US20060060580A1

US20060060580A1 - Collapsible container for transport and storage of goods

Info

Publication number: US20060060580A1
Application number: US11/268,966
Authority: US
Inventors: Reinhard Lorenz; Axel Sommer
Original assignee: AREA SYSTEMS AB
Current assignee: Schoeller Allibert GmbH; AREA SYSTEMS AB
Priority date: 2002-12-03
Filing date: 2005-11-08
Publication date: 2006-03-23
Also published as: ATE367971T1; DE60315192D1; WO2004050489A8; AU2003283908A1; SE0203613L; WO2004050489A1; US20040104230A1; EP1578673A1; US7175040B2; DE60315192T2; EP1578673B1; SE0203613D0; ES2287540T3; US7588156B2; SE524593C2

Abstract

Collapsible container (1) for transport and storage of goods, which container includes a carrying base part (20), a plurality of collapsible side walls (30) and a lid (40). The side walls (30) are movably attached to said base part (20) by lower hinge members (31), said side walls (30) being arranged as a first and a second side wall (31 and 32 respectively) being arranged parallel to each other and a third and a fourth side wall (33 and 34 respectively) being arranged parallel to each other and adjacent to the first and the second side walls (31 and 32 respectively). The first and second side walls are moveably attached to an upper frame member (50) via upper hinge members (35) The first and second side wall (31 and 32 respectively) are further parted into each an upper and a lower section via a vertical folding line (36). An upper edge of said third and fourth side walls (33 and 34 respectively) are each provided with at least one locking lip (37), said locking lips (37) limiting the outwards movement of said third and fourth side walls (33 and 34 respectively) by interacting with an inner edge (51) of said upper frame member (50). The lid (40) is provided with an inner rim (41) which is interacting with said inner edge (51) of said upper frame member (50). The inner rim (41) is furthermore interacting with said locking lips (37) thereby limiting inwards movement of said third and fourth side walls (33 and 34 respectively) while said lid (40) is arranged on said collapsible container (1) whereby undesired collapsing of said collapsible container (1) is prevented while said lid (40) is properly arranged on said container (1).

Description

CROSS REFERENCE TO RELATED APPLICATION

This application is a continuation-in-part application of U.S. patent application Ser. No. 10/446,969, filed May 28, 2003.

BACKGROUND OF THE INVENTION

1. Field of the Invention
The present invention relates to collapsible container for transport and storage of goods.
2. Description of Related Prior Art
Collapsible containers are rather popular since they will make a radical saving of the empty return transport volume possible. Foldable containers are advantageously made of thermoplastic materials which will give light and still sturdy containers which are easy to keep clean. Another advantage is that the tare-weight of such containers is very stable which is not the case with, for example, wood containers where the tare-weight can double when the wood becomes wet. Yet another advantage is that thermoplastic materials do not corrode, which is the case with containers made from metal such as steel and aluminium. Most thermoplastic materials furthermore have a good resistance to chemical substances such as acids and bases, which is not the case with most metals.
A container will have to cope with a vast number of different mechanical strains during its life cycle, and there are some cases where foldable containers of thermoplastic material have not been possible to use due to unfavourable cases of load. It is also desired to have packaging which is difficult to tamper with without leaving clearly visible traces.

SUMMARY OF THE INVENTION

It has, through the present invention, been made possible to solve the above-mentioned problem so that a collapsible container can be used for the handling of goods. The invention relates to a collapsible container for transport and storage of goods, which container includes a carrying base part, a plurality of collapsible side walls and a lid. The side walls are movably attached to said base part by means of lower hinge members. The side walls are arranged as a first and a second side wall being arranged parallel to each other. There is further a third and a fourth side wall being arranged parallel to each other and adjacent to the first and the second side walls. The first and second side walls are moveably attached to an upper frame member via upper hinge members. The first and second side wall are further parted into each an upper and a lower section via a vertical folding line. An upper edge of said third and fourth side walls are each provided with at least one locking lip. These locking lips limits the outwards movement of said third and fourth side walls by interacting with an inner edge of said upper frame member. The lid is provided with an inner rim which interacts with the inner edge of the upper frame member. This inner rim furthermore interacts with the locking lips thereby limiting inwards movement of the third and fourth side walls while the lid is arranged on the collapsible container. Undesired collapsing of the collapsible container is hereby prevented while the lid is properly arranged on the container.
A container according to the present invention is preferably manufactured through means of a manufacturing method selected from the group consisting of; injection moulding, vacuum moulding, blow moulding and press moulding. The container is suitably manufactured of a polymeric material selected from the group consisting of; polyethylene, polypropylene, polybutene, polyvinylchloride, polyalkylene-therephtalate, acrylonitrile-butadiene-styrene-copolymer, polyamide, polycarbonate and a combination thereof.
The lid may according to one embodiment of the invention be provided with gripping lid coupling members in at least two opposite edges. These coupling members are intended to interact with corresponding rim coupling members at the upper edge of the upper frame member.
According to a preferred embodiment of the invention the lid is provided with coupling hole members in at least two opposite edges. These coupling hole members are intended to interact with corresponding rim coupling hole members at the upper edge of the upper frame member. The coupling hole members and rim coupling hole members are arranged so as to allowing a sealing pin to be inserted through said coupling hole members and rim coupling hole members.
The sealing pin is preferably provided with snapping wedges and a manoeuvring section. The locking pin is further dimensioned to break at removal whereby unauthorised tampering with said collapsible container is made detectable.
The lid is further suitably provided with an upper rim. This upper rim is dimensioned to receive a footprint of said base part thereby securing vertical alignment of stacked collapsible containers with lids arranged thereon.
The upper frame member preferably allows the lid to be arranged thereon when the collapsible container is in both erected and collapsed state.

DETAILED DESCRIPTION OF EMBODIMENT EXAMPLES

The invention is described in more detail together with enclosed illustrations showing different embodiment of the invention whereby,
FIG. 1 shows in perspective view a collapsible container 1 with a lid 40.
FIG. 2 shows in perspective view upper inside parts of a collapsible container 1.
FIG. 3 shows in perspective view a lower side of a lid 40.
FIG. 4 shows in perspective view an accessory in the form of a sealing pin 60.
FIGS. 5 a-5 b shows in perspective view upper inside parts of a collapsible container 1 according to a preferred embodiment of the invention.
FIG. 6 shows in perspective view a lower side of a lid 40 according to a preferred embodiment of the invention.
FIG. 7 shows in perspective view outside parts of a collapsible container 1 according to a preferred embodiment of the invention.

DETAILED DESCRIPTION OF THE INVENTION

Referring now to FIG. 1 showing a collapsible container 1 for transport and storage of goods. The container includes a carrying base part 20, and four collapsible side walls 30. The side walls are arranged as a first and a second side wall 31 and 32 respectively, being arranged parallel to each other and a third and a fourth side wall 33 and 34 respectively, being arranged parallel to each other and adjacent to the first and the second side walls 31 and 32 respectively. The second and fourth side walls 32 and 34 respectively, are arranged on sides not visible in the FIG. 1. The container is further provided with a lid 40. Said side walls 30 are movably attached to said base part 20 by means of lower hinge members 3. Said first and second side walls 31 and 32 respectively are moveably attached to an upper frame member 50 via upper hinge members 35. The first and second side wall 31 and 32 respectively, are further being parted into each an upper and a lower section via a vertical folding line 36.
Referring now to FIG. 2 showing an upper edge of the third side wall 33. Said third and fourth side walls 33 and 34 respectively, are each provided with two locking lips 37. The locking lips 37 limits the outwards movement of said third and fourth side walls 33 and 34 respectively, by interacting with an inner edge 51 of said upper frame member 50.
Referring now to FIG. 3 showing a lower side of a lid 40. Said lid 40 is provided with an inner rim 41. This inner rim 41 interacts with said inner edge 51 (see FIG. 2) of said upper frame member 50. The inner rim 41 furthermore interacts with the locking lips 37 (see FIG. 2) thereby limiting inwards movement of said third and fourth side walls 33 and 34 respectively (see FIG. 2), while the lid 40 is arranged on the collapsible container 1. Undesired collapsing of said collapsible container 1 is thereby prevented while said lid 40 is properly arranged on said collapsible container 1.
The lid 40 is provided with coupling hole members 42 (see FIG. 1) in at least two opposite edges which coupling hole members 42 interacts with corresponding rim coupling hole members 52 (see FIG. 2) at the upper edge of the upper frame member 50. Said coupling hole members 42 and rim coupling hole members 52 are arranged so as to allowing a sealing pin 60 (see FIG. 4) to be inserted through said coupling hole members 42 and rim coupling hole members 52. The sealing pin 60 is provided with snapping wedges 61 and a manoeuvring section 62. According to a special embodiment of the invention the locking pin 60 is dimensioned to break at removal whereby unauthorised tampering with said collapsible container 1 is made detectable. The lid 40, as best seen in FIG. 1, is provided with an upper rim 43. The upper rim 43 is dimensioned to receive a footprint of said base part 20, thereby securing vertical alignment of stacked collapsible containers 1 with lids 40 arranged thereon.
The upper frame member 50 allows the lid 40 to be arranged thereon when the collapsible container 1 is in both erected and collapsed state.
A collapsible container, as herein disclosed, is suitably manufactured through means of injection moulding of polyethylene or polypropylene.
It is furthermore advantageous to provide the third and fourth side walls 33 and 34 respectively with a locking pin which inserted into a hole on the inside of the upper rim 51. This hole and locking pin is preferably arranged so that one such locking pin and matching hole is located on either side of the handle area. The third and fourth side walls 33 and 34 respectively will hereby take up loads when the container 1 is carried in the handles. Without this solution the upper rim 50 will bend upwards on the short sides when the container 1 is carried in the handles 53 especially when the container 1 contains heavy goods.
Referring now to FIGS. 5 a-5 b and 6 showing portions of a collapsible container 1 for transport and storage of goods and a lid according to a preferred embodiment of the invention. The container 1 corresponds in the main with the container shown in FIG. 1. An upper edge of said third and fourth side walls 33 and 34 respectively are each provided with at least one locking lip 37. The locking lips 37 limits the outwards movement of said third and fourth side walls 33 and 34 respectively by interacting with an inner edge 51 of said upper frame member 50. A lid 40 (see FIG. 6) is provided with an inner rim 41, said inner rim 41 interacting with the inner edge 51 of the upper frame member 50. The inner rim 41 furthermore interacts with the locking lips 37 thereby limiting inwards movement of the third and fourth side walls 33 and 34 respectively while the lid 40 is arranged on said collapsible container 1. Undesired collapsing of the collapsible container 1 is hereby prevented while said lid 40 is properly arranged on said container 1. The third and fourth side walls 33 and 34 respectively are further provided with each two locking pins 60 which each are inserted into one matching hole 61 (see FIG. 5 b, where portions are cut away to facilitate understanding) arranged on the inside of the upper rim 51. The hole 61 and locking pin 61 is arranged so that the locking pin 60 and its matching hole 61 will transfer loads exerted on the upper frame 50. The third and fourth side walls 33 and 34 respectively are also provided with snapping heals 65 which snaps into engagement with portions of the upper frame 50.
The lid 40 is provided with gripping lid coupling members 45 (see FIG. 6) in the form of edge gripping lid coupling members 45 ^I(see FIG. 6) arranged at a short side edge. The edge gripping lid coupling members 45 ^Iare intended to interact with edge hole rim coupling members 55 ^I(see FIGS. 5 a-5 b) arranged on the inside of the upper frame member 50. The edge gripping lid coupling members 45 ^Iand the edge hole rim coupling members 55 ^Iare intended to engage one another by horizontal sliding of the lid 40.
The lid 40 is further provided with gripping lid coupling members 45 in the form of top edge gripping lid coupling members 45 ^II(see FIG. 6) arranged on the two long side edges. The top edge gripping lid coupling members 45 ^IIare intended to interact with top edge slot rim coupling member 55 ^II(see FIGS. 5 a-5 b) arranged on the top side of the upper frame member 50. The top edge gripping lid coupling members 45 ^IIand the top edge slot rim coupling members 55 ^IIare intended to engage one another by downwards movement followed by horizontal sliding of the lid 40.
The lid 40 is also provided with gripping lid coupling members 45 in the form of lid knob coupling members 45 ^III(see FIG. 6) arranged at a short side edge. The lid knob coupling members 45 ^IIIare intended to interact with knob hole rim coupling members 55 ^III(see FIGS. 5 a-5 b) arranged on the inside of the upper frame member 50. The lid knob coupling members 45 ^IIIand the knob hole rim coupling members 55 ^IIIare intended to engage one another by downwards movement of the lid 40.
The lid knob coupling members 45 ^IIIare arranged at a first short side edge of the lid 40 while the edge gripping lid coupling members 45 ^Iare arranged at the opposite short side edge of the lid 40. The upper frame member is provided with rim coupling members 55 allowing the lid 40 to be assembled with the container 1 even if turned 180° around the vertical axle.
Referring now to FIG. 7. The first and second side walls 31 and 32 respectively are provided with clamping hooks 62 arranged at a vertical edge 31 ^Iand 32 ^Irespectively. The third and fourth side walls 33 and 34 respectively are provided with clamping holes 63 at a position matching the position of the clamping hooks 62 when all side walls 31, 32, 33 and 34 respectively are erected. The interaction between the clamping hooks 62 and the clamping holes 63 will prevent unauthorised access to the content of the container caused by attempts at prizing adjacent side walls apart.
The invention is not limited by the embodiments shown since they can be altered in different ways within the scope of the invention.

Claims

1. Collapsible container for transport and storage of goods, which container includes a carrying base part, a plurality of collapsible side walls and a lid, whereby said side walls are movably attached to said base part by means of lower hinge members, said side walls being arranged as a first and a second side wall being arranged parallel to each other and a third and a fourth side wall being arranged parallel to each other and adjacent to the first and the second side walls wherein said first and second side walls are moveably attached to an upper frame member via upper hinge members, said first and second side wall further being parted into each an upper and a lower section via a vertical folding line wherein an upper edge of said third and fourth side walls are each provided with at least one locking lip, said locking lips limiting the outwards movement of said third and fourth side walls by interacting with an inner edge of said upper frame member, that said third and fourth side walls are provided with at least one locking pin which each are inserted into one matching hole arranged on the inside of the upper rim, said hole and locking pin being arranged so that the locking pin and its matching hole will transfer loads exerted on the upper frame.

2. Collapsible container according to claim 1 wherein the container is manufactured through means of a manufacturing method selected from the group consisting of; injection moulding, vacuum moulding, blow moulding and press moulding.

3. Collapsible container according to claim 1 wherein the container (1) is manufactured of a polymeric material selected from the group consisting of; polyethylene, polypropylene, polybutene, polyvinylchloride, polyalkylene-therephtalate, acrylonitrile-butadiene-styrene-copolymer, polyamide, polycarbonate and a combination thereof.

4. Collapsible container according to claim 12 wherein said lid is provided with gripping lid coupling members in at least two edges which coupling members are intended to interact with corresponding rim coupling members at the upper edge of the upper frame member.

5. Collapsible container according to claim 12 wherein said lid is provided with at least one coupling hole member which coupling hole member is e intended to interact with corresponding rim coupling hole member at the upper edge of the upper frame member, said coupling hole member and rim coupling hole member being arranged so as to allowing a sealing pin to be inserted through said coupling hole member and rim coupling hole member.

6. Collapsible container according to claim 5 wherein said sealing pin is provided with snapping wedges and a manoeuvring section and that said locking pin is dimensioned to break at removal whereby unauthorised tampering with said collapsible container is made detectable.

7. Collapsible container according to claim 1 wherein said lid is provided with an upper rim said upper rim being dimensioned to receive a footprint of said base part thereby securing vertical alignment of stacked collapsible containers with lids arranged thereon.

8. Collapsible container according to claim 1 wherein said upper frame member allows said lid to be arranged thereon when the collapsible container is in both erected and collapsed state.

9. Collapsible container for transport and storage of goods, which container includes a carrying base part, a plurality of collapsible side walls and a lid,

whereby said side walls are movably attached to said base part by means of lower hinge members, said side walls being arranged as a first and a second side wall being arranged parallel to each other and a third and a fourth side wall being arranged parallel to each other and adjacent to the first and the second side walls,

and wherein said first and second side walls are moveably attached to an upper frame member via upper hinge members, said first and second side wall further being parted into each an upper and a lower section via a vertical folding line,

and wherein an upper edge of said third and fourth side walls are each provided with at least one locking lip, said locking lips limiting the outwards movement of said third and fourth side walls by interacting with an inner edge of said upper frame member,

and wherein the first and second side walls are provided with clamping hooks arranged at a vertical edge, that the third and fourth side walls are provided with clamping holes at a position matching the position of the clamping hooks when all side walls are erected,

and wherein said lid is provided with an inner rim, said inner rim interacting with said inner edge of said upper frame member said inner rim furthermore interacting with said locking lips thereby limiting inwards movement of said third and fourth side walls while said lid is arranged on said collapsible container,

and wherein the lid is provided with an inner rim, said inner rim interacting with said inner edge of the upper frame member said inner rim furthermore interacting with the locking lips thereby limiting inwards movement of the third and fourth side walls while said lid is arranged on said collapsible container whereby undesired collapsing of said collapsible container is prevented while said lid is properly arranged on said container,

and wherein the lid is provided with gripping lid coupling members in the form of edge gripping lid coupling members arranged at a short side edge, said edge gripping lid coupling members being intended to interact with edge hole rim coupling members arranged on the inside of the upper frame member and top edge gripping lid coupling members arranged on at least one long side edge, said top edge gripping lid coupling members being intended to interact with top edge slot rim coupling member arranged on the top side of the upper frame member,

whereby undesired and unauthorised access to the contents of said collapsible container is prevented while said lid is properly arranged and sealed on said erected container.

10. Collapsible container according to claim 1 wherein the first and second side walls are provided with clamping hooks arranged at a vertical edge, that the third and fourth side walls are provided with clamping holes at a position matching the position of the clamping hooks when all side walls are erected.

11. Collapsible container according to claim 1 wherein the lid is provided with an inner rim, said inner rim interacting with said inner edge of the upper frame member said inner rim furthermore interacting with the locking lips thereby limiting inwards movement of the third and fourth side walls while said lid is arranged on said collapsible container whereby undesired collapsing of said collapsible container is prevented while said lid is properly arranged on said container.

12. Collapsible container according to claim 4 wherein the lid is provided with gripping lid coupling members in the form of edge gripping lid coupling members arranged at a short side edge, said edge gripping lid coupling members being intended to interact with edge hole rim coupling members arranged on the inside of the upper frame member.

13. Collapsible container according to claim 12 wherein the edge gripping lid coupling members and the edge hole rim coupling members are intended to engage one another by horizontal sliding of the lid.

14. Collapsible container according to claim 4 wherein the lid is provided with gripping lid coupling members in the form of top edge gripping lid coupling members arranged on at least one long side edge, said top edge gripping lid coupling members being intended to interact with top edge slot rim coupling member arranged on the top side of the upper frame member.

15. Collapsible container according to claim 14 wherein the top edge gripping lid coupling members and the top edge slot rim coupling members are intended to engage one another by downwards movement followed by horizontal sliding of the lid.

16. Collapsible container according to claim 4 wherein the lid is provided with gripping lid coupling members in the form of lid knob coupling members arranged at a short side edge, said lid knob coupling members being intended to interact with knob hole rim coupling members arranged on the inside of the upper frame member.

17. Collapsible container according to claim 16 wherein the lid knob coupling members and the knob hole rim coupling members are intended to engage one another by downwards movement of the lid.

18. Collapsible container according to any of claims 12-17 wherein the lid knob coupling members are arranged at a first short side edge of the lid while the edge gripping lid coupling members are arranged at the opposite short side edge of the lid.