US20080314493A1 - Elastomer Composition, Method for Producing Same, and Pneumatic Tire Using Same - Google Patents
Elastomer Composition, Method for Producing Same, and Pneumatic Tire Using Same Download PDFInfo
- Publication number
- US20080314493A1 US20080314493A1 US12/281,348 US28134807A US2008314493A1 US 20080314493 A1 US20080314493 A1 US 20080314493A1 US 28134807 A US28134807 A US 28134807A US 2008314493 A1 US2008314493 A1 US 2008314493A1
- Authority
- US
- United States
- Prior art keywords
- elastomer
- plasticizer
- thermoplastic resin
- elastomer composition
- nylon
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C1/00—Tyres characterised by the chemical composition or the physical arrangement or mixture of the composition
- B60C1/0008—Compositions of the inner liner
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J3/00—Processes of treating or compounding macromolecular substances
- C08J3/005—Processes for mixing polymers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L21/00—Compositions of unspecified rubbers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L77/00—Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L77/00—Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
- C08L77/02—Polyamides derived from omega-amino carboxylic acids or from lactams thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L77/00—Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
- C08L77/06—Polyamides derived from polyamines and polycarboxylic acids
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L9/00—Compositions of homopolymers or copolymers of conjugated diene hydrocarbons
- C08L9/06—Copolymers with styrene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/0008—Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
- C08K5/0016—Plasticisers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/0008—Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
- C08K5/0025—Crosslinking or vulcanising agents; including accelerators
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/09—Carboxylic acids; Metal salts thereof; Anhydrides thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/22—Mixtures comprising a continuous polymer matrix in which are dispersed crosslinked particles of another polymer
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/18—Homopolymers or copolymers of hydrocarbons having four or more carbon atoms
- C08L23/20—Homopolymers or copolymers of hydrocarbons having four or more carbon atoms having four to nine carbon atoms
- C08L23/22—Copolymers of isobutene; Butyl rubber ; Homo- or copolymers of other iso-olefins
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/26—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers modified by chemical after-treatment
- C08L23/28—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers modified by chemical after-treatment by reaction with halogens or compounds containing halogen
- C08L23/283—Halogenated homo- or copolymers of iso-olefins
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L9/00—Compositions of homopolymers or copolymers of conjugated diene hydrocarbons
Definitions
- the present invention relates to an elastomer composition, a method for producing the same and a pneumatic tire using the same. More specifically, it relates to an elastomer composition having an excellent flexibility and low temperature durability, while maintaining the characteristics of the resin, a method for producing the same and a pneumatic tire using the same.
- thermoplastic elastomer composition comprising a matrix (i.e., a continuous phase) of a thermoplastic resin, in which a rubber is finely dispersed (i.e., a dispersed phase) is known. It is known in the art that an island-in-sea structure, in which the rubber is surrounded with the resin, is formed under the conditions satisfying the formula (IV) explained later (e.g., see Japanese Patent Publication (A) No. 2000-159936). To obtain a rubbery elastomer from a composition obtained in a state where a thermoplastic resin forms a matrix, it is necessary to increase the amount of rubber as much as possible.
- thermoplastic resin serving as the continuous phase and the elastomer component serving as the dispersed phase invert in phase, and, therefore, the thermoplastic elastomer composition thus prepared does not exhibit the fluidity of the thermoplastic resin and the shaping becomes impossible. Therefore, there have been limits to the amount of rubber which could be compounded.
- an object of the present invention is to provide an elastomer composition (C) having a flexible and low temperature durability comprising a matrix of a relatively small amount of a thermoplastic resin (A), in which a relatively large amount of an elastomer component (B) is finely dispersed, a method for producing the same and a pneumatic tire using the same.
- an elastomer composition (C) comprising a matrix of a thermoplastic resin (A), in which a dispersed phase of an elastomer component (B) is finely dispersed to form an island-in-sea structure, wherein volume ratios of the thermoplastic resin (A) and the elastomer component (B) satisfy the following formula (I):
- ⁇ d and ⁇ d indicate a volume ratio and a melt viscosity of the elastomer component (B), and ⁇ m and ⁇ m, respectively, indicate a volume ratio and a melt viscosity of the thermoplastic resin (A)) and a pneumatic tire using the same.
- thermoplastic resin (A) a thermoplastic resin (A)
- elastomer component (B) a plasticizer (D) in a ratio satisfying the following formulae (II) and (III):
- ⁇ d and ⁇ d respectively, indicate a volume ratio and a viscosity of the elastomer component (B)
- ⁇ m indicates a volume ratio of the thermoplastic resin (A)
- ⁇ l indicates a volume ratio of the plasticizer (D)
- ⁇ ml indicates a melt viscosity of a mixture of the thermoplastic resin (A) and the plasticizer (D);
- thermoplastic resin for example, it is possible to prepare an inner liner having a combination of heat resistance, low gas permeability, chemical resistance and high dynamic durability when using Nylon, as the thermoplastic resin, and using a butyl-based rubber as the elastomer. Due to similar characteristics, it is also possible to use the elastic body for hose inner liners, packing, etc.
- the inventors engaged in research to solve the above problems and, as a result, found that, by mixing and shaping a thermoplastic resin (A), an elastomer component (B) and a plasticizer (D) in a composition satisfying the above formula (II) to obtain an island-in-sea structure, where the resin (A) forms the sea and the elastomer (B) forms the islands. After the final shape is formed, a part of the composition is removed, it becomes possible to obtain an island-in-sea structure having a highly increased ratio of the elastomer more than the limit ordinarily obtainable, whereby a flexible elastic body due to the high amount of elastomer, while maintaining the characteristics of the matrix thermoplastic resin (A).
- thermoplastic elastomer composition comprised of a matrix of a thermoplastic resin component, in which an elastomer component is dispersed
- the following conditions are necessary. That is, when a volume ratio of the thermoplastic resin component forming the matrix (i.e., continuous phase) is ⁇ m, a viscosity at the time of melt mixing is ⁇ m, a volume ratio of the elastomer component forming the dispersed phase is ⁇ d, a viscosity under the same conditions is ⁇ d, it is necessary to mix the two components so that the value of
- thermoplastic resin component becomes the continuous phase (i.e., matrix) and the elastomer component becomes the dispersed phase (i.e., domain), and, therefore, molding becomes possible by the molding method of thermoplastic resins, but when a is 1 or more, the continuous phase and the dispersed phase are inverted, and, therefore, the thermoplastic elastomer composition thus prepared does not exhibit the fluidity of a thermoplastic resin and, therefore, molding by a molding machine for resin becomes possible.
- the present invention provides an elastomer composition, where it is maintained in such a state that a thermoplastic resin component (A) is a continuous phase (i.e., matrix) and an elastomer component (B) is a dispersed phase (i.e., domain), the volume ratio of the elastomer component (B) in the resin is increased to an extent which could not be realized in a conventional production method and a method for producing the same.
- a thermoplastic resin component (A) is a continuous phase (i.e., matrix)
- an elastomer component (B) is a dispersed phase (i.e., domain)
- thermoplastic resin component (A) in which an elastomer component (B) is present as a dispersed phase (i.e., domain), is formed.
- the plasticizer (D) is compounded into the thermoplastic resin component (A) as a pseudo resin component, together with the elastomer component (B), so as to satisfy the following conditions:
- ⁇ d and ⁇ d respectively, indicate a volume ratio and a viscosity of the elastomer component (B)
- ⁇ m indicates a volume ratio of the thermoplastic resin (A)
- ⁇ l indicates a volume ratio of the plasticizer (D)
- ⁇ ml indicates a melt viscosity of a mixture of the thermoplastic resin (A) and the plasticizer (D)).
- thermoplastic elastomer composition (E) comprising a thermoplastic resin component (A) including a plasticizer (D) forming a continuous phase (i.e., matrix) and an elastomer component (B) forming a dispersed phase (i.e., domain) is first produced.
- the formula (III) shows that, when the viscosity ratio ⁇ ml/ ⁇ d is made within a range of 0.8 to 1.2, it is possible to make the dispersed particles of the elastomer smaller. It is known in the art that, when the dispersed particles is made smaller, the durability is improved (See Japanese Patent Publication (A) No. 2000-159936).
- ⁇ 1/( ⁇ m+ ⁇ 1) is 0.05 to 0.6, more preferably 0.1 to 0.3.
- the elastomer composition (C) is produced by evaporating, extracting or migrating the plasticizer (D) from the composition (E). Note that this elastomer composition (C) loses its thermoplasticity.
- thermoplastic resin (A) usable for preparation of the elastomer composition (C) of the present invention one or more types of thermoplastic resins may be used.
- resin component polyamide-based resins (e.g., Nylon 6 (N6), Nylon 66 (N66), Nylon 46 (N46), Nylon 11 (N11), Nylon 12 (N12), Nylon 610 (N610), Nylon 612 (N612), Nylon 6/66 copolymer (N6/66), Nylon Jun.
- polyester-based resin e.g., aromatic polyesters such as polybutylene terephthalate (PBT), polyethylene terephthalate (PET), polyethylene isophthalate (PEI), PET/PEI copolymer, polyarylate (PAR), polybutylene naphthalate (PBN), liquid crystal polyester, polyoxyalkylene diimidic acid/polybutylene terephthalate copolymer), polynitrile-based resins (e.g., polyacrylonitrile (PAN), polymethacrylonitrile, acrylonitrile/styrene copolymer (AS), methacrylonitrile/styrene copolymer, methacrylonitrile/styrene
- thermoplastic resin (A) forming the matrix of the elastomer composition fillers, reinforcing agents, processing aids, stabilizers, antioxidants, etc. generally used for improving the workability, dispersability, heat resistance, antioxidation ability, etc. may be compounded, if necessary.
- the elastomer component (B) usable for the preparation of the elastomer composition according to the present invention may be an elastomer composition comprising an elastomer component, in which the usual rubber compounding agents including the vulcanization compounding components have been compounded.
- it may be an elastomer composition comprising the elastomer component, in which the usual rubber compounding agents other than the vulcanization compounding components have been compounded.
- elastomer component natural rubber, synthetic polyisoprene rubber (IR), epoxylated natural rubber, styrene-butadiene rubber (SBR), polybutadiene rubber (BR), nitrile-butadiene rubber (NBR), hydrogenated NBR, hydrogenated SBR, or other such diene-based rubbers and their hydrogenated compounds; ethylene propylene rubber (EPDM, EPM), maleic acid-modified ethylene- ⁇ -olefin copolymer (M-PO), butyl rubber (IIR), isobutylene and aromatic vinyl or diene-based monomer copolymer, acryl rubber (ACM), ionomer, or other such olefin-based rubbers; Br-IIR, Cl-IIR, a bromide of isobutylene paramethylstyrene copolymer (Br-IPMS), chloroprene rubber (CR), hydrin rubber (CHC, CHR), chlorosulfonated polyethylene
- the elastomer component (B) forming the dispersed phase of the elastomer composition (C) according to the present invention may also be dynamically vulcanized.
- the vulcanization agent, vulcanization aid and vulcanization conditions (e.g., temperature and time) etc. in the case of dynamic vulcanization may be appropriately determined depending upon the composition of the elastomer component (B) added and is not particularly limited.
- As the vulcanization agent general rubber vulcanization agents (e.g., cross-linking agents) may be used.
- sulfur-based vulcanization agents powdered sulfurs, precipitated sulfurs, dispersible sulfurs, surface treated sulfurs, insoluble sulfurs, dimorpholine disulfides, alkylphenol sulfides, etc. may be mentioned.
- powdered sulfurs precipitated sulfurs, dispersible sulfurs, surface treated sulfurs, insoluble sulfurs, dimorpholine disulfides, alkylphenol sulfides, etc.
- elastomer component or polymer
- organic peroxide system vulcanization agent benzoyl peroxide, t-butylhydroperoxide, 2,4-dichlorobenzoyl peroxide, 2,5-dimethyl-2,5-di(t-butylperoxy)hexane, 2,5-dimethylhexane-2,5-di(peroxylbenzoate), etc. may be mentioned. For example, about 1 to 20 parts by weight may be used.
- phenol resin-based vulcanization agent a mixed cross-linking system containing a bromide of an alkylphenol resin, stannous chloride, chloroprene, or another halogen donor and an alkylphenol resin etc. may be illustrated. For example, about 1 to 20 parts by weight may be used.
- zinc white about 5 parts by weight
- magnesium oxide about 4 parts by weight
- litharge about 10 to 20 parts by weight
- p-quinone dioxime about 5 parts by weight
- p-dibenzoylquinine oxime about 10 to 20 parts by weight
- tetrachloro-p-benzoquinone poly-p-dinitrosobenzene
- poly-p-dinitrosobenzene about 2 to 10 parts by weight
- methylene dianiline about 0.2 to 10 parts by weight
- a vulcanization accelerator may also be added.
- an aldehyde-ammonia-based, guanidine-based, thiazole-based, sulfonamide-based, thiuram-based, dithio acid salt-based, thiourea-based, or other general vulcanization accelerators may be used in an amount of, for example, about 0.5 to 2 parts by weight.
- a general aid for rubber may be used together. For example, stearic acid, oleic acid, and their Zn salts (about 2 to 4 parts by weight) etc. may be used.
- the elastomer component (B) forming the dispersed phase may have suitably compounded, in addition to the above compounding agents, a softening agent, antioxidant, processing aid, etc. generally compounded for improving the dispersability, heat resistance, etc. if necessary.
- alkylbenzene sulfonamide As the plasticizer (D) usable in the method of production of the present invention, alkylbenzene sulfonamide, diallyl phthalate, dioctyl phthalate, dioctyl sebacate, dioctyl adipate, diisodecyl phthalate, butylbenzyl phthalate, tricresyl phosphate, trimellitic acid isononyl ester and other esters, methanol, ethanol, 2-propanol, and other alcohols, paraffin oil, naphthene oil, aromatic oil, and other petroleum-based oils etc. may be used, but from the viewpoints of a high boiling point and solubility with resins, alkylbenzene sulfonamide is preferable.
- the method for producing of an elastomer composition (C) comprising a matrix resin (A), in which an elastomer (B) is finely dispersed may, for example, be as follows: First, the elastomer and, if necessary, the compounding agents are compounded, in advance, using a general kneader, Banbury mixer, etc. until obtaining a homogeneous mixed state to prepare an elastomer component (B). At this time, the elastomer component (B) may have suitable amounts of carbon black, oil, or calcium carbonate or another filler added thereto.
- thermoplastic resin (A) forming the matrix, the plasticizer (D), and the antioxidant or other compounding agents compounded, if necessary, are charged into a twin-screw kneader etc. and kneaded to prepare a thermoplastic resin component (A) forming the matrix.
- the resin component (A) thus prepared and the elastomer component (B) are charged into a twin-screw extruder etc. for melt mixing.
- the vulcanization compounding agents may be added at the stage where sufficient mixing has been performed and further mixed to dynamically cross-link the elastomer component and obtain a thermoplastic elastomer composition (E).
- the various compounding agents may be added to the thermoplastic resin component (A) or elastomer component (B) by mixing, in advance, before the above twin-screw kneading, but may also be added during the above twin-screw kneading.
- the matrix resin, elastomer, various compounding agents and the plasticizer may be kneaded by a twin-screw kneader etc. all at once, but in that case, it is necessary to sufficiently knead the matrix resin and the plasticizer, then add the elastomer.
- the kneading of these elastomer component (B) and the matrix resin component (A) and the melt kneading of the elastomer composition should be conducted under the condition of a temperature, at which a thermoplastic resin melts, or more. Further, the shear rate at the time of kneading is preferably 500 to 7500 sec ⁇ 1 , while the kneading time is preferably about 30 seconds to 10 minutes.
- thermoplastic elastomer composition (E) thus obtained is then formed into a sheet, film or tube, using a T-type sheeting die, a straight or crosshead structure tubing die, a cylindrical die for inflation molding, etc. at the front end of a single-screw extruder, then a part or all of the plasticizer (D) is removed by evaporation with oven heating, by migration with laminating with rubber, etc, followed by heat pressing, or by extraction using a solvent such as methanol, etc. to thereby obtain the shaped articles of the elastomer composition (C).
- a solvent such as methanol
- thermoplastic elastomer composition (E) containing a plasticizer is adhered in a laminated state with rubber to, for example, the innermost layer of a tire or hose, the resultant assembly is formed into the final shape, then heat pressing is used to move the plasticizer (D) into the rubber so as to obtain a low permeability layer formed from the elastomer composition (C).
- This layer is composed of a resin as a matrix and rubber as a dispersed phase, with an extremely large amount of rubber and, therefor, becomes a flexible layer having a superior dynamic endurance like rubber, while maintaining the characteristics of the resin, for example, the low permeability, heat resistance and chemical resistance.
- the elastomer and cross-linking agent were mixed in an internal-type Banbury mixer (made by Kobe Steel Corporation) at 100° C. for 2 minutes to prepare a compound, which was then pelletized by a rubber pelletizer (made by Moriyama Manufacturing Co., Ltd.).
- a plasticizer for resin i.e.
- the pellets thus prepared were formed into a sheet by a T-die molding machine, the plasticizer was removed by extraction using methanol, then the sheet was dried in a vacuum oven at 70° C. for 12 hours to completely remove the methanol, whereby a sheet of the elastomer composition was obtained.
- the elastomer and the cross-linking agent were mixed in an internal-type Banbury mixer (made by Kobe Steel Corporation) at 100° C. for 2 minutes to prepare an elastomer composition, which was then pelletized by a rubber pelletizer (Moriyama Manufacturing Co., Ltd.).
- a plasticizer for resin (butyl benzene sulfonamide BM-4 made by Daihachi Chemical Industry Co., Ltd.) was added to about 30% by weight, based upon the weight of the resin and kneaded by a twin-screw kneader (made by Japan Steel Works), then the plasticizer-containing resin obtained and the elastomer pellets were kneaded again by a twin-screw-type kneader (made by Japan Steel Works) to prepare pellets of a plasticizer-containing elastomer composition, which was (dynamically vulcanized.
- the pellets prepared were formed into a sheet by a T-die molding machine, which was then dried in a vacuum oven at 180° C. for 30 hours to evaporate off the plasticizer, whereby a sheet of the elastomer composition was obtained.
- the elastomer and the cross-linking agent were mixed in an internal-type Banbury mixer (made by Kobe Steel Corporation) at 100° C. for 2 minutes to prepare an elastomer composition, which was the pelletized by a rubber pelletizer (Moriyama Manufacturing Co., Ltd.).
- a plasticizer for resin (butyl benzene sulfonamide BM-4 made by Daihachi Chemical Industry Co., Ltd.) was added to about 30% by weight, based upon the weight of the resin and kneaded by a twin-screw kneader (made by Japan Steel Works), then the plasticizer-containing resin obtained and the elastomer pellets were kneaded again by a twin-screw kneader (made by Japan Steel Works) to prepare pellets of a plasticizer-containing elastomer composition, which was dynamically vulcanized.
- a plasticizer for resin butyl benzene sulfonamide BM-4 made by Daihachi Chemical Industry Co., Ltd.
- the pellets prepared were formed into a sheet by a T-die molding machine, which was then sandwiched between 2 mm sheets of a rubber compound having the following composition and then heat pressed at 180° C. for 15 minutes to evaporate the plasticizer, whereby the plasticizer is migrated to the rubber compound to thereby obtain a sheet of the elastomer composition.
- Air permeability According to JIS K 7126 “Test Method for Gas Permeability of Plastic Film and Sheet (Method A)”
- Test piece A film sample prepared in each Example was used
- Test temperature 30° C.
- M50 ( ⁇ 20° C.): Determined according to JIS K6251 at ⁇ 20° C.
- Constant strain test at ⁇ 20° C. A JIS No. 3 dumbbell was used to apply repeated strain of 40% by a constant strain tester (made by Ueshima Seisakusho Works) at ⁇ 20° C. or less. Samples with points of 70% breakage rates by a Weibull plot exceeding 1 million cycles were judged as passing.
- Plasticizer-containing Nylon 11 150 Pa ⁇ s
- Plasticizer-containing Nylon 6,66 200 Pa ⁇ s
- Each elastomer and the cross-linking agent were mixed by an internal-type Banbury mixer (made by Kobe Steel Corporation) at 100° C. for 2 minutes to prepare a compound, which was then pelletized by a rubber pelletizer (made by Moriyama Seisakusho). Pellets of the compound and the pellets of the resin were kneaded by a twin screw kneader (made by Japan Steel Works). A part thereof was inverted in phase and could not be kneaded due to the fact that the rubber ratio is too high.
- the pellets prepared were formed into sheets by a T-die molding machine to obtain sheets of a thermoplastic elastomer composition. The sheets obtained were determined for physical properties as explained above. The results are shown in Table II.
- Each elastomer and cross-linking agent were mixed by an internal-type Banbury mixer (made by Kobe Steel Corporation) at 100° C. for 2 minutes to prepare a compound, which was then pelletized by a rubber pelletizer (made by Moriyama Seisakusho).
- a plasticizer for resin (butyl benzene sulfonamide BM-4 made by Daihachi Chemical Industry Co., Ltd.) was added in an amount of about 30% by weight based upon the weight of the resin and kneaded by a twin-screw kneader (made by Japan Steel Works), then the plasticizer-containing resin obtained and the rubber pellets were kneaded again by a twin-screw kneader (made by Japan Steel Works) to prepare pellets of a plasticizer-containing elastomer composition.
- the pellets prepared were formed into sheets by a T-die molding machine to obtain sheets of a thermoplastic elastomer composition.
- the sheets obtained were measured for physical properties as explained above. The results are shown in Table III.
- Air leakage test The material described in each Example (thickness 0.15 mm) was used as an inner liner to prepare a 195/65/R15 size tire. The change in internal pressure at an initial air pressure of 250 KPa and a 25° C. atmosphere was measured over three months. The tire was compared with a tire using a standard inner liner of butyl rubber/natural rubber 80/20% by weight. A tire with at least the same retention rate of internal pressure was judged as passing, while one with less was judged as failing.
- thermoplastic resins it is possible to obtain a flexible elastic body, while maintaining the characteristics of the thermoplastic resins, and, therefore, for example, it is possible to prepare an inner liner having heat resistance, low gas permeability, chemical resistance and high dynamic durability and, due to similar properties, it is possible to use the same for other parts of pneumatic tires, hose inner tubes, packing, etc.
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Processes Of Treating Macromolecular Substances (AREA)
Abstract
An elastomer composition, having an excellent flexibility and low temperature durability, a method for producing the same and a pneumatic tire using the same are provided.
An elastomer composition (C) comprising a matrix of a thermoplastic resin (A), in which a dispersed phase of an elastomer component (B) is finely dispersed to form an island-in-sea structure, wherein volume ratios of the thermoplastic resin (A) and the elastomer component (B) satisfy the following formula (I):
Φd/Φm>ηd/ηm (I)
wherein Φd and ηd, respectively, indicate a volume ratio and a melt viscosity of the elastomer component (B), and Φm and ηm, respectively, indicate a volume ratio and a melt viscosity of the thermoplastic resin (A)), a method for producing the same and a pneumatic tire using the same.
Description
- The present invention relates to an elastomer composition, a method for producing the same and a pneumatic tire using the same. More specifically, it relates to an elastomer composition having an excellent flexibility and low temperature durability, while maintaining the characteristics of the resin, a method for producing the same and a pneumatic tire using the same.
- A thermoplastic elastomer composition comprising a matrix (i.e., a continuous phase) of a thermoplastic resin, in which a rubber is finely dispersed (i.e., a dispersed phase) is known. It is known in the art that an island-in-sea structure, in which the rubber is surrounded with the resin, is formed under the conditions satisfying the formula (IV) explained later (e.g., see Japanese Patent Publication (A) No. 2000-159936). To obtain a rubbery elastomer from a composition obtained in a state where a thermoplastic resin forms a matrix, it is necessary to increase the amount of rubber as much as possible. However, when a large amount of rubber is compounded, the thermoplastic resin serving as the continuous phase and the elastomer component serving as the dispersed phase invert in phase, and, therefore, the thermoplastic elastomer composition thus prepared does not exhibit the fluidity of the thermoplastic resin and the shaping becomes impossible. Therefore, there have been limits to the amount of rubber which could be compounded.
- Accordingly, an object of the present invention is to provide an elastomer composition (C) having a flexible and low temperature durability comprising a matrix of a relatively small amount of a thermoplastic resin (A), in which a relatively large amount of an elastomer component (B) is finely dispersed, a method for producing the same and a pneumatic tire using the same.
- In accordance with the present invention, there are provided an elastomer composition (C) comprising a matrix of a thermoplastic resin (A), in which a dispersed phase of an elastomer component (B) is finely dispersed to form an island-in-sea structure, wherein volume ratios of the thermoplastic resin (A) and the elastomer component (B) satisfy the following formula (I):
-
Φd/Φm>ηd/ηm (I) - wherein Φd and ηd, respectively, indicate a volume ratio and a melt viscosity of the elastomer component (B), and Φm and ηm, respectively, indicate a volume ratio and a melt viscosity of the thermoplastic resin (A)) and a pneumatic tire using the same.
- In accordance with the present invention, there is further provided a method for producing the above-mentioned elastomer composition (C) comprising the steps of: mixing and shaping a thermoplastic resin (A), an elastomer component (B) and a plasticizer (D) in a ratio satisfying the following formulae (II) and (III):
-
Φd/(Φm+Φ1)×(ηml/ηd)<1 (II) -
ηml/ηd=0.8−1.2 (III) - wherein Φd and ηd, respectively, indicate a volume ratio and a viscosity of the elastomer component (B), Φm indicates a volume ratio of the thermoplastic resin (A), Φl indicates a volume ratio of the plasticizer (D), and ηml indicates a melt viscosity of a mixture of the thermoplastic resin (A) and the plasticizer (D); and, then,
- removing the plasticizer (D) by evaporation, extraction or migration.
- According to the present invention, it is possible to obtain a flexible elastic body, while maintaining the properties of the thermoplastic resin, for example, it is possible to prepare an inner liner having a combination of heat resistance, low gas permeability, chemical resistance and high dynamic durability when using Nylon, as the thermoplastic resin, and using a butyl-based rubber as the elastomer. Due to similar characteristics, it is also possible to use the elastic body for hose inner liners, packing, etc.
- The inventors engaged in research to solve the above problems and, as a result, found that, by mixing and shaping a thermoplastic resin (A), an elastomer component (B) and a plasticizer (D) in a composition satisfying the above formula (II) to obtain an island-in-sea structure, where the resin (A) forms the sea and the elastomer (B) forms the islands. After the final shape is formed, a part of the composition is removed, it becomes possible to obtain an island-in-sea structure having a highly increased ratio of the elastomer more than the limit ordinarily obtainable, whereby a flexible elastic body due to the high amount of elastomer, while maintaining the characteristics of the matrix thermoplastic resin (A).
- To produce a conventionally known thermoplastic elastomer composition comprised of a matrix of a thermoplastic resin component, in which an elastomer component is dispersed (see Japanese Patent Publication (A) No. 9-100413, Japanese Patent Publication (A) No. 2000-159936, etc.), the following conditions are necessary. That is, when a volume ratio of the thermoplastic resin component forming the matrix (i.e., continuous phase) is Φm, a viscosity at the time of melt mixing is ηm, a volume ratio of the elastomer component forming the dispersed phase is Φd, a viscosity under the same conditions is ηd, it is necessary to mix the two components so that the value of
-
α=(Φd/Φm)×(ηm/ηd) - becomes smaller than 1. That is,
-
(Φd/Φm)×(ηm/ηd)<1 (IV) - This is because, when the microstructure of the thermoplastic elastomer composition thus produced has the α value of smaller than 1, the thermoplastic resin component becomes the continuous phase (i.e., matrix) and the elastomer component becomes the dispersed phase (i.e., domain), and, therefore, molding becomes possible by the molding method of thermoplastic resins, but when a is 1 or more, the continuous phase and the dispersed phase are inverted, and, therefore, the thermoplastic elastomer composition thus prepared does not exhibit the fluidity of a thermoplastic resin and, therefore, molding by a molding machine for resin becomes possible. Further, when a larger amount of elastomer, if more than a certain amount is compounded, the α tends to become larger than 1 and the continuous phase and the dispersed phase become inverted. There were inherent limits in the conventional known production methods for further increasing the elastomer ratio, while maintaining the relationship between the continuous phase comprised of the thermoplastic resin and the dispersed phase comprised of the elastomer.
- The present invention provides an elastomer composition, where it is maintained in such a state that a thermoplastic resin component (A) is a continuous phase (i.e., matrix) and an elastomer component (B) is a dispersed phase (i.e., domain), the volume ratio of the elastomer component (B) in the resin is increased to an extent which could not be realized in a conventional production method and a method for producing the same.
- That is, while the elastomer composition (C) satisfies
-
(Φd/Φm)×(ηm/ηd)>1 (I) - a state of a continuous phase (i.e., matrix) of a thermoplastic resin component (A), in which an elastomer component (B) is present as a dispersed phase (i.e., domain), is formed.
- Furthermore, the method for producing the elastomer composition (C) is as follows:
- The plasticizer (D) is compounded into the thermoplastic resin component (A) as a pseudo resin component, together with the elastomer component (B), so as to satisfy the following conditions:
-
(Φd/(Φm+Φl))×(ηml/ηd)<1 (II) -
ηml/ηd=0.8−1.2 (III) - wherein Φd and Φd, respectively, indicate a volume ratio and a viscosity of the elastomer component (B), Φm indicates a volume ratio of the thermoplastic resin (A), Φl indicates a volume ratio of the plasticizer (D), and ηml indicates a melt viscosity of a mixture of the thermoplastic resin (A) and the plasticizer (D)).
- Due to the above compounding, a thermoplastic elastomer composition (E) comprising a thermoplastic resin component (A) including a plasticizer (D) forming a continuous phase (i.e., matrix) and an elastomer component (B) forming a dispersed phase (i.e., domain) is first produced. Here, the formula (III) shows that, when the viscosity ratio ηml/ηd is made within a range of 0.8 to 1.2, it is possible to make the dispersed particles of the elastomer smaller. It is known in the art that, when the dispersed particles is made smaller, the durability is improved (See Japanese Patent Publication (A) No. 2000-159936).
- Here, Φ1/(Φm+Φ1) is 0.05 to 0.6, more preferably 0.1 to 0.3.
- Although the composition (E) thus produced is still of thermoplasticity, the elastomer composition (C) is produced by evaporating, extracting or migrating the plasticizer (D) from the composition (E). Note that this elastomer composition (C) loses its thermoplasticity.
- As the thermoplastic resin (A) usable for preparation of the elastomer composition (C) of the present invention, one or more types of thermoplastic resins may be used. As the resin component, polyamide-based resins (e.g., Nylon 6 (N6), Nylon 66 (N66), Nylon 46 (N46), Nylon 11 (N11), Nylon 12 (N12), Nylon 610 (N610), Nylon 612 (N612), Nylon 6/66 copolymer (N6/66), Nylon Jun. 66, 19610 copolymer (N6/66/610), Nylon MXD6 (MXD6), Nylon 6T, Nylon 6/6T copolymer, Nylon 66/PP copolymer, and Nylon 66/PPS copolymer), a polyester-based resin (e.g., aromatic polyesters such as polybutylene terephthalate (PBT), polyethylene terephthalate (PET), polyethylene isophthalate (PEI), PET/PEI copolymer, polyarylate (PAR), polybutylene naphthalate (PBN), liquid crystal polyester, polyoxyalkylene diimidic acid/polybutylene terephthalate copolymer), polynitrile-based resins (e.g., polyacrylonitrile (PAN), polymethacrylonitrile, acrylonitrile/styrene copolymer (AS), methacrylonitrile/styrene copolymer, methacrylonitrile/styrene/butadiene copolymer), a polymethacrylate-based resins (e.g., polymethyl methacrylate (PMMA) and polyethyl methacrylate), polyvinyl-based resins (e.g., vinyl acetate (EVA), polyvinyl alcohol (PVA), vinyl alcohol/ethylene copolymer (EVOH), polyvinylidene chloride (PVDC), polyvinyl chloride (PVC), vinyl chloride/vinylidene chloride copolymer, and vinylidene chloride/methyl acrylate copolymer), cellulose-based resins (e.g., cellulose acetate and cellulose acetobutyrate), fluorine-based resins (e.g., polyvinylidene fluoride (PVDF), polyvinyl fluoride (PVF), polychlorofluoroethylene (PCTFE) and tetrafluoroethylene/ethylene copolymer (ETFE)), imide-based resins (e.g., aromatic polyimide (PI)), etc. may be mentioned. Among these, linear polyamide resins such as Nylon are preferably used from the viewpoint of obtaining a balance of the durability and the gas barrier property.
- Further, to the thermoplastic resin (A) forming the matrix of the elastomer composition, fillers, reinforcing agents, processing aids, stabilizers, antioxidants, etc. generally used for improving the workability, dispersability, heat resistance, antioxidation ability, etc. may be compounded, if necessary.
- The elastomer component (B) usable for the preparation of the elastomer composition according to the present invention may be an elastomer composition comprising an elastomer component, in which the usual rubber compounding agents including the vulcanization compounding components have been compounded. Alternatively, it may be an elastomer composition comprising the elastomer component, in which the usual rubber compounding agents other than the vulcanization compounding components have been compounded. As such an elastomer component, natural rubber, synthetic polyisoprene rubber (IR), epoxylated natural rubber, styrene-butadiene rubber (SBR), polybutadiene rubber (BR), nitrile-butadiene rubber (NBR), hydrogenated NBR, hydrogenated SBR, or other such diene-based rubbers and their hydrogenated compounds; ethylene propylene rubber (EPDM, EPM), maleic acid-modified ethylene-α-olefin copolymer (M-PO), butyl rubber (IIR), isobutylene and aromatic vinyl or diene-based monomer copolymer, acryl rubber (ACM), ionomer, or other such olefin-based rubbers; Br-IIR, Cl-IIR, a bromide of isobutylene paramethylstyrene copolymer (Br-IPMS), chloroprene rubber (CR), hydrin rubber (CHC, CHR), chlorosulfonated polyethylene (CSM), chlorinated polyethylene (CM), maleic acid-modified chlorinated polyethylene (M-CM), or other such halogen-containing rubbers; methylvinyl silicone rubber, dimethyl silicone rubber, methylphenylvinyl silicone rubber, or other such silicone rubbers; polysulfide rubber or other such sulfur-containing rubbers; vinylidene fluoride-based rubbers, fluorine-containing vinyl ether-based rubber, tetrafluoroethylene-propylene-based rubber, fluorine-containing silicone-based rubber, fluorine-containing phosphagen-based rubber or other such fluororubbers; a styrene-based elastomer, olefin-based elastomer, polyester-based elastomer, urethane-based elastomer, polyamide-based elastomer, or other such thermoplastic elastomer, etc. may be mentioned.
- The elastomer component (B) forming the dispersed phase of the elastomer composition (C) according to the present invention may also be dynamically vulcanized. The vulcanization agent, vulcanization aid and vulcanization conditions (e.g., temperature and time) etc. in the case of dynamic vulcanization may be appropriately determined depending upon the composition of the elastomer component (B) added and is not particularly limited. As the vulcanization agent, general rubber vulcanization agents (e.g., cross-linking agents) may be used. Specifically, as sulfur-based vulcanization agents, powdered sulfurs, precipitated sulfurs, dispersible sulfurs, surface treated sulfurs, insoluble sulfurs, dimorpholine disulfides, alkylphenol sulfides, etc. may be mentioned. For example, about 0.5 to 4 parts by weight (parts by weight per 100 parts by weight of elastomer component (or polymer)) or so may be used.
- Further, as an organic peroxide system vulcanization agent, benzoyl peroxide, t-butylhydroperoxide, 2,4-dichlorobenzoyl peroxide, 2,5-dimethyl-2,5-di(t-butylperoxy)hexane, 2,5-dimethylhexane-2,5-di(peroxylbenzoate), etc. may be mentioned. For example, about 1 to 20 parts by weight may be used. Furthermore, as the phenol resin-based vulcanization agent, a mixed cross-linking system containing a bromide of an alkylphenol resin, stannous chloride, chloroprene, or another halogen donor and an alkylphenol resin etc. may be illustrated. For example, about 1 to 20 parts by weight may be used.
- As other compounding components, zinc white (about 5 parts by weight), magnesium oxide (about 4 parts by weight), litharge (about 10 to 20 parts by weight), p-quinone dioxime, p-dibenzoylquinine oxime, tetrachloro-p-benzoquinone, poly-p-dinitrosobenzene (about 2 to 10 parts by weight), and methylene dianiline (about 0.2 to 10 parts by weight) may be illustrated.
- Further, if necessary, a vulcanization accelerator may also be added. As the vulcanization accelerator, an aldehyde-ammonia-based, guanidine-based, thiazole-based, sulfonamide-based, thiuram-based, dithio acid salt-based, thiourea-based, or other general vulcanization accelerators may be used in an amount of, for example, about 0.5 to 2 parts by weight. Further, as the vulcanization acceleration aid, a general aid for rubber may be used together. For example, stearic acid, oleic acid, and their Zn salts (about 2 to 4 parts by weight) etc. may be used.
- Furthermore, the elastomer component (B) forming the dispersed phase may have suitably compounded, in addition to the above compounding agents, a softening agent, antioxidant, processing aid, etc. generally compounded for improving the dispersability, heat resistance, etc. if necessary.
- As the plasticizer (D) usable in the method of production of the present invention, alkylbenzene sulfonamide, diallyl phthalate, dioctyl phthalate, dioctyl sebacate, dioctyl adipate, diisodecyl phthalate, butylbenzyl phthalate, tricresyl phosphate, trimellitic acid isononyl ester and other esters, methanol, ethanol, 2-propanol, and other alcohols, paraffin oil, naphthene oil, aromatic oil, and other petroleum-based oils etc. may be used, but from the viewpoints of a high boiling point and solubility with resins, alkylbenzene sulfonamide is preferable.
- In the present invention, the method for producing of an elastomer composition (C) comprising a matrix resin (A), in which an elastomer (B) is finely dispersed, may, for example, be as follows: First, the elastomer and, if necessary, the compounding agents are compounded, in advance, using a general kneader, Banbury mixer, etc. until obtaining a homogeneous mixed state to prepare an elastomer component (B). At this time, the elastomer component (B) may have suitable amounts of carbon black, oil, or calcium carbonate or another filler added thereto. Further, in the necessary case, a vulcanization agent or cross-linking agent of the elastomer, a vulcanization aid, vulcanization accelerator, etc. may also be added. Next, the thermoplastic resin (A) forming the matrix, the plasticizer (D), and the antioxidant or other compounding agents compounded, if necessary, are charged into a twin-screw kneader etc. and kneaded to prepare a thermoplastic resin component (A) forming the matrix. The resin component (A) thus prepared and the elastomer component (B) are charged into a twin-screw extruder etc. for melt mixing. When using an elastomer component (B) not containing any vulcanization compounding agents for the elastomer component (B), the vulcanization compounding agents may be added at the stage where sufficient mixing has been performed and further mixed to dynamically cross-link the elastomer component and obtain a thermoplastic elastomer composition (E).
- Further, the various compounding agents may be added to the thermoplastic resin component (A) or elastomer component (B) by mixing, in advance, before the above twin-screw kneading, but may also be added during the above twin-screw kneading. Furthermore, the matrix resin, elastomer, various compounding agents and the plasticizer may be kneaded by a twin-screw kneader etc. all at once, but in that case, it is necessary to sufficiently knead the matrix resin and the plasticizer, then add the elastomer. The kneading of these elastomer component (B) and the matrix resin component (A) and the melt kneading of the elastomer composition should be conducted under the condition of a temperature, at which a thermoplastic resin melts, or more. Further, the shear rate at the time of kneading is preferably 500 to 7500 sec−1, while the kneading time is preferably about 30 seconds to 10 minutes.
- The thermoplastic elastomer composition (E) thus obtained is then formed into a sheet, film or tube, using a T-type sheeting die, a straight or crosshead structure tubing die, a cylindrical die for inflation molding, etc. at the front end of a single-screw extruder, then a part or all of the plasticizer (D) is removed by evaporation with oven heating, by migration with laminating with rubber, etc, followed by heat pressing, or by extraction using a solvent such as methanol, etc. to thereby obtain the shaped articles of the elastomer composition (C). For the utilization, as a low permeability layer for a pneumatic tire, hose, etc., the above thermoplastic elastomer composition (E) containing a plasticizer is adhered in a laminated state with rubber to, for example, the innermost layer of a tire or hose, the resultant assembly is formed into the final shape, then heat pressing is used to move the plasticizer (D) into the rubber so as to obtain a low permeability layer formed from the elastomer composition (C). This layer is composed of a resin as a matrix and rubber as a dispersed phase, with an extremely large amount of rubber and, therefor, becomes a flexible layer having a superior dynamic endurance like rubber, while maintaining the characteristics of the resin, for example, the low permeability, heat resistance and chemical resistance.
- Examples will now be used to further illustrate the present invention, but the present invention is by no means limited in scope by these Examples.
- In each formulation shown in Table I, the elastomer and cross-linking agent were mixed in an internal-type Banbury mixer (made by Kobe Steel Corporation) at 100° C. for 2 minutes to prepare a compound, which was then pelletized by a rubber pelletizer (made by Moriyama Manufacturing Co., Ltd.). Into the resin pellets, a plasticizer for resin (i.e. butyl benzene sulfonamide BM-4 made by Daihachi Chemical Industry Co., Ltd.) was added to about 30% by weight, based upon the weight of the resin (Φ1/(Φm+Φ1)=0.26) and kneaded by a twin-screw type kneader (made by Japan Steel Works), then the plasticizer-containing resin thus obtained and the rubber pellets were kneaded again by a twin-screw type kneader (made by Japan Steel Works) to prepare pellets of a plasticizer-containing elastomer composition, which was dynamically vulcanized. The pellets thus prepared were formed into a sheet by a T-die molding machine, the plasticizer was removed by extraction using methanol, then the sheet was dried in a vacuum oven at 70° C. for 12 hours to completely remove the methanol, whereby a sheet of the elastomer composition was obtained.
- In the formulation shown in Table I, the elastomer and the cross-linking agent were mixed in an internal-type Banbury mixer (made by Kobe Steel Corporation) at 100° C. for 2 minutes to prepare an elastomer composition, which was then pelletized by a rubber pelletizer (Moriyama Manufacturing Co., Ltd.). Into the resin pellets, a plasticizer for resin (butyl benzene sulfonamide BM-4 made by Daihachi Chemical Industry Co., Ltd.) was added to about 30% by weight, based upon the weight of the resin and kneaded by a twin-screw kneader (made by Japan Steel Works), then the plasticizer-containing resin obtained and the elastomer pellets were kneaded again by a twin-screw-type kneader (made by Japan Steel Works) to prepare pellets of a plasticizer-containing elastomer composition, which was (dynamically vulcanized. The pellets prepared were formed into a sheet by a T-die molding machine, which was then dried in a vacuum oven at 180° C. for 30 hours to evaporate off the plasticizer, whereby a sheet of the elastomer composition was obtained.
- In the formulation shown in Table I, the elastomer and the cross-linking agent were mixed in an internal-type Banbury mixer (made by Kobe Steel Corporation) at 100° C. for 2 minutes to prepare an elastomer composition, which was the pelletized by a rubber pelletizer (Moriyama Manufacturing Co., Ltd.). Into the resin pellets, a plasticizer for resin (butyl benzene sulfonamide BM-4 made by Daihachi Chemical Industry Co., Ltd.) was added to about 30% by weight, based upon the weight of the resin and kneaded by a twin-screw kneader (made by Japan Steel Works), then the plasticizer-containing resin obtained and the elastomer pellets were kneaded again by a twin-screw kneader (made by Japan Steel Works) to prepare pellets of a plasticizer-containing elastomer composition, which was dynamically vulcanized. The pellets prepared were formed into a sheet by a T-die molding machine, which was then sandwiched between 2 mm sheets of a rubber compound having the following composition and then heat pressed at 180° C. for 15 minutes to evaporate the plasticizer, whereby the plasticizer is migrated to the rubber compound to thereby obtain a sheet of the elastomer composition.
- Composition of Rubber Compound
-
Parts by Component weight Manufacturer/Grade Natural rubber 80 RSS#1 SBR1502 20 Nippon Zeon/Nipole 1502 FEF carbon black 50 Chubu Carbon/HTC100 Stearic acid 2 Kao/Lunac YA Zinc oxide 3 Seido Chemical Industrial/ Zinc White No. 3 Sulfur 3 Karuizawa Refinery/ Powdered Sulfur Vulcanization 1 Ouchi Shinko Chemical accelerator Industries noccelar NS-P Aromatic oil 2 Nippon Petrolecim/Coumorex 300 - The sheets obtained were determined for physical properties by the following test methods. The results are shown in Table I.
- Test Methods for Evaluation of Physical Properties
- Air permeability: According to JIS K 7126 “Test Method for Gas Permeability of Plastic Film and Sheet (Method A)”
- Test piece: A film sample prepared in each Example was used
- Test gas: air (N2:O2=8:2)
- Test temperature: 30° C.
- To maintain the air pressure, 20×10−12 (cm3·cm/cm2·sec·cmHg) or less is good, while 15×10−12 (cm3·cm/cm2·sec·cmHg) or less is preferable.
- M50 (−20° C.): Determined according to JIS K6251 at −20° C.
- Dynamic fatigue (−20° C.)
- Constant strain test at −20° C.: A JIS No. 3 dumbbell was used to apply repeated strain of 40% by a constant strain tester (made by Ueshima Seisakusho Works) at −20° C. or less. Samples with points of 70% breakage rates by a Weibull plot exceeding 1 million cycles were judged as passing.
-
TABLE I Formulation (parts by weight) Ex. 1 Ex. 2 Ex. 3 Ex. 4 Ex. 5 Ex. 6 Ex. 7 Ex. 8 Ex. 9 Elastomer IPMS*1 100 100 100 90 80 70 — 70 80 Mah-EPM*2 — — — 10 — — 40 — 10 Br-IIR*3 — — — — 20 — — — — IIR*4 — — — — — 30 — — 10 PIB*5 — — — — — — 60 30 — Cross-linking agent ZnO*6 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 Stearic acid*7 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 Thermoplastic resin Nylon 6,66*8 56 — — 60 67 67 60 56 42 Nylon 6*9 — 53 — — — — — — — Nylon 11*10 — — 53 — — — — — 25 (Total) (157.5) (154.5) (154.5) (161.5) (168.5) (168.5) (161.5) (157.5) (168.5) (φd/(φm + φl)) × (ηml/ηd) (at kneading, 0.92 0.85 0.89 0.90 0.95 0.95 0.76 0.80 0.93 with plasticizer) (φd/φm) × (ηm/ηd) (shaped 5.61 5.98 2.20 5.50 5.76 5.76 4.63 4.87 3.66 article, no plasticizer) Air permeability × 10−12 8 6 12 8 9 8 7 7 9 (cm3 · cm/cm2 · sec · cmHg) M50(−20° C.) (MPa) 19 22 17 21 24 23 22 21 19 Dynamic fatigue Good Good Good Good Good Good Good Good Good (−20° C.) Comp. Comp. Comp. Comp. Comp. Comp. Comp. Formulation (parts by weight) Ex. 1 Ex. 2 Ex. 3 Ex. 4 Ex. 5 Ex. 6 Ex. 7 Elastomer IPMS*1 100 100 100 90 80 70 70 Mah-EPM*2 — — — 10 — — — Br-IIR*3 — — — — 20 — — IIR*4 — — — — — 30 — PIB*5 — — — — — — 30 Cross-linking agent ZnO*6 1.0 1.0 1.0 1.0 1.0 1.0 1.0 Stearic acid*7 0.5 0.5 0.5 0.5 0.5 0.5 0.5 Resin Nylon 6,66*8 250 — — 260 320 320 200 Nylon 6*9 — 250 — — — — — Nylon 11*10 — — 110 — — — — (Total) (351.5) (351.5) (211.5) (361.5) (421.5) (421.5) (301.5) (φd/(φm + φ1)) × (ηml/ηd) (at kneading) 0.26 0.23 0.50 0.26 0.25 0.25 0.26 (φd/φm) × (ηm/ηd) (Shaped 0.98 0.98 0.97 0.98 0.94 0.94 0.98 article) Air permeability × 10−12 4 2 10 4 5 3 4 (cm3 · cm/cm2 · sec · cmHg) M50 (−20° C.) (MPa) 48 51 25 46 46 50 41 Dynamic fatigue (−20° C.) Poor Poor Poor Poor Poor Poor Poor Notes of Table I *1IPMS (Exxon89-4) (viscosity: 200 Pa · s) made by Exxon Mobile Chemicals *2Mah-EPM (Tufmar MP0620) (viscosity: 120 Pa · s) made by Mitsui Chemicals *3Br-IIR (Bromobutyl X2) (viscosity: 20 Pa · s) made by Bayer *4IIR (Exxon Butyl 268) (viscosity: 80 Pa · s) made by Exxon Mobile Chemicals *5PIB (Oppanol B100) (viscosity: 300 Pa · s) made by BASF *6Zinc white (Zinc No. 3) made by Seido Chemical Industries *7Stearic acid (Beads Stearic Acid) made by NOF Corporation *8Nylon 6,66 (UbeNylon 5033B) (viscosity: 500 Pa · s) made by Ube Industries *9Nylon 6 (UbeNylon 1030B) (viscosity: 500 Pa · s) made by Ube Industries *10Nylon 11 (Rilsan BESNOTL) (viscosity: 200 Pa · s) made by ARKEMA - Viscosity of Plasticizer-Containing Nylon
- Plasticizer-containing Nylon 11: 150 Pa·s
- Plasticizer-containing Nylon 6: 170 Pa·s
- Plasticizer-containing Nylon 6,66: 200 Pa·s
- Each elastomer and the cross-linking agent were mixed by an internal-type Banbury mixer (made by Kobe Steel Corporation) at 100° C. for 2 minutes to prepare a compound, which was then pelletized by a rubber pelletizer (made by Moriyama Seisakusho). Pellets of the compound and the pellets of the resin were kneaded by a twin screw kneader (made by Japan Steel Works). A part thereof was inverted in phase and could not be kneaded due to the fact that the rubber ratio is too high. The pellets prepared were formed into sheets by a T-die molding machine to obtain sheets of a thermoplastic elastomer composition. The sheets obtained were determined for physical properties as explained above. The results are shown in Table II.
-
TABLE II Comp. Comp. Comp. Comp. Comp. Comp. Formulation (parts by weight) Ex. 8 Ex. 9 Ex. 10 Ex. 11 Ex. 12 Ex. 13 Elastomer IPMS*1 100 100 100 100 100 100 Cross-linking agent ZnO*1 1.0 1.0 1.0 1.0 1.0 1.0 Stearic acid*1 0.5 0.5 0.5 0.5 0.5 0.5 Resin Nylon 6,66*1 250 — — 60 — — Nylon 6*1 — 250 — — 60 — Nylon 11*1 — — 110 — — 60 (Total) 351.5 351.5 211.5 161.5 161.5 161.5 (φd/φm) × (ηm/ηd) (shaped article, 0.98 0.98 0.97 4.10 4.10 1.78 no liquid) State — — — Phase Phase Phase inversion, inversion, inversion, poor poor poor Air permeability × 10−12 4 2 11 Not Not Not (cm3 · cm/cm2 · sec · cmHg) measurable measurable measurable M50(−20° C.) (MPa) 50 51 28 Not Not Not Dynamic fatigue Poor Poor Poor measurable measurable measurable (−20° C.) *1See the notes of Table I - Each elastomer and cross-linking agent were mixed by an internal-type Banbury mixer (made by Kobe Steel Corporation) at 100° C. for 2 minutes to prepare a compound, which was then pelletized by a rubber pelletizer (made by Moriyama Seisakusho). Into the resin pellets, a plasticizer for resin (butyl benzene sulfonamide BM-4 made by Daihachi Chemical Industry Co., Ltd.) was added in an amount of about 30% by weight based upon the weight of the resin and kneaded by a twin-screw kneader (made by Japan Steel Works), then the plasticizer-containing resin obtained and the rubber pellets were kneaded again by a twin-screw kneader (made by Japan Steel Works) to prepare pellets of a plasticizer-containing elastomer composition. The pellets prepared were formed into sheets by a T-die molding machine to obtain sheets of a thermoplastic elastomer composition. The sheets obtained were measured for physical properties as explained above. The results are shown in Table III.
-
TABLE III Formulation (parts by Comp. Comp. Comp. weight) Ex. 14 Ex. 15 Ex. 16 Elastomer IPMS*1 100 100 100 Cross-linking agent ZnO*1 1.0 1.0 1.0 Stearic acid*1 0.5 0.5 0.5 Resin Nylon 6,66*1 56 — — Nylon 6*1 — 53 — Nylon 11*1 — — 53 Plasticizer*2 24 22 22 (Total) 181.5 176.5 176.5 (φd/(φm + φl)) × (at kneading 0.92 0.85 0.89 (ηml/ηd) and shaped article, with plasticizer) Air permeability × 10−12 26 25 35 (cm3 · cm/cm2 · sec · cmHg) M50(−20° C.) (MPa) 15 16 12 Dynamic fatigue Good Good Good (−20° C.) *1See notes of Table I *2Butylbenzene sulfonamide (BM-4 made by Daihachi Chemical Industry Co., Ltd.) - Tire Tests
- The sheets obtained were used for the following tire tests. The results are shown in Table IV.
-
TABLE IV Comp. Comp. Comp. Ex. 1 Ex. 3 Ex. 1 Ex. 3 Ex. 14 Air leakage Pass Pass Pass Pass Fail −20° C. dynamic Pass Pass Fail Fail Pass durability test - Air leakage test: The material described in each Example (thickness 0.15 mm) was used as an inner liner to prepare a 195/65/R15 size tire. The change in internal pressure at an initial air pressure of 250 KPa and a 25° C. atmosphere was measured over three months. The tire was compared with a tire using a standard inner liner of butyl rubber/natural rubber 80/20% by weight. A tire with at least the same retention rate of internal pressure was judged as passing, while one with less was judged as failing.
- −20° C. Dynamic durability test: The material described in each example (thickness 0.15 mm) was used for an inner liner to prepare a 195/65/R15 size tire. This was run under conditions of an air pressure of 120 KPa and a −20° C. atmosphere under a load of 4.8 kN on a metal drum for 30,000 km. Thereafter, the inner liner was observed. Samples where cracks occurred were judged as failing.
- According to the present invention, it is possible to obtain a flexible elastic body, while maintaining the characteristics of the thermoplastic resins, and, therefore, for example, it is possible to prepare an inner liner having heat resistance, low gas permeability, chemical resistance and high dynamic durability and, due to similar properties, it is possible to use the same for other parts of pneumatic tires, hose inner tubes, packing, etc.
Claims (20)
1. An elastomer composition (C) characterized by comprising a matrix of a thermoplastic resin (A) in which a dispersed phase of an elastomer component (B) is finely dispersed to form an island-in-sea structure, wherein volume ratios of the thermoplastic resin (A) and the elastomer component (B) satisfy the following formula (I):
Φd/Φm>ηd/ηm (I)
Φd/Φm>ηd/ηm (I)
where Φd and ηd, respectively, indicate a volume ratio and a melt viscosity of the elastomer component (B) and Φm and ηm, respectively, indicate a volume ratio and a melt viscosity of the thermoplastic resin (A).
2. An elastomer composition (C) as claimed in claim 1 , wherein the volume ratio of elastomer component (B) is 55 to 95%.
3. An elastomer composition (C) as claimed in claim 1 , wherein the thermoplastic resin (A) is at least one thermoplastic resin selected from the group consisting of Nylon 6, Nylon 6/66 copolymer, Nylon 11, Nylon 12, a Nylon 6/10 copolymer and a Nylon 6/12 copolymer.
4. An elastomer composition (C) as claimed in claim 1 , wherein the elastomer component (B) is at least one elastomer selected from the group consisting of a bromide of an isoprene-paramethyl styrene copolymer, a maleic anhydride-modified ethylene-α-olefin copolymer, butyl rubber, halogenated butyl rubber and polyisoprene rubber.
5. A method for producing an elastomer composition (C) according to claim 1 comprising the steps of:
mixing and shaping a thermoplastic resin (A), an elastomer component (B) and a plasticizer (D) in a ratio satisfying the following formulae (II) and (III):
Φd/(Φm+Φ1)×(ηml/ηd)<1 (II)
ηml/ηd=0.8−1.2 (III)
Φd/(Φm+Φ1)×(ηml/ηd)<1 (II)
ηml/ηd=0.8−1.2 (III)
wherein Φd and ηd, respectively, indicate a volume ratio and a viscosity of the elastomer component (B), Φm indicates a volume ratio of the thermoplastic resin (A), Φ1 indicates a volume ratio of the plasticizer (D) and ηml indicates a melt viscosity of a mixture of the thermoplastic resin (A) and the plasticizer (D); and, then,
removing the plasticizer (D) by evaporation, extraction or migration.
6. A method for producing an elastomer composition (C) according to claim 5 , wherein the plasticizer (D) is alkylbenzene sulfonamide.
7. A pneumatic tire using an elastomer composition (C) according to claim 1 as an inner liner.
8. An elastomer composition (C) as claimed in claim 2 , wherein the thermoplastic resin (A) is at least one thermoplastic resin selected from the group consisting of Nylon 6, Nylon 6/66 copolymer, Nylon 11, Nylon 12, a Nylon 6/10 copolymer and a Nylon 6/12 copolymer.
9. An elastomer composition (C) as claimed in claim 2 , wherein the elastomer component (B) is at least one elastomer selected from the group consisting of a bromide of an isoprene-paramethyl styrene copolymer, a maleic anhydride-modified ethylene-α-olefin copolymer, butyl rubber, halogenated butyl rubber and polyisoprene rubber.
10. An elastomer composition (C) as claimed in claim 3 , wherein the elastomer component (B) is at least one elastomer selected from the group consisting of a bromide of an isoprene-paramethyl styrene copolymer, a maleic anhydride-modified ethylene-α-olefin copolymer, butyl rubber, halogenated butyl rubber and polyisoprene rubber.
11. A method for producing an elastomer composition (C) according to claim 2 comprising the steps of:
mixing and shaping a thermoplastic resin (A), an elastomer component (B) and a plasticizer (D) in a ratio satisfying the following formulae (II) and (III):
Φd/(Φm+Φ1)×(ηml/ηd)<1 (II)
ηml/ηd=0.8−1.2 (III)
Φd/(Φm+Φ1)×(ηml/ηd)<1 (II)
ηml/ηd=0.8−1.2 (III)
wherein Φd and ηd, respectively, indicate a volume ratio and a viscosity of the elastomer component (B), Φm indicates a volume ratio of the thermoplastic resin (A), Φ1 indicates a volume ratio of the plasticizer (D) and ηml indicates a melt viscosity of a mixture of the thermoplastic resin (A) and the plasticizer (D); and, then,
removing the plasticizer (D) by evaporation, extraction or migration.
12. A method for producing an elastomer composition (C) according to claim 3 comprising the steps of:
mixing and shaping a thermoplastic resin (A), an elastomer component (B) and a plasticizer (D) in a ratio satisfying the following formulae (II) and (III):
Φd/(Φm+Φ1)×(ηml/ηd)<1 (II)
ηml/ηd=0.8−1.2 (III)
Φd/(Φm+Φ1)×(ηml/ηd)<1 (II)
ηml/ηd=0.8−1.2 (III)
wherein Φd and ηd, respectively, indicate a volume ratio and a viscosity of the elastomer component (B), Φm indicates a volume ratio of the thermoplastic resin (A), Φ1 indicates a volume ratio of the plasticizer (D) and ηml indicates a melt viscosity of a mixture of the thermoplastic resin (A) and the plasticizer (D); and, then,
removing the plasticizer (D) by evaporation, extraction or migration.
13. A method for producing an elastomer composition (C) according to claim 4 comprising the steps of:
mixing and shaping a thermoplastic resin (A), an elastomer component (B) and a plasticizer (D) in a ratio satisfying the following formulae (II) and (III):
Φd/(Φm+Φ1)×(ηml/ηd)<1 (II)
ηml/ηd=0.8−1.2 (III)
Φd/(Φm+Φ1)×(ηml/ηd)<1 (II)
ηml/ηd=0.8−1.2 (III)
wherein Φd and ηd, respectively, indicate a volume ratio and a viscosity of the elastomer component (B), Φm indicates a volume ratio of the thermoplastic resin (A), Φ1 indicates a volume ratio of the plasticizer (D) and ηml indicates a melt viscosity of a mixture of the thermoplastic resin (A) and the plasticizer (D); and, then,
removing the plasticizer (D) by evaporation, extraction or migration.
14. A pneumatic tire using an elastomer composition (C) according to claim 2 as an inner liner.
15. A pneumatic tire using an elastomer composition (C) according to claim 3 as an inner liner.
16. A pneumatic tire using an elastomer composition (C) according to claim 4 as an inner liner.
17. A method for producing an elastomer composition (C) according to claim 11 , wherein the plasticizer (D) is alkylbenzene sulfonamide.
18. A method for producing an elastomer composition (C) according to claim 12 , wherein the plasticizer (D) is alkylbenzene sulfonamide.
19. A method for producing an elastomer composition (C) according to claim 13 , wherein the plasticizer (D) is alkylbenzene sulfonamide.
20. An elastomer composition (C) as claimed in claim 8 , wherein the elastomer component (B) is at least one elastomer selected from the group consisting of a bromide of an isoprene-paramethyl styrene copolymer, a maleic anhydride-modified ethylene-α-olefin copolymer, butyl rubber, halogenated butyl rubber and polyisoprene rubber.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2006-058273 | 2006-03-03 | ||
JP2006058273 | 2006-03-03 | ||
PCT/JP2007/054618 WO2007100157A1 (en) | 2006-03-03 | 2007-03-02 | Elastomer composition, method for producing same, and pneumatic tire using same |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2007/054618 A-371-Of-International WO2007100157A1 (en) | 2006-03-03 | 2007-03-02 | Elastomer composition, method for producing same, and pneumatic tire using same |
Related Child Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US14/094,096 Division US8841359B2 (en) | 2006-03-03 | 2013-12-02 | Elastomer composition, method for producing same and pneumatic tire using same |
US15/240,511 Division US9950566B2 (en) | 2006-03-03 | 2016-08-18 | Elastomer composition, method for producing same, and pneumatic tire using same |
Publications (1)
Publication Number | Publication Date |
---|---|
US20080314493A1 true US20080314493A1 (en) | 2008-12-25 |
Family
ID=38459242
Family Applications (3)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US12/281,348 Abandoned US20080314493A1 (en) | 2006-03-03 | 2007-03-02 | Elastomer Composition, Method for Producing Same, and Pneumatic Tire Using Same |
US14/094,096 Active US8841359B2 (en) | 2006-03-03 | 2013-12-02 | Elastomer composition, method for producing same and pneumatic tire using same |
US15/240,511 Active US9950566B2 (en) | 2006-03-03 | 2016-08-18 | Elastomer composition, method for producing same, and pneumatic tire using same |
Family Applications After (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US14/094,096 Active US8841359B2 (en) | 2006-03-03 | 2013-12-02 | Elastomer composition, method for producing same and pneumatic tire using same |
US15/240,511 Active US9950566B2 (en) | 2006-03-03 | 2016-08-18 | Elastomer composition, method for producing same, and pneumatic tire using same |
Country Status (5)
Country | Link |
---|---|
US (3) | US20080314493A1 (en) |
EP (1) | EP1995275B1 (en) |
JP (2) | JP4525824B2 (en) |
CN (2) | CN102675662B (en) |
WO (1) | WO2007100157A1 (en) |
Cited By (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20100036028A1 (en) * | 2008-08-06 | 2010-02-11 | The Yokohama Rubber Co., Ltd. | Thermoplastic elastomer composition and pneumatic tire using the same |
US20100331452A1 (en) * | 2007-10-11 | 2010-12-30 | Exxonmobil Chemical Patents Inc. | Efficient mixing process for producing thermoplastic elastomer composition |
US20110054093A1 (en) * | 2009-08-27 | 2011-03-03 | Ellul Maria D | Elastomeric Compositions and Their Use in Articles |
US20120199273A1 (en) * | 2009-11-19 | 2012-08-09 | Porter Shannon C | Method of Making a Pneumatic Innerliner |
US20120232210A1 (en) * | 2011-03-11 | 2012-09-13 | Cheng Jianya John | Dynamically Vulcanized Thermoplastic Elastomer Film |
US8454778B2 (en) | 2010-11-15 | 2013-06-04 | Ramendra Nath Majumdar | Pneumatic tire with barrier layer and method of making the same |
WO2014039043A1 (en) * | 2012-09-06 | 2014-03-13 | Exxonmobil Chemical Patents Inc. | Construction comprising tie layer |
US20150007921A1 (en) * | 2012-02-14 | 2015-01-08 | Katsuhiko Tsunoda | Tire |
US9102825B2 (en) | 2013-09-17 | 2015-08-11 | Nike, Inc. | Dynamically crosslinked thermoplastic material process |
US9328224B2 (en) | 2013-09-17 | 2016-05-03 | Nike, Inc. | Dynamically crosslinked thermoplastic material process |
US9546266B2 (en) | 2013-03-13 | 2017-01-17 | Basf Se | Inner liner for a pneumatic tire assembly |
US9605119B2 (en) | 2012-08-21 | 2017-03-28 | The Yokohama Rubber Co., Ltd. | Method for producing thermoplastic elastomer composition |
US11225108B2 (en) | 2017-05-11 | 2022-01-18 | Bridgestone Corporation | Tire |
US11566125B2 (en) | 2017-12-12 | 2023-01-31 | The Yokohama Rubber Co., Ltd. | Thermoplastic elastomer composition for tires, and tire |
Families Citing this family (21)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5251347B2 (en) * | 2008-08-07 | 2013-07-31 | 横浜ゴム株式会社 | Thermoplastic elastomer composition, method for producing the same, and pneumatic tire using the same |
JP5521363B2 (en) * | 2009-03-13 | 2014-06-11 | 横浜ゴム株式会社 | Method for producing thermoplastic elastomer composition |
TWI381014B (en) * | 2009-05-15 | 2013-01-01 | China Steel Corp | A rubber composition, a rubber roller obtained by using the composition, and a method for producing the same |
JP5573033B2 (en) * | 2009-07-17 | 2014-08-20 | 横浜ゴム株式会社 | Method for producing thermoplastic elastomer composition |
US8378035B2 (en) * | 2009-08-03 | 2013-02-19 | The Yokohama Rubber Co., Ltd. | Thermoplastic elastomer composition |
JP5260466B2 (en) * | 2009-10-19 | 2013-08-14 | 住友ゴム工業株式会社 | Paper sheet double feed prevention member |
JP5581870B2 (en) * | 2010-07-21 | 2014-09-03 | 横浜ゴム株式会社 | Pneumatic tire manufacturing method and pneumatic tire |
JP2012046560A (en) * | 2010-08-24 | 2012-03-08 | Yokohama Rubber Co Ltd:The | Thermoplastic resin composition and pneumatic tire using it |
JP4862954B1 (en) * | 2010-09-13 | 2012-01-25 | 横浜ゴム株式会社 | Method for producing thermoplastic resin composition |
CN102219940B (en) * | 2011-03-28 | 2012-07-25 | 扬州锦江有色金属有限公司 | Sulfuration material for radiation pipeline shielding sleeve lead core |
JP5887868B2 (en) * | 2011-11-22 | 2016-03-16 | 横浜ゴム株式会社 | Pneumatic tire manufacturing method |
JP5887869B2 (en) * | 2011-11-22 | 2016-03-16 | 横浜ゴム株式会社 | Pneumatic tire |
EP2821249B1 (en) * | 2012-02-29 | 2017-03-29 | Bridgestone Corporation | Tire |
CN104144797B (en) * | 2012-02-29 | 2016-06-22 | 株式会社普利司通 | Tire |
US10821778B2 (en) * | 2012-02-29 | 2020-11-03 | Bridgestone Corporation | Tire |
JP2013189526A (en) * | 2012-03-13 | 2013-09-26 | Yokohama Rubber Co Ltd:The | Thermoplastic elastomer composition |
US10399391B2 (en) | 2014-12-16 | 2019-09-03 | Triangle Tyre Co., Ltd. | Pneumatic tire having multiple built-in sealant layers and preparation thereof |
JP6676366B2 (en) * | 2015-12-22 | 2020-04-08 | Toyo Tire株式会社 | Method for producing air-permeable film and pneumatic tire |
JP7052285B2 (en) * | 2017-10-20 | 2022-04-12 | 横浜ゴム株式会社 | Thermoplastic Elastomer Compositions for Tire Inner Liners, Laminates, Tire Inner Liners and Pneumatic Tires |
CN110734612A (en) * | 2019-09-30 | 2020-01-31 | 德州玲珑轮胎有限公司 | fatigue-resistant chlorosulfonated polyethylene rubber composition, and preparation method and application thereof |
CN114599738B (en) | 2019-10-24 | 2023-09-26 | 英威达纺织(英国)有限公司 | Polyamide composition and articles made therefrom |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5919864A (en) * | 1995-10-02 | 1999-07-06 | The Yokohama Rubber Co., Ltd. | Thermoplastic elastomer composition |
US6062283A (en) * | 1996-05-29 | 2000-05-16 | The Yokohama Rubber Co., Ltd. | Pneumatic tire made by using lowly permeable thermoplastic elastomer composition in gas-barrier layer and thermoplastic elastomer composition for use therein |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5321939B2 (en) | 1974-08-26 | 1978-07-05 | ||
JPH05125228A (en) * | 1991-11-01 | 1993-05-21 | Toyobo Co Ltd | Thermoplastic resin composition |
JP3640467B2 (en) * | 1996-05-29 | 2005-04-20 | 横浜ゴム株式会社 | Thermoplastic elastomer composition and pneumatic tire using the same |
JP3159941B2 (en) * | 1996-07-23 | 2001-04-23 | 横浜ゴム株式会社 | Low gas permeable thermoplastic elastomer composition and method for producing the same |
JPH10245452A (en) * | 1997-03-05 | 1998-09-14 | Yokohama Rubber Co Ltd:The | Low-permeable rubber laminate, and pneumatic tire and hose using the same |
JP2999188B1 (en) | 1998-11-25 | 2000-01-17 | 横浜ゴム株式会社 | Thermoplastic elastomer composition and pneumatic tire and hose using the same |
JPH11228706A (en) * | 1998-02-18 | 1999-08-24 | Toyota Central Res & Dev Lab Inc | Manufacture of rubber-thermoplastic resin composite material |
JP2000212351A (en) * | 1999-01-20 | 2000-08-02 | Yokohama Rubber Co Ltd:The | Thermoplastic elastomer composition and water-stopping sheet |
JP4942253B2 (en) * | 2000-04-11 | 2012-05-30 | 横浜ゴム株式会社 | Thermoplastic elastomer composition with improved processability and tire using the same |
JP4524965B2 (en) * | 2001-07-13 | 2010-08-18 | 横浜ゴム株式会社 | Thermoplastic elastomer composition and pneumatic tire using the same |
-
2007
- 2007-03-02 CN CN201210148703.XA patent/CN102675662B/en not_active Expired - Fee Related
- 2007-03-02 JP JP2008502888A patent/JP4525824B2/en not_active Expired - Fee Related
- 2007-03-02 WO PCT/JP2007/054618 patent/WO2007100157A1/en active Application Filing
- 2007-03-02 CN CN2007800074018A patent/CN101395214B/en not_active Expired - Fee Related
- 2007-03-02 EP EP07738103.6A patent/EP1995275B1/en not_active Expired - Fee Related
- 2007-03-02 US US12/281,348 patent/US20080314493A1/en not_active Abandoned
-
2010
- 2010-03-23 JP JP2010066738A patent/JP5375700B2/en not_active Expired - Fee Related
-
2013
- 2013-12-02 US US14/094,096 patent/US8841359B2/en active Active
-
2016
- 2016-08-18 US US15/240,511 patent/US9950566B2/en active Active
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5919864A (en) * | 1995-10-02 | 1999-07-06 | The Yokohama Rubber Co., Ltd. | Thermoplastic elastomer composition |
US6062283A (en) * | 1996-05-29 | 2000-05-16 | The Yokohama Rubber Co., Ltd. | Pneumatic tire made by using lowly permeable thermoplastic elastomer composition in gas-barrier layer and thermoplastic elastomer composition for use therein |
Cited By (22)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20100331452A1 (en) * | 2007-10-11 | 2010-12-30 | Exxonmobil Chemical Patents Inc. | Efficient mixing process for producing thermoplastic elastomer composition |
US8450396B2 (en) | 2007-10-11 | 2013-05-28 | Exxonmobil Chemical Patents Inc. | Efficient mixing process for producing thermoplastic elastomer composition |
US20100036028A1 (en) * | 2008-08-06 | 2010-02-11 | The Yokohama Rubber Co., Ltd. | Thermoplastic elastomer composition and pneumatic tire using the same |
US20110054093A1 (en) * | 2009-08-27 | 2011-03-03 | Ellul Maria D | Elastomeric Compositions and Their Use in Articles |
US8809455B2 (en) * | 2009-08-27 | 2014-08-19 | Exxonmobil Chemical Patents Inc. | Elastomeric compositions and their use in articles |
US20120199273A1 (en) * | 2009-11-19 | 2012-08-09 | Porter Shannon C | Method of Making a Pneumatic Innerliner |
US8454778B2 (en) | 2010-11-15 | 2013-06-04 | Ramendra Nath Majumdar | Pneumatic tire with barrier layer and method of making the same |
US20120232210A1 (en) * | 2011-03-11 | 2012-09-13 | Cheng Jianya John | Dynamically Vulcanized Thermoplastic Elastomer Film |
US9586355B2 (en) * | 2011-03-11 | 2017-03-07 | Exxonmobil Chemical Patents Inc. | Dynamically vulcanized thermoplastic elastomer film |
US10596853B2 (en) * | 2012-02-14 | 2020-03-24 | Bridgestone Corporation | Tire |
US20150007921A1 (en) * | 2012-02-14 | 2015-01-08 | Katsuhiko Tsunoda | Tire |
US9605119B2 (en) | 2012-08-21 | 2017-03-28 | The Yokohama Rubber Co., Ltd. | Method for producing thermoplastic elastomer composition |
RU2610511C2 (en) * | 2012-09-06 | 2017-02-13 | Эксонмобил Кемикал Пэйтентс, Инк. | Binding layer containing structure |
WO2014039043A1 (en) * | 2012-09-06 | 2014-03-13 | Exxonmobil Chemical Patents Inc. | Construction comprising tie layer |
US9546266B2 (en) | 2013-03-13 | 2017-01-17 | Basf Se | Inner liner for a pneumatic tire assembly |
US9481792B2 (en) | 2013-09-17 | 2016-11-01 | Nike, Inc. | Dynamically crosslinked thermoplastic material process |
US9328224B2 (en) | 2013-09-17 | 2016-05-03 | Nike, Inc. | Dynamically crosslinked thermoplastic material process |
US9127152B2 (en) | 2013-09-17 | 2015-09-08 | Nike, Inc. | Dynamically crosslinked thermoplastic material process |
US9598579B2 (en) | 2013-09-17 | 2017-03-21 | Nike, Inc. | Dynamically crosslinked thermoplastic material process |
US9102825B2 (en) | 2013-09-17 | 2015-08-11 | Nike, Inc. | Dynamically crosslinked thermoplastic material process |
US11225108B2 (en) | 2017-05-11 | 2022-01-18 | Bridgestone Corporation | Tire |
US11566125B2 (en) | 2017-12-12 | 2023-01-31 | The Yokohama Rubber Co., Ltd. | Thermoplastic elastomer composition for tires, and tire |
Also Published As
Publication number | Publication date |
---|---|
US20160355055A1 (en) | 2016-12-08 |
CN102675662B (en) | 2014-08-20 |
JP2010138415A (en) | 2010-06-24 |
JPWO2007100157A1 (en) | 2009-07-23 |
JP5375700B2 (en) | 2013-12-25 |
US9950566B2 (en) | 2018-04-24 |
CN101395214B (en) | 2012-12-12 |
WO2007100157A1 (en) | 2007-09-07 |
US20140088231A1 (en) | 2014-03-27 |
EP1995275A1 (en) | 2008-11-26 |
US8841359B2 (en) | 2014-09-23 |
EP1995275A4 (en) | 2012-07-04 |
CN102675662A (en) | 2012-09-19 |
EP1995275B1 (en) | 2016-11-16 |
CN101395214A (en) | 2009-03-25 |
JP4525824B2 (en) | 2010-08-18 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US9950566B2 (en) | Elastomer composition, method for producing same, and pneumatic tire using same | |
JP4942253B2 (en) | Thermoplastic elastomer composition with improved processability and tire using the same | |
US6617383B2 (en) | Thermoplastic elastomer composition having improved processability and tire using the same | |
KR100703576B1 (en) | Thermoplastic elastomer composition, process for producing the same, and pneumatic tire made with the same | |
US20090068476A1 (en) | Laminate and pneumatic tire using the same | |
US20090038728A1 (en) | Laminate of thermoplastic elastomer composition/adhesive/diene rubber composition and pneumatic tires made using the same | |
EP2474570B1 (en) | Manufacturing method for thermoplastic resin composition | |
EP1647420A1 (en) | Pneumatic tire with improved durability | |
US10183530B2 (en) | Laminate, inner liner material and pneumatic tire | |
US9919561B2 (en) | Adhesive composition and pneumatic tire using same | |
EP1698456A1 (en) | Layered thermoplastic-resin-elastomer/rubber product with improved weatherability and pneumatic tire made with the same | |
US9114668B2 (en) | Pneumatic tire | |
US20160185156A1 (en) | Laminate, inner liner for tire, and pneumatic tire | |
US20200087502A1 (en) | Thermoplastic resin composition, inner liner and pneumatic tire | |
JP4524965B2 (en) | Thermoplastic elastomer composition and pneumatic tire using the same | |
JP5194901B2 (en) | Method for producing thermoplastic resin elastomer composition / rubber laminate | |
JP4419945B2 (en) | Pneumatic tire | |
JP7035565B2 (en) | Laminated sheets, inner liner materials and pneumatic tires | |
JP7052378B2 (en) | Laminates, inner liner materials, green tires and pneumatic tires | |
JP2020116847A (en) | Laminate for tire and pneumatic tire |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: THE YOKOHAMA RUBBER CO., LTD., JAPAN Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:HARA, YUICHI;REEL/FRAME:021471/0526 Effective date: 20080818 |
|
STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |