JP5188473B2 - Frozen dough after proof for layered puffed food - Google Patents

Frozen dough after proof for layered puffed food Download PDF

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JP5188473B2
JP5188473B2 JP2009183384A JP2009183384A JP5188473B2 JP 5188473 B2 JP5188473 B2 JP 5188473B2 JP 2009183384 A JP2009183384 A JP 2009183384A JP 2009183384 A JP2009183384 A JP 2009183384A JP 5188473 B2 JP5188473 B2 JP 5188473B2
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直人 片岡
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Nisshin Oillio Group Ltd
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Description

本発明は、ホイロ後に冷凍した層状膨化食品用の冷凍生地に関するものであり、特にホイロ後の生地を冷凍前に圧縮しても、生地浮き(膨らみ)のよい層状膨化食品用の冷凍生地に関するものである。
また、本発明は、生地浮きのよい層状膨化食品に関するものである。
TECHNICAL FIELD The present invention relates to a frozen dough for layered expanded food frozen after proofing, and more particularly to a frozen dough for layered expanded food having good dough floating (swelling) even if the dough after proofing is compressed before freezing. It is.
The present invention also relates to a layered puffed food with good dough floating.

パンは複数の連続的な工程を経て製造される食品である。パンの製造にはイーストを発酵させるための比較的長い時間と、生地を練り合わせるミキサー、イースト発酵を促進させる発酵室、生地焼成のためのオーブン等の製造機器を設置する広い製造場所が必要である。このように厳密な管理が必要な加工食品であるパンは、同時に生鮮食品でもあり、製造直後から食味が落ちていくため、できるだけ速やかに焼き立てのものを消費することが好ましい。   Bread is a food produced through a plurality of continuous processes. The production of bread requires a relatively long time for fermenting the yeast, and a large production area with a mixer for kneading the dough, a fermentation chamber for promoting yeast fermentation, and an oven for baking the dough. is there. As described above, bread, which is a processed food that requires strict management, is also a fresh food, and its taste drops immediately after production. Therefore, it is preferable to consume freshly baked food as soon as possible.

近年パン販売店舗の多様化により、焼き立てパンをデパート、スーパー、駅等の一画で販売する店舗が増えている。このような店舗は限られた狭い場所であることが多く、製造機器を揃えることは難しい。また、焼き立てパンを消費者の来店時に合わせてタイムリーに販売するために、製造に時間をかけることもできない。従って、出来る限り製造工程を合理化することが必要となる。
このため、このような狭い場所の店舗では、予め別の場所で調製した冷凍生地を利用し、冷凍生地を解凍して焼成することで焼き立てパンを製造している。
In recent years, with the diversification of bread sales stores, the number of stores that sell freshly baked bread in department stores, supermarkets, stations, etc. is increasing. Such a store is often a limited and narrow place, and it is difficult to arrange production equipment. In addition, since freshly baked bread is sold in a timely manner when the consumer visits the store, it cannot take time to manufacture. Therefore, it is necessary to rationalize the manufacturing process as much as possible.
For this reason, in such a small store, a freshly baked bread is manufactured by using a frozen dough prepared in another place in advance and thawing and baking the frozen dough.

冷凍生地としては、冷凍する工程によって、生地玉冷凍生地(例えば、特許文献1)、成形冷凍生地(例えば、特許文献2)、ホイロ後冷凍生地(例えば、特許文献3〜5)等が挙げられる。なかでもホイロ後冷凍生地はホイロ(最終発酵)を行った後に冷凍した生地であり、冷凍生地を解凍して焼成するのみで製造が可能である。従って、ホイロ後冷凍生地の利用は製造工程の合理化には非常に有効である。   As frozen dough, dough ball frozen dough (for example, patent document 1), molded frozen dough (for example, patent document 2), post-frozen frozen dough (for example, patent documents 3 to 5), and the like may be mentioned depending on the step of freezing. . In particular, the frozen dough after proofing is a dough frozen after proofing (final fermentation), and can be produced simply by thawing and baking the frozen dough. Therefore, the use of frozen dough after proofing is very effective for rationalizing the manufacturing process.

パンのなかでも、折り込み用油脂を層状に折り込んだ生地を焼成することで得られるクロワッサン等の層状膨化食品は生地が層状に膨張するため、生地浮きがよく、ボリューム感のあるものである。
層状膨化食品においても、製造工程を合理化するためには、ホイロ後冷凍生地の利用が非常に有効である。
Among breads, layered puffed foods such as croissants obtained by baking a dough in which oils for folding are folded in a layer form have a good dough floating and a sense of volume because the dough expands in layers.
Even in layered puffed foods, use of frozen dough after proofing is very effective in order to streamline the manufacturing process.

最終発酵を行っているホイロ後の生地は体積が大きいため(生地に厚みがある)、ホイロ後冷凍生地も体積が大きいものである。
体積の大きい冷凍生地は輸送及び保管時に場所を取るため、輸送・保管効率が悪かった。また、体積の大きい冷凍生地は熱が伝わりにくいため、生地を解凍する際に時間を要していた。このように、ホイロ後冷凍生地は輸送・保管効率が悪く、生地の解凍に時間を要するものであった。ホイロ後の層状膨化食品用の生地は特に体積が大きいものであることから、層状膨化食品用のホイロ後冷凍生地は輸送・保管効率がより悪く、生地の解凍により時間を要するものであった。
従って、層状膨化食品用のホイロ後冷凍生地には、輸送・保管効率の向上及び生地の解凍時間短縮が求められていた。
Since the dough after proofing that has undergone final fermentation has a large volume (the dough is thick), the frozen dough after proofing also has a large volume.
Because frozen dough with a large volume takes up space during transportation and storage, transportation and storage efficiency was poor. Also, since frozen dough with a large volume is difficult to transmit heat, it took time to thaw the dough. As described above, the frozen dough after proofing has poor transportation and storage efficiency, and it takes time to thaw the dough. Since the dough for the layered puffed food after the proof has a particularly large volume, the frozen dough after the proof for the layered puffed food has poorer transportation and storage efficiency, and it takes time to thaw the dough.
Therefore, post-proof frozen dough for layered puffed foods has been required to improve transportation and storage efficiency and shorten the thawing time of the dough.

