US20080128120A1 - Fin-pipe shaped radiator specially adapted to a semiconductor chilling unit and the method of making same - Google Patents
Fin-pipe shaped radiator specially adapted to a semiconductor chilling unit and the method of making same Download PDFInfo
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- US20080128120A1 US20080128120A1 US11/940,836 US94083607A US2008128120A1 US 20080128120 A1 US20080128120 A1 US 20080128120A1 US 94083607 A US94083607 A US 94083607A US 2008128120 A1 US2008128120 A1 US 2008128120A1
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- Prior art keywords
- pipe
- horizontal
- fin
- vertical
- vertical pipe
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D15/00—Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies
- F28D15/02—Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies in which the medium condenses and evaporates, e.g. heat pipes
- F28D15/0266—Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies in which the medium condenses and evaporates, e.g. heat pipes with separate evaporating and condensing chambers connected by at least one conduit; Loop-type heat pipes; with multiple or common evaporating or condensing chambers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
- B23P15/26—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass heat exchangers or the like
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/02—Header boxes; End plates
- F28F9/0219—Arrangements for sealing end plates into casing or header box; Header box sub-elements
- F28F9/0224—Header boxes formed by sealing end plates into covers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/34—Arrangements for cooling, heating, ventilating or temperature compensation ; Temperature sensing arrangements
- H01L23/42—Fillings or auxiliary members in containers or encapsulations selected or arranged to facilitate heating or cooling
- H01L23/427—Cooling by change of state, e.g. use of heat pipes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P2700/00—Indexing scheme relating to the articles being treated, e.g. manufactured, repaired, assembled, connected or other operations covered in the subgroups
- B23P2700/09—Heat pipes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D21/00—Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
- F28D2021/0019—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for
- F28D2021/0028—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for for cooling heat generating elements, e.g. for cooling electronic components or electric devices
- F28D2021/0031—Radiators for recooling a coolant of cooling systems
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/02—Header boxes; End plates
- F28F2009/0285—Other particular headers or end plates
- F28F2009/0292—Other particular headers or end plates with fins
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2255/00—Heat exchanger elements made of materials having special features or resulting from particular manufacturing processes
- F28F2255/16—Heat exchanger elements made of materials having special features or resulting from particular manufacturing processes extruded
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2265/00—Safety or protection arrangements; Arrangements for preventing malfunction
- F28F2265/12—Safety or protection arrangements; Arrangements for preventing malfunction for preventing overpressure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F3/00—Plate-like or laminated elements; Assemblies of plate-like or laminated elements
- F28F3/02—Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations
- F28F3/04—Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations the means being integral with the element
- F28F3/048—Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations the means being integral with the element in the form of ribs integral with the element or local variations in thickness of the element, e.g. grooves, microchannels
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/0001—Technical content checked by a classifier
- H01L2924/0002—Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/4935—Heat exchanger or boiler making
- Y10T29/49359—Cooling apparatus making, e.g., air conditioner, refrigerator
Definitions
- This invention relates to a radiator and its preparation method, and especially refers to a fin-pipe shaped radiator specially applied to semiconductor chilling unit and its preparation method.
- the overall structure of vertical pipe radiator are assembled by manual welding through perforating the upper & lower horizontal pipe and vertical pipe as well as adding heat radiating filaments.
- the horizontal pipe are usually formed by bare pipes welded to the vertical pipe, and the heat radiating areas on original horizontal pipe and vertical pipe are realized by welding filament and fins to the bare pipes, therefore the connecting of the heat radiating filaments and fins to the bare pipes can only be realized by spot welding which will restrict the heat radiating areas, and as a result, the heat transfer efficiency is only 20% ⁇ 30% of that in the overall structure.
- this kind of radiator has numerous welding points on the surface of the heat radiating pipes and is manufactured by complicated welding techniques which can be only realized by manual welding, thus it is not suitable for industrialized batch production, the parts are difficult to be manufactured by standardized production, and the reliability of welding quality is very weak.
- a fin-pipe shaped radiator specially applied to semiconductor chilling unit includes vertical pipe ( 1 ) and upper & lower horizontal pipe (both ends are blocked) welded into the heat radiation chamber, and the evaporator ( 4 ) connected through pipeline, characterized in that bar fins ( 6 ) extending axially are distributed on the external surface of the horizontal pipe and the vertical pipe ( 1 ), and the included angle “ ⁇ ” at the joint is within the range of 0° ⁇ 90°.
- the fin-pipe shaped radiator is characterized in that the horizontal pipe are made of section material with arched plate ( 2 ) forming a U shape trough with a side slot and two open ends, the pipe structure is formed by the cover panel ( 9 ) blocked at the open ends of the arched plate ( 2 ), and each end of the horizontal pipe is blocked with an end cap ( 7 ).
- the fin-pipe shaped radiator is further characterized in that the bar fins ( 6 ) on the external surface of the horizontal pipe and vertical pipe ( 1 ) are distributed in radial and extending in axial.
- the fin-pipe shaped radiator further includes that the bar fins ( 6 ) are integrated with the horizontal pipe or vertical pipe ( 1 ).
- the fin-pipe shaped radiator can be further defined in that the horizontal pipe and vertical pipe ( 1 ) mentioned are adapted with the adjacent pipes or components by welding.
- the fin-pipe shaped radiator is further characterized in that the horizontal pipe and vertical pipe ( 1 ) mentioned has a pressure release valve ( 3 ).
- the fin-pipe shaped radiator is further characterized in that the horizontal pipe and vertical pipe ( 5 ) mentioned has an inspection hole with lens ( 5 ) to the internal chamber.
- a method for preparing the fin-pipe shaped radiator includes the following steps:
- the method further includes in Step B in which a pressure release valve ( 3 ) and an inspection hole with lens ( 5 ) are equipped to the surface of corresponded component of the radiator prepared in Step C.
- a fin-pipe shaped radiator specifically adapted to a semiconductor chilling unit comprising:
- This invention intends to introduce a fin-pipe shaped radiator specially applied to semiconductor chilling unit with favorable heat radiating effect and simplified structure which is suitable for standardized production.
- the other is to introduce a fin-pipe shaped radiator specially applied to semiconductor chilling unit with favorable heat radiating effect which is suitable for industrialized production.
- Step C Assemble arched plate ( 2 ), cover panel ( 9 ) and end cap ( 7 ) manufactured in Step A and B into a mould pipe, connect the horizontal pipe and vertical pipe ( 1 ) prepared in Step B as per the requirement for assembling, and fasten with special fixtures and then put them into a soldering furnace, heat to melt the welding dressing on the surface of each component which will be fixed to each other as the melted dressing will spread over the joints by capillarity; in this Step, the horizontal pipe with through-hole manufactured in Step A can be directly welded to the vertical pipe ( 1 ) prepared in Step B.
- the horizontal pipe are made of section material with arched plate ( 2 ) of archy bar, the pipe structure is formed by the cover panel ( 9 ) blocked at the open ends of the arched plate ( 2 ), and each end of the horizontal pipe is blocked with an end cap ( 7 ).
- arched plate ( 2 ) can either apply the integrated material of “U” section, or formed by welding plate or profiled material, but integrated material of “U” section is recommended applying to arched plate ( 2 ) in an optimized technical solution. This structure is suitable for large-scaled batch production.
- the horizontal pipe can be also shaped with section material by extruding, and the through-hole connected to the vertical pipe can be directly machined on the surface, it has many welding points and the productive efficiency is low, and is only suitable for small-scaled production, but it is still within the essential scope of this invention.
- the bar fins ( 6 ) are distributed in radial and extending axially on the external surface of horizontal pipe and vertical pipe ( 1 ). And in the optimized technical solution, the bar fins ( 6 ) are distributed in radial equiangularity and extending axially on the external surface of horizontal pipe and vertical pipe ( 1 ).
- the bar fins ( 6 ) are integrated with the horizontal pipe or vertical pipe ( 1 ). And in the optimized technical solution, they are shaped and integrated by aluminium sections through extruding.
- the horizontal pipe, vertical pipe ( 1 ) and adjacent pipes or components are connected by welding.
- a pressure release valve ( 3 ) is equipped to the horizontal pipe or vertical pipe ( 1 ).
- An inspection hole with lens ( 5 ) to the internal chamber is equipped to the end of the horizontal pipe.
