CN104144797B - Tire - Google Patents

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Publication number
CN104144797B
CN104144797B CN201380011337.6A CN201380011337A CN104144797B CN 104144797 B CN104144797 B CN 104144797B CN 201380011337 A CN201380011337 A CN 201380011337A CN 104144797 B CN104144797 B CN 104144797B
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China
Prior art keywords
resin material
resin
thermoplastic
acid
tire
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CN201380011337.6A
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Chinese (zh)
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CN104144797A (en
Inventor
笔本启之
原田高志
高瞳
本城温子
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Bridgestone Corp
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Bridgestone Corp
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Publication of CN104144797A publication Critical patent/CN104144797A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60CVEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C9/00Reinforcements or ply arrangement of pneumatic tyres
    • B60C9/18Structure or arrangement of belts or breakers, crown-reinforcing or cushioning layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60CVEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C1/00Tyres characterised by the chemical composition or the physical arrangement or mixture of the composition
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60CVEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C5/00Inflatable pneumatic tyres or inner tubes
    • B60C5/007Inflatable pneumatic tyres or inner tubes made from other material than rubber
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60CVEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C5/00Inflatable pneumatic tyres or inner tubes
    • B60C5/01Inflatable pneumatic tyres or inner tubes without substantial cord reinforcement, e.g. cordless tyres, cast tyres
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G69/00Macromolecular compounds obtained by reactions forming a carboxylic amide link in the main chain of the macromolecule
    • C08G69/40Polyamides containing oxygen in the form of ether groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L77/00Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L77/00Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
    • C08L77/12Polyester-amides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60CVEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C1/00Tyres characterised by the chemical composition or the physical arrangement or mixture of the composition
    • B60C2001/0066Compositions of the belt layers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T152/00Resilient tires and wheels
    • Y10T152/10Tires, resilient
    • Y10T152/10495Pneumatic tire or inner tube
    • Y10T152/10765Characterized by belt or breaker structure
    • Y10T152/1081Breaker or belt characterized by the chemical composition or physical properties of elastomer or the like

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Tires In General (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

This tire has the annular tire skeleton body formed by resiniferous material, and this resin material has the marine facies including being made up of the first resin material and the island structure of the island phase that second resin material be made up of harder than described marine facies。

Description

Tire
Technical field
The present invention relates to the tire being mounted on wheel rim, and particularly to the tire that an at least a part of which part is formed by resiniferous material。
Background technology
The pneumatic tire being made up of rubber, organic fibrous material and steel beam column etc., has been used in vehicle such as automobile so far。
Recently, it is contemplated that its lightweight, be prone to molding and be prone to circulation, studying by resin material, particularly thermoplastic resin and thermoplastic elastomer (TPE) etc. be used as tire material。
Such as, Japanese Patent Application Publication (JP-A) No.2003-104008 and JP-ANo.H03-143701 discloses the use of the pneumatic tire that thermoplastic, polymeric materials is formed。
Summary of the invention
The problem that invention to solve
Use the tire of thermoplastic, polymeric materials, compared with traditional rubber ratch tire, it is easier to manufacture and cause lower in cost。But, when tyre framework body is to be formed with the homogeneous thermoplastic, polymeric materials not introducing reinforcement members such as casingply wherein, from the ability met with stresses and the viewpoint bearing intrinsic pressure ability etc., compared with traditional rubber ratch tire, there is also the space of improvement。
When using thermoplastic, polymeric materials to manufacture tire, it is desirable to realize the performance can being equal to traditional rubber ratch tire at low cost with the production efficiency improved。
Considering situation as above, the tire with excellent heat resistance and use resin material formation is desired。
For solving the scheme of problem
Tire according to the present invention is the tire of annular tire skeleton body including being formed by resiniferous material, wherein this resin material has the marine facies including being made up of the first resin material and the island structure of island phase being made up of the second resin material, and it is hard that described marine facies are compared on described island。
The effect of invention
According to the present invention, it is provided that have the tire of excellent heat resistance。
Accompanying drawing explanation
Figure 1A is the perspective view that the cross section of a part for tire according to embodiments of the present invention is described。
Figure 1B is sectional view already installed on the bead part on wheel rim in the present embodiment。
Fig. 2 is the sectional view intercepted along tire rotating shaft, and it illustrates the state being wherein embedded into by reinforcement cord in the crown part of the casing (tirecase) of the tire according to the first embodiment。
Fig. 3 is the explanation figure explaining the operation using cord heater and roller to be embedded in the crown part of casing by reinforcement cord。
Fig. 4 A is the sectional view intercepted along the tire width direction of tire according to embodiments of the present invention。
Tire is arranged in the state on wheel rim by Fig. 4 B wherein, the enlarged drawing in the cross section that the tire width direction along the bead part of tire according to embodiments of the present invention intercepts。
Fig. 5 is the sectional view in the region intercepting and illustrating the strengthening course around the tire according to the second embodiment along tire width direction。
Detailed description of the invention
As mentioned above, tire according to the present invention is the tire of annular tire skeleton body including being formed by resiniferous material, wherein this resiniferous material has island structure, described island structure includes the marine facies being made up of the first resin material and the island phase being made up of the second resin material, and it is hard that described marine facies are compared on described island。
In the present invention, " resiniferous material " means at least to include the material of resin, and it may further include the component except resin;When resiniferous material does not include the component except resin, resiniferous material is only made up of resin。Hereinafter, " resiniferous material " is also referred to as " resin material "。
In this manual, the scope of term " resin " includes thermoplastic resin, thermosetting resin and so-called engineering plastics, but does not include natural rubber。The scope of thermoplastic resin includes thermoplastic elastomer (TPE)。
" elastomer " means the resin formed by the copolymer including following components: constitutes crystalline and has dystectic hard segment or have the polymer of hard segment of high cohesion;With the polymer constituting unbodied and that there is lower glass transition temperatures soft chain segment。
In the tyre in accordance with the invention, the resin material constituting tyre framework body has island structure, and described island structure includes the marine facies that are made up of the first resin material and be made up of and the island phase harder than marine facies the second resin material。This structure makes the tire according to the present invention can have the thermostability of excellence。
Due to following reason, it is possible to achieve excellent calorific intensity。There is the existence in resin material of the material of more high elastic modulus, compared with the resin material only formed by soft material, add the intensity of resin material。Typically for the resin material with high elastic modulus, exist and there is dystectic tendency, even and if when this resin material is exposed to high temperature, the resin material with high elastic modulus is also not susceptible to softening。As explained above, the marine facies that are made up of the first resin material and the hard island phase of the ratio marine facies that are made up of the second resin material is included at the resin material constituting tyre framework body, add the intensity of resin material, and make resin material at high temperature less be prone to softening。This is considered as the reason that the tire according to the present invention has excellent heat resistance。
The thermostability of tire, for instance can be determined by the storage shear modulus G' of the resin material constituting tyre framework body。Such as, resin material storage shear modulus at 50 DEG C G'(50 DEG C can be measured) and storage shear modulus G'(0 DEG C at 0 DEG C), and G'(50 DEG C of each resin material can be calculated)/G'(0 DEG C) value, at resin material, there is G'(50 DEG C lower than reference resin material)/G'(0 DEG C) value, have excellence thermostability。
In the present invention, island is compared marine facies and is firmly meant: constitute the elastic modelling quantity of the second resin material of island phase more than the elastic modelling quantity of the first resin material constituting marine facies。
Above-mentioned elastic modelling quantity refers to: according to the JISK7113:1995 tensile modulus of elasticity (below this specification, except as otherwise noted, " elastic modelling quantity " means tensile modulus of elasticity) determined。
Additionally, due to form tire with resin material, it is to avoid the needs to vulcanization process, this can be necessary operation for traditional rubber ratch tire, and, tyre framework body such as can be formed by injection moulding。Additionally, tyre framework body is used resin material so that compared with traditional rubber ratch tire, the structure of tire simplifies, and result makes to achieve the lightweight of tire。
The resin material constituting the tyre framework body according to the present invention describes as follows, describes the specific embodiments of the tire according to the present invention then referring to accompanying drawing。
Resin material
The resin material constituting tyre framework body includes island structure, and described island structure includes the marine facies being made up of the first resin material and the island phase being made up of the second resin material, and to compare described marine facies hard on described island。
Therefore, first resin material and the second resin material need the phase being separated into marine facies (continuous phase) and island phase (discontinuous phase) respectively, and the resin material constituting tyre framework body has the structure that wherein island phase (the second resin material) is dispersed in the marine facies (the first resin material) as matrix phase。
It is dispersed in the island phase being made up of the second resin material in the marine facies being made up of the first resin material, it is possible to confirm by utilizing the microphotograph of scanning electron microscope (SEM) to observe。
In the island structure formed by resin material, generally there are following trend: the resin material accounting for larger volume ratio in resin material forms the marine facies of continuous phase, and the resin material accounting for smaller size smaller ratio in resin material forms the island phase of discontinuous phase。Therefore, in the present invention, the volume (V of the first resin material of marine facies is constituted1) with the volume (V of the second resin material constituting island phase2) ratio (V1/V2) preferably greater than 1。In the present invention, usually, the content (M in mass of the first resin material of marine facies is constituted1) with the content (M in mass of the second resin material constituting island phase2) ratio (M1/M2) tend to exceed 1。
As it was previously stated, term " resin material " refers to the material at least including resin, and it may further include the component except resin, and, when resin material does not include the component except resin wherein, resin material is only made up of resin。The scope of term " resin " includes thermoplastic resin, thermosetting resin and so-called engineering plastics (including superengineering plastics), but does not include natural rubber。The scope of " resin " includes elastomer。Term " elastomer " means the resin formed by the copolymer including following components: constitutes crystalline and has dystectic hard segment or have the polymer of hard segment of high cohesion;With the polymer constituting unbodied and that there is lower glass transition temperatures soft chain segment。
Additionally, in the present invention, it is hard that the marine facies being made up of the first resin material are compared on the island being made up of the second resin material。This can be met by the relation that wherein the second resin material is harder than the first resin material。
As mentioned above, in the present invention, to the kind of the first resin material and the second resin material, there is no particular limitation, as long as the relation between the first resin material and the second resin material makes the first resin material and the second resin material define island structure and the second resin material than the first resin material firmly。
Such as, following structure can be adopted: wherein, thermoplastic elastomer (TPE) is used as to constitute the first resin material of marine facies, and being wherein used as to constitute the second resin material of island phase as the thermoplastic resin of the polymer of the hard segment constituting thermoplastic elastomer (TPE), this thermoplastic elastomer (TPE) is the thermoplastic resin material formed by the copolymer including following components: constitutes the polymer with dystectic crystallinity hard segment and constitutes the polymer of the amorphous soft chain segment with lower glass transition temperatures。In another structure, the resin material obtained by plasticizer is joined thermosetting resin is used as constituting the first resin material of marine facies, is used as to constitute the second resin material of island phase by the thermosetting resin not adding plasticizer。
Such as, the first resin material can be made up of following at least one: the first thermoplastic resin;Or, the first thermosetting resin and plasticizer。
As it has been described above, be made up of tyre framework body resin material so that can by simple method, for instance injection moulding or compressing, form tire。Due to thermosetting resin hardening when heated, they generally tend to have the elastic modelling quantity higher than the elastic modelling quantity of the thermoplastic resin plastified when heated。But, even if when using thermosetting resin, by including thermosetting resin and plasticizer at resin material, the second resin material can also soften。
Therefore, the first resin material constituting the marine facies softer mutually than island can be thermoplastic resin (its scope includes thermoplastic elastomer (TPE)), or the material of the combination of the combination of thermosetting resin and plasticizer or thermoplastic resin (its scope includes thermoplastic elastomer (TPE)), thermosetting resin and plasticizer。
Second resin material can include the second thermoplastic resin and at least one of the second thermosetting resin。
The second resin material constituting the island phase harder than marine facies is not particularly limited, and, in the case of thermosetting resins, this thermosetting resin need not use elasticizer plasticizing。But, wherein by the plasticizer of the kind suitably adjusted and quantity being joined in thermosetting resin in the first resin material, make it softer than the second resin material when preparing the first resin material, it is possible to use to include the resin material of thermosetting resin and plasticizer as the second resin material。
First thermoplastic resin material is preferably selected from least one in the group of following composition: the thermoplastic elastomer (TPE) of thermoplastic polyolefin-like elastomer, thermoplastic polystyrene class elastomer, polyamide thermoplastic class elastomer, thermoplastic polyurethanes elastomer, thermoplastic poly esters elastomer and dynamic crosslinking。
Constitute the first resin material of the marine facies softer mutually than island, in thermoplastic resin, it is preferable that include the thermoplastic elastomer (TPE) with excellent resilience。Especially, preferably by least one in the group selecting the thermoplastic elastomer (TPE) composition of free thermoplastic polyolefin-like elastomer, thermoplastic polystyrene class elastomer, polyamide thermoplastic class elastomer, thermoplastic polyurethanes elastomer, thermoplastic poly esters elastomer and dynamic crosslinking, for the first resin material。
In particular it is preferred to polyamide thermoplastic class elastomer is as the combination as the second thermoplastic resin of the first resin material and polyvinyl resin or polyphenylene oxide, and, polyvinyl resin is more preferably high-density polyethylene resin。In the case, the amount of the first thermoplastic resin is preferably as follows with the ratio of the amount of the second resin material: the first thermoplastic resin: the ratio of the second resin material is in mass preferably in the scope of 60:40 to 90:10, more preferably in the scope of 70:20 to 90:10。
From the viewpoint of thermostability promoting tire, it is also preferred that wherein the first resin material is the combination of polyamide thermoplastic class elastomer and resin material that the second resin material is the tensile modulus of elasticity with more than 1000MPa。
In addition, the content W1 of the tensile modulus of elasticity γ 1 of the first resin material and the first resin material in whole resiniferous materials, content W2 with the tensile modulus of elasticity γ 2 of the second resin material and the second resin material in whole resiniferous materials, it is preferable that meet following formula (1)。
0.25≤((γ 1 × W1)/(γ 2 × W2))≤2 formulas (1)
The coefficient represented by (γ 1 × W1)/(γ 2 × W2) is also referred to as elastic modelling quantity coefficient。By selecting the material of the first resin material and the second resin material so that the elastic modelling quantity coefficient that has in 0.25 to 2 scope, and use selected material, it is possible to obtain the tire with more favourable thermostability。
The unit of the tensile modulus of elasticity γ 1 of the first resin material and the tensile modulus of elasticity γ 2 of the second resin material is MPa, and the unit of the content W2 of the content W1 of the first resin material in whole resiniferous materials and the second resin material in whole resiniferous materials is quality %。
May be used for the first resin material and the resin of the second resin material and the component except described resin, describe as follows。
Resin
The example of resin includes thermoplastic resin (including thermoplastic elastomer (TPE)), thermosetting resin and other resins for universal use and engineering plastics (including superengineering plastics)。These are sequentially described below。
Thermoplastic resin (includes thermoplastic elastomer (TPE))
Thermoplastic resin (includes thermoplastic elastomer (TPE)) and is as temperature increase, and its material softening also flows, and is relative rigid and the polymer of strong state when cooling。
In this manual, wherein, differentiate between thermoplastic elastomer (TPE) and nonelastomeric thermoplastic's resin;Thermoplastic elastomer (TPE) refers to following polymer compound: wherein, and its material increases along with temperature and softens and flow, and it is relative rigid and strong state when cooling, and it has rubber-like elasticity;Nonelastomeric thermoplastic's resin refers to following polymer compound: wherein, and its material increases along with temperature and softens and flow, and it is relative rigid and strong state when cooling, and it does not have rubber-like elasticity。
