US20070204845A1 - Solid fuel burning stove - Google Patents
Solid fuel burning stove Download PDFInfo
- Publication number
- US20070204845A1 US20070204845A1 US11/680,728 US68072807A US2007204845A1 US 20070204845 A1 US20070204845 A1 US 20070204845A1 US 68072807 A US68072807 A US 68072807A US 2007204845 A1 US2007204845 A1 US 2007204845A1
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- United States
- Prior art keywords
- blower
- intake
- combustion chamber
- solid fuel
- exhaust
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23B—METHODS OR APPARATUS FOR COMBUSTION USING ONLY SOLID FUEL
- F23B50/00—Combustion apparatus in which the fuel is fed into or through the combustion zone by gravity, e.g. from a fuel storage situated above the combustion zone
- F23B50/12—Combustion apparatus in which the fuel is fed into or through the combustion zone by gravity, e.g. from a fuel storage situated above the combustion zone the fuel being fed to the combustion zone by free fall or by sliding along inclined surfaces, e.g. from a conveyor terminating above the fuel bed
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23B—METHODS OR APPARATUS FOR COMBUSTION USING ONLY SOLID FUEL
- F23B60/00—Combustion apparatus in which the fuel burns essentially without moving
- F23B60/02—Combustion apparatus in which the fuel burns essentially without moving with combustion air supplied through a grate
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23L—SUPPLYING AIR OR NON-COMBUSTIBLE LIQUIDS OR GASES TO COMBUSTION APPARATUS IN GENERAL ; VALVES OR DAMPERS SPECIALLY ADAPTED FOR CONTROLLING AIR SUPPLY OR DRAUGHT IN COMBUSTION APPARATUS; INDUCING DRAUGHT IN COMBUSTION APPARATUS; TOPS FOR CHIMNEYS OR VENTILATING SHAFTS; TERMINALS FOR FLUES
- F23L17/00—Inducing draught; Tops for chimneys or ventilating shafts; Terminals for flues
- F23L17/005—Inducing draught; Tops for chimneys or ventilating shafts; Terminals for flues using fans
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23L—SUPPLYING AIR OR NON-COMBUSTIBLE LIQUIDS OR GASES TO COMBUSTION APPARATUS IN GENERAL ; VALVES OR DAMPERS SPECIALLY ADAPTED FOR CONTROLLING AIR SUPPLY OR DRAUGHT IN COMBUSTION APPARATUS; INDUCING DRAUGHT IN COMBUSTION APPARATUS; TOPS FOR CHIMNEYS OR VENTILATING SHAFTS; TERMINALS FOR FLUES
- F23L5/00—Blast-producing apparatus before the fire
- F23L5/02—Arrangements of fans or blowers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24B—DOMESTIC STOVES OR RANGES FOR SOLID FUELS; IMPLEMENTS FOR USE IN CONNECTION WITH STOVES OR RANGES
- F24B1/00—Stoves or ranges
- F24B1/02—Closed stoves
- F24B1/024—Closed stoves for pulverulent fuels
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24B—DOMESTIC STOVES OR RANGES FOR SOLID FUELS; IMPLEMENTS FOR USE IN CONNECTION WITH STOVES OR RANGES
- F24B5/00—Combustion-air or flue-gas circulation in or around stoves or ranges
- F24B5/02—Combustion-air or flue-gas circulation in or around stoves or ranges in or around stoves
- F24B5/028—Arrangements combining combustion-air and flue-gas circulation
Definitions
- a solid fuel stove comprising a combustion air circuit having an intake passageway, a combustion chamber and an exhaust passageway in successive gas flow communication, an intake blower positioned in the intake passageway to blow comburent air to the combustion chamber, an exhaust blower positioned in the exhaust passageway to evacuate exhaust gasses from the combustion chamber, and a blower motor drivingly connected to both the intake blower and the exhaust blower.
- a solid fuel burning stove comprising: a combustion air circuit having an intake passageway, a combustion chamber having an air inlet connected to the intake passageway and a gas outlet, and an exhaust passageway connected to the gas outlet; a burning pot positioned in the combustion air circuit, proximate the air inlet of the combustion chamber; an intake blower associated with the intake passageway; an exhaust blower associated with the exhaust passageway; and at least one intake bypass aperture predesigned through the combustion chamber and through which a limited flow rate of air is aspired when both the exhaust blower and the intake blower are in operation.
- FIG. 1 is an cross-sectional isometric view of an example of the improved solid fuel stove
- FIG. 4 is a perspective view of an example of a blower assembly which can be used with the solid fuel stove of FIG. 1 ;
- the controller interface 77 includes a blower motor rotation speed controller 79 operable by a user to vary the rotation speed of the motor 76 , to adjust the rotation speed of the blowers. Therefore, the motor 76 regulates both the combustion air flow rate through the combustion chamber air inlet 43 a , and exhaust gas flow rate through the combustion chamber gas outlet 56 , via the two blowers 46 , 58 .
- the blower assembly 75 used in the stove 10 is depicted in greater detail.
- the blower assembly 75 includes the motor 76 which is centrally mounted between the intake blower 46 and the exhaust blower 58 .
- a shutter 85 is used to vary the surface area of the intake aperture of the intake blower cage 64 .
- the shutter 85 is a means to allow adjustment of the relative flow rates through the intake blower 46 and the exhaust blower 58 .
- the blower assembly 175 includes a motor 176 which is centrally mounted between the intake blower 146 and the exhaust blower 158 .
- the motor 176 includes electrical wires 177 for connection to a power source (not shown) for energizing the latter.
- a larger impeller 181 is used in the exhaust blower 158 when compared to the impeller used in the intake blower 146 . This is how a greater flow rate is achieved in the exhaust blower 158 in this example.
- the location of the different components, such as the grid, the hopper, the blowers, etc., in the stove 10 can greatly depart from that illustrated, and some components may also be omitted.
- Other solid fuel feeding mechanism can be used instead of the auger and the hopper. It will also be appreciated that the solid fuel feeding mechanism is selected as a function of the solid fuel used.
Abstract
The solid fuel stove includes a combustion chamber having an air inlet and a gas outlet and two blowers driven simultaneously by a single motor. A first one of the two blowers is upstream of the air inlet and propels a comburent air flow in the combustion chamber. A second one of the two blowers is downstream of the gas outlet and draws an exhaust gas flow from the combustion chamber. Both blowers can advantageously be driven by a single motor.
Description
- The present application claims priority of U.S. Provisional Patent application No. 60/778,101, filed Mar. 2, 2006, and entitled “SOLID FUEL BURNING APPLIANCES”, the contents of which are hereby incorporated by reference.
- The present improvements generally relate to solid fuel burning stoves, and more particularly to improved solid fuel burning stoves having a first blower upstream from the combustion chamber and a second blower downstream from the combustion chamber.
- Solid fuel stoves are in wide use. Some solid fuel stoves which are referred to as pellet stoves use a biomass fuel in the form of small pellets of about 6 mm in diameter and about 25 mm in length made from waste from wood processing industries. Other types of biomass fuels which are sometimes used include corn, olive pits and wheat, for example.
- It is know that when designing solid fuel stoves, achieving a satisfactory efficiency in the use of the fuel and in the transfer of heat from the combustion chamber to the ambient atmosphere are important design considerations. Also, some fuels require a more precisely adjusted flow rate of comburent air to burn efficiently than other fuels which are easier to burn.
- Although prior art solid fuel stoves were found satisfactory to a certain degree, there remains room for improvements, including improvements in the way to supply comburent air to the solid fuel in the combustion chamber, and to evacuate the exhaust gasses from the combustion chamber.
- In accordance with one aspect, there is provided a solid fuel stove comprising a combustion air circuit having an intake passageway, a combustion chamber and an exhaust passageway in successive gas flow communication, an intake blower positioned in the intake passageway to blow comburent air to the combustion chamber, an exhaust blower positioned in the exhaust passageway to evacuate exhaust gasses from the combustion chamber, and a blower motor drivingly connected to both the intake blower and the exhaust blower.
- In accordance with an other aspect, there is provided a solid fuel stove comprising: a housing having a combustion chamber with an air inlet and a gas outlet; an intake blower propelling a comburent air flow in the combustion chamber through the air inlet; an exhaust blower drawing an exhaust gas flow from the combustion chamber through the gas outlet, the comburent air flow being one of inferior to and equal to the exhaust gas flow and the pressure maintained in the combustion chamber being one of a negative pressure and a void pressure, relative to an ambient pressure; and a single motor operatively connected to both the intake blower and the exhaust blower.
- In accordance with an other aspect, there is provided a solid fuel burning stove comprising: a combustion air circuit having an intake passageway, a combustion chamber having an air inlet connected to the intake passageway and a gas outlet, and an exhaust passageway connected to the gas outlet; a burning pot positioned in the combustion air circuit, proximate the air inlet of the combustion chamber; an intake blower associated with the intake passageway; an exhaust blower associated with the exhaust passageway; and at least one intake bypass aperture predesigned through the combustion chamber and through which a limited flow rate of air is aspired when both the exhaust blower and the intake blower are in operation.
