US20110167809A1 - Energy recovering system for an internal combustion engine - Google Patents

Energy recovering system for an internal combustion engine Download PDF

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Publication number
US20110167809A1
US20110167809A1 US13/119,753 US200813119753A US2011167809A1 US 20110167809 A1 US20110167809 A1 US 20110167809A1 US 200813119753 A US200813119753 A US 200813119753A US 2011167809 A1 US2011167809 A1 US 2011167809A1
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United States
Prior art keywords
filter
line
exhaust
main filter
engine
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US13/119,753
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English (en)
Inventor
Iyad Balloul
Michel Vanvolsem
Marc Lejeune
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Renault Trucks SAS
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Renault Trucks SAS
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Renault Trucks SAS filed Critical Renault Trucks SAS
Assigned to RENAULT TRUCKS reassignment RENAULT TRUCKS ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: LEJEUNE, MARC, BALLOUL, IYAD, VANVOLSEM, MICHEL
Publication of US20110167809A1 publication Critical patent/US20110167809A1/en
Abandoned legal-status Critical Current

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Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02G—HOT GAS OR COMBUSTION-PRODUCT POSITIVE-DISPLACEMENT ENGINE PLANTS; USE OF WASTE HEAT OF COMBUSTION ENGINES; NOT OTHERWISE PROVIDED FOR
    • F02G5/00—Profiting from waste heat of combustion engines, not otherwise provided for
    • F02G5/02—Profiting from waste heat of exhaust gases
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • F01N3/021—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
    • F01N3/0214—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters with filters comprising movable parts, e.g. rotating filters
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • F01N3/021—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
    • F01N3/023—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • F01N3/021—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
    • F01N3/023—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles
    • F01N3/0233—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles periodically cleaning filter by blowing a gas through the filter in a direction opposite to exhaust flow, e.g. exposing filter to engine air intake
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N5/00—Exhaust or silencing apparatus combined or associated with devices profiting by exhaust energy
    • F01N5/02—Exhaust or silencing apparatus combined or associated with devices profiting by exhaust energy the devices using heat
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00—Road transport of goods or passengers
    • Y02T10/10—Internal combustion engine [ICE] based vehicles
    • Y02T10/12—Improving ICE efficiencies

Definitions

  • the present invention relates to an engine arrangement, for example for an automotive vehicle, especially an industrial vehicle. More specifically, the invention relates to an energy recovering system for such an engine arrangement.
  • a significant amount of energy is included in the exhaust gases which have a high speed, a high temperature, and which, especially in the case of diesel engines, contain particles resulting from an incomplete combustion process in the engine.
  • a filter is provided to retain and/or oxidize the particles.
  • a conventional solution is to use an additional heat or energy source to oxidize these particles.
  • known engines dissipate uselessly the energy content of the particles.
  • the additional heat or energy source is not recovered, which makes the global energy balance even worse.
  • such an energy recovering system comprises:
  • a main line having an exhaust line capable of collecting exhaust gas from an exhaust manifold of the engine
  • a main filter having an active portion inserted between two successive parts of the exhaust line, in order to hold the particles contained in the exhaust gas, and filter displacing means designed to displace said main filter so as to shift the active portion of said main filter;
  • a secondary line capable of carrying intake air towards an area of said main filter distinct from said active portion, according to a direction substantially opposite from an exhaust gas flowing direction inside said main filter, so as to blow the particles away from the main filter and release them downstream, inside said secondary line;
  • said secondary line is distinct from the main line and it comprises first means, located downstream from said main filter, for oxidizing the particles and thereby heating air flowing in said secondary line, and second means capable of recovering said heat into work.
  • the invention takes advantage of the energy contained in the particles of the main line to create energy which can be used for the operation of various elements of the vehicle. Besides, both an energy recovery and a filter cleaning can be achieved with the system according to the invention.
  • a secondary line distinct from the main line and especially distinct from the intake line which carries intake air towards an engine intake manifold—is provided by the invention.
  • Said secondary line carries air, for example ambient air, which undergoes a series of thermodynamic processes of a thermodynamic cycle making it possible to recover energy from the particles filtered in the main line.
  • the main filter is regularly cleaned (and for example continuously cleaned), due to its movement, for example a rotating movement, and to the counterflow of the secondary line, it can have a lower thickness or a lower volume. A consequence of these two factors is that the backpressure on the main exhaust line is reduced.
  • the invention improves the vehicle efficiency, and reduces its fuel consumption.
  • the first means comprise a secondary filter suitable for retaining the particles, and heating means capable of promoting an oxidation of the particles held in said secondary filter.
  • the secondary filter can have a reduced size with respect to the main filter, which is advantageous.
  • This filter can be continuously or periodically cleaned through a process known as regeneration and which in most cases involves the heating means. With a high regeneration frequency, the backpressure in said secondary line is kept low. In an advantageous way, the backpressure which exist in the main line in the prior art is at least partly transferred to the secondary line where it does not interfere with the operation of the internal combustion engine, thanks to the system according to the invention.
  • the heating means comprise an electric heater or a fuel injector. Therefore, particles can be stored in the secondary filter and periodically burned by an additional external energy. But this energy can be at least partially recovered by said second means.
  • the second means comprise a turbine located downstream from the first means, and may also comprise a compressor located upstream from the main filter on the secondary line, said compressor being driven by the turbine.
  • the secondary line works according to a Brayton cycle.
  • other suitable thermodynamic cycles can be used.
  • the turbine can be protected by the secondary filter, when present.
  • the system further comprises a fuel burning heater arranged to further heat the air flowing in said secondary line, upstream from the turbine, in order to bring additional energy.
  • This fuel burning heater can be identical to the heating means or can be a separate device.
  • the system may also comprise a control unit designed to control the operation of the fuel burning heater to turn it on or off and/or to control the amount of heat generated by the fuel burning heater.
  • the purpose of the fuel burning heater is to further heat the gas flow in the Brayton cycle system (i.e. in the secondary line), when needed, to be able to retrieve more energy from the system (thanks to the gas expansion in the turbine) that it would be possible when only the heat recovered through the exhaust heat exchanger and a possible EGR heat exchanger would be used.
  • This additional heat is provided by combustion of fuel, so that the Brayton cycle system then operates as a gas turbine engine.
  • a vehicle can be equipped with a downsized internal combustion engine, which enables a reduction in fuel consumption and exhaust emissions, that can rely on an additional power capacity provided by the fuel burning heater, to face peak operational conditions such as an acceleration phase or a steep road.
  • the additional mechanical energy generated by the turbine thanks to said fuel burning heater can be used to produce electricity .
  • a transmission device can connect the turbine to the vehicle driveline to transfer the work extracted by the turbine to the internal combustion engine.
  • the fuel burning heater can comprise a combustion chamber where fuel is added to the pressurized and heated air and is burnt. As an alternative, it could be a simple burner arranged in the secondary line. It is also possible to have a fuel burning heater where the combustion process is external to the secondary line and where the combustion generated heat is transferred to the gas flowing in the secondary line by a heat exchanger. In all cases, the fuel can suitably be provided by the vehicle fuel circuit.
  • the system may further comprise an alternator designed to produce electricity from the mechanical energy generated by the turbine.
  • Electricity can be used in a hybrid vehicle (i.e. a vehicle powered by an internal combustion engine and an electric motor) or in a conventional vehicle to charge a battery, to power auxiliaries, etc.
  • the system also comprises a heat exchanger between the exhaust line and the secondary line:
  • a heat exchanger between the exhaust line and the secondary line:
  • air flowing in the secondary line has a higher temperature (because of hot exhaust gas), and therefore it is possible to recover more energy with the second means.
  • said heat exchanger has to be located, on the secondary line, upstream from the turbine. For example, it can be located upstream from the main filter, on the secondary line.
  • the filter displacing means comprise filtering channels which are arranged inside the main filter in a tilted direction with respect to the exhaust gas flow and/or the intake air counterflow in the secondary line.
  • Such a passive arrangement entails the rotation of the main filter when the gas flow in said lines.
  • the filter can be rotated by an electric motor, preferably powered by the electricity generated by the second means.
  • the system can further comprise means for the treatment of exhaust gas from the exhaust line and/or exhaust air from the secondary line.
  • Such means can implement a selective catalyst reduction, for the treatment of nitrogen oxides (NOx).
  • the invention also concerns an internal combustion engine equipped with a system as previously described.
  • FIG. 1 is a schematic drawing of an internal combustion engine comprising an energy recovering system according to the invention
  • FIG. 2 is a schematic front view of a main filter for the system according to the invention.
  • FIG. 3 is a schematic cross section of the main filter of FIG. 2 .
  • an internal combustion engine typically comprises an engine block 1 defining a plurality of cylinders 2 , namely six cylinders in the illustrated embodiment.
  • the engine is for example a diesel engine.
  • the invention may concern any type of internal combustion engine needing a particle filter to meet ongoing or future legislation limits.
  • Air intake air is carried towards an intake manifold feeding the cylinders 2 through an air intake line 3 .
  • Air intake line 3 can include a compressor 4 and an air intake cooler 5 located downstream from said compressor 4 .
  • Exhaust gas formed in each cylinder 2 is collected by an exhaust manifold and then carried through an exhaust line 6 towards the atmosphere.
  • the exhaust line 6 can suitably comprise a turbine 7 driven by the exhaust gas, said turbine 7 being mechanically connected to compressor 4 by means of a shaft 8 .
  • Intake line 3 and exhaust line 6 define a main line 9 of an energy recovering system 10 according to the invention.
  • Exhaust line 6 is further equipped with a main filter 11 which is more particularly illustrated on FIGS. 2 and 3 . It has to be noted that said filter performs a mechanical filtering of particles.
  • the main filter is of the type wherein only a part of the filter is active at a given moment. At a subsequent moment, it is another part of the filter which become active.
  • the previously active portion is, at a further step, cleaned by being discharged of the particles which it has collected when that portion has been active. Of course, at a still further step, that portion, once discharged of its particles, can become active.
  • Various embodiments of such a fitter are for example depicted in documents FR 2 688 266 or FR 2 589 194.
  • the main filter 11 is very similar to the one depicted in document FR 2 688 266. It is substantially disc-shaped and comprises:
  • peripheral portion 12 and a central portion 13 which form the supporting structure of said main filter 11 .
  • These portions 12 , 13 can be made of metal or ceramic, which has the advantage of a tow heat conductivity;
  • an intermediate filtering portion 14 having the shape of a ring, located between said peripheral portion 12 and said central portion 13 and embedded in said supporting structure.
  • the filtering material can be ceramic, a fibre-based material or a heat resistant metal.
  • the filtering portion 14 comprise filter channels 15 (see FIG. 3 ) that are arranged in a tilted direction with respect to the direction FD which is orthogonal to the median plane of said filter 11 .
  • Main filter 11 is arranged substantially perpendicularly to exhaust line 6 , i.e. perpendicularly to the flow direction FD of exhaust gases.
  • Exhaust line 6 is facing filtering portion 14 and has a cross section which is preferably at most equal to half the surface area of said filtering portion 14 .
  • exhaust line 6 is a cylinder whose diameter is about four times smaller than the main filter diameter.
  • exhaust line 6 can be shaped substantially as a half moon covering a half of the ring-shaped filtering portion 14 , on one side of a diameter thereof.
  • exhaust line 6 includes a heat exchanger 16 which is located downstream from main filter 11 .
  • Energy recovering system 10 also comprises a secondary line 17 , distinct from main line 9 , in which air flows and undergoes a series of thermodynamic processes. In the depicted embodiment, these thermodynamic processes form a Brayton thermodynamic cycle.
  • Ambient air is first compressed in a compressor 18 , then passes through heat exchanger 16 where it is heated by hot exhaust gas, and through main filter 11 , substantially in a direction parallel but opposed to the flow direction FD of exhaust gases.
  • Secondary line 17 is facing filtering portion 14 of main filter 11 .
  • secondary line 1 . 7 has the same shape as exhaust line 6 and a position which is symmetrical to the position of exhaust line 6 with respect to main filter axis 19 .
  • secondary line 17 is a cylinder whose diameter is about four times smaller than the main filter diameter.
  • secondary line 17 can be shaped substantially as a half moon covering a half of the ring-shaped filtering portion 14 , on one side of a diameter thereof.
  • exhaust line 6 and secondary line 17 are adapted to the circular geometry of main filter 11 and substantially cover the whole surface area of filtering portion 14 .
  • main filter 11 is made to rotate about its axis 19 .
  • main filter 11 is made to rotate about its axis 19 .
  • an angular speed sensor and/or a differential pressure sensor can be added to system 10 .
  • the main filter is not of the type where the particles are both filtered (i.e. retained mechanically) and then oxidised. It is of the type where the particles are collected at one location and discharged at another location.
  • the discharging process is carried out by a reverse flow of air through the filter.
  • the filter is of the rotating type and it moves continuously. Nevertheless, it is possible to provide an equivalent filter where the movement is not continuous but sequential and/or where the filtering portion is moved from an active filtering location to a discharging location in another way, such as described in document FR 2 589 194. Also, it could be provided that the mere reverse flow of air through the filter may not be sufficient to remove enough of the particles. Therefore this could be assisted by additional removal means, such as scraper means, to release as much of the particles as possible in the secondary line.
  • System 10 further comprise heating means 21 capable of promoting the oxidation of the particles held in said secondary filter 20 , in order to clean said filter.
  • heating means 21 can consist of or comprise an electric heater or a fuel injector which is periodically in operation when it is needed to clean secondary filter 20 .
  • Heating means 21 also perform the function of heating more air flowing in secondary line 17 before it reaches a turbine 22 where it is expanded, thereby transforming the energy conveyed by the gas into mechanical energy.
  • Turbine 22 is mechanically connected to compressor 18 by means of a shaft 23 .
  • the energy produced by the warm air expansion is recovered into mechanical energy on said shaft 23 .
  • Said energy is partially used to operate compressor 18 .
  • said energy can also be used to produce electricity by means of an alternator 24 . This electricity can be used in various elements of the vehicle.
  • System 10 may also comprise means (not shown) for the further treatment of exhaust gas from exhaust line 6 and/or from secondary line 17 .
  • this could for example be an SCR catalyst for reducing the nitrogen oxides contents of the exhaust gases.
  • Secondary line 17 comprises a secondary filter 20 .
  • main filter 11 is contained in a housing avoiding any leakage to the environment.
  • At least part of the lost energy of the exhaust gas is recovered to generate energy by means of a secondary line arranged as a Brayton cycle or a similar thermodynamic cycle. This is achieved by recovering some of the heat of the engine exhaust gases through the heat exchanger, and by recovering part of the energy contained in the un-burnt particles and which is potentially released by the oxidation of said particles;
  • the additional energy required to clean the secondary filter, which is used by the heating means, is at least partially recovered with the turbine provided in the secondary line;
  • the Brayton cycle efficiency is increased by means of the heat exchanger and the oxidation of particles retained in the secondary filter;
  • the system creates little backpressure in the main line because the main filter does not need to be thick or voluminous as it is continuously cleaned; the backpressure is transferred to the secondary line;
  • the engine efficiency can be increased by 1 to 4%; thus the fuel consumption can be reduced.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Processes For Solid Components From Exhaust (AREA)
  • Exhaust Gas After Treatment (AREA)
US13/119,753 2008-09-26 2008-09-26 Energy recovering system for an internal combustion engine Abandoned US20110167809A1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/IB2008/003191 WO2010035055A1 (fr) 2008-09-26 2008-09-26 Système de récupération d’énergie pour moteur à combustion interne

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US20110167809A1 true US20110167809A1 (en) 2011-07-14

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US (1) US20110167809A1 (fr)
EP (1) EP2337939A1 (fr)
CN (1) CN102165173A (fr)
WO (1) WO2010035055A1 (fr)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20110239643A1 (en) * 2008-09-26 2011-10-06 Renault Trucks Power assembly, especially for an automotive vehicle
US20110265470A1 (en) * 2008-12-30 2011-11-03 Marc Lejeune Energy recovery system for an internal combustion engine
US9976501B2 (en) 2015-10-26 2018-05-22 Ford Global Technologies, Llc Methods and systems for rotating an exhaust aftertreatment device
CN116677478A (zh) * 2023-07-10 2023-09-01 湖北美标康盛动力科技有限公司 一种大功率柴油发动机尾气后处理装置

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JP5167326B2 (ja) * 2010-11-05 2013-03-21 三菱重工業株式会社 エンジン排気エネルギー回収装置
CN102536392B (zh) * 2012-02-10 2013-08-07 徐和平 一种带旋转再生装置的柴油机尾气净化器
CN102644499B (zh) * 2012-04-25 2016-09-21 清华大学 基于布雷顿循环的余热利用系统及余热利用发动机
CN105715343B (zh) * 2014-12-03 2019-07-19 天纳克（苏州）排放系统有限公司 发动机尾气后处理的余热回收系统及利用方法
CN113864030B (zh) * 2021-08-16 2022-06-14 安庆中船柴油机有限公司 一种柴油机机载尿素喷射系统

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US3641763A (en) * 1970-09-08 1972-02-15 Gen Motors Corp Gas turbine catalytic exhaust system
US3908367A (en) * 1973-07-10 1975-09-30 Dieter Bauman Process and apparatus for cleaning exhaust fumes
USRE30629E (en) * 1974-03-26 1981-06-02 Rolls-Royce Limited Gas turbine engine
US4089088A (en) * 1976-07-14 1978-05-16 Michigan Oven Company Thermal regeneration and decontamination apparatus and industrial oven
US4155338A (en) * 1977-03-23 1979-05-22 Volkswagenwerk Aktiengesellschaft Valved apparatus for diverting an exhaust stream
GB2097283A (en) * 1981-04-03 1982-11-03 Ricardo Consulting Eng Filter arrangements for the exhausts of IC engines
US4702075A (en) * 1984-11-09 1987-10-27 Bbc Brown, Boveri & Company, Limited Process and device for operating a diesel engine with an exhaust-gas particle filter
GB2181968A (en) * 1985-10-26 1987-05-07 Man Technologie Gmbh Exhaust gas filter
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