US20080006113A1 - Shifting device - Google Patents
Shifting device Download PDFInfo
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- US20080006113A1 US20080006113A1 US11/851,980 US85198007A US2008006113A1 US 20080006113 A1 US20080006113 A1 US 20080006113A1 US 85198007 A US85198007 A US 85198007A US 2008006113 A1 US2008006113 A1 US 2008006113A1
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- United States
- Prior art keywords
- shift lever
- light emitting
- portions
- holder
- shifting device
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H59/00—Control inputs to control units of change-speed-, or reversing-gearings for conveying rotary motion
- F16H59/02—Selector apparatus
- F16H59/08—Range selector apparatus
- F16H59/10—Range selector apparatus comprising levers
- F16H59/105—Range selector apparatus comprising levers consisting of electrical switches or sensors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H59/00—Control inputs to control units of change-speed-, or reversing-gearings for conveying rotary motion
- F16H59/02—Selector apparatus
- F16H59/0204—Selector apparatus for automatic transmissions with means for range selection and manual shifting, e.g. range selector with tiptronic
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T74/00—Machine element or mechanism
- Y10T74/20—Control lever and linkage systems
- Y10T74/20012—Multiple controlled elements
- Y10T74/20018—Transmission control
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T74/00—Machine element or mechanism
- Y10T74/20—Control lever and linkage systems
- Y10T74/20012—Multiple controlled elements
- Y10T74/20018—Transmission control
- Y10T74/2003—Electrical actuator
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T74/00—Machine element or mechanism
- Y10T74/20—Control lever and linkage systems
- Y10T74/20012—Multiple controlled elements
- Y10T74/20018—Transmission control
- Y10T74/20067—Control convertible between automatic and manual operation
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T74/00—Machine element or mechanism
- Y10T74/20—Control lever and linkage systems
- Y10T74/20012—Multiple controlled elements
- Y10T74/20018—Transmission control
- Y10T74/20085—Restriction of shift, gear selection, or gear engagement
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T74/00—Machine element or mechanism
- Y10T74/20—Control lever and linkage systems
- Y10T74/20012—Multiple controlled elements
- Y10T74/20018—Transmission control
- Y10T74/2014—Manually operated selector [e.g., remotely controlled device, lever, push button, rotary dial, etc.]
- Y10T74/20159—Control lever movable through plural planes
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T74/00—Machine element or mechanism
- Y10T74/20—Control lever and linkage systems
- Y10T74/20012—Multiple controlled elements
- Y10T74/20201—Control moves in two planes
Definitions
- the present invention relates to a shifting device for changing a shift position.
- a typical vehicle having an automatic transmission has a floor shifting device.
- a shifting device has a shift lever for switching the gear position of the automatic transmission.
- Some shifting devices provide manual gear selection as well as automatic gear selection.
- Such a shifting device typically has a several gates formed in a panel. For example, such a shifting device has a first gate for automatic gear selection, a second gate for manual gear selection, and a third gate for switching between the automatic and manual gear selections.
- a driver moves the shift lever to the first gate and shifts the shift lever to one of a P (parking) position, an R (reverse) position, an N (neutral) position, and a D (advance) position. Accordingly, the gear position of the automatic transmission is changed.
- the driver moves the shift lever from the first gate to the second gate via the third gate, and selectively moves the shift lever toward M+ position (shift up position) and M ⁇ position (shift down position). Accordingly, the gear position of the automatic transmission is manually shifted by one gear at a time.
- FIG. 12 is a block diagram of an electrical circuit of a shifting device disclosed in Japanese Laid-Open Patent Publication No. 2002-89676.
- the shifting device includes a switch main body 51 mounted on a vehicle body.
- the switch main body 51 has a P contact 52 , an R contact 53 , an N contact 54 , a D contact 55 , a shift-up contact 56 , and a shift-down contact 57 .
- a negative electrode 58 extends arcuately along the switch main body 51 .
- a shift lever (not shown) has a contact electrode 59 , which electrically connects one of the contacts 52 to 57 with the negative electrode 58 .
- a controller 60 determines that the shift lever is at the P position, and switches the gear position of the automatic transmission to the P position.
- the controller 60 operates in a similar manner.
- a position detecting switch (not shown) is turned on.
- the position detecting switch continues to be on during the manual gear selection.
- the contact electrode 59 contacts one of the shift-up contact 56 and the shift-down contact 57 , and the negative electrode 58 .
- the controller 60 Based on the contacting state of the negative electrode 58 with one of the shift-up and shift-down contacts 56 , 57 , and an ON signal from the position detecting switch, the controller 60 detects one of a shift-up manipulation and a shift-down manipulation. The controller 60 then changes the gear position of the automatic transmission according to the shift position.
- This shifting device is of a contact type, in which the position of the shift lever is detected based on the contact state of the negative electrode 58 with the contacts 52 to 57 with the contact electrode 59 .
- the shifting device is used for an extended period, the contact electrode 59 and the contacts 52 to 59 deteriorate with time due to wear. Therefore, the method using this shifting device has low reliability as a method for detecting the position of the shift lever.
- a shifting device having a housing, a shift lever supported by the housing, a non-contact type position detection mechanism, and a moving mechanism.
- the shift lever is moved at least along a first manipulation axis and a second manipulation axis to select one of shift positions.
- the first and second manipulation axes extend in different directions.
- the non-contact type position detecting mechanism detects a shift position selected by the shift lever.
- the position detecting mechanism includes a plurality of detecting devices and a detection objective device. The relative positions between the detecting devices and the detection objective device are variable.
- the position detecting mechanism detects the selected shift position according to the relative positions.
- the moving mechanism moves at least one of the group of the detecting devices and the detection objective device at least along a first movement axis and a second movement axis.
- the first and second movement axes extend in different directions.
- the present invention also provides a shifting device having a housing, a shift lever supported by the housing, a position detecting mechanism, a reflector member, and a moving mechanism.
- the shift lever is moved at least along a first manipulation axis and a second manipulation axis to select one of shift positions.
- the first and second manipulation axes extend in different directions.
- the position detecting mechanism has a plurality of light emitting portions and a plurality of photoreceptor portions for detecting light emitted by the light emitting portions. Each photoreceptor portion forms a pair with one of the light emitting portions.
- the relative positions between the light emitting portions and the photoreceptor portions are variable.
- the position detecting mechanism detects the selected shift position according to the relative positions.
- the reflector member reflects light emitted by the light emitting portions so that the reflected light is detected by the photoreceptor portions.
- a plurality of holes are formed in the reflector member such that the photoreceptor portions detect signals corresponding to the selected shift position.
- the moving mechanism moves at least one of the group of the light emitting portions and the group of the photoreceptor portions at least along a first movement axis and a second movement axis.
- the first and second movement axes extend in different directions.
- FIG. 1 is an exploded perspective view illustrating a shifting device according to a first embodiment of the present invention
- FIG. 2 is a perspective view illustrating the shifting device shown in FIG. 1 ;
- FIG. 3 is an exploded perspective view illustrating a sensor unit accommodated in the shifting device shown in FIG.
- FIG. 4 is a diagrammatic cross-sectional view showing the sensor unit shown in FIG. 3 ;
- FIG. 5 is a plan view showing a magnetization pattern of a magnet
- FIGS. 6 ( a ) to 6 ( e ) are diagrams showing the relationship between a magnet and Hall ICs
- FIG. 7 is a chart showing output codes of Hal ICs
- FIG. 8 is a plan view illustrating a reflector plate and photosensors according to a second embodiment of the present invention.
- FIG. 9 is a diagrammatic view showing a state in which light from the photosensors is reflected by the reflector plate of FIG. 8 ;
- FIG. 10 is a diagrammatic view showing a state in which light from the photosensors passes through the reflector plate of FIG. 8 ;
- FIG. 11 is an exploded perspective view illustrating the interior of a sensor unit according to another embodiment.
- FIG. 12 is a diagrammatic view showing an electrical circuit of a prior art shifting device.
- a shifting device 1 according to a first embodiment of the present invention will now be described with reference to C FIGS. 1 to 7 .
- the front, the rear, the left, and the right of the shifting device 1 are defined as shown in FIGS. 1 and 2 in this embodiment.
- the shift lever 2 includes the knob 8 , a lever main body 9 , and a retainer 10 .
- the lever main body 9 is pivotally coupled to the retainer 10 with a pin 11 .
- the shift lever 2 is supported by the retainer 10 to be pivotable leftward and rightward about the pin 11 .
- the torsion spring 12 is engaged with a shaft of the pin 11 .
- the torsion spring 12 urges the shift lever 2 toward the F position when the shift lever 2 is in the first gate 7 a .
- a nut 13 is threaded to the distal portion of the pin 11 to prevent the pin 11 from falling off.
- a shaft 14 extends through a lower portion of the pin 11 .
- the shaft 14 extends in a direction perpendicular to the direction of the pin 11 .
- the shaft 14 is supported by the housing 16 .
- the retainer 10 pivots about the shaft 14 .
- the shift lever 2 is moved in the shift direction about the shaft 14 .
- a nut 15 is threaded to the distal portion of the shaft 14 to prevent the shaft 14 from falling off.
- a dome-shaped slide cover 17 is located between the cover plate 6 and the housing 16 . The slide cover 17 moves synchronously with the shift lever 2 .
- a sensor recess 18 is formed on the outer surface of a right sidewall 16 a of the housing 16 .
- a sensor unit 19 is attached to the sensor recess 18 .
- the sensor unit 19 functions to detect the position of the shift lever 2 .
- the sensor unit 19 has an outer case 20 and a cover 21 .
- the outer case 20 accommodates a resin inner case 22 , a first holder 23 , and a second holder 24 .
- the first holder 23 holds a magnet 25
- the second holder 24 holds the first holder 23 .
- the sensor unit 19 is of a slide type in which the magnet 25 is moved along crossing directions in accordance with manipulation of the shift lever 2 .
- a rectangular first window 26 is formed in the upper portion of the right sidewall 16 a of the housing 16 .
- a second window 27 is formed in the upper portion of the outer case 20 of the sensor unit 19 .
- the second window 27 faces the first window 26 and has substantially the same area as the first window 26 .
- a coupler portion 28 is integrally formed with the lever main body 9 .
- the coupler portion 28 extends from the lower portion of the lever main body 9 toward the sensor unit 19 .
- the coupler portion 28 protrudes to the interior of the outer case 20 through the first and second windows 26 , 27 .
- a distal end 29 of the coupler portion 28 which is substantially spherical, is engaged with a hole 30 formed in the inner case 22 (see FIG. 3 ).
- the inner case 22 , the first holder 23 , the second holder 24 , and the coupler portion 28 form a moving mechanism.
- a detected member which is the magnet 25
- the magnet 25 is engaged with the inner case 22 such that part of the magnet 25 is exposed.
- the magnet 25 is a shaped as a flat plate and is made of a magnetic material (ferrite, neodymium).
- the magnet 25 has north poles and south poles.
- the inner case 22 has a guide portion 31 extending along the shift direction. In this embodiment, the magnet 25 forms a part of the position detecting mechanism.
- the first holder 23 is substantially shaped as a rectangular parallelepiped and has an opening.
- a guide groove 32 is formed in an inner surface of the first holder 23 .
- the guide groove 32 corresponds to the guide portion 31 and extends in the front-rear direction, or in a first movement axis.
- the inner case 22 is accommodated in the first holder 23 with the guide portion 31 of the inner case 22 engaged with the guide groove 32 of the first holder 23 .
- the guide portion 31 of the inner case 22 moves along the guide groove 32 of the first holder 23 .
- the second holder 24 has vertically extending two rails 33 , a coupling plate 36 for coupling the rails 33 to each other, and a base plate 37 attached to the coupling plate 36 .
- the vertical direction in this embodiment is a direction parallel to the axial direction of the lever 9 (see FIG. 1 ), or a direction along which the magnet 25 is moved when the shift lever 2 is moved leftward or rightward, or in a second movement direction.
- each rail 33 has two extension plate 34 extending along the vertical direction.
- the first holder 23 is accommodated in the second holder 24 while being held between the extension plates 34 of each rail 33 . In this state, the first holder 23 is movable in the vertical direction.
- An installation plate 35 is attached to the second holder 24 .
- the installation plate 35 is fixed to the outer case 20 (see FIG. 1 ).
- the shifting device 1 includes a shift lever 2 and a housing 16 .
- the housing 16 has flanges 4 at the lower end.
- the housing 16 is fixed to a floor console 5 by fastening the flanges 4 to the floor console 5 with screws (not shown).
- the upper portion of the housing 16 is covered with a cover plate 6 .
- a shift gate opening 7 is formed in the cover plate 6 .
- a shift lever 2 extends upward through the shift gate opening 7 .
- a spherical shift knob 8 is attached to the upper end of the shift lever 2 .
- the shift gate opening 7 includes a first gate 7 a extending in the front-rear direction, a second gate 7 b extending leftward from a center of the first gate 7 a , and a third gate 7 c extending rearward from the left end of the second gate 7 b .
- the shift lever 2 is capable of moving along the shift gate opening 7 . As the shift lever 2 is moved, the engagement condition of an automatic transmission of an A/T vehicle is switched. Specifically, the shift lever 2 is moved to any of a P (parking) position, an F (free) position, an N (neutral) position, and a D (drive) position. The shift lever 2 is manipulated frontward or rearward, or in a first manipulation axis (along a shift direction (see FIG.
- the shift lever is manipulated leftward or rightward, or in a second manipulation axis, (along a select direction (see FIG. 2 )).
- the shift lever 2 is moved to the F position.
- the shift lever 2 is moved to the F position.
- the shift lever 2 is moved to the F position.
- the shift lever 2 is moved back to the F position.
- the shift lever 2 when the shift lever 2 is manipulated from the F position to the P position, the shift lever 2 is held at the P position by a member that is not illustrated.
- first to fourth Hall ICs 38 to 41 detect the position of the shift lever 2 . Accordingly, the shifting device 1 is switched. (The Hall ICs 38 to 41 will be described below.)
- the shift lever 2 is returned to the F position by the force of the torsion spring 12 . That is, the shift lever 2 is not held at any of the R, N, and D positions.
- the shift lever 2 may be designed to return to the F position after being manipulated to the P position.
- the shift lever 2 When the coupler portion 28 is at a position shown by a solid line in FIG. 4 , the shift lever 2 is in the first gate 7 a .
