breads which has undergone final proofing used in the method of producing the bread described above, including: adding an enzyme including α-amylase and xylanase, thickening polysaccharide including pectin and an alginic acid, and an L-ascorbic acid to cereal powder including wheat flour for breads as a main ingredient; adding water; performing kneading to form the dough for breads at a dough temperature of 16 to 22° C., performing, after the dough for breads is subjected to first fermentation at 4 to 30° C. for 5 to 10 minutes, divided, and molded, the final proofing at 12 to 20° C. for 15 to 180 minutes; controlling a specific volume of the dough for breads that has undergone the final proofing to a range of 1.3 to 2.1 cm3/g; and performing freezing.
- According to a method of producing bread of the invention, since frozen dough having a specific volume controlled to be small is used, a huge freezing space is not required during a distribution process or storage, and the cost for making bread may be reduced. Further, since known dough frozen after fermentation of final proofing has a large specific volume, the dough easily thaws during a distribution process or storage, which impairs the quality of the thawing portion of the dough. However, according to the method of producing bread of the invention, since frozen dough having a specific volume controlled to be small is used, this problem does not occur, and breads having a large volume, a good appearance, and a favorable taste and texture, and melting easily in the mouth can be obtained.
- Further, in the method of producing bread of the invention, when frozen dough obtained using the method of producing final proofed frozen dough for breads of the invention is used, a significant effect of obtaining breads having a large volume, a good appearance, and a favorable taste and texture, and easily melting in the mouth can be obtained.
- Hereinafter, a method of producing bread according to the invention is described in detail with reference to exemplary embodiments.
- The method of producing bread according to the invention includes controlling a specific volume of a final proofed frozen dough for bread immediately before baking to be in a range of 1.3 to 2.1 cm3/g and preferably in a range of 1.7 to 1.9 cm3/g. When the specific volume of the final proofed frozen dough for bread immediately before the baking is less than 1.3 cm3/g or more than 2.1 cm3/g, bread having a large volume, a good appearance, and a favorable taste and texture, and melting easily in the mouth may not be obtained. Moreover, when the specific volume is more than 2.1 cm3/g, a freezing space during a distribution process or storage cannot be reduced by a sufficient amount.
- In addition, in a typical method of producing bread, the specific volume of a dough for bread which has undergone final proofing and is ready for baking is about 2.4 to 2.5 cm3/g.
- In the method of producing bread according to exemplary embodiments of the invention, known raw materials may be appropriately selected as bread-making raw materials depending on the kind of target breads. Generally the bread-making raw materials include a main ingredient such as cereal powders including wheat flour for breads (preferably 70% by weight or more based on whole cereal powders), and auxiliary ingredients such as water, yeast, yeast foods, saccharides, table salts, fats and fatty oils, eggs, and dairy products.
- Hard flour is typically used as wheat flour for breads, but alternatively other wheat flour such as durum wheat flour, all purpose flour, and soft flour may be used. Further, wheat flour for breads may be used in conjunction with rye flour, rice flour, corn flour, buckwheat flour, or starches as cereal powders.
- In the method of producing bread of the invention, it is preferable that the enzyme including α-amylase and xylanase, thickening polysaccharides including pectin and the alginic acid, and the L-ascorbic acid are added as the auxiliary ingredients to cereal powders including wheat flour for breads as the main ingredient, water is added to the cereal powders, those are kneaded to form dough. Accordingly, a significant effect of producing breads having a large volume, a good appearance, and a favorable taste and texture, and easily melting in the mouth can be obtained.
- Commercial enzyme preparations may be used as α-amylase and xylanase that are the enzyme. It is preferable that the amount of α-amylase used be 5×10−6 to 1×10−4 parts by mass and particularly 1.5×10−5 to 5.0×10−3 parts by mass based on 100 parts by mass of cereal powders including wheat flour for breads as the main ingredient. It is preferable that the amount of xylanase used be 1×10−5 to 2×10−4 parts by mass and particularly 0.5×10−4 to 2.0×10−4 parts by mass based on 100 parts by mass of cereal powders including wheat flour for breads as the main agent.