- Further features and advantages of the present improvements will become apparent from the following detailed description, taken in combination with the appended figures, in which:
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FIG. 1 is an cross-sectional isometric view of an example of the improved solid fuel stove; -
FIG. 2 is a view similar toFIG. 1 , showing the solid fuel stove from an opposite side; -
FIG. 3 is a rear isometric view showing some of the parts of the solid fuel stove ofFIG. 1 ; -
FIG. 4 is a perspective view of an example of a blower assembly which can be used with the solid fuel stove ofFIG. 1 ; -
FIG. 5 is an exploded view of the blower assembly ofFIG. 4 ; and -
FIG. 6 is a perspective view of an alternate configuration to the blower assembly example ofFIG. 4 . -
FIGS. 1 and 2 show an example of an improvedsolid fuel stove 10. In this case, thesolid fuel stove 10 is a pellet stove adapted to burn solid fuel in the form of pellets (not shown). Thestove 10 has ahousing 12 with afront face 14 and anopposed back face 16. Acombustion chamber 20 is present in the front portion of thestove 10, and aburning pot 40, where the combustion of the solid fuel occurs, is positioned therein. Thefront face 14 includes a hingeddoor panel 18 allowing access to thecombustion chamber 20. Thedoor panel 18 includes awindow 22 allowing visual access to thecombustion chamber 20 and to theburning pot 40. A person can thus visually witness the combustion occurring in theburning pot 40 during operation of thestove 10, either to appreciate the appealing visual effect of the combustion flames, or to monitor the intensity and/or efficiency of the combustion, for example. - The
stove 10 includes ahopper 28 adapted to contain a reserve solid fuel pellets (not shown). Thehopper 28 is in the rear portion of thehousing 12, whereas thecombustion chamber 20 is in the front portion thereof. Thehopper 28 communicates with thecombustion chamber 20 through asolid fuel spout 36. A feeding system, orfeeder 30 is included to feed the pellets from thehopper 28 to theburning pot 40, through thefuel spout 36. In this example, thefeeder 30 includes an upwardly extendingauger 32 which carries pellets from the bottom of thehopper 28 to asolid fuel outlet 34. Thesolid fuel outlet 34 communicates with thesolid fuel spout 36, which extends into thecombustion chamber 20 and is aligned with theburning pot 40. Thesolid fuel spout 36 has asolid fuel outlet 38 oriented in a manner that the pellets traveling therein fall into theburning pot 40 which is positioned inside thecombustion chamber 20. - The
burning pot 40 is mounted within acontainer 42 and has air apertures 43 (FIG. 1 ) in a bottom portion thereof. Theair apertures 43 communicate with thecontainer 42. In this case, theair apertures 43 act as theair inlet 43 a to thecombustion chamber 20 and also act as a predetermined or predesigned restriction to air flow. The combustion of the pellets occurs in theburning pot 40 and air is brought therein from thecontainer 42 through theair apertures 43. When thestove 10 operates, a combustion reaction occurs between thecomburent air 44 and the solid fuel fed into theburning pot 40. Following the solid fuel combustion, ashes and exhaust gases are generated. Most of the ashes fall to thebottom plate 11 of the combustion chamber. To remove the ashes, a plug 13 (visible inFIG. 2 ) is removed, and the ashes can be brushed into the opening of the plug, to fall into theash drawer 15, which can be emptied. - The
stove 10 generally includes two distinct air circuits: a combustion air circuit through which ambient air is supplied to theburning pot 40 and exhausted from thecombustion chamber 20, and a heating air circuit through which ambient air is heated, to augment the amount of heat transfer between thecombustion chamber 20 and theambient atmosphere 21. - The combustion air circuit generally includes an
intake passageway 45, thecombustion chamber 20, and anexhaust passageway 47, all of which are in successive gas flow communication. The intake passageway 45 (visible inFIG. 1 ), is upstream from thecombustion chamber 20, and anintake blower 46, also referred to as combustion blower, is positioned therein to blow a flow rate ofcomburent air 44 to the burningpot 40. The exhaust passageway 47 (visible inFIG. 2 ), is downstream from thecombustion chamber 20, and anexhaust blower 58 is positioned therein to evacuateexhaust gasses 52 therefrom. - In the illustrated example, the
intake passageway 45 includes anoptional intake duct 65, also referred to as combustion blower housing, which is used to connect theintake blower 46 to an external source of air, anintake blower cage 64, also referred to as combustion blower cage, anair inlet channel 48, and thecontainer 42, all in successive gas flow communication. Theintake blower cage 64 has an inlet connected to theintake duct 65, which is mounted inside thehousing 12. Theintake duct 65 has anair inlet 66. In alternate embodiments, theintake duct 65 can be omitted, in which case thecombustion blower 46 can aspire the ambient air which has entered thehousing 12 by therear grid 26. - A shutter 85 (depicted in
FIG. 5 ) can be used in theintake passageway 45 in order to render the size, or surface area, of a portion of theintake passageway 45 adjustable so as to offer a variable restriction to incoming air. Theshutter 85 can be mounted directly on theintake blower cage 64. This is one way to adjust the flow rate through theintake blower 46 and hence through theair apertures 43 in theburning pot 40, relatively to the flow rate through theexhaust blower 58. Theintake blower cage 64 is in fluid communication with theair inlet channel 48 through ablower cage outlet 69. Theair inlet channel 48 extends from theblower cage outlet 69 to thecontainer 42. - In operation, comburent air 44 (schematized by the curved line with an arrow) is drawn into the
intake passageway 45 of the combustion air circuit through theair inlet 66 by theintake blower 46. Theintake blower 46 then propels thecomburent air 44 towards thecombustion chamber 20 successively through theair inlet channel 48, thecontainer 42, and theair apertures 43, and through theburning pot 40. Following combustion in theburning pot 40, exhaust gasses flow upwardly in thecombustion chamber 20. - Referring now to
FIG. 2 , theexhaust passageway 47 includes anexhaust gas channel 60 connected to thegas outlet 56 of the combustion chamber, anexhaust blower cage 70, and anexhaust duct 71, all in successive gas flow communication. Theexhaust duct 71 includes anexhaust pipe 62. Theexhaust blower cage 70 is in gas flow communication with theexhaust gas channel 60 and with theexhaust duct 71. - In operation, exhaust gasses 52 (schematized by the curved line with an arrow) pass through a
heat exchanger 54 located in the upper portion of thecombustion chamber 20. Heat from theexhaust gasses 52 is transferred to air travelling in the heating air circuit, as will be described further below. Then, theexhaust gasses 52 exit through the combustionchamber gas outlet 56. Theexhaust gases 52 are drawn from thecombustion chamber 20 through thegas outlet 56, and through theexhaust gas channel 60 by theexhaust blower 58. Theexhaust gases 52 flow from thegas outlet 56 towards theexhaust blower 58 through theexhaust gas channel 60, pass through theexhaust blower cage 70 and theexhaust duct 71, and exit from thehousing 12 through theexhaust pipe 62 which extends through therear grid 26. Typically, theexhaust pipe 62 will lead to a chimney (not shown). - The heating air circuit is optional, but can advantageously be used to help increase the amount of heat transfer between the combustion chamber and the
ambient atmosphere 21. The heating air circuit includes aheat exchanger 54. In this case, theheat exchanger 54 is a cross-flow heat exchanger which has a plurality of heat-exchangingpipes 74 traversing the upper portion of thecombustion chamber 20. The heating air circuit also has a heating air passageway (not shown) for channelling air drawn into thehousing 12 through thegrid 26 to a manifold 73 (FIG. 1 ) connecting an upstream end of the heat-exchanging pipes. The downstream end of the heat-exchanging pipes, opposite the manifold 73, lead to theheating air outlet 24. Air can either be naturally aspired through theheat exchanger 54 by convection, or be circulated therethrough by a heating air blower 72 (FIG. 3 ). In this case, theheating air blower 72 is mounted upstream of theheat exchanger 54 and propels air through the heat-exchangingpipes 74. The air circulating in the heat-exchangingpipes 74 is heated by thehot exhaust gases 52 cross-flowing therearound in the upper portion of thecombustion chamber 20. At the downstream end of the pipes, the heating air exits theheat exchanger 54 through theheated air outlet 24 in thefront face 14 of the housing 12 (FIG. 1 ), and the heated air is thus released into theambient atmosphere 21. The heated air blower 72 (FIG. 3 ) is driven by a motor (not shown) which, in turn, is operatively connected to a power source (not shown). - Referring both to
FIGS. 1 and 2 , and turning now back to the description of the combustion air circuit, rather than to the heating air circuit, the direction of gas flow in the combustion air circuit during operation is through theintake passageway 45, through the combustionchamber air inlet 43 a, through thecombustion chamber 20 and across theheat exchanger 54, out the combustionchamber gas outlet 56, through theexhaust passageway 47, and out theexhaust pipe 62. Theintake blower 46 is thus located upstream of thecombustion chamber 20, between the combustionchamber air inlet 43 a and the intakepassageway air inlet 66, whereas theexhaust blower 58 is located downstream from thecombustion chamber 20, between the combustionchamber gas outlet 56 and theexhaust pipe 62. A supply of comburent air is thus supplied to the burningpot 40 both by the blowing action of theintake blower 46 and by the aspirating action of theexhaust blower 58, when thedoor panel 18 is closed. When the door panel is open, air is still supplied to the burningpot 40 by theintake blower 46. - In this case, both the
intake blower 46 and theexhaust blower 58 are located below thehopper 28, on opposite sides of thehousing 12, and they are both driven by acommon motor 76. Therefore, when energizing themotor 76, bothblowers comburent air 44 through the burningpot 40 can be adjusted by varying the rotating speed of themotor 76. In this example, the operation of the solid fuel stove can be controlled with acontroller interface 77 located on a side panel of thesolid fuel stove 10, visible inFIG. 4 . Thecontroller interface 77 includes a blower motorrotation speed controller 79 operable by a user to vary the rotation speed of themotor 76, to adjust the rotation speed of the blowers. Therefore, themotor 76 regulates both the combustion air flow rate through the combustionchamber air inlet 43 a, and exhaust gas flow rate through the combustionchamber gas outlet 56, via the twoblowers - There are several advantages to using both an intake blower and an exhaust blower rather than only one, or only the other. For instance, using an intake blower can allow to maintain a supply of comburent air to maintain combustion when the door panel is open by a user. Also, combustion air circuits, and combustion chambers in particular, are typically air-tight and sealed when manufactured. However, with time and aging, some seals are known to fail, and fissures or gaps can appear. Using only an intake blower can lead to the creation of a positive pressure buildup (relative to ambient pressure) in the combustion chamber, which can result in leakage of exhaust gasses through these fissures or gaps. Alternately, using only an exhaust blower can lead to diminishing efficiency of the air flow into the burning pot due to air leakage into the combustion chamber through these fissures of gaps. When an exhaust blower having a greater blowing power than the intake blower is also used, a negative pressure can be maintained in the combustion chamber. This can advantageously result in ambient air entering the combustion chamber through the fissures or gaps, rather than exhaust gasses escaping the combustion chamber through these fissures of gaps.
- A practical limitation which has thus far limited the public availability of stoves having both an intake blower and an exhaust blower is the fact that two blowers typically require two motors to operate. This increased manufacturing costs related to such stoves and posed a monetary barrier to the purchase of such stoves by some members of the public. Also, two blower motors typically result in a greater electrical energy consumption during operation than a single blower motor. Further, the power ratio between the exhaust blower and the intake blower, which contributes in maintaining a negative pressure in the combustion chamber, was dependent of the relative rotation speed of the two blower motors, and some factors such as uneven aging between the two blower motors could lead to a disbalance occurring between the relative rotation speed of the exhaust blower and the intake blower. This has been known to diminish the efficiency of the negative pressure maintained in the combustion chamber, and even in some cases, to cause a positive pressure to appear.
- It has been found that using a single blower motor to drive both the intake blower and the exhaust blower allows to overcome at least some of the aforementioned drawbacks. For example, using a single blower motor can reduce manufacturing costs relatively to the required purchase of two blower motors. It can allow a lower energy consumption during operation of the stove because the energy required to drive one motor is typically lower than the energy required to drive two motors. Also, using a single blower motor drivingly connected to both the intake blower and the exhaust blower is one way to allow control of the relative rotation speeds of the intake blower and the exhaust blower. There is a reduced likelihood of a disbalance occurring between the two blowers since both blowers are similarly affected by a change of rotation speed of the blower motor. This allows adjusting only one motor to control combustion intensity, rather than having to maintain a specific ratio between the rotational speeds of two different blower motors. If it is desired to modify the relative flow rate generated by the intake blower and the exhaust blower, this can be achieved for example by the use of an appropriately positioned shutter in the intake passageway, to offer an adjustable restriction to gas flow in the passageway. Optionally, a shutter can be used in the exhaust passageway in certain applications.
- In some cases, having a stove with both an intake blower and an exhaust blower can allow the flow rate of air supplied to the combustion chamber to be more precisely controlled, thus yielding a more complete combustion, a combustion generating an enhanced visual effect, or a combustion which is better suited to the particular type of solid fuel used. Thus, it can enable to burn a wider variety of solid fuels, such as biomass fuel like corn, olive pits, wheat, etc. which require a more precisely adjusted flow rate of comburent air.
- The intensity of the negative pressure maintained in the combustion chamber, for a given blowing power difference between the exhaust blower and the combustion blower, can advantageously be controlled, or limited, by providing at least one predesigned
intake bypass aperture 91 through thecombustion chamber 20, allowing gas flow communication between thecombustion chamber 20 and theambient atmosphere 21, at some point between the combustionchamber air inlet 43 a and theexhaust blower 58, typically through thecombustion chamber 20. - The bypass aperture(s) are provided to allow some ambient air to enter the combustion chamber directly, thus bypassing the
intake passageway 45 of the combustion air circuit. The bypass aperture(s) are predesigned, and can thus have a predetermined area to offer a predetermined amount of restriction to bypass flow therethrough. The greater the negative pressure is present in thecombustion chamber 20, the greater the bypass flow rate through the bypass aperture(s) will be. In turn, the bypass flow rate will serve to limit the negative pressure differential (negative pressure) between the combustion chamber and theambient atmosphere 21. - The predesigned intake bypass aperture(s) can be located at any point through the combustion chamber. However, it is advantageous to provide them below the
window 22 in thedoor panel 18. When bypass apertures 91 are positioned below the window, the bypass flow rate ofair 93 tends to curtain behind thewindow 22 and limit the exposure of thewindow 22 to exhaust gasses, which can prevent or diminish the appearance of soot deposits in thewindow 22. - In addition of providing the advantage of control of the flow rate of ambient air bypassing the
intake passageway 45, the use of one or more predesigned bypass apertures can benefit in alleviating the drawbacks related to the appearance of gaps or fissures in the combustion chamber seals due to aging. - Hence, in the illustrated example, the
exhaust blower 58 is arranged to generate a higher flow rate than theintake blower 46, because it additionally evacuates thebypass flow rate 93 of ambient air entering thecombustion chamber 20 through thebypass intake apertures 91. The negative pressure (relative to ambient pressure) maintained in thecombustion chamber 20 during operation is a function of the blowing power difference between the exhaust and intake blowers, and of the flow restriction caused by the configuration and size of theintake bypass apertures 91. - When two separate motors are used, the exhaust blower can be driven at an increased speed relative to the intake blower. This is also possible when using a single motor, by use of a transmission between the motor and at least one of the blowers. In either case, many other ways can also be used to provide a greater flow rate through the exhaust blower than through the
intake blower 46. For example, it is possible to use a larger or more efficient fan or impeller in theexhaust blower 58 than in theintake blower 46. Alternately, it is possible to restrict the air flow through theintake blower 46, such as by designing a narrow throat section in the intake passageway, or with the use of a shutter to render the area of a portion of the intake passageway adjustable. These are only examples, and many other ways can also be used to achieve this. In the illustrated example, the air flow through theintake blower 46 is restricted by theintake apertures 43 a. - In
FIG. 5 , theblower assembly 75 used in thestove 10 is depicted in greater detail. Theblower assembly 75 includes themotor 76 which is centrally mounted between theintake blower 46 and theexhaust blower 58. Ashutter 85 is used to vary the surface area of the intake aperture of theintake blower cage 64. Theshutter 85 is a means to allow adjustment of the relative flow rates through theintake blower 46 and theexhaust blower 58. - Turning now to
FIGS. 5 and 6 , an alternate example of ablower assembly 175 which can be used with thestove 10 is illustrated. Parts associated with corresponding parts of the previous example given above are given corresponding reference numerals in the one-hundred series, for clarity. Theblower assembly 175 includes amotor 176 which is centrally mounted between theintake blower 146 and theexhaust blower 158. Themotor 176 includeselectrical wires 177 for connection to a power source (not shown) for energizing the latter. In thismotor assembly 175, it will be seen that alarger impeller 181 is used in theexhaust blower 158 when compared to the impeller used in theintake blower 146. This is how a greater flow rate is achieved in theexhaust blower 158 in this example. - The
intake blower cage 164 is mounted to one side of themotor 176 and theexhaust blower cage 170 is mounted to the opposite side. Themotor 176 includes a drivingshaft 178 with afirst end 180 and a second end (not shown) extending from opposite sides of themotor 176. Thefirst end 180 is operatively connected to theimpeller 181 of theexhaust blower 158 and the second opposite end is operatively connected to theimpeller 183 of theintake blower 146. When themotor 176 is energized, the drivingshaft 178 rotates and drives bothblowers impellers respective cages impellers exhaust cage outlets 173 andcombustion cage outlet 169, respectively. A person skilled in the art will appreciate that themotor 176 can be either a constant speed motor or a variable speed motor. - Referring now also to
FIGS. 1 and 2 , theintake blower cage 64 is positioned in such a way that it channels the comburent air 44 (FIG. 1 ) through the intakeblower cage outlet 69 and into theair inlet channel 48 towards thecombustion chamber 20. Theexhaust blower cage 70 has itsoutlet 73 connected to theexhaust duct 71 of thestove 10. Theexhaust blower 58 aspires the exhaust gases 52 (FIG. 2 ) and blows them out through the exhaustblower cage outlet 71 and theexhaust pipe 62. - As discussed above, the flow rate generated by the
exhaust blower 158 will tend to be greater than the flow rate generated by theintake blower 146, because theimpeller 181 andcage 170 of theexhaust blower 158 are larger in size than theimpeller 183 andcage 164 of theintake blower 146 in this example. For comparison purposes, in the example depicted inFIG. 5 , a greater flow rate is achieved through theexhaust blower 58 at least partially due to the air flow restriction caused by theshutter 85. - Turning to
FIG. 8 , another example of ablower assembly 275 for use with animproved stove 10 is depicted. Parts associated with corresponding parts of the previous examples are given corresponding reference numerals in the two-hundred series, for clarity. In this example, bothimpellers blower cages exhaust blower 258 by the use of a different type ofimpeller 281, rather than by the use of an impeller of a greater size. Theimpeller 281 of theexhaust blower 258 is of the vaned wheel type, and is designed to generate a greater flow rate through theexhaust cage outlet 273 than the flow rate generated by thecombustion impeller 283 through thecombustion cage outlet 269 when rotating at the same speed. - The use of many alternate blower assemblies are possible and the two examples given above are intended to be illustrative only. It will be understood that various types and sizes of impellers can be used in either blower.
- Even if in the embodiment described above, the
stove 10 is particularly suited to the combustion of solid fuel in pellet form, it is to be understood that the present improvements can be applied to stoves that are adapted to burn other types of solid fuel materials. In some cases, the solid fuel materials are fed to the combustion chamber manually, rather than with a feeding system or feeder. - As can be appreciated, the examples given are for illustrative purposes only. The configuration of the intake blower, exhaust blower and motor assembly can vary from the ones illustrated. The shutters, if any, for controlling the air flow in the combustion air network, can be mounted in any one or more of upstream and downstream of the intake blower, and upstream and downstream of the exhaust blower.
- Further, the location of the different components, such as the grid, the hopper, the blowers, etc., in the
stove 10 can greatly depart from that illustrated, and some components may also be omitted. Other solid fuel feeding mechanism can be used instead of the auger and the hopper. It will also be appreciated that the solid fuel feeding mechanism is selected as a function of the solid fuel used. - Therefore, the embodiments of the invention described above are intended to be exemplary only. The scope of the invention(s) is therefore intended to be determined solely by appreciation of the appended claims.
Claims (20)
1. A solid fuel stove comprising a combustion air circuit having an intake passageway, a combustion chamber and an exhaust passageway in successive gas flow communication, an intake blower positioned in the intake passageway to blow comburent air to the combustion chamber, an exhaust blower positioned in the exhaust passageway to evacuate exhaust gasses from the combustion chamber, and a blower motor drivingly connected to both the intake blower and the exhaust blower.
2. The solid fuel stove of claim 1 further comprising at least one intake bypass aperture predesigned through the combustion chamber, and wherein the exhaust blower generates a greater flow rate than the intake blower when the blowers are in operation, thus maintaining a negative pressure in the combustion chamber and drawing ambient air into the combustion chamber through the at least one bypass aperture.
3. The solid fuel stove of claim 2 wherein the blower motor is directly connected to both the intake blower and the exhaust blower, to drive both blowers at the same rotation speed, and the exhaust blower has an impeller which is configured and disposed to generate a greater flow rate than the intake blower when both blowers are driven at the same rotation speed.
4. The solid fuel stove of claim 2 wherein the intake passageway defines a restricted area which limits the flow rate generated by the intake blower.
5. The solid fuel stove of claim 2 wherein the intake passageway includes a shutter allowing adjustment of the flow rate through the intake blower.
6. The solid fuel stove of claim 2 further comprising a door panel allowing access to the combustion chamber, the door panel having a window, and wherein a plurality of intake bypass apertures are located immediately below the window.
7. The solid fuel stove of claim 1 further comprising a burning pot positioned in the combustion air circuit, at an entrance to the combustion chamber, a solid fuel pellet reservoir having a pellet spout aligned with the burning pot, and a pellet feeder configured and adapted to carry pellets from the pellet reservoir to the pellet spout.
8. The solid fuel stove of claim 1 further comprising a heating air circuit having an inlet open to the ambient air, a heat exchanger traversing the combustion chamber, and an outlet, and a heating air blower for circulating ambient through the heating air circuit.
9. The solid fuel stove of claim 1 further comprising a blower motor rotation speed controller connected to the blower motor and allowing manual adjustment of the rotation speed of the blower motor by a user.
10. A solid fuel stove comprising:
a housing having a combustion chamber with an air inlet and a gas outlet;
an intake blower propelling a comburent air flow in the combustion chamber through the air inlet;
an exhaust blower drawing an exhaust gas flow from the combustion chamber through the gas outlet, the comburent air flow being one of inferior to and equal to the exhaust gas flow and the pressure maintained in the combustion chamber being one of a negative pressure and a void pressure, relative to an ambient pressure; and
a single motor operatively connected to both the intake blower and the exhaust blower.
11. A solid fuel stove as claimed in claim 10 , wherein the motor comprises a driving shaft having two opposite ends, each opposite end simultaneously driving a respective one of the intake blower and the exhaust blower.
12. A solid fuel stove as claimed in claim 10 , comprising an intake blower housing defining an intake blower chamber enclosing the intake blower and being in fluid communication with the air inlet of the combustion chamber, the intake blower housing having an air inlet in fluid communication with the combustion air chamber and restricting the air supply therein.
13. A solid fuel stove as claimed in claim 10 , comprising at least one shutter for controlling at least one of the comburent air flow and the exhaust gas flow.
14. A solid fuel stove as claimed in claim 10 , comprising a non hermetic door panel mounted to the housing and allowing access to the combustion chamber.
15. A solid fuel burning stove comprising:
a combustion air circuit having an intake passageway, a combustion chamber having an air inlet connected to the intake passageway and a gas outlet, and an exhaust passageway connected to the gas outlet;
a burning pot positioned in the combustion air circuit, proximate the air inlet of the combustion chamber;
an intake blower associated with the intake passageway;
an exhaust blower associated with the exhaust passageway;
a blower motor drivingly connected to both the intake blower and the exhaust blower; and
at least one intake bypass aperture predesigned through the combustion chamber and through which a limited flow rate of air is aspired when both the exhaust blower and the intake blower are in operation.
16. The solid fuel burning stove of claim 15 further comprising a door panel having a window, the door panel being openable to provide access to the combustion chamber, wherein the at least one predesigned intake bypass aperture is provided in the door panel, below the window.
17. The solid fuel burning stove of claim 15 wherein the motor is directly connected to both the intake blower and the exhaust blower, to drive both blowers at the same rotation speed, and the exhaust blower has an impeller which is configured and disposed to generate a greater flow rate than an impeller of the intake blower when both impellers are driven at the same angular speed.
18. The solid fuel burning stove of claim 15 wherein the intake passageway defines a restricted area which limits the flow rate generated by the intake blower.
19. The solid fuel burning stove of claim 15 wherein the intake passageway includes a shutter allowing adjustment of the flow rate through the intake blower.
20. The solid fuel burning stove of claim 15 further comprising a heating air circuit having an inlet, a heat exchanger extending through the combustion chamber, and an outlet.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US11/680,728 US20070204845A1 (en) | 2006-03-02 | 2007-03-01 | Solid fuel burning stove |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US77810106P | 2006-03-02 | 2006-03-02 | |
US11/680,728 US20070204845A1 (en) | 2006-03-02 | 2007-03-01 | Solid fuel burning stove |
Publications (1)
Publication Number | Publication Date |
---|---|
US20070204845A1 true US20070204845A1 (en) | 2007-09-06 |
Family
ID=38469046
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US11/680,728 Abandoned US20070204845A1 (en) | 2006-03-02 | 2007-03-01 | Solid fuel burning stove |
Country Status (2)
Country | Link |
---|---|
US (1) | US20070204845A1 (en) |
CA (1) | CA2580325A1 (en) |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
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US20080173297A1 (en) * | 2007-01-24 | 2008-07-24 | Ardisam | High efficiency biomass stove |
US20090266278A1 (en) * | 2008-04-25 | 2009-10-29 | Greenville Manufacturing, Llc | Auto-igniter for biomass furnace |
US20120115119A1 (en) * | 2009-06-26 | 2012-05-10 | Msa Auer Gmbh | Artificial Lung |
WO2013148106A1 (en) | 2012-03-30 | 2013-10-03 | United States Stove Company | Wall mounted pellet stove |
IT201600069029A1 (en) * | 2016-07-04 | 2018-01-04 | Denis Vivan | PELLET STOVE |
CN109068716A (en) * | 2016-05-12 | 2018-12-21 | 英美烟草(投资)有限公司 | For the device and method in flue-cured tobacco storehouse |
EP3480489A1 (en) * | 2017-11-06 | 2019-05-08 | MCZ Group S.p.A. | Support device of a gearmotor of a solid fuel heating apparatus |
US10670276B2 (en) * | 2013-05-02 | 2020-06-02 | Original Pellet Grill Company Llc | Double-sealed high-temperature resistant DC ignitor for use with wood pellet burner assemblies |
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Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20080173297A1 (en) * | 2007-01-24 | 2008-07-24 | Ardisam | High efficiency biomass stove |
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WO2013148106A1 (en) | 2012-03-30 | 2013-10-03 | United States Stove Company | Wall mounted pellet stove |
EP2831509A4 (en) * | 2012-03-30 | 2016-06-15 | Us Stove Company | Wall mounted pellet stove |
US10670276B2 (en) * | 2013-05-02 | 2020-06-02 | Original Pellet Grill Company Llc | Double-sealed high-temperature resistant DC ignitor for use with wood pellet burner assemblies |
CN109068716A (en) * | 2016-05-12 | 2018-12-21 | 英美烟草(投资)有限公司 | For the device and method in flue-cured tobacco storehouse |
CN114982997A (en) * | 2016-05-12 | 2022-09-02 | 英美烟草(投资)有限公司 | Device for use in a flue-cured tobacco silo and method for generating a negative pressure in a flue-cured tobacco silo |
IT201600069029A1 (en) * | 2016-07-04 | 2018-01-04 | Denis Vivan | PELLET STOVE |
EP3480489A1 (en) * | 2017-11-06 | 2019-05-08 | MCZ Group S.p.A. | Support device of a gearmotor of a solid fuel heating apparatus |
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Legal Events
Date | Code | Title | Description |
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AS | Assignment |
Owner name: FABRICANT DE POELES INTERNATIONAL INC., CANADA Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:PLEAU, PIERRE;REEL/FRAME:019764/0446 Effective date: 20070219 |
|
STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |