US20070178010A1 - Fluid content monitor - Google Patents
Fluid content monitor Download PDFInfo
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- US20070178010A1 US20070178010A1 US11/652,963 US65296307A US2007178010A1 US 20070178010 A1 US20070178010 A1 US 20070178010A1 US 65296307 A US65296307 A US 65296307A US 2007178010 A1 US2007178010 A1 US 2007178010A1
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- cuvette
- reagent
- monitor
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- pump
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/02—Devices for withdrawing samples
- G01N1/10—Devices for withdrawing samples in the liquid or fluent state
- G01N1/14—Suction devices, e.g. pumps; Ejector devices
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/17—Systems in which incident light is modified in accordance with the properties of the material investigated
- G01N21/25—Colour; Spectral properties, i.e. comparison of effect of material on the light at two or more different wavelengths or wavelength bands
- G01N21/251—Colorimeters; Construction thereof
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/02—Devices for withdrawing samples
- G01N1/10—Devices for withdrawing samples in the liquid or fluent state
- G01N2001/1087—Categories of sampling
- G01N2001/1093—Composite sampling; Cumulative sampling
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/02—Devices for withdrawing samples
- G01N1/10—Devices for withdrawing samples in the liquid or fluent state
- G01N1/14—Suction devices, e.g. pumps; Ejector devices
- G01N2001/1445—Overpressure, pressurisation at sampling point
- G01N2001/1454—Positive displacement, piston
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N33/00—Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
- G01N33/18—Water
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S436/00—Chemistry: analytical and immunological testing
- Y10S436/805—Optical property
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T436/00—Chemistry: analytical and immunological testing
- Y10T436/11—Automated chemical analysis
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T436/00—Chemistry: analytical and immunological testing
- Y10T436/11—Automated chemical analysis
- Y10T436/113332—Automated chemical analysis with conveyance of sample along a test line in a container or rack
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T436/00—Chemistry: analytical and immunological testing
- Y10T436/11—Automated chemical analysis
- Y10T436/113332—Automated chemical analysis with conveyance of sample along a test line in a container or rack
- Y10T436/114165—Automated chemical analysis with conveyance of sample along a test line in a container or rack with step of insertion or removal from test line
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T436/00—Chemistry: analytical and immunological testing
- Y10T436/11—Automated chemical analysis
- Y10T436/113332—Automated chemical analysis with conveyance of sample along a test line in a container or rack
- Y10T436/114998—Automated chemical analysis with conveyance of sample along a test line in a container or rack with treatment or replacement of aspirator element [e.g., cleaning, etc.]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T436/00—Chemistry: analytical and immunological testing
- Y10T436/11—Automated chemical analysis
- Y10T436/117497—Automated chemical analysis with a continuously flowing sample or carrier stream
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T436/00—Chemistry: analytical and immunological testing
- Y10T436/11—Automated chemical analysis
- Y10T436/117497—Automated chemical analysis with a continuously flowing sample or carrier stream
- Y10T436/118339—Automated chemical analysis with a continuously flowing sample or carrier stream with formation of a segmented stream
Definitions
- the present disclosure relates to a fluid content monitor that can be used, for example, to monitor the residual chlorine level in drinking water, irrigation water, wastewater, and the like.
- Various feed, dosing and metering pumps are known for delivering chemical additives to a supply of water or other liquid.
- Such pumps are particularly useful in fluid content monitors for adding reagents to test drinking, wastewater, and industrial water supplies for the presence of residual chlorine and other constituents.
- fluid content monitors for adding reagents to test drinking, wastewater, and industrial water supplies for the presence of residual chlorine and other constituents.
- monitoring has been performed using calorimetric reagent technology wherein a chemical reagent, such as DPD (N,N-diethyl-p-phenylenediamine), is dispensed into a test sample of water contained in a cuvette. The sample turns a certain hue, which depends upon the concentration of the chlorine in the water. This concentration is then photometrically determined by analyzing the hue with an appropriate electronic tester.
- DPD N,N-diethyl-p-phenylenediamine
- the reagents include an indicator chemical, such as DPD, and a buffer for adjusting the PH of the test sample. If the amounts of these reagents are not accurately controlled, erroneous measurements are likely to be taken. A dirty or damaged cuvette can also cause erroneous measurements.
- What is still desired is a new and improved fluid content monitor that reliably and automatically delivers precisely measured doses of reagents to a water sample so that the sample may be accurately tested for the presence of selected constituent elements such as chlorine.
- Exemplary embodiments of the present disclosure provide a fluid content monitor including a chemical metering pump assembly that reliably and automatically delivers precisely measured doses of reagents to a water sample so that the sample may be accurately tested for the presence of selected constituent elements such as chlorine.
- the present disclosure also provides a fluid content monitor including a cuvette that can be easily removed without tools for cleaning or replacement.
- the fluid content monitor includes a cuvette, a calorimeter adapted to generate a signal indicative of contents of a fluid sample contained in the cuvette, a container for holding a reagent, and a pump assembly for delivering reagent from the container to the cuvette.
- the pump assembly includes a tube extending from the container to the cuvette, check valves preventing reverse flow in the tube, and a hammer driven by a solenoid for repetitively compressing the tube to pump reagent to the cuvette.
- the fluid content monitor includes a light transparent cuvette adapted to receive a fluid sample, a calorimeter adapted to direct light through the cuvette, receive the light passing through the cuvette, and generate a signal indicative of contents of the fluid sample based upon the received light, a container for holding a reagent and a pump assembly.
- the pump assemble includes a body having a side wall extending from an end wall to define a chamber, and openings in the side wall adjacent the end wall, a hammer mounted within the chamber of the body for reciprocating linear movement between a retracted position moved away from the end wall and an extended position moved against the end wall, an actuator operatively connected to the hammer, a reagent tube extends from the container for delivering reagent to the cuvette, wherein a resiliently flexible section of the tube passes through the openings in the side wall of the pump body and extends through the chamber between the hammer and the end wall such that the resiliently flexible section is open when the hammer is in the retracted position and substantially closed when the hammer is in the extended position.
- the fluid content monitor includes a light transparent cuvette adapted to receive a fluid sample, a container for holding a reagent, a pump adapted to pump reagent from the reagent container to the cuvette and a colorimeter adapted to direct light through the cuvette, receive the light passing through the cuvette, and generate a signal indicative of contents of the fluid sample based upon the received light.
- the colorimeter preferably includes a body defining a cuvette portal for removably receiving the cuvette, and a passageway extending through the cuvette portal, and a nozzle removably secured in the passageway, wherein the nozzle is adapted to lock the cuvette in the passageway.
- the pump assembly includes a body having a side wall extending from an end wall to define a chamber, and openings in the side wall adjacent the end wall, a hammer mounted within the chamber of the body for reciprocating linear movement between a retracted position moved away from the end wall and an extended position moved against the end wall, an actuator operatively connected to the hammer, a first reagent tube is in fluid communication with the first container for delivering reagent to the cuvette, wherein a resiliently flexible section of the first reagent tube passes through the openings in the side wall of the pump body such that the respective resiliently flexible section is open when the hammer is in the retracted position and substantially closed when the hammer is in the extended position, a second reagent tube is in fluid communication with the second container for delivering reagent to the cuvette, wherein a resiliently flexible section of the second reagent tube passes through the openings in the side wall of the pump body such that the respective resiliently flexible section is open when the hammer is in the retracted position
- FIG. 1 is a front elevation view of an exemplary embodiment of a fluid content monitor constructed in accordance with the present disclosure, and which can be used, for example, to monitor the residual chlorine level in water;
- FIG. 2 is a front perspective view of the chlorine monitor of FIG. 1 shown with a cover removed to illustrate a pump assembly providing fluid connections between chemical reagent containers and a cuvette in a colorimeter;
- FIG. 4 is an front perspective view of the pump assembly and the colorimeter of the chlorine monitor of FIG. 1 ;
- FIG. 5 is a rear perspective view of the pump assembly including a pump, a pump actuator, tubing, check valves, and a mounting bracket;
- FIG. 6 is an exploded rear perspective view of the pump assembly minus the mounting bracket
- FIG. 7 is an enlarged cross-sectional view of the pump, the pump actuator, and the tubing, wherein a hammer of the pump is shown in a retracted position;
- FIG. 8 is an enlarged cross-sectional view of the pump, the pump actuator, and the tubing, wherein the hammer is shown in an extended position compressing the tubing;
- FIG. 9 is a front perspective view of the calorimeter, wherein the cuvette and a nozzle are shown removed from a body of the calorimeter;
- FIG. 10 is an exploded front perspective view of the colorimeter.
- FIG. 11 is a sectional view of the colorimeter.
- the residual chlorine monitor 10 is shown with the cover removed and removable first and second containers 40 a , 40 b for chemical reagents secured within the case 12
- the monitor 10 is shown with the containers removed.
- the monitor 10 includes a colorimeter 100 that receives the sample cuvette 30 , and a pump assembly 200 for transferring the reagents from the reagent containers 402 , 40 b to the cuvette 30 .
- the cuvette 30 is removably mounted within the colorimeter 100 to allow for periodic cleaning or replacement.
- the calorimeter 100 measures the concentration of a known constituent, e.g., chlorine, of a solution by comparison with colors of standard solutions of that constituent.
- the chlorine monitor 10 includes an inlet line 60 for receiving a water sample to be tested, and a pressure regulator 62 and inlet valve 64 for controlling flow of the water sample to the cuvette 30 for testing.
- a drain valve 70 controls flow from the cuvette 30 to a drain line 72 after testing has been completed.
- both the inlet valve 64 and the drain valve 70 are solenoid-actuated valves.
- the chlorine monitor 10 also includes an electronic controller (i.e., computer processor) that is operatively connected to the various components of the monitor 10 .
- the controller is programmed to control: delivery of the water sample to the cuvette 30 using the water inlet valve 64 ; delivery of the reagents to the cuvette 30 using the pump assembly 200 , testing of the sample using the calorimeter 100 ; and draining of the sample from the cuvette 30 after testing using a water drain valve 70 .
- Signals representing photometric measurements provided by the calorimeter 100 are processed by the electronic controller, which then displays the results on the display panel 22 .
- the control panel 18 allows the operator to program and run the residual chlorine monitor 10 according to parameters and operations programmed into the controller.
- the electronic controller is a microprocessor located within the case 12 and is easily configured to exchange signals with other devices via a local area network and the like. In another embodiment, the electronic controller is remotely located from the chlorine monitor 10 .
- the pump 210 is mounted within the case 12 by a bracket 212 and includes a generally cup-shaped pump body 214 having a sidewall 216 extending from an end wall 218 to define an interior pump chamber 220 .
- the sidewall 216 includes two openings 222 adjacent the end wall 218 for the reagent tubes 250 a , 250 b as described below.
- a housing 232 of the pump actuator 230 is secured to an entrance of the pump chamber 220 (with screw threads and a setscrew 213 for example), as best shown in FIG. 6 . Referring to FIG.
- the pump 210 also includes a pump hammer 224 within the chamber 220 of the body 214 for reciprocating linear movement between a retracted position moved away from the end wall 218 of the body, as shown in FIG. 7 , and an extended position moved towards the end wall 218 , as shown in FIG. 8 .
- the upper end of the armature 234 carries a circumferential retaining ring 236 , and a helical pump return spring 238 is disposed between the upper end of the housing 232 and the retaining ring 236 .
- the return spring 238 normally biases the retaining ring 236 and the attached armature 234 into the retracted position shown in FIG. 7 .
- the solenoid 230 is adapted to extend the hammer 224 of the pump 210 when energized and retract the hammer 224 when not energized.
- the first reagent tube 250 a connects the first reagent container 40 a with the cuvette 30
- the second reagent tube 250 b connects the second reagent container 40 b with the cuvette 30
- Both tubes 250 a , 250 b extend from the bottoms of the reagent containers 40 a , 40 b , through covers 42 a , 42 b of the reagent containers, pass through the openings 222 in the pump body 216 , and continue to a nozzle 102 .
- the nozzle 102 of the colorimeter 100 extends into the cuvette 30 .
- Air vent tubes 44 a , 44 b also extend from the covers 42 a , 42 b .
- the openings 222 in the pump sidewall 216 are located so that the tubes 250 a , 250 b lay between the hammer 224 and the end wall 218 of the pump 210 .
- Both tubes 250 a , 250 b include an inlet check valve 260 a , 260 b , respectively, between the reagent containers 40 a , 40 b and the pump 210 , and an outlet check valve 260 c , 260 d , respectively, between the pump 210 and the colorimeter 100 .
- the check valves 260 a - d operate to limit the flow of reagent in a single direction from the reagent containers 40 a , 40 b to the cuvette 30 during the pumping cycle.
- the check valves 260 a - d also prevent air from entering the tubes 250 a , 250 b during the pumping cycle.
- the chlorine monitor 10 is primed, i.e., the reagents are added in equal proportion to a test sample in the cuvette 30 .
- the pump 210 operates so that the reagents are delivered from their respective containers to the cuvette 30 .
- the electronic controller is programmed to deliver signals to the pump actuator 230 so that the hammer 224 is repeatably driven between the retracted position shown in FIG. 7 and the extended position shown in FIG. 8 .
- Each tube 250 a , 250 b may comprise a single piece or may be formed by conically interconnected separate tube segments 1 - 3 , as shown for example in FIG. 6 (the tube segments positioned in the reagent containers 40 a , 40 b are not shown in FIG. 6 ).
- the tube segments 250 a - 2 , 250 b - 2 located within the pump body 214 are resiliently flexible and are composed of silicone or similar material. The diameter may be selected to provide for a desired corresponding pumping pressure.
- the other tube segments 250 a - 1 , 250 a - 3 , 250 b - 1 , 250 b - 3 may comprise a plastic such as polypropylene or other relatively rigid material.
- the diameter of the tubes 250 a , 250 b is normally relatively small so that excess reagent does not remain within the tube while the pump 210 is not in use. A smaller diameter also helps to facilitate pumping of the reagents through the respective check valves 260 a - d.
- the tubes 250 a , 250 b have equal diameters and equal lengths such that equal amounts of buffer and indicator reagent are drawn through the pumping operation.
- the reagent containers 40 a , 40 b are thereby depleted together, which facilitates reagent replacement and maintenance of the chlorine monitor 10 .
- the separate tubes are combined by a T-shaped fitting to allow a single tube to pass through the pump 210 or a single tube to pass into the cuvette 30 .
- the reagents are delivered in unequal amounts.
- One way to accomplish this is to provide duplicate metering pumps for each tube such that the electronic controller can direct compression of one or both tubes at a time.
- the ratio of delivery can be modified as desired by the user.
- the reagents can be delivered in any ratio, which is determined by the ratio of respective hammer strikes. Further, using different size tubing for the tubes can more permanently vary the reagent ratio.
- Photometric components of the colorimeter 100 include at least one light source 104 and a light detector or photodiode 106 , for performing colorimetric testing of the sample within the cuvette 30 .
- the primary light source 104 for measuring the level or concentration of chlorine may comprise, for example, a green light emitting diode (LED) 104 providing a 515 nm light source.
- the photodiode 106 is positioned 180° from the primary light source 104 .
- the primary light source 104 directs light through the sample water mixed with reagents in the cuvette 30 to the photodiode 106 , which takes measurements representing the level or concentration of chlorine in the water and provides electronic signals representing these measurements.
- a secondary light source 108 which is also positioned 180° from the photodiode 106 , is provided for sample level and flow measurement, and may comprise a red LED.
- the exemplary embodiment also provides a white LED 110 positioned behind the cuvette 30 to illuminate the cuvette 30 for viewing by an operator.
- the calorimeter 100 includes a body 112 defining a cuvette portal 114 for removably receiving the cuvette 30 , and a passageway 116 extending through the cuvette portal 114 .
- the nozzle 102 is removably secured in the passageway 116 and is adapted to extend into the cuvette 30 when secured in the passageway 116 and lock the cuvette 30 in the passageway 116 .
- the nozzle 102 is secured with screw threads and can be loosened and tightened by hand to release and secure the cuvette 30 during cleaning or replacement of the cuvette 30 .
- the cuvette 30 is substantially tubular and includes open ends 31 a , 31 b that align with the passageway 116 of the body 112 .
- the sample port 118 is offset from a central axis of the passageway 116 of the colorimeter 100 to promote a swirling effect and a mixing of the water and reagents.
- the sample port 118 extends into the passageway 116 below the cuvette 30 .
- the body 112 of the colorimeter 100 also has an overflow port 120 intersecting the passageway 116 above the cuvette 30 .
- the nozzle 102 includes side openings 121 for overflow from the cuvette 30 to flow through the overflow port 120 to overflow tubes 74 , 76 connected to the drain 71 (an air vent tube 78 is connected to the overflow tubes and drain).
- the calorimeter 100 includes a spring 122 for ejecting the cuvette 30 out of the cuvette portal 114 upon removal of the nozzle 102 from the cuvette 30 .
- a resiliently flexible retainer 124 is provided in front of the portal 114 for supporting the ejected cuvette 30 so that the cuvette 30 is not allowed to fall and be damaged.
- the illustrated embodiments can be understood as providing exemplary features of certain embodiments, and therefore, components and/or aspects of the illustrations can be, without limitation, otherwise combined, interconnected, sequenced, separated, interchanged, positioned, and/or rearranged without materially departing from the disclosed systems or methods.
- the nozzle and/or discharge tubes may or may not extend into the cuvette.
- the discharge tubes may combine the reagent(s) with the fluid remotely from the cuvette and/or the nozzle would facilitate the mixing at another point.
- the reagent(s) can be selected to interact with, and thus monitor, a plurality of compounds independently and collectively such as lead, fluoride and the like.
- the present disclosure provides for a fluid content monitor 10 with a solenoid-operated pump assembly 200 and a colorimeter 100 including a removable cuvette 30 . While this disclosure has provided a detailed description of exemplary embodiments, numerous modifications and variations of the fluid content monitor 10 , pump assembly 200 , and calorimeter 100 , all within the scope of the disclosure, will readily occur to those skilled in the art. Accordingly, it is understood that this description is illustrative only of the principles of the disclosure and is not limitative thereof.
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Abstract
Description
- This application claims priority to U.S. Provisional Patent Application No. 60/758,799, filed Jan. 13, 2006, which is incorporated herein by reference.
- The present disclosure relates to a fluid content monitor that can be used, for example, to monitor the residual chlorine level in drinking water, irrigation water, wastewater, and the like.
- Various feed, dosing and metering pumps are known for delivering chemical additives to a supply of water or other liquid. Such pumps are particularly useful in fluid content monitors for adding reagents to test drinking, wastewater, and industrial water supplies for the presence of residual chlorine and other constituents. Conventionally, such monitoring has been performed using calorimetric reagent technology wherein a chemical reagent, such as DPD (N,N-diethyl-p-phenylenediamine), is dispensed into a test sample of water contained in a cuvette. The sample turns a certain hue, which depends upon the concentration of the chlorine in the water. This concentration is then photometrically determined by analyzing the hue with an appropriate electronic tester.
- In order to obtain accurate test results, precisely measured amounts of reagent must be added to the test sample. Preferably, the reagents include an indicator chemical, such as DPD, and a buffer for adjusting the PH of the test sample. If the amounts of these reagents are not accurately controlled, erroneous measurements are likely to be taken. A dirty or damaged cuvette can also cause erroneous measurements.
- What is still desired is a new and improved fluid content monitor that reliably and automatically delivers precisely measured doses of reagents to a water sample so that the sample may be accurately tested for the presence of selected constituent elements such as chlorine.
- Exemplary embodiments of the present disclosure provide a fluid content monitor including a chemical metering pump assembly that reliably and automatically delivers precisely measured doses of reagents to a water sample so that the sample may be accurately tested for the presence of selected constituent elements such as chlorine. The present disclosure also provides a fluid content monitor including a cuvette that can be easily removed without tools for cleaning or replacement.
- In one embodiment, the fluid content monitor includes a cuvette, a calorimeter adapted to generate a signal indicative of contents of a fluid sample contained in the cuvette, a container for holding a reagent, and a pump assembly for delivering reagent from the container to the cuvette. The pump assembly includes a tube extending from the container to the cuvette, check valves preventing reverse flow in the tube, and a hammer driven by a solenoid for repetitively compressing the tube to pump reagent to the cuvette.
- In another embodiment, the fluid content monitor includes a light transparent cuvette adapted to receive a fluid sample, a calorimeter adapted to direct light through the cuvette, receive the light passing through the cuvette, and generate a signal indicative of contents of the fluid sample based upon the received light, a container for holding a reagent and a pump assembly. Preferably, the pump assemble includes a body having a side wall extending from an end wall to define a chamber, and openings in the side wall adjacent the end wall, a hammer mounted within the chamber of the body for reciprocating linear movement between a retracted position moved away from the end wall and an extended position moved against the end wall, an actuator operatively connected to the hammer, a reagent tube extends from the container for delivering reagent to the cuvette, wherein a resiliently flexible section of the tube passes through the openings in the side wall of the pump body and extends through the chamber between the hammer and the end wall such that the resiliently flexible section is open when the hammer is in the retracted position and substantially closed when the hammer is in the extended position. In a further aspect, an inlet check valve is carried by the reagent tube between the reagent container and the pump to prevent reverse flow to the reagent container, and an outlet check valve is carried by the reagent tube between the pump and the cuvette to prevent reverse flow to the pump.
- In another embodiment, the fluid content monitor includes a light transparent cuvette adapted to receive a fluid sample, a container for holding a reagent, a pump adapted to pump reagent from the reagent container to the cuvette and a colorimeter adapted to direct light through the cuvette, receive the light passing through the cuvette, and generate a signal indicative of contents of the fluid sample based upon the received light. The colorimeter preferably includes a body defining a cuvette portal for removably receiving the cuvette, and a passageway extending through the cuvette portal, and a nozzle removably secured in the passageway, wherein the nozzle is adapted to lock the cuvette in the passageway.
- In still another embodiment, the fluid content monitor includes a light transparent cuvette adapted to receive a fluid sample, a nozzle connected to the cuvette for introducing reagent into the cuvette, a colorimeter adapted to direct light through the cuvette, receive the light passing through the cuvette, and generate a signal indicative of contents of the fluid sample based upon the received light, a first container for holding a first reagent, a second container for holding a second reagent and a pump assembly. The pump assembly includes a body having a side wall extending from an end wall to define a chamber, and openings in the side wall adjacent the end wall, a hammer mounted within the chamber of the body for reciprocating linear movement between a retracted position moved away from the end wall and an extended position moved against the end wall, an actuator operatively connected to the hammer, a first reagent tube is in fluid communication with the first container for delivering reagent to the cuvette, wherein a resiliently flexible section of the first reagent tube passes through the openings in the side wall of the pump body such that the respective resiliently flexible section is open when the hammer is in the retracted position and substantially closed when the hammer is in the extended position, a second reagent tube is in fluid communication with the second container for delivering reagent to the cuvette, wherein a resiliently flexible section of the second reagent tube passes through the openings in the side wall of the pump body such that the respective resiliently flexible section is open when the hammer is in the retracted position and substantially closed when the hammer is in the extended position, and an inlet check valve carried by the each reagent tube between the respective reagent container and the pump to prevent reverse flow to the reagent containers.
- Additional aspects and advantages of the present disclosure will become readily apparent to those skilled in this art from the following detailed description, wherein only an exemplary embodiment of the present disclosure is shown and described, simply by way of illustration of the best mode contemplated for carrying out the present disclosure. As will be realized, the present disclosure is capable of other and different embodiments, and its several details are capable of modifications in various obvious respects, all without departing from the disclosure. Accordingly, the drawings and description are to be regarded as illustrative in nature, and not as restrictive.
- Reference is made to the attached drawings, wherein elements having the same reference character designations represent like elements throughout, and wherein:
-
FIG. 1 is a front elevation view of an exemplary embodiment of a fluid content monitor constructed in accordance with the present disclosure, and which can be used, for example, to monitor the residual chlorine level in water; -
FIG. 2 is a front perspective view of the chlorine monitor ofFIG. 1 shown with a cover removed to illustrate a pump assembly providing fluid connections between chemical reagent containers and a cuvette in a colorimeter; -
FIG. 3 is a front elevation view of the chlorine monitor ofFIG. 1 shown with the cover and chemical reagent supplies removed; -
FIG. 4 is an front perspective view of the pump assembly and the colorimeter of the chlorine monitor ofFIG. 1 ; -
FIG. 5 is a rear perspective view of the pump assembly including a pump, a pump actuator, tubing, check valves, and a mounting bracket; -
FIG. 6 is an exploded rear perspective view of the pump assembly minus the mounting bracket; -
FIG. 7 is an enlarged cross-sectional view of the pump, the pump actuator, and the tubing, wherein a hammer of the pump is shown in a retracted position; -
FIG. 8 is an enlarged cross-sectional view of the pump, the pump actuator, and the tubing, wherein the hammer is shown in an extended position compressing the tubing; -
FIG. 9 is a front perspective view of the calorimeter, wherein the cuvette and a nozzle are shown removed from a body of the calorimeter; -
FIG. 10 is an exploded front perspective view of the colorimeter; and -
FIG. 11 is a sectional view of the colorimeter. - Referring first to
FIGS. 1-3 , an exemplary embodiment of afluid content monitor 10 constructed in accordance with the present disclosure is shown. Themonitor 10 can be used, for example, to measure residual free or total chlorine levels in water. Themonitor 10 is equally well-suited for other chemical or industrial processes but is described herein with respect to chlorine monitoring using calorimetric DPD (N,N-diethyl-p-phenylenediamine) chemistry. - The
residual chlorine monitor 10 includes a strong,shatterproof case 12 with a removablefront cover 14. Thecase 12 is also small in size relative to prior art monitors and corrosion-resistant to provide simple installation in a wide array of locations. As shown inFIG. 1 , thefront cover 14 defines awindow 16 to allow operator monitoring and control. Thewindow 16 provides access to acontrol panel 18 havingtouch pad controls 20 and adisplay panel 22. Theviewing window 16 also allows inspection of a test sample holder orcuvette 30 that contains the fluid being tested. - Referring to
FIG. 2 , theresidual chlorine monitor 10 is shown with the cover removed and removable first andsecond containers case 12, while inFIG. 3 themonitor 10 is shown with the containers removed. As shown inFIGS. 2 and 3 , themonitor 10 includes acolorimeter 100 that receives thesample cuvette 30, and apump assembly 200 for transferring the reagents from thereagent containers 402, 40 b to thecuvette 30. As described in greater detail below, thecuvette 30 is removably mounted within thecolorimeter 100 to allow for periodic cleaning or replacement. Thecalorimeter 100 measures the concentration of a known constituent, e.g., chlorine, of a solution by comparison with colors of standard solutions of that constituent. - Referring to
FIGS. 2 and 3 , thechlorine monitor 10 includes aninlet line 60 for receiving a water sample to be tested, and apressure regulator 62 andinlet valve 64 for controlling flow of the water sample to thecuvette 30 for testing. Adrain valve 70 controls flow from thecuvette 30 to adrain line 72 after testing has been completed. According to one exemplary embodiment, both theinlet valve 64 and thedrain valve 70 are solenoid-actuated valves. - Electrical power is provided to the
chlorine monitor 10 and to the various electrical and electronic components thereof through aconnector 80 that extends through thecase 12 as shown inFIGS. 1-3 . In the exemplary embodiment shown, asecond connector 82 allows themonitor 10 to be attached to one or more alarms (not shown), which are activated when the test results fall outside of predetermined parameters. Athird connector 84 allows for on-line communication between themonitor 10 and a remote location. - Although not viewable in the drawings, the
chlorine monitor 10 also includes an electronic controller (i.e., computer processor) that is operatively connected to the various components of themonitor 10. The controller is programmed to control: delivery of the water sample to thecuvette 30 using thewater inlet valve 64; delivery of the reagents to thecuvette 30 using thepump assembly 200, testing of the sample using thecalorimeter 100; and draining of the sample from thecuvette 30 after testing using awater drain valve 70. Signals representing photometric measurements provided by thecalorimeter 100 are processed by the electronic controller, which then displays the results on thedisplay panel 22. Thecontrol panel 18 allows the operator to program and run the residual chlorine monitor 10 according to parameters and operations programmed into the controller. Preferably, the electronic controller is a microprocessor located within thecase 12 and is easily configured to exchange signals with other devices via a local area network and the like. In another embodiment, the electronic controller is remotely located from thechlorine monitor 10. - Referring to
FIGS. 4-6 , various detailed views of thepump assembly 200 are shown. Thepump assembly 200 includes apump 210, apump actuator 230, first andsecond reagent tubes pump assembly 200 delivers precisely measured and timed dosages of indicator reagent and buffer reagent to the water in thecuvette 30. - The
pump 210 is mounted within thecase 12 by abracket 212 and includes a generally cup-shapedpump body 214 having asidewall 216 extending from anend wall 218 to define aninterior pump chamber 220. Thesidewall 216 includes twoopenings 222 adjacent theend wall 218 for thereagent tubes housing 232 of thepump actuator 230 is secured to an entrance of the pump chamber 220 (with screw threads and asetscrew 213 for example), as best shown inFIG. 6 . Referring toFIG. 6 , thepump 210 also includes apump hammer 224 within thechamber 220 of thebody 214 for reciprocating linear movement between a retracted position moved away from theend wall 218 of the body, as shown inFIG. 7 , and an extended position moved towards theend wall 218, as shown inFIG. 8 . - Referring in particular to
FIG. 6 , thepump actuator 230 is a solenoid. The solenoid includes electromagnet coils (not viewable) located in thehousing 232 that are electrically activated throughpump solenoid wires 233 connected to the electronic controller. Amagnetic armature 234 is slidably mounted within acentral opening 235 of thehousing 232, and thearmature 234 is connected to thehammer 224 of the pump 210 (withset screws 225 for example) so that an electrical charge delivered to thesolenoid 230 by the electronic controller causes linear movement of thearmature 234. The upper end of thearmature 234 carries acircumferential retaining ring 236, and a helicalpump return spring 238 is disposed between the upper end of thehousing 232 and the retainingring 236. Thereturn spring 238 normally biases the retainingring 236 and the attachedarmature 234 into the retracted position shown inFIG. 7 . Thesolenoid 230 is adapted to extend thehammer 224 of thepump 210 when energized and retract thehammer 224 when not energized. - With reference to
FIGS. 3-6 , thefirst reagent tube 250 a connects thefirst reagent container 40 a with thecuvette 30, and thesecond reagent tube 250 b connects thesecond reagent container 40 b with thecuvette 30. Bothtubes reagent containers covers openings 222 in thepump body 216, and continue to anozzle 102. Thenozzle 102 of thecolorimeter 100 extends into thecuvette 30.Air vent tubes covers openings 222 in thepump sidewall 216 are located so that thetubes hammer 224 and theend wall 218 of thepump 210. Bothtubes inlet check valve reagent containers pump 210, and anoutlet check valve pump 210 and thecolorimeter 100. The check valves 260 a-d operate to limit the flow of reagent in a single direction from thereagent containers cuvette 30 during the pumping cycle. The check valves 260 a-d also prevent air from entering thetubes - To perform testing, the
chlorine monitor 10 is primed, i.e., the reagents are added in equal proportion to a test sample in thecuvette 30. To prime themonitor 10, thepump 210 operates so that the reagents are delivered from their respective containers to thecuvette 30. Typically, the electronic controller is programmed to deliver signals to thepump actuator 230 so that thehammer 224 is repeatably driven between the retracted position shown inFIG. 7 and the extended position shown inFIG. 8 . - In the extended position shown in
FIG. 8 , thehammer 224 squeezes the segments of thetubes chamber 220 to a substantially closed position against theend wall 218 of thepump 210 to create pressure in thetubes cuvette 30, the fluid in thetubes cuvette 30. When thehammer 224 returns to the retracted position shown inFIG. 7 , theoutlet check valves respective containers inlet check valves tubes inlet check valves outlet check valves - Each
tube FIG. 6 (the tube segments positioned in thereagent containers FIG. 6 ). Preferably, the tube segments 250 a-2, 250 b-2 located within thepump body 214 are resiliently flexible and are composed of silicone or similar material. The diameter may be selected to provide for a desired corresponding pumping pressure. The other tube segments 250 a-1, 250 a-3, 250 b-1, 250 b-3 may comprise a plastic such as polypropylene or other relatively rigid material. The diameter of thetubes pump 210 is not in use. A smaller diameter also helps to facilitate pumping of the reagents through the respective check valves 260 a-d. - In the exemplary embodiment shown, the
tubes reagent containers chlorine monitor 10. In another embodiment, the separate tubes are combined by a T-shaped fitting to allow a single tube to pass through thepump 210 or a single tube to pass into thecuvette 30. - In another possible embodiment, the reagents are delivered in unequal amounts. One way to accomplish this is to provide duplicate metering pumps for each tube such that the electronic controller can direct compression of one or both tubes at a time. By independently compressing each tube the ratio of delivery can be modified as desired by the user. In other words, the reagents can be delivered in any ratio, which is determined by the ratio of respective hammer strikes. Further, using different size tubing for the tubes can more permanently vary the reagent ratio.
- Referring now to
FIGS. 9-11 , thecolorimeter 100 is shown in detail. Photometric components of thecolorimeter 100, which are shown best inFIG. 10 , include at least onelight source 104 and a light detector orphotodiode 106, for performing colorimetric testing of the sample within thecuvette 30. The primarylight source 104 for measuring the level or concentration of chlorine may comprise, for example, a green light emitting diode (LED) 104 providing a 515 nm light source. Typically, thephotodiode 106 is positioned 180° from the primarylight source 104. In operation, the primarylight source 104 directs light through the sample water mixed with reagents in thecuvette 30 to thephotodiode 106, which takes measurements representing the level or concentration of chlorine in the water and provides electronic signals representing these measurements. A secondarylight source 108, which is also positioned 180° from thephotodiode 106, is provided for sample level and flow measurement, and may comprise a red LED. The exemplary embodiment also provides awhite LED 110 positioned behind thecuvette 30 to illuminate thecuvette 30 for viewing by an operator. - The
calorimeter 100 includes abody 112 defining acuvette portal 114 for removably receiving thecuvette 30, and apassageway 116 extending through thecuvette portal 114. Thenozzle 102 is removably secured in thepassageway 116 and is adapted to extend into thecuvette 30 when secured in thepassageway 116 and lock thecuvette 30 in thepassageway 116. In the exemplary embodiment shown, thenozzle 102 is secured with screw threads and can be loosened and tightened by hand to release and secure thecuvette 30 during cleaning or replacement of thecuvette 30. Thecuvette 30 is substantially tubular and includes open ends 31 a, 31 b that align with thepassageway 116 of thebody 112. - The discharge ends of the
tubes nozzle 102 at intersecting angles to provide improved mixing of the reagents. According to one exemplary embodiment a 10° angle is formed between thetubes nozzle 102. As shown best inFIG. 11 , thebody 112 of thecalorimeter 100 further includes asample port 118 intersecting thepassageway 116. A tube 33 for the water sample is connected between the water inlet valve 64 (shown best inFIG. 3 ) and thesample port 118 of thecolorimeter 100. Thesample port 118 is offset from a central axis of thepassageway 116 of thecolorimeter 100 to promote a swirling effect and a mixing of the water and reagents. Thesample port 118 extends into thepassageway 116 below thecuvette 30. - As shown best in
FIG. 11 , thebody 112 of thecolorimeter 100 also has anoverflow port 120 intersecting thepassageway 116 above thecuvette 30. Thenozzle 102 includesside openings 121 for overflow from thecuvette 30 to flow through theoverflow port 120 to overflowtubes air vent tube 78 is connected to the overflow tubes and drain). - As shown best in
FIGS. 9 and 11 , thecalorimeter 100 includes aspring 122 for ejecting thecuvette 30 out of thecuvette portal 114 upon removal of thenozzle 102 from thecuvette 30. A resilientlyflexible retainer 124 is provided in front of the portal 114 for supporting the ejectedcuvette 30 so that thecuvette 30 is not allowed to fall and be damaged. - The illustrated embodiments can be understood as providing exemplary features of certain embodiments, and therefore, components and/or aspects of the illustrations can be, without limitation, otherwise combined, interconnected, sequenced, separated, interchanged, positioned, and/or rearranged without materially departing from the disclosed systems or methods. For example, the nozzle and/or discharge tubes may or may not extend into the cuvette. In other embodiments, the discharge tubes may combine the reagent(s) with the fluid remotely from the cuvette and/or the nozzle would facilitate the mixing at another point. For another example, it is envisioned that the reagent(s) can be selected to interact with, and thus monitor, a plurality of compounds independently and collectively such as lead, fluoride and the like.
- From the foregoing it may be seen that the present disclosure provides for a fluid content monitor 10 with a solenoid-operated
pump assembly 200 and acolorimeter 100 including aremovable cuvette 30. While this disclosure has provided a detailed description of exemplary embodiments, numerous modifications and variations of thefluid content monitor 10,pump assembly 200, andcalorimeter 100, all within the scope of the disclosure, will readily occur to those skilled in the art. Accordingly, it is understood that this description is illustrative only of the principles of the disclosure and is not limitative thereof.
Claims (20)
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Also Published As
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US8119068B2 (en) | 2012-02-21 |
US20100290953A1 (en) | 2010-11-18 |
US7794660B2 (en) | 2010-09-14 |
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