層状膨化食品用のホイロ後冷凍生地において、輸送・保管効率の向上及び生地の解凍時間短縮のためには、ホイロした後に生地を圧縮してから冷凍することが考えられる。圧縮された冷凍生地は体積が小さく(生地に厚みがない)、輸送及び保管時に場所を取らないため、輸送・保管効率を向上させることができる。また、圧縮された冷凍生地は熱が伝わりやすいため、生地の解凍時間短縮が可能となる。   In order to improve transport and storage efficiency and shorten the thawing time of doughs in frozen doughs for layered puffed foods, it is conceivable that the dough is compressed after freezing and then frozen. Since the frozen frozen dough has a small volume (the dough has no thickness) and does not take up space during transportation and storage, transportation and storage efficiency can be improved. In addition, since the compressed frozen dough is easy to transmit heat, the thawing time of the dough can be shortened.

しかし、一般的に圧縮された冷凍生地は生地浮きが悪くなることが知られている。よって、圧縮されたホイロ後冷凍生地を層状膨化食品に用いた場合、生地浮きの悪さに問題があった。   However, it is generally known that the frozen dough becomes worse in dough floating. Therefore, when the compressed frozen dough is used for a layered puffed food, there is a problem in poor dough floating.

従って、ホイロ後の生地を冷凍前に圧縮しても、生地浮きのよい層状膨化食品用のホイロ後冷凍生地が求められていた。   Therefore, there has been a demand for post-freeze frozen doughs for layered expanded foods that have good dough floating even if the dough after freezing is compressed before freezing.

特開2001−78654号公報JP 2001-78654 A 特開2002−17238号公報JP 2002-17238 A 特開昭61−216634号公報Japanese Patent Laid-Open No. 61-216634 特開平4−158731号公報JP-A-4-1588731 特開2008−54545号公報JP 2008-54545 A

本発明の目的は、ホイロ後の生地を冷凍前に圧縮しても、生地浮きのよい層状膨化食品用のホイロ後冷凍生地を提供することである。
また、本発明の目的は、生地浮きのよい層状膨化食品を提供することである。
An object of the present invention is to provide a post-proof frozen dough for layered puffed food that has a good dough floating even if the post-proof dough is compressed before freezing.
Another object of the present invention is to provide a layered puffed food with good dough floating.

本発明者らは、上記課題を解決すべく鋭意検討を行った結果、規定量の折り込み用油脂組成物を折り込んだ生地を用いると、ホイロ後の生地を冷凍前に圧縮しても、生地浮きのよい層状膨化食品用のホイロ後冷凍生地が得られることを見出し、本発明を完成するに至った。   As a result of intensive studies to solve the above-mentioned problems, the present inventors have used a fabric in which a specified amount of the oil composition for folding is used, and even if the fabric after proofing is compressed before freezing, the fabric floats. The present inventors have found that a frozen dough after proofing can be obtained for a good layered puffed food.

すなわち、本発明の第1の発明は、穀粉100質量部に対して折り込み用油脂組成物を45〜100質量部折り込むことで生地を調製し、当該生地をホイロした後に、生地の厚みが50〜70mmであるホイロ後の生地を、生地の厚みが15〜45mmとなるように生地を圧縮してから冷凍することを特徴とする層状膨化食品用ホイロ後冷凍生地の製造方法である。
That is, in the first invention of the present invention, the dough is prepared by folding 45 to 100 parts by mass of the folding oil and fat composition with respect to 100 parts by mass of flour, and after the dough is proofed, the thickness of the dough is 50 to 50. A method for producing a frozen dough after proofing for layered expanded foods , wherein the dough after proofing of 70 mm is frozen after compressing the dough so that the thickness of the dough becomes 15 to 45 mm .

本発明の第2の発明は、前記生地中の穀粉100質量部に対して折り込み用油脂組成物を70〜100質量部折り込むこと特徴とする第1の発明に記載の層状膨化食品用ホイロ後冷凍生地の製造方法である。 2nd invention of this invention folds the fats and oils composition for folding into 70-100 mass parts with respect to 100 mass parts of flour in the said dough, Frozen after-freezing for layered expanded foods as described in 1st invention characterized by the above-mentioned. It is a manufacturing method of dough .

本発明の第3の発明は、前記層状膨化食品がクロワッサンである第1の発明又は第2の発明に記載の層状膨化食品用ホイロ後冷凍生地の製造方法である。 A third invention of the present invention is the method for producing a frozen dough after proof for layered expanded food according to the first or second invention , wherein the layered expanded food is a croissant .

本発明の第4の発明は、第1の発明〜第3の発明のいずれか1つの発明に記載の層状膨化食品用ホイロ後冷凍生地の製造方法で製造した層状膨化食品用ホイロ後冷凍生地を用いて製造することを特徴とする層状膨化食品の製造方法である。 According to a fourth aspect of the present invention, there is provided an after-freeze dough for layered expanded food produced by the method for producing a frozen dough for layered expanded food according to any one of the first to third inventions. It is the manufacturing method of the layered puffed food characterized by using .

本発明の第5の発明は、前記層状膨化食品がクロワッサンである第4の発明に記載の層状膨化食品の製造方法である。 5th invention of this invention is a manufacturing method of the layered expanded food as described in 4th invention whose said layered expanded food is a croissant .

本発明によると、ホイロ後の生地を冷凍前に圧縮しても、生地浮きのよい層状膨化食品用のホイロ後冷凍生地を提供することができる。
また、本発明のよると、生地浮きのよい層状膨化食品を提供することができる。
ADVANTAGE OF THE INVENTION According to this invention, even if the dough after proofing is compressed before freezing, the post-proofing frozen dough for layered expanded foods with good dough floating can be provided.
Moreover, according to this invention, the layered puffed food with good dough floating can be provided.

以下に本発明について詳細に説明する。
本発明の層状膨化食品用ホイロ後冷凍生地は、ホイロした後に冷凍した層状膨化食品用冷凍生地であり、当該生地中の穀粉100質量部に対する折り込み用油脂組成物の折り込み量が45〜100質量部であることを特徴とする。
The present invention is described in detail below.
The frozen frozen dough for layered swollen food according to the present invention is a frozen dough for layered swollen food that has been frozen and the amount of folding of the oil composition for folding with respect to 100 parts by weight of flour in the dough is 45 to 100 parts by weight. It is characterized by being.

通常、層状膨化食品は、順番に、ミキシング、発酵(一次発酵)、分割・丸め、折り込み、成形、ホイロ(最終発酵)、焼成の工程を経て製造される。
本発明において、ホイロ後冷凍生地とは、ホイロ(最終発酵、proofingともいう)した後に冷凍した生地のことである。
Usually, the layered puffed food is manufactured through the steps of mixing, fermentation (primary fermentation), division / rounding, folding, molding, proofing (final fermentation), and baking in order.
In the present invention, the post-proof frozen dough is a dough frozen after proofing (also called final fermentation or proofing).

また、本発明において、層状膨化食品とは、折り込み用油脂組成物が層状に折り込まれた生地を焼成することで得られる食品のことである。生地中に層状に折り込まれた油脂は生地中に薄い油脂の層を多数作り、焼成中にこれらの油脂の層が生地から発生する水蒸気や炭酸ガスの発散をさえぎるため、焼成後の生地は層状に膨張したものとなる。層状膨化食品の具体例としては、クロワッサン、デニッシュペストリー等が挙げられる。   Moreover, in this invention, a layered puffed food is a foodstuff obtained by baking the dough | folded in which the oil-fat composition for folding was folded in layers. The fats and oils folded in layers in the dough make many thin fat and oil layers in the dough, and these oil and fat layers block the diffusion of water vapor and carbon dioxide generated from the dough during baking, so the dough after baking is layered It will be expanded. Specific examples of the layered puffed food include croissants and Danish pastries.

本発明の層状膨化食品用ホイロ後冷凍生地は生地中に折り込み用油脂組成物が折り込まれており、生地中の折り込み用油脂組成物の折り込み量は生地に配合される穀粉に対する量で規定することができる。生地中の穀粉100質量部に対する折り込み用油脂組成物の折り込み量は、45〜100質量部であり、50〜100質量部であることが好ましく、55〜100質量部であることがより好ましく、70〜100質量部であることが更に好ましく、75〜100質量部であることが最も好ましい。生地中の穀粉100質量部に対する折り込み用油脂組成物の折り込み量が上記範囲にあると、ホイロ後の生地を冷凍前に圧縮しても、生地浮きのよい層状膨化食品を得ることができる。また、生地中の穀粉100質量部に対する折り込み用油脂組成物の折り込み量が上記範囲にあると、焼成時の油脂のしみ出しも少なく、外観及び風味のよい層状膨化食品を得ることができる。
通常、層状膨化食品における生地中の折り込み用油脂組成物の折り込み量は、穀粉100質量部に対して30〜40質量部程度であるが、生地中の折り込み用油脂組成物の折り込み量を増やすと、ホイロ後の生地を冷凍前に圧縮しても、生地浮きのよい層状膨化食品を得ることができる。
The layered puffed food post-frozen frozen dough of the present invention has a folding oil composition folded in the dough, and the amount of folding oil composition in the dough is defined by the amount of flour blended in the dough Can do. The amount of the oil composition for folding with respect to 100 parts by mass of flour in the dough is 45 to 100 parts by mass, preferably 50 to 100 parts by mass, and more preferably 55 to 100 parts by mass. More preferably, it is -100 mass parts, Most preferably, it is 75-100 mass parts. When the amount of folding oil / fat composition with respect to 100 parts by mass of flour in the dough is within the above range, a layered expanded food with good dough floating can be obtained even if the dough after proofing is compressed before freezing. Moreover, when the amount of folding of the oil composition for folding with respect to 100 parts by mass of the flour in the dough is in the above range, the exfoliation of oil and fat during baking is small, and a layered puffed food having a good appearance and flavor can be obtained.
Usually, the folding amount of the oil composition for folding in the dough in the layered puffed food is about 30 to 40 parts by mass with respect to 100 parts by mass of flour, but when the amount of folding oil composition for folding in the dough is increased Even if the dough after proofing is compressed before freezing, a layered swollen food with good dough floating can be obtained.

本発明において、穀粉とは、穀物を挽いて粉状にしたものであり、通常、層状膨化食品の生地に配合されるものであれば、特に制限なく使用することができる。また、穀粉の配合量も、通常、層状膨化食品の生地に配合される範囲で特に制限なく配合することができる。穀粉の具体例としては、小麦粉(強力粉、中力粉、薄力粉等)、大麦粉、米粉、とうもろこし粉、ライ麦粉、そば粉、大豆粉等が挙げられる。   In the present invention, cereal flour is a product obtained by grinding cereals into powder and can be used without particular limitation as long as it is usually blended in dough for layered puffed food. Moreover, the compounding quantity of flour can also be normally mix | blended without a restriction | limiting in the range mix | blended with the dough of layered puffed food. Specific examples of the flour include wheat flour (strong flour, medium flour, thin flour, etc.), barley flour, rice flour, corn flour, rye flour, buckwheat flour, soybean flour and the like.

本発明で用いる折り込み用油脂組成物は、通常、層状膨化食品の生地の折り込みに用いられるものであれば、特に制限なく使用することができる。折り込み用油脂組成物の形態としては、油相及び水相を含む乳化油脂組成物と油相のみからなるショートニングが挙げられる。また、乳化油脂組成物はマーガリンやファットスプレッドと呼ばれるものであり、その形態としては、油中水型乳化物、水中油型乳化物、二重乳化型乳化物が挙げられる。折り込み用油脂組成物は、例えば、通常折り込み用油脂組成物に使用される油脂(大豆油、菜種油、コーン油、ひまわり油、紅花油、ごま油、綿実油、米油、オリーブ油、落花生油、亜麻仁油、パーム油、パーム核油、ヤシ油等や、これらの油脂をエステル交換、分別、水素添加等の加工処理した油脂等)を用いて、急冷練り合わせすることにより製造することができる。折り込み用油脂組成物の形状は、シート状に成形されたものであることが好ましい。   The oil-fat composition for folding used in the present invention can be used without particular limitation as long as it is usually used for folding a dough for layered puffed food. Examples of the form of the oil-fat composition for folding include an emulsified oil-fat composition containing an oil phase and an aqueous phase and a shortening consisting only of the oil phase. The emulsified oil / fat composition is called margarine or fat spread, and examples of its form include a water-in-oil emulsion, an oil-in-water emulsion, and a double emulsion. The oil and fat composition for folding includes, for example, the oils and fats usually used in oil and fat compositions for folding (soybean oil, rapeseed oil, corn oil, sunflower oil, safflower oil, sesame oil, cottonseed oil, rice oil, olive oil, peanut oil, linseed oil, Palm oil, palm kernel oil, coconut oil and the like, and oils and fats obtained by processing these oils and fats by transesterification, fractionation, hydrogenation, etc.) can be used for rapid cooling and kneading. It is preferable that the oil-fat composition for folding is formed into a sheet shape.

本発明で用いる折り込み用油脂組成物中の油脂含量は、60〜100質量%であることが好ましく、70〜95質量%であることがより好ましく、80〜95質量%であることが更に好ましく、80〜90質量%であることが最も好ましい。   The fat content in the folding fat composition used in the present invention is preferably 60 to 100% by mass, more preferably 70 to 95% by mass, and still more preferably 80 to 95% by mass, Most preferably, it is 80-90 mass%.

本発明で用いる折り込み用油脂組成物は、油相に含まれる油脂の固体脂含量(SFCとも呼ばれる)が10℃で25〜70%、20℃で5〜50%、30℃で2〜40%であることが好ましく、10℃で30〜65%、20℃で10〜45%、30℃で5〜35%であることがより好ましく、10℃で35〜60%、20℃で15〜40%、30℃で8〜30%であることが更に好ましく、10℃で30〜45%、20℃で20〜35%、30℃で8〜30%であることが最も好ましい。なお、油脂の固体脂含量は、社団法人 日本油化学会編、「基準油脂分析試験法」の2.2.9−2003 固体脂含量(NMR法)に従って測定することができる。   The oil / fat composition for use in the present invention has a solid fat content (also referred to as SFC) of oil / fat contained in the oil phase of 25 to 70% at 10 ° C., 5 to 50% at 20 ° C., and 2 to 40% at 30 ° C. It is preferably 30 to 65% at 10 ° C, 10 to 45% at 20 ° C, more preferably 5 to 35% at 30 ° C, 35 to 60% at 10 ° C, and 15 to 40 at 20 ° C. %, More preferably 8-30% at 30 ° C, most preferably 30-45% at 10 ° C, 20-35% at 20 ° C, and 8-30% at 30 ° C. In addition, the solid fat content of fats and oils can be measured according to 2.2.9-2003 solid fat content (NMR method) of the Japan Oil Chemistry Society, "Reference fats analysis test method".

本発明の層状膨化食品用ホイロ後冷凍生地における穀粉、折り込み用油脂組成物以外の配合成分としては、通常、層状膨化食品の生地に配合されるものであれば、特に制限なく配合することができる。また、これらの配合量も、通常、層状膨化食品の生地に配合される範囲で特に制限なく配合することができる。具体的には、イースト、食塩、砂糖(グラニュー糖、上白糖)等の糖類・糖アルコール類、卵(全卵、液卵)・各種卵加工品、脱脂粉乳、牛乳等の乳製品、練り込み用油脂、水、豆乳等の水性成分等が挙げられる。   Ingredients other than the flour and the oil composition for folding in the post-frozen frozen dough for layered swollen food of the present invention can be blended without particular limitation as long as they are usually blended in the dough of layered swollen food. . Moreover, these compounding quantities can also be normally mix | blended without a restriction | limiting especially in the range mix | blended with the dough of layered puffed food. Specifically, sugars and sugar alcohols such as yeast, salt, sugar (granulated sugar, sucrose), eggs (whole egg, liquid egg), various processed eggs, dairy products such as skimmed milk powder and milk, kneading Aqueous components such as oils and fats, water, and soy milk.

本発明の層状膨化食品用ホイロ後冷凍生地には、さらに生地の改良剤を配合することもできる。生地の改良剤は、通常、層状膨化食品の生地に配合されるものであれば、特に制限なく配合することができる。また、生地の改良剤の配合量も、通常、層状膨化食品の生地に配合される範囲で特に制限なく配合することができる。生地の改良剤の具体例としては、α−アミラーゼ、ヘミセルラーゼ、グルコースオキシターゼ等の酵素(生地中の穀粉100質量部に対する配合量は、0.0005〜0.03質量部であることが好ましく、0.01〜0.03質量部であることがより好ましい。)、ペクチン、グアーガム等の多糖類(生地中の穀粉100質量部に対する配合量は、0.3〜5質量部であることが好ましく、1〜3質量部であることがより好ましい。)、ジアセチル酒石酸モノグリセリド等の乳化剤(生地中の穀粉100質量部に対する配合量は、0.1〜1質量部であることが好ましく、0.2〜0.7質量部であることがより好ましい。)、発酵種(生地中の穀粉100質量部に対する配合量は、3〜30質量部であることが好ましく、3〜10質量部であることがより好ましい。)等が挙げられる。また、生地の改良剤としては、市販品の生地改良剤を使用することもできる。   The dough improving agent for layered puffed foods of the present invention may further contain a dough improving agent. The dough improving agent can be blended without particular limitation as long as it is usually blended with the dough of the layered puffed food. Moreover, the compounding quantity of the dough improving agent can also be mix | blended without a restriction | limiting especially in the range mix | blended with the dough of layered puffed food normally. Specific examples of the dough improving agent include enzymes such as α-amylase, hemicellulase, and glucose oxidase (the blending amount with respect to 100 parts by mass of flour in the dough is preferably 0.0005 to 0.03 parts by mass, 0.01-0.03 parts by mass), polysaccharides such as pectin, guar gum and the like (the blending amount with respect to 100 parts by mass of flour in the dough is preferably 0.3-5 parts by mass) 1 to 3 parts by mass), and emulsifiers such as diacetyl tartaric acid monoglyceride (the amount to be added to 100 parts by mass of flour in the dough is preferably 0.1 to 1 part by mass, 0.2 It is more preferable that it is -0.7 mass part.), The fermented seed | species (The compounding quantity with respect to 100 mass parts of flour in dough is preferably 3-30 mass parts, and 3-10 mass parts). There is more preferable.), And the like. Moreover, as a fabric improving agent, a commercially available fabric improving agent can also be used.

本発明の層状膨化食品用ホイロ後冷凍生地は、ホイロした後の生地を冷凍前に圧縮(展延)することもできる。本発明の層状膨化食品用ホイロ後冷凍生地における圧縮後の生地の厚みは、10〜45mmであることが好ましく、15〜40mmであることがより好ましく、20〜35mmであることが更に好ましく、20〜30mmであることが最も好ましい。ホイロ後冷凍生地が圧縮されたものであると、生地に厚みがなくなり(生地の体積が小さくなり)、場所を取らないため、輸送及び保管効率が向上し、物流コストの面で非常に有利なものとなる。また、ホイロ後冷凍生地が圧縮されたものであると、生地に熱が伝わりやすいため、生地解凍時間の短縮が可能となり、製造工程の合理化を図ることができる。
ホイロ後の生地の厚みは、生地の大きさによって異なるが、例えば、生地(厚さ3.0mm)を65〜70gにカットし、生地を3〜4.5巻きした場合、ホイロ後の生地の厚みは50〜70mmとなるため、生地を圧縮することにより、生地の厚みを10〜85%程度小さくすることができる。
また、本発明の層状膨化食品用ホイロ後冷凍生地は、ホイロ後の生地を冷凍前に圧縮した場合でも、生地浮きのよいものである。
The frozen frozen dough for layered puffed food of the present invention can also be compressed (expanded) before freezing. The thickness of the dough after compression in the post-frozen frozen dough for layered puffed foods of the present invention is preferably 10 to 45 mm, more preferably 15 to 40 mm, still more preferably 20 to 35 mm, 20 Most preferably, it is ˜30 mm. If the frozen dough is compressed after proofing, the dough will lose its thickness (the volume of the dough will be reduced), and will not take up space, improving transportation and storage efficiency, and extremely advantageous in terms of logistics costs It will be a thing. Further, if the frozen dough after compression is compressed, heat is easily transferred to the dough, so that the dough thawing time can be shortened and the manufacturing process can be rationalized.
The thickness of the fabric after the proof varies depending on the size of the fabric. For example, when the fabric (thickness 3.0 mm) is cut into 65 to 70 g and the fabric is wound 3 to 4.5, Since the thickness is 50 to 70 mm, the thickness of the dough can be reduced by about 10 to 85% by compressing the dough.
In addition, the frozen dough after proof for layered puffed food of the present invention has good dough floating even when the proofed dough is compressed before freezing.

本発明の層状膨化食品用ホイロ後冷凍生地は、折り込み用油脂組成物を前記規定量の範囲で折り込む以外、公知の製造条件及び製造方法により製造することができる。具体的には、順番に、ミキシング、発酵(一次発酵)、分割・丸め、リタード、折り込み、リタード、折り込み、リタード、成形、ホイロ(最終発酵)、冷凍の工程を経て製造することができる。必要に応じて、ホイロと冷凍の間に圧縮(展圧)することで製造することもできる。圧縮には、例えば、リバースシート、イージーテーブル等を用いることができる。これらを用いて生地を展圧することで、生地を所望の厚みとすることができる。   The post-frozen frozen dough for layered puffed food according to the present invention can be produced by known production conditions and production methods, except that the folding oil / fat composition is folded in the range of the specified amount. Specifically, it can be produced in the order of mixing, fermentation (primary fermentation), division / rounding, retard, folding, retard, folding, retard, molding, proofing (final fermentation), and freezing. As needed, it can also manufacture by compressing (expanding pressure) between a proof and freezing. For example, a reverse sheet or an easy table can be used for the compression. The cloth can be made to have a desired thickness by spreading the cloth using these.

本発明の層状膨化食品用ホイロ後冷凍生地を利用すると、冷凍生地を解凍後、焼成するだけで層状膨化食品を製造することができるため、使用する製造機器は焼成のためオーブンのみでよく、その結果、狭い場所の店舗でも焼き立ての層状膨化食品を継続的に提供することが可能になる。
また、本発明の層状膨化食品用ホイロ後冷凍生地は、ホイロ後の生地を冷凍前に圧縮しても、生地浮きがよいことから、生地の圧縮が可能である。ホイロ後冷凍生地の圧縮が可能であると、輸送及び保管効率が向上するため、物流コストの面で非常に有利なものとなる。また、ホイロ後冷凍生地の圧縮が可能であると、生地解凍時間の短縮が可能となり、製造工程の合理化を図ることができる。
When the frozen dough for the layered swollen food according to the present invention is used, the frozen dough can be thawed and then the layered swollen food can be produced simply by baking. As a result, it is possible to continuously provide freshly stratified puffed food even in stores in narrow places.
Moreover, even if the dough after proofing is compressed before freezing, the dough can be compressed because the dough after proofing is compressed before freezing. If the frozen dough can be compressed after proofing, the transportation and storage efficiency is improved, which is very advantageous in terms of logistics costs. Moreover, if the frozen dough can be compressed after the proofing, the dough thawing time can be shortened, and the manufacturing process can be rationalized.

次に、本発明の層状膨化食品について説明する。
本発明の層状膨化食品は、本発明の層状膨化食品用ホイロ後冷凍生地を用いて製造することを特徴とする。
本発明の層状膨化食品としては、クロワッサン、デニッシュペストリー等が挙げられる。
Next, the layered puffed food of the present invention will be described.
The layered puffed food of the present invention is produced by using the frozen dough after proof for the layered puffed food of the present invention.
Examples of the layered puffed food of the present invention include croissants and Danish pastries.

本発明の層状膨化食品は、本発明の層状膨化食品用ホイロ後冷凍生地を用いて、公知の製造条件及び製造方法により製造することができる。具体的には、順番に、解凍、焼成の工程を経て製造することができる。
層状膨化食品用ホイロ後冷凍生地が圧縮されたものである場合、解凍時間を短縮することができる。また、層状膨化食品用ホイロ後冷凍生地が圧縮されたものである場合にスチームコンベクションオーブンを用いると、冷凍生地を解凍せずにそのまま焼成することもできる。
The layered puffed food of the present invention can be produced by the known production conditions and production method using the post-frozen frozen dough for layered puffed food of the present invention. Specifically, it can be manufactured through steps of thawing and firing in order.
In the case where the frozen dough for the layered puffed food is compressed, the thawing time can be shortened. Moreover, when the frozen dough after proofing for layered puffed foods is compressed, if a steam convection oven is used, the frozen dough can be baked as it is without thawing.

本発明の層状膨化食品は、生地浮き、外観及び風味のよいものである。   The layered puffed food of the present invention has good dough floating, appearance and flavor.

次に、実施例及び比較例により本発明を詳細に説明する。しかし、本発明は、これらの実施例になんら制限されるものではない。   Next, the present invention will be described in detail by way of examples and comparative examples. However, the present invention is not limited to these examples.

<クロワッサンの評価1>
表1の配合及び表2の製造条件で冷凍生地を調製した。冷凍生地を常温で30分間かけて解凍後、デッキオーブンで210℃18分間焼成することでクロワッサンを製造した。クロワッサンの外観、生地浮き、風味を下記基準により評価した。なお、評価結果は8名のパネラーによる評価を総合して評価したものである。評価結果を表1に示した。
<Evaluation 1 of croissants>
Frozen dough was prepared under the composition shown in Table 1 and the production conditions shown in Table 2. The frozen dough was thawed at room temperature for 30 minutes and then baked at 210 ° C. for 18 minutes in a deck oven to produce a croissant. The appearance, texture and flavor of the croissant were evaluated according to the following criteria. The evaluation results were evaluated based on the total evaluation by eight panelists. The evaluation results are shown in Table 1.

〔外観の評価基準〕
5 :天板へ油脂の染み出しが全くない
4 :天板へ油脂の染み出しが若干みられるが、問題ない程度である
3 :天板へ油脂の染みだしがみられるが、底部は通常の焼き色
2 :天板へ油脂の染み出しがみられ、底部がやや黒い
1 :天板へ多くの油脂が染み出し、底部が黒くこげている
[Evaluation criteria for appearance]
5: There is no oil or fat seepage on the top board 4: Oil or oil seepage on the top board is slight, but there is no problem 3: Oil or oil seepage on the top board is normal, but the bottom is normal Baking color 2: Oil and grease ooze out on the top board and the bottom is slightly black 1: Many oil and oil ooze out on the top and the bottom is darkened

〔生地浮きの評価基準〕
5 :巻きの段差が十分にみられ、内相も大きく不均一で蜂の巣状
4 :巻きの段差が十分にみられ、内相も不均一な蜂の巣状
3 :巻きの段差がみられ、内相も蜂の巣状
2 :巻きの段差が若干はみられるが、内相がつまっている
1 :巻きの段差が全くみられず、内相もつまっている
[Evaluation criteria for fabric floating]
5: Sufficient winding steps, large and uneven inner phase, honeycomb 4: Sufficient winding steps, non-uniform inner phase 3: Winding steps, inner phase Honeycomb 2: Slight winding steps are seen, but the inner phase is clogged 1: No winding steps are seen, the inner phase is tangled

〔風味の評価基準〕
5 :外皮がサクサクしており、油脂の風味が豊かでしっとりしている
4 :外皮がサクサクしており、油脂の風味が感じられる
3 :外皮がややサクサクしているが、油脂の風味が若干弱い
2 :外皮が柔らかく、油脂の風味が弱い
1 :外皮が柔らかく、油脂の風味がしない
[Flavor Evaluation Criteria]
5: The outer skin is crisp and the fat and oil flavor is rich and moist. 4: The outer skin is crisp and the flavor of oil and fat is felt. 3: The outer skin is slightly crisp but the fat and oil flavor is slightly Weak 2: Soft outer skin and weak oily flavor 1: Soft outer skin and no oily flavor

Figure 0005188473
生地改良剤1:クイック・ステップ・RTB・クロワッサン(ピュラトス社)
折り込み用油脂組成物1
:日清クリスピート300(日清オイリオグループ株式会社、油脂含量
90質量%、SFC 10℃35%、20℃30%、30℃15%)
折り込み用油脂組成物2
:日清ピュアリッチシート800FCP(日清オイリオグループ株式会社、
油脂含量85質量%、SFC 10℃40%、20℃30%、30℃
15%)
折り込み用油脂組成物3
:ハイテックス1500BP(日清オイリオグループ株式会社、油脂含量
85質量%、SFC 10℃40%、20℃25%、30℃15%)
Figure 0005188473
Dough improver 1: Quick step RTB croissant (Puratos)
Oil composition for folding 1
: Nisshin Crispate 300 (Nisshin Oilio Group, Inc., fat and oil content 90% by mass, SFC 10 ° C 35%, 20 ° C 30%, 30 ° C 15%)
Oil composition for folding 2
: Nisshin Pure Rich Sheet 800FCP (Nisshin Oillio Group, Inc.
Fat content 85 mass%, SFC 10 ° C 40%, 20 ° C 30%, 30 ° C
15%)
Oil composition for folding 3
: Hi-Tex 1500BP (Nisshin Oillio Group, Inc., fat and oil content 85 mass%, SFC 10 ° C 40%, 20 ° C 25%, 30 ° C 15%)

油脂の固体脂含量は、社団法人 日本油化学会編、「基準油脂分析試験法」の2.2.9−2003 固体脂含量(NMR法)に準じて測定した。   The solid fat content of fats and oils was measured according to 2.2.9-2003 solid fat content (NMR method) of “Standard oil fat analysis test method” edited by Japan Oil Chemists' Society.

Figure 0005188473
Figure 0005188473

表1から分かるように、穀粉100質量部に対して折り込み用油脂組成物を50質量部折り込んだ実施例1〜3は、全ての評価項目において良好な結果であった。   As can be seen from Table 1, Examples 1 to 3 in which the oil / fat composition for folding was folded into 50 parts by mass with respect to 100 parts by mass of flour were good results in all evaluation items.

<クロワッサンの評価2>
表3〜5の配合及び表6の製造条件で冷凍生地を調製した。スチームコンベクションオーブンで冷凍生地を解凍せずに210℃18分間焼成することでクロワッサンを製造した。クロワッサンの外観、生地浮き、風味をクロワッサンの評価1と同様の基準により評価した。評価結果を表3〜5に示した。
<Evaluation 2 of croissants>
Frozen dough was prepared under the formulations shown in Tables 3-5 and the manufacturing conditions shown in Table 6. A croissant was produced by baking the frozen dough in a steam convection oven at 210 ° C. for 18 minutes without thawing. The appearance, float and flavor of the croissant were evaluated according to the same criteria as in the evaluation 1 of croissant. The evaluation results are shown in Tables 3-5.

Figure 0005188473
生地改良剤2:S500キモ・ロング(ピュラトス社)
生地改良剤3:ジョーカーキモ(ピュラトス社)
Figure 0005188473
Dough improver 2: S500 Kimo Long (Puratos)
Dough improver 3: Joker Kimo (Puratos)

Figure 0005188473
Figure 0005188473

Figure 0005188473
Figure 0005188473

Figure 0005188473
Figure 0005188473

表3〜5から分かるように、穀粉100質量部に対して折り込み用油脂組成物を50〜100質量部折り込んだ実施例4〜11は、全ての評価項目において良好な結果であった。特に穀粉100質量部に対して折り込み用油脂組成物を75〜100質量部折り込んだものは、穀粉100質量部に対して折り込み用油脂組成物を50質量部折り込んだものと比較して、かなり生地浮き及び風味が良かった。
一方、表4から分かるように、穀粉100質量部に対して折り込み用油脂組成物を40質量部折り込んだ比較例1は、生地浮きが悪かった。
また、表3から分かるように、穀粉100質量部に対して折り込み用油脂組成物を100質量部折り込んだ実施例6は、問題ない程度の外観であるが若干油脂のしみ出しが認められた。そのため、穀粉100質量部に対して折り込み用油脂組成物の折り込み量は、100質量部が限界であると思われた。
As can be seen from Tables 3 to 5, Examples 4 to 11 in which 50 to 100 parts by mass of the folding oil / fat composition with respect to 100 parts by mass of flour were favorable results in all evaluation items. In particular, the one in which 75 to 100 parts by mass of the folding oil / fat composition with respect to 100 parts by mass of flour is considerably more dough than the one in which the oil / fat composition for folding is folded into 50 parts by mass with respect to 100 parts by mass of flour. The float and flavor were good.
On the other hand, as can be seen from Table 4, Comparative Example 1 in which the oil / fat composition for folding was folded into 40 parts by mass with respect to 100 parts by mass of flour had poor dough floating.
Further, as can be seen from Table 3, Example 6 in which 100 parts by mass of the folding oil / fat composition with respect to 100 parts by mass of flour had an appearance with no problem, but a slight exudation of oil / fat was recognized. Therefore, it was considered that 100 parts by mass was the limit for the amount of folding oil composition for 100 parts by mass of flour.

Claims (5)

穀粉100質量部に対して折り込み用油脂組成物を45〜100質量部折り込むことで生地を調製し、当該生地をホイロした後に、生地の厚みが50〜70mmであるホイロ後の生地を、生地の厚みが15〜45mmとなるように生地を圧縮してから冷凍することを特徴とする層状膨化食品用ホイロ後冷凍生地の製造方法。 A dough is prepared by folding 45 to 100 parts by mass of the oil composition for folding with respect to 100 parts by mass of flour, and after the dough is proofed, the dough after proofing with a dough thickness of 50 to 70 mm is used for the dough. A method for producing a frozen dough after proofing for layered expanded foods, wherein the dough is compressed so as to have a thickness of 15 to 45 mm and then frozen. 前記生地中の穀粉100質量部に対して折り込み用油脂組成物を70〜100質量部折り込むこと特徴とする請求項1に記載の層状膨化食品用ホイロ後冷凍生地の製造方法。   The method for producing a frozen dough after proofing for layered expanded foods according to claim 1, wherein 70 to 100 parts by mass of the folding oil and fat composition is folded with respect to 100 parts by mass of flour in the dough. 前記層状膨化食品がクロワッサンである請求項1又は2に記載の層状膨化食品用ホイロ後冷凍生地の製造方法。   The method for producing a frozen dough after proof for layered expanded food according to claim 1 or 2, wherein the layered expanded food is a croissant. 請求項1〜3のいずれか1項に記載の層状膨化食品用ホイロ後冷凍生地の製造方法で製造した層状膨化食品用ホイロ後冷凍生地を用いて製造することを特徴とする層状膨化食品の製造方法。   Manufacturing of the layered expanded food characterized by manufacturing using the frozen frozen dough for layered expanded foods manufactured with the manufacturing method of the frozen frozen dough for layered expanded foods of any one of Claims 1-3. Method. 前記層状膨化食品がクロワッサンである請求項4に記載の層状膨化食品の製造方法。   The method for producing a layered puffed food according to claim 4, wherein the layered puffed food is a croissant.
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JP5739199B2 (en) * 2011-03-22 2015-06-24 日清製粉株式会社 Method for producing frozen dough for baked bread
JP2013017479A (en) * 2011-06-16 2013-01-31 Nisshin Oillio Group Ltd Pastry dough and pastry food
JP5729723B2 (en) * 2011-09-30 2015-06-03 日清オイリオグループ株式会社 Pastry dough and pastry food
JP2014008040A (en) * 2012-07-02 2014-01-20 Nisshin Foods Kk Bakery food product and manufacturing method thereof
WO2020241649A1 (en) * 2019-05-27 2020-12-03 株式会社カネカ Frozen bread dough for layered puffed food
JP7281997B2 (en) * 2019-08-16 2023-05-26 オリエンタル酵母工業株式会社 Quality improver for frozen layered bread dough, method for producing bread, and method for improving quality of bread

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JPS57115130A (en) * 1980-12-29 1982-07-17 Ajinomoto Kk Production of dough
EP0145367A3 (en) * 1983-11-21 1987-11-25 General Foods Corporation Process for making yeast-leavened frozen laminated and/or sweet pastry dough
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JPH02150229A (en) * 1988-11-29 1990-06-08 Kanegafuchi Chem Ind Co Ltd Method for freezing bread dough after secondary fermentation and improver for freezing bread dough
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JPH078159A (en) * 1992-08-26 1995-01-13 Torigoe Seifun Kk Method for freeze production after drying molded bread dough and improver for frozen bread dough after drying
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