US20070032611A1 - Multiple loop reactor for olefin polymerization - Google Patents

Multiple loop reactor for olefin polymerization Download PDF

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US20070032611A1
US20070032611A1 US11/498,336 US49833606A US2007032611A1 US 20070032611 A1 US20070032611 A1 US 20070032611A1 US 49833606 A US49833606 A US 49833606A US 2007032611 A1 US2007032611 A1 US 2007032611A1
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reactor
slurry
loop reactor
transfer line
loop
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Hugo Vandaele
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Total Petrochemicals Research Feluy SA
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Total Petrochemicals Research Feluy SA
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    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00—Processes of polymerisation
    • C08F2/01—Processes of polymerisation characterised by special features of the polymerisation apparatus used
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/18—Stationary reactors having moving elements inside
    • B01J19/1812—Tubular reactors
    • B01J19/1818—Tubular reactors in series
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/18—Stationary reactors having moving elements inside
    • B01J19/1812—Tubular reactors
    • B01J19/1837—Loop-type reactors
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J8/00—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J8/00—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
    • B01J8/005—Separating solid material from the gas/liquid stream
    • B01J8/007—Separating solid material from the gas/liquid stream by sedimentation
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F10/00—Homopolymers and copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F10/00—Homopolymers and copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
    • C08F10/02—Ethene
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00—Processes of polymerisation
    • C08F2/12—Polymerisation in non-solvents
    • C08F2/14—Organic medium
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00002—Chemical plants
    • B01J2219/00027—Process aspects
    • B01J2219/0004—Processes in series

Definitions

  • the present invention relates to improvements in the transfer of polymer slurry from one olefin polymerization loop reactor to another olefin polymerization loop reactor in a multiple loop reactor. More in particular, the present invention relates to a multiple loop reactor suitable for olefin polymerization comprising at least two interconnected loop reactors and to a olefin polymerization process wherein polymer slurry is substantially horizontally transferred from one loop reactor to another loop reactor through transfer lines.
  • Olefin polymerizations such as ethylene polymerization are frequently carried out using monomer, diluent and catalyst and optionally co-monomers and hydrogen in a reactor.
  • the polymerization is usually performed under slurry conditions, wherein the product consists usually of solid particles and is in suspension in a diluent.
  • the slurry contents of the reactor are circulated continuously with a pump to maintain efficient suspension of the polymer solid particles in the liquid diluent.
  • the product is discharged by means of settling legs, which operate on a batch principle to recover the product. Settling in the legs is used to increase the solids concentration of the slurry finally recovered as product slurry.
  • the product is further discharged to a flash tank, through flash lines, where most of the diluent and unreacted monomers are flashed off and recycled.
  • the polymer particles are dried, additives can be added and finally the polymer is extruded and pelletized.
  • polystyrene resins operating in series can be used for olefin polymerizations, as is known in the prior art.
  • Certain polymerization processes comprise the use of two or several polymerization reactors, which are interconnected.
  • a “bimodal olefin polymer” refers to an olefin polymer that is manufactured using two reactors, which are connected to each other in series.
  • problems associated with known polymerization processes and apparatuses using a polymerization system having two or more serially disposed polymerization reactor vessels include inaccurate inter-reactor transfer of polymer slurry between the serially disposed reactors, while maintaining each reactor at independently selected operating conditions. In certain cases, fewer fine particles (fines) are produced during transfer, which tend to hang-up or become trapped in transfer equipment and can even plug lines and valves. Frequent plugging causes system down time, lost final product and raw materials, and increased operating costs.
  • interconnected reactors which are disposed in substantially vertical arrangements, i.e. reactors arranged in tandem vertical arrangement under an angle of inclination with respect to a horizontal axis extending from the exit of the first reactor which is more than 45°.
  • Such arrangements require vertical product transfer lines or other vertical means for transferring polymer product from the polymerization zone of a first reactor to the polymerization zone of a second reactor.
  • a problem associated with this type of configuration is that it requires the positioning of the reactors in a vertical arrangement, which is generally technically limited and results in increased fabrication costs. Also in such configurations the reactors are positioned dose to one another, which limits their accessibility.
  • U.S. Pat. No. 3,3445,431 describes an apparatus for the co-polymerization of mono-1-olefins.
  • the apparatus comprises two interconnected reactors. Transfer of polymer product from the first reactor to the second reactor is done by transfer of the polymer product into an auger conveyor which carries the polymer products from the first reactor to the wash column of the second reactor.
  • An auger conveyor is a conveyor that has a trough or a tube in which a product moves under the action of an endless screw or flights.
  • a mechanical, motor-driven, device is used in the apparatus described in U.S. Pat. No. 3,3445,431.
  • the present invention relates in a first aspect to a reactor suitable for olefin polymerization comprising at least two interconnected reactors, whereby said connection essentially consists of one or more transfer lines suitable for transferring polymer slurry from a reactor to another reactor and whereby said transfer line extends substantially horizontally.
  • At least two reactors are interconnected, and preferably connected in series, so that polymer product produced in one reactor can be transfer red to another polymerization reactor for further polymerization therein.
  • the two reactors are disposed in a substantially same horizontal plane permitting direct substantially horizontal transfer of the polymer product from one to the other polymerization reactor.
  • product transfer lines are provided for transferring polymer product from one reactor to another reactor that extend substantially horizontally.
  • the transfer line extends substantially horizontally from the exit of a settling leg of a reactor to the entry in another reactor.
  • the transfer line thus connects the exit of a settling leg of a reactor with the entry of another reactor.
  • the transfer line extends substantially horizontally under an angle of inclination ⁇ with respect to a horizontal axis X-X′ which is lower than 45°, and preferably lower than 40°, lower than 35°, lower than 30°, lower than 25°, lower than 20°, and more preferably lower than 15°.
  • the transfer line extends substantially horizontally under an angle of inclination ⁇ with respect to a horizontal axis X-X′ which comprises 0°, 1°, 2°, 3°, 4°, 5°, 6°, 7°, 8°, 9° or 10°.
  • transfer lines extending “substantially horizontally” refers to the positioning of these lines with respect to a horizontal axis X-X′, which differs from this axis X-X′ with no more than 45°, and preferably with no more than 40°, preferably with no more than 35°, preferably with no more than 30°, preferably with no more than 25°, preferably with no more than 20°, more preferably with no more than 15°, and most preferably which differs from this axis X-X′ with 0°, 1°,2°, 3°, 4°, 5°, 6°, 7°, 8°, 9° or 10°.
  • substantially horizontal plane refers to a plane that can be inclined with respect to a horizontal plane with no more than 45°, and preferably with no more than 40°, preferably with no more than 35°, preferably with no more than 30°, preferably with no more than 25°, preferably with no more than 20°, more preferably with no more than 15°, and most preferably comprising 0°, 1°, 2°, 3°, 4°, 5°, 6°, 7°, 8°, 9° or 10°.
  • substantially horizontal transfer refers to the transfer of polymer slurry from one reactor to another whereby the transfer is performed by means of a line which has an angle of inclination with respect to a horizontal axis X-X′ which is lower than 45°, preferably lower than 40°, preferably lower than 35°, preferably lower than 30°, preferably lower than 25°, preferably lower than 20°, more preferably lower than 15°, and most preferably which comprises 0°, 1°, 2°, 3°, 4°, 5°, 6°, 7°, 8°, 9° or 10°.
  • angle of inclination is defined as the angle made by the transfer line with respect to a horizontal axis X-X′.
  • This angle of inclination is according to the invention lower than 45°, preferably lower than 40°, preferably lower than 35°, preferably lower than 30°, preferably lower than 25°, preferably lower than 20°, more preferably lower than 15°, and most preferably comprises 0°, 1°, 2°, 3°, 4°, 5°, 6°, 7°, 8°, 9° or 10°.
  • the present invention relates to a process for producing olefin polymers in a reactor, wherein said reactor consists of at least two interconnected reactors, whereby said connection essentially consists of one or more transfer lines suitable for transferring polymer slurry from a reactor to another reactor, comprising the steps of
  • the polymer slurry is transferred substantially horizontally through said transfer line from the exit of a settling leg of a reactor to the entry in the other reactor through a transfer line under an angle of inclination ⁇ with respect to a horizontal axis X-X′ which is lower than 45° and which most preferably comprises 0°, 1°, 2°, 3°, 4°, 5°, 6°, 7°, 8°, 9° or 10°.
  • the present invention further relates to the use of a transfer line for transferring polymer slurry from a reactor to another reactor in a reactor comprising at least two interconnected reactors, whereby said transfer line extends substantially horizontally.
  • the invention relates to the use of a transfer line which extends substantially horizontally from the exit of a settling leg of a reactor to the entry in the other reactor under an angle of inclination ⁇ with respect to a horizontal axis X-X′ which is lower than 45° and which preferably comprises 0°, 1°, 2°, 3°, 4°, 5°, 6°, 7°, 8°, 9° or 10°.
  • the reactor and process according to the present invention present several advantages over the prior art, such as allowing optimized transfer of a settled slurry from settling legs from one to another reactor in a cost-effective way.
  • two reactors can be positioned in a substantially same horizontal plane, which has the advantage that the installation of the reactors is easier: the reactors can be positioned at a greater distance from one another than is the case for vertically aligned reactors.
  • horizontal alignment of the reactors permits to reduce construction and operating costs and improves the accessibility of each individual reactor, which is important from technical and safety point of view.
  • substantially horizontal transfer of polymer product from one to another reactor by means of the transfer lines does not increase the frequency of plugging in the polymer transfer lines but provides optimal product transfer in a cost-effective way.
  • FIG. 1 is a diagrammatic illustration of two polymerization reactors 2 , 3 , which are connected in series in accordance with the present invention.
  • FIG. 2 is a schematic detailed representation of the connection of one loop reactor 2 to another loop reactor 3 by means of transfer lines 16 .
  • FIG. 3 is a schematic representation of a double loop polymerization reactor.
  • the present invention relates to an apparatus and a process which provide a substantially horizontally transfer of polymer slurry from one to the other reactor in a multiple reactor system.
  • the present invention is suitable for polymerization processes occurring in loop reactors for the production of olefin polymers consisting of the catalytic polymerization of olefins such as C 2 to C 8 olefins in a diluent containing the monomer to be polymerized.
  • suitable monomers include but are not limited to those having 2 to 8 carbon atoms per molecule, such as ethylene, propylene, butylene, pentene, butadiene, isoprene, 1-hexene and the like.
  • the polymerization reaction can be carried out at a temperature of from 50 to 120° C., preferably at temperature of from 70 to 115° C., more preferably at temperature of from 80 to 110° C., and at a pressure of from 20 to 100 bars, preferably at pressure of from 30 to 50 bars, more preferably at pressure of 37 to 45 bars.
  • ethylene polymerization includes but is not limited to homo-polymerization of ethylene, co-polymerization of ethylene and a higher 1-olefin co-monomer such as butene, 1-pentene, 1-hexene, 1-octene or 1-decene. More in particular, the present invention is described in terms of the polymerization of ethylene for manufacturing bimodal polyethylene (PE).
  • PE bimodal polyethylene
  • Bimodal PE refers to PE that is manufactured using two reactors, which are connected to each other in series.
  • a catalyst optionally a co-catalyst, optionally a co-monomer, optionally hydrogen and optionally other additives, thereby producing polymerization slurry.
  • polymerization slurry or “polymer slurry” or “slurry” means substantially a multi-phase composition including at least polymer solid s and a liquid phase and allows for a third phase (gas) to be at least locally present in the process, the liquid phase being the continuous phase.
  • the solids include catalyst and a polymerized olefin, such as polyethylene.
  • the liquids include an inert diluent, such as isobutane, dissolved monomer such as ethylene, co-monomer, molecular weight control agents, such as hydrogen, antistatic agents, antifouling agents, scavengers, and other process additives.
  • Suitable diluents are well known in the art and include hydrocarbons that are inert or at least essentially inert and liquid under reaction conditions.
  • Suitable hydrocarbons include isobutane, n-butane, propane, n-pentane, i-pentane, neopentane, isohexane and n-hexane, with isobutane being preferred.
  • Suitable catalysts are well known in the art.
  • suitable catalysts include but are not limited to chromium oxide such as those supported on silica or aluminium, organometal catalysts including those known in the art as “Ziegler” or “Ziegler-Natta” catalysts, metallocene catalysts and the like.
  • co-catalyst refers to materials that can be used in conjunction with a catalyst in order to improve the activity of the catalyst during the polymerization reaction.
  • the present invention relates to a multiple loop reactor suitable for olefin polymerization comprising at least two interconnected loop reactors whereby said connection essentially consists of one or more transfer lines suitable for transferring polymer slurry from a reactor to another reactor and whereby said transfer line extends substantially horizontally.
  • a multiple loop reactor 1 is illustrated comprising at least two polymerization reactors 2 , 3 , which are interconnected in series in accordance with the present invention.
  • the invention comprises the use of two separate loop reactors, it will be appreciated by those skilled in the art that the invention also may be practiced using more than two separate reactors.
  • the two reactors 2 , 3 may be operated in series to produce, simultaneously, the same or two different polyolefin products, depending upon the polyolefin feed stock and catalyst provided and the temperature, pressure and other conditions maintained inside the reactors.
  • the reactors are operated in series so that polymer product produced in one reactor is transferred to another reactor for further polymerization therein.
  • the final polyolefin product produced by the multiple loop reactor is dependent upon a wide range of variables which may be separately adjusted in at least two loop reactor systems, including compositions of the fluidizing mediums in each loop reactor, the polymerization catalysts, the temperatures, pressures, flow rates and other factors maintained in the different reactor.
  • polymerization system of the present invention using the present multiple loop reactor 1 has the operating flexibility to produce a broad-spectrum of polyolefin polymers with varying physical properties.
  • loop reactors of the multiple loop reactor system are used in series to produce a sequentially polymerized product containing specific characteristics.
  • the multiple loop reactor comprises at least two interconnected loop reactors 2 , 3 , each consisting of a plurality of interconnected pipes 4 defining a flow path 8 for a polymer slurry.
  • one or more settling legs 12 connected to the pipes 4 of one reactor 2 , are provided. Each of these settling legs 12 is provided with a transfer line 16 for transferring polymer slurry to another reactor 3 .
  • One or more settling legs 12 are also connected to the pipes 4 of the other reactor 3 for discharging polymer slurry from the reactor 3 into a product recovery zone.
  • at least one pump 6 suitable for maintaining the polymer slurry in circulation in said multiple loop reactor is provided.
  • connection of the loop reactors 2 , 3 essentially consists of one or more transfer lines 16 and whereby said transfer line extends substantially horizontally from one reactor 2 to the other reactor 3 .
  • the transfer line extends substantially horizontally under an angle of inclination ⁇ , with respect to a horizontal axis X-X′ which is lower than 45°.
  • Each loop reactor 2 , 3 consists of a plurality of interconnected pipes 4 , such as a plurality of vertical pipe segments, a plurality of upper lateral pipe segments, a plurality of lower lateral pipe segments, wherein each of said vertical pipe segment is connected at an upper end thereof to one of said upper lateral pipe segment and is connected at a lower end thereof to one of said lower lateral pipe segments through elbow shaped connecting segments, thus, defining a continuous flow path 8 for a polymer slurry.
  • the loop reactor 2 and 3 are illustrated with four vertical pipes, said loop reactors 2 , 3 may be equipped with less or more pipes, such as 4 or more pipes, for example between 4 and 20 vertical pipes.
  • the vertical sections of the pipe segments are preferably provided with heat jackets 10 . Polymerization heat can be extracted by means of cooling water circulating in these jackets of the reactor. Said reactors preferably operate in a liquid full mode.
  • the reactants including monomer ethylene, a light hydrocarbon diluent and optionally a co-monomer and hydrogen are introduced into the reactor 2 by line 5 .
  • At least one reactor 2 is also fed with catalyst, optionally in conjunction with a co-catalyst or activation agent, by means of the conduct 11 .
  • the polymerization slurry is maintained in circulation in the loop reactors.
  • the polymerization slurry is directionally circulated throughout the loop reactor 2 , 3 as illustrated by the arrows 8 by one or more pumps, such as axial flow pump 6 .
  • the pump may be powered by an electric motor 7 .
  • the term “pump” includes any device from compressing driving, raising the pressure of a fluid, by means for example of a piston or set of rotating impellers 9 .
  • the pump is preferably of axial type.
  • catalysts are introduced upstream from the circulation pump 6 via line 5
  • diluent, monomer, potential co-monomers and reaction additives are preferably introduced downstream of the circulation pump 6 via line 11 .
  • Each loop reactor 2 , 3 is further provided with one or more settling legs 12 connected to the pipes 4 of the reactor 2 , 3 .
  • Intermediate polymer slurry or polymer product may be removed from the loop reactors, by continuous or periodical discharge through one or more settling legs 10 along with some diluent.
  • the solid content is increased with respect to its concentration in the body of the loop reactor.
  • polymer slurry settled in the settling legs 12 may be removed by means of a three-way valve 15 , either to another reactor 3 , to which it is transferred by means of a transfer line 16 , or to the product recovery zone, for instance by means of a conduit 20 .
  • the settling legs can be located on any segment or any elbow of said loop reactor.
  • said settling legs the polymerization slurry decants so that the slurry exiting the reactor is more concentrated in solid than the circulating slurry. This permits to limit the quantity of diluent that has to be treated and re-fed to the reactor. It will be understood that the discharge of said settling legs may be operated in a continuous or discontinuous mode.
  • each reactor 2 , 3 is provided with four settling legs 12 .
  • the present invention encompasses loop reactors comprising one or more settling legs.
  • said loop reactor comprises 2 to 20 setting legs, preferably 4 to 12 settling legs, more preferably 6 to 10 settling legs.
  • the settling legs 12 are preferably provided with an isolation valve 13 .
  • These valves 13 may for example be ball valves. Under normal conditions these valves are open. These valves can be closed for example to isolate a settling leg from operation. Said valves 13 can be closed when the reactor pressure falls below a chosen value.
  • the settling legs can be provided with product take off or discharge valves 14 . Discharging is performed in such a way that the volume discharged from a settling leg substantially corresponds to the volume of polymer slurry settled in said settling leg since its previous discharge.
  • the discharge valve 14 may be any type of valve, which can permit continuous or periodical discharge of polymer slurry, when it is fully open.
  • An angle valve, or ball valve may be suitably used.
  • the valve may have such a structure that solid matter is prevented from accumulating or precipitating at the main body portion of the valve.
  • the type and structure of the discharge valve can be selected by those skilled in the art as required. According an embodiment of the present invention the totality of settled slurry is discharged at each opening of the discharge valve.
  • the discharge of the settled polymer slurry may be discharged in sequence on a rotating basis for more uniform discharging to a subsequent reactor or to a product recovery zone.
  • a three-way valve 15 is provided downstream the valve 14 , at the exit of the settling leg 12 , which allows to transfer polymer slurry settled in the settling legs, either to a product recovery zone, or to another reactor, by means of the transfer line 16 .
  • Each settling leg 10 provided on one reactor 2 which is connected in series with another reactor 3 , may be provided with a transfer line 16 for transfer of (intermediate) polymer slurry settled in the settling leg 12 to the other loop reactor 3 .
  • Settling legs 12 can also be connected to the pipes of the other loop reactor 3 for discharging settled polymer slurry into a product recovery zone, e.g. by means of conduits 19 .
  • product recovery zone includes but is not limited to heated or not heated flash lines, flash tank, cyclones, filters and the associated vapor recovery and solids recovery systems or transfer lines to a following reactor and said following reactor when several reactors are connected in series.
  • the two loop reactors 2 , 3 represented in FIG. 1 are connected in series by means of transfer lines 16 .
  • These transfer lines comprise generally cylindrical, intermediate product transfer fines and extend substantially horizontally from the exit of a settling leg of a reactor to the entry in the other reactor.
  • the transfer line connects the three-way valve 15 , provided at the exit of the settling leg 12 of one reactor 2 , with the entry in the other reactor 3 , where a piston valve 18 is provided.
  • FIG. 2 is a detailed illustration of the connection of two loop reactors by means of a transfer line 16 .
  • the transfer line extend s substantially horizontally under an inclination angle ⁇ with respect to a horizontal axis X-X′.
  • the angle ⁇ is lower than 45°, preferably lower than 40°, lower than 35°, lower than 30°, lower than 25°, lower than 20°, lower than 15° and most preferably corresponds to 0°, 1°, 2°, 3°, 4°, 5°, 6°, 7°, 8°, 9° or 10°.
  • the tangent of angle ⁇ can also be defined as ⁇ H/ ⁇ L, whereby ⁇ L is the horizontal distance between the exit of a settling leg of a reactor and the entry in another reactor, and whereby ⁇ H is the perpendicular distance between the exit of a settling leg of a reactor, in particular the three-way valve 15 , and the entry in another reactor, in particular at the piston valve 18 .
  • the perpendicular distance ⁇ H between the exit of a settling leg of a reactor and the entry in another reactor is smaller than the horizontal distance ⁇ L between the exit of a settling leg of a reactor and the entry in another reactor.
  • the transfer line 16 can be further provided with one or more means for controlling temperature, flow or pressure of the polymer slurry in said line.
  • the means for controlling temperature may for instance comprise a jacket.
  • diluent flushing means 17 can be provided preferably at the inlet of the transfer line 16 . Isobutane flushing means 17 enable to flush isobutane through the transfer line 17 and to keep the line unplugged. This is important when the settling leg is put out of service.
  • One of the advantages of such flush is that a settling leg 12 can be can put back in service after it was taken out of service.
  • the transfer line 16 for transferring polymer slurry from one to another loop reactor is equipped by one or more valves, preferably piston valves 18 at the outlet of the transfer line.
  • the piston valves 18 are capable of sealing the orifice by which the transfer line 16 is connected to the loop reactor 3 .
  • substantially horizontal configuration allows easiness of locating the lines so that they are straight. Obstruction in the transfer line, including curves or any other deviations from a substantially horizontal orientation, and any unnecessary extension of the transfer line, may decrease the rate of transfer between the loop reactors and increases the frequency of plugging in the transfer line.
  • the polymerization system of the present invention minimizes the opportunity for plugging in the transfer lines by eliminating sites where the polyolefin polymer can begin to accumulate.
  • the transfer line is substantially horizontal in orientation and free of any bends or other obstruction. If desired, additional means may be provided in the product transfer line for aiding the flow of polymer product between the loop reactors, e.g. vibration hammers.
  • more than one product transfer lines is provided between the polymerization loop reactors.
  • polymer slurry can be withdrawn from one reactor through another transfer line and supplied to an other polymerization reactor to permit continued operation of the system.
  • the reactors are still working while transfer lines are out of operation.
  • more than one product transfer line is not only used from safety point of view, but also from productivity point of view. More than one product transfer line may be used so that the use of settling legs is maximized and the transfer of diluent from the first reactor to the second reactor is minimized. In another embodiment, some transfer lines can be put out of service, e.g. when polymerization is performed at reduced rates and for the start-up.
  • the transfer lines for transferring polymer slurry from one to another reactor are continuously flushed, e.g. with isobutane, in operation or not.
  • all lines, vessels, pumps, valves, etc. can be kept free of clogging by means of flushing or purging with nitrogen or diluent, i.e. isobutane.
  • nitrogen or diluent i.e. isobutane.
  • FIG. 3 represents two single loop reactors 100 , 116 , which are interconnected in series. Both reactors 100 , 116 consist of a plurality of interconnected pipes 104 . The vertical sections of the pipe segments 104 are preferably provided with heat jackets 105 . Reactants are introduced into the reactors 100 by line 107 . Catalyst, optionally in conjunction with a co-catalyst or activation agent, is injected in the reactor 100 or 116 by means of the conduct 106 .
  • the polymerization slurry is directionally circulated throughout the loop reactors 100 , 116 as illustrated by the arrows 108 by one or more pumps, such as axial flow pump 101 .
  • the pumps may be powered by an electric motor 102 .
  • the pumps may be provided with set of rotating impellers 103 .
  • the reactors 100 , 116 are further provided with one or more settling legs 109 connected to the pipes 104 of the reactors 100 , 116 .
  • the settling legs 109 are preferably provided with an isolation valve 110 . Further the settling legs can be provided with product take off or discharge valves 111 or can be in direct communication with the downstream section.
  • a transfer line 112 is provided which allows to transfer polymer slurry settled in the settling legs 109 to the other reactor 116 preferably through a piston valve 115 .
  • Polymer slurry settled in the settling legs 109 of reactor 116 can be removed by means of one or more product recovery lines 113 , e.g. to a product recovery zone.

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Polymerisation Methods In General (AREA)
  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
US11/498,336 2004-02-13 2006-08-01 Multiple loop reactor for olefin polymerization Abandoned US20070032611A1 (en)

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Application Number Priority Date Filing Date Title
US13/331,855 US8252240B2 (en) 2004-02-13 2011-12-20 Multiple loop reactor for olefin polymerization

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
EP04100583 2004-02-13
EP041100583.6 2004-02-13
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US20160159950A1 (en) * 2014-05-22 2016-06-09 Chevron Phillips Chemical Company Lp Novel High Clarity Low Haze Compositions

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EP2055725A1 (de) * 2007-11-05 2009-05-06 Total Petrochemicals Research Feluy Reduzierte Blockierung beim Überführen eines Polymerprodukts von einem Reaktor zu einem anderen
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US20140171601A1 (en) * 2012-12-13 2014-06-19 Chevron Phillips Chemical Company, Lp Polyethylene production with multiple polymerization reactors
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BR112015016302B1 (pt) 2013-01-22 2020-05-26 Total Research & Technology Feluy Processo de polimerização de olefinas com descarga contínua
US9340627B1 (en) * 2014-05-21 2016-05-17 Chevron Phillips Chemical Company, Lp Elbow and horizontal configurations in a loop reactor
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US9845368B2 (en) * 2014-05-22 2017-12-19 Chevron Phillips Chemical Company Lp High clarity low haze compositions

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WO2005077985A2 (en) 2005-08-25
US8252240B2 (en) 2012-08-28
EP1720914B1 (de) 2017-11-08
EP1720914A2 (de) 2006-11-15
WO2005077985A3 (en) 2006-02-02
CN100432111C (zh) 2008-11-12
US20120093693A1 (en) 2012-04-19
KR20070028321A (ko) 2007-03-12
CN1918186A (zh) 2007-02-21
JP2007522318A (ja) 2007-08-09
EA200601490A1 (ru) 2007-02-27
KR101168444B1 (ko) 2012-07-25

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