US20090271986A1 - Hydrodynamic bearing member and manufacturing method thereof - Google Patents
Hydrodynamic bearing member and manufacturing method thereof Download PDFInfo
- Publication number
- US20090271986A1 US20090271986A1 US12/485,385 US48538509A US2009271986A1 US 20090271986 A1 US20090271986 A1 US 20090271986A1 US 48538509 A US48538509 A US 48538509A US 2009271986 A1 US2009271986 A1 US 2009271986A1
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- US
- United States
- Prior art keywords
- flange
- shaft
- hydrodynamic bearing
- metal mold
- bearing member
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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Classifications
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- G—PHYSICS
- G11—INFORMATION STORAGE
- G11B—INFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
- G11B19/00—Driving, starting, stopping record carriers not specifically of filamentary or web form, or of supports therefor; Control thereof; Control of operating function ; Driving both disc and head
- G11B19/20—Driving; Starting; Stopping; Control thereof
- G11B19/2009—Turntables, hubs and motors for disk drives; Mounting of motors in the drive
- G11B19/2018—Incorporating means for passive damping of vibration, either in the turntable, motor or mounting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21K—MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
- B21K25/00—Uniting components to form integral members, e.g. turbine wheels and shafts, caulks with inserts, with or without shaping of the components
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C17/00—Sliding-contact bearings for exclusively rotary movement
- F16C17/04—Sliding-contact bearings for exclusively rotary movement for axial load only
- F16C17/045—Sliding-contact bearings for exclusively rotary movement for axial load only with grooves in the bearing surface to generate hydrodynamic pressure, e.g. spiral groove thrust bearings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C35/00—Rigid support of bearing units; Housings, e.g. caps, covers
- F16C35/02—Rigid support of bearing units; Housings, e.g. caps, covers in the case of sliding-contact bearings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C43/00—Assembling bearings
- F16C43/02—Assembling sliding-contact bearings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2226/00—Joining parts; Fastening; Assembling or mounting parts
- F16C2226/50—Positive connections
- F16C2226/70—Positive connections with complementary interlocking parts
- F16C2226/76—Positive connections with complementary interlocking parts with tongue and groove or key and slot
- F16C2226/78—Positive connections with complementary interlocking parts with tongue and groove or key and slot of jigsaw-puzzle type
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49636—Process for making bearing or component thereof
- Y10T29/49639—Fluid bearing
Definitions
- the present invention relates to a hydrodynamic bearing member that is used in a motor for rotatably driving a disc recording medium and a manufacturing method thereof.
- a hard disc drive has an excellent function as a storage unit that can record and reproduce a large amount of data. Not only personal computers but also various kinds of home electric appliances including audio-visual products which have HDD included therein have been wide spread.
- a HDD requires rotating a disc at a high speed and with a high degree of accuracy and also a HDD requires a decay durability (a longer operating life) that can stand long use, which is why a spindle motor using a hydrodynamic bearing member has been used as a motor thereof.
- HDD high definition digital equipment
- a compact portable music record reproduction apparatus and a recording medium for a digital camera having a HDD incorporated HDD are required to be further reduced in size and thickness.
- a typical conventional example of such a spindle motor is shown in a sectional view in FIG. 11 .
- a housing 21 has a cylindrical part 21 a at a center part, and the cylindrical part 21 a is provided with a sleeve 22 .
- a shaft 23 is rotatably inserted in a bearing hole 22 a of the sleeve 22 .
- a flange 25 is fitted at the lower end of the shaft 23 .
- An opening of the lower end of the sleeve 22 is sealed by a thrust support 24 .
- a radial dynamic pressure generation groove is disposed on at least one of the outer circumferential of the shaft 23 and the inner circumferential face of the bearing hole 22 a .
- a thrust dynamic pressure generation groove is disposed on at least one of the opposed faces of the flange 25 and the thrust support 24 .
- fluid such as oil is loaded so as to compose a hydrodynamic bearing that is well known in the art.
- the following materials are used as a material of each part.
- an aluminum die cast material or an iron material is used, and as the sleeve 22 , a material obtained by nickel-plating a brass material (a copper alloy) is used.
- a stainless steel material for example, SUS420J2
- a stainless steel material for example, SUS304
- the thrust support 24 a stainless steel material (for example, SUS420J2) is used, and as the hub 27 , a stainless steel material (for example, DHS1) or an aluminum material is used.
- the hub 27 is fitted.
- a screw hole 31 disposed in parallel with the axial direction of the shaft 23 is formed.
- a clamp member (its illustration is herein omitted)
- a magnetic disc or the like to be fitted to a disc support face 27 g at the outer circumferential part of the hub 27 is held.
- a rotor magnet 37 is provided on the inside of the hub 27 .
- a stator core 29 with a coil wounded threaround is fitted to the housing 21 so as to oppose the rotor magnet 37 .
- stator core 29 and the magnet 37 are arranged with the magnetic center position in each axial direction misaligned so as to generate a magnetic attraction force in the axial direction.
- the attraction force in the axial direction may be generated in the hub 27 .
- the compact hard disk drive for the above-described use has many opportunities to turn on and off, and on each occasion, the motor of the hard disk drive activates and stops. Upon the activation and the stop of the motor, a force is added to a connection part between the shaft 23 and the flange 25 in the hydrodynamic bearing incorporated in such a motor. In addition, high impact may occur when the motor is dropped on a floor during use. Therefore, it is especially needed to set the connection intensity of the shaft 23 and the flange 25 sufficiently high.
- a concave mold (a metal mold) having a hole for inserting a shaft at its center and having an inner diameter that is slightly larger than an outer diameter of a flange member is mounted on a pressing machine, and in the hole of this concave mold, a shaft is loaded (hereinafter, in place of “load”, “set” is used).
- the flange member Inserting the end of the shaft in the shaft mounting hole of the flange member, the flange member is set in the concave mold. There is a minute gap between the outer circumferential face of the flange member and the inner circumferential face of the concave mold, however, the outer circumferential face of the flange member is bound substantially by the inner circumferential face of the concave mold.
- the concave mold moving being opposed to the concave mold is fitted to the pressing machine so as to add a predetermined press pressure on the face of the flange member.
- at least one of the bottom face of the concave mold and the surface of a convex mold has a whorl-like groove in order to form the thrust dynamic pressure generation groove on the opposite surfaces or one surface of the flange member.
- the opposite surfaces of the flange member are sandwiched by the concave mold and the convex mold to apply pressure thereto (a pressure step).
- the thrust dynamic pressure generation groove is formed on the opposite surfaces or one surface of the flange member.
- the flange member having the opposite surfaces compressed intends to stretch in the outer circumferential direction; however, the outer circumferential face is bound by the concave mold and this makes the flange member stretch toward the shaft mounting hole.
- the diameter of the shaft mounting hole is decreased (hereinafter, referred to as a contraction of a diameter) to be fastened by the shaft.
- the flange member fastened by the shaft has a distortion (a warpage) generated in the pressure step and the warpage is corrected in the next step (a correcting step).
- a flange mounted on the shaft is set between two flat metal molds having flat faces.