- Any one of HM pectin and LM pectin may be used as pectin that are thickening polysaccharides. It is preferable that the amount of pectin used be 0.1 to 10 parts by mass and particularly 0.5 to 5.0 parts by mass based on 100 parts by mass of cereal powders including wheat flour for breads as the main ingredient. Further, it is preferable that the amount of alginic acid used be 0.001 to 0.5 parts by mass and particularly 0.005 to 0.1 parts by mass based on 100 parts by mass of cereal powders including wheat flour for breads as the main ingredient.
- It is preferable that the amount of L-ascorbic acid used be 1.0×10−3 to 2.0×10−2 parts by mass and particularly 5.0×10−3 to 1.5×10−2 parts by mass based on 100 parts by mass of cereal powders including wheat flour for breads as the main ingredient.
- In addition, the amount of water used may be appropriately selected depending on the kind of target breads.
- The method of producing bread of the invention is a bread-making method based on a straight bread-making method. When the method of producing bread of the invention is applied to other bread-making methods other than the straight method, for example, a sponge method, the effect of the invention cannot be exhibited. In the method of producing bread of the invention, process up to final proofing are performed in accordance with the known straight method. Typically, all bread-making raw materials are kneaded to form dough for breads, first fermentation is performed, splitting and rounding are performed, Bench time is provided if necessary, molding is performed, and final proofing (second fermentation) is performed.
- A preferable bread-making condition is described below to implement a significant effect of the invention.
- When all bread-making raw materials are kneaded to form dough for breads, it is preferable that dough for breads is formed at a dough temperature of 16 to 22° C. The dough temperature may be controlled by a typical method. It is preferable that the subsequent first fermentation be performed at 4 to 30° C. and particularly 18 to 30° C. for 5 to 10 minutes.
- Further, it is preferable that the final proofing be performed at 12 to 20° C. for 15 to 180 minutes. The period of the final proofing is appropriately selected depending on the temperature. Desirably, in the case of 12° C., the range of 30 to 180 minutes is preferable, and in the case of 20° C., the range of 15 to 45 minutes is preferable. It is preferable that the final proofing be performed at a relative humidity of 80 to 95%.
- In addition, the final proofing temperature of 12 to 20° C. according to the present embodiment is lower than a final proofing temperature of a typical bread-making. In the typical bread-making, the final proofing is performed at about 28 to 40° C. for about 40 to 80 minutes to sufficiently increase the volume of breads.
- The particularly preferable bread-making condition of the invention is as follows.
- The enzyme including α-amylase and xylanase, thickening polysaccharides including pectin and the alginic acid, and the L-ascorbic acid are added to cereal powders including wheat flour for breads as the main ingredient, water is added, and kneading is performed to form dough for breads at the dough temperature of 16 to 22° C., the dough for breads is subjected to the first fermentation at 4 to 30° C. for 5 to 10 minutes, divided, and molded, and the final proofing is performed at 12 to 20° C. for 15 to 180 minutes.
- In the method of producing bread of the invention, the dough for breads which has undergone the final proofing is required to be frozen to be used as frozen dough and the specific volume of the frozen dough for breads which has undergone the final proofing immediately before baking is controlled to be in a range of 1.3 to 2.1 cm3/g.
- An example of a method of controlling the specific volume of the frozen dough for breads which has undergone the final proofing to the range of 1.3 to 2.1 cm3/g may include a process of appropriately selecting a temperature and a time for final proofing and a process of performing the final proofing to set the specific volume to the range of 1.3 to 2.1 cm3/g. In this case, the dough for breads which has undergone the final proofing may be frozen as it is. Typically, the specific volume of the dough for breads which has undergone the final proofing does not change over freezing.