- the preparation method also includes a Step D in which a pressure release valve ( 3 ) and an inspection hole with lens ( 5 ) are equipped to the surface of corresponded component of the radiator prepared in Step C.
- the horizontal pipe and vertical pipe are shaped by a one-off extruding, the cover panel and through-hole are blanked by a one-off punching, and assembly is finished by a one-off welding in a soldering furnace.
- the main body of the radiator is shaped into a vertical-pipe radiator which has overcome the disadvantages in coil-pipe type radiator of simplex circulation line and too many detours that block circulating and in plate type radiator of low resistance to pressure that will make the radiator distort or deform or make the weld points crack and so on.
- the main parts are shaped by extruding, and thus the machining technique is simple and reliable with low cost and high rate of finished products.
- the vertical pipe, horizontal pipe and the bar fins at the end of horizontal pipe are shaped by one-off extruding which increases the heat radiating area by 8 ⁇ 10 times and improving the heat transferring efficiency by 60% ⁇ 80% comparing with existing products.
- Bar fins are added to the surface of the vertical pipe and horizontal pipe to enlarge the effective heat radiating area and decrease the number of welding points.
- FIG. 1 is the front plane view of the overall structure in this invention.
- FIG. 2 is the left side plane view of the invention.
- FIG. 3 is the enlarged structure view of Part I in FIG. 2 .
- This practical example introduces a fin-pipe shaped radiator specially applied to semiconductor chilling unit, consisting of vertical pipe ( 1 ) and upper & lower horizontal pipes (both ends are blocked) welded into the heat radiation chamber with an evaporator ( 4 ) connected through pipeline and bar fins ( 6 ) extending axially and distributed in equiangular on the external surface of the horizontal pipes and the vertical pipe ( 1 ) as mentioned.
- the horizontal pipes are made of section material with arched plate ( 2 ) and a pipe structure formed by the cover panel ( 9 ) blocked at the open ends of the arched plate ( 2 ), and each end of the horizontal pipe is blocked with an end cap ( 7 ).
- the horizontal pipe or vertical pipe ( 1 ) with bar fins is shaped and integrated by aluminium sections through extruding.
- the horizontal pipes, vertical pipe ( 1 ) and adjacent pipes or components are connected by welding.
- a pressure release valve ( 3 ) is equipped to the horizontal pipes or vertical pipe ( 1 ).
- An inspection hole with lens ( 5 ) to the internal chamber is equipped to the end of the horizontal pipe.
- the method for preparing the fin-pipe shaped radiator specially applied to semiconductor chilling unit including the following steps:
- the preparation method also includes a Step D in which a pressure release valve ( 3 ) and an inspection hole with lens ( 5 ) are equipped to the surface of corresponded component of the radiator prepared in Step C.
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Thermal Sciences (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- General Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Cooling Or The Like Of Semiconductors Or Solid State Devices (AREA)
Abstract
This invention relates to a radiator and its preparation method, and especially refers to a fin-pipe shaped radiator specially applied to semiconductor chilling unit and its preparation method. This radiator consists of vertical pipe and upper & lower horizontal pipe (both ends are blocked) welded into the heat radiation chamber, and the evaporator connected through pipeline with axially extending fins distributed on the external surface of the horizontal pipe and the vertical pipe in an angle “α” at the joint within the range of 0°<α≦90°. The main components are manufactured into sections by extruding, punching or other machining techniques and then soldered into a radiator. It has overcome the disadvantages of various and numerous welding points, complicated techniques and so on in existing manufactures, and has realized an industrialized batch production upon simple and reliable techniques.
Description
- This invention relates to a radiator and its preparation method, and especially refers to a fin-pipe shaped radiator specially applied to semiconductor chilling unit and its preparation method.
- So far in disclosed literatures, the overall structure of vertical pipe radiator are assembled by manual welding through perforating the upper & lower horizontal pipe and vertical pipe as well as adding heat radiating filaments. The horizontal pipe are usually formed by bare pipes welded to the vertical pipe, and the heat radiating areas on original horizontal pipe and vertical pipe are realized by welding filament and fins to the bare pipes, therefore the connecting of the heat radiating filaments and fins to the bare pipes can only be realized by spot welding which will restrict the heat radiating areas, and as a result, the heat transfer efficiency is only 20%˜30% of that in the overall structure. Furthermore, this kind of radiator has numerous welding points on the surface of the heat radiating pipes and is manufactured by complicated welding techniques which can be only realized by manual welding, thus it is not suitable for industrialized batch production, the parts are difficult to be manufactured by standardized production, and the reliability of welding quality is very weak.