The example that thermoplastic resin (includes thermoplastic elastomer (TPE)) includes the thermoplastic elastomer (TPE) (TPV) of thermoplastic polyolefin-like elastomer (TPO), thermoplastic polystyrene class elastomer (TPS), polyamide thermoplastic class elastomer (TPA), thermoplastic polyurethanes elastomer (TPU), thermoplastic poly esters elastomer (TPC) and dynamic crosslinking and nonelastomeric thermoplastic's polyolefin resin, nonelastomeric thermoplastic's polystyrene resins, nonelastomeric thermoplastic's polyamide-based resin and nonelastomeric thermoplastic's polyester resin。
Thermoplastic polyolefin-like elastomer
The example of " thermoplastic polyolefin-like elastomer " includes following material: at least a part of which polyolefin composition has dystectic crystallinity hard segment, and wherein other polymer (such as, said polyolefins or other polyolefin) constitutes the amorphous soft chain segment with lower glass transition temperatures。The polyolefinic example forming hard segment includes polyethylene, polypropylene, isotactic polypropylene and polybutene。
Thermoplastic polyolefin-like elastomer is also referred to as " thermoplastic olefin elastomer " (TPO)。
Thermoplastic polyolefin-like elastomer is not particularly limited, and the example includes following copolymer: wherein crystalline polyolefin composition has dystectic hard segment, and wherein amorphous polymer constitutes the soft chain segment with lower glass transition temperatures。
The example of thermoplastic polyolefin-like elastomer includes alkene-alpha-olefin random copolymer and olefin block copolymers。The example includes: propylene-based block copolymer, the copolymer of ethylene and propylene, the copolymer of propylene and 1-hexene, the copolymer of propylene and 4-methyl-1-pentene, the copolymer of propylene and 1-butylene, the copolymer of ethylene and 1-hexene, the copolymer of ethylene and 4-methylpentene, the copolymer of ethylene and 1-butylene, the copolymer of 1-butylene and 1-hexene, 1-butylene-4-methyl pentene, the copolymer of ethylene and methacrylic acid, the copolymer of ethylene and methyl methacrylate, the copolymer of ethylene and ethyl methacrylate, the copolymer of ethylene and butyl methacrylate, the copolymer of ethylene and acrylic acid methyl ester., the copolymer of ethylene and ethyl acrylate, the copolymer of ethylene and butyl acrylate, the copolymer of propylene and methacrylic acid, the copolymer of propylene and methyl methacrylate, the copolymer of propylene and ethyl methacrylate, the copolymer of propylene and butyl methacrylate, the copolymer of propylene and acrylic acid methyl ester., the copolymer of propylene and ethyl acrylate, the copolymer of propylene and butyl acrylate, the copolymer of ethylene and vinylacetate and the copolymer of propylene and vinylacetate。
Propylene-based block copolymer, the copolymer of ethylene and propylene, the copolymer of propylene and 1-hexene, the copolymer of propylene and 4-methyl-1-pentene, the copolymer of propylene and 1-butylene, the copolymer of ethylene and 1-hexene, the copolymer of ethylene and 4-methylpentene, the copolymer of ethylene and 1-butylene, the copolymer of ethylene and methacrylic acid, the copolymer of ethylene and methyl methacrylate, the copolymer of ethylene and ethyl methacrylate, the copolymer of ethylene and butyl methacrylate, the copolymer of ethylene and acrylic acid methyl ester., the copolymer of ethylene and ethyl acrylate, the copolymer of ethylene and butyl acrylate, the copolymer of propylene and methacrylic acid, the copolymer of propylene and methyl methacrylate, the copolymer of propylene and ethyl methacrylate, the copolymer of propylene and butyl methacrylate, the copolymer of propylene and acrylic acid methyl ester., the copolymer of propylene and ethyl acrylate, the copolymer of propylene and butyl acrylate, the copolymer of ethylene and vinylacetate and the copolymer of propylene and vinylacetate, it is preferable that as thermoplastic polyolefin-like elastomer, and the copolymer of still more preferably ethylene and propylene, the copolymer of propylene and 1-butylene, the copolymer of ethylene and 1-butylene, the copolymer of ethylene and methyl methacrylate, the copolymer of ethylene and acrylic acid methyl ester., the copolymer of ethylene and ethyl acrylate and the copolymer of ethylene and butyl acrylate。
Additionally, two or more vistanexes such as such as ethylene and propylene etc. can combine use。Additionally, the polyolefin content in thermoplastic polyolefin-like elastomer is than preferably 50 mass % to 100 mass %。
The number-average molecular weight of thermoplastic polyolefin-like elastomer preferably 5000 to 10000000。When the number-average molecular weight of thermoplastic polyolefin-like elastomer is 5000 to 10000000, this resin material has gratifying mechanical performance and excellent machinability。From similar viewpoint, the number-average molecular weight of thermoplastic polyolefin-like elastomer more preferably 7000 to 1000000, and particularly preferably 10000 to 1000000。The number-average molecular weight of thermoplastic polyolefin-like elastomer allows to improve further mechanical performance and the machinability of resin material within the scope of this。From the viewpoint of toughness Yu low-temperature flexibility, constitute the number-average molecular weight preferably 200 to 6000 of the polymer of soft chain segment。From the viewpoint of formability, mass ratio (x:y) the preferably 50:50 to 95:5 of hard segment (x) and soft chain segment (y), and still more preferably 50:50 to 90:10。
Can pass through with the polymer forming soft chain segment, the polymer forming hard segment is used known method copolymerization, carry out synthetic thermoplastic ethylene octane copolymer。
The thermoplastic olefin class elastomer that acid is modified
" the thermoplastic polyolefin-like elastomer that acid is modified " means: modifiy by means of the acid that the unsaturated compound with acidic group such as carboxylic acid group, sulfate or phosphate is connected to unmodified thermoplastic polyolefin-like elastomer, and the thermoplastic polyolefin-like elastomer obtained。The thermoplastic polyolefin-like elastomer that acid is modified, for instance can pass through that the unsaturated binding site of unsaturated carboxylic acid or unsaturated carboxylic acid anhydrides is connected (such as, grafting-polymerization) and obtain to thermoplastic polyolefin-like elastomer。
From the viewpoint suppressing thermoplastic elastomer (TPE) deterioration, (unsaturated) compound with acidic group preferably has the compound of the carboxylic acid group being weak acid group, and the example includes acrylic acid, methacrylic acid, itaconic acid .beta.-methylacrylic acid, iso-crotonic acid and maleic acid。
Can serve as the example of the material of thermoplastic polyolefin-like elastomer, including commercial products, such as: by MitsuiChemicals, Inc. manufacture TAFMER series (such as, A0550S, A1050S, A4050S, A1070S, A4070S, A35070S, A1085S, A4085S, A7090, A70090, MH7007, MH7010, XM-7070, XM-7080, BL4000, BL2481, BL3110, BL3450, P-0275, P-0375, P-0775, P-0180, P-0280, P-0480 and P-0680);By DuPont-MitsuiPolychemicalsCo., Ltd. the NUCREL series manufactured is (such as, AN4214C, AN4225C, AN42115C, N0903HC, N0908C, AN42012C, N410, N1050H, N1108C, N1110H, N1207C, N1214, AN4221C, N1525, N1560, N0200H, AN4228C, AN4213C and N035C) and ELVALOYAC series is (such as, 1125AC, 1209AC, 1218AC, 1609AC, 1820AC, 1913AC, 2112AC, 2116AC, 2615AC, 2715AC, 3117AC, 3427AC, and3717AC);The ACRYFT series manufactured by SumitomoChemicalCo., Ltd. and EVATATE series;With the ULTRA-SEN series manufactured by TosohCorporation。
Can serve as the further example of the material of thermoplastic polyolefin-like elastomer also to include: be obtained commercially, by PrimePolymerCo., Ltd. PRIMETPO series (example includes, E-2900H, F-3900H, E-2900, F-3900, J-5900, E-2910, F-3910, J-5910, E-2710, F-3710, J-5910, E-2740, F-3740, R110MP, R110E, T310E and M142E) manufactured。
Thermoplastic polystyrene class elastomer
The example of thermoplastic polystyrene class elastomer includes following material: at least a part of which polystyrene constitutes hard segment, and wherein other polymer (such as, polybutadiene, polyisoprene, polyethylene, hydrogenated butadiene polymer or hydrogenated polyisoprene) constitutes the soft chain segment with lower glass transition temperatures。Synthetic rubber, for instance the SBR resin of sulfuration, it is possible to be used as thermoplastic polystyrene class elastomer。
Thermoplastic polystyrene class elastomer is also referred to as " thermoplastic styrene elastomer " (TPS)。
The thermoplastic polystyrene class elastomer modified by the acid modified with acidic group or unmodified thermoplastic polystyrene class elastomer are used as thermoplastic polystyrene class elastomer。
Utilize the polystyrene that known radical polymerization or ionic polymerization method obtain, it is possible to suitably serving as the polystyrene forming hard segment, the example is the polystyrene with living anion polymerization effect。The example forming the polymer of soft chain segment includes polybutadiene, polyisoprene and gathers (2,3-dimethyl-butadiene)。As described below, it is possible to by unmodified thermoplastic polystyrene class elastomer acid is modifiied, obtain the thermoplastic polystyrene class elastomer that acid is modified。
The combination of hard segment and soft chain segment, it is possible to be chosen from the hard segment of those described above and the combination of the soft chain segment selected from those described above。Wherein, it is preferable that the combination of polystyrene and polybutadiene, and the combination of polystyrene and polyisoprene。Additionally, in order to suppress thermoplastic elastomer (TPE) unplanned in cross-linking reaction, it is preferable that by soft chain segment hydrogenate。
The number-average molecular weight of polymer (polystyrene) constituting hard segment is preferably 5000 to 500000, and preferably 10000 to 200000。
Additionally, the number-average molecular weight of polymer constituting soft chain segment is preferably 5000 to 1000000, more preferably 10000 to 800000, and particularly preferably 30000 to 500000。Additionally, from the viewpoint of formability, volume ratio (x:y) the preferably 5:95 to 80:20 of hard segment (x) and soft chain segment (y), and still more preferably 10:90 to 70:30。
Can pass through with the polymer forming soft chain segment, the polymer forming hard segment is used known method copolymerization, carry out synthetic thermoplastic polystyrene type elastomer。
The example of thermoplastic polystyrene class elastomer includes: styrene-butadiene analog copolymer [SBS (polystyrene-poly (butylene) block-polystyrene) and SEBS (polystyrene-poly (ethylene/butylene) block-polystyrene)], styrene-isoprene copolymer [polystyrene-polyisoprene block-polystyrene)] and styrene-propene analog copolymer [SEP (polystyrene-(ethylene/propene) block), SEPS (polystyrene-poly (ethylene/propene) block-polystyrene), SEEPS (polystyrene-poly (ethylene-vinyl/propylene) block-polystyrene)] and SEB (polystyrene (ethylene/butylene) block);SEBS is particularly preferred。
Can serve as the example of the material of unmodified thermoplastic polystyrene class elastomer and include commercial products: the TUFTEC series manufactured by AsahiKaseiCorporation is (such as, H1031, H1041, H1043, H1051, H1052, H1053, H1062, H1082, H1141, H1221 and H1272) and by KurarayCo., Ltd. the SEBS manufactured is (such as, HYBRAR5127 and 5125) and SEPS (such as, SEPTON2002,2063, S2004 and S2006)。
The thermoplastic polystyrene class elastomer that acid is modified
" the thermoplastic polystyrene class elastomer that acid is modified " refers to: the thermoplastic polystyrene class elastomer obtained by means of the acid that the unsaturated compound with acidic group such as carboxylic acid group, sulfate or phosphate is connected to unmodified thermoplastic polystyrene class elastomer modifiies。The thermoplastic polystyrene class elastomer that acid is modified, for instance can pass through that the unsaturated binding site of unsaturated carboxylic acid or unsaturated carboxylic acid anhydrides is connected (such as, grafting-polymerization) and obtain to thermoplastic polystyrene class elastomer。
From the viewpoint suppressing thermoplastic elastomer (TPE) deterioration, (unsaturated) compound with acidic group is preferably the compound of the carboxylic acid group with weak acid group。The example includes acrylic acid, methacrylic acid, itaconic acid .beta.-methylacrylic acid, iso-crotonic acid and maleic acid。
The example of the thermoplastic polystyrene class elastomer that acid is modified includes the TUFTEC manufactured by AsahiKaseiCorporation, for instance, M1943, M1911 or M1913 and the FG19181G manufactured by KratonInc.。
The acid number of the thermoplastic polystyrene class elastomer that acid is modified, it is preferable that more than 0mg (CH3ONa)/g to 20mg (CH3ONa)/g, more preferably greater than 0mg (CH3ONa)/g to 17mg (CH3ONa)/g, it is particularly preferred to more than 0mg (CH3ONa)/g to 15mg (CH3ONa)/g。
Polyamide thermoplastic class elastomer
In the present invention, " polyamide thermoplastic class elastomer " refers to the thermoplastic resin material formed by following copolymer, this copolymer includes constituting the polymer with dystectic crystallinity hard segment and constituting the polymer of the soft chain segment with lower glass transition temperatures, and the polymer constituting hard segment has amido link (-CONH-) in its main chain。
Polyamide thermoplastic class elastomer is also referred to as " thermoplasticity amide elastomer " (TPA)。
The example of polyamide thermoplastic class elastomer, can be such as following material: at least one of which polyamide composition has dystectic crystallinity hard segment, and wherein other polymer (such as, polyester or polyethers) constitutes the amorphous soft chain segment with lower glass transition temperatures。In polyamide thermoplastic class elastomer, chain extender such as dicarboxylic acids can also be used except hard segment and soft chain segment。Form the polyamide of hard segment, for instance can be the polyamide of the monomer generation represented by below formula (1) or formula (2)。
Formula (1)
H2N-R1-COOH
In formula (1), R1Represent the hydrocarbon molecule chain with 2 to 20 carbon atoms, or there is the alkylidene of 2 to 20 carbon atoms。
Formula (2)
In formula (2), R2Represent the hydrocarbon molecule chain with 3 to 20 carbon atoms, or there is the alkylidene of 3 to 20 carbon atoms。
R in formula (1)1It is preferably the hydrocarbon molecule chain with 3 to 18 carbon atoms, or there is the alkylidene of 3 to 18 carbon atoms;It is more preferably the hydrocarbon molecule chain with 4 to 15 carbon atoms, or there is the alkylidene of 4 to 15 carbon atoms;It is particularly preferably the hydrocarbon molecule chain with 10 to 15 carbon atoms, or there is the alkylidene of 10 to 15 carbon atoms。Additionally, the R in formula (2)2It is preferably the hydrocarbon molecule chain with 3 to 18 carbon atoms, or there is the alkylidene of 3 to 18 carbon atoms;It is more preferably the hydrocarbon molecule chain with 4 to 15 carbon atoms, or there is the alkylidene of 4 to 15 carbon atoms;It is particularly preferably the hydrocarbon molecule chain with 10 to 15 carbon atoms, or there is the alkylidene of 10 to 15 carbon atoms。
The example of the monomer represented by formula (1) or formula (2) includes omega-amino carboxylic acid and lactams。Additionally, the example forming the polyamide of hard segment includes the condensation polymer of this type of omega-amino carboxylic acid or lactams and the co-condensation polymer of diamidogen and dicarboxylic acids。
The example of omega-amino carboxylic acid includes the aliphatic omega-amino carboxylic acid with 5 to 20 carbon atoms, for instance 6-aminocaprolc acid, 7-aminoheptylic acid, 8-aminocaprylic acid, 10-aminocapric acid, 11-amino undecanoic acid and 12 amino dodecanoic acid。The example of lactams includes the aliphatic lactams with 5 to 20 carbon atoms, for instance, lauric lactam, epsilon-caprolactams, 11 lactams, ω-oenantholcatam and 2-Pyrrolidone。
The example of diamidogen includes diamine compound and such as has the aliphatic diamine of 2 to 20 carbon atoms, such as ethylenediamine, trimethylene diamine, tetra-methylenedimine, hexamethylene diamine, heptamethylene diamidogen, eight methylene diamine, nine methylene diamine, decamethylene diamine, 11 methylene diamine, ten dimethylene diamidogen, 2,2,4-trimethylhexamethylenediamine, 2,4,4-trimethylhexamethylenediamines, 3-methyl pentamethylene diamine and m-xylene diamine。Dicarboxylic acids can by formula HOOC-(R3)m-COOH represents, wherein R3Represent the hydrocarbon molecule chain with 3 to 20 carbon atoms, and m represents 0 or 1, the example includes the aliphatic dicarboxylic acid with 2 to 20 carbon atoms, for instance oxalic acid, succinic acid, 1,3-propanedicarboxylic acid, adipic acid, 1,5-pentanedicarboxylic acid., suberic acid, Azelaic Acid, decanedioic acid and dodecanedioic acid。
The polyamide that can be suitable for being formed hard segment is the polyamide formed by the open loop polycondensation of lauric lactam, epsilon-caprolactams or 11 lactams。
The example of the polymer forming soft chain segment includes polyester and polyethers, and the example includes Polyethylene Glycol, polypropylene glycol, polytetramethylene ether diol and ABA type triblock polyether。These can be used alone, or uses with its two or more combination。In addition it is possible to use by the polyether diamine etc. that ammonia etc. is obtained with the end reaction of polyethers。
In this book, " ABA type triblock polyether " refers to the polyethers represented by following formula (3)。
Formula (3)
In formula (3), x and z represents the integer of 1 to 20, and y represents the integer of 4 to 50。
In formula (3), x and z each preferably 1 to 18 integer, the more preferably integer of 1 to 16, it is particularly preferred to the integer of 1 to 14, and most preferably 1 to 12 integer。Additionally, y in formula (3) preferably 5 to 45 integer, the more preferably integer of 6 to 40, it is particularly preferred to the integer of 7 to 35, it is most preferred that the integer of 8 to 30。
The combination of hard segment and soft chain segment, it is possible to be chosen from the hard segment of those described above and the combination of the soft chain segment selected from those described above。Wherein, the open loop condensation polymer of lauric lactam and the combination of Polyethylene Glycol, open loop condensation polymer and the combination of polypropylene glycol of lauric lactam, the open loop condensation polymer of lauric lactam and the combination of polytetramethylene ether diol and the open loop condensation polymer of lauric lactam are preferred with the combination of ABA type triblock polyether。The particularly preferably combination of the open loop condensation polymer of lauric lactam and ABA type triblock polyether。
From the viewpoint of melt-shaping, constitute the number-average molecular weight preferably 300 to 30000 of the polymer (polyamide) of hard segment。From the viewpoint of toughness Yu low-temperature flexibility, constitute the number-average molecular weight preferably 200 to 20000 of the polymer of soft chain segment。From the viewpoint of formability, mass ratio (x:y) the preferably 50:50 to 90:10 of hard segment (x) and soft chain segment (y), and more preferably 50:50 to 80:20。
Can pass through with the polymer forming soft chain segment, the polymer forming hard segment is used known method copolymerization, carry out the polyamide-based elastomer of synthetic thermoplastic。
Can serve as the example of the material of polyamide thermoplastic class elastomer and include commercial products: by UbeIndustries, Ltd. the UBESTAXPA series manufactured is (such as, XPA9063X1, XPA9055X1, XPA9048X2, XPA9048X1, XPA9040X1, XPA9040X2 and XPA9044) and manufactured by Daicel-EvonikLtd. VESTAMID series (such as, E40-S3, E47-S1, E47-S3, E55-S1, E55-S3, EX9200 and E50-R2)。
Thermoplastic polyurethanes elastomer
The example of thermoplastic polyurethanes elastomer includes following material: at least a part of which polyurethane constitutes the hard segment with the vacation-crosslinking formed by physics gathering, and wherein other polymer constitutes the amorphous soft chain segment with lower glass transition temperatures。
Thermoplastic polyurethanes elastomer is also referred to as " thermoplastic carbamate's elastomer " (TPU)。
Thermoplastic polyurethanes elastomer, such as can be denoted specifically as the copolymer including following soft chain segment and hard segment, described soft chain segment includes the cellular construction represented by following construction unit (U-1), and described hard segment includes the cellular construction that represented by following construction unit (U-2)。
In construction unit (U-1) and construction unit (U-2), P represents long chain aliphatic polyethers or long chain aliphatic polyester;R represents aliphatic hydrocarbon, alicyclic or aromatic hydrocarbons;P' represents short chain aliphatic hydrocarbon, alicyclic or aromatic hydrocarbons。
In construction unit (U-1), P the long chain aliphatic polyethers represented or long chain aliphatic polyester, for instance can have the molecular weight of 500 to 5000。The long chain aliphatic polyethers represented by P or long chain aliphatic polyester, derive from the diol compound including long chain aliphatic polyethers or the long chain aliphatic polyester represented by P。The example of this type of diol compound includes: Polyethylene Glycol, polypropylene glycol, polytetramethylene ether diol, poly-(tetramethylene adipate) glycol, poly-6-caprolactone glycol, poly-(hexa-methylene carbonic ester) glycol and ABA type triblock polyether (polyethers represented by above formula (3)), it each has the molecular weight in above-mentioned scope。
These compounds can be used alone, or uses with its two or more combination。
In construction unit (U-1) and construction unit (U-2), R aliphatic hydrocarbon, alicyclic or the aromatic hydrocarbons represented derives from the diisocyanate cpd of aliphatic hydrocarbon, alicyclic or aromatic hydrocarbons including being represented by R。Including the example of the aliphatic vulcabond compound of the aliphatic hydrocarbon represented by R, including: ethylene diisocyanate, trimethylene diisocyanate, Isosorbide-5-Nitrae-butane diisocyanate and 1,6-hexamethylene diisocyanate。Additionally, the example of alicyclic diisocyanate cpd including being represented by R includes: Isosorbide-5-Nitrae-cyclohexane diisocyanate and 4,4-cyclohexane diisocyanates。Additionally, the example of the aromatic diisocyanates compound of aromatic hydrocarbons including being represented by R includes: 4,4'-'-diphenylmethane diisocyanates and toluene di-isocyanate(TDI)。
These compounds can be used alone, or uses with its two or more combination。
In construction unit (U-2), P' short chain aliphatic hydrocarbon, alicyclic or the aromatic hydrocarbons represented, for instance can have the molecular weight less than 500。Additionally, the short chain aliphatic hydrocarbon, alicyclic or the aromatic hydrocarbons that are represented by P' derive from the diol compound of short chain aliphatic hydrocarbon, alicyclic or aromatic hydrocarbons including being represented by formula P'。Example including the cycloaliphatic diol compound of the short chain aliphatic hydrocarbon represented by P', including glycols and poly alkylene glycol, the example include ethylene glycol, propylene glycol, trimethylene, BDO, 1,3 butylene glycol, 1,5-pentanediol, 1,6-hexanediol, 1,7-heptandiol, 1,8-ethohexadiol, 1,9-nonanediol and decamethylene-glycol。
Additionally, include the example of the alicyclic alicyclic diol compound represented by P', including: Pentamethylene .-1,2-glycol, hexamethylene-1,2-glycol, hexamethylene-1,3-glycol, hexamethylene-Isosorbide-5-Nitrae-glycol and hexamethylene-Isosorbide-5-Nitrae-dimethanol。
Additionally, example including the aromatic diol compound of the aromatic hydrocarbons represented by P' includes: hydroquinone, resorcinol, chlorohydroquinone, bromohydroquinone, methylnaphthohydroquinone, pheny lhydro quinone, methoxyhydroquinon, phenoxy group hydroquinone, 4,4'-dihydroxybiphenyl, 4,4'-dihydroxybiphenyl ether, 4,4'-dihydroxy diphenyl sulfide, 4,4'-dihydroxydiphenylsulisomer, 4,4'-dihydroxy benaophenonel, 4,4'-dioxydiphenyl methane, bisphenol-A, 1, double; two (4-hydroxyphenyl) hexamethylene of 1-, 1,2-(double; two (4-hydroxyphenoxy) ethane, Isosorbide-5-Nitrae-dihydroxy naphthlene and 2,6-dihydroxy naphthlenes。
These compounds can be used alone, or uses with its two or more combination。
From the viewpoint of melt-shaping, constitute the number-average molecular weight preferably 300 to 1500 of the polymer (polyurethane) of hard segment。Additionally, from the viewpoint of the flexibility of thermoplastic polyurethanes elastomer and heat stability, the number-average molecular weight of the polymer constituting soft chain segment is preferably 500 to 20000, more preferably 500 to 5000, and particularly preferably 500 to 3000。Additionally, from the viewpoint of formability, mass ratio (x:y) the preferably 15:85 to 90:10 of hard segment (x) and soft chain segment (y), and more preferably 30:70 to 90:10。
Can pass through with the polymer forming soft chain segment, the polymer forming hard segment is used known method copolymerization, carry out synthetic thermoplastic polyurethane elastomer。The example of operable thermoplastic polyurethanes elastomer, is at the thermoplastic polyurethane described in JP-AH05-331256。
Specifically, thermoplastic polyurethanes elastomer is preferably the hard segment formed by aromatic diol and aromatic diisocyanates and the combination of the soft chain segment formed by Merlon;Preferred toluene di-isocyanate(TDI) (TDI)/polyester polyol copolymer, TDI/ polyether alcohol copolymer, TDI/ caprolactone class polyol copolymer, the polycarbonate-based polyol copolymer of TDI/, 4, 4'-'-diphenylmethane diisocyanate (MDI)/polyester polyol copolymer, MDI/ polyether alcohol copolymer, MDI/ caprolactone class polyol copolymer, the polycarbonate-based polyol copolymer of MDI/ or MDI+ hydroquinone/own ester copolymer of polymerized thylene carbonate, more preferably TDI/ polyester polyol copolymer, TDI/ polyether alcohol copolymer, MDI/ polyester polyol copolymer, MDI/ polyether alcohol copolymer and MDI+ hydroquinone/own ester copolymer of polymerized thylene carbonate。
In addition, can serve as the example of the material of thermoplastic polyurethanes elastomer and include commercial products: the ELASTOLLAN series manufactured by BASFSE is (such as, ET680, ET880, ET690 and ET890), by KurarayCo., Ltd. the KURAMIRONU series manufactured is (such as, 2000 series, 3000 series, 8000 series and 9000 series) and by NipponMiractranCo., Ltd. manufacture MIRACTRAN series (such as, XN-2001, XN-2004, P390RSUP, P480RSUI, P26MRNAT, E490, E590 and P890)。
Thermoplastic poly esters elastomer
Thermoplastic poly esters elastomer, can be such as following material: at least a part of which polyester composition has dystectic crystallinity hard segment, and wherein other polymer (such as, polyester or polyethers) constitutes the amorphous soft chain segment with lower glass transition temperatures。
Thermoplastic poly esters elastomer is also referred to as " thermoplastic polyester elastomer " (TPC)。
Can be aromatic polyester for forming the polyester of hard segment。Aromatic polyester, for instance can be formed by aromatic dicarboxylic acid or its derivant forming ester and aliphatic diol。Aromatic polyester is preferably and derives from p-phthalic acid and/or dimethyl terephthalate (DMT) and the polybutylene terephthalate (PBT) of 1,4-butanediol。Additionally, aromatic polyester can be derived from dicarboxylic acid component and the polyester of the glycol with less than 300 molecular weight, this dicarboxylic acid component is such as M-phthalic acid, phthalic acid, naphthalene-2,6-dicarboxylic acids, naphthalene-2,7-dicarboxylic acids, biphenyl-4,4'-dicarboxylic acids, diphenoxyethanedicarboxylic acid, the derivant of 5-sulfoisophthalic acid or its formation ester, the example of glycol includes aliphatic diol such as, ethylene glycol, trimethylene, pentamethylene glycol, hexamethylene glycol, neopentyl glycol and decamethylene glycol, alicyclic diol such as, 1,4-CHDM or Tricyclodecane Dimethanol and aromatic diol such as, xylyleneglycol, double, two (p-hydroxyl) biphenyl, double, two (p-hydroxyphenyl) propane, double, two [4-(2-hydroxyl-oxethyl) phenyl] propane of 2,2-, double, two [4-(2-hydroxyl) phenyl] sulfone, double, two [4-(2-hydroxyl-oxethyl) phenyl] hexamethylene of 1,1-, 4,4'-dihydroxy-p-terphenyl (4,4'-dihydroxy-p-terphenyl) and 4,4'-dihydroxy-to quaterphenyl (4,4'-dihydroxy-p-quaterphenyl)。Additionally, aromatic polyester can be the copolyester using two or more above-mentioned dicarboxylic acid components and/or two or more above-mentioned diol components to be formed together。It is individually the polyfunctional carboxylic acids component of trifunctional or higher functional, multifunctional oxyacid component or polyfunctional group hydroxy component etc., it is possible to include in copolymerization in the scope of 5 moles of below %。
The example of the polyester forming hard segment includes: polyethylene terephthalate, polybutylene terephthalate (PBT), poly terephthalic acid methylene glycol ester, PEN, PBN;Preferred polybutylene terephthalate (PBT)。
The example of the polymer forming soft chain segment includes aliphatic polyester and aliphatic polyether。
The example of aliphatic polyether include gathering (oxirane) glycol, poly-(expoxy propane) glycol, poly-(oxolane) glycol (poly (tetramethyleneoxide) glycol), poly-(oxepane) glycol (poly (hexamethyleneoxide) glycol), oxirane and expoxy propane copolymer, by by the ethyleneoxide addition copolymer to the polymer gathering (expoxy propane) glycol and formed and oxirane and oxolane。
The example of aliphatic polyester includes gathering (6-caprolactone), poly-heptalactone, poly-caprylolactone, poly adipate succinic acid ester and 10PE27。
In these aliphatic polyethers and aliphatic polyester, viewpoint from the elastic characteristic of the polyester block copolymer obtained, it is preferable that poly-(oxolane) glycol, the polymer by ethyleneoxide addition is formed to poly-(expoxy propane) glycol, poly-(6-caprolactone), poly adipate succinic acid ester and 10PE27 etc.。
Additionally, from the viewpoint of toughness Yu low-temperature flexibility, constitute the number-average molecular weight preferably 300 to 6000 of the polymer of soft chain segment。Additionally, from the viewpoint of formability, mass ratio (x:y) the preferably 99:1 to 20:80 of hard segment (x) and soft chain segment (y), and still more preferably 98:2 to 30:70。
The combination of hard segment and soft chain segment, it is possible to be chosen from the hard segment of those described above and the combination of the soft chain segment selected from those described above。Wherein, it is preferable that wherein hard segment be polybutylene terephthalate (PBT) and wherein soft chain segment be the combination of aliphatic polyether, still more preferably wherein hard segment be polybutylene terephthalate (PBT) and wherein soft chain segment be the combination of poly-(oxirane) glycol。
Can serve as the example of the material of thermoplastic poly esters elastomer and include commercial products: by DuPont-TorayCo., Ltd. the HYTREL series manufactured is (such as, 3046,5557,6347,4047 and 4767) with by ToyoboCo., Ltd. manufacture PELPRENE series (such as, P30B, P40B, P40H, P55B, P70B, P150B, P280B, P450B, P150M, S1001, S2001, S5001, S6001 and S9001)。
Can pass through with the polymer forming soft chain segment, the polymer forming hard segment is used known method copolymerization, carry out synthetic thermoplastic elastomer。
Various nonelastomeric thermoplastic's resins describe as follows。
Nonelastomeric thermoplastic's polyolefin resin
Non-elastomeric polyolefin resinoid is the polyolefin resin with the elastic modelling quantity higher than above-mentioned thermoplastic polyolefin-like elastomer。
The example of nonelastomeric thermoplastic's polyolefin resin includes alpha-olefin such as propylene or ethylene and the homopolymer of cyclic olefin such as cycloolefin, random copolymer and block copolymer。Its instantiation includes: thermoplastic polyethylene's resinoid, thermoplastic polypropylene resinoid and thermoplastic poly butadiene type resin;Viewpoint from thermostability and machinability, it is particularly preferred to thermoplastic polypropylene resinoid。
The instantiation of nonelastomeric thermoplastic's polypropylene-based resin includes the random copolymer of Noblen, propylene and alpha-olefin and the block copolymer of propylene and alpha-olefin。The example of alpha-olefin includes the alpha-olefin with about 3 to 20 carbon atoms, for instance propylene, 1-butylene, 1-amylene, 3-methyl-1-butene, 1-hexene, 4-methyl-1-pentene, 3-Methyl-1-pentene, 1-heptene, 1-octene, 1-decene, 1-dodecylene, tetradecene, cetene, 1-vaccenic acid and 1-eicosylene。
Thermoplastic polyolefin-like resin can be chlorinated polyolefin hydrocarbon resins, and wherein some or all hydrogen atoms are substituted by a chlorine atom both in the molecule thereof。The resinoid example of chloridized polyolefin includes chlorinated polyethylene vinyl resin。
Nonelastomeric thermoplastic's polystyrene resins
Nonelastomeric thermoplastic's polystyrene resins is the thermoplastic polystyrene resinoid with the elastic modelling quantity higher than above-mentioned thermoplastic polystyrene class elastomer。
The material that can be suitable as nonelastomeric thermoplastic's polystyrene resins includes: the nonelastomeric thermoplastic's polystyrene resins such as obtained by known radical polymerization or ionic polymerization method, the example includes the polystyrene with living anion polymerization effect。Additionally, the resinoid example of thermoplastic polystyrene includes: comprise the polymer of styrene molecules skeleton and the copolymer of styrene and acrylonitrile。
Wherein, it is preferable that the blend of acrylonitrile, butadiene and cinnamic copolymer and hydrogenated products, polybutadiene and acrylonitrile and styrol copolymer and hydrogenated products thereof。The resinoid instantiation of thermoplastic polystyrene includes: polystyrene (is known as PS resin), acrylonitrile-styrene resin (is known as AS resin), acrylic-styrene-acrylonitrile resin (is known as ASA resin), acrylonitrile-butadiene-styrene resin (is known as ABS resin (including blend and copolymer form)), the hydrogenated products (being known as AES resin) of ABS resin and acrylonitrile-chlorianted polyethylene-styrene terpolymer (being called ACS resin)。
As it has been described above, AS resin is acrylonitrile-styrene resin, and it is that wherein styrene and acrylonitrile are the copolymer of key component;In AS resin, can copolymerization aromatic vinyl based compound be such as further, α-methyl styrene, vinyltoluene or divinylbenzene, vinyl cyanide base system compound is such as, dimethyl allene nitrile, (methyl) acrylic acid Arrcostab is such as, methyl methacrylate, ethyl methacrylate, n-BMA, acrylic acid methyl ester., ethyl acrylate, n-butyl acrylate or octadecyl acrylate, maleimide monomer is such as, maleimide, N-methylmaleimido, NEM, N-phenylmaleimide or N-N-cyclohexylmaleimide, diolefin compound, the dialkyl of maleic acid, allyl alkyl ether, unsaturated amino compounds or vinyl alkyl ethers etc.。
In addition, about AS resin, preferably: unsaturated monocarboxylic, unsaturated dicarboxylic, unsaturated acid anhydride or the vinyl monomer containing epoxy radicals have been graft polymerized on AS resin, or unsaturated monocarboxylic, unsaturated dicarboxylic, unsaturated acid anhydride or the vinyl monomer containing epoxy radicals are copolymerized in AS resin。It is even more preferred that unsaturated acid anhydride or the vinyl monomer containing epoxy radicals are graft polymerized on AS resin, or unsaturated acid anhydride or the vinyl monomer containing epoxy radicals are copolymerized in AS resin。
Vinyl monomer containing epoxy radicals is to have the vinyl of free redical polymerization and the compound of epoxy radicals in the molecule thereof simultaneously。Its instantiation includes: the ethylene oxidic ester of unsaturated organic acid, for instance glycidyl acrylate, glycidyl methacrylate, glycidyl ethacrylate (glycidylethacrylate) or glycidyl itoconate;(+)-2,3-Epoxy-1-propanol ethers, for instance allyl glycidyl ether;Derivant with these, for instance methacrylic acid 2-methylglycidyl esters。In these, it is preferable that glycidyl acrylate and glycidyl methacrylate are used for using。These compounds can be used alone, or uses with its two or more combination。
Additionally, unsaturated acid anhydride is to have the vinyl of free redical polymerization and the compound of anhydride in the molecule thereof simultaneously。Its preferred instantiation includes maleic anhydride。
ASA resin is the material including acrylic ester monomer, styrene monomer and acrylonitrile monemer。ASA resin has rubber-like properties and thermoplasticity。
ABS resin such as may is that by by olefin rubber (such as polybutadiene rubber) with in the degree glycerol polymerization of about below 40 mass % to acrylonitrile-styrene resinoid and the resin produced。Additionally, AES resin such as may is that by by ethylene-propylene copolymer rubber (such as EP rubber) with in the degree glycerol polymerization of about below 40 mass % to acrylonitrile-styrene resinoid and the resin produced。
Nonelastomeric thermoplastic's polyamide-based resin
Non-elastomeric polyamides resinoid is the polyamide-based resin with the elastic modelling quantity higher than above-mentioned polyamide thermoplastic class elastomer。
The example of nonelastomeric thermoplastic's polyamide-based resin includes: the polyamide of the hard segment of above-mentioned composition polyamide thermoplastic class elastomer。The resinoid example of polyamide thermoplastic includes: the polyamide (amide 6) obtained by the open loop polycondensation of epsilon-caprolactams;By the polyamide (amide 11) that the open loop polycondensation of 11 lactams obtains;By the polyamide (amide 12) that the open loop polycondensation of lauric lactam obtains;By the polyamide (amide 66) that the polycondensation of diamidogen and binary acid obtains;With there is the m-xylene diamine polyamide (amide MX) as construction unit。
Amide 6 such as can by { CO-(CH2)5-NH}n(wherein n represents the quantity of repetitive) represents。
Amide 11 such as can by { CO-(CH2)10-NH}n(wherein n represents the quantity of repetitive) represents。
Amide 12 such as can by { CO-(CH2)11-NH}n(wherein n represents the quantity of repetitive) represents。
Amide 66 such as can by { CO (CH2)4CONH(CH2)6NH}n (wherein n represents the quantity of repetitive) represents。
Additionally, have the m-xylene diamine amide MX as construction unit, for instance can be represented by following construction unit (A-1) (wherein, the n in (A-1) represents the quantity of repetitive)。
Nonelastomeric thermoplastic's polyamide-based resin can be the homopolymer being only made up of above construction unit, or the copolymer of construction unit (A-1) and other monomer。In the case of the copolymer, construction unit (A-1) content in each polyamide thermoplastic resinoid is than preferably more than 60 mass %。
The number-average molecular weight of nonelastomeric thermoplastic's polyamide-based resin preferably 300 to 30000。Additionally, from the viewpoint of toughness Yu low-temperature flexibility, constitute the number-average molecular weight preferably 200 to 20000 of the polymer of soft chain segment。
Commercial products is used as non-elastomeric polyamides resinoid。
Can serve as the example of the material of amide 6 and include commercial products: UBENylon1022B and the 1011FB manufactured by UbeIndustries, Ltd.。
Can be used as the UBENylons that the example of the material of amide 12 includes being manufactured by UbeIndustries, Ltd., for instance 3024U。Can be used as the example of the material of amide 66 and include UBENylons, for instance 2020B。Additionally, can be used as the example of the material of amide MX to include commercial products: the MXNylons (S6001, S6021 or S6011) manufactured by MitsubishiGasChemicalCompany, Inc.。
Nonelastomeric thermoplastic's polyester resin
Nonelastomeric polyesters resinoid is to have the elastic modelling quantity higher than above-mentioned thermoplastic poly esters elastomer, and has the resin of ester bond in its main chain。
Although without particular limitation of nonelastomeric thermoplastic's polyester resin, but preferably with include the same kind of resin of thermoplastic polyester resin in the hard segment of above-mentioned thermoplastic poly esters elastomer。Additionally, nonelastomeric polyesters resinoid can be crystallinity or unbodied, the example includes aliphatic polyester and aromatic polyester。Aliphatic polyester can be radical of saturated aliphatic polyester or unsaturated aliphatic polyester。
Aromatic polyester is usually crystalline, for instance can be formed by aromatic dicarboxylic acid or its derivant forming ester and aliphatic diol。
The example of aromatic polyester includes: polyethylene terephthalate, polybutylene terephthalate (PBT), polystyrene terephthalate, PEN, PBN;Preferred polybutylene terephthalate (PBT)。
The example of aromatic polyester is derived from p-phthalic acid and/or dimethyl terephthalate (DMT) and the polybutylene terephthalate (PBT) of 1,4-butanediol。Additionally, aromatic polyester can be derived from dicarboxylic acid component and the polyester of the glycol with less than 300 molecular weight, this dicarboxylic acid component is such as M-phthalic acid, phthalic acid, naphthalene-2,6-dicarboxylic acids, naphthalene-2,7-dicarboxylic acids, biphenyl-4,4'-dicarboxylic acids, diphenoxyethanedicarboxylic acid, the derivant of 5-sulfoisophthalic acid or its formation ester, the example of glycol includes aliphatic diol such as, ethylene glycol, trimethylene, pentamethylene glycol, hexamethylene glycol, neopentyl glycol and decamethylene glycol, alicyclic diol such as, 1,4-CHDM or Tricyclodecane Dimethanol and aromatic diol such as, xylyleneglycol, double, two (p-hydroxyl) biphenyl, double, two (p-hydroxyphenyl) propane, double, two [4-(2-hydroxyl-oxethyl) phenyl] propane of 2,2-, double, two [4-(2-hydroxyl) phenyl] sulfone, double, two [4-(2-hydroxyl-oxethyl) phenyl] hexamethylene of 1,1-, 4,4'-dihydroxy-p-terphenyl and 4,4'-dihydroxy-to quaterphenyl。Additionally, aromatic polyester can be the copolyester using two or more above-mentioned dicarboxylic acid components and/or two or more above-mentioned diol components to be formed together。In aromatic polyester, it is individually the polyfunctional carboxylic acids component of trifunctional or higher functional, multifunctional oxyacid component or polyfunctional group hydroxy component etc., it is possible to copolymerization in the scope of 5 moles of below %。
Material as nonelastomeric thermoplastic's polyester resin can be commercial products, the example includes: by PolyplasticsCo., Ltd. the DURANEX series manufactured is (such as, 2000 and 2002) the NOVADURAN series, manufactured by MitsubishiEngineering-PlasticsCorporation is (such as, 5010R5 and 5010R3-2) and by TorayIndustries, Inc. TORAYCON series (such as, 1401X06 and 1401X31) manufactured。
About aliphatic polyester, dicarboxylic acids-glycol condensation polymer type aliphatic polyester and hydroxy carboxylic acid condensation polymer type aliphatic polyester are all available。The example includes: polylactic acid, poly-hydroxyl-3-butyl butyrate, poly-hydroxyl-3-hexyl butyrate, poly-(6-caprolactone), poly-heptalactone, poly-caprylolactone, poly adipate succinic acid ester and 10PE27。Polylactic acid is used as the representative instance of the resin of biodegradable plastic, and the preferred form of polylactic acid is as described below。
The thermoplastic elastomer (TPE) of dynamic crosslinking
The thermoplastic elastomer (TPE) of dynamic crosslinking can serve as resin material。The thermoplastic elastomer (TPE) of dynamic crosslinking is thermoplastic elastomer (TPE) produced by below: joined by rubber in the thermoplastic resin of molten condition, is added thereto to cross-linking agent, and gains are mixing, in order to carry out the cross-linking reaction of rubber components under compounding conditions。
Also referred to as " thermoplastic vulcanizates thing elastomer " (TPV) below the thermoplastic elastomer (TPE) of dynamic crosslinking。
The example of the thermoplastic resin that can use in the manufacture of TPV, including above-mentioned thermoplastic resin (including thermoplastic elastomer (TPE))。The example of the rubber components that can use in the manufacture of TPV includes: polydiene and hydrogenation products (such as, NR, IR, epoxy natural rubber, SBR, BR (high-cis BR and low cis BR), NBR, hydrogenated nbr and hydrogenation SBR) thereof;Olefin rubber (such as, EP rubbers (EPDM, EPM), maleic acid modified EP rubbers (M-EPM), IIR, isobutene. and aromatic vinyl or the copolymer of diene-based monomer, acrylic rubber (ACM) and ionomer);Halogen-containing rubber (such as, the brominated product (Br-IPMS) of Br-IIR, Cl-IIR, isobutene. and p-methylstyrene copolymer, neoprene (CR), chlorohydrin rubber (hydrinrubber) (CHR), chlorosulfonated polyethylene (CSM), chlorinated polyethylene (CM) and maleic acid modified chlorinated polyethylene (M-CM));Silicone rubber (such as, Methyl vinyl siloxane rubber, dimethyl silscone rubber and methyl phenyl vinyl silicone rubber);Containing sulphur rubber (such as, thiorubber .);With fluorubber (such as, vinylidene fluoride class rubber, fluorine-containing vinyl ether class rubber, tetrafluoroethylene-propylene class rubber, fluorine silicon class rubber and fluorine-containing phosphine nitrile rubber)。Especially, isomonoolefin and the halogen-containing copolymer rubber to ring-alkylated styrenes, it is modified polyisobutylene class rubber, can be efficiently used, such as, halogen group has been incorporated into isobutylene-isoprene copolymer rubber and/or isobutene .-p-methylstyrene copolymer rubber that halogen group has been introduced into。The Exxpro manufactured by ExxonMobil can suitably serve as the latter。
Thermosetting resin
Below, thermosetting resin is described。
Thermosetting resin refers to be increased along with temperature and becomes the polymer compound forming tridimensional network and hardening。The example of thermosetting resin includes phenolic resin, epoxy resin, melmac and carbamide resin。Specifically, the example includes as described below those。
Phenolic resin
Phenolic resin is preferred: the monomer of single methanol-based oxybenzene compound, dimethanol oxybenzene compound or three methanol oxybenzene compounds etc.;The mixture of two or more these monomers;The arbitrarily oligomerization product of these monomers;Or the mixture of this type of monomer and this quasi-oligomer。This monomer is by under the existence of acid or base catalyst, the compound with phenol structure is reacted with formaldehyde or paraformaldehyde etc. and obtains, the example of this compound with phenol structure includes resorcinol and bis-phenol, and including: comprise the substituted phenol of a hydroxyl, for instance phenol, cresol, xylenols, to alkyl phenol or to phenyl phenol;Substituted phenol including two hydroxyls, for instance catechol, resorcinol or hydroquinone;Bis-phenol, for instance bisphenol-A or bisphenol Z;With xenol (biphenol)。The firming agent of such as amine etc. can also be included。
Epoxy resin
The scope of epoxy resin generally includes monomer, oligomer and polymer, has plural epoxy radicals in its individual molecule of each leisure。Its molecular weight and molecular structure without particular limitation of。The example includes biphenyl type epoxy resin, bisphenol-type epoxy resin, type epoxy resin, phenol novolak type epoxy resin, cresol novolak type epoxy resin, triphenol methane type epoxy resin, alkyl-modified triphenol methane type epoxy resin, the epoxy resin containing triazine core, dicyclopentadiene-modified phenol type epoxy resin and phenol aralkyl type epoxy resin (having phenylene skeleton or diphenylene skeleton etc.), and these can individually or use with its two or more mixture。Wherein, it is preferable that biphenyl type epoxy resin, bisphenol-type epoxy resin, type epoxy resin, phenol novolak type epoxy resin, cresol novolak type epoxy resin and triphenol methane type epoxy resin。More preferably biphenyl type epoxy resin, bisphenol-type epoxy resin, phenol novolak type epoxy resin and cresol novolak type epoxy resin, it is particularly preferred to bisphenol-type epoxy resin。The firming agent of such as amine etc. can also be included。
Melmac
Can serve as the example of the resin of melmac and include alkoxy methyl melmac。Specifically, methylated melamine resins, ethylization melmac, normal-butyl melmac, isobutylated melamine resin etc., these are respectively provided with methoxyl group, ethyoxyl, n-butoxy or isobutoxy etc., are some examples of melmac。
Melmac is in the average degree of polymerization of quality average degree of polymerization, it is preferable that in the scope of 1.1 to 3。When average degree of polymerization is lower than 1.1, melmac is more vulnerable to the impact of pollution in some cases。But, when average degree of polymerization is more than 3, machinability declines in some cases。Average degree of polymerization is preferably in the scope of 1.1 to 2.6。
Carbamide resin
The example of carbamide resin includes methylolurea, for instance monomethylol urea, dimethylol urea and trimethylol urea。
Other resins for universal use
Except above-mentioned thermoplastic resin (including thermoplastic elastomer (TPE)) and thermoplastic resin, in this resin material, resins for universal use can also be used, for instance (methyl) acrylic resin, EVA resin, vinyl chloride resin, fluororesin and silicone resin。
(methyl) acrylic resin
(methyl) acrylic resin refers to methacrylic resin and acrylic resin。Methacrylic resin includes methacrylate resin (it includes methacrylate such as methyl methacrylate as repetitive) and has the methacrylic resin of nonesterified carboxyl groups。Similarly, acrylic resin includes acrylate (it includes acrylate such as acrylic acid methyl ester. as repetitive) and has the acrylic resin of nonesterified carboxyl groups。
The example of methacrylic resin includes: methacrylic monomer, such as methacrylic acid, HEMA, methacrylic acid 2-hydroxypropyl acrylate, methacrylic acid 2-hydroxy butyl ester, succinic acid 2-methacryloyloxyethyl, hexahydro p-phthalic acid 2-methacryloyloxyethyl, acid phosphate list (2-methacryloyloxyethyl) (mono (2-methacryloyloxyethyl) acidphosphate), acid phosphate two (2-methacryloyloxyethyl) (di (2-methacryloyloxyethyl) acidphosphate), glycerol dimethacrylate, methacrylic acid-2-hydroxyl-3-acryloxy propyl ester, methacrylic acid 2-hydroxyl-3-acryloxy propyl ester, bisphenol-A-methacrylic acid 2-glycidyl ether-ether addition product, two glycerol polyglycidyl ether methacrylates or the chloro-2-hydroxypropyl acrylate of methacrylic acid 3-;The arbitrarily homopolymer of these methacrylic monomer;With, the arbitrarily copolymer of these methacrylic monomer and styrene, silicon or polyester etc.。
Phosphate ester containing (methyl) acryloyl group, for instance two-2-methacryloxyethyl phosphate ester acids or two-2-acryloyl-oxyethyl phosphate ester acids;With the alkali metal salt of methyl (acrylic acid), ammonium salt, salt and ester, be also available。
Above-mentioned methacrylic resin can be used alone, or uses with its two or more combination。
The example of acrylic resin includes: acrylic monomer is acrylic acid such as, HEA, acrylic acid 2-hydroxypropyl acrylate, acrylic acid 2-hydroxyl-3-phenoxy-propyl, succinic acid 2-acryloyloxyethyl ester, phthalic acid 2-acryloyloxyethyl ester, 2-acryloyl-oxyethyl 2-ethoxy phthalic acid ester, single (2-acryloyl-oxyethyl) phosphate ester acid, two (2-acryloyl-oxyethyl) phosphate ester acid, acrylic acid 2-hydroxy butyl ester, 2-acryloyl-oxyethyl hexahydrophthalic acid ester, glycerin diglycidyl ether, acrylic acid 2-hydroxyl-3-phenoxy group the third fat, bisphenol A diglycidyl ether acrylate addition product, O-phenylphenol glycidyl ether acrylate, 1,4-butanediol diglycidyl ether diacrylate, 1,6 hexanediol diglycidylether diacrylate, dipropylene glycol diglycidyl ether diacrylate, tetramethylolmethane polyglycidyl ether acrylate, 2-methyl-2-ethyl-1,3-propylene glycol diglycidylether acrylate, cyclohexanedimethanodiglycidyl diglycidyl ether acrylate, 1,6 hexanediol diglycidylether acrylate, glycerol polyglycidyl ether acrylate, Ethylene glycol diglycidyl ether acrylate, polyethyleneglycol diglycidylether acrylate, dipropylene glycol diglycidyl ether acrylate, polypropylene glycol diglycidyl ether acrylate, 2-hydroxyl-1-acryloxy (acryloxy)-3-methacryloxy propane or β-carboxyethyl acrylate;With, the arbitrarily homopolymer of these acrylic monomers, and the copolymer of these acrylic monomers any and styrene, silicon or polyester etc.。
These acrylic resins can be used alone, or uses with its two or more combination。
(methyl) acrylic resin can be ionomer resin, and the carboxyl wherein contained in (methyl) acrylic resin is by metal such as sodium (Na) crosslinking。
About (methyl) acrylic resin, it is possible to be used alone methacrylic resin and acrylic resin。
EVA resin
EVA resin is the copolymer (ethylene-vinyl acetate copolymer) of ethylene and vinylacetate, and it is flexible to control it easily by the content ratio between adjustment ethylene and vinylacetate。
Various EVA resin commercial products are on sale, and EVA resin is such as, as by SumitomoChemicalCo., Ltd. the EVATATE manufactured, the JapanPolyethyleneCorporation NOVATEC manufactured and the EVAFLEX manufactured by DuPont-MitsuiPolychemicalsCo., Ltd are easy to get。
Vinyl chloride resin
Resin as vinyl chloride resin can be Vinyl Chloride Monomer and the copolymer of other monomer any。
It is used as to want the example of the material of the monomer of copolymerization to include: fatty acid vinyl ester, for instance vinylacetate and propionate;Acrylate and methacrylate, for instance (methyl) acrylic acid methyl ester., (methyl) ethyl acrylate, (methyl) isopropyl acrylate, (methyl) butyl acrylate and (methyl) benzyl acrylate;Polyoxyethylene base ether, for instance allyl methyl ether, allyl ethyl ether, allyl propyl ether, pi-allyl butyl ether;With other monomer, for instance styrene, α-styrene, vinylidene chloride, acrylonitrile, ethylene, butadiene and acrylamide;With the comonomer with functional group, such as vinyl alcohol, (methyl) acrylic acid 2-hydroxyl ethyl ester, Polyethylene Glycol (methyl) acrylate, (methyl) propanoic acid 2-hydroxypropyl acrylate, (methyl) acrylic acid 3-hydroxypropyl acrylate, polypropylene glycol (methyl) acrylate, 2-hydroxyethyl allyl ether, 2-hydroxypropyl allyl ether, 3-hydroxypropyl allyl ether, p-vinylphenol, maleic acid, maleic anhydride, acrylic acid, methacrylic acid, (methyl) glycidyl acrylate, allyl glycidyl ether, (methyl) acrylic acid phosphorio ethyl ester (phosphoethyl (meth) acrylate), the sodium salt of (methyl) sulfoethyl acrylate and p-styrene sulfonic acid and these monomers and potassium salt etc.。
As required, these resins can be used alone, or uses with its two or more blend。
As the product that the material of vinyl chloride resin can be commercially available, the example includes G351 and G576 (manufacturing by ZeonCorporation)。
Fluororesin
Fluororesin is the resin including fluorine atom in the molecule thereof, and the example includes the resin such as obtained by being substituted by the hydrogen atom fluorine atom in above-mentioned thermoplastic resin (including thermoplastic elastomer (TPE)) or thermosetting resin。
The example includes: TFE, trifluorochlorethylene resin, hexafluoropropene resin, fluoroethylene resin, vinylidene fluoride resin, dichlorodifluoroethylene resin, politef, polytrifluorochloroethylene and perfluoro alkoxy fluororesin and their copolymer。
Example farther includes fluororesin, for instance tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer (PFA), tetrafluoroethylene-perfluoro methyl vinyl ether copolymer (MFA), tetrafluoroethylene-perfluoro ethyl vinyl ether copolymer (EFA), politef (PETF), tetrafluoraoethylene-hexafluoropropylene copolymer (FEP), polyethylene-tetrafluoroethene (ETFE), polyvinylidene fluoride (PVDF), polytrifluorochloroethylene (PCTFE) and fluorothene (PVF)。
Especially, consider that thermostability and mechanical performance etc., politef (PTFE), tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer (PFA), tetrafluoroethylene-perfluoro methyl vinyl ether copolymer (MFA) and tetrafluoroethylene-perfluoro ethyl vinyl ether (EFA) copolymer are to be suitable for using。
Can select and use the one or two or more of these fluororesin。
Silicone resin
Silicone resin is the polymer compound in its main chain or in side chain with siloxane bond。
The example includes methyl silicone, phenyl silicones and phenymethyl silicone。Can select and use the resinoid one or two or more of these silicone。
The silicone resin used can be commercially available product, for instance, the Clinbell manufactured by FujiChemicalIndustries, Ltd. can be suitably used。
Engineering plastics and superengineering plastics
Except above-mentioned resin, it is also possible to use so-called engineering plastics or superengineering plastics in resin material。
Engineering plastics are the resins of the heat-resistant limit temperature (temperature of deflection under load) with more than 100 DEG C。Therefore, in above-mentioned thermoplastic resin and thermosetting resin, there is the resin of heat-resistant limit temperature of more than 100 DEG C also referred to as engineering plastics。
In engineering plastics, there are those of 49.0MPa intensity, more than the 2.4GPa modulus of elasticity in static bending and more than 150 DEG C heat-resistant limit temperature, be commonly referred to as superengineering plastics。
Except above-mentioned resin, the resin of engineering plastics it is divided into describe as follows especially。
The example that engineering plastics (include superengineering plastics) includes: Merlon, liquid crystal polymer, polyphenylene oxide, polyphenylene sulfide, amorphous polyarylate, polysulfones, polyether-ether-ketone, Polyetherimide, polyamidoimide, polyimides and polyacetals。
Merlon
Merlon is aliphatic series or aromatic polycarbonate resin。The example of aromatic polycarbonate includes the aromatics homo-polycarbonate by aromatics divalent phenol compounds and phosgene or carbonic diester are reacted and obtained or aromatic co carbonic ester。The aromatic polycarbonate used preferably has the glass transition temperature within the scope of 100 DEG C to 155 DEG C as measured by differential calorimeter。
The example of operable aromatics divalent phenol compounds includes: 2, double, two (4-hydroxyphenyl) propane of 2-, 2, double, two (the 4-hydroxyl-3 of 2-, 5-3,5-dimethylphenyl) propane, double, two (4-hydroxyphenyl) methane, 1, double, two (4-hydroxyphenyl) ethane of 1-, 2, double, two (4-hydroxyphenyl) butane of 2-, 2, double, two (the 4-hydroxyl-3 of 2-, 5-diphenyl) butane, 2, double, two (the 4-hydroxyl-3 of 2-, 5-diethyl phenyl) propane, 2, double, two (the 4-hydroxyl-3 of 2-, 5-diethyl phenyl) propane, 1, double, two (4-hydroxyphenyl) hexamethylene of 1-and 1-phenyl-1, double, two (4-hydroxyphenyl) ethane of 1-。These can be used alone, or uses with its mixture。Additionally, for example, it is also possible to include one or more Hinered phenols, sulfur class or phosphorus antioxidants。
Liquid crystal polymer
The example of liquid crystal polymer includes: the condensation polymer of ethylene glycol terephthalate and p-hydroxy Benzoic Acid, the condensation polymer of phenol, phthalic acid and p-hydroxy Benzoic Acid, the condensation polymer of 2,6-hydroxynaphthoic acids and p-hydroxy Benzoic Acid。
Polyphenylene oxide
Polyphenylene oxide refers to: the homopolymer of following repetitive (PPE-1) or following repetitive (PPE-2), or includes repetitive (PPE-1) and at least one copolymer of repetitive (PPE-1)。
Generally, including repetitive (PPE-1) but do not include the polyphenylene oxide of repetitive (PPE-2), be referred to as " Noryl "。Noryl can be the sour modified product in the molecule thereof with acidic group such as carboxyl。
R in repetitive (PPE-2)1To R4, represent alkyl or aryl independently of one another。In repetitive (PPE-1) and repetitive (PPE-2), n is the quantity of repetitive。
The representative instance of the homopolymer of polyphenylene oxide includes: poly-(1,4-phenylene) ether, poly-(2,6-dimethyl-1,4-phenylene) ether, poly-(2,5-dimethyl-1,4-phenylene) ether, poly-(2-methyl-6-ethyl-1,4-phenylene) ether, poly-(2,6-diethyl-1,4-phenylene) ether, poly-(2,6-diphenyl-1,4-phenylene) ether and poly-(2,3,6-trimethyl-1,4-phenylene) ether。Wherein, it is particularly preferred to poly-(2,6-dimethyl-Isosorbide-5-Nitrae-phenylene) ether。The example of polyphenylene ether copolymer is: the copolymer of 2,6-xylenols and other phenol (such as, 2,3,6-TMP, 2,6-diphenylphenol or 2-methylphenol (orthoresol))。
The polyphenylene oxide used can be commercially available product。The example includes: the XYRON (thermoplastic polyphenylene ethers and the resinoid polymer alloy of thermoplastic polystyrene) manufactured by AsahiKaseiChemicalsCorporation and the NORYLPX9701 manufactured by GEPlastics (poly-(2,6-dimethyl-1,4-phenylene) ether)。
Polyphenylene sulfide
Polyphenylene sulfide includes p-phenylene sulfide group (p-phenylenesulfidegroup) as main repetitive, and can have any mixing of linear chain structure, branched structure or cross-linked structure or these structures。Polyphenylene sulfide can be the copolymer farther including repetitive such as metaphenylene sulfide group。
Amorphous polyarylate
The example of amorphous polyarylate includes bisphenol-A/p-phthalic acid, bisphenol-A/M-phthalic acid and bisphenol-A/terephthalic acid/isophthalic acid。
Polysulfones
Polysulfones is to include aromatic ring, sulfonyl and the ether resin as repetitive at its main chain, also referred to as polyether sulfone。
Specifically, polysulfones is such as represented by the polymer compound with following repetitive (S-1) or following repetitive (S-2)。In repetitive (S-1) and repetitive (S-2), n represents the quantity of repetitive, and is the integer of such as 50 to 80。
The instantiation of polysulfones includes polysulfones, for instance UDEL polysulfones P-1700 and P-3500 (being manufactured by TeijinAmoco), ULTRASONS3010 and S6010 (being manufactured by BASFSE), VICTREX (SumitomoChemicalCo.Ltd.), REDELA (being manufactured by TeijinAmoco) or ULTRASONE (being manufactured by BASFSE)。Although polysulfones is preferably only by least one compound formed of repetitive (S-1) and repetitive (S-2), it is also possible to other monomer of copolymerization, as long as not damaging the effect of the present invention。
Polyether-ether-ketone
The example of polyether-ether-ketone includes the resin with following repetitive (EEK-1)。
In above repetitive (EEK-1), n represents the quantity of repetitive。There is the trade name VICTREXPEEK that the example of the polyether-ether-ketone of the repetitive represented by repetitive (EEK-1) includes being manufactured by VICTREXplc。
Polyetherimide
Polyetherimide can be any include following polymer: aliphatic, alicyclic or aromatic oxide unit and cyclic imide base are as repetitive, and it has melt-shaping, this Polyetherimide other side without particular limitation of。The example includes: the Polyetherimide disclosed in U.S. Patent number 4141927, Japanese Patent No. 2622678,2606912,2606914,2596565,2596566 and 2598478, and Japanese Patent No. 2598536,2599171, JP-AH09-48852, polymer disclosed in Japanese Patent No. 2565556,2564636,2564637,2563548,2563547,2558341,2558339 and 2834580。In the scope not hindering effect of the present invention, the main chain of Polyetherimide can include the construction unit except cyclic imide and ether unit;The example of this type of other construction unit includes aromatics, aliphatic series or alicyclic ester unit and oxygen carbonyl acyl group (oxycarbonyl) unit。
Commercially available product can serve as this Polyetherimide。
Such as, the Polyetherimide of the condensation substance of 2,2-double; two [4-(2,3-di carboxyl phenyloxy) phenyl] propane dianhydride and m-diaminobenzene. or p-phenylenediamine, can obtain from GeneralElectric with trade name ULTEM (registered trade mark)。
Polyamidoimide
More specifically, the example of polyamidoimide includes: have the silicone components polyamidoimide as polymers compositions;Including as the diisocyanate component with cyclic hydrocarbon group (alicyclic alkyl and/or aromatic hydrocarbyl) of polymeric component or diamine components and acid constituents such as, the polyamidoimide of anhydride, polybasic carboxylic acid or acyl chlorides;With, by the product that the such as polycaprolactones such as polyester are obtained with above-mentioned polyamidoimide copolymerization。
These polyamidoimides can individually contain, or contains with its two or more combination。
Polyimides
Polyimides is the resin having imide bond in its main chain。
Polyimides such as can be through the product obtained by the polyamic acid imidizate as precursor, and this polyamic acid is by being polymerized tetracarboxylic dianhydride in a solvent with diamidogen or triamine compound and obtain。
The example of tetracarboxylic dianhydride includes the tetracarboxylic dianhydride with cyclic aliphatic structure。
The instantiation of the tetracarboxylic dianhydride with cyclic aliphatic structure includes: 1,2,3,4-butane tetracarboxylic acid dianhydride, 3,5,6-tri-carboxyl norcamphane-2-acetic acid dianhydride, 2,3,4,5-oxolane tetracarboxylic dianhydride, bicyclo-[2,2,2]-Xin-7-alkene-2,3,5,6-tetracarboxylic dianhydride, 4-(2,5-dioxidotetrahydro furan-3-base)-1,2,3,4-tetrahydronaphthalene-1,2-dicarboxylic acid dianhydride, 5-(2,5-dioxotetrahydrofuryl)-3-methyl-cyclohexyl alkane-1,2-dicarboxylic acid dianhydride and 2,3,5-tricarboxylic cyclopentyl acetic acid dianhydride。
Aromatic acid's acid anhydride in the molecule thereof with warp architecture is used as above-mentioned tetracarboxylic dianhydride。
The instantiation of aromatic acid's acid anhydride in the molecule thereof with warp architecture includes: 3,3', 4,4'-diphenyl ether tetracarboxylic dianhydride, double; two 3,3', 4,4'-tetraphenyl silane tetracarboxylic dianhydride, 1,2,3,4-furan tetracarboxylic dianhydride, 4, double; two (3,4-di carboxyl phenyloxy) diphenyl ether dianhydride of 4'-, 4,4'-double; two (3,4-di carboxyl phenyloxy) sulfobenzide. dianhydride, 4, double; two (3,4-di carboxyl phenyloxy) the diphenyl propane dianhydride of 4'-and 3,3', 4,4'-perfluor isopropylidene (perfluoroisopropylidene) two O-phthalic acid dianhydride。
These tetracarboxylic dianhydrides can be used alone, or uses with its two or more combination。
The example of diamidogen or triamine compound includes aromatic diamine or triamine compound and aliphatic diamine or triamine compound。Diamidogen or triamine compound can include polar group, for instance carboxyl or hydroxyl。
The instantiation of aromatic diamine or triamine compound includes: 4,4'-diaminodiphenyl ether, 4,4'-MDA, 3,3'-MDA, 3,3'-dichloro-benzidine, 4,4'-diamino diphenyl sulfide, 3,3'-DADPS, 1,5-diaminonaphthalene, m-diaminobenzene., p-phenylenediamine, 3,3'-dimethyl-4,4'-benzidine, 3,3'-dimethylbenzidine, 3,3'-dimethoxy benzidine, 4,4' diaminodiphenyl sulfone, 4,4'-diamino-diphenyl propane, double, two (the beta-amino tert-butyl group) toluene of 2,4-, double, two (p-beta-amino-tert-butyl-phenyl) ether, double, two (p-Beta-methyl-δ-aminophenyl) benzene, double, two-p-(1,1-dimethyl-5-Amino-benzyl) benzene (bis-p-(1,1-dimethyl-5-amino-bentyl) benzene), 1-isopropyl-2,4-m-diaminobenzene., m-xylene diamine, xylol diamidogen, 3,5-diaminobenzoic acid, 3,3'-dicarboxyl-4,4'-tetramethyl triaminotriphenyl methane NH2, 2,4,4'-xenyl triamine (2,4,4'-biphenyltriamine), pyridine-2,3,6-triamine and 1,3,5-triaminobenzene。
The example of aliphatic diamine or triamine compound includes aliphatic diamine or triamine and alicyclic diamine, such as 1, 1-m-xylene diamine, 1, 3-propane diamine, tetra-methylenedimine, five methylene diamine, eight methylene diamine, nine methylene diamine, 4, 4-diaminourea heptamethylene diamidogen, 1, 4-diamino-cyclohexane, isophorone diamine, tetrahydrochysene dicyclopentadienyl diamidogen (tetrahydrodicyclopentadienylenediamine), hexahydro-4, 7-methylene Asia indanyl dimethylene diamidogen (hexahydro-4, 7-methanoindanylenedimethylenediamine), three rings [6, 2, 1, 02.7]-endecatylene-dimethyl-p-phenylenediamine (tricyclo [6, 2, 1, 02.7]-undecylen-dimethyldiamine), 4, 4'-di-2-ethylhexylphosphine oxide (cyclohexylamine), penta-1, 2, 5-triamine and double, two (hexa-methylene) triamine。
Above-mentioned diamidogen or triamine compound can be used alone, or use with its two or more combination。
Can making to carry out polyamic acid imidizate synthesis of polyimides by polyamic acid carries out dehydration closed-loop reaction etc. under heating, this polyamic acid is to be obtained so that identical equivalent reacts in a solvent with diamidogen arbitrarily listed above or triamine compound by tetracarboxylic dianhydride arbitrarily listed above。
The example of above-mentioned imidizate includes adding hot-imide method and chemical imidization method。
Add the method that the example of hot-imide method includes polyamic acid solution is wherein heated to the temperature of temperature 100 DEG C to 250 DEG C。
The example of chemical imidization method includes following method: wherein joined in polyamic acid solution by catalyst such as tertiary amine and dehydrant such as acetic anhydride。When using above-mentioned chemical imidization method wherein, also will react even under room temperature (such as, at 25 DEG C)。But, in order to promote chemical reaction, this reaction can carry out at the temperature of 60 DEG C to 150 DEG C。Although catalyst and dehydrant can be removed after the reaction, imidizate product can catalyst and dehydrant still suffer from wherein form be used as。The example of the method removing catalyst and dehydrant includes following method: include the method by reaction solution heating and/or decompression are removed catalyst and dehydrant, with, including by means of being joined by reaction solution, polyimide resin is precipitated by poor solvent method again that remove catalyst and dehydrant。
Polyacetals
Polyacetals is the resin including formaldehyde unit as predominant repeat unit。
The example of polyacetals includes: by the so-called polyacetal homopolymer utilizing formaldehyde or three alkane to obtain as the polyreaction of main raw material(s)。Additionally, polyacetals can be Copolyacetal。Copolyacetal is mainly formed by formaldehyde unit, and includes the oxyalkylene units with 2 to 8 adjoining carbons of below 15 mass % at its main chain。
Polyacetals can include other construction unit, and can be the copolymer of arbitrary block copolymer, terpolymer or cross linked polymer。These polyacetals can be used alone, or uses with its two or more combination。From the viewpoint of heat stability, the preferred Copolyacetal of polyacetals。
Other resin
Except above-mentioned, diallyl phthalate resin, methylpentene resin and biodegradable plastics etc. are also available。
Biodegradable plastics is environment amenable plastics, and it has low ignition energy and does not produce poison, and it is decomposed by microbial metabolism over time, and finally goes back to nature with the form of water and carbon dioxide。
The mixture of polylactic acid, starch and modified polyvinylalcohol, poly-succinic acid-tetramethylene adipate copolymer, polycaprolactone and polyhydroxybutyrate-valerate copolymer are typical biodegradable plasticss。
Polylactic resin is to include Pfansteihl and/or D-ALPHA-Hydroxypropionic acid as key component, and may further include the polymer of other copolymerization component except lactic acid。The example of other monomeric unit includes: diol compound, such as ethylene glycol, propylene glycol, butanediol, heptane glycol, hexane diol, octane glycol, nonane glycol, decanediol, 1,4-CHDM, neopentyl glycol, glycerol, tetramethylolmethane, bisphenol-A, Polyethylene Glycol, polypropylene glycol and polytetramethylene glycol;Dicarboxylic acids, such as oxalic acid, adipic acid, decanedioic acid, Azelaic Acid, dodecanedioic acid, malonic acid, 1,3-propanedicarboxylic acid, cyclohexane dicarboxylic acid, p-phthalic acid, M-phthalic acid, phthalic acid, naphthalene dicarboxylic acids, double; two (p-carboxyl phenyl) methane, anthracene dicarboxylic acids, 4,4'-diphenyl ether dicarboxylic acids, 5-sulfoisophthalic acid sodium and the M-phthalic acid 5-tetrabutyl;Hydroxy carboxylic acid, for instance hydroxyacetic acid, hydracrylic acid, hydroxybutyric acid, hydroxypentanoic acid, hydroxycaproic acid and hydroxy benzoic acid;And lactone, for instance caprolactone, valerolactone, propiolactone, undecalactone and 1,5-oxepane-2-ketone (1,5-oxepane-2-one)。
Additive
The resin material constituting tyre framework body may further include various additive。
The example of additive includes: function ingredients, for instance by thermosetting resin or the plasticizer of superengineering plastics plasticising, age resistor, UV absorbent, fire retardant or antistatic additive, and rubber。
These additives can include in the resin material constituting tyre framework body except the first resin material and the second resin material。These additives can include in the first resin material。These additives can include in the second resin material。
As it has been described above, in the tyre in accordance with the invention, resin material can include at least one selected in the group of free plasticizer, age resistor, UV absorbent, fire retardant and antistatic additive composition。
Constitute the resin material of tyre framework body in the tyre in accordance with the invention, except above-mentioned first resin material and the second resin material, it is also possible to include at least one selected in the group of free plasticizer, age resistor, UV absorbent, fire retardant and antistatic additive composition。By including such component at resin material, it is possible to give the various function of tire。Such as, when including age resistor at resin material, it is possible to suppress the deterioration such as caused due to oxidation。Additionally, when including fire retardant at resin material, even if wherein such as owing to braking suddenly the tire generation excessive friction caused when, tire is also less sensitive to burning。Additionally, include antistatic additive at resin material so that be possible to prevent electric charge gathering on tire, for instance electrostatic。
Plasticizer
In order to regulate the elastic modelling quantity of tyre framework body, except the first resin material and the second resin material, resin material can also include plasticizer。First resin material can include plasticizer。Second resin material can include plasticizer。
Especially, when should be mutually softer than island the first resin material include the resin such as thermosetting resin or superengineering plastics with big elastic modelling quantity time, the first resin material preferably includes plasticizer。Owing to including plasticizer together with the resin such as thermosetting resin or superengineering plastics with big elastic modelling quantity in the first resin material, to have resin such as thermosetting resin or the superengineering plastics plasticising of big elastic modelling quantity, the first resin material thus can be made to have the elastic modelling quantity less than the second resin material constituting island phase。
The resin types no matter contained in the first resin material, the first resin material can include plasticizer。Such as, the first resin material can be the resin material including thermoplastic resin and plasticizer。
Constitute the second resin material of the island phase harder than marine facies, it is possible to include plasticizer。With like above, the resin types no matter contained in the second resin material, the second resin material can include plasticizer。
Plasticizer content in the resin material constituting tyre framework body, plasticizer content in the first resin material and plasticizer content in the second resin material, can suitably regulate so that the elastic modelling quantity of the first resin material and the elastic modelling quantity of the second resin material have so that wherein the relation that marine facies are hard is compared on island。
The example of plasticizer includes: phthalic acid derivatives, for instance dimethyl phthalate, diethyl phthalate, n-butyl phthalate, phthalic acid two (2-Octyl Nitrite), dibutyl phthalate (DHP), diisooctyl phthalate, dinoctyl phthalate, diisononyl phthalate, ditridecyl phthalate, octyl-decyl phthalate, butyl benzyl phthalate or dicyclohexyl phthalate;Isophthalic acid derivatives, for instance dimethyl isophthalate;Tetrahydrophthalic acid derivant, for instance tetrahydrophthalic acid two (2-Octyl Nitrite);Adipic acid derivant, for instance dimethyl adipate, dibutyl adipate, di-n-hexyl adipate, adipic acid two (2-Octyl Nitrite), adipic acid ester in the different ninth of the ten Heavenly Stems, diisodecyl adipate (DIDA) or adipic acid dibutyl diethylene glycol ester;Azelaic Acid derivative, for instance di 2-ethylhexyl azelate;Sebacic acid derivative, for instance dibutyl sebacate;Dodecane two-2-acid derivative;Maleic acid derivatives, for instance dibutyl maleate or di-2-ethylhexyl maleate;Fumaric acid derivatives, for instance dibutyl fumarate;Trimellitic acid derivant, for instance tri trimellitate-2-Octyl Nitrite;Pyromellitic acid derivant;Citric acid derivant, for instance tributyl 2-acetylcitrate;Derivatives from itaconic acid;Oleic acid derivatives;Castor oil acid derivant;Stearic acic derivative;Other derivative of fatty acid;Sulfonic acid;Phosphoric acid derivatives;Glutaric acid derivatives;Polyesters plasticizer, it is the polymer of binary acid such as adipic acid, Azelaic Acid or phthalic acid and glycol or monohydric alcohol etc.;Diol, derivatives;Glycerol derivatives;Paraffin derivative, for instance chlorinated paraffin;The polyesters Reoplex that epoxy is derivative;Polyether-based polymers plasticizer;And carbonic acid ester derivative, for instance ethylene carbonate or propylene carbonate。Plasticizer in the present invention is not limited to these, it is possible to use various plasticizers。The plasticizer product extensively sold with rubber plastizing agent is also available。
The example of the plasticizer of commercial sale includes: THIOKOLTP (is manufactured by Morton) and ADEKACIZER (registered trade mark) O-130P, C-79, UL-100, P-200 and RS-735 (being manufactured by AsahiDenkaCo., Ltd.)。The example of other high molecular weight plasticizer includes acrylic polymer, polypropylene glycol base polymer, PolyTHF base polymer and polyisobutylene base polymer。Wherein, polyester polymer plasticizer that adipic acid derivant, phthalic acid derivatives, glutaric acid derivatives, trimellitic acid derivant, pyromellitic acid derivant, polyesters plasticizer, glycerol derivatives, epoxy are derivative and polyether-based polymers plasticizer etc. are preferred, and these are to have the plasticizer of low volatility and show little amount when heating and reduce。
Rubber
In order to regulate the elastic modelling quantity of tyre framework body, except the first resin material and the second resin material, resin material can also include rubber, for instance natural rubber or synthetic rubber。First resin material can include rubber, for instance natural rubber or synthetic rubber。Second resin material can include rubber, for instance natural rubber or synthetic rubber。
Term used herein " rubber " refers to have elastic polymer compound。
In this manual, rubber is different from thermoplastic elastomer (TPE), and described thermoplastic elastomer (TPE) is by including constituting the polymer with dystectic crystallinity hard segment and constituting the thermoplastic resin material that the copolymer of polymer of the amorphous soft chain segment with lower glass transition temperatures is formed。
Rubber is not particularly limited。The example of rubber includes natural rubber (NR), isoprene rubber (IR), butadiene rubber (BR), SB rubber (SBR), acrylonitrile-butadiene copolymer rubber (NBR), neoprene (CR), butyl rubber (IIR), halogenated butyl rubber (such as Br-IIR or Cl-IIR) and ethylene propylene diene rubber (EPDM)。NIR and NBIR is also available, NIR is the rubber that wherein all of butadiene unit has been substituted by isoprene unit in acrylonitrile-butadiene copolymer rubber, and NBIR is the rubber that some butadiene units in acrylonitrile-butadiene copolymer rubber have been substituted by isoprene unit。
Wherein, from the flexible viewpoint that can be the ability to easily control each resin material, it is preferable that BR, SBR, NBR, NIR and NBIR, more preferably BR, SBR, IR and NBR。
From promoting the tensile modulus of elasticity of rubber, fixing the granularity of dispersion rubber and improve the viewpoint of creep, it is possible to use by the vulcanite that the vulcanization of rubber is obtained。Known method can be used to carry out the sulfuration of rubber, and the such as method can being used in described in JP-AH11-048264, H11-029658 and 2003-238744 etc. carries out。Wherein rubber will elastomer blended with polyamide thermoplastic class when, before joining polyamide thermoplastic class elastomer, it is preferable that rubber powder is broken into little size。In particular it is preferred to use wherein at the dynamic crosslinking of the dispersion and crosslinking (sulfuration) that carry out rubber while rubber with polyamide thermoplastic class elastomer compound。
Can pass through by material such as, supporting material such as white carbon black, filler, vulcanizing agent, vulcanization accelerator, fatty acid or its salt, metal-oxide, processing oil and age resistor take the circumstances into consideration to join in rubber, and by mixing for gained blend Banbury mixer, at the temperature of 120 DEG C to 235 DEG C, heat blend afterwards, carry out the sulfuration of rubber。
The vulcanizing agent used can be known vulcanizing agent, for instance sulfur, organic peroxide or resin curative。
The vulcanization accelerator used can be known vulcanization accelerator, for instance aldehydes, Ammonia, amine, guanidine class, Thiourea, thiazoles, sulfenamide, thiurams, dithiocarbamates or xanthic acid salt。
The example of fatty acid includes stearic acid, Palmic acid, myristic acid and lauric acid, and these can add with the form of salt compound, for instance adds with the form of zinc stearate。Wherein, it is preferable that stearic acid。
The example of metal-oxide includes zinc oxide (ZnO), ferrum oxide and magnesium oxide。Wherein, it is preferable that zinc oxide。
The processing oil used can be any aromatic process oils, naphthenic processing oil and paraffin class processing oil。
The example of age resistor includes amine ketone age resistor, imidazoles age resistor, amines antioxidants, phenol age resistor, sulfur class age resistor and Phosphorus age resistor。
Function ingredients
Except the first resin material and the second resin material, resin material can also include various function ingredients, to give various functions to tire。Various function ingredients can include in the first resin material。Various function ingredients can include in the second resin material。
The example of function ingredients includes age resistor, UV absorbent, fire retardant and antistatic additive。
Age resistor
Resin material comprises age resistor, it is suppressed that resin material aging, for instance oxidative degradation。
Except the above-mentioned age resistor that can be used in the vulcanization of rubber, the example of age resistor includes: amines antioxidants, such as phenyl-a-naphthylamine (PAN), octyl diphenylamine, N, N'-diphenyl-p-phenylenediamine (DPPD) N, N'-bis--β naphthyl-p-phenylenediamine (DNPD), N-(1, 3-dimethylbutyl)-N'-phenyl-pphenylenediamine, N-phenyl-N'-isopropyl-p-phenylenediamine (IPPN), N, N'-diallyl-p-phenylenediamine, phenothiazine derivative, diallyl-BPD blend of p phenylene diamine, alkylated phenylenediamines, 4, double, two (the α of 4'-, alpha-alpha-dimethyl phenyl) diphenylamines, N-phenyl-N'-(3-methacryloxy-2-hydroxypropyl)-p-phenylenediamine, diallyl phenylenediamine mixture, diallyl-BPD blend of p phenylene diamine, N-(1-methylheptyl)-N'-phenyl-pphenylenediamine, or diphenylamine derivatives;Imidazoles age resistor, for instance 2-mercaptobenzimidazole (MBI);Phenol age resistor, for instance 2,6-di-tert-butyl-4-methy phenols and tetramethylolmethane four (3-(5-di-t-butyl-4-hydroxyl phenol) propionic ester];Phosphate ester (salt) class age resistor, for instance diethyl-aminodithioformic acid nickel;Auxiliary age resistor, for instance triphenyl phosphite;The 2-tert-butyl group-6-(the 3-tert-butyl group-2-hydroxy-5-methyl base benzyl)-4-aminomethyl phenyl acrylate;With 2-[1-(2-hydroxyl-3,5-di-tert-pentyl-phenyl) ethyl]-4,6-di-tert-pentyl-phenyl acrylate。These can be used alone, or uses with its two or more combination。
UV absorbent
Resin material comprising UV absorbent, even if being exposed in the environment of direct sunlight at tire, also suppressing the deterioration that resin material is caused by ultraviolet radiation。
The example of UV absorbent includes: 4-tert-butylphenyl salicylate acid esters, 2,4-dihydroxy benaophenonel, 2,2'-dihydroxy-4-methoxy benzophenone, ethyl-2-cyano group-3,3'-diphenylacrylate ester, 2-ethylhexyl-2-cyano group-3,3'-diphenylacrylate ester, 2-hydroxyl-5-chlorobenzophenone, ESCALOL 567-2-hydroxyl-octyloxybenzophenone, monoethylene glycol salicylate, oxalic acid amide and 2,2'4,4'-tetrahydroxybenzophenone。Light stabilizer is also available。
These can be used alone, or uses with its two or more combination。
The example of the specific product of age resistor and UV absorbent includes: IRGANOX (registered trade mark) 1010 (being manufactured by CibaSpecialtyChemicals), SANOL (registered trade mark) LS770 (is manufactured by SankyoLifetechCo., Ltd.), ADEKASTAB (registered trade mark) LA-57 (is manufactured by AsahiDenkaCo., Ltd.), ADEKASTABLA-68 (is manufactured by AsahiDenka, Co., Ltd.), CHIMASSORB (registered trade mark) 944 (being manufactured by CibaSpecialtyChemicals), SANOLLS765 (is manufactured by SankyoLifetechCo., Ltd.), ADEKASTABLA-62 (is manufactured by AsahiDenkaCo., Ltd.), TINUVIN (registered trade mark) 144 (being manufactured by CibaSpecialtyChemicals), ADEKASTABLA-63 (is manufactured by AsahiDenkaCo., Ltd.), TINUVIN622 (is manufactured by CibaSpecialtyChemicals), ADEKASTABLA-32 (is manufactured by AsahiDenkaCo., Ltd.), ADEKASTABLA-36 (is manufactured by AsahiDenkaCo., Ltd.), TINUVIN571 (is manufactured by CibaSpecialtyChemicals), TINUVIN234 (is manufactured by CibaSpecialtyChemicals), ADEKASTABLA-31 (is manufactured by AsahiDenkaCo., Ltd.), TINUVIN1130 (is manufactured by CibaSpecialtyChemicals), ADEKASTABAO-20 (is manufactured by AsahiDenkaCo., Ltd.), ADEKASTABAO-50 (is manufactured by AsahiDenkaCo., Ltd.), ADEKASTAB2112 (is manufactured by AsahiDenkaCo., Ltd.), ADEKASTABPEP-36 (is manufactured by AsahiDenkaCo., Ltd.), SUMILIZERGM (SumitomoChemicalCo., Ltd.), SUMILIZERGS (SumitomoChemicalCo., Ltd.) and SUMILIZERTP-D (SumitomoChemicalCo., Ltd.)。
These can be used alone, or uses with its two or more combination。
Fire retardant
Resin material comprises fire retardant, even if wherein such as owing to, when braking causes tire generation excessive friction and tire to be ignited suddenly, also making tire that burning is less sensitive。
The example of fire retardant includes but not limited to: triphenyl phosphate, tricresyl phosphate, tricresyl phosphate (chlorine propyl ester), poly phosphate, phosphoric acid ester polyhydric alcohol, decabromodiphenyl, decabromodiphenyl ether, antimony trioxide, ammonium phosphate, APP, phosphoguanidine, perchloro-cyclodecane, aluminium hydroxide, magnesium hydroxide, chlorinated paraffin, polrvinyl chloride, perchloro-cyclodecane, boron compound and Zirconium compound。
These can be used alone, or uses with its two or more combination。
Antistatic additive
The charge accumulation on tire can be prevented by comprising antistatic additive in resin material, for instance electrostatic。
The example of antistatic additive includes inorganic antistatic agent and organic antistatic agents。
The instantiation of inorganic antistatic agent includes: alkali metal salt, for instance sodium chloride and potassium chloride;With, alkali salt, for instance calcium chloride and barium chloride。
The example of organic antistatic agents includes various glycerols antistatic additive and amine-based antistatic agent, for instance fatty acid glyceride, polyoxyethylene alkyl phenyl ether, alkyldiethanolamine, hydroxyalkyl monoethanolamine, polyoxyethylene alkyl amine, polyoxyethylene alkyl amine fatty acid ester and alkyl diethanolamide。
In organic antistatic agents, the example of anionic antistatic agents includes: alkylsulfonate, alkylbenzenesulfonate, alkylphosphonic, polyacrylate, poly styrene sulfonate and poly salt。
The example of cationic antistatic agent includes various quaternary ammonium salt, for instance tetraalkylammonium salt and triakyl benzyl ammonium salt。
The example of both sexes antistatic additive includes alkyl betaine and alkyl imidazole glycine betaine。
These can be used alone, or uses with its two or more combination。
Above additive content in each resin material suitably can regulate so that it shows desired functional in the degree do not damaged according to present invention effect in thermostability。
The performance of resin material
(this resin material has island structure to the resin material of composition tyre framework body, described island structure includes the marine facies being made up of the first resin material and the island phase being made up of the second resin material, and it is hard that described marine facies are compared on described island) preferred physical property describe as follows。
The fusing point (or softening point) of resin material (tyre framework body) self is generally 100 DEG C to 350 DEG C, it is preferable that about 100 DEG C to about 250 DEG C。From the viewpoint of the manufacturing of tire, the fusing point (or softening point) of resin material (tyre framework body) self preferably approximately 120 DEG C to about 250 DEG C, and more preferably 120 DEG C to 200 DEG C。
If, the skeleton of such as tire is fused together by dividing body (matrix tablet) and is formed, use and there are 120 DEG C of resin materials to 250 DEG C of fusing points, even if under by the ambient temperature within the scope of 120 DEG C to 250 DEG C melted and in the skeleton that obtains, between tyre framework sheet, also provide for sufficient adhesive strength。Therefore, there is the durability of excellence according to the tire of the present invention during travelling, for instance puncture resistance and abrasion performance。Heating-up temperature is preferably higher 10 DEG C to 150 DEG C than the fusing point (or softening point) of the resin material forming tyre framework sheet, the more preferably temperature of high 10 DEG C to 100 DEG C。
Can pass through to mix above-mentioned first resin material and the second resin material, add various additive if desired, and take the circumstances into consideration gains to utilize known method (such as melting mixing) to mix, obtain resin material。
As it has been described above, generally, as the content (M in mass of the first resin material constituting marine facies1) with the content (M in mass of the second resin material constituting island phase2) ratio (M1/M2) when being set to be greater than 1, define wherein the first resin material constitute marine facies and wherein the second resin material constitute the island structure of island phase。It is therefore preferable that the first resin material and the second resin material are mixed so that constitute the content (M in mass of the first resin material of marine facies1) with the content (M in mass of the second resin material constituting island phase2) ratio (M1/M2) higher than 1, so that resin material has island structure。
By the resin material that melting mixing obtains, if desired, it is possible to use in granular form。
The tensile modulus of elasticity of resin material (tyre framework body) self, as defined, it is preferred to 100MPa to 1000MPa, more preferably 100MPa to 800MPa, and particularly preferably 100MPa to 700MPa in JISK7113:1995。When the tensile modulus of elasticity of resin material is 100MPa to 700MPa, even if being maintained the shape of tyre framework, tyre framework also can be efficiently installed on wheel rim。
The tensile yield strength of resin material (tyre framework body) self, as defined, it is preferred to more than 5MPa, it is preferable that 5MPa to 20MPa, and more preferably 5MPa to 17MPa in JISK7113:1995。When the tensile yield strength of resin material is more than 5MPa, for instance, at run duration, resin material can stand the deformation under the load being applied to tire。
The tensile yield elongation of resin material (tyre framework body) self, as defined in JISK7113:1995, it is preferred to more than 10%, it is preferable that 10% to 70%, and more preferably 15% to 60%。When the tensile yield percentage elongation of resin material is more than 10%, Hookean region is big, and can obtain installability (fittability) good on wheel rim。
The tension fracture elongation rate of resin material (tyre framework body) self, as defined in JISK7113:1995, it is preferred to more than 50%, it is preferable that more than 100%, more preferably more than 150%, and particularly preferably more than 200%。When the tension fracture elongation rate of resin material is more than 50%, the installability on wheel rim is excellent, and can reduce when impacting the sensitivity damaged。
The temperature of deflection under load of resin material (tyre framework body) self, as defined at ISO75-2 or ASTMD648 (under 0.45MPa load), it is preferred to more than 50 DEG C, it is preferable that 50 DEG C to 150 DEG C, and more preferably 50 DEG C to 130 DEG C。The temperature of deflection under load of the resin material of more than 50 DEG C so that even if carry out wherein vulcanizing during Tire production, it is also possible to suppress the deformation of tyre framework body。
First embodiment
Below with reference to the accompanying drawings the tire of the first embodiment according to tire of the present invention is described。
Tire 10 according to the present embodiment describes as follows。Figure 1A is the perspective view that the cross section of a part for tire according to embodiments of the present invention is described。The sectional view of the bead part that Figure 1B is mounted on wheel rim。As shown in FIG. 1, substantially identical with common traditional rubber pneumatic tire cross sectional shape is shown according to the tire 10 of the present embodiment。
As shown in figure ia, tire 10 includes by the following casing 17 constituted:
The pair of bead portion 12 each contacted with bcad seats 21 and the wheel rim 22 of wheel rim 20 as shown in fig. 1b;
The side of sidewall portion 14 extended from bead part 12 towards tire radial outside respectively;With
The crown part 16 (outer circumference portion) that the tire radial outer end of the tire radial outer end of one side of sidewall portion 14 He another side of sidewall portion 14 is linked together。
Casing 17 according to the present embodiment, it is use following resin material structure: include the polyamide thermoplastic class elastomer as the first resin material constituting marine facies (such as, the VESTAMIDE55-K1W2 manufactured by Daicel-EvonikLtd., there is the tensile modulus of elasticity of 201MPa), and use high-density polyethylene resin (such as, the NIPOLONHARDZ manufactured by TosohCorporation, there is the tensile modulus of elasticity of 1010MPa) as the second resin material constituting the island phase harder than marine facies, the content of the first resin material M in mass1: the content of the second resin material M in mass2Ratio be 90:10。
Although the casing 17 according to the present embodiment is formed by single resin material (polyamide thermoplastic class elastomer+high-density polyethylene resin), but the present invention is not limited to this structure, similar to common traditional rubber pneumatic tire, there is the resin material of different qualities and may be used for the various piece of casing 17 (such as, side of sidewall portion 14, crown part 16 and bead part 12)。Supporting material (fiber, cord, non-woven fabrics or the fabric that are such as formed) can be configured by polymeric material or metal, to be embedded in casing 17 (such as, in bead part 12, in side of sidewall portion 14 or in crown part 16), in order to carry out reinforcement casing 17 with supporting material。
Casing 17 according to the present embodiment, by a pair casing halfbody (tirecasehalfpart) (tyre framework sheet) 17A is bonded together and is formed, described casing halfbody 17A is formed containing as the polyamide thermoplastic class elastomer of marine facies and the resin material as the island structure of the high-density polyethylene resin of island phase by having。Casing halfbody 17A is by by annular casing halfbody 17A placement facing with each other and be joined together by halfbody in tire equator face portion and formed, and described annular casing halfbody 17A is identically shaped and be obtain by the crown part 16 of 12, side of sidewall portion 14 of a bead part and a half width is shaped to entirety by injection moulding etc.。Casing 17 is not limited by and two components engages formed that, and can pass through to form three with upper member joint。
The casing halfbody 17A formed by resin material, for instance molding can be carried out by vacuum forming, compressing, injection moulding or founding。Therefore, when with wherein from time compared with the conventional situation that rubber-moulding is casing, it is not necessary to vulcanizing, result is that this manufacturing process can be significantly simplified, and can save molding time。
In the present embodiment, casing halfbody 17A has symmetrical shape, it may be assumed that casing halfbody 17A and another casing halfbody 17A has mutually the same shape;Accordingly, there exist the advantage that can only use a kind of mould to carry out molding casing halfbody 17A。
In the present embodiment, as shown in fig. ib, all-steel cord the annular bead core 18 formed is embedded in each bead part 12, similar to common conventional pneumatic。But, the present invention is not limited to such structure, and bead core 18 can omit, as long as ensure that the rigidity of bead part 12, and when being mounted on wheel rim 20, there is no problem。Except all-steel cord, organic fiber cord or animi resin that bead core 18 such as can be coated with by organic fiber cord, resin are formed。
In the present embodiment, in the part that bead part 12 contacts with wheel rim 20, or at least in the part that bead part 12 contacts with the wheel rim 22 of wheel rim 20, arrange by having the annular seal layer 24 formed than the material such as rubber of those the higher sealing properties of the resin material forming casing 17。In the part that casing 17 (bead part 12) and bcad seats 21 contact with each other wherein, sealant 24 can also be set。The material softer than the resin material constituting casing 17, it is possible to be used as the material with those the higher sealing properties than the resin material constituting casing 17。The same with the spendable rubber of sealant 24, it is preferred to use with the rubber of the rubber identical type used on the outer surface in the common airtyred bead part of traditional rubber system。When the sealing that only can ensure that between bead part 23 and wheel rim 20 with the resin material forming casing 17, rubber sealant 24 can be saved, or other thermoplastic resin (thermoplastic elastomer (TPE)) with those the higher sealing properties than above-mentioned resin material can be used。The example of other thermoplastic resin this includes: resin, for instance polyurethane based resin, polyolefin resin, polystyrene resins and polyester resin, and the blend of these resins any and rubber or elastomer。Thermoplastic elastomer (TPE) can also be used, the example includes: thermoplastic poly esters elastomer, thermoplastic polyurethanes elastomer, thermoplastic polystyrene class elastomer and thermoplastic polyolefin-like elastomer, and the blend of the combination in any of these elastomers and these elastomers any and rubber。
As shown in FIG. 1, in crown part 16, the circumferencial direction along casing 17 winds the reinforcement cord 26 with the rigidity higher than the resin material constituting casing 17。Reinforcement cord 26 is to wind with the form of screw winding, thus forming reinforcement cord ply 28 with following state: be wherein embedded in crown part 16 along reinforcement cord 26 at least part of in the sectional view axially intercepted of casing 17。The tyre surface 30 formed by the material such as rubber with the abrasion performance higher than the resin material constituting casing 17, is arranged on the outer circumferential side of tire radial direction of reinforcement cord ply 28。
The reinforcement cord ply 28 formed by reinforcement cord 26 is described below with reference to Fig. 2。Fig. 2 is the sectional view intercepted along tire rotating shaft, and it illustrates that wherein reinforcement cord is embedded in the state in the crown part of the tire casing according to the first embodiment。As shown in Figure 2, reinforcement cord 26 is helically wrapped with following state: be wherein embedded in crown part 16 along reinforcement cord 26 at least part of in the sectional view axially intercepted of casing 17, and, together with the peripheral part of the part of casing 17, form the reinforcement cord ply 28 in fig. 2 with dotted line instruction。The part of the reinforcement cord 26 being embedded in crown part 16, with the resin material close contact constituting crown part 16 (casing 17)。The monofilament (mono-filament) of metallic fiber or organic fiber etc., or the multifilament that wherein fiber is twisted (stranded long filament), for instance the all-steel cord being made up of stranded steel fibre, it is possible to be used as reinforcement cord 26。In the present embodiment, all-steel cord is used as reinforcement cord 26。
The degree of depth L embedded in fig. 2 illustrates the degree of depth that reinforcement cord 26 embeds in casing 17 (crown part 16) along tyre revolution direction of principal axis。The degree of depth L that reinforcement cord 26 embeds in crown part 16 is preferably equal to or the 1/5 of the diameter D of this reinforcement cord 26, more preferably above the 1/2 of the diameter D of reinforcement cord 26。Most preferably whole reinforcement cords 26 is embedded in crown part 16。When reinforcement cord 26 insert depth L more than reinforcement cord 26 diameter D 1/2 time, due to the size of reinforcement cord 26, reinforcement cord 26 is difficult to come off from embedded part。When reinforcement cord 26 has fully embedded in crown part 16, surface (outer peripheral face) becomes smooth, gas thus can be suppressed to enter in the region of reinforcement cord, even when component is placed on the crown part 16 which is embedded reinforcement cord 26。Reinforcement cord ply 28 is equivalent to the band bundle portion being arranged on the outer peripheral face of the airtyred carcass of traditional rubber system。
As it has been described above, tyre surface 30 is arranged on the outer circumferential side of tire radial direction of reinforcement cord ply 28。Preferably: by with the rubber being used for traditional rubber pneumatic tire identical type, use rubber as tyre surface 30。The tyre surface that the resin material by other kind with the abrasion performance higher than the resin material constituting casing 17 is formed can be used, replace tyre surface 30。In tyre surface 30, on the ground plane contacted with road surface, form the tread pattern being made up of multiple pattern grooves, be similar to traditional rubber pneumatic tire。
The manufacture method of the tire according to the present embodiment is described below。
Casing forming technology
First, the casing halfbody that will be supported by thin metal supporting rings, it is directed at facing with each otherly。Subsequently, connecting mold not shown in the diagram is placed so that the outer peripheral face of the part (contact site) contacted with each other with casing halfbody contacts。Structure connecting mold, pressurizes at (contact site) place, junction surface of casing halfbody A or region about to give with predetermined pressure。Then, under equaling to or higher than the temperature of fusing point (or softening point) of the resin material constituting casing, pressurize to the junction surface place of casing halfbody or region about。When the junction surface of casing halfbody being heated pressurization by connecting mold, junction surface is melted, and casing halfbody is fuse with one another, and result is component integration and forms casing 17。Although in the present embodiment, utilize connecting mold to be heated at the junction surface of casing halfbody, but the present invention is not limited to this structure;The heating generator being separately provided such as can be utilized to carry out the heating at junction surface, or can pass through in advance via applying hot blast or with infrared radiation irradiation etc., junction surface being softened or melted, and utilize connecting mold disengaged portion pressurization, casing halfbody is engaged。Casing halfbody thus can be bonded together。
Reinforcement cord component winding process
It follows that be described with reference to Figure 3 reinforcement cord winding process。Fig. 3 is the explanation figure explaining the operation utilizing cord heater and roller to be embedded in the crown part of casing by reinforcement cord。In figure 3, cord feed apparatus 56 includes: reinforcement cord 26 winds superincumbent spool 58;It is arranged in the cord heater 59 in the downstream of the cord conveying direction of spool 58;It is arranged in first roller 60 in the downstream of reinforcement cord 26 conveying direction;For the first cylinder unit 62 that the first roller 60 is moved along the direction that wherein the first roller contacts with the outer peripheral face of tire and leaves;It is arranged in second roller 64 in the downstream of reinforcement cord 26 conveying direction of the first roller 60;With, for the second cylinder unit 66 that the second roller 64 is moved along the direction that wherein the second roller contacts with the outer peripheral face of tire and leaves。Second roller 64 can serve as the chill roll formed by metal。In the present embodiment, it is contemplated that suppressing the adhesion of resin material that is melted or that soften, the surface-coated of the first roller 60 or the second roller 64 has fluororesin (in the case of the present embodiment, being TEFLON (registered trade mark))。Although in the present embodiment, structure cord feed apparatus 56 has two kinds of rollers of the first roller 60 and the second roller 64, but the present invention is not limited to this structure, and can construct cord feed apparatus and only have these rollers (it is to say, single roller) of one。
Cord heater 59 includes heater 70 and produces the fan 72 of hot blast。Cord heater 59 includes the outlet 76 adding hot tank 74 and being discharged by heated reinforcement cord 26, by warm-air supply to add in hot tank 74 and wherein reinforcement cord 26 through its inner space。
In the art, first, the temperature of the heater 70 of cord heater 59 is raised, and by by the air-flow rotating generation of fan 72, heater 70 air around heater 70 heated being delivered to and adds hot tank 74。Then, the reinforcement cord 26 pulled out from spool 58 is fed to the inside adding hot tank 74, its inner space Hot-blast Heating, thus heats (such as, the temperature of reinforcement cord 26 is increased to about 100 DEG C to 200 DEG C) by reinforcement cord 26。Heated reinforcement cord 26 is by outlet 76, and with constant pull strength, the outer peripheral face around the crown part 16 of the casing 17 rotated along the direction of arrow R in Fig. 3 is helically wrapped。Herein, as the result that heated reinforcement cord 26 contacts with the outer peripheral face of crown part 16, the resin material at contact site place is melted or softens, and at least part of heated reinforcement cord 26 is embedded in the outer peripheral face of crown part 16。In the process, it is embedded in melted or the resin material of softening due to heated reinforcement cord 26, it is thus achieved that between resin material and reinforcement cord 26, be wherein absent from the state in gap, it may be assumed that the state of close contact。Therefore, it is suppressed that air embeds being mixed in the part of reinforcement cord 26 wherein。By reinforcement cord 26 being heated to the temperature higher than the fusing point of the resin material forming casing 17 or softening point, promoting the melted of the resin material in the part of contact reinforcement cord 26 or having softened。By using this structure, it is simple to the reinforcement cord 26 embedding in the outer peripheral face of crown part 16, and can effectively suppress being mixed into of air。
Pressure etc. by the heating-up temperature of reinforcement cord 26, the pull strength acted on reinforcement cord 26 and the first roller 60, it is possible to regulate the insert depth L of reinforcement cord 26。In the present embodiment, the insert depth L of reinforcement cord 26 is set equal to or diameter D more than reinforcement cord 26 1/5。The insert depth L of reinforcement cord 26 more preferably above reinforcement cord 26 diameter D 1/2, and most preferably whole reinforcement cords 26 is embedded into。
By this way, by being wound on the outer peripheral face of crown part 16 by heated reinforcement cord 26, so that making heated reinforcement cord 26 be embedded in the outer peripheral face of crown part 16, reinforcement cord ply 28 is formed on the outer circumferential side of the crown part 16 of casing 17。
Then, banding is vulcanized tyre surface 30 and is wound on casing 17 outer peripheral face one week, and such as utilize binding agent, tyre surface 30 is joined to the outer peripheral face of casing 17。Such as, the hitherto known precured tread for retreads, can be used as tyre surface 30。This technique is the technique similar with the technique of the outer peripheral face of the carcass that precured tread is joined to retreads。
By such as utilizing binding agent, vulcanite the sealant 24 formed is joined to the bead part 12 of casing 17, it is possible to make tire 10 complete。
Effect
In the tire 10 according to the present embodiment, casing 17 is to be formed by the resin material with island structure, and described island structure includes as the polyamide thermoplastic class elastomer of marine facies and the high-density polyethylene resin as island phase。Due to this structure, according to the tire 10 of the present invention, there is suitably high elastic modelling quantity, even and if being at high temperature not easy to softening。Therefore, tire 10 has the thermostability of excellence。Additionally, tire 10 has simple structure, therefore, compared with traditional rubber ratch tire, lightweight。Therefore, according to the tire 10 of the present embodiment, there is high rub resistance, and there is high durability。
In the tire 10 according to the present embodiment, will have the reinforcement cord 26 of the rigidity higher than resin material, circumferentially be helically wrapped on the outer peripheral face of the crown part 16 of the casing 17 formed by resin material。Due to this structure, improve the rigidity of puncture resistance, cutting resistance and the circumferencial direction along tire 10。The improvement of rigidity along the circumferencial direction of tire 10, it is therefore prevented that the creep of the casing 17 formed by resin material。
In the sectional view (cross section shown in Fig. 1) axially intercepted of casing 17, at least part of reinforcement cord 26 is embedded in the outer peripheral face of the crown part 16 of the casing 17 formed by resin material, and is in close contact with resin material。Due to this structure, it is suppressed that air being mixed into during manufacture, and inhibit the movement that reinforcement cord 26 causes due to the power such as applied in motion。Therefore, it is suppressed that separate between reinforcement cord 26, casing 17 and tyre surface 30, and improve the durability of tire 10。
When structure reinforcement cord ply 28 is to include resin material as above wherein, because the nonhomogeneous hardness between casing 17 and reinforcement cord ply 28 can be made than wherein utilizing buffering adhesive by less for nonhomogeneous hardness fixing for reinforcement cord 26, so reinforcement cord 26 can be made to contact casing 17 more tightly, and it is fixed to casing 17。Therefore, being mixed into of above-mentioned air can be effectively prevented, and can effectively suppress the movement in motion of reinforcement cord component。
When reinforcement cord 26 is all-steel cord, it is possible to easily reinforcement cord 26 isolated from resin material by heating when processing tire and reclaim, therefore, there is benefit from the viewpoint of the recirculation of tire 10。Additionally, due to resin material has less loss factor (tan δ) compared with vulcanite, include substantial amounts of resin material at reinforcement cord ply 28 so that the rolling characteristics of tire can be strengthened。Compared with vulcanite, resin material has benefit on the abrasion performance of high inplane shear rigidity, control stability excellent when with tire running and excellence。
As shown in Figure 2, the insert depth L of reinforcement cord 26 is set equal to or more than the 1/5 of its diameter D。Therefore, effectively inhibit air being mixed into during manufacture, and further suppress the movement that reinforcement cord 26 causes due to the power such as applied in motion。
Because the tyre surface 30 contacted with road surface is to be formed by the elastomeric material with the abrasion performance higher than the resin material forming casing 17, improve the abrasion performance of tire 10。
Annular bead core 18 because being formed by metal material is embedded in bead part 12, so casing 17 is fixed to wheel rim 20 by strong, it may be assumed that tire 10 is fixed to wheel rim 20 by strong, is similar to traditional rubber pneumatic tire。
Sealant 24 because being formed by the elastomeric material with the sealing higher than the resin material constituting casing 17 is arranged in the region that bead part 12 contacts wheel rim 20, so the sealing improved between tire 10 and wheel rim 20。Therefore, with wherein only with compared with the resin material of wheel rim 20 and composition casing 17 carries out situation about sealing, further suppress the gas leakage from inside tires。Additionally, by arranging sealant 24, improve the installability on wheel rim。
Although taking following structure in the above-described embodiment: wherein reinforcement cord 26 is heated so that making the part that the surface of casing 17 contacts heated reinforcement cord 26 be melted and soften, but the invention is not limited in this structure;Steam stream generating apparatus rather than reinforcement cord 26 can be used, heat the outer peripheral face of the crown part 16 that wherein reinforcement cord 26 is embedded into, reinforcement cord 26 can be embedded in crown part 16 subsequently。
Although the thermal source of cord heater 59 includes heater and fan in the first embodiment, but the present invention is not limited to this structure, and can adopt wherein by reinforcement cord 26 by radiant heat (such as infra-red radiation) direct-fired structure。
Although have employed following structure in the first embodiment: wherein the resin material that reinforcement cord 26 is embedded is melted or region the second roller 64 formed by metal that softens forces cooling, but the present invention is not limited to this structure;Following structure can also be adopted: wherein cold airflow is applied directly to the region that resin material is melted or softens, resin material is melted or the region that softens is forced cooling and solidifies。
Although have employed the structure wherein heated by reinforcement cord 26 in the first embodiment, but such as can adopt the structure that wherein periphery of reinforcement cord 26 is coated with the resin material identical with casing 17。In this case, by the heating coating resin material together with reinforcement cord 26 when the reinforcement cord of coating is wound on the crown part 16 of casing 17, it is possible to during effectively suppressing reinforcement cord to be embedded into crown part 16, air is mixed into。
From the viewpoint manufactured, it is easy for being helically wrapped by reinforcement cord 26。However, it is also possible to think deeply following method: be provided with reinforcement cord 26 so that be discontinuous in the width direction。
Tire 10 according to the first embodiment is so-called tubeless tyre, wherein by bead part 12 is mounted to wheel rim 20 between tire 10 and wheel rim 20, forms air chamber (airchamber)。But, the present invention is not limited to this structure, it is possible to adopt complete inner tube of a tyre shape。
Second embodiment
Below with reference to the accompanying drawings second embodiment of the tire manufacturing method according to the present invention and tire is described。It is similar to the first embodiment, there is according to the tire of the present embodiment the cross sectional shape being substantially the same with common traditional rubber pneumatic tire。Therefore, in the following figures, with those the identical elements described in the first embodiment, those the identical accompanying drawing labellings being designated as with using in the first embodiment。Fig. 4 A is the sectional view intercepted along the tire width direction of the tire according to the second embodiment, and Fig. 4 B is being installed in the state on wheel rim according to the tire of the second embodiment, the enlarged drawing in the cross section that bead part intercepts along tire width direction。Fig. 5 is the sectional view intercepted along tire width direction, and it illustrates according to the region around the strengthening course of the tire of the second embodiment。
It is similar to above-mentioned first embodiment, use includes following resin material and constructs the casing 17 of the tire according to the second embodiment: polyamide thermoplastic class elastomer is (such as,, as first resin material that constitute marine facies the VESTAMIDE55-K1W2 manufactured by Daicel-EvonikLtd.: tensile modulus of elasticity 201MPa);With, high-density polyethylene resin is (such as, the NIPOLONhardZ manufactured by TosohCorporation: tensile modulus of elasticity 1010MPa), as the second resin material constituting island phase, it is hard that described marine facies are compared on described island, further, the content M2 in mass of the content of the first resin material the M1: the second resin material in mass is 90:10。
In the tire 200 according to the present embodiment, the reinforcement cord ply 28 (shown by dashed lines in Figure 5) being made up of the cord component 26B of the coating along the circumferential direction wound, it is superimposed on crown part 16, as shown in Fig. 4 A and Fig. 5。Reinforcement cord ply 28 constitutes the peripheral part of casing 17 rigidity along the circumferential direction of reinforcement crown part 16。In the outer peripheral face 17S of casing 17, include the outer peripheral face of reinforcement cord ply 28。
The cord component 26B of coating is formed by cord component 26A, and described cord component 26A has rigidity higher than the resin material forming casing 17, and it is coated with the coating resin material 27 as other component different from the resin material forming casing 17。In cord component 26B and the crown part 16B region contacted of coating, the cord component 26B of coating and crown part 16 are engaged with each other (such as, welding or bonding with binding agent)。
The elastic modelling quantity of coating resin material 27 is preferably set in the scope of 0.1 times to 10 times of the elastic modelling quantity of the resin material forming casing 17。When coating wherein equals to or less than 10 times of the elastic modelling quantity of the resin material forming casing 17 with the elastic modelling quantity of resin material 27, crown part will not be really up to the mark, and the installability strengthened to wheel rim。When coating wherein equals to or higher than 0.1 times of the elastic modelling quantity of the resin material forming casing 17 with the elastic modelling quantity of resin material 27, the resin constituting reinforcement cord ply 28 will not be excessively soft, and band bundle portion is excellent in inplane shear rigidity, hence improves steering force。In the present embodiment, the material identical with the resin material forming tyre framework body is used as coating resin material 27。
As shown in Figure 5, the cord component 26B of coating has generally trapezoidal cross sectional shape。In the following description, the end face of the cord component 26B of coating (at tire lateral surface radially), it is designated as accompanying drawing labelling 26U, and bottom surface (at tire medial surface radially) is designated as accompanying drawing labelling 26D。Although the cross sectional shape taking the cord component 26B being wherein coated with in the present embodiment is generally trapezoidal structure, but the present invention is not limited to this structure;Except the shape that the width of its cross-sectional shapes is incremented by gradually from 26D side, bottom surface (in tire inner side radially) to end face 26U side (in tire outside radially), it is possible to use arbitrary shape。
As shown in FIG. 5, due to by coherent for the cord component 26B circumferentially compartment of terrain of coating configuration so that form gap 28A between the cord component 26B of contiguous coating。Therefore, the outer peripheral face of reinforcement cord ply 28 has concavo-convex, and the outer peripheral face 17S of casing 17 that its peripheral part is formed by reinforcement cord ply 28 also has concavo-convex。
The outer peripheral face 17S (including concavo-convex) of casing 17 is formed uniformly fine roughening ripple (undulation), and with cement, buffering adhesive 29 is bonded on above between which。Rubber part in buffering adhesive 29 inner side radially has flowed in roughening ripple。
The tyre surface 30 formed by the material such as rubber with the abrasion performance higher than the resin material forming casing 17, is engaged on buffering adhesive 29 (outer peripheral face of buffering adhesive 29)。
The rubber (tread rubber 30A) to use in tyre surface 30, it is preferred to the rubber for the airtyred rubber identical type of traditional rubber system。The tyre surface that the resin material of other kind with the abrasion performance higher than the resin material forming casing 17 can be used to be formed, replaces tyre surface 30。On the face that tyre surface 30 contacts with road surface, form the tread pattern (not showing in the accompanying drawings) with multiple pattern groove, be similar to traditional rubber pneumatic tire。
It follows that describe the manufacture method of the tire according to the present embodiment。
Skeleton forming technique
First, in the way of identical with above-mentioned first embodiment, forming casing halfbody 17A, utilizing adhesive mould by the heating pressurization of casing halfbody, thus forming casing 17。
Reinforcement cord component winding process
Tire manufacturing equipment according to the present embodiment is similar with above-mentioned first embodiment。Specifically, as described in the first embodiment in figure 3 shown in cord feed apparatus 56 in, use the cord component 26B of coating, it has generally trapezoidal cross sectional shape, it is by obtaining with coating resin material 27 (resin material identical with the material of casing in the present embodiment) coating cord component 26A, and is wound on spool 58。
First, raise the temperature of heater 70, and by by the air-flow rotating generation of fan 72, heater 70 air around heater 70 heated being delivered to and adds hot tank 74。Then, the cord component 26B of the coating pulled out from spool 58 is fed to the inside adding hot tank 74, the inner space thermal current adding hot tank 74 heats, thus by the cord element heats (such as, thus the temperature of the outer peripheral face of the cord component 26B of coating is increased to the fusing point (or softening point) equal to or higher than coating resin material 27) of coating。Herein, as the result of the cord material 26B of heating coating, coating resin material 27 becomes melted or softening state。
The cord component 26B of coating is by outlet 76, and is helically wrapped under constant tension around the outer peripheral face of crown part 16 of the casing 17 rotated in the direction on the left of the page。During do so, the bottom surface 26D of cord component 26B of coating contacts with the outer peripheral face of crown part 16。Expanding on the outer peripheral face of crown part 16 in melted or soft state coating resin material 27 at contact site, and the cord component 26B of coating is welded to the outer peripheral face of crown part 16。Thus, increase the bond strength between the cord component 26B of crown part 16 and coating。
Roughening processes technique
Then, in the accompanying drawings in not shown abrasive blast equipment, when casing 17 rotates, sand-blasting abrasive is incident upon at a high speed the outer peripheral face 17S of casing 17。The sand-blasting abrasive penetrated clashes into outer peripheral face 17S, has, thus being formed on outer peripheral face 17S, the small roughening ripple 96 that arithmetic average roughness Ra is more than 0.05mm。
By forming small roughening ripple 96 in like fashion on the outer peripheral face 17S of casing 17, make outer peripheral face 17S become hydrophilic, and improve the wettability of following cement。
Superposition process
Then, cement paint is had be carried out the outer peripheral face 17S of the casing 17 that roughening processes。
Cement without particular limitation of, for instance can be triazine thiol (triazinethiol) class binding agent, chlorinated rubber class binding agent, phenolic resin binding agent, isocyanate adhesive, halogenated rubber class binding agent or rubber adhesive etc.。Cement is preferably able to react under sulfureted temperature (90 DEG C to 140 DEG C) at buffering adhesive 29。
Then, the buffering adhesive 29 in unvulcanized state is wound one week on the outer peripheral face 17S apply cement, and on the cement paint buffering adhesive 29 by such as composition of colloidal slurry etc.。The tread rubber 30A being sulfuration or semi-cure state is wound one week herein above, to become to be in green tire body state。
Sulfuration process
Then, green tire body is placed in vulcanizing tank or mould, and vulcanizes。In the process, unvulcanized buffering adhesive 29 flows in roughening ripple 96, and described roughening ripple 96 is formed on the outer peripheral face 17S of casing 17 already by roughening process。Once complete sulfuration, playing anchorage effect by having flowed into the buffering adhesive 29 of roughening ripple 96, and increasing the bond strength between casing 17 and buffering adhesive 29。That is, due to the existence of buffering adhesive 29, the bond strength between casing 17 and tyre surface 30 is enhanced。
Then, utilize binding agent etc., the soft material softer than resin material the sealant 24 formed is joined to the bead part 12 of casing 17, so that tire 200 completes。
Effect
Tire 200 according to the present embodiment has suitably high elastic modelling quantity, because casing 17 is to be formed by the resin material with island structure, described island structure includes as the polyamide thermoplastic class elastomer of marine facies and the high-density polyethylene resin as island phase。Therefore, tire 200 provides riding comfort。Owing to tire 200 has those the simpler structures than traditional rubber ratch tire, the weight of tire 200 is lighter。Therefore, according to the tire 200 of the present embodiment, there is high rub resistance, and there is high durability。
According in the tire manufacturing method of the present embodiment, when casing 17 is integrated with buffering adhesive 29 and tread rubber 30A, processes owing to the outer peripheral face 17S of casing 17 has been carried out roughening, improve Joint Properties (cohesive) by anchoring effect。Additionally, due to the resin material forming casing 17 ripples due to the shock of sand-blasting abrasive, improve the wettability of cement。Therefore, cement is maintained on the outer peripheral face 17S of casing 17 with the state of homogenous application, it may thereby be ensured that the bond strength between casing 17 and buffering adhesive 29。
Especially, even if formed concavo-convex on the outer peripheral face 17S of casing 17 wherein, by making sand-blasting abrasive clash into the part (gap 28A) around this recess, will be around the part (recess of recess, concave bottom) roughening, such that it is able to the bond strength guaranteed between casing 17 and buffering adhesive 29。
Because buffering adhesive 29 is superimposed in the roughened area of outer peripheral face 17S of casing 17, it is possible to effectively ensure that the bond strength between casing 17 and buffering adhesive。
When being vulcanized by buffering adhesive 29 in sulfuration process, buffering adhesive 29 flows in roughening ripple, and described roughening ripple is formed on the outer peripheral face 17S of casing 17 already by roughening process。Once complete sulfuration, playing anchorage effect by having flowed into the buffering adhesive 29 of roughening ripple, and strengthening the bond strength between casing 17 and buffering adhesive 29。
In the tire 200 manufactured by the manufacture method of this tire, it is ensured that the bond strength between casing 17 and buffering adhesive 29。That is, due to the existence of buffering adhesive 29, it is ensured that the bond strength between casing 17 and tyre surface 30。Therefore, when such as travelling, it is suppressed that separating between the outer peripheral face 17S of casing 17 and buffering adhesive 29 in tire 200。
Owing to the peripheral part of casing 17 is formed by reinforcement cord ply 28, compared with the situation wherein being formed peripheral part by the component except reinforcement cord ply 28, improve puncture resistance and cutting resistance。
Because the cord parts 26B of winding coating is to form reinforcement cord ply 28, improve the rigidity along the circumferential direction of tire 200。Because improving rigidity along the circumferential direction, it is suppressed that the creep of casing 17 (wherein the plastic deformation of casing 17 under constant stress as time go on the phenomenon increased), and improve the resistance to pressure to the air pressure radially applied along tire from inner side。
When structure reinforcement cord ply 28 is to include the cord component 26B being coated with wherein, because it is less than nonhomogeneous hardness when wherein only utilizing buffering adhesive 29 and fix reinforcement cord 26A to make nonhomogeneous hardness between casing 17 and reinforcement cord ply 28, so the cord component 26B of coating can be made to contact casing 17 more tightly, and it is fixed to casing 17。Therefore, being mixed into of above-mentioned air can be effectively prevented, and can effectively suppress the movement during travelling of the reinforcement cord component。
When reinforcement cord 26A is all-steel cord wherein, it is possible to by heating when processing tire easily reinforcement cord 26A is isolated from the cord component 26B of coating and reclaims, therefore, there is benefit from the viewpoint of the recirculation of tire 200。Additionally, due to resin material has less loss factor (tan δ) compared with vulcanite, include a large amount of resin material at reinforcement cord ply 28 so that the rolling characteristic of tire can be strengthened。Compared with vulcanite, resin material has benefit in the abrasion performance of high inplane shear rigidity, control stability excellent in motion and excellence。
Although defining concavo-convex in the present embodiment on the outer peripheral face 17S of casing 17, but the present invention is not limited to this structure, and wherein outer peripheral face 17S can be adopted to be formed as smooth structure。
In casing 17, by having been wrapped around on the crown part of casing with the coating of the thermoplastic of coating and engaging the cord component of the coating to it, it is possible to form reinforcement cord ply。In this case, by the coating thermoplastic being melted or soft state is ejected on reinforcement cord ply 28, it is possible to form coating。Extruder can not be used, by splicing sheet (weldingsheet) being heated to melted or soft state, and splicing sheet being connected to the surface (outer peripheral face) of reinforcement cord ply 28, forming coating。
Although in this second embodiment, casing dividing body (casedividedparts) (casing halfbody 17A) is engaged and forms casing 17, but the present invention is not limited to this structure, and mould such as can be used to form the casing 17 as complete body。
Tire 200 according to the second embodiment is so-called tubeless tyre, wherein by bead part 12 is mounted to wheel rim 20 between tire 200 and wheel rim 20, forms air chamber。But, the present invention is not limited to this structure, and tire 200 such as can have complete inner tube of a tyre shape。
Although being configured with buffering adhesive 29 in this second embodiment between casing 17 and tyre surface 30, but the present invention being not limited to this structure, and the structure being wherein not provided with buffering adhesive 29 can be adopted。
Wherein the cord component 26B of coating is helically wrapped the structure on crown part 16 although have employed in this second embodiment, but a first aspect of the present invention is not limited to this structure, and can adopt wherein to be wound by the cord component 26B of coating and make to be discontinuous structure in the width direction。
In this second embodiment, have employed following structure: thermoplastic wherein is used as to be formed the coating resin material 27 of the cord component 26B of coating, and coating resin material 27 is heated to melted or soft state, thus the cord component 26B of coating being welded to the outer peripheral face of crown part 16。But, the present invention is not limited to this structure, and can adopt following structure: wherein, utilizes binding agent etc. that the cord component 26B of coating bonds to the outer peripheral face of crown part 16, without heating coating resin material 27。
Following structure can be adopted: the coating resin material 27 of cord component 26B being formed with coating is thermosetting resin, utilize binding agent etc. that the cord component 26B of coating is bonded to the outer peripheral face of crown part 16, without the cord component 26B of heating coating。
Following structure can be adopted: the coating resin material 27 of the cord component 26B being formed with coating is thermosetting resin, and casing 17 is formed by resin material。In this case, can utilize binding agent etc. that the cord component 26B of coating is joined to the outer peripheral face of crown part 16, or the part heating that casing 17 to be configured the cord component 26B of coating can be passed through to becoming melted or softening state, the cord component 26B of coating is welded to the outer peripheral face of crown part 16。
Following structure can be adopted: the coating resin material 27 of the cord component 26B being formed with coating is thermoplastic, and casing 17 is formed by resin material。In this case, can utilize binding agent etc. that the cord component 26B of coating is bonded to the outer peripheral face of crown part 16, or the part heating that casing 17 to be configured the cord component 26B of coating can be passed through to becoming melted or softening state, and coating resin material 27 is heated to becoming melted or soft state, the cord component 26B of coating is welded to the outer peripheral face of crown part 16。All heating the cord component 26B of casing 17 and coating to when becoming melted or soft state wherein, bi-material mixes each other well, thus increasing bond strength。When the coating resin material 27 of the resin material forming casing 17 wherein and the cord component 26B forming coating is individually resin material, its resin material is preferably the thermoplastic resin material of identical type, it is particularly preferred to identical thermoplastic。
The outer peripheral face 17S passing through the casing 17 that roughening processes can carry out sided corona treatment or Cement Composite Treated by Plasma etc., by outer peripheral face 17S activation and enhancing hydrophilic, binding agent can be applied to it afterwards。
The order adopted in manufacturing tire 200 is not limited to the order described in this second embodiment, it is possible to take the circumstances into consideration to change。
Although reference implementation scheme is illustrated above the mode carrying out the present invention, but these embodiments are only example, and can implement various change in the scope not necessarily departing from spirit of the present invention。Certainly, protection scope of the present invention is not limited to these embodiments。
Although reference implementation scheme is illustrated above the mode carrying out the present invention, but these embodiments are only example, and can implement various change in the scope not necessarily departing from spirit of the present invention。Certainly, protection scope of the present invention is not limited to these embodiments。
Embodiment
It is more fully described the present invention below with reference to embodiment。But, the present invention is not limited to this。
First, the tire of embodiment and comparative example is formed according to the first embodiment。In the process, material listed in table 1 below is used as to be formed the material of casing。As set forth below, each embodiment and comparative example are carried out the evaluation of material property and the evaluation of tyre performance。
The preparation of granule
The first resin material listed in table 1 and the second resin material are mixed, and utilize by ToyoSeikiSeisaku-sho, Ltd. the double screw extruder LABOPLASTOMILL50MR (under the mixing temperature of 180 DEG C to 200 DEG C) manufactured is by mixing for gained resin material, thus obtaining granule。
In comparative example 1 and 2, do not mix, prepare the granule of single resin。
The evaluation of tensile modulus of elasticity, tension fracture elongation rate and fracture strength
Utilize by SumitomoHeavyIndustriesCo., Ltd. the SE30D manufactured, under the forming temperature of 200 DEG C to 235 DEG C, utilize the mould with the mold temperature of 50 DEG C to 70 DEG C, the size of 30mm × 127mm and 2.0mm thickness, carry out by the injection moulding of prepared granule, thus obtaining test film。Each test film is carried out punching press, thus the dumbbell shaped test film (No. 5 shape test films) that preparation as limited in JISK6251:1993。
Then, utilize the ShimadzuAutographAGS-J (5KN) manufactured by ShimadzuCorporation, under the draw speed of 200mm/min, measure the tensile modulus of elasticity of each dumbbell shaped test film, elongation at break and fracture strength。Result is shown below in 1。
Index G'(50 DEG C)/G'(0 DEG C) calculating
Utilize by SumitomoHeavyIndustriesCo., Ltd. the SE30D manufactured, under the forming temperature of 200 DEG C to 235 DEG C, utilize the mould with the mold temperature of 50 DEG C to 70 DEG C, the size of 30mm × 127mm and 2.0mm thickness, carry out by the injection moulding of obtained granule, thus obtaining test film。For each gained test film, specifically obtain index G'(50 DEG C in the following manner)/(0 DEG C)。
Utilize the dynamic viscoelastic measurement apparatus ARESIII manufactured by RheometricInc., for each test film, when 10Hz frequency and 1% dynamic strain, measure storage shear modulus G'(50 DEG C at 50 DEG C) and storage shear modulus G'(0 DEG C at 0 DEG C), and G'(50 DEG C is calculated for every kind of granule)/G'(0 DEG C) value。
Then, by G'(50 DEG C of every kind of granule)/G'(0 DEG C) relative to G'(50 DEG C of comparative example 1)/G'(0 DEG C) value of value, it is expressed as " index G'(50 DEG C)/G'(0 DEG C) " in table 1。Index lower than 1 G'(50 DEG C)/G'(0 DEG C) represent excellent heat resistance。
Evaluation of Heat Tolerance
In the way of similar with above-mentioned first embodiment, form tire with resin material listed in table 1。Tire is arranged on wheel rim, and is inflated to 3 times of normal pressure, tire is stored 1 month at 80 DEG C, measure the size of tire。The deformation of more than 2mm is classified as deformation, and evaluates thermostability based on following evaluation criterion。
Evaluation criterion
A: tire may be mounted on wheel rim, and it is able to maintain that its shape
B: tire may be mounted on wheel rim, but aeroseal can not be realized or deform
C: tire can not be arranged on wheel rim
The state of the resin material constituting tyre framework body is shown in Table 1。
By utilizing the microphotograph of scanning electron microscope (SEM) to observe, observe that resin material has the island wherein formed by the second resin material and is dispersed in the structure in the marine facies formed by the first resin material mutually, or there is the structure of the single-phase formed by the first resin material or the second resin material。
From the result shown in table 1, calculate the elastic modelling quantity coefficient of the resin material of embodiment and comparative example according to above-mentioned inequality (1), and be shown in Table 1。
Table 1
Component in table 1 is as follows。
First resin material
The VESTAMIDE55-K1W2 manufactured by Daicel-EvonikLtd.
(there is the polyamide thermoplastic class elastomer of 201MPa tensile modulus of elasticity)
Second resin material
The NIPOLONHARDZ manufactured by TosohCorporation
(there is the high-density polyethylene resin of 1010MPa tensile modulus of elasticity)
The ZYLON200H manufactured by AsahiKaseiChemicalsCorporation
(its tensile modulus of elasticity polyphenylene oxide more than 1000MPa)
As shown in FIG. 1, it can be seen that compared with the test film manufactured in comparative example, the test film manufactured in embodiments has less big also less little tensile modulus of elasticity, elongation at break and fracture strength, it was shown that the test film manufactured in embodiments has suitable intensity。Especially, wherein in elastic modelling quantity coefficient embodiment in 0.25 to 2 scope, maintain shape, and Evaluation of Heat Tolerance result is excellent。
This shows: utilize the thermostability being gone out excellence by the tire exhibits of the casing manufacture formed with those identical resin materials of test film shown in embodiment。
By reference, the disclosure of Japanese patent application 2012-044644 is generally introduced herein with it。
Just as each publication, patent application or technical standard specifically indicate the same degree to be incorporated by reference respectively, by reference, whole publications, patent application and the technical standard mentioned in this specification are incorporated herein。

Claims (8)

1. a tire, it includes the annular tire skeleton body formed by resiniferous material, and described resin material has the marine facies including being made up of the first resin material and an island structure of island phase being made up of the second resin material, and to compare described marine facies hard on described island;
The tensile modulus of elasticity γ 1 of wherein said first resin material and the content W1 of described first resin material in whole described resiniferous materials, with the content W2 of the tensile modulus of elasticity γ 2 of described second resin material with described second resin material in whole described resiniferous materials, meet following formula (1):
0.25≤((γ 1 × W1)/(γ 2 × W2))≤2 formulas (1)。
2. tire according to claim 1, wherein said first resin material includes: the first thermoplastic resin;Or, the first thermosetting resin and plasticizer;Or its combination。
3. tire according to claim 1, wherein said second resin material includes the second thermoplastic resin and at least one of the second thermosetting resin。
4. tire according to claim 2, wherein said first thermoplastic resin is chosen from by least one in group consisting of: the thermoplastic elastomer (TPE) of thermoplastic polyolefin-like elastomer, thermoplastic polystyrene class elastomer, polyamide thermoplastic class elastomer, thermoplastic polyurethanes elastomer, thermoplastic poly esters elastomer and dynamic crosslinking。
5. tire according to claim 4, wherein said first thermoplastic resin is polyamide thermoplastic class elastomer, and described second resin material is polyvinyl resin or polyphenylene oxide。
6. tire according to claim 5, the content of wherein said first thermoplastic resin and described second resin material is 60:40 to 90:10 than in mass。
7. tire according to claim 1, wherein said resin material includes at least one selected in the group of free age resistor, UV absorbent, fire retardant and antistatic additive composition。
8. tire according to claim 4, wherein said first thermoplastic resin is polyamide thermoplastic class elastomer, and described second resin material has the tensile modulus of elasticity of more than 1000MPa。
CN201380011337.6A 2012-02-29 2013-02-28 Tire Active CN104144797B (en)

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JP2012-044644 2012-02-29
JP2012044644 2012-02-29
PCT/JP2013/055584 WO2013129629A1 (en) 2012-02-29 2013-02-28 Tire

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CN104144797A (en) 2014-11-12
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US9770949B2 (en) 2017-09-26
US20150114539A1 (en) 2015-04-30
IN2014DN07828A (en) 2015-05-15
EP2821251A1 (en) 2015-01-07
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JPWO2013129629A1 (en) 2015-07-30
EP2821251B1 (en) 2017-05-03

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