US20120067179A1 - System for and method of re-profiling locomotive and rail car wheels - Google Patents
System for and method of re-profiling locomotive and rail car wheels Download PDFInfo
- Publication number
- US20120067179A1 US20120067179A1 US12/886,418 US88641810A US2012067179A1 US 20120067179 A1 US20120067179 A1 US 20120067179A1 US 88641810 A US88641810 A US 88641810A US 2012067179 A1 US2012067179 A1 US 2012067179A1
- Authority
- US
- United States
- Prior art keywords
- wheel
- profile
- rail
- tool
- profiling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 230000003137 locomotive effect Effects 0.000 title claims description 24
- 238000000034 method Methods 0.000 title claims description 17
- 238000005520 cutting process Methods 0.000 claims abstract description 42
- 150000001875 compounds Chemical class 0.000 claims abstract description 17
- 230000007246 mechanism Effects 0.000 description 42
- 239000000463 material Substances 0.000 description 6
- 238000012423 maintenance Methods 0.000 description 5
- 239000003638 chemical reducing agent Substances 0.000 description 4
- 230000001154 acute effect Effects 0.000 description 3
- 230000000712 assembly Effects 0.000 description 3
- 238000000429 assembly Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000003801 milling Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 206010012411 Derailment Diseases 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 239000011195 cermet Substances 0.000 description 1
- 244000145845 chattering Species 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
- 238000012552 review Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- UONOETXJSWQNOL-UHFFFAOYSA-N tungsten carbide Chemical compound [W+]#[C-] UONOETXJSWQNOL-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B5/00—Turning-machines or devices specially adapted for particular work; Accessories specially adapted therefor
- B23B5/28—Turning-machines or devices specially adapted for particular work; Accessories specially adapted therefor for turning wheels or wheel sets or cranks thereon, i.e. wheel lathes
- B23B5/32—Turning-machines or devices specially adapted for particular work; Accessories specially adapted therefor for turning wheels or wheel sets or cranks thereon, i.e. wheel lathes for reconditioning wheel sets without removing same from the vehicle; Underfloor wheel lathes for railway vehicles
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T82/00—Turning
- Y10T82/10—Process of turning
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T82/00—Turning
- Y10T82/18—Lathe for wheel or axle
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T82/00—Turning
- Y10T82/18—Lathe for wheel or axle
- Y10T82/185—In situ lathe for railroad wheel
Definitions
- the present disclosure relates generally to the field of maintenance for railway vehicles. More specifically, the present disclosure relates to an apparatus for and a method of machining and or maintaining the wheels associated with a train, such as a locomotive, railway car or other railway vehicle.
- Wheels on railway locomotives and cars are subject to abuse and wear in the course of normal use. This wear changes the contour of the wheel, forming undesirable contours including flats, high flanges and other contours that adversely affect the performance of the wheel.
- a worn wheel can reduce ride quality, increase the risk of derailments, and contribute to increased wear, fatigue, noise, and damaged switches excessive fuel consumption.
- Locomotive and railcar wheel maintenance is important to safety and efficient operation of railways.
- Locomotive and railcar wheel maintenance typically involves removing the locomotive or railcar from service and re-profiling or “retruing” the wheel with a lathe mechanism.
- lathe mechanisms may be provided in pits below removable rail sections.
- Such mechanisms may be computer numerical control (CNC) machines and are generally large, expensive, and not portable.
- Stationary mechanisms require establishing a permanent maintenance facility or area and removing the locomotive or railcar from service.
- the term “portable” refers to a machine that can be moved by one or two people.
- Locomotive and railcar wheels may also be re-profiled with manual lathe mechanisms.
- manual processes are generally time-consuming and require intense labor, taking as many as sixteen hours to re-profile a pair of wheels.
- some known processes create a long, continuous chip.
- a machinist is required to wear safety gear such as heavy leather clothing and a face shield to avoid being injured by the extremely hot, razor sharp chips.
- profiling and “re-profiling” are used interchangeably in this application.
- One embodiment relates to an apparatus for configuring a wheel associated with a train.
- the apparatus comprises a cutting tool configured to engage the wheel and an alignment device including a first member and a second member.
- the first member is disposed at an angle with respect to the second member.
- the apparatus is aligned with the wheel so the cutting tool engages the wheel at a proper position when both a first end of the first member and a second end of the second member engages the wheel or are within one eighth of an inch of the wheel.
- Another embodiment relates to a method of profiling a wheel while attached to a railcar or locomotive on a rail.
- the method comprises disengaging the wheel from the rail.
- the wheel is ordinarily attached to the railcar or locomotive.
- the method also includes attaching a portable mill or lathe machine to the track, rotating the wheel and profiling the wheel at a point below a center line of the wheel.
- a brake apparatus associated with the wheel is advantageously not required to be removed.
- the center line of the wheel is parallel to the rail and extends through the center point of the wheel.
- Yet another exemplary embodiment relates to a system for profiling a wheel in accordance with an electronically stored profile.
- the wheel is associated with a train.
- the system comprises a lathe cutting tool configured to engage the wheel and a compound positioning system for positioning the cutting tool in at least two axes.
- the system has a low profile.
- Still another embodiment relates to a system for profiling a wheel in accordance with an electronically stored profile.
- the wheel is associated with a train.
- the system comprises a lathe cutting tool configured to engage the wheel and a compound positioning system for positioning the cutting tool in at least two axes.
- the system also includes a computer control for controlling the compound positioning system.
- the compound system is controlled so that the wheel is shaped in accordance with the profile, wherein the profile is one of a first profile for a first side wheel and a second profile for a second side wheel opposite the right side wheel.
- FIG. 1 is a perspective view schematic illustration of an apparatus for re-profiling a wheel associated with a train in accordance with an exemplary embodiment.
- FIG. 2 is a perspective view of the apparatus for re-profiling a wheel illustrated in FIG. 1 and including an alignment device in accordance with another exemplary embodiment.
- FIG. 3 is a planar side view schematic illustration of the apparatus for re-profiling illustrated in FIG. 2 . in accordance with another exemplary embodiment.
- FIG. 4 is another planar side view schematic illustration of the apparatus for re-profiling a wheel illustrated in FIG. 2 in accordance with another exemplary embodiment.
- FIG. 5 is a perspective view schematic illustration of the apparatus for re-profiling a wheel opposite to the wheel illustrated in FIG. 1 in accordance with yet another exemplary embodiment.
- FIG. 6 is a perspective view schematic illustration of the apparatus for re-profiling as illustrated in FIG. 5 including the alignment device in accordance with yet another exemplary embodiment.
- FIG. 7 is a perspective view schematic illustration of a low profile apparatus for re-profiling a wheel in accordance with yet another exemplary embodiment.
- FIG. 8 is a perspective view schematic illustration of the apparatus illustrated in FIG. 7 including an alignment device in accordance with yet another exemplary embodiment.
- FIG. 9 is a planar side view schematic illustration of the apparatus for re-profiling illustrated in FIG. 8 in accordance with another exemplary embodiment.
- FIG. 10 is a planar side view schematic illustration of the apparatus for re-profiling illustration in FIG. 8 in accordance with another exemplary embodiment.
- FIG. 11 is a perspective view schematic illustration of the apparatus for re-profiling illustrated in FIG. 7 , shown engaging a wheel opposite to the wheel illustrated in FIG. 7 in accordance with another exemplary embodiment.
- FIG. 12 is a side view schematic illustration of the apparatus for re-profiling illustrated in FIG. 11 including an alignment device in accordance with still another exemplary.
- FIG. 13 is a perspective view schematic illustration of another apparatus for re-profiling shown in a in-house application in accordance with another exemplary embodiment.
- FIG. 14 is a side view schematic illustration of the apparatus for re-profiling illustrated in FIG. 13 in accordance with another exemplary embodiment.
- FIG. 15 is a side view schematic illustration of the apparatus for re-profiling illustrated in FIG. 7 shown with an alignment device indicating a cutting tool position that is too low in accordance with another exemplary embodiment.
- FIG. 16 is a side planar view schematic illustration of the apparatus for re-profiling shown in FIG. 7 shown using shims to raise the cutting tool position and with the alignment device indicating that a cutting tool position is too high in accordance with another exemplary embodiment.
- FIG. 17 is side planar view schematic illustration of the apparatus for re-profiling shown in FIG. 7 using shims and with the alignment device indicating that the cutting tool position is in a proper position, in accordance with still another exemplary embodiment.
- FIG. 18 is a perspective view schematic illustration of the alignment device illustrated in FIGS. 2-4 , 6 , 8 - 10 , and 15 - 17 in accordance with another exemplary embodiment.
- FIG. 19 is a more detailed side planar view schematic illustration of the alignment device for the systems illustrated in FIG. 18 showing exemplary dimensions in accordance with another exemplary embodiment.
- FIG. 20 is a flow diagram of a wheel re-profiling method in accordance with another exemplary embodiment.
- an apparatus 20 for profiling or re-profiling a wheel 12 associated with a train e.g., the wheel of a railcar, locomotive, or other railway vehicle or apparatus
- a train e.g., the wheel of a railcar, locomotive, or other railway vehicle or apparatus
- railroad cars include any wheeled systems configured for riding on railroad tracks or rails of any size.
- Apparatus 20 is preferably a computer controlled lathe apparatus that is configured to be coupled to the track associated with wheel 12 .
- Apparatus 20 is preferably a portable lathe device that is configured to be coupled to a rail 18 upon which wheel 12 is resting. Alternatively, milling, grinding or other cutting principles could be utilized by apparatus 20 to profile wheel 12 .
- apparatus 20 is preferably a computer numerical control (CNC) lathe.
- CNC computer numerical control
- the desired profile for wheel 12 and the cutting path needed to provide the profile for wheel 12 is stored in a computer control coupled to apparatus 20 .
- the computer control can be integrated within or be separate from apparatus 20 .
- the computer control can include a processor or micro controller and memory configured to control actuators such as motors.
- a profile for wheel 12 is provided by rotating wheel 12 and moving cutting tool 24 relative to wheel 12 with a 2-axis slide mechanism 30 .
- a user may operate an interface coupled to a computer control to control apparatus 20 .
- Apparatus 20 is able to be easily moved to a railcar or locomotive (e.g., in field profiling) instead of having to move the railcar or locomotive to apparatus 20 (e.g., in-house profiling). While most existing mechanisms can weigh in access of several tons, apparatus 20 is portable and weighs approximately 500 lbs. or less. Apparatus 20 , for example, may be used to service a railcar or locomotive that is broken down at a location away from a station or service area. According to one exemplary embodiment, apparatus 20 may include wheels, handles, or other devices that increase the portability of apparatus 20 . According to another exemplary embodiment, apparatus 20 may be transported by a vehicle, such as, a forklift or cart.
- a vehicle such as, a forklift or cart.
- apparatus 20 is coupled to rail 18 associated with a track with a mounting mechanism 90 .
- Mounting mechanism 90 can include members 92 disposed parallel to a rail 18 and/or a bracket 94 coupled to rail 18 .
- Members 92 can be attached to railroad ties associated with rail 18 ( FIG. 3 ) via fasteners.
- a member 96 can be mounted to the opposite rail to rail 18 .
- Mounting mechanism 90 is preferable configured to support apparatus 20 such that apparatus 20 is level, firmly coupled to rail 18 , and aligned with wheel 12 .
- mounting mechanism 90 can include plates, one or more clamps, bolts, other fasteners, etc. for securing apparatus 20 to rail 18 .
- apparatus 20 is leveled (e.g., so cutting tool 24 moves along a horizontal plane).
- Apparatus 20 can be leveled with respect to ground or rail 18 .
- a multitude of threaded members 106 are provided about the periphery of plate 93 .
- Apparatus 20 can include integral level indicators, (such as bubble levels, laser levels, etc.).
- Apparatus 20 can include additional adjustment devices for adjusting the tilt, rotation, or other orientation of apparatus 20 with respect to wheel 12 .
- Members 106 preferably receive leveling mechanisms such as threaded rods (not shown) with an end that contacts members 90 . By turning the leveling mechanisms, the mechanisms move in a vertical direction relative to plate 93 and move various portions of plate 93 and, in turn, apparatus 20 , up or down.
- plate 93 is adjusted to be parallel with the ground
- members 106 are provided at each corner of plate 93 . According to other exemplary embodiments, members 106 may be provided elsewhere (e.g., along a side of plate 93 ).
- Apparatus 20 includes a cutting tool 24 ( FIG. 1 ) with a cutting blade, bit or an insert 26 .
- Insert 26 can be disposed in a bit holder 21 that is secured with an insert clamp.
- Tool 24 is disposed on a plate 41 and can be secured to plate 41 by fasteners. Plate 41 can be part of X-Y slide mechanism 30 .
- Cutting tool 24 includes a high-quality cutting tool insert 26 that is able to withstand the wear from the imbedded particles.
- insert 26 is formed from a tungsten carbide material.
- insert 26 may be formed from cermet, a coated carbide, a ceramic material, or any other suitable material known in the art. While insert 26 is shown as a generally cylindrical member in FIGS. 1 , 5 , 13 and 14 , according to other exemplary embodiments it may have a wide variety of geometries.
- Wheel 12 is turned so cutting tool 24 can profile the entire circumference of wheel 12 with a drive mechanism. According to an exemplary embodiment, wheel 12 is turned approximately 16-24 revolutions per minute. According to other exemplary embodiments, wheel 12 may be turned at another rate depending on a variety of factors, including the cutting tool material, cutting tool geometry, motor speed, etc. According to one exemplary embodiment, a drive motor is a 15 hp AC motor with gear reducer or a DC motor configured to turn wheel 12 .
- Cutting tool 24 is coupled to X-Y slide mechanism 30 via plate 41 .
- Mechanism 30 allows cutting tool 24 to be movable relative to wheel 12 along both an X-axis and a Y-axis.
- Slide mechanism 30 includes a first slide 31 disposed along an X-axis, perpendicular to rail 18 , and a second slide 35 disposed along Y-axis, parallel to rail 18 .
- a first power source 32 is provided to move first slide 31 .
- a second power source 36 ( FIG. 4 ) is provided to move second slide 35 .
- slide mechanism 30 can also be moved in a Z-direction, perpendicular to the ground or a plane including the X-axis and the Y-axis.
- apparatus 20 is a CNC lathe
- power sources 32 and 36 are electric motors (e.g., servo motors, stepper motors, etc.) that are controlled with signals from a computer controller.
- Power sources 32 and 36 can be coupled to gear reducers.
- the electric motors can be AC or DC motors.
- Gear reducers reduce the shaft speed and increase the torque from power sources 32 and 36 .
- gear reducers may be directly coupled to slide mechanism 30 or may be coupled to slide mechanism 30 through a transfer mechanism.
- Sources 32 and 36 can receive electric power from batteries, generators, vehicles, sources aboard the train, or other sources.
- the batteries can be integrated with or separate from apparatus 20 .
- apparatus 20 profiles wheel 12 with an automated CNC process, a user does not need to be in close proximity to wheel 12 as it is being machined, reducing the chance of the user being cut by the chip.
- Apparatus 20 can be controlled by a wired or wireless remote control.
- apparatus 20 includes an alignment device 25 .
- Alignment device 25 is preferably removably disposed on a top surface of plate 41 so that a user can determine if the position of cutting tool 24 ( FIG. 1 ) is in proper alignment with wheel 15 .
- the operation of alignment device 25 is described in more detail with respect to FIGS. 15-19 .
- a wheel 15 is shown with apparatus 20 .
- Wheel 15 is on an opposite side (right side) of the rail car than wheel 12 (left side). Mechanical manipulation of components of apparatus 20 allows apparatus 20 to be switched into a configuration for wheel 15 .
- Cutting tool 24 is preferably flipped 180 degrees to engage wheel 15 .
- apparatus 20 includes an alignment device 25 .
- alignment device 25 The operation of alignment device 25 is described in more detail with respect to FIGS. 15-19 .
- Alignment device 25 is suitable for use with either wheel 12 or wheel 15 .
- apparatus 200 is similar to apparatus 20 described above with reference to FIGS. 1-6 .
- Features and operations described above for apparatus 20 are available for apparatus 200 .
- FIGS. 7-12 show apparatus 200 in a field operation where wheels 12 and 15 can be profiled at the location of the train.
- apparatus 200 is preferably a low profile lathe machine and engages wheel 15 well below a center line 304 (see FIG. 17 ).
- Center line 304 is preferably a line through the center point of wheel 15 and parallel to rail 18 .
- Apparatus 200 preferably weighs between 350-400 lbs in a preferred embodiment.
- apparatus 200 generally has a height that is less than 17 inches. Preferably the height is adjustable between 113 ⁇ 4 inches to 17 inches. The height is adjustable using shims 285 (see FIGS. 15-17 ). Alternatively, the height an be adjustable by other means, including jacks, adjustable legs, etc.
- the width of apparatus 200 is preferably 25 inches and the length of apparatus 200 is preferably 42 inches.
- Apparatuses 20 and 200 can be made from any metal material of sufficient strength.
- apparatuses 20 and 200 are manufactured from steel.
- the above weights and dimension are given in an exemplary fashion only. Other weights and dimensions are possible without departing from the scope of the invention.
- apparatus 200 is relatively compact and approaches wheel 12 at an acute angle to optimize the ability to fit underneath the majority of components associated with wheel 12 .
- brake assemblies, straps, hangers, collection tanks, steps and the components near wheel 12 can be avoided by using a low profile apparatus 200 and/or approaching wheel 15 at an acute angle.
- the acute angle can be between 15 and 45 degrees. Other angles can be utilized depending upon configurations of apparatus 200 .
- apparatus 200 does not require removal of components that are required to be removed when a non-low profile lathe is utilized.
- Apparatus 200 includes a mounting mechanism 290 similar to mounting mechanism 90 discussed above.
- a steel shim can be placed between rail 18 and a bottom surface of a bottom plate 293 to strengthen the base of apparatus 200 and reduce chance of chattering during a cutting operation. (See FIG. 9 ).
- Apparatus 200 also includes cutting tool 224 ( FIG. 7 ) (similar to cutting tool 24 discussed above).
- Tool 224 can be disposed on a slide mechanism 230 .
- Slide mechanism 230 is preferably disposed at an angle (e.g., 0-90 degrees, preferably 15-45 degrees) with respect to bottom plate 293 .
- an angle of less than 45 degrees allows a lower profile apparatus 200 to be provided.
- the angle between mechanism 230 and bottom plate 231 is between 15 to 45 degrees, although other angles can be utilized.
- the angle can be provided by a wedge surface 393 and a slanted surface 392 ( FIGS. 10 and 11 ).
- the angle is preferably between 0 and 90 degrees and most preferably between 15 and 45 degrees.
- Bottom plate 243 can be disposed parallel to the ground with mounting mechanism 290 .
- Slide mechanism 230 moves along a slide rail 231 along an X-axis perpendicular to rail 18 and a slide rail 235 disposed along a Y-axis parallel to rail 18 . (See FIG. 8 ). In an alternative embodiment, slide mechanism 230 can also move in a Z-direction perpendicular to the ground or perpendicular to a plane including the X-axis and the Y-axis.
- a first power source 232 is provided to move mechanism 230 along first slide 231 and a power source 236 is provided to move mechanism 230 along slide 235 .
- Power sources 232 and 236 are preferably DC motors.
- apparatus 200 uses DC drives which are smaller than AC drives in a preferred. The size of the DC drives allows a lower profile apparatus 200 to be configured.
- alignment device 25 is utilized with apparatus 200 .
- Alignment device 25 includes a first member 27 and a second member 29 .
- apparatus 200 is aligned below center line 304 of wheel 15 .
- Center line 304 of wheel 15 is preferably an axis that extends parallel to rail 18 and through a center point of the wheel.
- Alignment device 25 is preferably a mechanical alignment device such as a center finder. Alignment device 25 can be manufactured from a variety of materials, including high strength plastics, metals, etc. In one embodiment, alignment device 25 is one inch thick. FIG. 18 shows exemplary dimensions for alignment tool 25 .
- a wheel 15 opposite wheel 12 is profiled using an apparatus 200 .
- rotation of cutting tool 224 is not necessary as an inverse profile is utilized.
- the computer control stores a profile for wheel 12 and an inverse profile for wheel 15 .
- Alignment device 25 is shown for use with wheel 15 in FIG. 12 .
- apparatus 200 is shown in an in-house application including a work area 300 .
- Apparatus 200 utilizes a vertical member 310 to support apparatus 200 in work area 300 .
- alignment device 25 includes a first member 27 and a second member 29 disposed at an angle.
- the angle can be chosen based upon system parameters and design criteria. In one preferred embodiment, the angle can be from 1 to 179 degrees, preferably between 40-150 degrees.
- Alignment device 25 preferably is configured as a center finder which indicates a proper alignment when an end 237 and an end 239 of members 27 and 29 , respectively, engage wheel 15 .
- alignment device 25 indicates that apparatus 200 is too low because end 239 is not touching or within one sixteenth of an inch of wheel 15 and end 237 is touching wheel 15 . Shims 285 ( FIG. 16 ) can be added to raise apparatus 200 . In one embodiment, if ends 237 and 239 are within one sixteenth of an inch of wheel 15 , alignment is adequate. Device 25 of apparatus 200 can also use the flange of wheel 15 for determining the appropriate tool height if wheel 15 is out-of-round.
- apparatus 200 is shown at a position that is too high.
- the too high position is manifested by end 239 of member 29 touching wheel 15 and an end 237 of member 27 not touching wheel 15 or within a sixteenth of an inch of wheel 15 .
- Shims 285 can be removed to lower the height of apparatus 200 .
- alignment device 25 indicates that tool 200 is set at a proper height using shims 285 .
- Proper height is determined as tool 224 ( FIG. 7 ) is provided at 3 ⁇ 4 of an inch below a center axis of wheel 15 .
- the point of contact can be disposed at point where a ray from the center point of wheel 15 at a negative 15 degree angle below center line 304 reaches a periphery of wheel 15 .
- alignment device 25 is disposed on top of a surface 241 of slide mechanism 230 or a top surface 281 of the top shim of apparatus 200 and not on top of tool holder 237 .
- Alignment device 25 is preferably shaped to engage surfaces 241 and 287 .
- alignment device 25 is shaped so that a user cannot make an error and put device 25 in the wrong orientation (e.g., upside down). The placement of members 27 and 29 and the angles associated therewith can provide such an orientation.
- Alignment device 25 can also be used with apparatus 20 as discussed above. Device 25 can be provided on surface 41 associated with tool 24 of apparatus 20 .
- a method for profiling wheel 12 involve first disengaging wheel 12 from rails 18 (step 70 ).
- a jack or lift is used to raise one set of wheels 12 off of rails 18 while leaving the other set of wheels engaged.
- Wheels 12 and axle 14 are both left coupled to the railcar or locomotive to reduce the amount of time needed to profile wheels 12 .
- apparatus 200 is coupled to rails 18 proximate to a wheel 12 with mounting mechanism 290 (step 72 ).
- the position of cutting tool 224 relative to wheel 12 is aligned by using alignment device 25 (step 73 ).
- alignment device 25 By positioning apparatus 200 so that alignment device 25 engages wheel 12 at two end points of device 25 , the operator is assured that apparatus 200 is in proper position.
- brake and other assemblies associated with wheel 12 do not have to be removed when wheel 15 is profiled using apparatus 200 .
- the low profile associated with apparatus 200 allows wheel 15 to be profiled without removing significant apparatus from wheel 15 or other parts of the train.
- Wheel 12 is rotated so cutting tool 224 can re-profile the entire circumference of wheel 12 (step 74 ).
- powering the locomotive generally causes all the driving wheels on locomotive to turn.
- an external power source is used.
- wheel 12 is turned by powering a traction motor with a portable power source such as a DC welder. If the railcar is an unpowered car, such as a box car, wheel 12 is turned by a chain and sprocket drive mechanism or friction wheel drive mechanism.
- cutting tool 224 profiles wheel 12 in accordance with a stored profile in the computer controller (step 76 ).
- Cutting tool 224 is moved by slide mechanism 230 along X-axis and Y-axis with drive motors 232 and 236 .
- apparatus 200 may be used to machine wheel 12 to an AAR-IB regular flange profile or an AAR-IB narrow flange profile.
- the computer controller may provide other paths to apparatus 200 to machine wheel 12 to another profile.
- the railcar or locomotive is lowered back onto rails 18 (step 78 ).
- the railcar or locomotive may then be raised again to profile the other wheels or, if all wheels have been re-profiled, railcar or locomotive may be returned to service.
- the above method can also be utilized by apparatus 20 and can be utilized to the profile wheel 15 .
- the term “coupled” means the joining of two members directly or indirectly to one another. Such joining may be stationary in nature or moveable in nature. Such joining may be achieved with the two members or the two members and any additional intermediate members being integrally formed as a single unitary body with one another or with the two members or the two members and any additional intermediate members being attached to one another. Such joining may be permanent in nature or may be removable or releasable in nature.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Turning (AREA)
Abstract
Description
- The present application is related to U.S. patent application Ser. No. 12/171,151 filed Jul. 10, 2008, entitled “Wheel Lathe For Box Cars” and PCT Application Serial No. PCT/US2009/049921 filed Jul. 8, 2009, both incorporated in their entireties herein by reference.
- The present disclosure relates generally to the field of maintenance for railway vehicles. More specifically, the present disclosure relates to an apparatus for and a method of machining and or maintaining the wheels associated with a train, such as a locomotive, railway car or other railway vehicle.
- Wheels on railway locomotives and cars are subject to abuse and wear in the course of normal use. This wear changes the contour of the wheel, forming undesirable contours including flats, high flanges and other contours that adversely affect the performance of the wheel. A worn wheel can reduce ride quality, increase the risk of derailments, and contribute to increased wear, fatigue, noise, and damaged switches excessive fuel consumption.
- Locomotive and railcar wheel maintenance is important to safety and efficient operation of railways. Locomotive and railcar wheel maintenance typically involves removing the locomotive or railcar from service and re-profiling or “retruing” the wheel with a lathe mechanism. Such known lathe mechanisms may be provided in pits below removable rail sections. Such mechanisms may be computer numerical control (CNC) machines and are generally large, expensive, and not portable. Stationary mechanisms require establishing a permanent maintenance facility or area and removing the locomotive or railcar from service. In this application, the term “portable” refers to a machine that can be moved by one or two people.
- Locomotive and railcar wheels may also be re-profiled with manual lathe mechanisms. However, such manual processes are generally time-consuming and require intense labor, taking as many as sixteen hours to re-profile a pair of wheels. In addition, some known processes create a long, continuous chip. A machinist is required to wear safety gear such as heavy leather clothing and a face shield to avoid being injured by the extremely hot, razor sharp chips. The terms “profiling” and “re-profiling” are used interchangeably in this application.
- Thus, there is a need for a portable re-profiling system for wheels of locomotives or railcars. Furthermore, there is a need for a lathe mechanism that is more efficient and safer than manual lathe mechanisms. Further still, there is a need for an automated re-profiling system that is quick, efficient and less expensive than conventional systems located in permanent maintenance facilities. Still further, there is a need for a lower profile, portable, re-profiling system for wheels of locomotives or railcars that can operate without removing a brake or other assemblies. Yet further still, there is a need for an alignment system for a lathe mechanism or other cutting or milling device for re-profiling wheels of locomotives or railcars. Yet further, there is a need for a low profile lathe that can profile a wheel in the field without removing brake or other apparatus associated with the wheel.
- One embodiment relates to an apparatus for configuring a wheel associated with a train. The apparatus comprises a cutting tool configured to engage the wheel and an alignment device including a first member and a second member. The first member is disposed at an angle with respect to the second member. The apparatus is aligned with the wheel so the cutting tool engages the wheel at a proper position when both a first end of the first member and a second end of the second member engages the wheel or are within one eighth of an inch of the wheel.
- Another embodiment relates to a method of profiling a wheel while attached to a railcar or locomotive on a rail. The method comprises disengaging the wheel from the rail. The wheel is ordinarily attached to the railcar or locomotive. The method also includes attaching a portable mill or lathe machine to the track, rotating the wheel and profiling the wheel at a point below a center line of the wheel. A brake apparatus associated with the wheel is advantageously not required to be removed. The center line of the wheel is parallel to the rail and extends through the center point of the wheel.
- Yet another exemplary embodiment relates to a system for profiling a wheel in accordance with an electronically stored profile. The wheel is associated with a train. The system comprises a lathe cutting tool configured to engage the wheel and a compound positioning system for positioning the cutting tool in at least two axes. The system has a low profile.
- Still another embodiment relates to a system for profiling a wheel in accordance with an electronically stored profile. The wheel is associated with a train. The system comprises a lathe cutting tool configured to engage the wheel and a compound positioning system for positioning the cutting tool in at least two axes. The system also includes a computer control for controlling the compound positioning system. The compound system is controlled so that the wheel is shaped in accordance with the profile, wherein the profile is one of a first profile for a first side wheel and a second profile for a second side wheel opposite the right side wheel.
- Exemplary embodiments will hereafter be described, wherein like numerals denote like elements and:
-
FIG. 1 is a perspective view schematic illustration of an apparatus for re-profiling a wheel associated with a train in accordance with an exemplary embodiment. -
FIG. 2 is a perspective view of the apparatus for re-profiling a wheel illustrated inFIG. 1 and including an alignment device in accordance with another exemplary embodiment. -
FIG. 3 is a planar side view schematic illustration of the apparatus for re-profiling illustrated inFIG. 2 . in accordance with another exemplary embodiment. -
FIG. 4 is another planar side view schematic illustration of the apparatus for re-profiling a wheel illustrated inFIG. 2 in accordance with another exemplary embodiment. -
FIG. 5 is a perspective view schematic illustration of the apparatus for re-profiling a wheel opposite to the wheel illustrated inFIG. 1 in accordance with yet another exemplary embodiment. -
FIG. 6 is a perspective view schematic illustration of the apparatus for re-profiling as illustrated inFIG. 5 including the alignment device in accordance with yet another exemplary embodiment. -
FIG. 7 is a perspective view schematic illustration of a low profile apparatus for re-profiling a wheel in accordance with yet another exemplary embodiment. -
FIG. 8 is a perspective view schematic illustration of the apparatus illustrated inFIG. 7 including an alignment device in accordance with yet another exemplary embodiment. -
FIG. 9 is a planar side view schematic illustration of the apparatus for re-profiling illustrated inFIG. 8 in accordance with another exemplary embodiment. -
FIG. 10 is a planar side view schematic illustration of the apparatus for re-profiling illustration inFIG. 8 in accordance with another exemplary embodiment. -
FIG. 11 is a perspective view schematic illustration of the apparatus for re-profiling illustrated inFIG. 7 , shown engaging a wheel opposite to the wheel illustrated inFIG. 7 in accordance with another exemplary embodiment. -
FIG. 12 is a side view schematic illustration of the apparatus for re-profiling illustrated inFIG. 11 including an alignment device in accordance with still another exemplary. -
FIG. 13 is a perspective view schematic illustration of another apparatus for re-profiling shown in a in-house application in accordance with another exemplary embodiment. -
FIG. 14 is a side view schematic illustration of the apparatus for re-profiling illustrated inFIG. 13 in accordance with another exemplary embodiment. -
FIG. 15 is a side view schematic illustration of the apparatus for re-profiling illustrated inFIG. 7 shown with an alignment device indicating a cutting tool position that is too low in accordance with another exemplary embodiment. -
FIG. 16 is a side planar view schematic illustration of the apparatus for re-profiling shown inFIG. 7 shown using shims to raise the cutting tool position and with the alignment device indicating that a cutting tool position is too high in accordance with another exemplary embodiment. -
FIG. 17 is side planar view schematic illustration of the apparatus for re-profiling shown inFIG. 7 using shims and with the alignment device indicating that the cutting tool position is in a proper position, in accordance with still another exemplary embodiment. -
FIG. 18 is a perspective view schematic illustration of the alignment device illustrated inFIGS. 2-4 , 6, 8-10, and 15-17 in accordance with another exemplary embodiment. -
FIG. 19 is a more detailed side planar view schematic illustration of the alignment device for the systems illustrated inFIG. 18 showing exemplary dimensions in accordance with another exemplary embodiment. -
FIG. 20 is a flow diagram of a wheel re-profiling method in accordance with another exemplary embodiment. - Referring in general to the FIGURES and more specifically to
FIGS. 1-4 , anapparatus 20 for profiling or re-profiling awheel 12 associated with a train (e.g., the wheel of a railcar, locomotive, or other railway vehicle or apparatus) is shown according to an exemplary embodiment. For the purpose of this specification and the claims, railroad cars include any wheeled systems configured for riding on railroad tracks or rails of any size.Apparatus 20 is preferably a computer controlled lathe apparatus that is configured to be coupled to the track associated withwheel 12. -
Apparatus 20 is preferably a portable lathe device that is configured to be coupled to arail 18 upon which wheel 12 is resting. Alternatively, milling, grinding or other cutting principles could be utilized byapparatus 20 to profilewheel 12. - To provide a precise profile for
wheel 12 with a relatively short cycle time,apparatus 20 is preferably a computer numerical control (CNC) lathe. The desired profile forwheel 12 and the cutting path needed to provide the profile forwheel 12 is stored in a computer control coupled toapparatus 20. The computer control can be integrated within or be separate fromapparatus 20. The computer control can include a processor or micro controller and memory configured to control actuators such as motors. - A profile for
wheel 12 is provided by rotatingwheel 12 and movingcutting tool 24 relative towheel 12 with a 2-axis slide mechanism 30. A user may operate an interface coupled to a computer control to controlapparatus 20. -
Apparatus 20 is able to be easily moved to a railcar or locomotive (e.g., in field profiling) instead of having to move the railcar or locomotive to apparatus 20 (e.g., in-house profiling). While most existing mechanisms can weigh in access of several tons,apparatus 20 is portable and weighs approximately 500 lbs. or less.Apparatus 20, for example, may be used to service a railcar or locomotive that is broken down at a location away from a station or service area. According to one exemplary embodiment,apparatus 20 may include wheels, handles, or other devices that increase the portability ofapparatus 20. According to another exemplary embodiment,apparatus 20 may be transported by a vehicle, such as, a forklift or cart. - As shown in
FIG. 1 ,apparatus 20 is coupled to rail 18 associated with a track with a mountingmechanism 90. Mountingmechanism 90 can includemembers 92 disposed parallel to arail 18 and/or abracket 94 coupled torail 18.Members 92 can be attached to railroad ties associated with rail 18 (FIG. 3 ) via fasteners. Amember 96 can be mounted to the opposite rail to rail 18. Mountingmechanism 90 is preferable configured to supportapparatus 20 such thatapparatus 20 is level, firmly coupled torail 18, and aligned withwheel 12. According to an exemplary embodiment, mountingmechanism 90 can include plates, one or more clamps, bolts, other fasteners, etc. for securingapparatus 20 to rail 18. - According to one exemplary embodiment,
apparatus 20 is leveled (e.g., so cuttingtool 24 moves along a horizontal plane).Apparatus 20 can be leveled with respect to ground orrail 18. A multitude of threadedmembers 106 are provided about the periphery ofplate 93.Apparatus 20 can include integral level indicators, (such as bubble levels, laser levels, etc.).Apparatus 20 can include additional adjustment devices for adjusting the tilt, rotation, or other orientation ofapparatus 20 with respect towheel 12. -
Members 106 preferably receive leveling mechanisms such as threaded rods (not shown) with an end thatcontacts members 90. By turning the leveling mechanisms, the mechanisms move in a vertical direction relative to plate 93 and move various portions ofplate 93 and, in turn,apparatus 20, up or down. In one embodiment,plate 93 is adjusted to be parallel with the ground According to one exemplary embodiment,members 106 are provided at each corner ofplate 93. According to other exemplary embodiments,members 106 may be provided elsewhere (e.g., along a side of plate 93). -
Apparatus 20 includes a cutting tool 24 (FIG. 1 ) with a cutting blade, bit or aninsert 26.Insert 26 can be disposed in abit holder 21 that is secured with an insert clamp.Tool 24 is disposed on aplate 41 and can be secured to plate 41 by fasteners.Plate 41 can be part ofX-Y slide mechanism 30. - The edges of
wheels 12 being profiled may include imbedded sand, stones, and other foreign debris. Cuttingtool 24 includes a high-qualitycutting tool insert 26 that is able to withstand the wear from the imbedded particles. According to one exemplary embodiment, insert 26 is formed from a tungsten carbide material. According to other exemplary embodiments, insert 26 may be formed from cermet, a coated carbide, a ceramic material, or any other suitable material known in the art. Whileinsert 26 is shown as a generally cylindrical member inFIGS. 1 , 5, 13 and 14, according to other exemplary embodiments it may have a wide variety of geometries. -
Wheel 12 is turned so cuttingtool 24 can profile the entire circumference ofwheel 12 with a drive mechanism. According to an exemplary embodiment,wheel 12 is turned approximately 16-24 revolutions per minute. According to other exemplary embodiments,wheel 12 may be turned at another rate depending on a variety of factors, including the cutting tool material, cutting tool geometry, motor speed, etc. According to one exemplary embodiment, a drive motor is a 15 hp AC motor with gear reducer or a DC motor configured to turnwheel 12. - Cutting
tool 24 is coupled toX-Y slide mechanism 30 viaplate 41.Mechanism 30 allows cuttingtool 24 to be movable relative towheel 12 along both an X-axis and a Y-axis.Slide mechanism 30 includes afirst slide 31 disposed along an X-axis, perpendicular to rail 18, and asecond slide 35 disposed along Y-axis, parallel torail 18. Afirst power source 32 is provided to movefirst slide 31. A second power source 36 (FIG. 4 ) is provided to movesecond slide 35. In an alternative embodiment,slide mechanism 30 can also be moved in a Z-direction, perpendicular to the ground or a plane including the X-axis and the Y-axis. - As described above, according to one exemplary embodiment,
apparatus 20 is a CNC lathe, andpower sources Power sources power sources mechanism 30 or may be coupled to slidemechanism 30 through a transfer mechanism. -
Sources apparatus 20. - As cutting
tool 24profiles wheel 12, it may form a chip of removed material. Becauseapparatus 20 profiles wheel 12 with an automated CNC process, a user does not need to be in close proximity towheel 12 as it is being machined, reducing the chance of the user being cut by the chip.Apparatus 20 can be controlled by a wired or wireless remote control. - With reference, to
FIGS. 2-4 ,apparatus 20 includes analignment device 25.Alignment device 25 is preferably removably disposed on a top surface ofplate 41 so that a user can determine if the position of cutting tool 24 (FIG. 1 ) is in proper alignment withwheel 15. The operation ofalignment device 25 is described in more detail with respect toFIGS. 15-19 . - With reference to
FIGS. 5-6 , awheel 15 is shown withapparatus 20.Wheel 15 is on an opposite side (right side) of the rail car than wheel 12 (left side). Mechanical manipulation of components ofapparatus 20 allowsapparatus 20 to be switched into a configuration forwheel 15. Cuttingtool 24 is preferably flipped 180 degrees to engagewheel 15. - With reference to
FIG. 6 ,apparatus 20 includes analignment device 25. The operation ofalignment device 25 is described in more detail with respect toFIGS. 15-19 .Alignment device 25 is suitable for use with eitherwheel 12 orwheel 15. - With reference to
FIGS. 7-12 ,apparatus 200 is similar toapparatus 20 described above with reference toFIGS. 1-6 . Features and operations described above forapparatus 20 are available forapparatus 200.FIGS. 7-12 show apparatus 200 in a field operation wherewheels - With reference to
FIGS. 7-10 ,apparatus 200 is preferably a low profile lathe machine and engageswheel 15 well below a center line 304 (seeFIG. 17 ).Center line 304 is preferably a line through the center point ofwheel 15 and parallel to rail 18.Apparatus 200 preferably weighs between 350-400 lbs in a preferred embodiment. - In a preferred embodiment,
apparatus 200 generally has a height that is less than 17 inches. Preferably the height is adjustable between 11¾ inches to 17 inches. The height is adjustable using shims 285 (seeFIGS. 15-17 ). Alternatively, the height an be adjustable by other means, including jacks, adjustable legs, etc. The width ofapparatus 200 is preferably 25 inches and the length ofapparatus 200 is preferably 42 inches. -
Apparatuses apparatuses - Preferably,
apparatus 200 is relatively compact and approacheswheel 12 at an acute angle to optimize the ability to fit underneath the majority of components associated withwheel 12. For example, brake assemblies, straps, hangers, collection tanks, steps and the components nearwheel 12 can be avoided by using alow profile apparatus 200 and/or approachingwheel 15 at an acute angle. In one embodiment, the acute angle can be between 15 and 45 degrees. Other angles can be utilized depending upon configurations ofapparatus 200. Advantageously,apparatus 200 does not require removal of components that are required to be removed when a non-low profile lathe is utilized. -
Apparatus 200 includes amounting mechanism 290 similar to mountingmechanism 90 discussed above. A steel shim can be placed betweenrail 18 and a bottom surface of abottom plate 293 to strengthen the base ofapparatus 200 and reduce chance of chattering during a cutting operation. (SeeFIG. 9 ). -
Apparatus 200 also includes cutting tool 224 (FIG. 7 ) (similar to cuttingtool 24 discussed above).Tool 224 can be disposed on aslide mechanism 230.Slide mechanism 230 is preferably disposed at an angle (e.g., 0-90 degrees, preferably 15-45 degrees) with respect tobottom plate 293. Preferably, an angle of less than 45 degrees allows alower profile apparatus 200 to be provided. In one most preferred embodiment, the angle betweenmechanism 230 andbottom plate 231 is between 15 to 45 degrees, although other angles can be utilized. - The angle can be provided by a
wedge surface 393 and a slanted surface 392 (FIGS. 10 and 11 ). The angle is preferably between 0 and 90 degrees and most preferably between 15 and 45 degrees. Bottom plate 243 can be disposed parallel to the ground with mountingmechanism 290. -
Slide mechanism 230 moves along aslide rail 231 along an X-axis perpendicular to rail 18 and aslide rail 235 disposed along a Y-axis parallel torail 18. (SeeFIG. 8 ). In an alternative embodiment,slide mechanism 230 can also move in a Z-direction perpendicular to the ground or perpendicular to a plane including the X-axis and the Y-axis. - A
first power source 232 is provided to movemechanism 230 alongfirst slide 231 and apower source 236 is provided to movemechanism 230 alongslide 235.Power sources apparatus 200 uses DC drives which are smaller than AC drives in a preferred. The size of the DC drives allows alower profile apparatus 200 to be configured. - With reference to
FIGS. 8 and 10 ,alignment device 25 is utilized withapparatus 200.Alignment device 25 includes afirst member 27 and asecond member 29. When an end 237 (seeFIGS. 15-17 ) ofmember 27 and anend 239 ofmember 29 touch the exterior surface ofwheel 15,apparatus 200 is aligned belowcenter line 304 ofwheel 15.Center line 304 ofwheel 15 is preferably an axis that extends parallel to rail 18 and through a center point of the wheel. By usingalignment mechanism 25, an operator ofapparatus 200 can ensure that cutting tool 226 engageswheel 15 below thecenter line 304 in one preferred embodiment. -
Alignment device 25 is preferably a mechanical alignment device such as a center finder.Alignment device 25 can be manufactured from a variety of materials, including high strength plastics, metals, etc. In one embodiment,alignment device 25 is one inch thick.FIG. 18 shows exemplary dimensions foralignment tool 25. - With reference to
FIGS. 11 and 12 , awheel 15opposite wheel 12 is profiled using anapparatus 200. However, unlikeapparatus 20, rotation of cuttingtool 224 is not necessary as an inverse profile is utilized. Accordingly, the computer control stores a profile forwheel 12 and an inverse profile forwheel 15.Alignment device 25 is shown for use withwheel 15 inFIG. 12 . - With reference to
FIGS. 13-14 ,apparatus 200 is shown in an in-house application including awork area 300.Apparatus 200 utilizes avertical member 310 to supportapparatus 200 inwork area 300. - With reference to
FIGS. 15-17 ,alignment device 25 includes afirst member 27 and asecond member 29 disposed at an angle. The angle can be chosen based upon system parameters and design criteria. In one preferred embodiment, the angle can be from 1 to 179 degrees, preferably between 40-150 degrees.Alignment device 25 preferably is configured as a center finder which indicates a proper alignment when anend 237 and anend 239 ofmembers wheel 15. - As shown in
FIG. 15 ,alignment device 25 indicates thatapparatus 200 is too low becauseend 239 is not touching or within one sixteenth of an inch ofwheel 15 and end 237 is touchingwheel 15. Shims 285 (FIG. 16 ) can be added to raiseapparatus 200. In one embodiment, if ends 237 and 239 are within one sixteenth of an inch ofwheel 15, alignment is adequate.Device 25 ofapparatus 200 can also use the flange ofwheel 15 for determining the appropriate tool height ifwheel 15 is out-of-round. - With reference to
FIG. 16 ,apparatus 200 is shown at a position that is too high. The too high position is manifested byend 239 ofmember 29 touchingwheel 15 and anend 237 ofmember 27 not touchingwheel 15 or within a sixteenth of an inch ofwheel 15.Shims 285 can be removed to lower the height ofapparatus 200. - With reference to
FIG. 17 ,alignment device 25 indicates thattool 200 is set at a properheight using shims 285. Proper height is determined as tool 224 (FIG. 7 ) is provided at ¾ of an inch below a center axis ofwheel 15. The point of contact can be disposed at point where a ray from the center point ofwheel 15 at a negative 15 degree angle belowcenter line 304 reaches a periphery ofwheel 15. - Preferably,
alignment device 25 is disposed on top of asurface 241 ofslide mechanism 230 or a top surface 281 of the top shim ofapparatus 200 and not on top oftool holder 237.Alignment device 25 is preferably shaped to engagesurfaces alignment device 25 is shaped so that a user cannot make an error and putdevice 25 in the wrong orientation (e.g., upside down). The placement ofmembers -
Alignment device 25 can also be used withapparatus 20 as discussed above.Device 25 can be provided onsurface 41 associated withtool 24 ofapparatus 20. - Referring now to
FIGS. 7 and 20 , a method for profilingwheel 12 involve first disengagingwheel 12 from rails 18 (step 70). According to an exemplary embodiment, a jack or lift is used to raise one set ofwheels 12 off ofrails 18 while leaving the other set of wheels engaged.Wheels 12 and axle 14 are both left coupled to the railcar or locomotive to reduce the amount of time needed to profilewheels 12. - After
wheel 12 have been disengaged fromrail 18,apparatus 200 is coupled torails 18 proximate to awheel 12 with mounting mechanism 290 (step 72). The position of cuttingtool 224 relative towheel 12 is aligned by using alignment device 25 (step 73). By positioningapparatus 200 so thatalignment device 25 engageswheel 12 at two end points ofdevice 25, the operator is assured thatapparatus 200 is in proper position. - Advantageously, brake and other assemblies associated with
wheel 12 do not have to be removed whenwheel 15 is profiled usingapparatus 200. The low profile associated withapparatus 200 allowswheel 15 to be profiled without removing significant apparatus fromwheel 15 or other parts of the train. -
Wheel 12 is rotated so cuttingtool 224 can re-profile the entire circumference of wheel 12 (step 74). However, powering the locomotive generally causes all the driving wheels on locomotive to turn. To turn only the wheel being profiled byapparatus 200, an external power source is used. According to one exemplary embodiment,wheel 12 is turned by powering a traction motor with a portable power source such as a DC welder. If the railcar is an unpowered car, such as a box car,wheel 12 is turned by a chain and sprocket drive mechanism or friction wheel drive mechanism. - With
wheel 12 rotating, cuttingtool 224 profiles wheel 12 in accordance with a stored profile in the computer controller (step 76). Cuttingtool 224 is moved byslide mechanism 230 along X-axis and Y-axis withdrive motors apparatus 200 may be used tomachine wheel 12 to an AAR-IB regular flange profile or an AAR-IB narrow flange profile. According to other exemplary embodiments, the computer controller may provide other paths toapparatus 200 tomachine wheel 12 to another profile. - Once
wheel 12 has been profiled byapparatus 200, the railcar or locomotive is lowered back onto rails 18 (step 78). The railcar or locomotive may then be raised again to profile the other wheels or, if all wheels have been re-profiled, railcar or locomotive may be returned to service. The above method can also be utilized byapparatus 20 and can be utilized to theprofile wheel 15. - For the purpose of this disclosure, the term “coupled” means the joining of two members directly or indirectly to one another. Such joining may be stationary in nature or moveable in nature. Such joining may be achieved with the two members or the two members and any additional intermediate members being integrally formed as a single unitary body with one another or with the two members or the two members and any additional intermediate members being attached to one another. Such joining may be permanent in nature or may be removable or releasable in nature.
- It is important to note that the construction and arrangement of the wheel mill as shown in the various exemplary embodiments is illustrative only. Although only a few embodiments of the present inventions have been described in detail in this disclosure, those skilled in the art who review this disclosure will readily appreciate that many modifications are possible (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters, mounting arrangements, use of materials, colors, orientations, etc.) without materially departing from the novel teachings and advantages presented in the present application. The terms re-profiled and profiled are used interchangeably. Accordingly, all such modifications are intended to be included within the scope of the present disclosure. Other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the various exemplary embodiments without departing from the scope of the present disclosure.
Claims (20)
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US12/886,418 US8789448B2 (en) | 2010-09-20 | 2010-09-20 | System for and method of re-profiling locomotive and rail car wheels |
US13/745,520 US10226824B2 (en) | 2008-07-10 | 2013-01-18 | Portable profiler for locomotive or railcar wheels |
US16/273,936 US11426800B2 (en) | 2008-07-10 | 2019-02-12 | Portable profiler for locomotive or railcar wheels |
US17/678,563 US11801559B2 (en) | 2008-07-10 | 2022-02-23 | Portable profiler for locomotive or railcar wheels |
US17/863,076 US11911833B2 (en) | 2010-09-20 | 2022-07-12 | System and method of re-profiling locomotive railcar wheels |
US18/584,422 US20240189914A1 (en) | 2010-09-20 | 2024-02-22 | System and method of re-profiling locomotive railcar wheels |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US12/886,418 US8789448B2 (en) | 2010-09-20 | 2010-09-20 | System for and method of re-profiling locomotive and rail car wheels |
Related Parent Applications (3)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US13/428,952 Continuation US8408105B2 (en) | 2008-07-10 | 2012-03-23 | Portable profiler for locomotive or railcar wheels |
US13/428,952 Continuation-In-Part US8408105B2 (en) | 2008-07-10 | 2012-03-23 | Portable profiler for locomotive or railcar wheels |
PCT/US2012/036755 Continuation-In-Part WO2012154660A1 (en) | 2008-07-10 | 2012-05-07 | System for and method of re-profiling locomotive and rail car wheels |
Related Child Applications (3)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US2012/036755 Continuation-In-Part WO2012154660A1 (en) | 2008-07-10 | 2012-05-07 | System for and method of re-profiling locomotive and rail car wheels |
US13/587,740 Continuation-In-Part US9358650B2 (en) | 2008-07-10 | 2012-08-16 | System for and method of re-profiling locomotive and rail car wheels |
US13/745,520 Continuation-In-Part US10226824B2 (en) | 2008-07-10 | 2013-01-18 | Portable profiler for locomotive or railcar wheels |
Publications (2)
Publication Number | Publication Date |
---|---|
US20120067179A1 true US20120067179A1 (en) | 2012-03-22 |
US8789448B2 US8789448B2 (en) | 2014-07-29 |
Family
ID=45816524
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US12/886,418 Active 2033-05-29 US8789448B2 (en) | 2008-07-10 | 2010-09-20 | System for and method of re-profiling locomotive and rail car wheels |
Country Status (1)
Country | Link |
---|---|
US (1) | US8789448B2 (en) |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2559517A1 (en) * | 2011-08-17 | 2013-02-20 | HJR Equipment Rental, Inc. | System for and method of re-profiling locomotive and rail car wheels |
US8408105B2 (en) | 2008-07-10 | 2013-04-02 | Hjr Equipment Rental, Inc. | Portable profiler for locomotive or railcar wheels |
US20130192430A1 (en) * | 2008-07-10 | 2013-08-01 | Hjr Equipment Rental, Inc. | Portable profiler for locomotive or railcar wheels |
US8789448B2 (en) | 2010-09-20 | 2014-07-29 | Hjr Equipment Rental, Inc. | System for and method of re-profiling locomotive and rail car wheels |
US10507531B2 (en) | 2013-12-16 | 2019-12-17 | Kennametal Inc. | Cutting insert for profiling turning and cartridge for receiving a cutting insert |
RU2716611C2 (en) * | 2018-08-27 | 2020-03-13 | Общество с ограниченной ответственностью "Новые Лазерные Технологии" | Mobile semi-automatic lathe for processing railroad wheel pair rolling surface |
US10974358B2 (en) * | 2018-01-11 | 2021-04-13 | Simmons Machine Tool Corporation | System for reprofiling a wheel set of a railway vehicle |
US11426800B2 (en) | 2008-07-10 | 2022-08-30 | Hjr Real Estate Management, Llc | Portable profiler for locomotive or railcar wheels |
US11911833B2 (en) | 2010-09-20 | 2024-02-27 | Hjr Real Estate Management, Llc | System and method of re-profiling locomotive railcar wheels |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10946451B2 (en) * | 2018-09-14 | 2021-03-16 | Hegenscheidt-Mfd Gmbh | Method and device for the machining of the wheel running surface of wheels for rail vehicles |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5105691A (en) * | 1990-03-03 | 1992-04-21 | Hoesch Maschinenfabrik Deutschland Ag | Under-the-floor lathe |
US5678963A (en) * | 1994-11-09 | 1997-10-21 | Hegenscheidt-Mfd Gmbh | Method for truing sets of rail vehicle wheels by chip removal and under-floor machine for performing the method |
US6519861B1 (en) * | 2000-05-04 | 2003-02-18 | Raytheon Company | Mechanical centering apparatus and method |
US6871416B2 (en) * | 2001-08-20 | 2005-03-29 | Canyon Street Crossing, Llc | Eccentricity and wobble sensing device |
US8408105B2 (en) * | 2008-07-10 | 2013-04-02 | Hjr Equipment Rental, Inc. | Portable profiler for locomotive or railcar wheels |
Family Cites Families (18)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1815689C3 (en) | 1968-12-19 | 1975-05-07 | Wilhelm Hegenscheidt Gmbh, 5140 Erkelenz | Method and device for measuring the tire profiles of wheelsets in the railway vehicle that has not been dismantled |
US4276793A (en) | 1979-07-05 | 1981-07-07 | Wirtz Arthur T | Method and apparatus for truing a metal wheel, especially of a railroad locomotive or other rolling stock |
DE3676091D1 (en) | 1986-06-28 | 1991-01-17 | Hegenscheidt Gmbh Wilhelm | METHOD FOR DETERMINING THE RADIAL POSITION OF A NEW PROFILE TO BE PRODUCED BY REPROFILING AND DEVICE FOR IMPLEMENTING THE METHOD. |
EP0272345B1 (en) | 1986-12-24 | 1991-05-15 | Wilhelm Hegenscheidt Gesellschaft mbH | Method and arrangement for influencing the movement of a mobile device, especially a tool holder |
DE8817198U1 (en) | 1988-07-14 | 1994-02-24 | Hoesch Maschinenfabrik Deutschland AG, 44145 Dortmund | Underfloor wheelset lathe for reprofiling the wheels of railway wheelsets |
EP0491067B1 (en) | 1990-12-18 | 1994-06-08 | Wilhelm Hegenscheidt Gesellschaft mbH | Slip limiting process |
KR970008073B1 (en) | 1993-09-17 | 1997-05-20 | 주식회사 동해양행 | Wheel lathe for railway vehicles |
WO1995026246A1 (en) | 1994-03-29 | 1995-10-05 | Niles-Simmons Industrieanlagen Gmbh | Rail-wheel machining tool and method of machining sets of rail wheels |
US5890554A (en) | 1994-11-17 | 1999-04-06 | Trans2 Corporation | Miniature vehicle |
US5678973A (en) | 1995-07-18 | 1997-10-21 | Cox; Raymond G. | Vehicle seat transporter cart |
JP3318478B2 (en) | 1995-10-23 | 2002-08-26 | 日立精機株式会社 | Wheel lathe data management system |
JPH09295201A (en) | 1996-04-30 | 1997-11-18 | Hitachi Seiki Co Ltd | Method and device for controlling working of underfloor type wheel lathe |
US6769365B1 (en) | 2003-02-12 | 2004-08-03 | Loram Maintenance Of Way, Inc. | System and method for on site maintenance of railcar wheels |
DE10313725B4 (en) | 2003-03-27 | 2007-07-19 | Hegenscheidt-Mfd Gmbh & Co. Kg | Mobile wheelset processing machine |
RU2244609C1 (en) | 2003-08-01 | 2005-01-20 | Открытое акционерное общество "АВТОВАЗ" | Specialized automatic lathe |
SE531537C2 (en) | 2006-06-26 | 2009-05-12 | Euromaint Ab | Device for turning a wheel on a tracked vehicle |
DE102006055299B4 (en) | 2006-11-23 | 2009-04-02 | Hegenscheidt-Mfd Gmbh & Co. Kg | Portal Wheel Lathe |
US8789448B2 (en) | 2010-09-20 | 2014-07-29 | Hjr Equipment Rental, Inc. | System for and method of re-profiling locomotive and rail car wheels |
-
2010
- 2010-09-20 US US12/886,418 patent/US8789448B2/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5105691A (en) * | 1990-03-03 | 1992-04-21 | Hoesch Maschinenfabrik Deutschland Ag | Under-the-floor lathe |
US5678963A (en) * | 1994-11-09 | 1997-10-21 | Hegenscheidt-Mfd Gmbh | Method for truing sets of rail vehicle wheels by chip removal and under-floor machine for performing the method |
US6519861B1 (en) * | 2000-05-04 | 2003-02-18 | Raytheon Company | Mechanical centering apparatus and method |
US6871416B2 (en) * | 2001-08-20 | 2005-03-29 | Canyon Street Crossing, Llc | Eccentricity and wobble sensing device |
US8408105B2 (en) * | 2008-07-10 | 2013-04-02 | Hjr Equipment Rental, Inc. | Portable profiler for locomotive or railcar wheels |
Cited By (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11426800B2 (en) | 2008-07-10 | 2022-08-30 | Hjr Real Estate Management, Llc | Portable profiler for locomotive or railcar wheels |
US8408105B2 (en) | 2008-07-10 | 2013-04-02 | Hjr Equipment Rental, Inc. | Portable profiler for locomotive or railcar wheels |
US20130192430A1 (en) * | 2008-07-10 | 2013-08-01 | Hjr Equipment Rental, Inc. | Portable profiler for locomotive or railcar wheels |
US11801559B2 (en) | 2008-07-10 | 2023-10-31 | Hjr Real Estate Management, Llc | Portable profiler for locomotive or railcar wheels |
US9358650B2 (en) | 2008-07-10 | 2016-06-07 | Hjr Equipment Rental, Inc. | System for and method of re-profiling locomotive and rail car wheels |
US10226824B2 (en) * | 2008-07-10 | 2019-03-12 | Hjr Real Estate Management, Llc | Portable profiler for locomotive or railcar wheels |
US8789448B2 (en) | 2010-09-20 | 2014-07-29 | Hjr Equipment Rental, Inc. | System for and method of re-profiling locomotive and rail car wheels |
US11911833B2 (en) | 2010-09-20 | 2024-02-27 | Hjr Real Estate Management, Llc | System and method of re-profiling locomotive railcar wheels |
EP2559517A1 (en) * | 2011-08-17 | 2013-02-20 | HJR Equipment Rental, Inc. | System for and method of re-profiling locomotive and rail car wheels |
US10507531B2 (en) | 2013-12-16 | 2019-12-17 | Kennametal Inc. | Cutting insert for profiling turning and cartridge for receiving a cutting insert |
US10974358B2 (en) * | 2018-01-11 | 2021-04-13 | Simmons Machine Tool Corporation | System for reprofiling a wheel set of a railway vehicle |
US11583970B2 (en) | 2018-01-11 | 2023-02-21 | Nsh Usa Corporation | System for reprofiling a wheel set of a railway vehicle |
US11865658B2 (en) | 2018-01-11 | 2024-01-09 | Nsh Usa Corporation | System for reprofiling a wheel set of a railway vehicle |
RU2716611C2 (en) * | 2018-08-27 | 2020-03-13 | Общество с ограниченной ответственностью "Новые Лазерные Технологии" | Mobile semi-automatic lathe for processing railroad wheel pair rolling surface |
Also Published As
Publication number | Publication date |
---|---|
US8789448B2 (en) | 2014-07-29 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US8789448B2 (en) | System for and method of re-profiling locomotive and rail car wheels | |
US8186250B2 (en) | Wheel lathe for railroad cars and locomotives | |
US20240189914A1 (en) | System and method of re-profiling locomotive railcar wheels | |
US11801559B2 (en) | Portable profiler for locomotive or railcar wheels | |
EP2559517B1 (en) | System for and method of re-profiling locomotive and rail car wheels | |
WO2012154660A1 (en) | System for and method of re-profiling locomotive and rail car wheels | |
US4276793A (en) | Method and apparatus for truing a metal wheel, especially of a railroad locomotive or other rolling stock | |
US10226824B2 (en) | Portable profiler for locomotive or railcar wheels | |
JP3916564B2 (en) | Moving device for cutting and repairing rails | |
KR101194791B1 (en) | Turnout rail grinding machine | |
AU2019207738B2 (en) | System for reprofiling a wheel set of a railway vehicle | |
CN104846707A (en) | Finish-milling unit of mobile rail-milling car | |
CN111101408A (en) | Steel rail online milling device capable of adjusting angle of milling head | |
CN204780491U (en) | Portable rail mills finish milling device of car | |
CN111455753A (en) | Flexible steel rail grinding device and steel rail grinding vehicle | |
CN104911965A (en) | Rough milling device of mobile rail milling vehicle | |
CN201587408U (en) | Rail milling/grinding train | |
CN107677561A (en) | A kind of rail milling experimental rig | |
CN213061555U (en) | Flexible steel rail grinding device, steel rail grinding vehicle and milling and grinding vehicle | |
CN201849467U (en) | Railway milling/grinding train | |
CN104863029A (en) | Mobile type steel rail milling vehicle | |
CN115319592B (en) | Rail fork heart profile equipment of polishing | |
CN211547120U (en) | Steel rail online milling device capable of adjusting angle of milling head | |
RU137747U1 (en) | MACHINE FOR TREATMENT OF RAILWAY WHEELS WITH SURFACE DEFECTS IN THE TYPE OF CRASHES | |
CN112176795B (en) | Method for processing ballastless track sleeper rail bearing platform |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: HJR EQUIPMENT RENTAL, INC., MICHIGAN Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:ROSS, HAROLD F.;REEL/FRAME:025467/0966 Effective date: 20101129 |
|
STCF | Information on status: patent grant |
Free format text: PATENTED CASE |
|
MAFP | Maintenance fee payment |
Free format text: PAYMENT OF MAINTENANCE FEE, 4TH YR, SMALL ENTITY (ORIGINAL EVENT CODE: M2551) Year of fee payment: 4 |
|
AS | Assignment |
Owner name: HJR REAL ESTATE MANAGEMENT, LLC, MICHIGAN Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:HJR EQUIPMENT RENTAL, INC.;REEL/FRAME:048106/0733 Effective date: 20190108 |
|
MAFP | Maintenance fee payment |
Free format text: PAYMENT OF MAINTENANCE FEE, 8TH YR, SMALL ENTITY (ORIGINAL EVENT CODE: M2552); ENTITY STATUS OF PATENT OWNER: SMALL ENTITY Year of fee payment: 8 |
|
AS | Assignment |
Owner name: HJR EQUIPMENT RENTAL, INC., MICHIGAN Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:HJR REAL ESTATE MANAGEMENT, LLC;REEL/FRAME:067631/0458 Effective date: 20240430 |
|
AS | Assignment |
Owner name: HJR EQUIPMENT RENTAL, INC., MICHIGAN Free format text: CHANGE OF ASSIGNEE ADDRESS;ASSIGNOR:HJR EQUIPMENT RENTAL, INC.;REEL/FRAME:067712/0501 Effective date: 20240612 |