- Another example of a method of controlling the specific volume of the frozen dough for breads which has undergone the final proofing to the range of 1.3 to 2.1 cm3/g may include a process of pressing dough for breads which has undergone final proofing to set the specific volume to the range of 1.3 to 2.1 cm3/g and a process of freezing the dough. This method is preferable for breads using fold-fats, such as croissants and Danish pastries. It is preferable that the specific volume of the dough for breads which has undergone the final proofing but not yet undergone pressing be 1.7 to 2.4 cm3/g. Further, it is preferable that the specific volume after the pressing be in the range of 80 to 100% of the specific volume before the pressing.
- It is preferable that the pressing is uniformly performed, and the pressing may be accomplished by using a press having press plates at upper and lower sides thereof or passing dough between a pair of rotating rollers.
- In a case where uniform pressing is performed by using the press having the press plates at the upper and the lower sides thereof, the uniform pressure is applied to the upper and lower sides of the dough for breads when the specific volume reaches 1.7 to 2.4 cm3/g by the final proofing so that the dough for breads would have a desired height (preferably 8 to 15 mm) in a uniformly pressed state. In this way, the flat dough for breads which has undergone the final proofing may be obtained.
- In a case where a pair of rotating rollers is used, the dough may be passed between the pair of rotating rollers at an interval controlled to be a desired width (preferably 8 to 15 mm) when the specific volume reaches 1.7 to 2.4 cm3/g by the final proofing to obtain the flat dough for breads which has undergone the final proofing.
- It is preferable that the height of the dough for breads which has undergone the final proofing after the pressing be 11 to 12 mm. In addition, since the height of the dough for breads which has undergone the final proofing is slightly recovered by elasticity of the dough while pressure for the pressing is released compared to a state where the dough is put under pressure, the height in a uniformly pressed state or the interval between the rotating rollers is appropriately selected in consideration of this.
- When the dough for breads which has undergone the final proofing and thus has the specific volume controlled to be in the range of 1.3 to 2.1 cm3/g is frozen as it is, frozen dough for breads which has undergone the final proofing and has the specific volume controlled to be in the range of 1.3 to 2.1 cm3/g may be obtained. The freezing may be performed by a typical method, and rapid freezing is preferable. The obtained frozen dough for breads which has undergone the final proofing is distributed and stored in a frozen state.
- In the method of producing bread of the invention, the frozen dough for breads which has undergone the final proofing is baked as it is, rather than baked after thawing, to obtain breads. If the frozen dough is baked after thawing, breads that are favorable in terms of volume, appearance, and texture cannot be obtained. It is preferable that a bake temperature be appropriately selected from a range of 180 to 210° C. and particularly 185 to 195° C., and a bake time be appropriately selected from a range of 21 to 33 minutes and particularly 24 to 30 minutes, depending on the kind or the size of breads.
- The kind of breads produced by the method of producing bread of the invention is not particularly limited, but examples may include plain breads, sweet buns, Danish pastries, French breads, croissants, hard rolls, semihard rolls, butter rolls, and Brioches, and among these, semihard roll, croissant, and Danish pastries are very suitable.
- The invention will now be shown in detail with reference to Examples. It should be understood, nevertheless, that the scope of the invention is not limited thereto.
- Details of the enzyme, thickening polysaccharides and the like used in the following Examples and the like are as follows.
- α-amylase: trade name: SPITASE XP-404, manufactured by Nagase & Co., Ltd.
- Xylanase: trade name: CELLULASE XL-531, manufactured by Nagase & Co., Ltd.
- Pectin (HM pectin): trade name: GENU BIG-J, manufactured by CP Kelco-Japan Company
- Alginic acid: trade name: ALGINIC ACID NF, manufactured by KIMICA Corporation
- L-ascorbic acid: trade name: C-50, manufactured by Kongo Medicine Co., Ltd.
- In the following Examples and the like, the weight, the volume, the height, and the specific volume of the dough for breads and the volume of the breads after baking were measured by using the specific volume measuring equipment (Model No.: Win VM2000, manufactured by ASTEX Research & Development Co., Ltd., Measurement mode: 2 CCD precision measurement). In addition, the specific volume measuring equipment is specifically described in Japanese Patent Application Publication (JP-B) No. 7-6772.