- the flange is detached from the flat metal mold.
- the shaft having the flange member mounted thereon is manufactured.
- the steps (1) to (4) are referred to as “a compression molding step”, and the steps (5) to (7) are referred to as “a flash molding step”. Further, the shaft having the flange member mounted thereon will be called “a hydrodynamic bearing member”.
- steps (1) and (2) are carried out by the manual operations by a worker. Therefore, a necessary time of the steps (1) and (2) largely depends on the skill of the worker.
- the flange member may not be set accurately. For example, the edge of the flange member may be set overlapping the edge of the concave mold. This involves a problem that an expensive concave mold and convex mold are damaged and they cannot be used if the concave mold and the convex mold are closed in this state.
- the compression molding steps (1) to (4) and the flash molding steps (5) to (7) have different working hours (the tact hour). In other words, normally, the working hours of the compression molding step is longer. Therefore, both steps cannot progress in parallel and it is difficult to improve productivity. As a result, it is difficult to decrease a manufacturing cost thereof.
- the present invention has been made taking the foregoing problems into consideration and an object of which is to provide a high-grade hydrodynamic bearing member at a low cost and a manufacturing method thereof.
- a hydrodynamic bearing member may comprise a shaft having a step part with a surface that is approximately perpendicular to a center axis of a column-shaped member formed at one end of the column-shaped member, and a mounting part having a diameter larger than the minimum diameter of the step part and forming a concave part on the end face; and a flange shaped in a disc having a hole into which the mounting part of the shaft is inserted; wherein one surface of the flange abuts against the step part of the shaft, and the shaft and the flange are combined by the clamping processing.
- the flange since one surface of the flange abuts against the step part of the shaft, the flange is mounted on the shaft at a correct angle. Since the flange is mounted on the shaft by the clamping processing, the inner circumferential part of the hole on the flange bites into the step part of the shaft, and the shaft and the flange are solidly attached with each other.
- a manufacturing method of a hydrodynamic bearing member comprises a tentative clamping step of inserting a mounting part of the shaft into a hole of the flange, pressurizing the concave part of the shaft by a metal mold formed in a certain shape to enlarge the mounting part, and tentatively combining the flange with the shaft; a proper clamping step of pressurizing the opposite faces of the flange by the metal mold while binding the outer circumference of the flange and making the inner circumferential part of the hole of the flange to bite into the step part of the shaft to clamp the flange with the shaft in the flange and the shaft that were tentatively combined in the tentative clamping step; and a flash molding step of correcting a distortion of the flange by pressurizing the opposite faces of the flange; wherein the hydrodynamic bearing member comprises a shaft having a step part with a surface that is approximately vertical to a center axis of a column-shaped member formed at one end of the column-shaped member, and a mounting
- the shaft and the flange have been previously made into one unit in the tentative clamping step.
- the metal mold in the tentative clamping step is easily composed and the operation to set the shaft and the flange in the metal mold is simple. Since the shaft and the flange that are made into one unit by the tentative clamping can be easily treated, they can be easily set in a slightly-complex metal mold used in the proper clamping step. Therefore, it is possible to prevent the shaft and the flange from being set in the metal mold by mistake and damage to the metal mold can be prevented.
- the member to a hydrodynamic bearing, the hydrodynamic bearing with excellent productivity and high reliability is obtained.
- this hydrodynamic bearing to a spindle motor, the spindle motor with high reliability is obtained.
- FIG. 1 is a sectional view showing the state that a shaft and a flange, which are components of a hydrodynamic bearing member, according to a first embodiment of the present invention are combined;
- FIG. 2 is a sectional view showing a tentative clamping step of the shaft and the flange that are combined in FIG. 1 ;
- FIG. 3 is a sectional view of an upper metal mold and a lower metal mold for carrying out proper clamping of a tentative clamping bearing support 10 that was tentatively clamped in a tentative clamping step;
- FIG. 4 is a sectional view of upper and lower metal molds showing the state just before the proper clamping step that the tentative clamping bearing support 10 that is tentatively clamped is loaded in the lower metal mold shown in FIG. 3 ;
- FIG. 5 is a sectional view of upper and lower metal molds showing the proper clamping step
- FIG. 6 is a sectional view of a bearing member that the proper clamping step has been completed
- FIG. 7 is a sectional view of upper and lower metal molds showing a flash molding step for correcting a warpage of the flange;
- FIG. 8 is a sectional view of a part of a shaft of a hydrodynamic bearing member according to a second embodiment of the present invention.
- FIG. 9 ( a ) is a perspective view of a front end of the upper metal mold that is used for the tentative clamping step of the second embodiment according to the present invention.
- FIG. 9 ( b ) is a perspective view of a front end of the other example of the upper metal mold that is used for the tentative clamping step of the second embodiment according to the present invention.
- FIG. 10 is a view showing an end face of the shaft that was tentatively clamped in the second embodiment according to the present invention.
- FIG. 11 is a sectional view showing the structure of a typical spindle motor having the hydrodynamic bearing member.
- hydrodynamic bearing member means a member in which a shaft serving as a radial bearing and a flange serving as a thrust bearing which are main components of hydrodynamic bearing have been combined into one unit.
- FIG. 1 is a partial sectional view of a hydrodynamic bearing member of the first embodiment showing the state that a shaft 1 and a flange 5 are combined.
- the shaft 1 is a column-shaped member having an annular step part 2 having a face approximately vertical to a center axis of the shaft 1 is formed at one end 1 a , and the shaft 1 is made of a metal material of a stainless steel such as SUS420.
- a mounting part 3 of the shaft 1 is formed in the shape of a circular cylinder having a face larger than the smallest diameter of the step part 2 and being parallel to the axial direction (an arrow a) of the shaft 1 .
- a concave part 4 having a section shaped in a cone, a truncated cone or a mortar is formed on the center part of the mounting part 3 .
- a narrow diameter part 1 e is formed at the lower end of the shaft.
- the flange 5 is a disc member having a shaft mounting hole 6 for mounting the shaft at the center and the flange 5 is made of a metal material of a stainless steel such as SUS304. Fit of the mounting part 3 and the shaft mounting hole 6 may be loose to the extent that the mounting part 3 can be easily inserted in the shaft mounting hole 6 .
- the manufacturing step of coupling the shaft 1 and the flange 5 shown in FIG. 1 will be described below with reference to FIGS. 2 to 7 .
- the manufacturing step of the present embodiment 1 is composed of (A) a tentative clamping step, (B) a proper clamping step, and (C) a flash clamping step.
- the “tentative clamping” means tentatively coupling the shaft 1 and the flange 5 , and this step is referred to as the “tentative clamping step”.
- the description of a specific example of the tentative clamping step is as follows.
- a clamping metal mold 9 having a ball with a diameter 3 mm or a front end 9 a shaped in a ball is moved in a direction indicated by an arrow 9 b to add a pressure of about 250 kgf.
- the “proper clamping step” is a step of solidly fixing the shaft 1 and the flange 5 .
- the “flash molding step” is a step of correcting a distortion such as a warpage of the flange.
- the tentatively clamped shaft 1 and flange 5 are referred to as “a tentative clamping bearing support 10 ”.
- a fixing jig 8 and the clamping metal mold 9 are mounted on a pressing machine (not illustrated), and in operation, the clamping metal mold 9 is moved to the direction indicated by the arrow 9 b.
- Step (A1) By the manual operation, the shaft 1 is inserted in a hole 8 a of a fixing jig 8 with its end 1 a turned up.
- Step (A2) The mounting part 3 of the shaft 1 is inserted in the shaft mounting hole 6 of the flange 5 .
- the diameter of the ball-shaped part of the front end 9 a is preferably large to the extent that the sphere face of this ball-shaped part contacts the diameter (d 2 in FIG. 1 ) of the upper face of the concave part 4 .
- FIG. 3 is a side sectional view only showing a metal mold of a pressing machine (not illustrated) used in the proper clamping step.
- both of a lower metal mold 11 and an upper metal mold 12 are mounted on the pressing machine that has been well known generally, and in press working, for example, the upper metal mold 12 is moved in the direction indicated by an arrow b to carry out the press working.
- the lower metal mold 11 has a concave part 11 a on the upper face and has a hole 11 b on the center of the concave part 11 a .
- a depth of the concave part 11 a namely, a height of a side face 11 c is made to be slightly lower than the thickness of the flange 5 .
- On a bottom face 11 d of the concave part 11 a a molding tool for forming a thrust dynamic pressure generation groove is disposed on the lower face of the flange 5 in FIG. 1 , however, there is a case that this is not disposed.
- the diameter of the side face 11 c of the concave part 11 a is made to be slightly larger than that of the flange 5 so that the flange 5 can be easily inserted in the concave part 11 a.
- a molding tool for the thrust dynamic pressure generation groove is disposed on a lower face 12 a of an upper metal mold 12 .
- FIG. 4 shows the state that the tentatively clamped bearing support 10 to be processed is set in the lower metal mold 11 by the manual operation or the automatic loading in a step (B1) of the proper clamping step.
- the shaft 1 is inserted in the hole 11 b .
- a gap is formed between the lower end of the shaft 1 and the bottom face of the hole 11 b of the lower metal mold 11 , and this gap is set to be at a larger value than the height of the mold of the thrust dynamic pressure generation groove formed on the bottom face 11 d of the lower metal mold 11 .
- a step (B2) causing the upper metal mold 12 to decline as shown in FIG. 5 , the upper face of the flange 5 is pressed to carry out the proper clamping. Thereby, the thrust dynamic pressure generation groove is formed on the upper and lower faces of the flange 5 and the flange 5 is crushed to attempt to stretch in a direction along the face. Since the outer circumference of the flange 5 is bound by the side face 11 c of the concave part 11 a of the lower metal mold 11 , the flange 5 cannot stretch to the direction of the outer circumference. Therefore, the lower end of the inner circumference of the flange 5 stretches toward a gap 2 a between the step part 2 of the shaft 1 and the flange 5 to bite into the gap 2 a .
- a specific example is set forth as follows. For example, in the case that a diameter d 3 of a small diameter part is about 1.9 mm, a diameter d 4 of the concave part 4 is about 1.5 mm, and a depth d 5 of the concave part is 0.6 mm in FIG. 6 , a welding force of the pressing machine is about 4 to 5 tons.
- a proper clamped bearing 10 a a combined body made by the shaft 1 and the flange 5 , for which a proper clamping step has been completed.
- FIG. 6 is a partial sectional view of the completed proper clamped bearing 10 a .
- the inner circumferential part of the flange 5 throws out at the step part 2 of the shaft (this may be referred to as a contraction of a diameter) to bite into the concave part formed on the step part 2 of an end a of the shaft 1 .
- a step (C1) the proper clamped bearing 10 a is set in a lower metal mold 14 and an upper metal mold 15 mounted on the other pressing machines shown in FIG. 7 .
- a step (C2) causing the upper metal mold 14 to decline as shown in FIG. 7 so as to pressurize the flange 5 and sandwich the flange 5 , the flash clamping is carried out so as to correct the warpage of the flange 5 .
- a step (C3) the proper clamping bearing 10 a that was flash-molded is detached from the lower metal mold 14 .
- the completed hydrodynamic bearing member can be obtained.
- the manufacturing method of the first embodiment it is possible to make the necessary time of the step (A) from the step (A1) to the step (A3), the necessary time of the step (B) from the step (B1) to the step (B3), and the necessary time of the step (C) from the step (C1) to the step (C3) can be made approximately the same. Therefore, when carrying out the steps A, B, and C in parallel, “waiting” is not generated so often in the all manufacturing steps from the step (A) to the step (C) and this leads to the improvement of a productivity. In addition, by providing the tentative clamping step, “the tentative clamped bearing support 10 ” that was tentatively-clamped can be easily treated. In the proper clamping step shown in FIGS.
- the tentative clamped bearing support 10 can be normally loaded in the lower metal mold 11 without fail and there is no fear to damage the lower metal mold 11 and the upper metal mold 12 due to the error loading.
- the hydrodynamic bearing member according to the second embodiment of the present invention will be described with reference to FIG. 8 and FIG. 9 .
- the shape of the end of the shaft 18 is different from the shaft 1 of the embodiment 1.
- the shape and the structure of the flange are substantially the same as those of the first embodiment.
- FIG. 8 is a sectional view of the end of the shaft 18 according to the second embodiment.
- the shaft 18 has a small diameter part 18 a and a step part 18 b at the right end of the column-shaped member.
- a roll off 18 d of which diameter is smaller than that of the small diameter part 18 a is formed between the small diameter part 18 a and the step part 18 b .
- a mounting part 18 c of which diameter is larger than that of the small diameter part 18 a is formed.
- a concave part 18 e is formed on the right end face of the shaft 18 .
- the side wall of the concave part 18 e has a slope that the diameter thereof is gradually enlarged from a bottom part diameter d 6 to the right end of the shaft.
- the size of each part of the shaft 18 according to the specific example is as follows.
- the diameter of the shaft 18 is 2.4 mm
- the diameter of the small diameter part 18 a is 1.5 mm
- the diameter of the mounting part 18 c is 1.9 mm
- the bottom part diameter d 6 of the concave part 18 e is 1.5 mm
- a depth d 7 of the concave part 18 e is 0.06 mm.
- a concave part shaped in a cone, a truncated cone or a column may be formed on the center part of the concave part 18 e .
- the pressure may be added to the side wall that is enlarged outside of the concave part 18 e or the side wall and the end face.
- FIGS. 9 ( a ) and 9 ( b ) are perspective views of the front ends of the clamping metal molds 16 and 19 that are used in the tentative clamping step, respectively.
- a flat part 16 a approximately in a triangle shape is formed at the front end, and three angles of the triangle compose a projection part 16 b .
- FIG. 9 ( b ) is a perspective view of the front end of the clamping metal mold 19 according to the other example.
- the clamping metal mold 19 shown in FIG. 9 ( b ) has three projections 19 b shaped in a circular arc at the front end.
- the height from an end face 19 a of a projection 19 b is about 0.5 to 1.0 mm.
- a diameter d 8 of a circle enclosing the outer circumferences of three projections 16 b or three projections 19 b is defined to be larger than the bottom part diameter d 6 of the concave part 18 e and be smaller than the diameter of the mounting part 18 c .
- the clamping metal mold 16 or 19 is turned upside down to be used in place of the clamping metal mold 9 shown in FIG. 2 .
- the proper clamping will be carried out by using this clamping metal mold 16 .
- the mounting part 18 c has three parts pressed by three projection parts 16 b of the clamping metal mold 16 which are enlarged to the outer circumferential direction to be pressed to the inner circumferential face of the flange 5 .
- the mounting part 18 c of the shaft 18 is fixed at three positions by the flange 5 and the tentative clamping is carried out.
- the tentative clamping step the same applies to the clamping metal mold 19 .
- the welding force given to the clamping metal mold 16 in the tentative clamping step may be smaller than that of the first embodiment. Accordingly, as the pressing machine used for the tentative clamping step, a compact one can be used. In the shaft 18 shown in FIG. 8 , the welding force is about 70 kgf.
- the number of the projection parts 16 b of the clamping metal mold 16 is three; however, this number is not limited to three and it may be smaller than three or larger than three.
- each step following the tentative clamping step is the same as the first embodiment.
- FIG. 10 is a plan view showing the states of the shaft end face and the flange face after the proper clamping step in the present embodiment.
- a concave part 20 that is formed when pressing the mounting part 18 c by the clamping metal mold 16 or 19 having three projections shown in FIG. 9 ( a ) or FIG. 9 ( b ) can be seen.
- the hydrodynamic bearing member described in the first and second embodiments By applying the hydrodynamic bearing member described in the first and second embodiments to a hydrodynamic bearing and a spindle motor including it as shown in FIG. 11 , the hydrodynamic bearing device and the spindle motor with high reliability are provided.
- the present invention is available for the mass production of the bearing member of the hydrodynamic bearing member.
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Sliding-Contact Bearings (AREA)
- Mounting Of Bearings Or Others (AREA)
- Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)
Abstract
The present invention aims to improve the efficiency of a clamping step for combining a flange with a shaft and to improve productivity. The shaft and the flange are tentatively combined in the tentative clamping step. In the tentative clamping step, a concave part at the end of the shaft is pressurized by a metal mold such as a ball to be enlarged in an outer circumferential direction, thereby pressurizing this concave part against the inner circumference of the flange so as to fix the concave part. The combined body made by tentatively combining the shaft and the flange is strongly combined in a proper clamping step. In order to correct a distortion such as a warpage of the flange that has been solidly combined by the proper clamping step, sandwiching the flange by the upper and lower metals, the flange is pressurized and a flash molding is carried out.
Description
- 1. Field of the Invention
- The present invention relates to a hydrodynamic bearing member that is used in a motor for rotatably driving a disc recording medium and a manufacturing method thereof.
- 2. Description of the Related Art
- A hard disc drive (HDD) has an excellent function as a storage unit that can record and reproduce a large amount of data. Not only personal computers but also various kinds of home electric appliances including audio-visual products which have HDD included therein have been wide spread. A HDD requires rotating a disc at a high speed and with a high degree of accuracy and also a HDD requires a decay durability (a longer operating life) that can stand long use, which is why a spindle motor using a hydrodynamic bearing member has been used as a motor thereof.
- In recent years, due to development of compact digital equipment such as a compact portable music record reproduction apparatus and a recording medium for a digital camera having a HDD incorporated, HDD are required to be further reduced in size and thickness. In order to reduce its size and thickness, it is necessary to reduce the spindle motor for rotatably driving a disc in size and thickness. A typical conventional example of such a spindle motor is shown in a sectional view in
FIG. 11 . - In
FIG. 11 , ahousing 21 has acylindrical part 21 a at a center part, and thecylindrical part 21 a is provided with asleeve 22. In abearing hole 22 a of thesleeve 22, ashaft 23 is rotatably inserted. At the lower end of theshaft 23, aflange 25 is fitted. An opening of the lower end of thesleeve 22 is sealed by athrust support 24. On at least one of the outer circumferential of theshaft 23 and the inner circumferential face of thebearing hole 22 a, a radial dynamic pressure generation groove is disposed. In addition, on at least one of the opposed faces of theflange 25 and the thrust support 24, a thrust dynamic pressure generation groove is disposed. Between theshaft 23 and thesleeve 22 and between the thrust support 24 and theflange 25, fluid such as oil is loaded so as to compose a hydrodynamic bearing that is well known in the art. - By way of example, the following materials are used as a material of each part. As the
housing 21, an aluminum die cast material or an iron material is used, and as thesleeve 22, a material obtained by nickel-plating a brass material (a copper alloy) is used. As theshaft 23, a stainless steel material (for example, SUS420J2) is used, and as theflange 25, a stainless steel material (for example, SUS304) is used. Further, as the thrust support 24, a stainless steel material (for example, SUS420J2) is used, and as thehub 27, a stainless steel material (for example, DHS1) or an aluminum material is used. - On the upper end portion of the
shaft 23, thehub 27 is fitted. At the center part of theshaft 23, ascrew hole 31 disposed in parallel with the axial direction of theshaft 23 is formed. By screwing a screw (its illustration is herein omitted) into thescrew hole 31 and fixing a clamp member (its illustration is herein omitted), a magnetic disc or the like to be fitted to adisc support face 27 g at the outer circumferential part of thehub 27 is held. On the inside of thehub 27, arotor magnet 37 is provided. Astator core 29 with a coil wounded threaround is fitted to thehousing 21 so as to oppose therotor magnet 37. - When the current is applied to the coil wound around the
stator core 29, a magnetic force in a radial direction works between thestator core 29 and therotor magnet 37, and then, receiving a driving force due to this magnetic force, thehub 27, theshaft 23, and theflange 25 are rotated without contacting thethrust support 24 and thesleeve 22. - In order to reduce noise and oscillation, the
stator core 29 and themagnet 37 are arranged with the magnetic center position in each axial direction misaligned so as to generate a magnetic attraction force in the axial direction. In place of this structure, arranging a ring-type suction plate in thehousing 21 just below a magnet 37 (not illustrated inFIG. 11 ), the attraction force in the axial direction may be generated in thehub 27. - As compared to a hard disk drive incorporated in a common personal computer, the compact hard disk drive for the above-described use has many opportunities to turn on and off, and on each occasion, the motor of the hard disk drive activates and stops. Upon the activation and the stop of the motor, a force is added to a connection part between the
shaft 23 and theflange 25 in the hydrodynamic bearing incorporated in such a motor. In addition, high impact may occur when the motor is dropped on a floor during use. Therefore, it is especially needed to set the connection intensity of theshaft 23 and theflange 25 sufficiently high. - As a conventional method to connect the shaft and the flange, there is a “press work method” shown in the JP-A No. 2004-204916. According to the press work method, a circular flange member having a shaft mounting hole at its center and a shaft to be inserted in the shaft mounting hole have been manufactured as a component in advance. The shaft and the flange member are connected in the following respective steps.
- A concave mold (a metal mold) having a hole for inserting a shaft at its center and having an inner diameter that is slightly larger than an outer diameter of a flange member is mounted on a pressing machine, and in the hole of this concave mold, a shaft is loaded (hereinafter, in place of “load”, “set” is used).
- Inserting the end of the shaft in the shaft mounting hole of the flange member, the flange member is set in the concave mold. There is a minute gap between the outer circumferential face of the flange member and the inner circumferential face of the concave mold, however, the outer circumferential face of the flange member is bound substantially by the inner circumferential face of the concave mold. The concave mold moving being opposed to the concave mold is fitted to the pressing machine so as to add a predetermined press pressure on the face of the flange member. For example, at least one of the bottom face of the concave mold and the surface of a convex mold has a whorl-like groove in order to form the thrust dynamic pressure generation groove on the opposite surfaces or one surface of the flange member.
- Operating the pressing machine, the opposite surfaces of the flange member are sandwiched by the concave mold and the convex mold to apply pressure thereto (a pressure step). During the pressure step, the thrust dynamic pressure generation groove is formed on the opposite surfaces or one surface of the flange member.
- During this pressure step, the flange member having the opposite surfaces compressed intends to stretch in the outer circumferential direction; however, the outer circumferential face is bound by the concave mold and this makes the flange member stretch toward the shaft mounting hole. As a result, the diameter of the shaft mounting hole is decreased (hereinafter, referred to as a contraction of a diameter) to be fastened by the shaft.
- The shaft whereby the flange member is fixed is detached from the concave mold.
- The flange member fastened by the shaft has a distortion (a warpage) generated in the pressure step and the warpage is corrected in the next step (a correcting step).
- In the correction step, a flange mounted on the shaft is set between two flat metal molds having flat faces.
- Closing two flat metal molds, the opposite surfaces of the flange are pressurized to carry out flash molding.
- The flange is detached from the flat metal mold.
- By the steps (1) to (7), the shaft having the flange member mounted thereon is manufactured. The steps (1) to (4) are referred to as “a compression molding step”, and the steps (5) to (7) are referred to as “a flash molding step”. Further, the shaft having the flange member mounted thereon will be called “a hydrodynamic bearing member”.
- In the manufacturing step of the conventional hydrodynamic bearing member, at least steps (1) and (2) are carried out by the manual operations by a worker. Therefore, a necessary time of the steps (1) and (2) largely depends on the skill of the worker. In addition, when the flange member is set in the concave mold in the step (2), the flange member may not be set accurately. For example, the edge of the flange member may be set overlapping the edge of the concave mold. This involves a problem that an expensive concave mold and convex mold are damaged and they cannot be used if the concave mold and the convex mold are closed in this state.
- The compression molding steps (1) to (4) and the flash molding steps (5) to (7) have different working hours (the tact hour). In other words, normally, the working hours of the compression molding step is longer. Therefore, both steps cannot progress in parallel and it is difficult to improve productivity. As a result, it is difficult to decrease a manufacturing cost thereof.
- The present invention has been made taking the foregoing problems into consideration and an object of which is to provide a high-grade hydrodynamic bearing member at a low cost and a manufacturing method thereof.
- A hydrodynamic bearing member according to the present invention may comprise a shaft having a step part with a surface that is approximately perpendicular to a center axis of a column-shaped member formed at one end of the column-shaped member, and a mounting part having a diameter larger than the minimum diameter of the step part and forming a concave part on the end face; and a flange shaped in a disc having a hole into which the mounting part of the shaft is inserted; wherein one surface of the flange abuts against the step part of the shaft, and the shaft and the flange are combined by the clamping processing.
- According to this invention, since one surface of the flange abuts against the step part of the shaft, the flange is mounted on the shaft at a correct angle. Since the flange is mounted on the shaft by the clamping processing, the inner circumferential part of the hole on the flange bites into the step part of the shaft, and the shaft and the flange are solidly attached with each other.
- A manufacturing method of a hydrodynamic bearing member according to the present invention comprises a tentative clamping step of inserting a mounting part of the shaft into a hole of the flange, pressurizing the concave part of the shaft by a metal mold formed in a certain shape to enlarge the mounting part, and tentatively combining the flange with the shaft; a proper clamping step of pressurizing the opposite faces of the flange by the metal mold while binding the outer circumference of the flange and making the inner circumferential part of the hole of the flange to bite into the step part of the shaft to clamp the flange with the shaft in the flange and the shaft that were tentatively combined in the tentative clamping step; and a flash molding step of correcting a distortion of the flange by pressurizing the opposite faces of the flange; wherein the hydrodynamic bearing member comprises a shaft having a step part with a surface that is approximately vertical to a center axis of a column-shaped member formed at one end of the column-shaped member, and a mounting part having a diameter larger than the minimum diameter of the step part and forming a concave part on the end face; and a flange shaped in a disc having a hole into which the mounting part of the shaft is inserted.
- According to this invention, by tentatively attached the shaft and the flange with each other in a tentative clamping step, in the following proper clamping step, it becomes very easy to treat the shaft and the flange in a step of loading the shaft and the flange in the metal mold for the proper clamping step. The tentatively clamped shaft and flange are solidly attached in the proper clamping step. A hydrodynamic bearing device can be appropriately made by using this hydrodynamic bearing member. Moreover, a spindle motor can be made appropriately by using this hydrodynamic bearing device.
- According to the present invention, in the step of connecting the shaft and the flange, which are component parts of a hydrodynamic bearing, each other, the shaft and the flange have been previously made into one unit in the tentative clamping step. The metal mold in the tentative clamping step is easily composed and the operation to set the shaft and the flange in the metal mold is simple. Since the shaft and the flange that are made into one unit by the tentative clamping can be easily treated, they can be easily set in a slightly-complex metal mold used in the proper clamping step. Therefore, it is possible to prevent the shaft and the flange from being set in the metal mold by mistake and damage to the metal mold can be prevented. Moreover, by applying the member to a hydrodynamic bearing, the hydrodynamic bearing with excellent productivity and high reliability is obtained. In addition, by applying this hydrodynamic bearing to a spindle motor, the spindle motor with high reliability is obtained.
-
FIG. 1 is a sectional view showing the state that a shaft and a flange, which are components of a hydrodynamic bearing member, according to a first embodiment of the present invention are combined; -
FIG. 2 is a sectional view showing a tentative clamping step of the shaft and the flange that are combined inFIG. 1 ; -
FIG. 3 is a sectional view of an upper metal mold and a lower metal mold for carrying out proper clamping of a tentativeclamping bearing support 10 that was tentatively clamped in a tentative clamping step; -
FIG. 4 is a sectional view of upper and lower metal molds showing the state just before the proper clamping step that the tentativeclamping bearing support 10 that is tentatively clamped is loaded in the lower metal mold shown inFIG. 3 ; -
FIG. 5 is a sectional view of upper and lower metal molds showing the proper clamping step; -
FIG. 6 is a sectional view of a bearing member that the proper clamping step has been completed; -
FIG. 7 is a sectional view of upper and lower metal molds showing a flash molding step for correcting a warpage of the flange; -
FIG. 8 is a sectional view of a part of a shaft of a hydrodynamic bearing member according to a second embodiment of the present invention; -
FIG. 9 (a) is a perspective view of a front end of the upper metal mold that is used for the tentative clamping step of the second embodiment according to the present invention; -
FIG. 9 (b) is a perspective view of a front end of the other example of the upper metal mold that is used for the tentative clamping step of the second embodiment according to the present invention; -
FIG. 10 is a view showing an end face of the shaft that was tentatively clamped in the second embodiment according to the present invention; and -
FIG. 11 is a sectional view showing the structure of a typical spindle motor having the hydrodynamic bearing member. - The preferred embodiments of a hydrodynamic bearing member and a manufacturing method thereof according to the present invention will be described below with reference to
FIGS. 1 to 9 . The “hydrodynamic bearing member” means a member in which a shaft serving as a radial bearing and a flange serving as a thrust bearing which are main components of hydrodynamic bearing have been combined into one unit. - The hydrodynamic bearing member according to the first embodiment of the present invention will be described with reference to
FIGS. 1 to 7 . -
FIG. 1 is a partial sectional view of a hydrodynamic bearing member of the first embodiment showing the state that ashaft 1 and aflange 5 are combined. Theshaft 1 is a column-shaped member having anannular step part 2 having a face approximately vertical to a center axis of theshaft 1 is formed at oneend 1 a, and theshaft 1 is made of a metal material of a stainless steel such as SUS420. A mounting part 3 of theshaft 1 is formed in the shape of a circular cylinder having a face larger than the smallest diameter of thestep part 2 and being parallel to the axial direction (an arrow a) of theshaft 1. On the center part of the mounting part 3, for example, aconcave part 4 having a section shaped in a cone, a truncated cone or a mortar is formed. At the lower end of the shaft, anarrow diameter part 1 e is formed. - The
flange 5 is a disc member having ashaft mounting hole 6 for mounting the shaft at the center and theflange 5 is made of a metal material of a stainless steel such as SUS304. Fit of the mounting part 3 and theshaft mounting hole 6 may be loose to the extent that the mounting part 3 can be easily inserted in theshaft mounting hole 6. - The manufacturing step of coupling the
shaft 1 and theflange 5 shown inFIG. 1 will be described below with reference toFIGS. 2 to 7 . The manufacturing step of thepresent embodiment 1 is composed of (A) a tentative clamping step, (B) a proper clamping step, and (C) a flash clamping step. The “tentative clamping” means tentatively coupling theshaft 1 and theflange 5, and this step is referred to as the “tentative clamping step”. The description of a specific example of the tentative clamping step is as follows. In the case that a diameter d1 of the mounting part 3 is about 1.9 mm and a diameter d2 of theconcave part 4 is about 1.2 mm, a clamping metal mold 9 having a ball with a diameter 3 mm or afront end 9 a shaped in a ball is moved in a direction indicated by anarrow 9 b to add a pressure of about 250 kgf. - The “proper clamping step” is a step of solidly fixing the
shaft 1 and theflange 5. The “flash molding step” is a step of correcting a distortion such as a warpage of the flange. - The tentatively clamped
shaft 1 andflange 5 are referred to as “a tentativeclamping bearing support 10”. - In
FIG. 2 , a fixingjig 8 and the clamping metal mold 9 are mounted on a pressing machine (not illustrated), and in operation, the clamping metal mold 9 is moved to the direction indicated by thearrow 9 b. - Step (A1): By the manual operation, the
shaft 1 is inserted in ahole 8 a of a fixingjig 8 with itsend 1 a turned up.
Step (A2): The mounting part 3 of theshaft 1 is inserted in theshaft mounting hole 6 of theflange 5.
Step (A3): Operating the pressing machine, theconcave part 4 of theshaft 1 is pressed or struck at the ball of the clamping metal mold 9 or thefront end 9 a shaped in the ball. The diameter of the ball-shaped part of thefront end 9 a is preferably large to the extent that the sphere face of this ball-shaped part contacts the diameter (d2 inFIG. 1 ) of the upper face of theconcave part 4. As a result, theconcave part 4 is opened outside and in accordance with this, the mounting part 3 is opened outside. Further, as a result, the mounting part 3 may compress the inner face of theshaft mounting hole 6 and theshaft 1 is “tentatively clamped” by theflange 5.
Step (4a): The tentatively clamped bearingsupport 10 is detached from thejig 8 to be kept in a predetermined container. - The proper clamping step of the tentatively clamped bearing
support 10 will be described with reference to the sectional views fromFIG. 3 toFIG. 5 .FIG. 3 is a side sectional view only showing a metal mold of a pressing machine (not illustrated) used in the proper clamping step. - In the drawing, both of a
lower metal mold 11 and anupper metal mold 12 are mounted on the pressing machine that has been well known generally, and in press working, for example, theupper metal mold 12 is moved in the direction indicated by an arrow b to carry out the press working. - The
lower metal mold 11 has aconcave part 11 a on the upper face and has a hole 11 b on the center of theconcave part 11 a. A depth of theconcave part 11 a, namely, a height of aside face 11 c is made to be slightly lower than the thickness of theflange 5. On abottom face 11 d of theconcave part 11 a, a molding tool for forming a thrust dynamic pressure generation groove is disposed on the lower face of theflange 5 inFIG. 1 , however, there is a case that this is not disposed. The diameter of theside face 11 c of theconcave part 11 a is made to be slightly larger than that of theflange 5 so that theflange 5 can be easily inserted in theconcave part 11 a. - On a
lower face 12 a of anupper metal mold 12, a molding tool for the thrust dynamic pressure generation groove is disposed. -
FIG. 4 shows the state that the tentatively clamped bearingsupport 10 to be processed is set in thelower metal mold 11 by the manual operation or the automatic loading in a step (B1) of the proper clamping step. In the drawing, theshaft 1 is inserted in the hole 11 b. A gap is formed between the lower end of theshaft 1 and the bottom face of the hole 11 b of thelower metal mold 11, and this gap is set to be at a larger value than the height of the mold of the thrust dynamic pressure generation groove formed on thebottom face 11 d of thelower metal mold 11. - In a step (B2), causing the
upper metal mold 12 to decline as shown inFIG. 5 , the upper face of theflange 5 is pressed to carry out the proper clamping. Thereby, the thrust dynamic pressure generation groove is formed on the upper and lower faces of theflange 5 and theflange 5 is crushed to attempt to stretch in a direction along the face. Since the outer circumference of theflange 5 is bound by theside face 11 c of theconcave part 11 a of thelower metal mold 11, theflange 5 cannot stretch to the direction of the outer circumference. Therefore, the lower end of the inner circumference of theflange 5 stretches toward agap 2 a between thestep part 2 of theshaft 1 and theflange 5 to bite into thegap 2 a. As a result, theshaft 1 and theflange 5 are strongly combined. According to this proper clamping step, even if the face of thestep part 2 of theshaft 1 is not at a right angle to the axis and has some angle errors, by modifying theflange 5 along the metal mold, the right angle of the face of theflange 2 is processed in a desired degree of accuracy by the metal mold. Therefore, this has an advantage such that a degree of accuracy of a completed product is not largely affected even if there are some errors in the size of the component. - A specific example is set forth as follows. For example, in the case that a diameter d3 of a small diameter part is about 1.9 mm, a diameter d4 of the
concave part 4 is about 1.5 mm, and a depth d5 of the concave part is 0.6 mm inFIG. 6 , a welding force of the pressing machine is about 4 to 5 tons. - It is assumed that a combined body made by the
shaft 1 and theflange 5, for which a proper clamping step has been completed, is referred to as “a proper clamped bearing 10 a”. - In a step (B3), the proper clamped bearing 10 a is detached from the
lower metal mold 11.FIG. 6 is a partial sectional view of the completed proper clamped bearing 10 a. As shown in the drawing, the inner circumferential part of theflange 5 throws out at thestep part 2 of the shaft (this may be referred to as a contraction of a diameter) to bite into the concave part formed on thestep part 2 of an end a of theshaft 1. - In a step (C1), the proper clamped bearing 10 a is set in a
lower metal mold 14 and anupper metal mold 15 mounted on the other pressing machines shown inFIG. 7 . - In a step (C2), causing the
upper metal mold 14 to decline as shown inFIG. 7 so as to pressurize theflange 5 and sandwich theflange 5, the flash clamping is carried out so as to correct the warpage of theflange 5. - In a step (C3), the proper clamping bearing 10 a that was flash-molded is detached from the
lower metal mold 14. - According to the above-described respective steps, the completed hydrodynamic bearing member can be obtained.
- According to the manufacturing method of the first embodiment, it is possible to make the necessary time of the step (A) from the step (A1) to the step (A3), the necessary time of the step (B) from the step (B1) to the step (B3), and the necessary time of the step (C) from the step (C1) to the step (C3) can be made approximately the same. Therefore, when carrying out the steps A, B, and C in parallel, “waiting” is not generated so often in the all manufacturing steps from the step (A) to the step (C) and this leads to the improvement of a productivity. In addition, by providing the tentative clamping step, “the tentative clamped bearing
support 10” that was tentatively-clamped can be easily treated. In the proper clamping step shown inFIGS. 4 to 5 , the tentative clamped bearingsupport 10 can be normally loaded in thelower metal mold 11 without fail and there is no fear to damage thelower metal mold 11 and theupper metal mold 12 due to the error loading. In the proper clamping state shown inFIG. 4 , it becomes easy to automatically load the tentative clamped bearingsupport 10 in thelower metal mold 11 by using a part feeder or a robot for an industry or the like, so that the productivity thereof can be largely improved. Further, the cost can be largely decreased. - The hydrodynamic bearing member according to the second embodiment of the present invention will be described with reference to
FIG. 8 andFIG. 9 . In the present embodiment, the shape of the end of theshaft 18 is different from theshaft 1 of theembodiment 1. The shape and the structure of the flange are substantially the same as those of the first embodiment. -
FIG. 8 is a sectional view of the end of theshaft 18 according to the second embodiment. In the drawing, theshaft 18 has a small diameter part 18 a and astep part 18 b at the right end of the column-shaped member. A roll off 18 d of which diameter is smaller than that of the small diameter part 18 a is formed between the small diameter part 18 a and thestep part 18 b. At the right end of theshaft 18, a mountingpart 18 c of which diameter is larger than that of the small diameter part 18 a is formed. On the right end face of theshaft 18, aconcave part 18 e is formed. The side wall of theconcave part 18 e has a slope that the diameter thereof is gradually enlarged from a bottom part diameter d6 to the right end of the shaft. The size of each part of theshaft 18 according to the specific example is as follows. The diameter of theshaft 18 is 2.4 mm, the diameter of the small diameter part 18 a is 1.5 mm, the diameter of the mountingpart 18 c is 1.9 mm, the bottom part diameter d6 of theconcave part 18 e is 1.5 mm, and a depth d7 of theconcave part 18 e is 0.06 mm. On the center part of theconcave part 18 e, a concave part shaped in a cone, a truncated cone or a column may be formed. - In the case of tentatively clamping this
shaft 18 into theflange 5, by using clampingmetal mold FIG. 9 (a) orFIG. 9 (b), the pressure may be added to the side wall that is enlarged outside of theconcave part 18 e or the side wall and the end face. -
FIGS. 9 (a) and 9 (b) are perspective views of the front ends of the clampingmetal molds FIG. 9 (a), aflat part 16 a approximately in a triangle shape is formed at the front end, and three angles of the triangle compose aprojection part 16 b.FIG. 9 (b) is a perspective view of the front end of the clampingmetal mold 19 according to the other example. The clampingmetal mold 19 shown inFIG. 9 (b) has threeprojections 19 b shaped in a circular arc at the front end. The height from an end face 19 a of aprojection 19 b is about 0.5 to 1.0 mm. A diameter d8 of a circle enclosing the outer circumferences of threeprojections 16 b or threeprojections 19 b is defined to be larger than the bottom part diameter d6 of theconcave part 18 e and be smaller than the diameter of the mountingpart 18 c. The clampingmetal mold FIG. 2 . - According to the second embodiment, in place of the clamping metal mold 9 according to the first embodiment shown in
FIG. 2 , the proper clamping will be carried out by using this clampingmetal mold 16. Composing the pressing machine in the same way asFIG. 2 and pressurizing theconcave part 18 e of theshaft 18 by the clampingmetal mold 16, the mountingpart 18 c has three parts pressed by threeprojection parts 16 b of the clampingmetal mold 16 which are enlarged to the outer circumferential direction to be pressed to the inner circumferential face of theflange 5. As a result, the mountingpart 18 c of theshaft 18 is fixed at three positions by theflange 5 and the tentative clamping is carried out. In the tentative clamping step, the same applies to the clampingmetal mold 19. - In the tentative clamping step according to the second embodiment, since three comparatively narrow parts of the mounting
part 18 c of theshaft 18 are enlarged to the outer circumferential direction, the welding force given to the clampingmetal mold 16 in the tentative clamping step may be smaller than that of the first embodiment. Accordingly, as the pressing machine used for the tentative clamping step, a compact one can be used. In theshaft 18 shown inFIG. 8 , the welding force is about 70 kgf. According to the second embodiment, the number of theprojection parts 16 b of the clampingmetal mold 16 is three; however, this number is not limited to three and it may be smaller than three or larger than three. In the second embodiment, each step following the tentative clamping step is the same as the first embodiment. In the proper clamping step, the inner circumferential part of theflange 5 is contracted to bite into the roll off 18 d of theshaft 18, and then, theflange 5 is solidly fixed to theshaft 18.FIG. 10 is a plan view showing the states of the shaft end face and the flange face after the proper clamping step in the present embodiment. As shown from the drawing, in the tentative clamping step, aconcave part 20 that is formed when pressing the mountingpart 18 c by the clampingmetal mold FIG. 9 (a) orFIG. 9 (b) can be seen. - By applying the hydrodynamic bearing member described in the first and second embodiments to a hydrodynamic bearing and a spindle motor including it as shown in
FIG. 11 , the hydrodynamic bearing device and the spindle motor with high reliability are provided. - The present invention is available for the mass production of the bearing member of the hydrodynamic bearing member.
Claims (7)
1-5. (canceled)
6. A manufacturing method of a hydrodynamic bearing member comprising:
a tentative clamping step of inserting a mounting part of the shaft into a hole of the flange, pressurizing the concave part of the shaft by a metal mold formed in a certain shape to enlarge the mounting part, and tentatively combining the flange with the shaft;
a proper clamping step of pressurizing the opposite faces of the flange by the metal mold while binding the outer circumference of the flange and making the inner circumferential part of the hole of the flange to bite into the step part of the shaft to clamp the flange with the shaft in the flange and the shaft that were tentatively combined in the tentative clamping step; and
a flash molding step of correcting a distortion of the flange by pressurizing the opposite faces of the flange;
wherein the hydrodynamic bearing member comprises a shaft having a step part with a surface that is approximately vertical to a center axis of a column-shaped member formed at one end of the column-shaped member, and a mounting part having a diameter larger than the minimum diameter of the step part and forming a concave part on the end face; and a flange shaped in a disc having a hole into which the mounting part of the shaft is inserted.
7. The manufacturing method of the hydrodynamic bearing member according to claim 6 ,
wherein the front end of the metal mold to pressurize the concave part is shaped in a ball.
8. The manufacturing method of the hydrodynamic bearing member according to claim 6 ,
wherein the metal mold pressurizing the concave part has a plurality of projections, and the projection enlarges the mounting part to the outer circumferential direction.
9. The manufacturing method of the hydrodynamic bearing member according to claim 6 ,
wherein the hydrodynamic bearing member has a groove mold for forming a dynamic pressure generation groove on the abutting face of the flange on at least one pressurized face of each metal mold for pressurizing the opposite faces of the flange in the proper clamping step.
10. The manufacturing method of the hydrodynamic bearing member according to claim 6 ,
wherein the concave part disposed on the end face of the shaft is formed in a cone, a truncated cone or a column.
11. The manufacturing method of the hydrodynamic bearing member according to claim 6 ,
wherein the concave part disposed at the end face of the shaft has an inner diameter that is gradually enlarged toward the end of the shaft.
Priority Applications (1)
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US12/485,385 US20090271986A1 (en) | 2005-04-18 | 2009-06-16 | Hydrodynamic bearing member and manufacturing method thereof |
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JP2005120224A JP2006300147A (en) | 2005-04-18 | 2005-04-18 | Dynamic pressure fluid bearing member and its manufacturing method |
JPP2005-120224 | 2005-04-18 | ||
US11/404,895 US7604409B2 (en) | 2005-04-18 | 2006-04-17 | Hydrodynamic bearing member and manufacturing method thereof |
US12/485,385 US20090271986A1 (en) | 2005-04-18 | 2009-06-16 | Hydrodynamic bearing member and manufacturing method thereof |
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US11/404,895 Division US7604409B2 (en) | 2005-04-18 | 2006-04-17 | Hydrodynamic bearing member and manufacturing method thereof |
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US20090271986A1 true US20090271986A1 (en) | 2009-11-05 |
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US11/404,895 Expired - Fee Related US7604409B2 (en) | 2005-04-18 | 2006-04-17 | Hydrodynamic bearing member and manufacturing method thereof |
US12/485,385 Abandoned US20090271986A1 (en) | 2005-04-18 | 2009-06-16 | Hydrodynamic bearing member and manufacturing method thereof |
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JP2007213629A (en) * | 2006-02-07 | 2007-08-23 | Nippon Densan Corp | Rotor hub, motor and recording disk driving device |
KR101395072B1 (en) * | 2006-12-20 | 2014-05-16 | 엔티엔 가부시키가이샤 | Shaft member for fluid bearing device and method of producing the same |
JP5143435B2 (en) * | 2007-01-29 | 2013-02-13 | Ntn株式会社 | Manufacturing method of shaft member for hydrodynamic bearing device, and shaft member manufactured by the method |
JP2010223377A (en) * | 2009-03-24 | 2010-10-07 | Alphana Technology Co Ltd | Fluid dynamic bearing, method of manufacturing the same, rotary equipment, and disk driving device |
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US7102851B2 (en) * | 2002-12-06 | 2006-09-05 | Matsushita Electric Industrial Co., Ltd. | Hydrodynamic bearing and disk recording/reproducing apparatus |
US7900358B2 (en) * | 2006-03-31 | 2011-03-08 | Jtekt Corporation | Method of manufacturing rolling bearing device for wheel |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP4024143B2 (en) | 2002-12-25 | 2007-12-19 | 松下電器産業株式会社 | Method for manufacturing hydrodynamic bearing member |
JP4625407B2 (en) * | 2003-04-24 | 2011-02-02 | パナソニック株式会社 | Hydrodynamic bearing device and disk rotating device |
-
2005
- 2005-04-18 JP JP2005120224A patent/JP2006300147A/en active Pending
-
2006
- 2006-04-17 US US11/404,895 patent/US7604409B2/en not_active Expired - Fee Related
-
2009
- 2009-06-16 US US12/485,385 patent/US20090271986A1/en not_active Abandoned
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US537461A (en) * | 1895-04-16 | Apparatus for preparing strips of iron | ||
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US3237279A (en) * | 1964-03-17 | 1966-03-01 | Amphenol Borg Electronics Corp | Method of providing small drive units with thrust bearings |
US4805280A (en) * | 1988-02-16 | 1989-02-21 | Honeywell Inc. | Method of joining metals of different physical properties |
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US6831812B2 (en) * | 2002-03-26 | 2004-12-14 | Nidec Corporation | Method of manufacturing a thrust plate, method of manufacturing a shaft for a hydrodynamic bearing, hydrodynamic bearing, spindle moto |
US20040081377A1 (en) * | 2002-07-22 | 2004-04-29 | Minebea Co., Ltd. | Hydrodynamic thrust bearing |
US6851860B2 (en) * | 2002-07-22 | 2005-02-08 | Minebea Co., Ltd. | Hydrodynamic thrust bearing |
US20040071504A1 (en) * | 2002-10-04 | 2004-04-15 | Hitachi, Ltd. | Method of bonding metallic members by plastic-flow bonding and plastic-flow bonded body |
US7102851B2 (en) * | 2002-12-06 | 2006-09-05 | Matsushita Electric Industrial Co., Ltd. | Hydrodynamic bearing and disk recording/reproducing apparatus |
US7900358B2 (en) * | 2006-03-31 | 2011-03-08 | Jtekt Corporation | Method of manufacturing rolling bearing device for wheel |
Also Published As
Publication number | Publication date |
---|---|
JP2006300147A (en) | 2006-11-02 |
US7604409B2 (en) | 2009-10-20 |
US20060256469A1 (en) | 2006-11-16 |
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