- the driver moves the shift lever 2 leftward to the third gate 7 c .
- the distal end 29 of the coupler portion 28 is moved upward.
- the first holder 23 is moved upward, and the coupler portion 28 is moved to a position shown by an alternate long and short dash line in FIG. 4 .
- the shift lever 2 is moved from the third gate 7 c to the first gate 7 a , the first holder 23 is moved downward and is returned to the position shown by the solid lines.
- detecting members which are the first to fourth Hall ICs 38 to 41 are located on the surface of the base plate 37 of the second holder 24 .
- the first to fourth Hall ICs 38 to 41 are arranged along the vertical direction and spaced at substantially equal intervals.
- the magnet 25 of the inner case 22 faces the first to fourth Hall ICs 38 to 41 .
- the first to fourth Hall ICs 38 to 41 output an H signal.
- the first to fourth Hall ICs 38 to 41 output an L signal.
- a connector 42 is attached to the surface of the installation plate 35 .
- a controller 43 mounted on the vehicle is connected to the connector 42 .
- the first to fourth Hall ICs 38 to 41 form part of the position detecting mechanism.
- FIG. 5 is a plan view showing a magnetization pattern of a magnet.
- the surface of the magnet 25 is divided into fifteen magnetic pole sections in three lateral lines and five vertical columns.
- some of the magnetic pole sections of the magnet 25 face the first to fourth Hall ICs 38 to 41 .
- the relationship between the magnetic pole sections of the magnet 25 and the first to fourth Hall ICs 38 to 41 is changed according to the position of the shift lever 2 .
- the signals (H signals and L signals) of the first to fourth Hall ICs 38 to 41 form different codes each corresponding to one of the positions of the shift lever 2 .
- the codes of signals from the Hall ICs 38 to 41 are different for each of the R. N, D, F, and P positions. Further, the output values of the Hall ICs 38 to 41 for the R position of the shift lever 2 are the reverse of the output values for the D position. That is, if the output values of the Hall ICs 38 to 41 are H, L, L, L signals when the shift lever 2 is at the R position, the output values are L, H, H, H signals when the shift lever 2 is at the D position.
- FIGS. 6 ( a ) to 7 An operation of the shifting device 1 will now be described with reference to FIGS. 6 ( a ) to 7 .
- the shift lever 2 is initially at the P position, and then moved to the F position.
- the relationship between the magnet 25 and the Hall ICs 38 to 41 is in a state shown in FIG. 6 ( a ), and the Hall ICs 38 to 41 output an H signal, an H signal, an H signal, and an L signal (see FIG. 7 ), respectively.
- This embodiment provides the following advantages.
- the magnet 25 When the shift lever 2 is moved frontward or rearward, the magnet 25 is moved frontward or rearward, accordingly. When the shift lever 2 is moved leftward or rightward, the magnet 25 is moved upward or downward, accordingly.
- the non-contact type sensor formed of the magnet 25 and the first to fourth Hall ICs 38 to 41 detects changes of the position of the shift lever 2 in the lateral direction and the front-rear direction. Therefore, if the sensor is used for an extended period, the sensor hardly deteriorates with time. Further, the reliability of the position detection of the shift lever 2 is improved. Compared to a contact type sensor, the number of components is reduced.
- the controller 43 is capable of detect the position of the shift lever 2 based on signals from the other three Hall ICs. That is, the magnetization pattern of the magnet 25 is determined such that, even if any one of the first to fourth Hall ICs 38 to 41 malfunctions, the codes of signals from the Hall ICs 38 to 41 are different for each of the R, N, D, F, and P positions. Therefore, even if one of the four Hall ICs 38 to 41 malfunctions, the position of the shift lever 2 is accurately detected, and the reliability of the position detection of the shift lever 2 is further improved.
- the output values of the Hall ICs 38 to 41 do not change simultaneously due to variations of the magnetization state of the magnet 25 and the deviation of the position of the Hall ICs 38 to 41 from the designed positions. In such cases, the same code may be outputted for different positions of the shift lever 2 .
- the magnet 25 is magnetized such that the output values of the Hall ICs 38 to 41 for the R position of the shift lever 2 are the reverse of the output values for the D position. Therefore, a movement the shift lever 2 from the N position to the R position is not erroneously detected as a movement from the N position to the D position.
- the D position is erroneously detected as the R position or vice versa, the vehicle can move in the direction opposite from a desired direction. This embodiment eliminates the possibility of such errors.
- the inner case 22 to which the magnet 25 is attached, is accommodated in the first holder 23 , and the first holder 23 is accommodated in the second holder 24 .
- the size of the sensor unit 19 is reduced. Accordingly, the size of the shifting device 1 is reduced.
- the shift lever 2 When the shift lever 2 is moved frontward of rearward, the magnet 25 (the first holder 23 ) is moved vertically relative to the second holder 24 . Thus, the lateral size of the shifting device 1 is reduced.
- the position of the shift lever 2 is detected with the magnet 25 and the Hall ICs 38 to 41 in this embodiment. Compared to a case where an optical rotary encoder is used, this embodiment has a simpler configuration.
- FIGS. 6 to 10 A second embodiment of the present invention will now be described with reference to FIGS. 6 to 10 .
- the second embodiment is the same as the first embodiment except for a method for detecting the position of the shift lever 2 . Therefore, the same reference numerals are given to those components that the same as the corresponding components of the first embodiment.
- a reflecting member which is reflector plate 44 in this embodiment, is located on the inner case 22 (see FIG. 1 ) instead of the magnet 25 .
- Through holes 44 a are formed in the reflector plate 44 .
- the positions of the through holes 44 a correspond to the magnetic pole sections of south poles when the magnet 25 is used.
- the through holes 44 a are formed with a press.
- a plurality of position detecting members which are first to fourth reflecting photosensors 47 to 50 , are located on the surface of the base plate 37 .
- the photosensors 47 to 50 are packaged photo reflectors, each having the corresponding one of first to fourth light emitting elements 47 a to 50 a , and the corresponding one of first to fourth photoreceptors (detecting portions) 47 b to 50 b .
- the light emitting elements 47 a to 50 a and the photoreceptors 47 b to 50 b are arranged in the same direction.
- the light emitting elements 47 a to 50 a may be inclined relative to the photoreceptors (detecting portions) 47 b to 50 b . As shown in FIG.
- the first photosensor 47 when light from the first light emitting element 47 a is reflected by the reflector plate 44 , and the reflected light is detected by the first photoreceptor 47 b in the same package, the first photosensor 47 outputs an H signal. As shown in FIG. 10 , when light from the first light emitting element 47 a passes through one of the through holes 44 a , and the first photoreceptor 47 b in the same package does not detects the light, the first photosensor 47 outputs an L signal.
- the other photosensors 48 to 50 operate in the same manner, and detailed description is therefore omitted.
- the through holes 44 a are arranged such that the codes of signals from the photosensors 47 to 50 vary according to the position of the shift lever 2 . Even if any one of the photosensors 47 to 50 malfunctions, the codes of signals from the photosensors 47 to 50 are different for each of the R, N, D, F, and P positions. Further, the through holes 44 a are arranged such that the output values of the photosensors 47 to 50 for the R position of the shift lever 2 are the reverse of the output values for the D position.
- the controller 43 determines that the shift lever 2 is at the P position.
- the shift lever 2 is manipulated to any of the F, D, N, R positions, the photosensors 47 to 49 output signals corresponding to the position of the shift lever 2 .
- the controller 43 determines the position of the shift lever 2 .
- this embodiment provides the following advantages.
- the light emitting elements need to be attached to the inner case 22
- the photoreceptors 37 need to be attached to the base plate 37 .
- the light reflecting type photosensors 47 to 49 are used, the light emitting elements and the photoreceptors are attached to one of the inner case 22 and the base plate 37 . Therefore, the number of steps of mounting the photosensors is reduced.
- Each of the first to fourth light emitting elements 47 a to 50 a and the corresponding one of the first to fourth photoreceptors 47 b to 50 b are accommodated in a single package to form the corresponding one of the first to fourth photosensors 47 to 50 . Therefore, each of the photosensors 47 to 50 is mounted to the sensor unit 19 in a single process. This reduces the cost for mounting.
- the magnet 25 is provided with the magnetization pattern of north poles and south poles. In this case, a magnetization yoke needs to be produced. This increases the costs. However, in this embodiment, it only requires that the through holes 44 a be formed in the reflector plate 44 using a press. This reduces the costs. Further, some magnetic type sensors have a magnetic shield to block external magnetic field, which increases the costs. However, the optical sensor as described in this embodiment requires no such increase in the costs.
- the position detecting method of this embodiment which is of an optical type, permits the position of the shift lever 2 to be quickly detected.
- the structure including the second holder 24 permits the first holder 23 to move vertically relative to the base plate 37 .
- a structure without the second holder 24 may be used.
- a structure shown in FIG. 11 may be used.
- two engaging portions 45 are formed at each side of the first holder 23 .
- Each engaging portion 45 is bent toward the base plate 37 .
- a rail portion 46 is formed in each side section of the installation plate 35 .
- the rail portions 46 are capable of receiving the engaging portions 45 .
- the engaging portions 45 are engaged with the rail portions 46 to permit the first holder 23 to move along the rail portions 46 . Accordingly, the magnet 25 (the reflector plate 44 ) is moved vertically.
- the magnet 25 (the reflector plate 44 ) need not be slid along crossing directions.
- the magnet 25 (the reflector plate 44 ) may be of rotor type.
- the magnet 25 is shaped arcuate, and, when the shift lever 2 is manipulated along the shift direction, the magnet 25 is pivoted about the shaft 14 .
- the magnetization pattern of the magnet 25 is not limited to the one that is described as long as the code of signals outputted by Hall ICs 38 to 41 allows the position of the shift lever 2 to be detected. Also, in the embodiment of FIGS. 8 to 10 , the pattern of the through holes 44 a may be changed as necessary.
- the magnetization pattern of the magnet 25 need not be determined such that, even if one of the Hall ICs 38 to 41 malfunctions, the position of the shift lever 2 is detected. Further, the magnetization pattern of the magnet 25 need not be determined such that the output values of the Hall ICs 38 to 41 for the R position of the shift lever 2 are the reverse of the output values for the D position. In the embodiment of FIGS. 8 to 10 , the pattern of the through holes 44 a need not be determined such that the output values of the photosensors 47 to 50 for the R position of the shift lever 2 are the reverse of the output values for the D position.
- the media for detecting the magnet 25 are not limited to Hall ICs.
- magnetic resistance elements such as magneto resistive effect elements or giant magneto resistive elements may be used.
- each of the light emitting elements 47 a to 50 a are accommodated in the same package with the corresponding one of the photoreceptors 47 b to 50 b to form the photosensors 47 to 50 .
- an optical encoder may be used.
- shielding plate having holes of a predetermined pattern is attached to the shift lever 2 , and the position of the shift lever 2 is detected based on light reception pattern through the holes.
- the position detecting member is not limited to magnetic type or optical type, but may be a non-contact detecting member that uses sound.
- the positions of the shift lever 2 is not limited to five positions, which are P, F, D, N, and R positions.
- another shift position may be provided at a position next to the F position opposite from the P position.
- the number of the shift position of the shift lever 2 is six.
- the magnet 25 (the reflector plate 44 ) is attached to the shift lever 2
- the Hall ICs 38 to 41 (the photosensors 47 to 50 ) are attached to the vehicle body.
- this arrangement may be reversed.
- the inner case 22 need not be coupled to the lever main body 9 with the coupler portion 28 .
- the magnet (the reflector plate 44 ) may be arranged to move in the same direction as the shift lever 2 .
- the magnet 25 (the reflector plate 44 ) may be fixed to the lever main body 9 .
- the Hall ICs 38 to 41 may output an L signal when detecting a north pole, and output an H signal when detecting a south pole.
- the photosensors 47 to 50 may output an L signal when detecting light, and output an H signal when detecting no light.
- the position of the coupler portion 28 is not limited to a lower portion of the lever main body 9 .
- the coupler portion 28 may be formed at a center of the lever main body 9 .
- the shifting device 1 is applied to a vehicle.
- the shifting device 1 may be applied to any type of system.
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- General Engineering & Computer Science (AREA)
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Abstract
Description
- The present invention relates to a shifting device for changing a shift position.
- A typical vehicle having an automatic transmission has a floor shifting device. A shifting device has a shift lever for switching the gear position of the automatic transmission. Some shifting devices provide manual gear selection as well as automatic gear selection. Such a shifting device typically has a several gates formed in a panel. For example, such a shifting device has a first gate for automatic gear selection, a second gate for manual gear selection, and a third gate for switching between the automatic and manual gear selections.
- In the automatic gear selection, a driver moves the shift lever to the first gate and shifts the shift lever to one of a P (parking) position, an R (reverse) position, an N (neutral) position, and a D (advance) position. Accordingly, the gear position of the automatic transmission is changed. In the manual gear selection, the driver moves the shift lever from the first gate to the second gate via the third gate, and selectively moves the shift lever toward M+ position (shift up position) and M− position (shift down position). Accordingly, the gear position of the automatic transmission is manually shifted by one gear at a time.
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FIG. 12 is a block diagram of an electrical circuit of a shifting device disclosed in Japanese Laid-Open Patent Publication No. 2002-89676. The shifting device includes a switchmain body 51 mounted on a vehicle body. The switchmain body 51 has aP contact 52, anR contact 53, an N contact 54, a D contact 55, a shift-upcontact 56, and a shift-downcontact 57. Anegative electrode 58 extends arcuately along the switchmain body 51. A shift lever (not shown) has acontact electrode 59, which electrically connects one of thecontacts 52 to 57 with thenegative electrode 58. - For example, when the shift lever is at the P position, the
contact electrode 59 contacts theP contact 52 and thenegative electrode 58, thereby electrically connecting theP contact 52 and thenegative electrode 58 to each other. Accordingly, acontroller 60 determines that the shift lever is at the P position, and switches the gear position of the automatic transmission to the P position. When the shift lever is at any of the R, N, D positions, thecontroller 60 operates in a similar manner. - When the driver moves the shift lever to the second gate, a position detecting switch (not shown) is turned on. The position detecting switch continues to be on during the manual gear selection. During the manual gear selection, the
contact electrode 59 contacts one of the shift-upcontact 56 and the shift-downcontact 57, and thenegative electrode 58. Based on the contacting state of thenegative electrode 58 with one of the shift-up and shift-downcontacts controller 60 detects one of a shift-up manipulation and a shift-down manipulation. Thecontroller 60 then changes the gear position of the automatic transmission according to the shift position. - This shifting device is of a contact type, in which the position of the shift lever is detected based on the contact state of the
negative electrode 58 with thecontacts 52 to 57 with thecontact electrode 59. However, if the shifting device is used for an extended period, thecontact electrode 59 and thecontacts 52 to 59 deteriorate with time due to wear. Therefore, the method using this shifting device has low reliability as a method for detecting the position of the shift lever. - Accordingly, it is an objective of the present invention to provide a shifting device that improves the reliability of detection of the position of a shift lever.
- To achieve the foregoing and other objectives and in accordance with the purpose of the present invention, a shifting device having a housing, a shift lever supported by the housing, a non-contact type position detection mechanism, and a moving mechanism is provided. The shift lever is moved at least along a first manipulation axis and a second manipulation axis to select one of shift positions. The first and second manipulation axes extend in different directions. The non-contact type position detecting mechanism detects a shift position selected by the shift lever. The position detecting mechanism includes a plurality of detecting devices and a detection objective device. The relative positions between the detecting devices and the detection objective device are variable. The position detecting mechanism detects the selected shift position according to the relative positions. According to movement of the shift lever, the moving mechanism moves at least one of the group of the detecting devices and the detection objective device at least along a first movement axis and a second movement axis. The first and second movement axes extend in different directions.
- The present invention also provides a shifting device having a housing, a shift lever supported by the housing, a position detecting mechanism, a reflector member, and a moving mechanism. The shift lever is moved at least along a first manipulation axis and a second manipulation axis to select one of shift positions. The first and second manipulation axes extend in different directions. The position detecting mechanism has a plurality of light emitting portions and a plurality of photoreceptor portions for detecting light emitted by the light emitting portions. Each photoreceptor portion forms a pair with one of the light emitting portions. The relative positions between the light emitting portions and the photoreceptor portions are variable. The position detecting mechanism detects the selected shift position according to the relative positions. The reflector member reflects light emitted by the light emitting portions so that the reflected light is detected by the photoreceptor portions. A plurality of holes are formed in the reflector member such that the photoreceptor portions detect signals corresponding to the selected shift position. According to movement of the shift lever, the moving mechanism moves at least one of the group of the light emitting portions and the group of the photoreceptor portions at least along a first movement axis and a second movement axis. The first and second movement axes extend in different directions.
- Other aspects and advantages of the invention will become apparent from the following description, taken in conjunction with the accompanying drawings, illustrating by way of example the principles of the invention.
- The invention, together with objects and advantages thereof, may best be understood by reference to the following description of the presently preferred embodiments together with the accompanying drawings in which:
-
FIG. 1 is an exploded perspective view illustrating a shifting device according to a first embodiment of the present invention; -
FIG. 2 is a perspective view illustrating the shifting device shown inFIG. 1 ; -
FIG. 3 is an exploded perspective view illustrating a sensor unit accommodated in the shifting device shown in FIG. -
FIG. 4 is a diagrammatic cross-sectional view showing the sensor unit shown inFIG. 3 ; -
FIG. 5 is a plan view showing a magnetization pattern of a magnet; - FIGS. 6(a) to 6(e) are diagrams showing the relationship between a magnet and Hall ICs;
-
FIG. 7 is a chart showing output codes of Hal ICs; -
FIG. 8 is a plan view illustrating a reflector plate and photosensors according to a second embodiment of the present invention; -
FIG. 9 is a diagrammatic view showing a state in which light from the photosensors is reflected by the reflector plate ofFIG. 8 ; -
FIG. 10 is a diagrammatic view showing a state in which light from the photosensors passes through the reflector plate ofFIG. 8 ; -
FIG. 11 is an exploded perspective view illustrating the interior of a sensor unit according to another embodiment; and -
FIG. 12 is a diagrammatic view showing an electrical circuit of a prior art shifting device. - A shifting
device 1 according to a first embodiment of the present invention will now be described with reference to C FIGS. 1 to 7. The front, the rear, the left, and the right of the shiftingdevice 1 are defined as shown inFIGS. 1 and 2 in this embodiment. - As shown in
FIG. 1 , theshift lever 2 includes the knob 8, a lever main body 9, and aretainer 10. The lever main body 9 is pivotally coupled to theretainer 10 with apin 11. Thus, theshift lever 2 is supported by theretainer 10 to be pivotable leftward and rightward about thepin 11. Thetorsion spring 12 is engaged with a shaft of thepin 11. Thetorsion spring 12 urges theshift lever 2 toward the F position when theshift lever 2 is in thefirst gate 7 a. Anut 13 is threaded to the distal portion of thepin 11 to prevent thepin 11 from falling off. - A
shaft 14 extends through a lower portion of thepin 11. Theshaft 14 extends in a direction perpendicular to the direction of thepin 11. Theshaft 14 is supported by thehousing 16. Theretainer 10 pivots about theshaft 14. Theshift lever 2 is moved in the shift direction about theshaft 14. Anut 15 is threaded to the distal portion of theshaft 14 to prevent theshaft 14 from falling off. A dome-shapedslide cover 17 is located between the cover plate 6 and thehousing 16. The slide cover 17 moves synchronously with theshift lever 2. - A
sensor recess 18 is formed on the outer surface of aright sidewall 16a of thehousing 16. Asensor unit 19 is attached to thesensor recess 18. Thesensor unit 19 functions to detect the position of theshift lever 2. Thesensor unit 19 has anouter case 20 and acover 21. Theouter case 20 accommodates a resininner case 22, afirst holder 23, and asecond holder 24. Thefirst holder 23 holds amagnet 25, and thesecond holder 24 holds thefirst holder 23. Thesensor unit 19 is of a slide type in which themagnet 25 is moved along crossing directions in accordance with manipulation of theshift lever 2. - A rectangular
first window 26 is formed in the upper portion of theright sidewall 16 a of thehousing 16. Asecond window 27 is formed in the upper portion of theouter case 20 of thesensor unit 19. Thesecond window 27 faces thefirst window 26 and has substantially the same area as thefirst window 26. Acoupler portion 28 is integrally formed with the lever main body 9. Thecoupler portion 28 extends from the lower portion of the lever main body 9 toward thesensor unit 19. When theshift lever 2 is assembled, thecoupler portion 28 protrudes to the interior of theouter case 20 through the first andsecond windows distal end 29 of thecoupler portion 28, which is substantially spherical, is engaged with ahole 30 formed in the inner case 22 (seeFIG. 3 ). In this embodiment, theinner case 22, thefirst holder 23, thesecond holder 24, and thecoupler portion 28 form a moving mechanism. - A detected member, which is the
magnet 25, is engaged with theinner case 22 such that part of themagnet 25 is exposed. Themagnet 25 is a shaped as a flat plate and is made of a magnetic material (ferrite, neodymium). Themagnet 25 has north poles and south poles. Theinner case 22 has aguide portion 31 extending along the shift direction. In this embodiment, themagnet 25 forms a part of the position detecting mechanism. - The
first holder 23 is substantially shaped as a rectangular parallelepiped and has an opening. Aguide groove 32 is formed in an inner surface of thefirst holder 23. Theguide groove 32 corresponds to theguide portion 31 and extends in the front-rear direction, or in a first movement axis. Theinner case 22 is accommodated in thefirst holder 23 with theguide portion 31 of theinner case 22 engaged with theguide groove 32 of thefirst holder 23. Theguide portion 31 of theinner case 22 moves along theguide groove 32 of thefirst holder 23. - The
second holder 24 has vertically extending tworails 33, acoupling plate 36 for coupling therails 33 to each other, and abase plate 37 attached to thecoupling plate 36. The vertical direction in this embodiment is a direction parallel to the axial direction of the lever 9 (seeFIG. 1 ), or a direction along which themagnet 25 is moved when theshift lever 2 is moved leftward or rightward, or in a second movement direction. As shown inFIG. 3 , eachrail 33 has twoextension plate 34 extending along the vertical direction. Thefirst holder 23 is accommodated in thesecond holder 24 while being held between theextension plates 34 of eachrail 33. In this state, thefirst holder 23 is movable in the vertical direction. Aninstallation plate 35 is attached to thesecond holder 24. Theinstallation plate 35 is fixed to the outer case 20 (seeFIG. 1 ). - As shown in
FIG. 2 , the shiftingdevice 1 includes ashift lever 2 and ahousing 16. Thehousing 16 has flanges 4 at the lower end. Thehousing 16 is fixed to a floor console 5 by fastening the flanges 4 to the floor console 5 with screws (not shown). The upper portion of thehousing 16 is covered with a cover plate 6. A shift gate opening 7 is formed in the cover plate 6. Ashift lever 2 extends upward through the shift gate opening 7. A spherical shift knob 8 is attached to the upper end of theshift lever 2. - The shift gate opening 7 includes a
first gate 7 a extending in the front-rear direction, asecond gate 7 b extending leftward from a center of thefirst gate 7 a, and athird gate 7 c extending rearward from the left end of thesecond gate 7 b. Theshift lever 2 is capable of moving along the shift gate opening 7. As theshift lever 2 is moved, the engagement condition of an automatic transmission of an A/T vehicle is switched. Specifically, theshift lever 2 is moved to any of a P (parking) position, an F (free) position, an N (neutral) position, and a D (drive) position. Theshift lever 2 is manipulated frontward or rearward, or in a first manipulation axis (along a shift direction (seeFIG. 2 )) either in thefirst gate 7 a, which includes the R, N, D positions, or in thethird gate 7 c, which includes the F, P positions. When switched between thefirst gate 7 a and thethird gate 7 c, the shift lever is manipulated leftward or rightward, or in a second manipulation axis, (along a select direction (seeFIG. 2 )). When manipulated from the P position, theshift lever 2 is moved to the F position. When manipulated from the P position, theshift lever 2 is moved to the F position. Also, after being moved to any of the R, N, D positions, theshift lever 2 is moved back to the F position. Specifically, when theshift lever 2 is manipulated from the F position to the P position, theshift lever 2 is held at the P position by a member that is not illustrated. When theshift lever 2 is manipulated from the F position to any of the R, N, D positions, first tofourth Hall ICs 38 to 41 detect the position of theshift lever 2. Accordingly, the shiftingdevice 1 is switched. (TheHall ICs 38 to 41 will be described below.) Thereafter, when the driver releases theshift lever 2, theshift lever 2 is returned to the F position by the force of thetorsion spring 12. That is, theshift lever 2 is not held at any of the R, N, and D positions. Theshift lever 2 may be designed to return to the F position after being manipulated to the P position. - When the
coupler portion 28 is at a position shown by a solid line inFIG. 4 , theshift lever 2 is in thefirst gate 7 a. For example, suppose that the driver moves theshift lever 2 leftward to thethird gate 7 c. At this time, thedistal end 29 of thecoupler portion 28 is moved upward. Accordingly, thefirst holder 23 is moved upward, and thecoupler portion 28 is moved to a position shown by an alternate long and short dash line inFIG. 4 . When theshift lever 2 is moved from thethird gate 7 c to thefirst gate 7 a, thefirst holder 23 is moved downward and is returned to the position shown by the solid lines. - As shown in
FIGS. 3 and 4 , detecting members, which are the first tofourth Hall ICs 38 to 41 are located on the surface of thebase plate 37 of thesecond holder 24. The first tofourth Hall ICs 38 to 41 are arranged along the vertical direction and spaced at substantially equal intervals. When thefirst holder 23 is accommodated in thesecond holder 24, themagnet 25 of theinner case 22 faces the first tofourth Hall ICs 38 to 41. When detecting a north pole of themagnet 25, the first tofourth Hall ICs 38 to 41 output an H signal. When detecting a south pole of themagnet 25, the first tofourth Hall ICs 38 to 41 output an L signal. Aconnector 42 is attached to the surface of theinstallation plate 35. Acontroller 43 mounted on the vehicle is connected to theconnector 42. In this embodiment, the first tofourth Hall ICs 38 to 41 form part of the position detecting mechanism. -
FIG. 5 is a plan view showing a magnetization pattern of a magnet. The surface of themagnet 25 is divided into fifteen magnetic pole sections in three lateral lines and five vertical columns. As theshift lever 2 is manipulated, some of the magnetic pole sections of themagnet 25 face the first tofourth Hall ICs 38 to 41. Specifically, as shown in FIGS. 6(a) to 6(e), the relationship between the magnetic pole sections of themagnet 25 and the first tofourth Hall ICs 38 to 41 is changed according to the position of theshift lever 2. As shown inFIG. 7 , the signals (H signals and L signals) of the first tofourth Hall ICs 38 to 41 form different codes each corresponding to one of the positions of theshift lever 2. - Even if any one of the first to
fourth Hall ICs 38 to 41 malfunctions, the codes of signals from theHall ICs 38 to 41 are different for each of the R. N, D, F, and P positions. Further, the output values of theHall ICs 38 to 41 for the R position of theshift lever 2 are the reverse of the output values for the D position. That is, if the output values of theHall ICs 38 to 41 are H, L, L, L signals when theshift lever 2 is at the R position, the output values are L, H, H, H signals when theshift lever 2 is at the D position. - An operation of the shifting
device 1 will now be described with reference to FIGS. 6(a) to 7. Suppose that theshift lever 2 is initially at the P position, and then moved to the F position. When theshift lever 2 is at the P position, the relationship between themagnet 25 and theHall ICs 38 to 41 is in a state shown inFIG. 6 (a), and theHall ICs 38 to 41 output an H signal, an H signal, an H signal, and an L signal (seeFIG. 7 ), respectively. - When the driver moves the
shift lever 2 frontward to the F position, theinner case 22 and themagnet 25 are moved frontward relative to thefirst holder 23, accordingly. When theshift lever 2 is moved to the F position, the relationship between themagnet 25 and theHall ICs 38 to 41 is in a state shown inFIG. 6 (b), and theHall ICs 38 to 41 output an H signal, an L signal, an H signal, and an H signal (seeFIG. 7 ), respectively. - Subsequently, when the driver moves the
shift lever 2 rightward from the F position to the N position, theinner case 22, thefirst holder 23, and themagnet 25 are moved vertically relative to thesecond holder 24, accordingly. When theshift lever 2 is moved to the D position, the relationship between themagnet 25 and theHall ICs 38 to 41 is in a state shown inFIG. 6 (c), and theHall ICs 38 to 41 output an L signal, an H signal, an H signal, and an H signal (seeFIG. 7 ), respectively. - When the driver moves the
shift lever 2 to the N position or the R position, the relationship between themagnet 25 and theHall ICs 38 to 41 is in a state shown in FIGS. 6(d) and 6(e), respectively, and output codes corresponding to the N position and the R position shown inFIG. 7 are outputted. Based on the output code of the signals from theHall ICs 38 to 41, which varies depending on the relationship between themagnet 25 and theHall ICs 38 to 41, thecontroller 43 determines the position of theshift lever 2. - This embodiment provides the following advantages.
- When the
shift lever 2 is moved frontward or rearward, themagnet 25 is moved frontward or rearward, accordingly. When theshift lever 2 is moved leftward or rightward, themagnet 25 is moved upward or downward, accordingly. The non-contact type sensor formed of themagnet 25 and the first tofourth Hall ICs 38 to 41 detects changes of the position of theshift lever 2 in the lateral direction and the front-rear direction. Therefore, if the sensor is used for an extended period, the sensor hardly deteriorates with time. Further, the reliability of the position detection of theshift lever 2 is improved. Compared to a contact type sensor, the number of components is reduced. - Even if one of the four
Hall ICs 38 to 41 malfunctions, thecontroller 43 is capable of detect the position of theshift lever 2 based on signals from the other three Hall ICs. That is, the magnetization pattern of themagnet 25 is determined such that, even if any one of the first tofourth Hall ICs 38 to 41 malfunctions, the codes of signals from theHall ICs 38 to 41 are different for each of the R, N, D, F, and P positions. Therefore, even if one of the fourHall ICs 38 to 41 malfunctions, the position of theshift lever 2 is accurately detected, and the reliability of the position detection of theshift lever 2 is further improved. - In some cases, if the driver slowly manipulates the
shift lever 2, the output values of theHall ICs 38 to 41 do not change simultaneously due to variations of the magnetization state of themagnet 25 and the deviation of the position of theHall ICs 38 to 41 from the designed positions. In such cases, the same code may be outputted for different positions of theshift lever 2. However, in this embodiment, themagnet 25 is magnetized such that the output values of theHall ICs 38 to 41 for the R position of theshift lever 2 are the reverse of the output values for the D position. Therefore, a movement theshift lever 2 from the N position to the R position is not erroneously detected as a movement from the N position to the D position. Particularly, if the D position is erroneously detected as the R position or vice versa, the vehicle can move in the direction opposite from a desired direction. This embodiment eliminates the possibility of such errors. - The
inner case 22, to which themagnet 25 is attached, is accommodated in thefirst holder 23, and thefirst holder 23 is accommodated in thesecond holder 24. The size of thesensor unit 19 is reduced. Accordingly, the size of the shiftingdevice 1 is reduced. - When the
shift lever 2 is moved frontward of rearward, the magnet 25 (the first holder 23) is moved vertically relative to thesecond holder 24. Thus, the lateral size of the shiftingdevice 1 is reduced. - The position of the
shift lever 2 is detected with themagnet 25 and theHall ICs 38 to 41 in this embodiment. Compared to a case where an optical rotary encoder is used, this embodiment has a simpler configuration. - A second embodiment of the present invention will now be described with reference to FIGS. 6 to 10. The second embodiment is the same as the first embodiment except for a method for detecting the position of the
shift lever 2. Therefore, the same reference numerals are given to those components that the same as the corresponding components of the first embodiment. - As shown in
FIG. 8 , a reflecting member, which isreflector plate 44 in this embodiment, is located on the inner case 22 (seeFIG. 1 ) instead of themagnet 25. Throughholes 44 a are formed in thereflector plate 44. The positions of the throughholes 44 a correspond to the magnetic pole sections of south poles when themagnet 25 is used. The through holes 44 a are formed with a press. Instead of the first tofourth Hall ICs 38 to 41, a plurality of position detecting members, which are first to fourth reflectingphotosensors 47 to 50, are located on the surface of thebase plate 37. - The
photosensors 47 to 50 are packaged photo reflectors, each having the corresponding one of first to fourthlight emitting elements 47 a to 50 a, and the corresponding one of first to fourth photoreceptors (detecting portions) 47 b to 50 b. Thelight emitting elements 47 a to 50 a and thephotoreceptors 47 b to 50 b are arranged in the same direction. Thelight emitting elements 47 a to 50 a may be inclined relative to the photoreceptors (detecting portions) 47 b to 50 b. As shown inFIG. 9 , when light from the firstlight emitting element 47 a is reflected by thereflector plate 44, and the reflected light is detected by thefirst photoreceptor 47 b in the same package, thefirst photosensor 47 outputs an H signal. As shown inFIG. 10 , when light from the firstlight emitting element 47 a passes through one of the throughholes 44 a, and thefirst photoreceptor 47 b in the same package does not detects the light, thefirst photosensor 47 outputs an L signal. Theother photosensors 48 to 50 operate in the same manner, and detailed description is therefore omitted. - The through holes 44 a are arranged such that the codes of signals from the
photosensors 47 to 50 vary according to the position of theshift lever 2. Even if any one of thephotosensors 47 to 50 malfunctions, the codes of signals from thephotosensors 47 to 50 are different for each of the R, N, D, F, and P positions. Further, the throughholes 44 a are arranged such that the output values of thephotosensors 47 to 50 for the R position of theshift lever 2 are the reverse of the output values for the D position. - When the
shift lever 2 is moved to the P position by the driver, the first tothird photosensors 47 to 49 output H signals, and thefourth photosensor 50 outputs an L signal. Based on the code of the signal, thecontroller 43 determines that theshift lever 2 is at the P position. When theshift lever 2 is manipulated to any of the F, D, N, R positions, thephotosensors 47 to 49 output signals corresponding to the position of theshift lever 2. Based on a code formed of the outputted signals, thecontroller 43 determines the position of theshift lever 2. - In addition to the advantages of the embodiment shown in FIGS. 1 to 7, this embodiment provides the following advantages.
- In a case where photosensors in which light emitting elements and photoreceptors are separately formed, the light emitting elements need to be attached to the
inner case 22, and thephotoreceptors 37 need to be attached to thebase plate 37. However, in this embodiment, since the light reflectingtype photosensors 47 to 49 are used, the light emitting elements and the photoreceptors are attached to one of theinner case 22 and thebase plate 37. Therefore, the number of steps of mounting the photosensors is reduced. Each of the first to fourthlight emitting elements 47 a to 50 a and the corresponding one of the first tofourth photoreceptors 47 b to 50 b are accommodated in a single package to form the corresponding one of the first tofourth photosensors 47 to 50. Therefore, each of thephotosensors 47 to 50 is mounted to thesensor unit 19 in a single process. This reduces the cost for mounting. - In a case of the magnetic sensor, the
magnet 25 is provided with the magnetization pattern of north poles and south poles. In this case, a magnetization yoke needs to be produced. This increases the costs. However, in this embodiment, it only requires that the throughholes 44 a be formed in thereflector plate 44 using a press. This reduces the costs. Further, some magnetic type sensors have a magnetic shield to block external magnetic field, which increases the costs. However, the optical sensor as described in this embodiment requires no such increase in the costs. - Compared to magnetic type sensors, optical type sensors are faster in response. Therefore, the position detecting method of this embodiment, which is of an optical type, permits the position of the
shift lever 2 to be quickly detected. - It should be apparent to those skilled in the art that the present invention may be embodied in many other specific forms without departing from the spirit or scope of the invention. Particularly, it should be understood that the invention may be embodied in the following forms.
- In the embodiments of FIGS. 1 to 10, the structure including the
second holder 24 permits thefirst holder 23 to move vertically relative to thebase plate 37. However, a structure without thesecond holder 24 may be used. For example, a structure shown inFIG. 11 may be used. In this structure, two engagingportions 45 are formed at each side of thefirst holder 23. Each engagingportion 45 is bent toward thebase plate 37. Arail portion 46 is formed in each side section of theinstallation plate 35. Therail portions 46 are capable of receiving the engagingportions 45. The engagingportions 45 are engaged with therail portions 46 to permit thefirst holder 23 to move along therail portions 46. Accordingly, the magnet 25 (the reflector plate 44) is moved vertically. - In the embodiments of FIGS. 1 to 10, the magnet 25 (the reflector plate 44) need not be slid along crossing directions. For example, the magnet 25 (the reflector plate 44) may be of rotor type. In this case, the
magnet 25 is shaped arcuate, and, when theshift lever 2 is manipulated along the shift direction, themagnet 25 is pivoted about theshaft 14. - In the embodiment of FIGS. 1 to 7, the magnetization pattern of the
magnet 25 is not limited to the one that is described as long as the code of signals outputted byHall ICs 38 to 41 allows the position of theshift lever 2 to be detected. Also, in the embodiment of FIGS. 8 to 10, the pattern of the throughholes 44 a may be changed as necessary. - In the embodiment of FIGS. 1 to 7, the magnetization pattern of the
magnet 25 need not be determined such that, even if one of theHall ICs 38 to 41 malfunctions, the position of theshift lever 2 is detected. Further, the magnetization pattern of themagnet 25 need not be determined such that the output values of theHall ICs 38 to 41 for the R position of theshift lever 2 are the reverse of the output values for the D position. In the embodiment of FIGS. 8 to 10, the pattern of the throughholes 44 a need not be determined such that the output values of thephotosensors 47 to 50 for the R position of theshift lever 2 are the reverse of the output values for the D position. - In the embodiment of FIGS. 1 to 7, the media for detecting the
magnet 25 are not limited to Hall ICs. For example, magnetic resistance elements such as magneto resistive effect elements or giant magneto resistive elements may be used. - In the embodiment of FIGS. 8 to 10, each of the
light emitting elements 47 a to 50 a are accommodated in the same package with the corresponding one of thephotoreceptors 47 b to 50 b to form thephotosensors 47 to 50. However, other configurations may be adapted. For example, an optical encoder may be used. In this case, shielding plate having holes of a predetermined pattern is attached to theshift lever 2, and the position of theshift lever 2 is detected based on light reception pattern through the holes. In the embodiments of FIGS 1 to 10, the position detecting member is not limited to magnetic type or optical type, but may be a non-contact detecting member that uses sound. - In the embodiments of FIGS. 1 to 10, the positions of the
shift lever 2 is not limited to five positions, which are P, F, D, N, and R positions. For example, another shift position may be provided at a position next to the F position opposite from the P position. In this case, the number of the shift position of theshift lever 2 is six. - In the embodiments of FIGS. 1 to 10, the magnet 25 (the reflector plate 44) is attached to the
shift lever 2, and theHall ICs 38 to 41 (thephotosensors 47 to 50) are attached to the vehicle body. However, this arrangement may be reversed. - In the embodiments of FIGS. 1 to 10, the
inner case 22 need not be coupled to the lever main body 9 with thecoupler portion 28. For example, the magnet (the reflector plate 44) may be arranged to move in the same direction as theshift lever 2. In this case, the magnet 25 (the reflector plate 44) may be fixed to the lever main body 9. - In the embodiment of FIGS. 1 to 7, the
Hall ICs 38 to 41 may output an L signal when detecting a north pole, and output an H signal when detecting a south pole. In the embodiment of FIGS. 8 to 10, thephotosensors 47 to 50 may output an L signal when detecting light, and output an H signal when detecting no light. - In the embodiments of FIGS. 1 to 10, the position of the
coupler portion 28 is not limited to a lower portion of the lever main body 9. For example, thecoupler portion 28 may be formed at a center of the lever main body 9. - In the embodiments of FIGS. 1 to 10, the shifting
device 1 is applied to a vehicle. However, as long as applied to a system that uses theshift lever 2 to determine the shift position, the shiftingdevice 1 may be applied to any type of system. - The present examples and embodiments are to be considered as illustrative and not restrictive and the invention is not to be limited to the details given herein, but may be modified within the scope and equivalence of the appended claims.
Claims (11)
Priority Applications (1)
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US11/851,980 US7650811B2 (en) | 2002-08-20 | 2007-09-07 | Shifting device |
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JP2002-239433 | 2002-08-20 | ||
JP2002239433 | 2002-08-20 | ||
JP2003100719A JP2004138235A (en) | 2002-08-20 | 2003-04-03 | Shift lever device |
JP2003-100719 | 2003-04-03 | ||
US10/642,950 US7293480B2 (en) | 2002-08-20 | 2003-08-18 | Shifting device |
US11/851,980 US7650811B2 (en) | 2002-08-20 | 2007-09-07 | Shifting device |
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US10/642,950 Division US7293480B2 (en) | 2002-08-20 | 2003-08-18 | Shifting device |
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US7650811B2 US7650811B2 (en) | 2010-01-26 |
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US11/851,980 Expired - Fee Related US7650811B2 (en) | 2002-08-20 | 2007-09-07 | Shifting device |
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US10/642,950 Expired - Lifetime US7293480B2 (en) | 2002-08-20 | 2003-08-18 | Shifting device |
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US (2) | US7293480B2 (en) |
JP (1) | JP2004138235A (en) |
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US20190170244A1 (en) * | 2016-08-23 | 2019-06-06 | Zf Friedrichshafen Ag | Actuating device for a parking lock |
WO2020169626A1 (en) * | 2019-02-20 | 2020-08-27 | Zf Friedrichshafen Ag | Selector device for a user input for shifting a vehicle gearbox, and gearbox system for a vehicle |
US11906039B2 (en) | 2019-02-20 | 2024-02-20 | Zf Friedrichshafen Ag | Selector device for a user input for shifting a vehicle gearbox, and gearbox system for a vehicle |
CN111677862A (en) * | 2020-06-19 | 2020-09-18 | 苏州东风精冲工程有限公司 | Be applicable to DCT gearbox integral type injection moulding magnet subassembly |
Also Published As
Publication number | Publication date |
---|---|
US7650811B2 (en) | 2010-01-26 |
US20040035237A1 (en) | 2004-02-26 |
US7293480B2 (en) | 2007-11-13 |
JP2004138235A (en) | 2004-05-13 |
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