- The semihard roll was produced by the following compounding and producing method of the dough for semihard rolls.
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TABLE 1 (Compounding of dough for semihard rolls) Compounding raw material Compounding amount (parts by weight) Hard flour* 100 L-ascorbic acid 0.01 α-amylase 2 × 10−5 Xylanase 1.2 × 10−4 HM pectin 1.0 Alginic acid 0.1 Yeast for frozen dough 1.5 Table salt 1.8 Sugar 3 Nonfat dry milk 2 Whole egg 3 Shortening 4 Water 63 *trade name: CAMELLIA, manufactured by Nisshin Flour Milling Inc. - In Examples 1 and 2 and Comparative example 1, water and all compounding raw materials other than shortening were added to hard flour, all of them were mixed, water was added, kneading was performed at a low rate for 5 minutes and, subsequently, at a middle rate for 5 minutes, shortening was added, and kneading was performed at a middle rate for 14 minutes to form dough for semihard rolls (dough temperature at kneading: 20 to 22° C.).
- Subsequently, the obtained dough for semihard rolls was subjected to first fermentation at 20° C. for 10 minutes and then divided into pieces, each having an amount of 80 g, and the Bench time at 20° C. for 25 minutes was provided. Subsequently, molding was performed by using the mold to form the roll dough having the length of 22 cm, and the final proofing (relative humidity of 90%, and see Table 2 with respect to the temperature and the time) was performed. Subsequently, water was sprayed on the surface of the dough, the surface was cut by the Coop knife, and rapid freezing was performed at −40° C. for 30 minutes to obtain frozen dough for semihard rolls which had undergone the final proofing.
- The frozen dough for semihard rolls which had undergone the final proofing did not thaw but was baked as it was in the oven at 190° C. for 27 minutes to obtain the semihard roll.
- The semihard roll was produced by the following producing method and the same compounding as in Example 1, except that the enzyme (α-amylase and xylanase) and thickening polysaccharides (HM pectin and the alginic acid) were not used.
- After the molding was performed by using the same procedure as in Example 1 to form the roll dough, the rapid freezing was performed at −40° C. for 30 minutes to obtain the molded frozen dough for semihard rolls, which was not subjected to the final proofing. The molded frozen dough for semihard rolls was stored at −20° C., thawed at 18° C. for 30 minutes, and subjected to the final proofing (32° C., for 60 minutes, and relative humidity of 90%). Subsequently, water was sprayed on the surface of the dough, the surface was cut by the Coop knife, and the dough was baked in the oven at 210° C. for 20 minutes to obtain the semihard roll.
- When producing the semihard rolls of Examples 1 and 2 and Comparative examples 1 and 2, the weight, the volume, the height, and the specific volume of the dough after the final proofing (after cutting was performed by the Coop knife) were measured. In Examples 1 and 2 and Comparative example 1, the specific volume of even the frozen dough immediately before the baking was measured. The results are presented in Table 2.
- Further, the volumes of the semihard rolls obtained in Examples 1 and 2 and Comparative examples 1 and 2 were measured. The results are presented in Table 2. Furthermore, the appearance and the texture of the obtained semihard roll were evaluated by ten panels according to the evaluation standard described in the following Table 3. The average points of the evaluation results are presented in Table 2.
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TABLE 2 Specific volume of Dough after final proofing frozen dough final proofing Specific immediately Product evaluation Time Temperature Weight Volume Height volume before baking Volume Appearance Texture (min) (° C.) (g) (cc) (mm) (cm3/g) (cm3/g) (cc) (point) (point) Example 1 30 20 80 136 26 1.7 1.7 439 4.8 4.2 Example 2 45 20 80 168 26 2.1 2.1 454 5.0 4.3 Comparative 0 20 80 96 20 1.2 1.2 311 2.2 2.1 example 1 Comparative 60 32 80 216 33 2.7 * 402 3.0 3.0 example 2 * In Comparative example 2, since the dough is frozen before the final proofing, and directly baked as it is after the final proofing, the specific volume of the frozen dough immediately before baking was not measured. -
TABLE 3 Evaluation standard; Appearance 5 points Coop largely grown in the kiln is largely split, and back color is uniform golden brown. 4 points Coop grown in the kiln is split, and back color is almost uniform light golden brown. 3 points Coop exiguously grown in the kiln is split, and the bake color is slightly dark but there are a few spots. 2 points Coop hardly grown in the kiln is slightly split, and the bake color is slightly light but there are spots. 1 point A split of coop not grown in the kiln is not opened, and the bake color is light and there are spots. Texture 5 points Very good chewing texture, glutinous, and easy melting in the mouth. 4 points Good chewing texture, slightly glutinous, and slightly easy melting in the mouth. 3 points Slightly good chewing texture, slightly glutinous, and slightly easy melting in the mouth. 2 points Slightly sticky, slightly cumbersome, and slightly poorly melting in the mouth. 1 point Sticky, cumbersome, and poorly melting in the mouth. - The croissant was produced by the following compounding and producing method of the dough for croissants.
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TABLE 4 (Compounding of the dough for croissant) Compounding raw material Compounding amount (parts by mass) Hard flour* 100 L-ascorbic acid 0.01 α-amylase 6 × 10−5 Xylanase 1 × 10−4 HM pectin 0.8 Alginic acid 0.2 Yeast for frozen dough 3 Table salt 1.8 Sugar 6 Nonfat dry milk 1 Whole egg 10 Margarine 2 Water 48 *trade name: SOLE D'OR, Nisshin Flour Milling Inc. - All compounding raw materials other than water and fold-fats were added to hard flour, water was added, and kneading was performed at a low rate for 5 minutes to form dough for croissants (dough temperature at kneading: 16 to 18° C.).
- Subsequently, the obtained dough for croissants was subjected to first fermentation at 24° C. for 10 minutes, largely split, and refrigerated at −5° C. for 2 hours. Subsequently, triple folding was performed two times by using 50 parts by weight of the fold-fats, refrigerating was performed at −5° C. for 1 hour, triple folding was performed once, and refrigerating was performed at −5° C. for 1 hour. Subsequently, the dough was cut in each amount of 60 g to form the final dough having a thickness of 2.8 mm and a size of 11 cm×18 cm, and the final dough was molded into croissants.
- Subsequently, after the final proofing (20° C., relative humidity of 90%, and see Table 5 with respect to the time) was performed, the dough was passed between a pair of rotating rollers at an interval controlled to be 10 mm to perform pressing. The egg liquid was applied onto the surface of the dough after the pressing and then rapidly frozen at −40° C. for 30 minutes to obtain frozen dough for croissants subjected to the final proofing.
- The frozen dough for croissants subjected to the final proofing did not thaw and was baked as it was in the oven at 190° C. for 25 minutes to obtain the croissant.
- The croissant was produced using the following producing method and the same compounding as in Example 3, except that the enzyme (α-amylase and xylanase) and thickening polysaccharides (HM pectin and the alginic acid) were not used.
- After the molding was performed to form the croissant by using the same procedure as in Example 3, the rapid freezing was performed at −40° C. for 30 minutes to obtain the molded frozen dough for croissants, which has not been subjected to the final proofing. The molded frozen dough for croissants was stored at −20° C., and then thawed at 18° C. for 30 minutes. Subsequently, the final proofing (32° C., for 70 minutes, and relative humidity of 80%) was performed, and egg liquid was applied onto the surface of the dough, and the dough was baked in the oven at 210° C. for 14 minutes to obtain the croissant.
- When producing the croissants of Examples 3 to 5, the weight, the volume, the height, and the specific volume of the dough before and after the pressing, and the specific volume of the frozen dough immediately before the baking were measured. Further, when producing the croissant of Comparative example 3, the weight, the volume, the height, and the specific volume of the dough immediately before the baking was measured. The results are presented in Table 5.
- The volumes of the croissants obtained in Examples 3 to 5 and Comparative example 3 were measured. The measurement results are presented in Table 5. Furthermore, the appearance and the texture of the obtained croissant were evaluated by ten panels according to the evaluation standard described in the following Table 6. The average points of the evaluation results are presented in Table 5.
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TABLE 5 Specific Press volume thick- of frozen Final ness dough proofing (gap imme- Tem- Dough before pressing between Dough after pressing diately Product evaluation pera- Vol- Specific rotating Vol- Specific before Appear- Time ture Weight ume Height volume rollers) Weight ume Height volume baking Volume ance Texture (min) (° C.) (g) (cc) (mm) (cm3/g) (mm) (g) (cc) (mm) (cm3/g) (cm3/g) (cc) (point) (point) Example 3 15 20 45 77 33 1.7 10 45 63 12 1.4 1.4 278 4.7 4.0 Example 4 30 20 45 85 35 1.9 10 45 77 11 1.7 1.7 286 5.0 4.9 Example 5 45 20 45 108 36 2.4 10 45 72 10 1.6 1.6 294 4.9 4.2 Comparative 70 32 45 118 41 2.6 * * * * * * 244 3.0 3.0 example 3 * In Comparative example 3, since the dough is frozen before the final proofing and is then baked as it is without pressing after the final proofing, data of the dough after pressing and the specific volume of the frozen dough immediately before baking were not measured. -
TABLE 6 Evaluation standard; Appearance 5 points Good-shaped layer largely grown in the kiln is observed, and bake color is uniform golden brown. 4 points Layer grown in the kiln is observed, and bake color is almost uniform light golden brown. 3 points Layer exiguously grown in the kiln is observed, and the bake color is slightly dark but there are a few spots. 2 points Layer slightly grown in the kiln is observed, and the bake color is slightly light but there are spots. 1 point Layer grown in the kiln is not observed at all, and the bake color is light and there are spots. Texture 5 points Very crunchy, good chewing texture, and very easy melting in the mouth. 4 points Crunchy, almost good chewing texture, and almost easy melting in the mouth. 3 points Slightly crunchy, slightly chewing texture, and slightly easy melting in the mouth. 2 points Weakly crunchy, slightly poor chewing texture, and slightly poorly melting in the mouth. 1 point Not crunchy, poor chewing texture, and poorly melting in the mouth.
Claims (2)
1. A method of producing a bread by a straight method of baking a frozen dough for breads that has undergone final proofing, comprising:
controlling a specific volume of the frozen dough for breads that has undergone the final proofing immediately before baking to fall within a range of 1.3 to 2.1 cm3/g.
2. A method of producing a frozen dough for breads which has undergone final proofing used in the method of producing the bread according to claim 1 , comprising:
adding an enzyme including α-amylase and xylanase, thickening polysaccharide including pectin and an alginic acid, and an L-ascorbic acid to cereal powder including wheat flour for breads as a main ingredient;
adding water;
performing kneading to form the dough for breads at a dough temperature of 16 to 22° C.;
performing, after the dough for breads is subjected to first fermentation at 4 to 30° C. for 5 to 10 minutes, divided, and molded, the final proofing at 12 to 20° C. for 15 to 180 minutes;
controlling a specific volume of the dough for breads that has undergone the final proofing to a range of 1.3 to 2.1 cm3/g; and
performing freezing.
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JP2011062258A JP5739199B2 (en) | 2011-03-22 | 2011-03-22 | Method for producing frozen dough for baked bread |
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US20170150729A1 (en) * | 2015-11-26 | 2017-06-01 | Rheon Automatic Machinery Co., Ltd. | Method of producing a piece of laminated dough, a piece of laminated dough, and a method of baking a piece of laminated dough |
CN113905613A (en) * | 2019-05-27 | 2022-01-07 | 株式会社钟化 | Frozen bread dough for layered puffed food |
Also Published As
Publication number | Publication date |
---|---|
JP2012196176A (en) | 2012-10-18 |
JP5739199B2 (en) | 2015-06-24 |
CA2768804A1 (en) | 2012-09-22 |
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