- A fin-pipe shaped radiator specially applied to semiconductor chilling unit includes vertical pipe (1) and upper & lower horizontal pipe (both ends are blocked) welded into the heat radiation chamber, and the evaporator (4) connected through pipeline, characterized in that bar fins (6) extending axially are distributed on the external surface of the horizontal pipe and the vertical pipe (1), and the included angle “α” at the joint is within the range of 0°<α≦90°.
- The fin-pipe shaped radiator is characterized in that the horizontal pipe are made of section material with arched plate (2) forming a U shape trough with a side slot and two open ends, the pipe structure is formed by the cover panel (9) blocked at the open ends of the arched plate (2), and each end of the horizontal pipe is blocked with an end cap (7).
- The fin-pipe shaped radiator is further characterized in that the bar fins (6) on the external surface of the horizontal pipe and vertical pipe (1) are distributed in radial and extending in axial.
- The fin-pipe shaped radiator further includes that the bar fins (6) are integrated with the horizontal pipe or vertical pipe (1).
- The fin-pipe shaped radiator can be further defined in that the horizontal pipe and vertical pipe (1) mentioned are adapted with the adjacent pipes or components by welding.
- The fin-pipe shaped radiator is further characterized in that the horizontal pipe and vertical pipe (1) mentioned has a pressure release valve (3).
- The fin-pipe shaped radiator is further characterized in that the horizontal pipe and vertical pipe (5) mentioned has an inspection hole with lens (5) to the internal chamber.
- A method for preparing the fin-pipe shaped radiator includes the following steps:
-
- A. Separately manufacture shaped vertical pipe (1), horizontal pipe and arched plate (2) by extruding technique, and manufacture end caps (7) (with groove welded around) and cover panel (9) (with hole flanging on the surface and grooves at both sides) by extruding technique with plate material coated with welding dressing; or machine through-hole directly on the surface of the horizontal pipe;
- B. Cut the arched plate (2) and vertical pipe (1) into corresponded length;
- C. Assemble the arched plate (2), cover panel (9) and end cap (7) manufactured in Step A and B into a mould pipe, connect the horizontal pipe and vertical pipe (1) prepared in Step B as per the requirement for assembling, and fasten with special fixtures and then put them into a soldering furnace, heat to melt the welding dressing on the surface of each component which will be fixed to each other as the melted dressing will spread over the joints by capillarity; in this Step, the horizontal pipe with through-hole manufactured in Step A can be directly welded to the vertical pipe (1) prepared in Step B.
- The method further includes in Step B in which a pressure release valve (3) and an inspection hole with lens (5) are equipped to the surface of corresponded component of the radiator prepared in Step C.
- The invention can be better defined in an alternative set of embodiments:
- 1. A fin-pipe shaped radiator specifically adapted to a semiconductor chilling unit, comprising:
-
- one or multiple vertical pipes with two open ends;
- a upper and a lower horizontal pipe with two closed ends and one or multiple through-holes in the pipe;
- wherein said vertical pipe are connected to said horizontal pipes by welding said open ends with said through-holes into a heat radiation chamber;
- an evaporator connected to said horizontal pipes via said through-holes via one or multiple pipelines; and
- multiple bar fins applied axially along the pipe on an external surface of said horizontal pipe and said vertical pipe.
- 2. The fin-pipe shaped radiator of
item 1, wherein the horizontal pipe is made of section material comprising: -
- an arched plate forming a U shape trough with a side slot and two ends;
- a cover panel with through-holes; and
- two end caps;
- where said horizontal pipe is formed by fixing said cover panel on said side slot of said arched plate and said closed ends are formed by fixing said end caps to the two ends of said arched plate.
- 3. The fin-pipe shaped radiator of
item 1, wherein the bar fins on the external surface of the horizontal pipe and vertical pipe extend radially. - 4. The fin-pipe shaped of
Item 1, wherein the bar fins are integrated with said horizontal pipe or vertical pipe. - 5. The fin-pipe shaped radiator of
Item 1, wherein the horizontal pipe and vertical pipe are connected with said pipelines by welding. - 6. The fin-pipe shaped radiator of
Item 1, wherein said horizontal pipe or said vertical pipe is provided with a pressure release valve. - 7. The fin-pipe shaped radiator of
Item 1, wherein said upper and lower horizontal pipes are provided with an inspection hole with lens for inspecting said heat radiation chamber. - 8. A method for making said fin-pipe shaped radiator as in above items, comprising following steps:
-
- a. making said vertical pipe and said arched plate using extruding shaping technology; making two side indentations on said cover panel by extruding technique or using slotting machine and applying welding dressing on said indentations; forming said through-holes with flagings on said cover panel with welding dressing applied; cutting said vertical pipe, said arched plate and said cover panel with side indentations into predetermined length;
- b. making said end caps with grooves by punch forming a plate material coated with welding dressing;
- c. assembling said arched plate, said cover panel and said end caps into said horizontal pipe; jointing the horizontal pipe and vertical pipe through said through-holes by a fixing means and then putting into a soldering furnace, heating to melt the welding dressing so that the horizontal pipe with through-holes can be directly welded with the vertical pipe.
- 9. The method of Item 8, further comprising:
-
- forming an opening for a pressure release valve on said horizontal or vertical pipes and fixing said pressure release valve into said opening;
- forming an inspection hole with a transparent lens on said end cap and equipping said lens on said inspection hole.
- This invention intends to introduce a fin-pipe shaped radiator specially applied to semiconductor chilling unit with favorable heat radiating effect and simplified structure which is suitable for standardized production.
- The other is to introduce a fin-pipe shaped radiator specially applied to semiconductor chilling unit with favorable heat radiating effect which is suitable for industrialized production.
- The technical solution for this invention is generally as follows:
- A. Separately manufacture shaped vertical pipe (1), horizontal pipe and arched plate (2) by extruding technique, and manufacture end caps (7) (with groove welded around) and cover panel (9) (with hole flanging on the surface and grooves at both sides) by extruding technique with plate material coated with welding dressing; or machine through-hole directly on the surface of the horizontal pipe;
- B. Cut arched plate (2) and vertical pipe (1) into corresponded length;
- C. Assemble arched plate (2), cover panel (9) and end cap (7) manufactured in Step A and B into a mould pipe, connect the horizontal pipe and vertical pipe (1) prepared in Step B as per the requirement for assembling, and fasten with special fixtures and then put them into a soldering furnace, heat to melt the welding dressing on the surface of each component which will be fixed to each other as the melted dressing will spread over the joints by capillarity; in this Step, the horizontal pipe with through-hole manufactured in Step A can be directly welded to the vertical pipe (1) prepared in Step B.
- The detailed technical solution for this invention also includes:
- The horizontal pipe are made of section material with arched plate (2) of archy bar, the pipe structure is formed by the cover panel (9) blocked at the open ends of the arched plate (2), and each end of the horizontal pipe is blocked with an end cap (7). Obviously arched plate (2) can either apply the integrated material of “U” section, or formed by welding plate or profiled material, but integrated material of “U” section is recommended applying to arched plate (2) in an optimized technical solution. This structure is suitable for large-scaled batch production.
- The horizontal pipe can be also shaped with section material by extruding, and the through-hole connected to the vertical pipe can be directly machined on the surface, it has many welding points and the productive efficiency is low, and is only suitable for small-scaled production, but it is still within the essential scope of this invention.
- The bar fins (6) are distributed in radial and extending axially on the external surface of horizontal pipe and vertical pipe (1). And in the optimized technical solution, the bar fins (6) are distributed in radial equiangularity and extending axially on the external surface of horizontal pipe and vertical pipe (1).
- The bar fins (6) are integrated with the horizontal pipe or vertical pipe (1). And in the optimized technical solution, they are shaped and integrated by aluminium sections through extruding.
- The horizontal pipe, vertical pipe (1) and adjacent pipes or components are connected by welding.
- A pressure release valve (3) is equipped to the horizontal pipe or vertical pipe (1).
- An inspection hole with lens (5) to the internal chamber is equipped to the end of the horizontal pipe.
- The preparation method also includes a Step D in which a pressure release valve (3) and an inspection hole with lens (5) are equipped to the surface of corresponded component of the radiator prepared in Step C.
- This invention has the following essential characteristics and distinct progresses in technology:
- 1. The horizontal pipe and vertical pipe are shaped by a one-off extruding, the cover panel and through-hole are blanked by a one-off punching, and assembly is finished by a one-off welding in a soldering furnace. The main body of the radiator is shaped into a vertical-pipe radiator which has overcome the disadvantages in coil-pipe type radiator of simplex circulation line and too many detours that block circulating and in plate type radiator of low resistance to pressure that will make the radiator distort or deform or make the weld points crack and so on.
- 2. The main parts are shaped by extruding, and thus the machining technique is simple and reliable with low cost and high rate of finished products. The vertical pipe, horizontal pipe and the bar fins at the end of horizontal pipe are shaped by one-off extruding which increases the heat radiating area by 8˜10 times and improving the heat transferring efficiency by 60%˜80% comparing with existing products.
- 3. Highly advanced soldering device is used for assembling which has overcome the disadvantage of bad quality and low efficiency in manual welding, and realized the industrialized batch production.
- 4. Bar fins are added to the surface of the vertical pipe and horizontal pipe to enlarge the effective heat radiating area and decrease the number of welding points.
- The invention has the following attached drawings:
-
FIG. 1 is the front plane view of the overall structure in this invention. -
FIG. 2 is the left side plane view of the invention. -
FIG. 3 is the enlarged structure view of Part I inFIG. 2 . - The following practical example, which should not be regarded as a limit to this invention, is a description to this invention upon the attached drawing.
- This practical example introduces a fin-pipe shaped radiator specially applied to semiconductor chilling unit, consisting of vertical pipe (1) and upper & lower horizontal pipes (both ends are blocked) welded into the heat radiation chamber with an evaporator (4) connected through pipeline and bar fins (6) extending axially and distributed in equiangular on the external surface of the horizontal pipes and the vertical pipe (1) as mentioned. The horizontal pipes are made of section material with arched plate (2) and a pipe structure formed by the cover panel (9) blocked at the open ends of the arched plate (2), and each end of the horizontal pipe is blocked with an end cap (7).
- The horizontal pipe or vertical pipe (1) with bar fins is shaped and integrated by aluminium sections through extruding.
- The horizontal pipes, vertical pipe (1) and adjacent pipes or components are connected by welding.
- A pressure release valve (3) is equipped to the horizontal pipes or vertical pipe (1).
- An inspection hole with lens (5) to the internal chamber is equipped to the end of the horizontal pipe.
- The method for preparing the fin-pipe shaped radiator specially applied to semiconductor chilling unit, including the following steps:
- A. Separately manufacture shaped arched plate (2) and vertical pipe (1) by extruding technique, and manufacture end caps (7) (with groove welded around) and cover panel (9) (with hole flanging on the surface and grooves at both sides) by extruding technique with plate material coated with welding dressing;
- B. Cut arched plate (2) and vertical pipe (1) into corresponded length;
- C. Assemble arched plate (2), cover panel (9) and end cap (7) manufactured in Step A and B into a mould pipe, connect the horizontal pipe and vertical pipe (1) prepared in Step B as per the requirement for assembling, and fasten with special fixtures and then put them into a soldering furnace, heat to 230° C. around to melt the welding dressing on the surface of each component which will be fixed to each other as the melted dressing will spread over the joints by capillarity.
- The preparation method also includes a Step D in which a pressure release valve (3) and an inspection hole with lens (5) are equipped to the surface of corresponded component of the radiator prepared in Step C.
Claims (9)
1. A fin-pipe shaped radiator specifically adapted to a semiconductor chilling unit, comprising:
one or multiple vertical pipes with two open ends;
a upper and a lower horizontal pipe with two closed ends and one or multiple through-holes in the pipe;
wherein said vertical pipe are connected to said horizontal pipes by welding said open ends with said through-holes into a heat radiation chamber;
an evaporator connected to said horizontal pipes via said through-holes via one or multiple pipelines; and
multiple bar fins applied axially along the pipe on an external surface of said horizontal pipe and said vertical pipe.
2. The fin-pipe shaped radiator of claim 1 , wherein the horizontal pipe is made of section material comprising:
an arched plate forming a U shape trough with a side slot and two ends;
a cover panel with through-holes; and
two end caps;
where said horizontal pipe is formed by fixing said cover panel on said side slot of said arched plate and said closed ends are formed by fixing said end caps to the two ends of said arched plate.
3. The fin-pipe shaped radiator of claim 1 , wherein the bar fins on the external surface of the horizontal pipe and vertical pipe extend radially.
4. The fin-pipe shaped of claim 1 , wherein the bar fins are integrated with said horizontal pipe or vertical pipe.
5. The fin-pipe shaped radiator of claim 1 , wherein the horizontal pipe and vertical pipe are connected with said pipelines by welding.
6. The fin-pipe shaped radiator of claim 1 , wherein said horizontal pipe or said vertical pipe is provided with a pressure release valve.
7. The fin-pipe shaped radiator of claim 1 , wherein said upper and lower horizontal pipes are provided with an inspection hole with lens for inspecting said heat radiation chamber.
8. A method for making said fin-pipe shaped radiator as in claim 2 comprising following steps:
a. making said vertical pipe and said arched plate using extruding shaping technology; making two side indentations on said cover panel by extruding technique or using slotting machine and applying welding dressing on said indentations; forming said through-holes with flagings on said cover panel with welding dressing applied; cutting said vertical pipe, said arched plate and said cover panel with side indentations into predetermined length;
b. making said end caps with grooves by punch forming a plate material coated with welding dressing;
c. assembling said arched plate, said cover panel and said end caps into said horizontal pipe; jointing the horizontal pipe and vertical pipe through said through-holes by a fixing means and then putting into a soldering furnace, heating to melt the welding dressing so that the horizontal pipe with through-holes can be directly welded with the vertical pipe.
9. The method of claim 8 , further comprising:
forming an opening for a pressure release valve on said horizontal or vertical pipes and fixing said pressure release valve into said opening;
forming an inspection hole with a transparent lens on said end cap and equipping said lens on said inspection hole.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CNB2006101022060A CN100433392C (en) | 2006-12-01 | 2006-12-01 | Special finned pipe shaped radiator for semiconductor refrigeration unit and its preparation method |
CN200610102206.0 | 2006-12-01 |
Publications (1)
Publication Number | Publication Date |
---|---|
US20080128120A1 true US20080128120A1 (en) | 2008-06-05 |
Family
ID=38112649
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US11/940,836 Abandoned US20080128120A1 (en) | 2006-12-01 | 2007-11-15 | Fin-pipe shaped radiator specially adapted to a semiconductor chilling unit and the method of making same |
Country Status (2)
Country | Link |
---|---|
US (1) | US20080128120A1 (en) |
CN (1) | CN100433392C (en) |
Cited By (4)
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US20100212869A1 (en) * | 2009-02-26 | 2010-08-26 | Fu Zhun Precision Industry (Shen Zhen) Co., Ltd. | Heat dissipation device |
WO2013104884A1 (en) * | 2012-01-12 | 2013-07-18 | Econotherm Uk Limited | Heat exchanger |
US20150233653A1 (en) * | 2014-02-20 | 2015-08-20 | Modine Manufacturing Company | Brazed heat exchanger |
US11105557B2 (en) | 2014-08-22 | 2021-08-31 | Modine Manufacturing Company | Heat exchanger, tank for heat exchanger, and method of making the same |
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CN102478317B (en) * | 2010-11-29 | 2014-08-13 | 陶礼德 | Flat box vertical heat pipe heat exchange water tank |
CN102528409B (en) * | 2012-01-05 | 2014-07-16 | 华为技术有限公司 | Radiator of gravity loop heat pipe, condenser and manufacturing method thereof |
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Also Published As
Publication number | Publication date |
---|---|
CN1971959A (en) | 2007-05-30 |
CN100433392C (en) | 2008-11-12 |
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Owner name: GUO, CHEN, CHINA Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:WANG, SHUANGLING;REEL/FRAME:020120/0980 Effective date: 20071110 |
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STCB | Information on status: application discontinuation |
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