US20110041681A1 - Positive-displacement machine - Google Patents
Positive-displacement machine Download PDFInfo
- Publication number
- US20110041681A1 US20110041681A1 US12/858,598 US85859810A US2011041681A1 US 20110041681 A1 US20110041681 A1 US 20110041681A1 US 85859810 A US85859810 A US 85859810A US 2011041681 A1 US2011041681 A1 US 2011041681A1
- Authority
- US
- United States
- Prior art keywords
- cylinder
- positive
- valves
- displacement machine
- machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 238000006073 displacement reaction Methods 0.000 title claims abstract description 41
- 239000012530 fluid Substances 0.000 description 5
- 238000010521 absorption reaction Methods 0.000 description 2
- 230000002706 hydrostatic effect Effects 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B49/00—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
- F04B49/22—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00 by means of valves
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B1/00—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders
- F04B1/04—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinders in star- or fan-arrangement
- F04B1/0404—Details or component parts
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B1/00—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders
- F04B1/04—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinders in star- or fan-arrangement
- F04B1/06—Control
- F04B1/063—Control by using a valve in a system with several pumping chambers wherein the flow-path through the chambers can be changed, e.g. between series and parallel flow
Definitions
- the invention relates to a hydraulic positive-displacement machine.
- one high-pressure valve and one low-pressure valve per cylinder-piston unit are provided, and the valves are, mechanically controlled.
- the high-pressure valve of each unit for instance always opens if a certain built-up pressure in the applicable cylinder of the unit is exceeded, so that the pressure fluid with elevated pressure can flow off to the high-pressure side of the pump.
- a disadvantage of such hydrostatic positive-displacement machines is that all the cylinder-piston units are always active, or in other words that the volume flow of the machine is always defined by the displacement of all the units.
- DDUs valve-controlled positive-displacement machines, known as digital displacement units (DDUs), in which each cylinder-piston unit is assigned one electrically actuated low-pressure valve and one electrically actuated high-pressure valve.
- DDUs digital displacement units
- the units are triggerable via the two valves separately in the pump mode, motor mode and a so-called idle mode.
- individual units can be deactivated by permanently opening the low-pressure valves and closing the high-pressure valve, or in other words they can be switched to be forceless by suitable actuation of both valves. It is thus possible to reduce the volume flow or the rotary speed of the positive-displacement machines.
- valve-controlled positive-displacement machines A disadvantage of such valve-controlled positive-displacement machines is that the cylinder-piston units switched to be forceless in the idle mode also have pressure fluid flowing through them, resulting in a friction loss.
- a disadvantage of such positive-displacement machines is that the cylinder-piston units of the second radial plane can be switched on or off only in common.
- the hydraulic positive-displacement machine has at least two groups, spaced apart radially or axially from one another, of cylinder-piston units, in which cylinders of the primary group can be made to communicate fluidically with cylinders of the secondary group via intermediate valves.
- at least two intermediate valves are switchable independently of one another. As a result, the flexibility of the volumetric flow (in the case of a pump) or torque (In the case of a motor) is increased.
- the number of cylinder-piston units is equivalent to the number of secondary cylinder-piston units.
- Cylinder heads are secured in pairs on one another and can be made to communicate fluidically via an intermediate valve, and wherein all the intermediate valves are switchable independently of one another.
- each primary cylinder-piston unit can be activated or deactivated via an electrically or electrohydraulically actuated high-pressure valve and via an electrically or electrohydraulically actuated low-pressure valve.
- individual cylinder-piston units can be switched to be forceless, and the volumetric or rpm of the positive-displacement machine can thus be adjusted.
- this digital displacement unit (DUO) the flexibility of the primary cylinder-piston units and thus of the entire positive-displacement machine is also maximized.
- the positive-displacement machine is a radial piston machine
- the primary cylinder-piston units are located in a primary radial plane
- the secondary cylinder-piston units are located in a secondary radial plane
- the planes are located spaced apart from one another along an axis of rotation of a shaft.
- the cylinder heads are each located in pairs one after the other in the axial direction of the shaft.
- the positive-displacement machine is an axial piston machine, and the primary cylinder-piston units are located on an inner circular cylinder, and the secondary cylinder-piston units are located on an outer circular cylinder.
- the intermediate valves are unlockable check valves embodied as seat valves, whose closing direction in each case is oriented from the primary cylinder to the secondary cylinder.
- the positive-displacement machine is a motor
- a closing body of each check valve in a currentless basic position, blocks off a respective connecting conduit between the cylinder heads, and in a position activated by a lifting magnet, it uncovers the respective connecting conduit.
- the secondary units can be switched on by the supply of current to the lifting magnets, to increase the absorption volume and torque of the motor. In continuous operation of the motor, the secondary units are blocked off by shutoff of the current for the lifting magnets.
- Each check valve can have a valve body, whose reciprocation direction is located approximately parallel to the shaft, and wherein the closing body is located on one end portion of the valve body, and a magnet armature of the lifting magnet is disposed on another end portion of the valve body.
- Each lifting magnet can be located on the side of the secondary cylinder head remote from the primary cylinder head, and wherein each valve body has an intermediate portion, which penetrates a work chamber of the respective secondary cylinder head.
- the intermediate valves can be embodied as switching more slowly than the high-pressure valves and the low-pressure valves, if the intermediate valves are active only during the running up of the motor to operating speed and are shut off at higher rpm levels.
- the intermediate valves are proportional valves.
- suction throttling can be achieved, as a result of which the secondary cylinders that are switched on are not completely filled.
- the volumetric flow or rpm stages that result from the stroke volumes of the secondary cylinder-piston units in a characteristic curve of the machine are smoothed.
- the secondary cylinder-piston units have a larger idle volume than the primary cylinder-piston units.
- FIG. 1 shows one exemplary embodiment of a valve-controlled radial piston machine of the invention, in a longitudinal section
- FIG. 2 is a detail of the exemplary embodiment of FIG. 1 .
- Each of the cylinder-piston units 6 a , 6 b, 8 a, 8 b has a work chamber 10 a, 10 b, 12 a, 12 b and a piston 14 a, 14 b, 16 a, 16 b; the pistons 14 a, 14 b, 16 a, 16 b are braced on an eccentric element 18 of the shaft 4 .
- the primary cylinder-piston units 6 a, 6 b are embodied as Digital Displacement Units (DDUs), and each has one electrically actuated high-pressure valve (not shown) and one electrically actuated low-pressure valve 24 a, 24 b.
- DDUs Digital Displacement Units
- each primary cylinder-piston unit 6 a, 6 b can be operated in either the motor or pump mode or in the idle mode.
- the corresponding primary work chamber 10 a, 10 b is permanently in communication via the low-pressure valve 24 a, 24 b with a low-pressure connection of the machine and is disconnected from a high-pressure connection (neither of these connections is shown) and is thus switched to be forceless or in other words inactive.
- three of the total of six primary cylinder-piston units 6 a , 6 b can be deactivated by the idle mode. As a result, a delivery volume (in the case of a pump) or a power takeoff rpm of the shaft 4 (in the case of a motor) is reduced.
- FIG. 2 shows a detail of the radial piston machine of FIG. 1 .
- the cylinders 26 a, 28 a are received pivotably in a cylinder head 30 a, 32 a, so that the piston 14 a, 16 a guided in the cylinder 26 a, 28 a can also rest uniformly on the oblique transitional regions (not shown) of the eccentric element 18 .
- the pistons 14 a, 16 a are each prestressed against the eccentric element 18 by a respective compression spring 34 a, 36 a braced on the cylinder 26 a, 28 a.
- a closure 44 is inserted in sealing fashion; its size is approximately equivalent to that of the low-pressure valve 24 a.
- all the primary work chambers 10 a communicate via a respective connecting conduit 46 , 48 with a respective secondary work chamber 12 a .
- Each connecting conduit 46 , 48 extends approximately parallel to the shaft 4 and discharges into the respective cylinder head 30 a, 32 a.
- an unlockable check valve 50 is located, whose approximately spherical closing body 51 , in the closed state of the valve as shown, rests sealingly on a valve seat.
- each connecting conduit 46 , 48 and each check valve 50 is assigned a separate lifting magnet 54 , 56 , so that each individual secondary cylinder-piston unit 8 a can be connected to the primary unit 6 a, or disconnected from it.
- each lifting magnet can be located on the side of the primary cylinder head remote from the secondary cylinder head, and each valve body has an intermediate portion that penetrates a work chamber of the respective primary cylinder head.
- This exemplary embodiment has the advantage that the lifting magnet is not in the pressure fluid, but instead is in a dry area.
- a hydraulic positive-displacement machine having at least two radially or axially spaced-apart groups of cylinder-piston units; cylinders of the primary group can be made to communicate fluidically with cylinders of the secondary group via intermediate valves. At least two intermediate valves can be switched independently of one another.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Hydraulic Motors (AREA)
- Reciprocating Pumps (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102009038438A DE102009038438A1 (de) | 2009-08-21 | 2009-08-21 | Verdrängermaschine |
DE102009038438.3 | 2009-08-21 |
Publications (1)
Publication Number | Publication Date |
---|---|
US20110041681A1 true US20110041681A1 (en) | 2011-02-24 |
Family
ID=43495495
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US12/858,598 Abandoned US20110041681A1 (en) | 2009-08-21 | 2010-08-18 | Positive-displacement machine |
Country Status (2)
Country | Link |
---|---|
US (1) | US20110041681A1 (de) |
DE (1) | DE102009038438A1 (de) |
Cited By (33)
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---|---|---|---|---|
CN102937085A (zh) * | 2012-11-16 | 2013-02-20 | 无锡汇虹机械制造有限公司 | 一种正流量挖掘机液压泵排量调节方法 |
CN107110132A (zh) * | 2014-10-13 | 2017-08-29 | 丹佛斯动力系统有限责任两合公司 | 用于液压泵的控制器 |
US20220372857A1 (en) * | 2021-05-24 | 2022-11-24 | Bj Energy Solutions, Llc | Hydraulic fracturing pumps to enhance flow of fracturing fluid into wellheads and related methods |
US11512571B2 (en) | 2020-06-24 | 2022-11-29 | Bj Energy Solutions, Llc | Automated diagnostics of electronic instrumentation in a system for fracturing a well and associated methods |
US11512642B1 (en) | 2019-09-13 | 2022-11-29 | Bj Energy Solutions, Llc | Direct drive unit removal system and associated methods |
US11512570B2 (en) | 2020-06-09 | 2022-11-29 | Bj Energy Solutions, Llc | Systems and methods for exchanging fracturing components of a hydraulic fracturing unit |
US11530602B2 (en) | 2019-09-13 | 2022-12-20 | Bj Energy Solutions, Llc | Power sources and transmission networks for auxiliary equipment onboard hydraulic fracturing units and associated methods |
US11542868B2 (en) | 2020-05-15 | 2023-01-03 | Bj Energy Solutions, Llc | Onboard heater of auxiliary systems using exhaust gases and associated methods |
US11542802B2 (en) | 2020-06-24 | 2023-01-03 | Bj Energy Solutions, Llc | Hydraulic fracturing control assembly to detect pump cavitation or pulsation |
US11555756B2 (en) | 2019-09-13 | 2023-01-17 | Bj Energy Solutions, Llc | Fuel, communications, and power connection systems and related methods |
US11560845B2 (en) | 2019-05-15 | 2023-01-24 | Bj Energy Solutions, Llc | Mobile gas turbine inlet air conditioning system and associated methods |
US11560848B2 (en) | 2019-09-13 | 2023-01-24 | Bj Energy Solutions, Llc | Methods for noise dampening and attenuation of turbine engine |
US11566506B2 (en) | 2020-06-09 | 2023-01-31 | Bj Energy Solutions, Llc | Methods for detection and mitigation of well screen out |
US11566505B2 (en) | 2020-06-23 | 2023-01-31 | Bj Energy Solutions, Llc | Systems and methods to autonomously operate hydraulic fracturing units |
US11572774B2 (en) | 2020-06-22 | 2023-02-07 | Bj Energy Solutions, Llc | Systems and methods to operate a dual-shaft gas turbine engine for hydraulic fracturing |
US11598188B2 (en) | 2020-06-22 | 2023-03-07 | Bj Energy Solutions, Llc | Stage profiles for operations of hydraulic systems and associated methods |
US11598263B2 (en) | 2019-09-13 | 2023-03-07 | Bj Energy Solutions, Llc | Mobile gas turbine inlet air conditioning system and associated methods |
US11598264B2 (en) | 2020-06-05 | 2023-03-07 | Bj Energy Solutions, Llc | Systems and methods to enhance intake air flow to a gas turbine engine of a hydraulic fracturing unit |
US11603744B2 (en) | 2020-07-17 | 2023-03-14 | Bj Energy Solutions, Llc | Methods, systems, and devices to enhance fracturing fluid delivery to subsurface formations during high-pressure fracturing operations |
US11603745B2 (en) | 2020-05-28 | 2023-03-14 | Bj Energy Solutions, Llc | Bi-fuel reciprocating engine to power direct drive turbine fracturing pumps onboard auxiliary systems and related methods |
US11608725B2 (en) | 2019-09-13 | 2023-03-21 | Bj Energy Solutions, Llc | Methods and systems for operating a fleet of pumps |
US11624326B2 (en) | 2017-05-21 | 2023-04-11 | Bj Energy Solutions, Llc | Methods and systems for supplying fuel to gas turbine engines |
US11627683B2 (en) | 2020-06-05 | 2023-04-11 | Bj Energy Solutions, Llc | Enclosure assembly for enhanced cooling of direct drive unit and related methods |
US11635074B2 (en) | 2020-05-12 | 2023-04-25 | Bj Energy Solutions, Llc | Cover for fluid systems and related methods |
US11643915B2 (en) | 2020-06-09 | 2023-05-09 | Bj Energy Solutions, Llc | Drive equipment and methods for mobile fracturing transportation platforms |
US11649820B2 (en) | 2020-06-23 | 2023-05-16 | Bj Energy Solutions, Llc | Systems and methods of utilization of a hydraulic fracturing unit profile to operate hydraulic fracturing units |
US11719234B2 (en) | 2019-09-13 | 2023-08-08 | Bj Energy Solutions, Llc | Systems and method for use of single mass flywheel alongside torsional vibration damper assembly for single acting reciprocating pump |
US11761846B2 (en) | 2019-09-13 | 2023-09-19 | Bj Energy Solutions, Llc | Fuel, communications, and power connection systems and related methods |
US11867118B2 (en) | 2019-09-13 | 2024-01-09 | Bj Energy Solutions, Llc | Methods and systems for supplying fuel to gas turbine engines |
US11898504B2 (en) | 2020-05-14 | 2024-02-13 | Bj Energy Solutions, Llc | Systems and methods utilizing turbine compressor discharge for hydrostatic manifold purge |
US11933153B2 (en) | 2020-06-22 | 2024-03-19 | Bj Energy Solutions, Llc | Systems and methods to operate hydraulic fracturing units using automatic flow rate and/or pressure control |
US11939853B2 (en) | 2020-06-22 | 2024-03-26 | Bj Energy Solutions, Llc | Systems and methods providing a configurable staged rate increase function to operate hydraulic fracturing units |
US11994014B2 (en) | 2023-01-25 | 2024-05-28 | Bj Energy Solutions, Llc | Methods, systems, and devices to enhance fracturing fluid delivery to subsurface formations during high-pressure fracturing operations |
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US6056516A (en) * | 1997-10-11 | 2000-05-02 | Wabco Standard Gmbh | Compressor installation having a control valve arrangement for independently switching compression chambers between delivery partial delivery and idle operation |
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GB0507662D0 (en) | 2005-04-15 | 2005-05-25 | Artemis Intelligent Power Ltd | Fluid-working machines |
GB0614930D0 (en) | 2006-07-27 | 2006-09-06 | Arternis Intelligent Power Ltd | Hydrostatic regenerative drive system |
-
2009
- 2009-08-21 DE DE102009038438A patent/DE102009038438A1/de not_active Withdrawn
-
2010
- 2010-08-18 US US12/858,598 patent/US20110041681A1/en not_active Abandoned
Patent Citations (2)
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US6056516A (en) * | 1997-10-11 | 2000-05-02 | Wabco Standard Gmbh | Compressor installation having a control valve arrangement for independently switching compression chambers between delivery partial delivery and idle operation |
WO2006010907A1 (en) * | 2004-07-27 | 2006-02-02 | Sensam Limited | Dual chamber gas sampling device with indicators |
Cited By (75)
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CN102937085A (zh) * | 2012-11-16 | 2013-02-20 | 无锡汇虹机械制造有限公司 | 一种正流量挖掘机液压泵排量调节方法 |
CN107110132A (zh) * | 2014-10-13 | 2017-08-29 | 丹佛斯动力系统有限责任两合公司 | 用于液压泵的控制器 |
US20170306936A1 (en) * | 2014-10-13 | 2017-10-26 | Danfoss Power Solutions Gmbh & Co. Ohg | Controller for hydraulic pump |
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